WO2022199156A1 - Warehouse entering/leaving apparatus of hanging warehouse line - Google Patents
Warehouse entering/leaving apparatus of hanging warehouse line Download PDFInfo
- Publication number
- WO2022199156A1 WO2022199156A1 PCT/CN2021/139446 CN2021139446W WO2022199156A1 WO 2022199156 A1 WO2022199156 A1 WO 2022199156A1 CN 2021139446 W CN2021139446 W CN 2021139446W WO 2022199156 A1 WO2022199156 A1 WO 2022199156A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lifting
- warehouse
- plate
- telescopic
- hanging storage
- Prior art date
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- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 238000009826 distribution Methods 0.000 claims abstract description 32
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 21
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- 230000001360 synchronised effect Effects 0.000 claims description 29
- 230000008054 signal transmission Effects 0.000 claims description 23
- 238000001514 detection method Methods 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 7
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- 230000005540 biological transmission Effects 0.000 claims description 6
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/12—Storage devices mechanical with separate article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the articles being books, documents, forms or the like
- B65G1/133—Storage devices mechanical with separate article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the articles being books, documents, forms or the like the circuit being confined in a horizontal plane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
Definitions
- the invention relates to the technical field of clothing hanging, in particular to a hanging storage line in and out warehouse equipment.
- the existing clothing hanging storage line has basically realized the automatic loading and unloading of vehicles into and out of the warehouse.
- the utility model patent No. ZL201720465828.3 discloses an automatic coat gun system, which transports the hanger hook with the hanger to the side of the storage line through the linear slide rail and the slider, and makes the hook of the coat hanger. Reach into the storage hole of the storage line, and then turn down the hanger hook to drop the hanger and hang it on the storage hole of the storage line, thus completing the transfer of the hanger.
- the position of the automatic coat gun is relatively fixed, and it can only transfer the coat hangers on the fixed conveyor line to the fixed storage line. With the increasing scale of the current clothing hanging system, the storage line is gradually moving to multiple layers.
- the scale of the storage line on each floor may also be different, and the hanger transfer devices such as the above-mentioned automatic coat gun are bound to be unable to meet the needs of the multi-layer structure storage line.
- the distribution device needs to spread the hangers and clothes on both sides of the hanging position, so as to leave space for the new hangers and clothes to be smoothly hung into the storage line, such as the utility model with the patent number ZL201820725504.3
- the new patent discloses a dressing mechanism, which includes a dressing support, a slide rail and a slider, the slider is hinged with a first dressing arm and a second dressing arm, and one end of the first dressing arm is connected to the first dressing arm.
- Clothing block the second clothing distribution arm is connected to the second clothing distribution block
- the slide block is provided with a cylinder for driving the movement of the first clothing distribution arm and the second clothing distribution arm
- the first clothing distribution block and the second clothing distribution block are arranged in the form of an air cylinder.
- a certain angle is set.
- the clothing dividing mechanism realizes the action of inserting the clothing dividing block between the clothes through the movement of the slider along the sliding rail, and realizes the two clothing dividing blocks to spread apart the clothes through the reverse rotation of the two clothing dividing blocks.
- the clothes-separating block of the clothes-separating mechanism is always in a horizontal position with the clothes hanger.
- the utility model patent with the patent number ZL201720464642.6 discloses an automatic clothes lifting system, which includes a bracket, a steel belt track is arranged on the bracket, and a rotating steel belt is arranged in the steel belt track.
- the cloth storage hole is fixed on the bracket with the inclined holder mounting plate and the extractor installation plate, the inclined holder is installed on the inclined holder installation plate, and the extractor installation plate is installed with the clothes lift chain conveying system, the clothes lift chain
- the conveying system includes a frame, a first driving motor, and a conveying chain.
- the conveying chain is arranged inside the frame, and the first driving motor is fixed outside the frame.
- the conveying chain and the first driving motor are connected by a sprocket, and below the conveying chain, it is fixed with the frame.
- the connection is provided with a conveying rod, and the slanting device changes the direction of the clothes hanger, so that the clothes hanger is separated from the rotating steel belt and enters the clothes lift chain conveying system, and the clothes lift chain conveying system takes out the clothes.
- the purpose of the present invention is to solve the problems existing in the above-mentioned prior art, and to provide a hanging storage line in and out warehouse equipment, which can effectively meet the requirements for the transfer of clothes racks of the multi-layer storage line, and at the same time, the warehouse entry and distribution actions are efficient, and the warehouse exit process is efficient. Stable and smooth, thus improving the work efficiency of the entire garment hanging system.
- the utility model relates to a warehouse entry and exit device for a hanging storage line, including a carrier entry device and a carrier exit device.
- the carrier entry device includes a hoist, a sliding rail connected to the hoist, and is arranged between the sliding rail and the storage line.
- the truss manipulator and the distribution device on the other side of the storage line;
- the truss manipulator includes a truss, a lifting platform connected to the truss, a telescopic plate arranged on the lifting platform, a mounting plate arranged on the expansion plate, and a manipulator arranged on the installation plate.
- a second-level telescopic mechanism is arranged between the lifting platform and the telescopic plate, and a first-level telescopic mechanism is arranged between the telescopic plate and the mounting plate;
- the distributing device includes a mounting frame, a front-to-back moving mechanism provided on the mounting frame, a lift mechanism provided on the moving part of the forward-backward moving mechanism, and an opening and closing mechanism provided on the moving part of the lift mechanism 2.
- the two sub-plectrums are respectively arranged on the two moving parts of the opening and closing mechanism;
- the carrier unloading device comprises a warehousing track arranged on one side of the storage line, a push-pin wheel disc arranged on one side of the warehousing track, and a carrier arranged below the warehousing line and at the entrance end of the warehousing track
- the lifting mechanism and the stabilizing block arranged on the upstream side of the lifting mechanism of the carrier; the outlet rail has a circular arc structure arranged along the circumferential direction of the pusher wheel, and the stabilizing block is provided with a storage line accommodating Limit slot.
- the loading device of the present invention can realize the lifting and lowering of the manipulator and the horizontal expansion and contraction, so as to realize the vertical lifting and lowering transportation of the carrier (the hanger), and the left and right telescopic transportation when the carrier enters the warehouse. , improve the efficiency of carrier transfer; and the two-stage telescopic mechanism has a large telescopic range, which can be effectively applied to various types of storage structures.
- the flexible movement of the splitter is realized through the cooperation of the front and rear moving mechanism and the lifting mechanism, and can quickly move to the carrier on the premise of ensuring that it will not interfere with the normal moving carrier. between, so as to ensure the high efficiency of the whole allocation operation.
- the height position of the sub-pick can be adjusted to avoid interference between the sub-pick and the carrier, without the need to completely separate the sub-pick from the moving area of the carrier in the horizontal direction. ;
- the front and rear moving mechanism and the lifting mechanism can be actuated at the same time, so that the splitting piece can quickly reach the position of the carrier.
- the equipment for unloading the carrier of the present invention sets a stabilizing block at the position where the clothes hanger of the storage line exits the warehouse, and uses its limit groove to limit the left and right shaking amplitude of the storage line.
- the stabilizing block has a certain The width is slightly smaller than the size of the carrier hook, which also plays a role in stabilizing the carrier.
- the truss is further provided with a card-reading baffle device
- the card-reading baffle device includes a support plate fixedly connected to the truss, a telescopic frame slidably connected to the support plate, and hinged to the support plate.
- the carrier baffle at one end of the telescopic frame and the card reader arranged on the carrier baffle.
- the card reader baffle device is located under the manipulator when working, that is, when the hanger carrier is hung into the manipulator, the chip part of the hanger carrier is just at the card reader of the carrier baffle to read the chip information and put the hanger. Bind the vehicle and clothing information, and reconfirm the binding relationship with the empty position.
- the carrier baffle can effectively prevent the hanger carrier from shaking due to the inertia of sliding, ensure the accurate reading of the card reader, and prevent the hanger carrier from falling. Moreover, the carrier baffle plate can avoid interference with the action of the manipulator through its own rotation and the expansion and contraction of the telescopic frame.
- a telescopic movement mechanism is provided between the support plate and the telescopic frame, and a rotation and contraction mechanism is provided between the telescopic frame and the carrier baffle.
- the telescopic moving mechanism can use the more conventional sliding rail-slider cooperation, and use the motor-driven synchronous belt to drive the telescopic frame to move; and the rotary retractable mechanism can use the motor-driven synchronous belt to drive the hinge shaft to rotate, and the hinge shaft Fixed connection to the carrier baffle.
- the secondary telescopic mechanism comprises a secondary sliding rail slider assembly arranged between the telescopic plate and the lifting platform, a secondary driving gear and a secondary driving motor arranged on the lifting platform, Secondary rack on telescopic plate.
- the telescopic mechanism drives the driving gear to rotate through the driving motor, and the driving gear drives the rack and the telescopic plate to perform telescopic action.
- a secondary limit block and a secondary limit striker that cooperate with each other are provided between the telescopic plate and the lifting platform.
- a second-level limit block is respectively set at both ends of the telescopic plate in the telescopic direction, and one or two second-level limit bumps are set in the middle of the lifting platform.
- the moving range of the level stop block limits the telescopic range of the telescopic plate, so as to prevent the telescopic plate from sliding out of the lifting platform, and at the same time ensure the stable support of the lifting platform for the telescopic plate during the expansion and contraction process.
- a secondary signal baffle and a secondary signal device that cooperate with each other are provided between the telescopic plate and the lifting platform.
- the secondary signal device at the position senses the secondary signal baffle to track the position of the telescopic plate relative to the lifting platform.
- the first-level telescopic mechanism includes a sliding rail slider assembly disposed between the telescopic plate and the mounting plate, a first-level drive gear and a first-level drive motor disposed on the mounting plate, a The principle of the first-level rack on the board is the same as that of the second-level telescopic mechanism.
- a first-level limit block and a first-level limit striker that cooperate with each other are provided between the expansion plate and the mounting plate, and the principle of the structure is the same as that of the second-level limit block and the second-level limit striker. matching structure.
- a first-level signal baffle and a first-level signal device that cooperate with each other are provided between the telescopic plate and the mounting plate, and the first-level signal device has a plurality of them arranged along the expansion and contraction direction.
- the principle of the structure The matching structure with the secondary signal baffle and the secondary signal device.
- the truss is provided with a lifting slide rail, the bottom of the lifting platform is provided with a bracket, and the bracket is provided with a lifting slider; the truss is provided with a lifting synchronous belt assembly, and the lifting synchronous belt An assembly is connected to the bracket.
- the lifting synchronous belt assembly mainly includes two upper and lower lifting pulleys, a lifting synchronous belt that cooperates and connects the two lifting pulleys, and a motor arranged at one lifting pulley, which drives one lifting pulley to rotate through the motor to drive the lifting synchronization.
- the belt rotates around two pulleys, and the lifting synchronous belt drives the bracket and the lifting platform to lift.
