WO2022201947A1 - 排ガス処理装置および排ガス処理方法 - Google Patents
排ガス処理装置および排ガス処理方法 Download PDFInfo
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- WO2022201947A1 WO2022201947A1 PCT/JP2022/005339 JP2022005339W WO2022201947A1 WO 2022201947 A1 WO2022201947 A1 WO 2022201947A1 JP 2022005339 W JP2022005339 W JP 2022005339W WO 2022201947 A1 WO2022201947 A1 WO 2022201947A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1425—Regeneration of liquid absorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1493—Selection of liquid materials for use as absorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/50—Sulfur oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/78—Liquid phase processes with gas-liquid contact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/96—Regeneration, reactivation or recycling of reactants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/10—Inorganic absorbents
Definitions
- the present invention relates to an exhaust gas treatment device and an exhaust gas treatment method.
- Exhaust gas treatment devices called scrubber devices that purify exhaust gas by neutralizing sulfur components in the exhaust gas with a scrubber liquid such as seawater are widely used.
- Operation of the scrubber device includes open loop operation and closed loop operation.
- open-loop operation the scrubber device discharges to the outside the spent scrubber liquid that has been used to clean the exhaust gas.
- closed-loop operation the scrubber apparatus restores the cleaning ability of the spent scrubber liquid by dosing the spent scrubber liquid with an alkaline agent, and circulates the spent scrubber liquid with the restored cleaning ability.
- Scrubber devices for marine vessels that perform closed-loop operation using magnesium hydroxide or magnesium oxide are known (eg, Patent Document 1).
- Patent Documents 2 to 4 there is a known technique for controlling the amount of magnesium hydroxide input based on the sulfur content (SO x ) concentration in the purified exhaust gas (for example, , Patent Documents 2 to 4).
- a pH control technology using an alkaline agent in a scrubber device for example, Patent Documents 5 and 6
- Patent Documents 7 and 8 a technique for estimating the amount of sulfur component absorbed by the scrubber liquid.
- Patent Document 1 International Publication WO2017/194645
- Patent Document 2 Japanese Patent Laid-Open No. 9-66219
- Patent Document 3 Japanese Patent Laid-Open Publication No.
- Patent Document 4 Japanese Patent Laid-Open Publication No. 8-196863 Patent Document 5 International Publication WO2012/000790 Patent Document 6 JP-A-3-267114 Patent document 7 International publication WO2014/119513 Patent document 8 International publication WO2016/009549
- an operation is performed between a closed loop operation for circulating the used liquid used for treating the exhaust gas and an open loop operation for discharging the used liquid to the outside.
- the exhaust gas treatment device may include a reaction tower.
- the reaction tower is supplied with exhaust gas and purifies the exhaust gas with liquid.
- the exhaust gas treatment device may include a reservoir.
- the storage section may store used liquid that has been used to purify the exhaust gas.
- the reservoir may supply the spent liquid, which has been purified by the alkaline agent during closed-loop operation, into the reactor.
- the exhaust gas treatment device may include an inlet. When initiating closed-loop operation, the dosing section may dose the alkaline agent into the reservoir before starting to supply the spent liquid from the reservoir into the reactor.
- the input unit may input at least one of magnesium oxide and magnesium hydroxide into the storage unit as an alkaline agent.
- the input unit may input solid powder of at least one of magnesium oxide and magnesium hydroxide into the storage unit as an alkaline agent.
- the input unit may input magnesium oxide into the storage unit as an alkaline agent.
- the dosing section is supplied with an amount of magnesium oxide that is greater than the amount of magnesium oxide that can be neutralized with the amount of sulfur that the liquid absorbs in a single circulation. may be introduced into the reservoir.
- the input unit oxidizes an amount that is 2 times or more and 400 times or less of the amount of sulfur components absorbed by the liquid in one circulation and the amount that can be neutralized. Magnesium may be introduced into the reservoir.
- the input unit When the operation mode is switched to the closed-loop operation, at the first timing, the input unit introduces magnesium oxide into the storage unit in an amount larger than the amount that can be neutralized with the amount of sulfur component absorbed by the liquid in one circulation. you can put it in.
- the injection unit may replenish the storage unit with a smaller amount of magnesium oxide than the amount injected at the first timing at a second timing after the first timing while the closed-loop operation continues.
- the exhaust gas treatment device may further include an adjustment unit.
- the adjusting unit adjusts the charging amount of magnesium oxide charged into the reservoir before starting the supply of the spent liquid from the reservoir into the reaction column when the operation mode is switched from the open-loop operation to the closed-loop operation. you can
- the adjustment unit may estimate the sulfur component amount absorbed by the liquid in one circulation based on the output of the combustion device that produces the exhaust gas and the sulfur concentration contained in the fuel oil used in the combustion device. .
- the adjustment unit may adjust the input amount based on the estimated sulfur content.
