WO2022202786A1 - 電動機、および圧縮機 - Google Patents
電動機、および圧縮機 Download PDFInfo
- Publication number
- WO2022202786A1 WO2022202786A1 PCT/JP2022/013075 JP2022013075W WO2022202786A1 WO 2022202786 A1 WO2022202786 A1 WO 2022202786A1 JP 2022013075 W JP2022013075 W JP 2022013075W WO 2022202786 A1 WO2022202786 A1 WO 2022202786A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- phase
- slit
- phase winding
- insulator
- stator core
- Prior art date
Links
- 238000004804 winding Methods 0.000 claims abstract description 267
- 239000012212 insulator Substances 0.000 claims abstract description 128
- 239000004020 conductor Substances 0.000 claims description 24
- 230000002093 peripheral effect Effects 0.000 description 41
- 230000007935 neutral effect Effects 0.000 description 23
- 230000007704 transition Effects 0.000 description 15
- 238000009413 insulation Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 239000003921 oil Substances 0.000 description 7
- 239000003507 refrigerant Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000010721 machine oil Substances 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 polybutylene terephthalate Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/32—Windings characterised by the shape, form or construction of the insulation
- H02K3/34—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
- H02K3/345—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
- H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
- H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
- H02K2203/12—Machines characterised by the bobbins for supporting the windings
Definitions
- the present invention relates to electric motors and compressors.
- the stator includes a stator core having a plurality of teeth, an insulator attached to the axial end face of the stator core, and a conductive wire (hereinafter also referred to as a coil) wound around the teeth via the insulator. It has been known. Furthermore, for example, in a three-phase electric motor, a slit is formed in an insulator to connect a conductor wire that connects coils wound on different teeth or a conductor wire that connects a coil and a wire that connects to a three-phase power source (hereinafter also referred to as a power wire). It is known to hold a holding portion having a shape (Patent Document 1).
- crossover wires the number of conductors laid on the outer peripheral surface of the insulator.
- N natural number
- an electric motor having nine teeth requires three crossover wires. Therefore, there is a possibility that the length of the insulator becomes long in the axial direction of the electric motor in order to secure the insulation distance between the crossover wires of different phases.
- the slit with the deepest depth is defined as the deepest slit
- the coil from which the connecting wire passing through the deepest slit is pulled out is defined as the deep groove compatible coil
- the winding drum part on which the deep groove compatible coil is wound is defined as the deep groove compatible winding drum part.
- the deepest slit is provided so that at least a part of the deepest slit is positioned outside in the circumferential direction of an extended area obtained by virtually extending the deep groove corresponding winding drum portion radially outward.
- FIG. 1 is a longitudinal sectional view showing a compressor 1 provided with a three-phase motor 6 (three-phase electric motor) of the embodiment.
- the compressor 1 comprises a container 2, a shaft 3, a compressor section 5 and a three-phase motor 6, as shown in FIG.
- the container 2 forms a closed internal space 7 .
- the internal space 7 is formed in a generally columnar shape.
- the container 2 is formed so that the central axis of the cylinder of the internal space 7 is parallel to the vertical direction when placed vertically on a horizontal surface.
- An oil reservoir 8 is formed in the lower part of the internal space 7 of the container 2 . Refrigerating machine oil for lubricating the compressor portion 5 is stored in the oil reservoir 8 .
- the compressor unit 5 is a so-called rotary type compressor, and as the shaft 3 rotates, it compresses the refrigerant supplied from the suction pipe 11, and the compressed refrigerant is sent to the upper muffler chamber 16 and the lower muffler chamber 17. supply to The refrigerant has compatibility with refrigerator oil.
- the three-phase motor 6 is arranged above the compressor section 5 in the internal space 7 .
- the three-phase motor 6 has a rotor 21 and a stator 22 .
- a rotor 21 is fixed to the shaft 3 .
- the stator 22 (stator core 23 ) is generally cylindrical, arranged to surround the rotor 21 , and fixed to the container 2 .
- the stator 22 includes a stator core 23 (stator core), an upper insulator 24, a lower insulator 25 (insulator), and a plurality of windings 26 (coils).
- the upper insulator 24 is arranged above the stator core 23 .
- the lower insulator 25 is arranged below the stator core 23 . That is, upper insulator 24 is arranged at one end of stator core 23 in the axial direction of stator core 23 .
- the axial direction of the stator core 23 coincides with the axial direction of the three-phase motor 6 , that is, the axial direction of the rotor 21 .