- the manipulator comprises a rotary drive motor arranged on the mounting plate, a turntable rotatably connected to the bottom of the mounting plate, and a clothes hook assembly fixedly connected to the lower side of the turntable, and the rotary drive motor is drivingly connected to the the turntable.
- the manipulator drives the turntable and the clothes hook assembly to rotate through the rotary drive motor, so as to adjust the orientation of the clothes hook assembly, so as to meet the reception and release of the clothes hanger in multiple directions.
- the clothes hook assembly includes a casing, an electric cylinder arranged in the casing, a rack arranged at the output end of the electric cylinder, a rotating shaft rotatably connected to the opposite side wall of the casing, a gear arranged on the rotating shaft, A hanger hook at one end of the rotating shaft protruding from the casing; the rack is meshed with the gear.
- the clothes hook assembly is driven by the electric cylinder to drive the rack, the rack drives the rotating shaft to rotate through the gear, and the rotating shaft drives the hook head of the clothes hanger to rotate, so as to realize the support and lowering of the clothes hanger by the hook head of the clothes hanger.
- a baffle plate is provided on the shell on the side of the hook head of the hanger, and an introduction slope is arranged on the baffle plate.
- the baffle is used to prevent the hanger from shaking violently when the manipulator moves, so as to ensure the stability of the transfer of the hanger, and the introduction slope ensures that the hanger can smoothly enter the manipulator.
- a signal transmission plate is rotatably connected to the side of the hook head of the clothes hanger, and one end of the signal transmission plate has a hook-shaped structure adapted to the hook head of the clothes hanger, and the hook-shaped structure is higher than the hook head of the clothes hanger
- the other end of the notch is provided with a trigger switch pressing plate;
- a signal detection device is arranged above or below the trigger switch pressing plate.
- the trigger switch of the signal detection device Press down the trigger switch of the signal detection device to trigger the first signal (that is, the signal that the hanger is hung in), and when the hanger hook completes the hanger release action and resets, the signal transmission plate is under the action of the spring.
- the end of the type structure is pulled up to be higher than the notch of the hook head of the hanger, and the trigger switch pressing plate end swings down accordingly and presses down the trigger switch of the signal detection device to trigger the second signal of the signal detection device (that is, the entire hook head of the clothes hanger). reset signal), so as to more accurately track the pick-and-place action and position of the hanger.
- the hook head of the hanger is provided with a limit hole
- the signal transmission plate is provided with a limit post
- the limit hole is specifically a bar-shaped limit hole, that is, a certain range of movement is given to the limit post.
- the maximum rotation angle relative to the hook head of the hanger is limited, so as to ensure the stability and smoothness of the action of the signal transmission board.
- the signal transmission plate is provided with a limit plate extending above the hook head of the clothes hanger to further limit the movement range of the signal transmission plate relative to the hook head of the clothes hanger to ensure stability.
- a signal detection device is provided on the side of the hook head of the clothes hanger, and the trigger switch of the signal detection device extends to the side of the notch of the hook head of the clothes hanger.
- the signal detection device that is, when the clothes hanger is hooked into the hook of the clothes hanger, the clothes hanger will directly touch the trigger switch of the signal detection device, so as to track the pick-and-place action and position of the clothes hanger.
- the front and rear moving mechanism comprises front and rear slide rails arranged on the mounting frame, front and rear sliders slidably connected to the front and rear slide rails, front and rear mounting brackets connected to the front and rear sliders,
- the front and rear synchronous belt assemblies of the front and rear installation frames are connected to the installation frame.
- the mechanism drives the front and rear mounting brackets to move forward and backward along the front and rear slide rails through the front and rear synchronous belt assemblies, so as to realize the action of the sub-plectrum approaching and the principle of the clothes hanger.
- the front and rear ends of the front and rear mounting brackets are provided with hydraulic buffers to reduce the impact between the front and rear mounting brackets and the mounting frame, protect the equipment, and ensure the stability of the entire front and rear movement process.
- the lifting mechanism includes a lifting slide rail provided on the front and rear moving mechanism, a lifting slide block slidably connected to the lift slide rail, a lift mounting frame connected to the lift slide block, a lift mounted on the
- the front and rear moving mechanism is connected to the lifting screw assembly of the lifting mounting frame.
- the mechanism drives the lifting mounting frame to move up and down along the lifting slide rail through the lifting and lowering of the nut of the lifting screw assembly, so as to realize the lifting action of the splitter.
- the lift screw assembly includes a lift bearing, a lift screw rotatably connected to the lift bearing, a lift nut threadedly connected to the lift screw, and a lift motor drive connected to the lift screw, the lift nut is connected to the lift Mount.
- the lifting screw assembly drives the lifting screw to rotate through the lifting motor, so that the lifting nut moves up and down, and the lifting nut drives the lifting mounting frame to move up and down along the lifting slide rail.
- one side of the lift rail is provided with a photoelectric sensor matched with the lift mounting frame to track the lifting position of the lift mounting frame, so as to precisely control the lift action.
- the opening and closing mechanism includes an opening and closing slide rail provided on the lifting mechanism, two opening and closing sliding blocks slidably connected to the opening and closing slide rail, and an opening and closing screw assembly;
- the paddles are respectively connected with the two opening and closing sliding blocks, and are connected with the opening and closing screw rod assemblies.
- the mechanism drives the two sub-plectrums to move toward or away from each other along the opening and closing slide rails simultaneously through the opening and closing screw assembly, so as to realize the opening and closing actions of the two sub-plectrums.
- the opening and closing screw assembly includes an opening and closing bearing, an opening and closing screw rotatably connected to the opening and closing bearing, two opening and closing nuts threadedly connected to the opening and closing screw, and an opening and closing drive connected to the opening and closing screw
- the threads on the left and right sides of the opening and closing screw are arranged in opposite directions
- the two opening and closing nuts are respectively connected to the screws on the opposite sides of the thread
- the two splitting pieces are respectively connected to the two openings and closings. Fit the nut.
- the opening and closing screw assembly mainly reverses the threads on the left and right sides of the opening and closing screw, so that when the opening and closing screw rotates, the moving directions of the two opening and closing nuts are opposite, so as to realize the opening and closing of the two splitting pieces. combined action.
- the opposite sides of the two splitting pieces are provided with lead-in slopes to ensure that the splitting pieces can be smoothly inserted between the clothes on the hanger and avoid collision with the clothes on the hanger, so as to ensure the stability of the splitting action and the Fluency.
- limit posts are provided on the opposite sides of the two dividing plates to avoid collision when the two dividing plates are folded, thereby prolonging their service life.
- the push pin wheel includes a wheel motor, a wheel drive connected to the output end of the wheel motor, and push pins arranged at intervals on the circumferential side of the wheel.
- the structure of the push-pin wheel is simple, and the wheel is driven by the wheel motor to rotate, so that the push-pins on the side of the wheel can sequentially pull out the clothes hanger carriers on the storage line to the warehouse-out rail.
- the rotational speed of the outer end of the push pin is the same as the moving speed of the storage line, so that each time a carrier passes through, the gap between two adjacent push pins corresponds to the window of the storage line, that is, the carrier is ready to leave the storage line.
- the push pin has received the carrier, and the carrier is further pushed by the push pin.
- a radial needle groove is provided on the side of the wheel disc, an end of the needle groove near the center of the wheel disc is provided with a clamping slot, the end of the push needle is provided with a clamping block, and a needle groove is provided above the needle slot.
- the carrier lifting mechanism includes a lifting motor, a rotating plate arranged at the output end of the lifting motor, and two lifting blocks arranged on the rotating plate; the two lifting blocks are respectively arranged on both sides of the storage line, and the The lifting block is connected with the delivery rail in a lifted state.
- the carrier lifting mechanism is simple in structure and stable in action, and is used to form an inclined upward ramp on the travel path of the carrier. The limit relationship with the storage line, and then under the action of the push-pin wheel, the carrier can be separated from the storage line and enter the out-of-storage track at the same time.
- a connecting slope is provided at the end of the outgoing rail, and a notch for accommodating the lifting block is provided at the end of the connecting slope.
- the structure makes the cooperation between the lifting block and the warehouse discharge track more close and stable. Specifically, when the lifting block is in the lifted state, its inclination is the same as the inclination of the connecting slope of the warehouse discharge track, so as to ensure the smooth export of the carrier. .
- the warehouse delivery track includes a support portion and a slide rail portion provided on the support portion; the support portion is made of metal material, and the slide rail portion is made of plastic.
- the support part is preferably made of light-weight and high-strength aluminum alloy to ensure the structural strength and stability of the entire exit rail; and the slide rail part can be made of nylon material to reduce the impact or friction of the carrier against it. noise. Moreover, after the slide rail part is worn out, it only needs to be replaced separately, which saves the use cost.
- the slide rail portion includes a main body portion spliced together and an introduction portion disposed at one end of the main body portion. Since the lead-in portion will be impacted by the carrier, the wear is more serious than that of the main body portion, so the split structure enables the lead-in portion to be replaced independently, thereby further saving the use cost.
- an introduction surface is provided on both sides of an upstream end of the stabilizing block. Since the width of the middle of the stabilizing block is slightly smaller than the size of the carrier hook, in order to ensure that the carrier hook can move to the stabilizing block smoothly, an introduction surface with a gradually decreasing width is provided at the upstream end thereof.
- a push-pin avoidance portion is provided at the lower part of the side of the outlet rail facing the push-pin wheel disc.
- the structure ensures the effective length of the push pin and the carrier, that is, ensures that the carrier is completely within the power range of the push pin, thereby ensuring the stability of the pushing force of the push pin against the carrier.
- a protective cover is provided at the push-pin wheel disc.
- the protective cover mainly plays the role of appearance and dust prevention, and avoids its interference with the outside world, so as to ensure the safety of the pusher wheel during the operation.
- the two-stage telescopic mechanism has a larger telescopic range, more flexible action and strong applicability
- the action position of the telescopic mechanism is safe and stable, and can accurately track its telescopic position
- the manipulator is flexible and can easily transfer hangers between different hanging lines, simplifying the layout of the entire hanging line;
- the longitudinal structure distribution of the entire manipulator greatly reduces the width of the structure, effectively reduces the possibility of interference with other mechanisms, and has better applicability
- the baffle effectively prevents the hanger from shaking violently during the transfer process, thereby ensuring the stability of the hanger transfer process
- the setting of the signal detection device can effectively track the pick-and-place action and position of the hanger to ensure the accuracy of the manipulator action
- the distribution device is flexible and can stably and efficiently realize the distribution of the clothes on the hangers when entering the warehouse on the premise of avoiding interference with the clothes on the hangers on the storage line, thereby improving the efficiency of the clothes on the hangers entering the warehouse;
- the setting of the stabilizing block can prevent the storage line from vibrating at the position where the hanger is out of the warehouse, so as to ensure the stable out of the hanger;
- the structure of the push needle wheel disc is easy to disassemble and maintain, and the installation stability of the push needle is high;
- connection between the lifting block and the delivery track is close and stable, which can effectively ensure the stability and smoothness of the vehicle delivery process
- the split structure of the outgoing track ensures the structural strength, on the other hand, it reduces the noise generated during operation, and the use cost is lower;
- the setting of the avoidance part ensures the stability of the pushing force against the vehicle, thereby ensuring the stable delivery of the vehicle;
- the protective cover plays the role of beautiful and dustproof, and avoids its interference with the outside world, ensuring the safety of the push-pin roulette during the operation.