- the adjustment unit adjusts the dosage based on the sulfur content of the gas released from the reactor during open-loop operation and the planned power output of the combustion device that produces the exhaust gas after the operating mode is switched to closed-loop operation. You can
- the adjustment unit adjusts the hydrogen ion exponent (pH) of each of the liquid supplied to the reactor during open-loop operation and the used liquid discharged from the reactor to the outside, and the exhaust gas after the operation mode is switched to closed-loop operation.
- the input amount may be adjusted based on the planned output value of the combustion device that produces the
- the adjustment unit may adjust the input amount based on the amount of magnesium oxide remaining in the reservoir during the previous closed-mode operation.
- the exhaust gas treatment device may further include a reservoir cleaning mechanism.
- the reservoir cleaning mechanism may clean the inside of the reservoir.
- the exhaust gas treatment device may further include a pipe cleaning mechanism.
- the pipe cleaning mechanism may clean the inside of the pipe between the reaction tower and the reservoir.
- an exhaust gas treatment capable of switching the operation mode between a closed loop operation for circulating the used liquid used for exhaust gas treatment and an open loop operation for discharging the used liquid to the outside.
- the exhaust gas treatment method may comprise storing the spent liquid used to clean the exhaust gas.
- the exhaust gas treatment method may comprise the step of contacting the exhaust gas with the spent liquid, which has been reconstituted with an alkaline agent during closed-loop operation.
- the exhaust gas treatment method may comprise dosing the stored spent liquid with an alkaline agent prior to feeding the spent liquid into contact with the exhaust gas when closed loop operation is initiated.
- FIG. 4 shows experimental values of pH increase rate based on MgO concentration.
- FIG. 4 is a diagram showing an example of experimental values of reaction rate constants; It is a figure explaining schematic structure of the waste gas treatment apparatus 2 of a comparative example.
- 3 is a flow chart showing an example of an exhaust gas treatment method in the exhaust gas treatment apparatus 1.
- FIG. 4 is a flow chart showing another example of an exhaust gas treatment method in the exhaust gas treatment apparatus 1.
- FIG. It is a flow chart which shows an example of an input amount adjustment process. It is a flowchart which shows the other example of an input amount adjustment process. It is a flowchart which shows the other example of an input amount adjustment process. It is a flowchart which shows the other example of an input amount adjustment process. It is a flowchart which shows the other example of an input amount adjustment process.
- 5 is a flowchart showing an example of cleaning processing;
- FIG. 1 is a diagram illustrating a schematic configuration of an exhaust gas treatment apparatus 1 according to one embodiment of the present invention.
- the exhaust gas treatment device 1 reduces sulfur components in the exhaust gas 100 generated in the combustion device 3 to purify the exhaust gas 100 .
- the combustion device 3 may be an engine or a boiler, preferably an engine, especially a marine engine.
- the sulfur component may include sulfur compounds such as SOx (sulfur oxides).
- the exhaust gas treatment device 1 includes a reaction tower 10.
- the reaction tower 10 the exhaust gas 100 from the combustion device 3 is brought into contact with the scrubber liquid, which is seawater.
- the scrubber liquid may be a liquid such as seawater or an alkaline aqueous solution.
- Exhaust gas 100 from the combustion device 3 is introduced into the reaction tower 10 through the combustion gas exhaust pipe 12 .
- the scrubber liquid is sprayed from a spray nozzle 13 inside the reactor 10 .
- the scrubber liquid is introduced into the spray nozzle 13 via the scrubber liquid tube 14 .
- the exhaust gas treatment device 1 is configured so that the operation mode can be switched between open loop operation and closed loop operation.
- the mode of operation is open loop operation
- the valve 18 between the spent scrubber line 16 and the discharge line 17 is opened and the valve 20 between the spent scrubber line 16 and the circulation line 19 is closed.
- open loop operation spent scrubber liquid is directed from the spent scrubber pipe 16 to the discharge pipe 17 and the spent scrubber liquid is discharged from the seawater outlet 21 .
- seawater is taken in from the seawater intake 22 as scrubber liquid.
- seawater is introduced into the scrubber liquid line 14 via the seawater line 24 , the valve 32 and the scrubber liquid pump 23 .
- the valve 32 between the seawater pipe 24 and the scrubber liquid pipe 14 is opened.
- a valve 33 which will be described later, is closed.
- spent scrubber liquid is discharged to the outside.
- the exhaust gas treatment device 1 includes a storage section 30 and an input section 40 .
- valve 20 between spent scrubber line 16 and circulation line 19 is opened and valve 18 between spent scrubber line 16 and discharge line 17 is closed.
- the used scrubber liquid is stored in the storage section 30 from the used scrubber pipe 16 via the circulation pipe 19 .
- the charging unit 40 charges the alkaline agent into the storage unit 30 .
- the ability of the used scrubber liquid in the storage unit 30 to purify the exhaust gas 100 is recovered.
- the ability to purify the exhaust gas 100 may refer to the ability to neutralize sulfurous acid or the like in the exhaust gas 100 .
- the storage unit 30 supplies the used scrubber liquid whose purification ability has been restored by the alkaline agent into the reaction tower 10 during the closed loop operation. Specifically, in the reservoir 30, the used scrubber liquid whose purification ability has been restored is supplied to the reaction tower 10 via the circulating scrubber liquid supply pipe 34, the valve 33, the pump 23, and the scrubber liquid pipe 14. .