- Lower insulator 25 is arranged at the other end of stator core 23 in the axial direction of stator core 23 .
- the upper insulator 24 and the lower insulator 25 are an example of an insulating portion that insulates the stator core 23 and the windings 26 from each other.
- One end of the first stator core tooth portion 32 - 1 is formed continuously with the inner peripheral surface of the yoke portion 31 , that is, formed so as to protrude from the inner peripheral surface of the yoke portion 31 .
- a stator core tooth portion different from the first stator core tooth portion 32-1 among the plurality of stator core tooth portions 32-1 to 32-9 is also formed in a substantially columnar shape like the first stator core tooth portion 32-1, It protrudes from the inner peripheral surface of the yoke portion 31 .
- a plurality of stator core teeth portions 32-1 to 32-9 are further formed on the inner peripheral surface of the yoke portion 31 so as to be arranged at regular intervals of 40 degrees.
- FIG. 3 is a perspective view showing the lower insulator 25.
- the lower insulator 25 is made of an insulator exemplified by polybutylene terephthalate resin (PBT), and as shown in FIG. winding drum) and a plurality of collars 43-1 to 43-9.
- the outer peripheral wall portion 41 is formed in a substantially cylindrical shape.
- a plurality of slits 44 are formed in the outer peripheral wall portion 41 . Details of the plurality of slits 44 will be described later.
- the plurality of insulator tooth portions 42-1 to 42-9 axially face the corresponding stator core tooth portions 32-1 to 32-9.
- the plurality of collar portions 43-1 to 43-9 correspond to the plurality of insulator tooth portions 42-1 to 42-9, and are each formed in a substantially semicircular plate shape.
- the first collar portion 43-1 corresponding to the first insulator tooth portion 42-1 among the plurality of collar portions 43-1 to 43-9 is formed continuously with the other end of the first insulator tooth portion 42-1. It is Of the plurality of collars 43-1 to 43-9, the collars different from the first collar 43-1 also have a plurality of insulator teeth 42-1 to 42-9, like the first collar 43-1. is formed continuously with the other end of the
- the upper insulator 24 is also formed in the same manner as the lower insulator 25, that is, is formed from an insulator, and includes an outer peripheral wall portion, a plurality of insulator tooth portions, and a plurality of flange portions.
- the U-phase winding 46-U includes a first U-phase winding 46-U1, a second U-phase winding 46-U2, a third U-phase winding 46-U3, a first U-phase connecting wire 47-U1, and a second U-phase winding 46-U1. 2U phase crossover line 47-U2.
- U-phase winding 46-U is formed by one conductor.
- a first U-phase winding 46-U1 (first coil) is wound around the first stator core tooth portion 32-1.
- a second U-phase winding 46-U2 (fourth coil) is wound around a fourth stator core tooth portion 32-4.
- a third U-phase winding 46-U3 (seventh coil) is wound around a seventh stator core tooth portion 32-7.
- the first U-phase winding 46-U1 and the second U-phase winding 46-U2 are connected by a first U-phase crossover wire 47-U1.
- the second U-phase winding 46-U2 and the third U-phase winding 46-U3 are connected by a second U-phase crossover wire 47-U2.
- the first V-phase winding 46-V1 is wound around the fifth stator core tooth portion 32-5.
- the second V-phase winding 46-V2 is wound around the eighth stator core tooth portion 32-8.
- the third V-phase winding 46-V3 is wound around the second stator core tooth portion 32-2.
- the W-phase winding 46-W is wound around the third stator core tooth portion 32-3 to form the first W-phase winding 46-W1, and then extends to the outer peripheral side of the lower insulator 25 through the first W-phase slit 44-W1. pulled out to The W-phase winding 46-W is pulled out to the inner peripheral side of the lower insulator 25 through the second W-phase slit 44-W2 and wound around the sixth stator core tooth portion 32-6. Thereby, a second W-phase winding 46-W2 is formed. A first W-phase transition wire 47-W1 is formed between the first W-phase winding 46-W1 and the second W-phase winding 46-W2.
- One end of the third V-phase winding 50-V3 is connected to the power line.
- the other end of the third V-phase winding 50-V3 is connected to the neutral point.
- the first W-phase winding 50-W1 is wound around the sixth stator core tooth portion 32-6.
- the second W-phase winding 50-W2 is wound around the ninth stator core tooth portion 32-9.
- the third W-phase winding 50-W3 is wound around the third stator core tooth portion 32-3.