- Fig. 1 is the structural schematic diagram of the carrier entering device in the present invention
- Fig. 2 is the structural representation of the truss manipulator in the present invention
- Fig. 3 is the structural representation of the upper side of the lifting platform in the present invention.
- Fig. 4 is the structural representation of the lower side of the telescopic plate in the present invention.
- Fig. 5 is the structural representation of the upper side of the telescopic plate in the present invention.
- Fig. 6 is the structural representation of the lower side of the mounting plate in the present invention.
- FIG. 7 is a schematic structural diagram of an embodiment of the manipulator in the present invention.
- Fig. 8 is the structural representation of the clothes hook assembly in the present invention.
- Fig. 9 is the structural representation at the hook head of the hanger in the present invention.
- Fig. 10 is the structural representation of the back side of the hook head of the hanger in the present invention.
- FIG. 11 is a schematic structural diagram of another embodiment of the manipulator in the present invention.
- FIG. 12 is a schematic structural diagram of a distribution device in the present invention.
- Figure 13 is a schematic structural diagram of the lifting mechanism in the present invention.
- Figure 14 is a schematic structural diagram of the opening and closing mechanism in the present invention.
- FIG. 15 is a schematic structural diagram of a carrier unloading device in the present invention.
- Fig. 16 is the top view of the push pin wheel disc in the present invention.
- Figure 17 is a cross-sectional view of the push-pin wheel disc in the present invention.
- Figure 18 is a top view of the roulette in the present invention.
- 19 is a schematic structural diagram of the carrier lifting mechanism in the present invention.
- Figure 20 is a schematic structural diagram of a warehouse delivery track in the present invention.
- a hoisting storage line in and out equipment comprising a carrier in and out device and a carrier out of the warehouse arranged on the side of the storage line, wherein:
- the carrier loading device includes a hoist 1 , a sliding rail 2 connected to the hoist 1 , a truss manipulator 4 arranged between the sliding rail 2 and the storage line 3 , and another side of the storage line 3 . side distribution device 5.
- the elevator 1 can adopt a conventional structure, for example, the hanger carrier 6 is moved along the inclined lifting track to the upper end of the sliding rail 2 through the lifting block arranged on the synchronous belt, and then the clothes hanger carrier 6 slides down the inclined sliding rail 2 To the side close to the truss manipulator 4, then the truss manipulator 4 receives the hanger carrier 6 from the sliding track 2, and transfers the hanger carrier 6 to the storage line 3, and cooperates with the distribution device 5 to store the two sides of the empty position of the storage line 3. With the distribution of the hanger carrier, the hanger carrier on the manipulator is smoothly hung into the empty position of the storage line 3.
- a barcode scanner 7 is provided on one side of the hoist 1 for entering clothing information; the lower end of the sliding track 2 is provided with a distribution blocking and releasing device 8, and the block is driven by a cylinder to control the hanger carriers to slide out one by one; the sliding track 2 The upper end of 2 is provided with a full-load sensing device 9, which is used to sense the full-load status of the sliding track in time, and avoid too many hanger carriers hanging in.
- the truss manipulator 4 includes a truss 421, a lifting platform 422 connected to the truss 421, a manipulator connected to the lifting platform 422, a telescopic plate 423 and a mounting plate 424.
- the lifting platform 422 is connected to the telescopic plate 422.
- a secondary telescopic mechanism is provided between the plates 423
- a primary telescopic mechanism is provided between the telescopic plate 423 and the mounting plate 424
- the manipulator is mounted on the mounting plate 424 .
- the truss 421 is also provided with a card-reading baffle device.
- the card-reading baffle device includes a support plate 431 fixedly connected to the truss 421, a telescopic frame 432 slidably connected to the support plate 431, and hinged to the support plate 431.
- the carrier baffle 433 at one end of the telescopic frame 432 and the card reader 434 provided on the carrier baffle 433 .
- the card reader baffle device is located under the manipulator when working, that is, when the hanger carrier is hung into the manipulator, the chip part of the hanger carrier is just at the card reader of the carrier baffle to read the chip information and put the hanger. Bind the vehicle and clothing information, and reconfirm the binding relationship with the empty position.
- the carrier baffle can effectively prevent the hanger carrier from shaking due to the inertia of sliding, ensure the accurate reading of the card reader, and prevent the hanger carrier from falling. Moreover, the carrier baffle plate can avoid interference with the action of the manipulator through its own rotation and the expansion and contraction of the telescopic frame.
- a telescopic movement mechanism is provided between the support plate 431 and the telescopic frame 432
- a rotation and contraction mechanism is provided between the telescopic frame 432 and the carrier baffle 433 .
- the telescopic moving mechanism can use the more conventional sliding rail slider, use the motor-driven synchronous belt to drive the telescopic frame to move, or use the rack and pinion transmission method; and the rotation shrinking mechanism can use the motor-driven synchronous belt
- the way of driving the hinge shaft to rotate, and the hinge shaft is fixedly connected to the carrier baffle plate.
- the secondary telescopic mechanism includes a secondary slide rail 4251 provided on the lower side of the telescopic plate 423, a secondary slider 4252 provided on the upper side of the lifting platform 422, and a secondary sliding block 4252 provided on the lifting platform.
- the telescopic mechanism drives the driving gear to rotate through the driving motor, and the driving gear drives the rack and the telescopic plate to perform telescopic action.
- Two secondary limit blocks 4256 are respectively provided on the two ends of the lower side of the telescopic plate 423 in the telescopic direction, and two spaced secondary limit bumps 4257 are arranged in the middle of the upper side of the lifting platform 422.
- the limit striker is used to limit the movement range of the secondary limit block, that is, to limit the expansion and contraction range of the telescopic plate, so as to physically control the maximum stroke of the telescopic plate, and at the same time ensure the stable support of the lifting platform for the telescopic plate during the expansion and contraction process.
- the telescopic plate 423 is provided with a secondary signal baffle 4258 in the middle in the telescopic direction, and the lift platform 422 is provided with three evenly distributed secondary signal devices 4259, two of which are provided on the lift platform. At both ends, their positions are almost parallel to the two secondary limit bumps, so as to limit the maximum stroke of the telescopic plate from the control signal, and timely remind the manual operator that the telescopic plate has reached the maximum telescopic position; another secondary signal
- the device is located in the middle of the above two secondary signal devices, and is used to record the origin position of the telescopic plate, that is, when the telescopic plate completes a telescopic action, it will automatically reset to the middle of the lifting platform for the next telescopic action.
- the first-level telescopic mechanism includes a first-level slide rail 4261 arranged on the upper side of the telescopic plate 423 , a first-level slider 4262 arranged on the lower side of the mounting plate 424 , and a first-level drive arranged on the mounting plate 424
- the middle of the lower side of 424 is provided with a first-level limit striker 4267, the upper side of the telescopic plate 423 is evenly distributed with three first-level signal devices 4268 in the direction of expansion, and the lower side of the mounting plate 424 is provided with a first-level signal block Board 4269.
- the working principle is the same as that of the secondary telescopic mechanism.
- a drag chain 4270 is provided between
- the truss 421 is provided with a platform lifting slide rail 4281, the bottom of the lifting platform 422 is provided with a bracket 4221, and the bracket 4221 is provided with a platform lifting slider;
- the truss 421 is provided with a lifting timing belt assembly, and the lifting timing belt assembly is connected to the bracket 4221 .
- the lifting synchronous belt assembly mainly includes two upper and lower lifting pulleys 4283, a lifting synchronous belt 4284 that cooperates and connects the two lifting pulleys 4283, and a motor 4285 located at the lower lifting pulley, which drives one lifting pulley to rotate through the motor. , to drive the lifting synchronous belt to rotate around the two lifting pulleys, and the lifting synchronous belt drives the bracket and the lifting platform to rise and fall.
- the manipulator includes a rotary drive motor 412 disposed above the mounting plate 424, a turntable 413 rotatably connected to the bottom of the installation plate 424, and a clothes hook assembly fixedly connected to the lower side of the turntable 413; wherein, the output end of the rotary drive motor 412 It is arranged downward and is connected to the turntable 413 through the mounting plate 424.
- the specific transmission connection method includes but is not limited to gear transmission.
- the output end of the rotary drive motor 412 and the center of the upper side of the turntable 413 are respectively provided with gears that mesh with each other. .
- the rotary drive motor 412 can drive the turntable 413 to rotate, and the turntable 413 drives the clothes hook assembly to rotate, so as to adjust the direction of the hook head of the clothes hook assembly, which is convenient for receiving or releasing clothes hangers in all directions.
- the clothes hook assembly specifically includes a housing 4141 connected to the turntable 413, an electric cylinder 4142 arranged at the inner upper end of the housing 4141, a rack 4143 arranged at the output end of the electric cylinder 4142,
- the rotating shaft 4144, the gear 4145 set on the rotating shaft 4144, the hanger hook 4146 set at one end of the rotating shaft 4145 extending out of the casing 4141, the rack 4143 meshes with the gear 4145, and the inner wall of the casing 4141 is provided with a bearing seat 4147 and
- the bearing is connected with the rotating shaft 4144, and the hook portion of the hook head 4146 of the hanger protrudes beyond the coverage area of the side of the housing 4141, so as to avoid interference with the housing when the hanger is hung on the hook head of the hanger.
- the electric cylinder 4142 drives the rack 4143 to move up and down, the rack 4143 drives the gear 4145 and the rotating shaft 4144 to rotate, and the rotating shaft 4144 drives the hanger hook 4146 to rotate, thereby realizing the lowering and retracting actions of the hanger hook 4146;
- the initial state is that the hook opening is upward.
- the opening of the hook is turned downward to face the horizontal side, and the hanger slides out along the hook side of the hanger hook 4146 under the action of gravity.
- an inner side of the hook portion of the clothes hanger hook head 4146 is preferably a straight side, rather than an arc-shaped side.
- a baffle 4148 is provided on the side of the casing adjacent to the side of the casing extending out of the rotating shaft 4144 and close to the hook head of the hanger, and the part of the baffle 4148 away from the casing 4141 has an introduction slope 41481.
- the baffle 4148 is used to prevent the hanger from Violent shaking occurs during the transfer process, which mainly acts on the vertical rod part of the hanger, so the position of the baffle 4148 is slightly lower than the hook head 4146 of the hanger, and the introduction slope 41481 avoids the hanger hanging in the hanger. The plate interferes to ensure the smoothness of the hanger hanging process.