- valve 33 between circulating scrubber liquid supply pipe 34 and scrubber liquid pipe 14 is opened and valve 32 between seawater pipe 24 and scrubber liquid pipe 14 is closed.
- the valve 32 may be temporarily opened to obtain seawater to replenish the liquid level to the proper level.
- the reservoir 30 is a tank that stores the used scrubber liquid and supplies the used liquid whose purification ability has been restored to the reaction tower 10 .
- the reservoir 30 may be a buffer tank.
- Reaction tower 10, used scrubber pipe 16, circulation pipe 19, reservoir 30, circulating scrubber liquid supply pipe 34, and scrubber liquid pipe 14 form a circulation route, and the scrubber liquid is cyclically flowing in the route.
- a section 30 is provided.
- the charging section 40 charges the alkaline agent into the storage section 30 before starting to supply the used scrubber liquid from the storage section 30 into the reaction tower 10 .
- the input unit 40 injects the alkaline agent into the storage unit 30 .
- Input unit 40 may input at least one of magnesium oxide (MgO) and magnesium hydroxide (Mg(OH) 2 ) into storage unit 30 as an alkaline agent.
- MgO magnesium oxide
- Mg(OH) 2 magnesium hydroxide
- Magnesium oxide and magnesium hydroxide require a smaller volume of chemicals to purify the exhaust gas 100 than sodium hydroxide, sodium carbonate, sodium bicarbonate, and other sodium-containing alkali agents, so the storage space for the alkali agents can be saved. can be
- the input unit 40 may input solid powder of at least one of magnesium oxide and magnesium hydroxide into the storage unit 30 as an alkaline agent. Therefore, it is not necessary to previously dissolve magnesium oxide or magnesium hydroxide in the scrubber liquid to form a slurry. This eliminates the need for a space for previously dissolving the magnesium oxide or magnesium hydroxide in the scrubber liquid to form a slurry.
- the input unit 40 inputs magnesium oxide into the storage unit 30 as an alkaline agent. Magnesium oxide requires less chemical cost than magnesium hydroxide.
- magnesium oxide When magnesium oxide is dissolved in a water-based scrubber liquid, a hydration reaction of MgO (magnesium oxide)+H 2 O (water) ⁇ Mg(OH) 2 (magnesium hydroxide) occurs. Then, a neutralization reaction of Mg(OH) 2 (magnesium hydroxide)+H 2 SO 3 (sulfurous acid) ⁇ MgSO 3 (magnesium sulfite)+2H 2 O (water) occurs. MgSO 3 (magnesium sulfite) is oxidized to MgSO 4 (magnesium sulfate).
- MgO magnesium oxide
- Mg(OH) 2 magnesium hydroxide
- the pH of a saturated aqueous solution of Mg(OH) 2 is 10.5.
- the pOH of a saturated aqueous solution of Mg(OH) 2 is represented by Formula 1 below.
- Equation 2 the concentration of OH ⁇ ions (hydroxide ions) in a saturated aqueous solution of Mg(OH) 2 (magnesium hydroxide) is represented by Equation 2 below.
- the solubility of MgO is 0.158 ⁇ 10 ⁇ 3 mol/L (liter). This solubility is small compared to sodium-containing alkaline agents. Therefore, it takes time to increase the pH of the scrubber liquid (circulating water) using magnesium oxide (MgO) as an oxidizing agent. By increasing the concentration (input amount) of magnesium oxide (MgO), the solid surface area S can be increased. As shown in the following reaction rate formula, the hydration reaction can be promoted by increasing the fixed surface area (S) of the alkaline agent powder.
- C Mg(OH) 2 concentration
- k reaction rate constant
- S solid surface area.
- Equation 7 the target value of the dissolution rate dC/dt is expressed by Equation 7 below.
- Equation 8 the fixed surface area (S) of the alkaline agent powder that reaches the target dC/dt is represented by Equation 8 below.
- the dissolution rate dC/dt can reach the target dC/dt by making the fixed surface area (S) of the powder of the alkaline agent equal to or greater than the value calculated by Equation 8.
- the hydration reaction is promoted.
- the pH of the used scrubber liquid is increased due to MgO, and the time required for obtaining the used scrubber liquid whose purification ability (neutralization ability) has been restored can be shortened.
- FIG. 2 is a diagram showing experimental values of the pH increase rate based on the concentration of MgO.
- the horizontal axis indicates elapsed time.
- the vertical axis indicates the hydrogen ion exponent (pH).
- water was used as the scrubber liquid.
- the scrubber liquid had a pH of about 6, but as a result of absorbing 2 mmol/L of sulfur component (SOx), the pH decreased to about 3.
- SOx sulfur component
- the input unit 40 When the operation mode is switched to the closed-loop operation, at the first timing t1 in the closed-loop operation, the input unit 40 has an amount larger than the amount of sulfur components that can be neutralized with the amount of sulfur components absorbed by the scrubber liquid in one circulation. of magnesium oxide may be introduced into the reservoir 30 .