- the lower insulator 25 includes first U-phase slits 44-U1 to sixth U-phase slits 44-U6, first V-phase slits 44-V1 to sixth V-phase slits 44-V6, and A first W-phase slit 44-W1 to a sixth W-phase slit 44-W6 are formed.
- the third U-phase slit 44-U3, the fourth U-phase slit 44-U4, the third V-phase slit 44-V3, the fourth V-phase slit 44-V4, the third W-phase slit 44-W3, and the fourth W-phase slit 44-W4 are This is a series connection slit through which a crossover wire passes only when connecting in series.
- the fifth U-phase slit 44-U5, the sixth U-phase slit 44-U6, the fifth V-phase slit 44-V5, the sixth V-phase slit 44-V6, the fifth W-phase slit 44-W5, and the sixth W-phase slit 44-W6 are This is a slit for parallel connection through which a connecting wire passes only when connecting in parallel.
- the deepest slit 44 in each phase for example, the first U-phase slit 44-U1, which is the deepest slit in the U-phase, is at least part of the first U-phase slit 44-U1, as shown in FIG.
- the first insulator tooth portion 42-1 which is the U-phase deep groove corresponding winding drum portion, is provided so as to be positioned outside in the circumferential direction of the extended area A1 virtually extended to the outer diameter side (outside in the radial direction). be done.
- FIG. 8 is a schematic diagram showing the state of the first U-phase winding 46-U1 in series connection.
- the lead-out position of the first U-phase connecting wire 67-U1 in the first U-phase slit 64-U1 is the distal end side of the lower insulator 25 in the axial direction of the stator core . That is, the drawing position of the first U-phase crossover wire 67-U1 becomes shallow. Therefore, in the three-phase motor 6, the distance between the connecting wires of different phases becomes short, making it difficult to maintain the insulation distance between the connecting wires of different phases.
- the crossover wire here means a portion of the conducting wire which is laid over the outer peripheral surface of the insulator.
- FIG. 9 is a diagram showing the state of the first U-phase winding 46-U1 in the comparative example.
- edge portion 44-U1a that holds the first U-phase crossover wire 47-U1 in the first U-phase slit 44-U1 is the end of the first U-phase winding wire 46-U1 in the direction in which the first U-phase crossover wire 47-U1 is routed. is provided closer to the first insulator tooth portion 42-1 than the first insulator tooth portion 42-1. This suppresses loosening of the first U-phase winding 46-U1. The same applies to the first V-phase slit 44-V1 and the first W-phase slit 44-W1.
- the three-phase motor 6 can maintain the insulating distance between the crossover wires of different phases while suppressing an increase in length of the lower insulator 25 in the axial direction. Furthermore, since only N-1 connecting wires are formed for each of the three phases, the man-hours for winding can be reduced.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Compressor (AREA)
- Windings For Motors And Generators (AREA)
Abstract
Description
6 3相モータ(3相の電動機)
23 ステータコア(固定子鉄心)
25 下インシュレータ(インシュレータ)
26 巻き線(コイル)
32-1~32-9 ステータコアティース部(ティース)
42-1~42-9 インシュレータ歯部(巻胴部)
42-1 第1インシュレータ歯部(深溝対応巻胴部)
43-1~43-9 鍔部
44 スリット
44-U1a 縁部
46-U U相巻き線
46-U1 第1U相巻き線(第1コイル、深溝対応コイル)