- the side of the hanger hook 4146 is rotatably connected with a signal transmission plate 415, and one end of the signal transmission plate 415 has a
- the hook structure is adapted to the hook head 4146 of the hanger, and a spring 418 is arranged between the signal transmission plate 415 and the hook head 4146 of the hanger, so that the hook structure is higher than the hook head of the hanger in a natural state
- the notch of 4146 has a trigger switch pressure plate 4151 at the other end; a signal detection device 416 is arranged below the trigger switch pressure plate 4151, and the trigger switch of the signal detection device is connected with the trigger switch pressure plate 4151 to detect the signal.
- the device 416 can be specifically arranged on the mounting seat 417 of the connection housing. Its working principle is: when the hanger is hooked into the hanger hook 4146, the signal transmission plate 415 will be pressed down, so that the trigger switch pressing plate 4151 at the other end of the signal transmission plate is upturned and separated from the trigger switch of the signal detection device 416.
- the first signal that is, the signal that the hanger is hung in
- the signal transmission plate 415 is under the action of the spring 418, and its hook-shaped structure end is pulled From the notch higher than the hook head 4146 of the hanger, the end of the trigger switch pressing plate 4151 swings down and pushes down the trigger switch of the signal detection device 416 to trigger the second signal of the signal detection device (that is, the reset of the entire hook head of the clothes hanger). signal), so as to more accurately track the pick-and-place action and position of the hanger.
- the hanger hook 4146 is provided with a limit hole 41461
- the signal transmission plate 415 is provided with a limit post 4152
- the spring 418 is specifically connected to the limit post 4152 and the hanger hook 4146
- the limit The hole 41461 is specifically a bar-shaped limit hole, that is, a certain range of movement is given to the limit post 4152, and the maximum rotation angle relative to the hook head of the hanger is limited, thereby ensuring the stability and smoothness of the action of the signal transmission board.
- the signal transmission plate 415 is provided with a limit plate 4153 extending above the hanger hook 4146 to further limit the movement range of the signal transmission plate relative to the hanger hook to ensure stability.
- the signal detection device 416 is directly disposed on the side of the hanger hook 4146, and the trigger switch 4161 of the signal detection device 416 extends to the On the notch side of the hanger hook 4146, when the hanger is hooked into the hanger hook, the hanger presses the trigger switch 4161 to trigger the signal detection device 416, so that the system knows that the manipulator is hooked into the hanger; when the manipulator reaches the destination, it needs to When the hanger is released, the hook head 4146 of the hanger rotates to release the hanger, so that the hanger is separated from the mechanical arm, the trigger switch 4161 of the signal detection device 416 is reset, and the system knows that the mechanical arm hanger is released successfully.
- the distribution device includes a mounting frame 51, a forward and backward moving mechanism provided on the mounting frame 51, a lifting mechanism provided on the moving part of the forward and backward moving mechanism, and a The opening and closing mechanism on the moving part of the lifting mechanism, and the two splitting pieces 55 respectively arranged on the two moving parts of the opening and closing mechanism.
- the installation frame 51 is fixed on the storage line bracket to provide support for the entire distribution device.
- the front and rear movement mechanism includes two horizontally parallel front and rear slide rails 521 disposed on the upper part of the mounting frame 51 , two front and rear slide blocks 522 slidably connected to the two front and rear slide rails 521 , and two front and back slide rails 522 .
- the front and rear mounting brackets 523 of the two front and rear sliders 522, and the front and rear synchronous belt assemblies disposed on the installation frame 51 and connected to the front and rear mounting brackets 523.
- the front and rear synchronous belt assemblies include two A synchronous belt 5241 of one synchronous wheel and a front and rear moving motor driving one synchronous wheel, the synchronous belt 5241 is connected to the front and rear mounting brackets 523 .
- the mechanism drives the front and rear mounting brackets to move forward and backward along the front and rear slide rails through the front and rear synchronous belt assemblies, so as to realize the action of the sub-plectrum approaching and the principle of the clothes hanger.
- the front and rear ends of the front and rear mounting brackets 523 are provided with hydraulic buffers 525 to reduce the impact between the front and rear mounting brackets 523 and the mounting frame 51, protect the equipment, and ensure the stability of the entire front and rear movement process.
- the lifting mechanism includes two vertical and parallel lifting slide rails 531 arranged on the front and rear mounting frames 523 , two lifting sliders 532 slidably connected to the two lifting slide rails 531 , and connecting the two The lifting mounting frame 533 of the lifting slider 532, the lifting screw assembly disposed on the front and rear mounting frames 523 and connected to the lifting mounting frame 533, the lifting screw assembly includes the upper and lower lifting screw mounting seats 5341, The lifting bearing located in the lifting screw mounting seat 5341, the lifting screw 5342 rotatably connected to the two lifting bearings, the lifting nut 5343 threadedly connected to the lifting screw 5342, the lifting screw 5342 connected to the lifting screw 5342 through the synchronous wheel and the synchronous belt transmission
- the motor 5344 and the lifting nut 5343 are connected to the lifting mounting frame 533 .
- the mechanism drives the lifting mounting frame to move up and down along the lifting slide rail through the lifting and lowering of the nut of the lifting screw assembly, so as to realize the lifting action of the splitter, wherein the lifting screw assembly drives the lifting screw to rotate through the lifting motor, In order to make the lifting nut move up and down, the lifting nut drives the lifting mounting frame to move up and down along the lifting slide rail.
- one side of the lift rail 531 is provided with a photoelectric sensor 535 matched with the lift mount 533 for tracking the lift position of the lift mount, so as to precisely control the lift action.
- the opening and closing mechanism includes two up and down parallel opening and closing slide rails 541 arranged on the lifting mounting frame 533, two opening and closing sliders slidably connected to each opening and closing slide rail 541, and an opening and closing screw assembly. ;
- the two splitting pieces 55 are respectively connected to the two opening and closing sliders on each opening and closing slide rail, that is, each splitting piece is connected to the upper and lower two opening and closing sliders, and is connected to the opening and closing wire rod assembly.
- the opening and closing screw assembly includes an opening and closing screw mounting seat 5431, an opening and closing bearing arranged in the opening and closing screw mounting seat 5431, an opening and closing screw 5432 rotatably connected to the opening and closing bearing, and two screws threadedly connected to the opening and closing screw 5432.
- the two splitting pieces 55 are respectively connected to the two opening and closing nuts.
- the opening and closing screw assembly mainly reverses the threads on the left and right sides of the opening and closing screw, so that when the opening and closing screw rotates, the moving directions of the two opening and closing nuts are opposite, so as to realize the opening and closing of the two splitting pieces. combined action.
- the distribution piece 55 mainly includes a vertical part for connecting the opening and closing mechanism, and a horizontal part for connecting the lower end of the vertical part and used for distribution of the hanger.
- the opposite sides of the two splitting pieces 55 are provided with lead-in inclined surfaces 551, so that when the two splitting pieces are closed, they form a relatively sharp lead-in structure similar to a knife edge, so as to ensure that the splitting pieces can be inserted into the opposite sides smoothly. Between the clothes on the adjacent hangers, avoid collision with the clothes on the hangers, so as to ensure the stability and smoothness of the dispensing action.
- the distribution piece is located above the hanger side in the retracted state, and needs to be inserted between the hangers through descending and translation during the distribution action. Therefore, the above-mentioned lead-in slopes are mainly arranged on the side and the lower side of the sub-pick facing the hanger. Even if the score-pick is in the process of descending and moving, the shape of the cutting edge formed by the lead-in slopes on the front and the lower side can ensure its Smoothly cut between the hangers to avoid collision with the sides of the hangers or scratching the hangers and clothes; of course, in order to improve the smoothness of the edge of the entire sub-pick, part or all of the upper side can also be provided with lead-in slopes.
- the lower side of one end of the splitter 55 facing the hanger is provided with a beveled edge 552 for avoiding.
- the beveled edge structure so the evasive oblique side of the sub-pick can match the bevel structure of the hanger, so that the sub-pick can avoid the normal conveyance of the hanger under the premise that the sub-pick is as close as possible to the hanger, and also improves the distribution action.
- the setting of the avoidance oblique edge 552 also makes the front end of the splitter form a sharp angle, so that the two splitter can be inserted between the two adjacent hangers more conveniently like sharp knives.
- the upper side of one end of the pick facing the hanger is also provided with a part of the oblique edge, so that the upper and lower oblique edges together form a sharp knife shape.
- the hoist automatically lifts the hanger carrier; (after the database responds or the barcode scanner triggers the barcode information)
- the hanger carrier passes the sliding track
- the hanger carrier arrives at the distribution blocking and releasing device, and the hanger carrier is released in an orderly manner
- the card reader reads the chip of the hanger carrier; (to enter the information of the hanger carrier and bind it with the entered clothing information in step 1, and at the same time confirm the binding with the empty position again relation)
- the carrier baffle rotates and retracts at the same time to avoid the action of the subsequent manipulator
- the manipulator moves to bring the hanger carrier to the storage line
- the manipulator releases the hanger carrier, and the hanger carrier enters the steel belt line.
- the storage line moves to make the empty position reach the incoming position, and then divide Activate the dial device to spread the hanger carriers on both sides of the empty position, and then the hanger carriers reach the empty position.
- the carrier unloading device includes a warehouse-out track 61 located on one side of the storage line, a push-pin wheel 62 located on one side of the warehouse-out track 61, and below the warehouse line
- the carrier lifting mechanism 63 is located at the entrance end of the outlet rail, and the stabilizing block 64 is arranged on the upstream side of the carrier lifting mechanism 63; Arc structure, the stabilizing block 64 is provided with a limit slot 641 for accommodating the storage line.
- This out-of-storage device mainly sets a stable block at the out-position of the clothes hanger of the storage line, and uses its limit groove to limit the left and right shaking of the storage line.
- the stable block has a certain width, the width is slightly smaller than that of the carrier hook Therefore, the upstream end of the stabilizing block 64 is provided with introduction surfaces 642 with gradually decreasing widths on both sides to ensure that the carrier hook can smoothly move to the stabilizing block. Therefore, it is ensured that the hanger carrier passing through the stabilizing block can be stably lifted, and smoothly enter the warehouse-out track under the pushing action of the push-pin wheel disc.
- the push pin wheel 62 includes a wheel motor, a wheel 622 drivingly connected to the output end of the wheel motor, and push pins 623 arranged at intervals on the circumferential side of the wheel 622 .
- the structure of the push-pin wheel is simple, and the wheel is driven by the wheel motor to rotate, so that the push-pins on the side of the wheel can sequentially pull out the clothes hanger carriers on the storage line to the warehouse-out rail.
- the rotational speed of the outer end of the push pin is the same as the moving speed of the storage line, so that each time a carrier passes through, the gap between two adjacent push pins corresponds to the window of the storage line, that is, the carrier is ready to leave the storage line.
- the side of the wheel disc 622 is provided with a radial needle groove 6221, an end of the needle groove 6221 close to the center of the wheel disc is provided with a clip slot 6222, and the end of the push pin 623 is provided with a blocking block 6231.