- the amount larger than the amount capable of neutralization reaction may be an amount of 2 to 400 times the amount of the sulfur component and the amount capable of neutralization reaction.
- the first timing t1 may be the start of operation in closed loop operation.
- magnesium oxide (MgO) can promote the hydration reaction from magnesium oxide (MgO) to Mg(OH) 2 (magnesium hydroxide) by increasing the solid surface area. . Therefore, by excessive charging of magnesium oxide (MgO) to the reservoir 30, the pH of the scrubber liquid returns to the original level and the time until the exhaust gas 100 purifying ability is recovered can be shortened.
- FIG. 3 is a diagram showing an example of experimental values of reaction rate constants.
- the horizontal axis in FIG. 3 is elapsed time (s), and the vertical axis is In(Cs/(Cs ⁇ C)).
- s elapsed time
- In In(Cs/(Cs ⁇ C)
- the target value of the pH of the scrubber liquid was set to 8.1.
- the retention time that can be retained in the reservoir 30 was set to 120 seconds, and the sulfur component concentration absorbed by the scrubber liquid in one circulation was set to 2 mmol/L.
- the input unit 40 is designed to remove sulfur absorbed by the scrubber liquid in one circulation before starting to supply the used scrubber liquid from the storage unit 30 into the reaction tower 10.
- Magnesium oxide in an amount larger than the amount that can be neutralized with the amount of the components may be introduced into the reservoir 30 .
- the amount of sulfur components absorbed by the scrubber liquid in one circulation and the amount of magnesium oxide that is larger than the amount that can be neutralized is twice the amount of sulfur components that the scrubber liquid absorbs and the amount that can be neutralized in one circulation.
- the amount of magnesium oxide may be 400 times or less, the amount of magnesium oxide may be 100 times or more and 400 times or less, and more preferably the amount of magnesium oxide may be 300 times or more and 400 times or less. good.
- FIG. 4 is a diagram illustrating a schematic configuration of an exhaust gas treatment apparatus 2 of a comparative example.
- the exhaust gas treatment apparatus 2 of the comparative example includes a reaction tower 10, a used scrubber pipe 16, a circulation pipe 19, a reservoir 30, a circulating scrubber liquid supply pipe 34, a scrubber liquid pipe 14, and a preparation section 62 and a storage outside the circulation path.
- magnesium oxide (MgO) is introduced by the introduction section 60 .
- the dispensing unit 62 is a tank for dissolving magnesium oxide (MgO)
- the storage unit 64 is a tank for storing magnesium hydroxide Mg(OH) 2 produced by a hydration reaction by dissolving magnesium oxide (MgO).
- Magnesium oxide (MgO) melted by dispensing unit 62 is introduced into storage unit 64 by pump 63 .
- Magnesium hydroxide Mg(OH) 2 stored in storage unit 64 is introduced into circulation pipe 19 by pump 65 .
- magnesium oxide MgO
- Mg(OH) 2 magnesium hydroxide
- the preparation section 62 and the storage section 64 are required, which makes it difficult to achieve space saving.
- the exhaust gas treatment apparatus 1 may include an adjustment section 50, a control section 51, a storage section 53, and a setting section .
- the control unit 51 controls the entire exhaust gas treatment apparatus 1 including the valves 18, 20, 32, 33, and the like.
- the controller 51 may be a computer.
- the adjustment unit 50 adjusts the amount of magnesium oxide that is introduced into the reservoir 30 before starting to supply the used scrubber liquid from the reservoir 30 into the reaction tower 10 .
- the exhaust gas treatment apparatus 1 is not necessarily limited to adjusting the charging amount as long as the alkaline agent is excessively charged during the closed loop operation.
- the setting unit 54 sets the sulfur content concentration of the fuel oil used in the combustion device 3 and the planned output value of the combustion device 3 that produces the exhaust gas 100 after the operation mode is switched to the closed loop operation.
- closed-loop operation may reduce the output of combustion device 3 from 80% to 40% of its rating due to a vessel sailing near a port.
- the planned output value may thus include information on the output value of the combustion device 3 scheduled due to the course of the ship.
- the setting unit 54 may set the sulfur content concentration of the fuel oil, the planned output value, etc. based on the information input by the user, and sets the sulfur content concentration of the fuel oil, the planned output value, etc. based on the measuring device. May be set.
- the storage unit 53 may store various types of information set by the setting unit 54, such as the sulfur concentration of the fuel oil and the planned output value of the combustion device 3, as a database.
- the adjustment unit 50 acquires information set by the setting unit 54 and stored in the storage unit 53, information on the output of the combustion device 3 (engine load, etc.), and information on values detected by various sensors.
- the adjustment unit 50 adjusts the amount of magnesium oxide, which is an alkaline agent, supplied by the supply unit 40 according to the acquired information.
- the exhaust gas treatment device 1 may include a pH sensor 35, a pH sensor 36, and a sulfur component sensor 37 as various sensors.