46-U2 第2U相巻き線(第4コイル)
46-U3 第3U相巻き線(第7コイル)
46-V V相巻き線
46-W W相巻き線
47-U1 第1U相渡り線
47-U2 第2U相渡り線
47-V1 第1V相渡り線
47-V2 第2V相渡り線
47-W1 第1W相渡り線
47-W2 第2W相渡り線
44-U1 第1U相スリット(最深スリット、併用スリット)
44-U2 第2U相スリット(併用スリット)
44-U3 第3U相スリット(直列結線用スリット)
44-U4 第4U相スリット(直列結線用スリット)
44-U5 第5U相スリット(並列結線用スリット)
44-U6 第6U相スリット(並列結線用スリット)
44-V1 第1V相スリット(最深スリット、併用スリット)
44-W1 第1W相スリット(最深スリット、併用スリット)
Claims (6)
- 3相の電動機であって、
円筒状の固定子鉄心と、
前記固定子鉄心の軸方向の端部に当接する円筒状のインシュレータと、
複数のコイルと、を備え、
前記固定子鉄心は、複数のティースを有するとともに、ティース数が3の倍数であり、
前記インシュレータは、複数の巻胴部を有し、
前記巻胴部は前記ティースと軸方向に対向し、
前記コイルは、対向する前記ティースと前記巻胴部とに巻かれており、
前記複数のコイルのうち、同相の各コイルは、直列結線によって結線され、渡り線を含む1本の導線によって形成され、
前記インシュレータには、前記渡り線を通す複数のスリットが形成され、
前記複数のスリットのうち最も深さが深いスリットを最深スリットとし、前記最深スリットを通る前記渡り線が引き出されるコイルを深溝対応コイルとし、前記深溝対応コイルが巻かれる前記巻胴部を深溝対応巻胴部としたとき、前記最深スリットは、同最深スリットの少なくとも一部が、前記深溝対応巻胴部を外径側に仮想的に延長した延長領域よりも周方向の外側に位置するように設けられる、電動機。 - 前記最深スリットにおいて前記渡り線を保持する縁部は、前記渡り線の引き回し方向において前記延長領域の外側に設けられる、請求項1に記載の電動機。
- 前記最深スリットにおいて前記渡り線を保持する縁部は、前記渡り線が引き出される前記深溝対応コイルを外径側に仮想的に投影した投影領域の外側に設けられる、請求項1または2に記載の電動機。
- 前記複数のコイルは、9つのコイルを有し、
前記9つのコイルが周方向の並び順に第1コイルから第9コイルとされた場合、第1コイル、第4コイル、および第7コイルを形成する導線は、
前記第1コイルと前記第4コイルとを接続する第1渡り線と、
前記第4コイルと前記第7コイルとを接続する第2渡り線と、を含む、請求項1~3のいずれか1つに記載の電動機。 - 前記インシュレータには、
前記直列結線における前記渡り線が通る直列結線用スリットと、
並列結線における前記渡り線が通る並列結線用スリットと、
前記直列結線、および前記並列結線における前記渡り線が通る併用スリットと、が形成される、請求項1~4のいずれか1つに記載の電動機。 - 請求項1~5のいずれか1つに記載の電動機と、
前記電動機によって駆動される圧縮部と、を備える圧縮機。
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US18/281,065 US20240146137A1 (en) | 2021-03-22 | 2022-03-22 | Electric motor and compressor |
CN202280022608.7A CN117044077A (zh) | 2021-03-22 | 2022-03-22 | 电动机及压缩机 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2021-047613 | 2021-03-22 | ||
JP2021047613A JP7314968B2 (ja) | 2021-03-22 | 2021-03-22 | 電動機、および圧縮機 |
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Publication Number | Publication Date |
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WO2022202786A1 true WO2022202786A1 (ja) | 2022-09-29 |
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PCT/JP2022/013075 WO2022202786A1 (ja) | 2021-03-22 | 2022-03-22 | 電動機、および圧縮機 |
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US (1) | US20240146137A1 (ja) |
JP (1) | JP7314968B2 (ja) |
CN (1) | CN117044077A (ja) |
WO (1) | WO2022202786A1 (ja) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013115949A (ja) * | 2011-11-29 | 2013-06-10 | Aichi Elec Co | 端部絶縁部材、固定子および回転機 |
JP2017118671A (ja) * | 2015-12-24 | 2017-06-29 | アイシン精機株式会社 | 回転電機 |
JP2020182282A (ja) * | 2019-04-24 | 2020-11-05 | 株式会社富士通ゼネラル | ステータ及び電動機 |
-
2021
- 2021-03-22 JP JP2021047613A patent/JP7314968B2/ja active Active
-
2022
- 2022-03-22 WO PCT/JP2022/013075 patent/WO2022202786A1/ja active Application Filing
- 2022-03-22 CN CN202280022608.7A patent/CN117044077A/zh active Pending
- 2022-03-22 US US18/281,065 patent/US20240146137A1/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013115949A (ja) * | 2011-11-29 | 2013-06-10 | Aichi Elec Co | 端部絶縁部材、固定子および回転機 |
JP2017118671A (ja) * | 2015-12-24 | 2017-06-29 | アイシン精機株式会社 | 回転電機 |
JP2020182282A (ja) * | 2019-04-24 | 2020-11-05 | 株式会社富士通ゼネラル | ステータ及び電動機 |
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US20240146137A1 (en) | 2024-05-02 |
JP2022146575A (ja) | 2022-10-05 |
JP7314968B2 (ja) | 2023-07-26 |
CN117044077A (zh) | 2023-11-10 |
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