- a push pin mounting plate 624 is provided above the groove 6221 . The structure is easy to disassemble and assemble, and at the same time, the installation stability of the push needle is high. The radial positioning of the push needle is achieved by the cooperation of the card slot and the card block, and the push needle is installed through the installation connection (using screws) of the push needle installation plate and the wheel disc.
- the needle is stably pressed into the needle groove.
- the push-pin mounting plate 624 can be designed to simultaneously locate multiple push-pins as required, preferably two push-pins share one push-pin mounting plate 624, so that maintenance or replacement of individual push-pins is easier.
- the carrier lifting mechanism 63 includes a lifting motor 631, a rotating plate 632 arranged at the output end of the lifting motor 631, and two lifting blocks 633 arranged on the rotating plate 632; the two lifting blocks 633 are respectively arranged on both sides of the storage line, The lifting block 633 is engaged with the delivery rail 61 in a lifted state.
- the carrier lifting mechanism is simple in structure and stable in action, and is used to form an inclined upward ramp on the travel path of the carrier. The limit relationship with the storage line, and then under the action of the push-pin wheel, the carrier can be separated from the storage line and enter the out-of-storage track at the same time.
- a connecting slope 611 is formed at the end of the outgoing rail 61
- a notch 6111 for accommodating the lifting block 633 is formed at the end of the connecting slope 611 .
- the structure makes the cooperation between the lifting block and the warehouse discharge track more close and stable. Specifically, when the lifting block is in the lifted state, its inclination is the same as the inclination of the connecting slope of the warehouse discharge track, so as to ensure the smooth export of the carrier. .
- the delivery rail 61 includes a support portion 6101 and a slide rail portion 6102 disposed on the support portion 6101 ; the support portion 6101 is made of metal material, and the slide rail portion 6102 is made of plastic.
- the support part is preferably made of light-weight and high-strength aluminum alloy to ensure the structural strength and stability of the entire exit rail; and the slide rail part can be made of nylon material to reduce the impact or friction of the carrier against it. noise. Moreover, after the slide rail part is worn out, it only needs to be replaced separately, which saves the use cost.
- the slide rail portion 6102 includes a main body portion 61021 spliced together and an introduction portion 61022 disposed at one end of the main body portion.
- a concave push-pin avoidance portion 612 is provided at the lower portion of the side of the ejection rail 61 facing the push-pin wheel 62 .
- the structure ensures the effective length of the push pin and the carrier, that is, ensures that the carrier is completely within the power range of the push pin, thereby ensuring the stability of the pushing force of the push pin against the carrier.
- the push pin avoidance portion 612 can be formed by reducing the width of the support portion 6101, thereby simplifying the processing process.
- a protective cover 65 is provided at the push pin wheel 62 .
- the protective cover mainly plays the role of appearance and dust prevention, and avoids its interference with the outside world, so as to ensure the safety of the pusher wheel during the operation.
- the working principle of this device is as follows: when the carrier is ready to leave the warehouse, the push pin wheel starts to rotate, and the speed of the end of the push pin is the same as the speed of the storage line. The gap between them corresponds to the window of the storage line; at the same time, driven by the storage line, the carrier passes through the stabilizing block and the lifting block in turn, and the lifting block rotates, so that the upper end surface of the lifting block is connected with the warehouse-out rail, and the carrier is in the storage. Driven by the line, the lifting block and the delivery track are gradually separated from the shackles of the storage line.
- the push needle has received the carrier when the carrier is ready to leave the storage line, and the pushing direction of the push needle is the same as the circle of the delivery track.
- the arc direction is the same (with a tendency to push to the outside of the storage line), that is, the carrier is driven by the storage line and pushed by the push needle, and slides into and out of the warehouse track from the lifting block, and further under the continuous push of the push needle, Complete the subsequent exit process.
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Abstract
A warehouse entering/leaving apparatus of a hanging warehouse line, relating to the technical field of garment hanging. The present invention comprises a vehicle warehouse entering device and a vehicle warehouse leaving device; the vehicle warehouse entering device comprises a hoisting machine, a sliding rail connected to the hoisting machine, a truss manipulator provided between the sliding rail and the warehouse line, and a distribution device provided on the other side of the warehouse line; and the vehicle warehouse leaving device comprises a warehouse leaving rail provided on one side of the warehouse line, a push bar wheel disc provided on one side of the warehouse leaving rail, a vehicle lifting mechanism provided below the warehouse line and at an inlet end of the warehouse leaving rail, and a stabilizing block provided on the upstream side of the vehicle lifting mechanism. The warehouse leaving rail has a circular arc structure provided in the circumferential direction of the push bar wheel disc, and a limit slot for accommodating the warehouse line is provided on the stabilizing block. According to the present invention, the requirements of clothes hanger transfer of multiple layers of warehouse lines can be effectively satisfied, warehousing entering and distribution actions are efficient, and a warehouse leaving process is stable and smooth, so as to improve the working efficiency of the whole garment hanging system.
Description
本发明涉及制衣吊挂技术领域,尤其涉及一种吊挂仓储线进出仓设备。The invention relates to the technical field of clothing hanging, in particular to a hanging storage line in and out warehouse equipment.
现有的制衣吊挂仓储线基本上已经实现了自动化的载具进出仓。进仓时,如专利号为ZL201720465828.3的实用新型专利公开了一种自动上衣枪系统,其通过直线滑轨和滑块将挂有衣架的衣架挂钩输送至仓储线侧,并令衣架的挂钩伸至仓储线的存储孔内,然后通过向下转动衣架挂钩使衣架下落并挂在仓储线的存储孔上,从而完成了衣架的转移。但是,该自动上衣枪的位置相对固定,仅能够将固定的输送线上的衣架转移至固定的仓储线上,而随着目前制衣吊挂系统规模的日益扩大,仓储线也逐渐往多层结构的方向发展,并且为了提高空间利用率,每一层的仓储线的规模也可能会有所不同,类似上述的自动上衣枪等衣架转移装置势必无法满足多层结构仓储线的使用需求。另外,衣架进入仓储线时需要由分拨装置将挂入位两侧的衣架及衣物撑开,以留出空间使新的衣架及衣物顺利挂入仓储线,如专利号为ZL201820725504.3的实用新型专利公开了一种分衣机构,其包括分衣支架、滑轨以及滑块,滑块上铰接有第一分衣臂和第二分衣臂,第一分衣臂的一端连接于第一分衣块,第二分衣臂连接于第二分衣块,滑块上设置有驱动第一分衣臂和第二分衣臂运动的气缸,第一分衣块和第二分衣块呈一定夹角设置。该分衣机构通过滑块沿滑轨的移动来实现分衣块插入衣物之间的动作,并通过两个分衣块的反向旋转实现两者对衣物的撑开。但是,该分衣机构的分衣块是一直处于和衣架水平的位置上的,为了避免与衣架发生干涉,其需要设置较长的滑轨来使分衣块具有足够的后退距离,也即分衣块在进行分衣动作时需要向衣架侧行进较长的距离,而这势必会降低分衣块进行分衣动作的效率。The existing clothing hanging storage line has basically realized the automatic loading and unloading of vehicles into and out of the warehouse. When entering the warehouse, for example, the utility model patent No. ZL201720465828.3 discloses an automatic coat gun system, which transports the hanger hook with the hanger to the side of the storage line through the linear slide rail and the slider, and makes the hook of the coat hanger. Reach into the storage hole of the storage line, and then turn down the hanger hook to drop the hanger and hang it on the storage hole of the storage line, thus completing the transfer of the hanger. However, the position of the automatic coat gun is relatively fixed, and it can only transfer the coat hangers on the fixed conveyor line to the fixed storage line. With the increasing scale of the current clothing hanging system, the storage line is gradually moving to multiple layers. With the development of the structure, and in order to improve the space utilization, the scale of the storage line on each floor may also be different, and the hanger transfer devices such as the above-mentioned automatic coat gun are bound to be unable to meet the needs of the multi-layer structure storage line. In addition, when the hangers enter the storage line, the distribution device needs to spread the hangers and clothes on both sides of the hanging position, so as to leave space for the new hangers and clothes to be smoothly hung into the storage line, such as the utility model with the patent number ZL201820725504.3 The new patent discloses a dressing mechanism, which includes a dressing support, a slide rail and a slider, the slider is hinged with a first dressing arm and a second dressing arm, and one end of the first dressing arm is connected to the first dressing arm. Clothing block, the second clothing distribution arm is connected to the second clothing distribution block, the slide block is provided with a cylinder for driving the movement of the first clothing distribution arm and the second clothing distribution arm, and the first clothing distribution block and the second clothing distribution block are arranged in the form of an air cylinder. A certain angle is set. The clothing dividing mechanism realizes the action of inserting the clothing dividing block between the clothes through the movement of the slider along the sliding rail, and realizes the two clothing dividing blocks to spread apart the clothes through the reverse rotation of the two clothing dividing blocks. However, the clothes-separating block of the clothes-separating mechanism is always in a horizontal position with the clothes hanger. In order to avoid interference with the clothes hanger, a longer slide rail needs to be provided to make the clothes-separating block have a sufficient retreat distance, that is, the separation The clothing block needs to travel a long distance to the side of the hanger during the splitting action, which will inevitably reduce the efficiency of the clothing splitting action of the clothing splitting block.
出仓时,如专利号为ZL201720464642.6的实用新型专利公开了一种自动提衣系统,包括支架,支架上设有钢带轨道,钢带轨道内设有旋转钢带,旋转钢带上均布存储孔,在支架上固定设有斜托器安装板和取出器安装板,在斜托器安装板上安装有斜托器,取出器安装板上安装有提衣链输送系统,提衣链输送系统包括框架、第一驱动电机、输送链条,输送链条设置于框架内部,第一驱动电机固定于框架外部,输送链条与第一驱动电机通过链轮连接,在输送链条的下方,与框架固定连接设有输送杆,斜托器对衣架进行变向作用,使衣架从旋转钢带上脱离,进入提衣链输送系统,提衣链输送系统将衣服取出。虽然上述方案具有较高的自动化程度,但是由于钢带轨道在旋转的过程中会产生振动,从而使得衣架摆动,摆动的衣架无法稳定进入输送杆,容易与输送杆的端部发生撞击而影响衣架的正常出仓。When leaving the warehouse, for example, the utility model patent with the patent number ZL201720464642.6 discloses an automatic clothes lifting system, which includes a bracket, a steel belt track is arranged on the bracket, and a rotating steel belt is arranged in the steel belt track. The cloth storage hole is fixed on the bracket with the inclined holder mounting plate and the extractor installation plate, the inclined holder is installed on the inclined holder installation plate, and the extractor installation plate is installed with the clothes lift chain conveying system, the clothes lift chain The conveying system includes a frame, a first driving motor, and a conveying chain. The conveying chain is arranged inside the frame, and the first driving motor is fixed outside the frame. The conveying chain and the first driving motor are connected by a sprocket, and below the conveying chain, it is fixed with the frame. The connection is provided with a conveying rod, and the slanting device changes the direction of the clothes hanger, so that the clothes hanger is separated from the rotating steel belt and enters the clothes lift chain conveying system, and the clothes lift chain conveying system takes out the clothes. Although the above solution has a high degree of automation, because the steel belt track will vibrate during the rotation process, the hanger will swing, and the swinging hanger cannot enter the conveying rod stably, and it is easy to collide with the end of the conveying rod and affect the hanger. of the normal warehouse.