- the pH sensor 35 measures the pH of the scrubber liquid (seawater) supplied to the reactor 10 during open loop operation. For example, the pH sensor 35 measures the pH of sea water while the ship is underway.
- the pH sensor 36 measures the pH of the used scrubber liquid discharged from the reaction tower 10 to the outside.
- Sulfur content sensor 37 measures the amount of sulfur content in the gas discharged from reactor 10 during open loop operation.
- the adjustment unit 50 adjusts the amount of sulfur component that the liquid absorbs in one circulation.
- the dosage may be adjusted based on the estimated sulfur content.
- the larger the estimated value of the amount of sulfur component to be absorbed the more the amount of alkaline agent supplied can be increased, and finer adjustments can be made. It becomes possible.
- the adjustment unit 50 adjusts the amount of sulfur in the gas released from the reaction tower 10 during open-loop operation, and the planned output value of the combustion device 3 that produces the exhaust gas 100 after the operation mode is switched to the closed-loop operation. You can adjust the dosage. If the sulfur content of the gas discharged from the reactor 10 during open loop operation is high, the dosage of the alkali agent may be increased to enhance the absorption of the sulfur content. Also, the lower the planned output value, the smaller the amount of alkaline agent supplied.
- the adjustment unit 50 adjusts the hydrogen ion exponent (pH) of each of the scrubber liquid (seawater) supplied to the reaction tower 10 and the spent scrubber liquid discharged from the reaction tower 10 during open loop operation, and the operation mode.
- the input amount may be adjusted based on the planned power output of the combustion device 3 that produces the exhaust gas 100 after being switched to closed-loop operation.
- the higher the pH value of the scrubber liquid (seawater) supplied to the reaction tower 10 during open-loop operation the lower the dosage of the alkali agent may be.
- the adjusting unit 50 can also estimate the amount of sulfur in closed-loop operation from information in open-loop operation.
- the adjustment unit 50 adjusts the input amount based on the amount of magnesium oxide remaining in the storage unit 30 during the previous closed mode operation when the operation mode is switched from the open loop operation to the closed loop operation. you can If a large amount of magnesium oxide from the previous closed mode operation remains, the amount of newly added magnesium oxide may be reduced.
- the exhaust gas treatment device 1 may include a reservoir cleaning mechanism 38 and a pipe cleaning mechanism 39 .
- the exhaust gas treatment apparatus 1 is excessively charged with magnesium oxide to increase the solid surface area of the alkaline agent such as magnesium oxide, thereby promoting the hydration reaction. Therefore, magnesium hydroxide and magnesium oxide tend to aggregate in the reservoir 30 , the circulating scrubber liquid supply pipe 34 , the valve 33 , the pump 23 , and the scrubber liquid pipe 14 .
- Reservoir cleaning mechanism 38 may clean reservoir 30 each time closed-loop operation ends.
- Reservoir cleaning mechanism 38 may remove aggregated material from within reservoir 30 and out.
- the storage part cleaning mechanism 38 may inject a cleaning liquid into the storage part 30 to clean it.
- the pipe cleaning mechanism 39 is configured to clean the circulating scrubber liquid supply pipe 34 between the inlet of the scrubber liquid to the reaction tower 10 and the supply port from the reservoir 30, the valve 33, the pump 23,
- the scrubber liquid tube 14 may be cleaned.
- the exhaust gas treatment apparatus 1 configured as described above performs processing as follows.
- FIG. 5 is a flowchart showing an example of an exhaust gas treatment method in the exhaust gas treatment apparatus 1.
- the control unit 51 executes the open loop operation (step S12). Specifically, control unit 51 opens valve 18 and valve 32 and closes valve 20 and valve 33 .
- step S10: NO If there is no open loop operation instruction (step S10: NO) and no closed loop operation instruction (step S14: NO), the process of the control unit 51 returns to step S10.
- step S10: NO When there is no open-loop operation instruction (step S10: NO) and there is a closed-loop operation instruction (step S14: YES), the exhaust gas treatment device 1 executes the processes from steps S16 to S28.
- the control unit 51 opens the valve 20 and closes the valve 18. However, the control unit 51 keeps the valve 33 closed and the valve 32 open for a predetermined period of time even if the closed loop operation instruction is given. As a result, the storage unit 30 stores the used scrubber liquid (step S16).
- step S18 Wait until the storage of the used scrubber liquid reaches a predetermined storage amount in the storage unit 30 (step S18: YES).
- the adjusting unit 50 may adjust the initial charging amount of the alkaline agent, preferably magnesium oxide (step S20).
- the processes of step S18 and step S20 may be executed in parallel.
- the injection unit 40 injects an alkaline agent, preferably magnesium oxide, into the stored used scrubber liquid at a first timing t1 (step S22).
- the first timing t1 may be one timing in the closed-loop operation, or may be the start of the closed-loop operation.
- the injection unit 40 injects an alkaline agent, preferably magnesium oxide, into the stored used scrubber liquid before supplying the used scrubber liquid to contact the exhaust gas 100 .
- the input unit 40 supplies an alkaline agent, preferably magnesium oxide, Put into the used scrubber liquid that is stored.
- the control unit 51 waits for the scheduled time to pass (step S24: YES), closes the valve 32, and opens the valve 33.
- the reservoir 30 supplies the scrubber liquid whose cleaning ability has been restored by the introduction of the alkaline agent to the reaction tower 10 (step S26).
- the scrubber liquid is supplied from the reservoir 30 into the reaction tower 10 via the circulating scrubber liquid supply pipe 34 , the valve 33 , the pump 23 and the scrubber liquid pipe 14 . Thereby, the scrubber liquid comes into contact with the exhaust gas 100 to purify the exhaust gas 100 .
- the used scrubber liquid returns to the storage section 30 through the storage section 30 , the circulating scrubber liquid supply pipe 34 , the scrubber liquid pipe 14 reaction tower 10 , the used scrubber pipe 16 and the circulation pipe 19 .
- the charging unit 40 replenishes the reservoir with a smaller amount of magnesium oxide than the charging amount at the first timing t1. (step S28).
- the process of step S28 may be repeatedly performed while the closed-loop operation continues.
- FIG. 6 is a flow chart showing another example of the exhaust gas treatment method in the exhaust gas treatment apparatus 1.
- the control unit 51 executes the open loop operation (step S32).
- the control section 51 closes the valve 18 and opens the valve 20 .
- the storage unit 30 stores the used scrubber liquid (step S36).
- the controller 51 may open the valve 18 and close the valve 20 .
- the control unit 51 generates a closed-loop operation ready signal, which is a signal indicating that preparations for the closed-loop operation have been completed.
- step S40 the control unit 51 accepts a closed-loop operation instruction (step S40). If the closed-loop operation instruction has not been issued (step S40: NO), the process returns to step S30.
- step S40: YES the processing from step S42 to step S49 is executed. Since the processing from step S42 to step S49 is the same as the processing from step S20 to step S28 in FIG. 5, repeated description will be omitted.
- FIG. 7 is a flowchart showing an example of the input amount adjustment process.
- FIG. 7 may be a subroutine of the process of step S20 of FIG. 5 or step S42 of FIG.
- the adjustment unit 50 acquires the output value of the combustion device 3, for example, the ship's engine (step S50). Further, the adjustment unit 50 acquires information on the concentration of sulfur contained in the fuel oil used in the combustion device 3 from the storage unit 53 (step S52). Information on the concentration of sulfur contained in the fuel oil may be input in advance by the user using the setting unit 54 .
- the adjustment unit 50 estimates the amount of sulfur component absorbed by the scrubber liquid in one cycle (step S54).
- the amount of sulfur component absorbed by the scrubber liquid in one circulation means that the scrubber liquid passes through the reservoir 30, the circulating scrubber liquid supply pipe 34, the scrubber liquid pipe 14, the reaction tower 10, the used scrubber pipe 16, and the circulation pipe 19. It is the amount of sulfur component to be absorbed when returning to the reservoir 30 after passage.
- the adjusting unit 50 may estimate the amount of sulfur component by using the flow rate of the scrubber liquid per hour, the flow rate of the exhaust gas 100 flowing into the reaction tower 10 per unit time, and the amount of sulfur component contained in the exhaust gas 100 .
- the adjustment unit 50 estimates the amount of sulfur component absorbed by the liquid in one circulation, and adjusts the input amount of magnesium oxide (alkaline agent) based on the estimated amount of sulfur component (step S56).
- the adjusting unit 50 adjusts the amount of magnesium oxide (alkaline agent) to be fed so that the estimated amount of sulfur component absorbed by the liquid in one circulation and the amount capable of neutralizing reaction are a predetermined multiple.
- the predetermined magnification may be, for example, a value determined within a range from 2 times to 400 times.
- FIG. 8 is a flowchart showing another example of the input amount adjustment process.
- FIG. 8 may be a subroutine of the process of step S20 of FIG. 5 or step S42 of FIG.
- the adjustment unit 50 acquires the sulfur component amount of the gas released from the reaction tower 10 during the open loop operation from the sulfur component sensor 37 (step S60).
- the adjustment unit 50 acquires from the storage unit 53 or the like the planned output value of the combustion device 3 that produces the exhaust gas 100 after the operation mode is switched to the closed loop operation.
- the adjustment unit 50 adjusts the input amount of magnesium oxide (alkaline agent) from the amount of sulfur component in the gas released from the reaction tower 10 during open-loop operation and the planned output value of the combustion device 3 during closed-loop operation (step S64).
- FIG. 9 is a flowchart showing another example of the input amount adjustment process.
- FIG. 9 may be a subroutine of the process of step S20 of FIG. 5 or step S42 of FIG.
- the adjustment unit 50 acquires the pH of the scrubber liquid (seawater) supplied to the reaction tower 10 during open loop operation from the pH sensor 35 (step S70).
- the adjustment unit 50 acquires the pH of the used scrubber liquid discharged from the reaction tower 10 to the outside from the pH sensor 36 (step S72).