本发明的目的是为了解决上述现有技术存在的问题,提供一种吊挂仓储线进出仓设备,其能够有效满足多层仓储线的衣架转移需求,同时进仓分拨动作高效,出仓过程稳定流畅,从而提高整个制衣吊挂系统的工作效率。The purpose of the present invention is to solve the problems existing in the above-mentioned prior art, and to provide a hanging storage line in and out warehouse equipment, which can effectively meet the requirements for the transfer of clothes racks of the multi-layer storage line, and at the same time, the warehouse entry and distribution actions are efficient, and the warehouse exit process is efficient. Stable and smooth, thus improving the work efficiency of the entire garment hanging system.
本发明的目的是通过以下技术方案实现的:The purpose of this invention is to realize through the following technical solutions:
一种吊挂仓储线进出仓设备,包括载具进仓装置及载具出仓装置,所述载具进仓装置包括提升机、连接提升机的下滑轨道、设于下滑轨道与仓储线之间的桁架机械手、设于仓储线另一侧的分拨装置;The utility model relates to a warehouse entry and exit device for a hanging storage line, including a carrier entry device and a carrier exit device. The carrier entry device includes a hoist, a sliding rail connected to the hoist, and is arranged between the sliding rail and the storage line. The truss manipulator and the distribution device on the other side of the storage line;
所述桁架机械手包括桁架、升降连接于所述桁架的升降平台、设于所述升降平台上的伸缩板、设于所述伸缩板上的安装板、设于所述安装板上的机械手,所述升降平台与伸缩板之间设有二级伸缩机构,所述伸缩板与安装板之间设有一级伸缩机构;The truss manipulator includes a truss, a lifting platform connected to the truss, a telescopic plate arranged on the lifting platform, a mounting plate arranged on the expansion plate, and a manipulator arranged on the installation plate. A second-level telescopic mechanism is arranged between the lifting platform and the telescopic plate, and a first-level telescopic mechanism is arranged between the telescopic plate and the mounting plate;
所述分拨装置包括安装框架、设于所述安装框架上的前后移动机构、设于所述前后移动机构的移动部上的升降机构、设于所述升降机构的移动部上的开合机构、分设于所述开合机构的两个移动部上的两个分拨片;The distributing device includes a mounting frame, a front-to-back moving mechanism provided on the mounting frame, a lift mechanism provided on the moving part of the forward-backward moving mechanism, and an opening and closing mechanism provided on the moving part of the lift mechanism 2. The two sub-plectrums are respectively arranged on the two moving parts of the opening and closing mechanism;
所述载具出仓装置包括设于仓储线一侧的出仓轨道、设于所述出仓轨道一侧的推针轮盘、设于仓储线下方并处于所述出仓轨道入口端的载具抬升机构、设于所述载具抬升机构上游侧的稳定块;所述出仓轨道具有沿所述推针轮盘周向设置的圆弧结构,所述稳定块上设有容置仓储线的限位槽。The carrier unloading device comprises a warehousing track arranged on one side of the storage line, a push-pin wheel disc arranged on one side of the warehousing track, and a carrier arranged below the warehousing line and at the entrance end of the warehousing track The lifting mechanism and the stabilizing block arranged on the upstream side of the lifting mechanism of the carrier; the outlet rail has a circular arc structure arranged along the circumferential direction of the pusher wheel, and the stabilizing block is provided with a storage line accommodating Limit slot.
载具进仓过程中,本发明的载具进仓设备能够实现机械手的升降及水平向的伸缩,从而实现载具(衣架)的跨层上下升降运输,以及载具入仓时的左右伸缩运输,提高载具转移的效率;并且两级伸缩机构的伸缩范围大,能够有效适用于多种类型的仓储结构。另外,在载具进仓时,通过前后移动机构和升降机构的配合来实现分拨片的灵活移动,在确保其不会对正常移动的载具造成干涉的前提下,能够快速移动至载具之间,从而保证整个分拨动作的高效。具体的,由于设置了升降机构,使得可以通过对分拨片高度位置的调节,来避免分拨片与载具之间发生干涉,而无需令分拨片在水平方向上完全脱离载具移动区域;同时,当需要进行分拨动作时,可另前后移动机构和升降机构同时动作,以使分拨片快速到达载具位置。During the loading process of the carrier, the loading device of the present invention can realize the lifting and lowering of the manipulator and the horizontal expansion and contraction, so as to realize the vertical lifting and lowering transportation of the carrier (the hanger), and the left and right telescopic transportation when the carrier enters the warehouse. , improve the efficiency of carrier transfer; and the two-stage telescopic mechanism has a large telescopic range, which can be effectively applied to various types of storage structures. In addition, when the carrier enters the warehouse, the flexible movement of the splitter is realized through the cooperation of the front and rear moving mechanism and the lifting mechanism, and can quickly move to the carrier on the premise of ensuring that it will not interfere with the normal moving carrier. between, so as to ensure the high efficiency of the whole allocation operation. Specifically, since the lifting mechanism is provided, the height position of the sub-pick can be adjusted to avoid interference between the sub-pick and the carrier, without the need to completely separate the sub-pick from the moving area of the carrier in the horizontal direction. ; At the same time, when it is necessary to carry out the splitting action, the front and rear moving mechanism and the lifting mechanism can be actuated at the same time, so that the splitting piece can quickly reach the position of the carrier.
载具出仓过程中,本发明的载具出仓设备通过在仓储线的衣架出仓位置处设置稳定块,利用其限位槽来限制仓储线的左右晃动幅度,同时由于稳定块具有一定的宽度,该宽度略小于载具挂钩的大小,即也起到了稳定载具的作用。从而确保经过稳定块的衣架载具能够被稳定抬升,并在推针轮盘的推动作用下顺利进入出仓轨道。During the process of unloading the carrier, the equipment for unloading the carrier of the present invention sets a stabilizing block at the position where the clothes hanger of the storage line exits the warehouse, and uses its limit groove to limit the left and right shaking amplitude of the storage line. At the same time, because the stabilizing block has a certain The width is slightly smaller than the size of the carrier hook, which also plays a role in stabilizing the carrier. Thus, it is ensured that the hanger carrier passing through the stabilizing block can be stably lifted, and smoothly enter the warehouse-out track under the pushing action of the push-pin wheel disc.
作为本发明优选,所述桁架上还设有读卡挡板装置,所述读卡挡板装置包括固定连接于所述桁架的支撑板、滑动连接于所述支撑板的伸缩框架、铰接于所述伸缩框架一端的载具挡板、设于载具挡板上的读卡器。所述读卡挡板装置工作时处于机械手的下方,即当衣架载具挂入机械手时,衣架载具的芯片部位恰好处于载具挡板的读卡器处,以读取芯片信息,将衣架载具与服装信息进行绑定,及再次确认与空仓位的绑定关系。而载具挡板能够有效防止衣架载具由于下滑的惯性而晃动,确保读卡器的准确读取,同时避免衣架载具的掉落。且载具挡板能够通过自身的旋转,以及伸缩框架的伸缩来避免对机械手动作的干涉。Preferably in the present invention, the truss is further provided with a card-reading baffle device, and the card-reading baffle device includes a support plate fixedly connected to the truss, a telescopic frame slidably connected to the support plate, and hinged to the support plate. The carrier baffle at one end of the telescopic frame and the card reader arranged on the carrier baffle. The card reader baffle device is located under the manipulator when working, that is, when the hanger carrier is hung into the manipulator, the chip part of the hanger carrier is just at the card reader of the carrier baffle to read the chip information and put the hanger. Bind the vehicle and clothing information, and reconfirm the binding relationship with the empty position. The carrier baffle can effectively prevent the hanger carrier from shaking due to the inertia of sliding, ensure the accurate reading of the card reader, and prevent the hanger carrier from falling. Moreover, the carrier baffle plate can avoid interference with the action of the manipulator through its own rotation and the expansion and contraction of the telescopic frame.
作为本发明优选,所述支撑板与伸缩框架之间设有伸缩移动机构,所述伸缩框架与载具挡板之间设有旋转收缩机构。其中,伸缩移动机构可采用较为常规的滑轨滑块配合,利用电机驱动同步带来带动伸缩框架移动的方式;而旋转收缩机构可采用电机驱动同步带来带动铰接轴转动的方式,而铰接轴固定连接于载具挡板。Preferably in the present invention, a telescopic movement mechanism is provided between the support plate and the telescopic frame, and a rotation and contraction mechanism is provided between the telescopic frame and the carrier baffle. Among them, the telescopic moving mechanism can use the more conventional sliding rail-slider cooperation, and use the motor-driven synchronous belt to drive the telescopic frame to move; and the rotary retractable mechanism can use the motor-driven synchronous belt to drive the hinge shaft to rotate, and the hinge shaft Fixed connection to the carrier baffle.
作为本发明优选,所述二级伸缩机构包括设于所述伸缩板与升降平台之间的二级滑轨滑块组件、设于升降平台上的二级驱动齿轮及二级驱动电机、设于伸缩板上的二级齿条。所述伸缩机构通过驱动电机带动驱动齿轮转动,驱动齿轮带动齿条及伸缩板进行伸缩动作。Preferably in the present invention, the secondary telescopic mechanism comprises a secondary sliding rail slider assembly arranged between the telescopic plate and the lifting platform, a secondary driving gear and a secondary driving motor arranged on the lifting platform, Secondary rack on telescopic plate. The telescopic mechanism drives the driving gear to rotate through the driving motor, and the driving gear drives the rack and the telescopic plate to perform telescopic action.
作为本发明优选,所述伸缩板与升降平台之间设有相互配合的二级限位块和二级限位撞块。具体的,在伸缩板于伸缩方向上的两端分别设置一个二级限位块,而在升降平台的中部设置一个或两个二级限位撞块,通过二级限位撞块来限制二级限位块的移动范围,即限制了伸缩板的伸缩范围,以避免伸缩板滑出升降平台,同时确保伸缩过程中升降平台对于伸缩板的稳定支撑。As a preferred embodiment of the present invention, a secondary limit block and a secondary limit striker that cooperate with each other are provided between the telescopic plate and the lifting platform. Specifically, a second-level limit block is respectively set at both ends of the telescopic plate in the telescopic direction, and one or two second-level limit bumps are set in the middle of the lifting platform. The moving range of the level stop block limits the telescopic range of the telescopic plate, so as to prevent the telescopic plate from sliding out of the lifting platform, and at the same time ensure the stable support of the lifting platform for the telescopic plate during the expansion and contraction process.
作为本发明优选,所述伸缩板与升降平台之间设有相互配合的二级信号挡板和二级信号装置,所述二级信号装置具有沿伸缩方向布置的多个,所述结构通过不同位置处的二级信号装置对于二级信号挡板的感应来跟踪伸缩板相对于升降平台的位置。Preferably in the present invention, a secondary signal baffle and a secondary signal device that cooperate with each other are provided between the telescopic plate and the lifting platform. The secondary signal device at the position senses the secondary signal baffle to track the position of the telescopic plate relative to the lifting platform.
作为本发明优选,所述一级伸缩机构包括设于所述伸缩板与安装板之间的以及滑轨滑块组件、设于安装板上的一级驱动齿轮及一级驱动电机、设于伸缩板上的一级齿条,所述结构的原理同二级伸缩机构。Preferably in the present invention, the first-level telescopic mechanism includes a sliding rail slider assembly disposed between the telescopic plate and the mounting plate, a first-level drive gear and a first-level drive motor disposed on the mounting plate, a The principle of the first-level rack on the board is the same as that of the second-level telescopic mechanism.
作为本发明优选,所述伸缩板与安装板之间设有相互配合的一级限位块和一级限位撞块,所述结构的原理同二级限位块和二级限位撞块的配合结构。As a preferred embodiment of the present invention, a first-level limit block and a first-level limit striker that cooperate with each other are provided between the expansion plate and the mounting plate, and the principle of the structure is the same as that of the second-level limit block and the second-level limit striker. matching structure.
作为本发明优选,所述伸缩板与安装板之间设有相互配合的一级信号挡板和一级信号装置,所述一级信号装置具有沿伸缩方向布置的多个,所述结构的原理同二级信号挡板和二级信号装置的配合结构。Preferably in the present invention, a first-level signal baffle and a first-level signal device that cooperate with each other are provided between the telescopic plate and the mounting plate, and the first-level signal device has a plurality of them arranged along the expansion and contraction direction. The principle of the structure The matching structure with the secondary signal baffle and the secondary signal device.
作为本发明优选,所述桁架上设有升降滑轨,所述升降平台底部设有支架,所述支架上设有升降滑块;所述桁架上设有升降同步带组件,所述升降同步带组件与所述支架连接。其中,升降同步带组件主要包括上下两个升降带轮、配合连接两个升降带轮的升降同步带、设于一个升降带轮处的电机,通过电机带动一个升降带轮转动,以带动升降同步带绕着两个带轮转动,升降同步带带动支架及升降平台升降。Preferably in the present invention, the truss is provided with a lifting slide rail, the bottom of the lifting platform is provided with a bracket, and the bracket is provided with a lifting slider; the truss is provided with a lifting synchronous belt assembly, and the lifting synchronous belt An assembly is connected to the bracket. Among them, the lifting synchronous belt assembly mainly includes two upper and lower lifting pulleys, a lifting synchronous belt that cooperates and connects the two lifting pulleys, and a motor arranged at one lifting pulley, which drives one lifting pulley to rotate through the motor to drive the lifting synchronization. The belt rotates around two pulleys, and the lifting synchronous belt drives the bracket and the lifting platform to lift.
作为本发明优选,所述机械手包括设于所述安装板上的旋转驱动电机、转动连接于安装板下方的转盘、固定连接于转盘下侧面的衣钩组件,所述旋转驱动电机传动连接于所述转盘。所述机械手通过旋转驱动电机带动转盘及衣钩组件旋转,以调节衣钩组件的朝向,满足多个方向的衣架接收及下放。Preferably in the present invention, the manipulator comprises a rotary drive motor arranged on the mounting plate, a turntable rotatably connected to the bottom of the mounting plate, and a clothes hook assembly fixedly connected to the lower side of the turntable, and the rotary drive motor is drivingly connected to the the turntable. The manipulator drives the turntable and the clothes hook assembly to rotate through the rotary drive motor, so as to adjust the orientation of the clothes hook assembly, so as to meet the reception and release of the clothes hanger in multiple directions.
作为本发明优选,所述衣钩组件包括壳体、设于壳体内的电缸、设于电缸输出端的齿条、转动连接于壳体相对侧壁的转轴、设于转轴上的齿轮、设于转轴伸出壳体一端的衣架钩头;所述齿条与齿轮啮合。所述衣钩组件通过电缸驱动齿条动作,齿条通过齿轮带动转轴转动,转轴带动衣架钩头转动,以实现衣架钩头对衣架的支撑和下放。Preferably in the present invention, the clothes hook assembly includes a casing, an electric cylinder arranged in the casing, a rack arranged at the output end of the electric cylinder, a rotating shaft rotatably connected to the opposite side wall of the casing, a gear arranged on the rotating shaft, A hanger hook at one end of the rotating shaft protruding from the casing; the rack is meshed with the gear. The clothes hook assembly is driven by the electric cylinder to drive the rack, the rack drives the rotating shaft to rotate through the gear, and the rotating shaft drives the hook head of the clothes hanger to rotate, so as to realize the support and lowering of the clothes hanger by the hook head of the clothes hanger.
作为本发明优选,所述壳体上于所述衣架钩头边侧设有挡板,所述挡板上设有导入斜面。所述挡板用于防止本机械手动作时,衣架发生剧烈晃动,从而保证衣架转移的稳定性,而导入斜面则确保了衣架能够顺利进入机械手。Preferably in the present invention, a baffle plate is provided on the shell on the side of the hook head of the hanger, and an introduction slope is arranged on the baffle plate. The baffle is used to prevent the hanger from shaking violently when the manipulator moves, so as to ensure the stability of the transfer of the hanger, and the introduction slope ensures that the hanger can smoothly enter the manipulator.
作为本发明优选,所述衣架钩头侧面转动连接有信号传递板,所述信号传递板一端具有适配所述衣架钩头的钩型结构,且所述钩型结构高于所述衣架钩头的凹口,其另一端设有触发开关压板;所述触发开关压板的上方或下方设有信号检测装置。所述为信号检测装置的一种实施方式,其工作原理为:当衣架挂入衣架钩头时,就会下压信号传递板,以使信号传递板的另一端的触发开关压板上翘而脱离对信号检测装置的触发开关的下压,以触发第一个信号(即衣架挂入的信号),而当衣架钩头完成衣架释放动作并复位后,信号传递板在弹簧的作用下,其钩型结构端被拉起至高出衣架钩头的凹口,其触发开关压板端随之下摆并对信号检测装置的触发开关下压,以触发信号检测装置的第二个信号(即整个衣架钩头复位的信号),从而更为精确地对衣架的取放动作及位置进行跟踪。Preferably in the present invention, a signal transmission plate is rotatably connected to the side of the hook head of the clothes hanger, and one end of the signal transmission plate has a hook-shaped structure adapted to the hook head of the clothes hanger, and the hook-shaped structure is higher than the hook head of the clothes hanger The other end of the notch is provided with a trigger switch pressing plate; a signal detection device is arranged above or below the trigger switch pressing plate. The above is an embodiment of the signal detection device, and its working principle is as follows: when the hanger is hooked into the hook of the hanger, the signal transmission plate will be pressed down, so that the trigger switch pressing plate at the other end of the signal transmission plate will be lifted up and separated. Press down the trigger switch of the signal detection device to trigger the first signal (that is, the signal that the hanger is hung in), and when the hanger hook completes the hanger release action and resets, the signal transmission plate is under the action of the spring. The end of the type structure is pulled up to be higher than the notch of the hook head of the hanger, and the trigger switch pressing plate end swings down accordingly and presses down the trigger switch of the signal detection device to trigger the second signal of the signal detection device (that is, the entire hook head of the clothes hanger). reset signal), so as to more accurately track the pick-and-place action and position of the hanger.
作为本发明优选,所述衣架钩头上设有限位孔,所述信号传递板上设有限位柱,所述限位孔具体为条形限位孔,即给限位柱一定的活动范围,同时限制其相对于衣架钩头的最大的转动角度,从而确保信号传递板动作的稳定性及流畅性。Preferably in the present invention, the hook head of the hanger is provided with a limit hole, and the signal transmission plate is provided with a limit post, and the limit hole is specifically a bar-shaped limit hole, that is, a certain range of movement is given to the limit post. At the same time, the maximum rotation angle relative to the hook head of the hanger is limited, so as to ensure the stability and smoothness of the action of the signal transmission board.
作为本发明优选,所述信号传递板上设有伸至所述衣架钩头上方的限位板,用于进一步限制信号传递板相对于衣架钩头的动作范围,确保稳定性。Preferably in the present invention, the signal transmission plate is provided with a limit plate extending above the hook head of the clothes hanger to further limit the movement range of the signal transmission plate relative to the hook head of the clothes hanger to ensure stability.
作为本发明优选,所述衣架钩头侧面设有信号检测装置,所述信号检测装置的触发开关伸至所述衣架钩头的凹口一侧。所述为信号检测装置的另一种实施方式,即当衣架挂入衣架钩头时,衣架会直接触动信号检测装置的触发开关,以便于对衣架的取放动作及位置进行跟踪。Preferably in the present invention, a signal detection device is provided on the side of the hook head of the clothes hanger, and the trigger switch of the signal detection device extends to the side of the notch of the hook head of the clothes hanger. The above is another embodiment of the signal detection device, that is, when the clothes hanger is hooked into the hook of the clothes hanger, the clothes hanger will directly touch the trigger switch of the signal detection device, so as to track the pick-and-place action and position of the clothes hanger.
作为本发明优选,所述前后移动机构包括设于所述安装框架上的前后滑轨、滑动连接于所述前后滑轨的前后滑块、连接所述前后滑块的前后安装架、设于所述安装框架上并连接所述前后安装架的前后同步带组件。所述机构通过前后同步带组件带动前后安装架沿前后滑轨进行前后移动,以实现分拨片靠近和原理衣架的动作。Preferably in the present invention, the front and rear moving mechanism comprises front and rear slide rails arranged on the mounting frame, front and rear sliders slidably connected to the front and rear slide rails, front and rear mounting brackets connected to the front and rear sliders, The front and rear synchronous belt assemblies of the front and rear installation frames are connected to the installation frame. The mechanism drives the front and rear mounting brackets to move forward and backward along the front and rear slide rails through the front and rear synchronous belt assemblies, so as to realize the action of the sub-plectrum approaching and the principle of the clothes hanger.
作为本发明优选,所述前后安装架的前后两端设有液压缓冲器,用于减弱前后安装架与安装框架之间的撞击,保护设备的同时,确保了整个前后移动过程的稳定性。Preferably, the front and rear ends of the front and rear mounting brackets are provided with hydraulic buffers to reduce the impact between the front and rear mounting brackets and the mounting frame, protect the equipment, and ensure the stability of the entire front and rear movement process.