- the adjustment unit 50 acquires from the storage unit 53 or the like the planned output value of the combustion device 3 that produces the exhaust gas 100 after the operation mode is switched to the closed loop operation (step S74).
- the adjustment unit 50 adjusts the pH of each of the scrubber liquid (seawater) supplied to the reaction tower 10 and the used scrubber liquid discharged from the reaction tower 10 during the open-loop operation, and the operation mode is switched to the closed-loop operation.
- the input amount of magnesium oxide (alkaline agent) is adjusted based on the planned output value of the combustion device 3 (step S76).
- FIG. 10 is a flowchart showing another example of the input amount adjustment process.
- FIG. 10 may be a subroutine of the process of step S20 of FIG. 5 or step S42 of FIG.
- the adjustment unit 50 acquires the amount of magnesium oxide (alkaline agent) remaining in the storage unit 30 during the previous closed mode operation (step S80).
- the adjusting unit 50 may adjust the amount of newly added magnesium oxide (alkaline agent) based on the amount of remaining magnesium oxide (alkaline agent).
- the adjustment unit 50 may adjust the input amount adjustment by using one or more of the input amount adjustment processes in FIGS. 7 to 10 in combination.
- FIG. 11 is a flowchart showing an example of cleaning processing.
- the control unit 51 determines whether or not the closed loop operation has switched to the open loop operation (step S90).
- the reservoir cleaning mechanism 38 cleans the reservoir 30 (step S92).
- the pipe cleaning mechanism 39 circulates the scrubber liquid between the inlet of the scrubber liquid to the reaction tower 10 and the supply port from the reservoir 30.
- the supply tube 34, valve 33, pump 23, and scrubber liquid tube 14 may be cleaned.
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Abstract
Description
特許文献1 国際公開WO2017/194645号
特許文献2 特開平9-66219号公報
特許文献3 特開平7-275649号公報
特許文献4 特開平8-196863号公報
特許文献5 国際公開WO2012/000790号
特許文献6 特開平3-267114号公報
特許文献7 国際公開WO2014/119513号
特許文献8 国際公開WO2016/009549号
Claims (14)
- 排ガスの処理に使用された使用済み液体を循環させる閉ループ動作と、前記使用済み液体を外部に排出する開ループ動作との間で動作モードを切り替え可能な排ガス処理装置であって、
前記排ガスが供給されて、液体によって前記排ガスを浄化する反応塔と、
前記排ガスの浄化に使用された前記使用済み液体を貯留し、前記閉ループ動作中にアルカリ剤によって浄化能力を回復した使用済み液体を前記反応塔内に供給する貯留部と、
前記閉ループ動作を開始する場合に、前記使用済み液体を前記貯留部から前記反応塔内に供給開始する前に前記貯留部内に前記アルカリ剤を投入する投入部と、
を備える排ガス処理装置。 - 前記投入部は、前記アルカリ剤として、酸化マグネシウムおよび水酸化マグネシウムの少なくとも一方を前記貯留部内に投入する、請求項1に記載の排ガス処理装置。
- 前記投入部は、前記アルカリ剤として、前記酸化マグネシウムおよび前記水酸化マグネシウムの少なくとも一方のうちの固体粉末を前記貯留部内に投入する、請求項2に記載の排ガス処理装置。
- 前記投入部は、前記アルカリ剤として、酸化マグネシウムを前記貯留部内に投入する、請求項1から3の何れか一項に記載の排ガス処理装置。
- 前記動作モードが前記閉ループ動作に切り替えられた場合、前記閉ループ動作での第1のタイミングで、前記投入部は、一回の循環で液体が吸収する硫黄成分量と中和反応できる量よりも多い量の酸化マグネシウムを前記貯留部内に投入する、請求項4に記載の排ガス処理装置。
- 前記投入部は、前記閉ループ動作の継続中における、前記第1のタイミングよりも後の第2のタイミングにおいて、前記第1のタイミングにおける投入量に比べて少ない量の前記酸化マグネシウムを前記貯留部内に補充する、請求項5に記載の排ガス処理装置。
- 前記動作モードが前記開ループ動作から前記閉ループ動作に切り替えられた場合に、前記使用済み液体を前記貯留部から前記反応塔内に供給開始する前に前記貯留部内に投入される前記酸化マグネシウムの投入量を調整する調整部をさらに備える、請求項4から6の何れか一項に記載の排ガス処理装置。
- 前記調整部は、前記排ガスを生じさせる燃焼装置の出力と、前記燃焼装置に使用される燃料油に含まれる硫黄分濃度とに基づいて、一回の循環で液体が吸収する硫黄成分量を推定し、推定された硫黄成分量に基づいて、前記投入量を調整する、請求項7に記載の排ガス処理装置。
- 前記調整部は、前記開ループ動作中に前記反応塔から排出されるガスの硫黄成分量と、前記動作モードが前記閉ループ動作に切り替えられた後に前記排ガスを生じさせる燃焼装置の出力計画値とに基づいて前記投入量を調整する、請求項7に記載の排ガス処理装置。
- 前記調整部は、前記開ループ動作中に前記反応塔に供給される液体および前記反応塔から外部に排出される使用済み液体のそれぞれの水素イオン指数(pH)と、前記動作モードが前記閉ループ動作に切り替えられた後に前記排ガスを生じさせる燃焼装置の出力計画値とに基づいて前記投入量を調整する、請求項7に記載の排ガス処理装置。
- 前記調整部は、前記動作モードが前記開ループ動作から前記閉ループ動作に切り替えられた場合に、前回の閉モード動作中に前記貯留部内に残存している酸化マグネシウムの量に基づいて、前記投入量を調整する、請求項7に記載の排ガス処理装置。
- 前記動作モードが前記閉ループ動作から前記開ループ動作に切り替えられる毎に、前記貯留部内を洗浄する貯留部洗浄機構をさらに備える、請求項1から10の何れか一項に記載の排ガス処理装置。
- 前記動作モードが前記閉ループ動作から前記開ループ動作に切り替えられた場合に、前記反応塔と前記貯留部との間の配管内を洗浄する配管洗浄機構をさらに備える、請求項1から12の何れか一項に記載の排ガス処理装置。
- 排ガスの処理に使用された使用済み液体を循環させる閉ループ動作と、前記使用済み液体を外部に排出する開ループ動作との間で動作モードを切り替え可能な排ガス処理方法であって、
排ガスの浄化に使用された前記使用済み液体を貯留する段階と、
前記閉ループ動作中にアルカリ剤によって浄化能力を回復した使用済み液体を前記排ガスに接触させる段階と、
前記閉ループ動作を開始する場合に、前記使用済み液体を前記排ガスに接触させるように供給する前に、貯蔵された前記使用済み液体に前記アルカリ剤を投入する段階と、を備える排ガス処理方法。
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| JP2023508765A JP7380946B2 (ja) | 2021-03-23 | 2022-02-10 | 排ガス処理装置および排ガス処理方法 |
| CN202280005787.3A CN116096475A (zh) | 2021-03-23 | 2022-02-10 | 废气处理装置和废气处理方法 |
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| JPH0966219A (ja) * | 1995-08-31 | 1997-03-11 | Mitsubishi Heavy Ind Ltd | 排煙脱硫装置のph制御装置 |
| JPH11169657A (ja) * | 1997-12-09 | 1999-06-29 | Mitsubishi Heavy Ind Ltd | 排煙脱硫装置 |
| CN100335154C (zh) * | 2005-09-09 | 2007-09-05 | 清华大学 | 一种氧化镁烟气脱硫及产物浓浆法氧化回收工艺 |
| JP2019514678A (ja) * | 2016-05-11 | 2019-06-06 | ヤラ マリン テクノロジーズ エーエスYara Marine Technologies As | 船舶排ガスの脱硫 |
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| JP2972263B2 (ja) | 1990-03-14 | 1999-11-08 | バブコツク日立株式会社 | 湿式排ガス脱硫装置の吸収剤供給量制御装置および吸収剤供給量制御方法 |
| JPH07275649A (ja) | 1994-04-11 | 1995-10-24 | Nippon Steel Corp | 排煙脱硫装置吸収塔における循環液濃度の制御方法 |
| JPH08196863A (ja) | 1995-01-25 | 1996-08-06 | Mitsubishi Heavy Ind Ltd | マグネシウム法排煙脱硫装置の廃液酸化方法 |
| EP2402288B1 (en) | 2010-07-02 | 2016-11-16 | Alfa Laval Corporate AB | Cleaning equipment for gas scrubber fluid |
| CN104736225B (zh) | 2013-01-29 | 2018-05-04 | 富士电机株式会社 | 气体洗涤器的海水量控制装置、气体洗涤器的海水量控制方法、碱量控制装置及碱量控制方法 |
| EP3170546A4 (en) | 2014-07-18 | 2018-01-17 | Fuji Electric Co., Ltd. | Seawater amount control apparatus for scrubber, seawater amount control method for scrubber and alkali amount control apparatus |
| CN110302642A (zh) * | 2019-06-26 | 2019-10-08 | 青岛双瑞海洋环境工程股份有限公司 | 船舶废气脱硫系统的控制方法 |
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- 2022-02-10 CN CN202280005787.3A patent/CN116096475A/zh active Pending
- 2022-02-10 WO PCT/JP2022/005339 patent/WO2022201947A1/ja not_active Ceased
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH0966219A (ja) * | 1995-08-31 | 1997-03-11 | Mitsubishi Heavy Ind Ltd | 排煙脱硫装置のph制御装置 |
| JPH11169657A (ja) * | 1997-12-09 | 1999-06-29 | Mitsubishi Heavy Ind Ltd | 排煙脱硫装置 |
| CN100335154C (zh) * | 2005-09-09 | 2007-09-05 | 清华大学 | 一种氧化镁烟气脱硫及产物浓浆法氧化回收工艺 |
| JP2019514678A (ja) * | 2016-05-11 | 2019-06-06 | ヤラ マリン テクノロジーズ エーエスYara Marine Technologies As | 船舶排ガスの脱硫 |
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