作为本发明优选,所述升降机构包括设于所述前后移动机构上的升降滑轨、滑动连接于所述升降滑轨的升降滑块、连接所述升降滑块的升降安装架、设于所述前后移动机构上并连接所述升降安装架的升降丝杆组件。所述机构通过升降丝杆组件的螺母升降来带动升降安装架沿升降滑轨的上下升降,以实现分拨片的升降动作。Preferably in the present invention, the lifting mechanism includes a lifting slide rail provided on the front and rear moving mechanism, a lifting slide block slidably connected to the lift slide rail, a lift mounting frame connected to the lift slide block, a lift mounted on the The front and rear moving mechanism is connected to the lifting screw assembly of the lifting mounting frame. The mechanism drives the lifting mounting frame to move up and down along the lifting slide rail through the lifting and lowering of the nut of the lifting screw assembly, so as to realize the lifting action of the splitter.
作为本发明优选,所述升降丝杆组件包括升降轴承、转动连接于升降轴承的升降螺杆、螺纹连接于升降螺杆的升降螺母、传动连接于升降螺杆的升降电机,所述升降螺母连接所述升降安装架。所述升降丝杆组件通过升降电机来带动升降螺杆旋转,以使升降螺母上下移动,而升降螺母带动升降安装架沿升降滑轨上下移动。Preferably in the present invention, the lift screw assembly includes a lift bearing, a lift screw rotatably connected to the lift bearing, a lift nut threadedly connected to the lift screw, and a lift motor drive connected to the lift screw, the lift nut is connected to the lift Mount. The lifting screw assembly drives the lifting screw to rotate through the lifting motor, so that the lifting nut moves up and down, and the lifting nut drives the lifting mounting frame to move up and down along the lifting slide rail.
作为本发明优选,所述升降滑轨一侧设有配合所述升降安装架的光电传感器,用于跟踪升降安装架的升降位置,以精确控制升降动作。Preferably in the present invention, one side of the lift rail is provided with a photoelectric sensor matched with the lift mounting frame to track the lifting position of the lift mounting frame, so as to precisely control the lift action.
作为本发明优选,所述开合机构包括设于所述升降机构上的开合滑轨、滑动连接于开合滑轨的两个开合滑块、开合丝杆组件;两个所述分拨片分别连接两个所述开合滑块,并连接所述开合丝杆组件。所述机构通过开合丝杆组件同时带动两个分拨片沿开合滑轨进行相向或相背移动,以实现两个分拨片的开合动作。Preferably in the present invention, the opening and closing mechanism includes an opening and closing slide rail provided on the lifting mechanism, two opening and closing sliding blocks slidably connected to the opening and closing slide rail, and an opening and closing screw assembly; The paddles are respectively connected with the two opening and closing sliding blocks, and are connected with the opening and closing screw rod assemblies. The mechanism drives the two sub-plectrums to move toward or away from each other along the opening and closing slide rails simultaneously through the opening and closing screw assembly, so as to realize the opening and closing actions of the two sub-plectrums.
作为本发明优选,所述开合丝杆组件包括开合轴承、转动连接于开合轴承的开合螺杆、螺纹连接于开合螺杆的两个开合螺母、传动连接于开合螺杆的开合电机,所述开合螺杆上左右两侧的螺纹反向设置,两个所述开合螺母分别连接于螺纹反向的两侧螺杆上,两个所述分拨片分别连接两个所述开合螺母。所述开合丝杆组件主要通过对开合螺杆上左右两侧的螺纹进行反向设置,使得开合螺杆转动时,两个开合螺母的移动方向相反,从而实现两个分拨片的开合动作。Preferably in the present invention, the opening and closing screw assembly includes an opening and closing bearing, an opening and closing screw rotatably connected to the opening and closing bearing, two opening and closing nuts threadedly connected to the opening and closing screw, and an opening and closing drive connected to the opening and closing screw For the motor, the threads on the left and right sides of the opening and closing screw are arranged in opposite directions, the two opening and closing nuts are respectively connected to the screws on the opposite sides of the thread, and the two splitting pieces are respectively connected to the two openings and closings. Fit the nut. The opening and closing screw assembly mainly reverses the threads on the left and right sides of the opening and closing screw, so that when the opening and closing screw rotates, the moving directions of the two opening and closing nuts are opposite, so as to realize the opening and closing of the two splitting pieces. combined action.
作为本发明优选,两个所述分拨片的相背侧设有导入斜面,以确保分拨片能够顺利插入衣架衣物之间,避免与衣架衣物发生碰撞,从而确保分拨动作的稳定性和流畅性。As a preferred embodiment of the present invention, the opposite sides of the two splitting pieces are provided with lead-in slopes to ensure that the splitting pieces can be smoothly inserted between the clothes on the hanger and avoid collision with the clothes on the hanger, so as to ensure the stability of the splitting action and the Fluency.
作为本发明优选,两个所述分拨片的相对侧设有限位柱,以避免两个分拨片在合拢时发生碰撞,从而延长其使用寿命。As a preferred embodiment of the present invention, limit posts are provided on the opposite sides of the two dividing plates to avoid collision when the two dividing plates are folded, thereby prolonging their service life.
作为本发明优选,所述推针轮盘包括轮盘电机、与轮盘电机输出端传动连接的轮盘、间隔设于所述轮盘圆周侧的推针。所述推针轮盘的结构简单,通过轮盘电机驱动轮盘转动,以使轮盘边侧的推针依次将仓储线上的衣架载具向出仓轨道上拨出。并且,轮盘转动时推针外侧端的转速与仓储线的移动速度相同,使得每经过一个载具,相邻两个推针之间的缺口与仓储线的窗口相对应,即载具准备脱离仓储线时,推针已经接收载具,载具进一步由推针推动。As a preferred embodiment of the present invention, the push pin wheel includes a wheel motor, a wheel drive connected to the output end of the wheel motor, and push pins arranged at intervals on the circumferential side of the wheel. The structure of the push-pin wheel is simple, and the wheel is driven by the wheel motor to rotate, so that the push-pins on the side of the wheel can sequentially pull out the clothes hanger carriers on the storage line to the warehouse-out rail. In addition, when the roulette rotates, the rotational speed of the outer end of the push pin is the same as the moving speed of the storage line, so that each time a carrier passes through, the gap between two adjacent push pins corresponds to the window of the storage line, that is, the carrier is ready to leave the storage line. When the thread is connected, the push pin has received the carrier, and the carrier is further pushed by the push pin.
作为本发明优选,所述轮盘边侧设有径向的针槽,所述针槽靠近轮盘中心一端设有卡槽,所述推针端部设有卡块,所述针槽上方设有推针安装板。所述结构拆装方便,同时推针的安装稳定性高,通过卡槽与卡块的配合来对推针的径向定位,通过推针安装板与轮盘的安装连接将推针稳定压于针槽内。Preferably in the present invention, a radial needle groove is provided on the side of the wheel disc, an end of the needle groove near the center of the wheel disc is provided with a clamping slot, the end of the push needle is provided with a clamping block, and a needle groove is provided above the needle slot. There is a push pin mounting plate. The structure is easy to disassemble and assemble, and at the same time, the installation stability of the push pin is high, the radial positioning of the push pin is achieved by the cooperation of the card slot and the block, and the push pin is stably pressed to the wheel through the installation connection between the push pin mounting plate and the wheel disc. in the needle groove.
作为本发明优选,所述载具抬升机构包括抬升电机、设于抬升电机输出端的转动板、设于转动板上的两块抬升块;两块所述抬升块分设于仓储线两侧,所述抬升块在抬起状态下与所述出仓轨道衔接。所述载具抬升机构结构简单,动作稳定,用于在载具行进路径上形成斜向上的坡道,载具在仓储线的输送作用下,沿抬升块向上移动,以使载具的挂钩脱离与仓储线的限位关系,然后即可在推针轮盘的拨动作用下,使载具脱离仓储线,同时进入出仓轨道。Preferably in the present invention, the carrier lifting mechanism includes a lifting motor, a rotating plate arranged at the output end of the lifting motor, and two lifting blocks arranged on the rotating plate; the two lifting blocks are respectively arranged on both sides of the storage line, and the The lifting block is connected with the delivery rail in a lifted state. The carrier lifting mechanism is simple in structure and stable in action, and is used to form an inclined upward ramp on the travel path of the carrier. The limit relationship with the storage line, and then under the action of the push-pin wheel, the carrier can be separated from the storage line and enter the out-of-storage track at the same time.
作为本发明优选,所述出仓轨道端部设有衔接坡,所述衔接坡端部设有容置所述抬升块的凹口。所述结构使得抬升块与出仓轨道的配合更加紧密和稳定,具体的,抬升块在抬起状态时,其倾斜度与出仓轨道的衔接坡的倾斜度相同,以确保载具的流畅导出。As a preferred embodiment of the present invention, a connecting slope is provided at the end of the outgoing rail, and a notch for accommodating the lifting block is provided at the end of the connecting slope. The structure makes the cooperation between the lifting block and the warehouse discharge track more close and stable. Specifically, when the lifting block is in the lifted state, its inclination is the same as the inclination of the connecting slope of the warehouse discharge track, so as to ensure the smooth export of the carrier. .
作为本发明优选,所述出仓轨道包括支撑部、设于支撑部上的滑轨部;所述支撑部采用金属材料,所述滑轨部采用塑料。所述支撑部优选为轻质且强度高的铝合金,以确保整个出仓轨道的结构强度和稳定性;而所述滑轨部可采用尼龙材料,来减弱载具与其撞击或摩擦时产生的噪音。并且,在滑轨部磨损后仅需单独更换即可,节省了使用成本。As a preferred embodiment of the present invention, the warehouse delivery track includes a support portion and a slide rail portion provided on the support portion; the support portion is made of metal material, and the slide rail portion is made of plastic. The support part is preferably made of light-weight and high-strength aluminum alloy to ensure the structural strength and stability of the entire exit rail; and the slide rail part can be made of nylon material to reduce the impact or friction of the carrier against it. noise. Moreover, after the slide rail part is worn out, it only needs to be replaced separately, which saves the use cost.
作为本发明优选,所述滑轨部包括拼接的主体部及设于主体部一端的导入部。由于导入部会受到载具的撞击,磨损较主体部更为严重,所以该分体式结构使得导入部可单独更换,从而进一步节省了使用成本。Preferably in the present invention, the slide rail portion includes a main body portion spliced together and an introduction portion disposed at one end of the main body portion. Since the lead-in portion will be impacted by the carrier, the wear is more serious than that of the main body portion, so the split structure enables the lead-in portion to be replaced independently, thereby further saving the use cost.
作为本发明优选,所述稳定块处于上游的一端两侧设有导入面。由于稳定块中部的宽度略小于载具挂钩的大小,所以为了确保载具挂钩能够顺利移动至稳定块上,在其上游端设置宽度逐渐减小的导入面。Preferably, in the present invention, an introduction surface is provided on both sides of an upstream end of the stabilizing block. Since the width of the middle of the stabilizing block is slightly smaller than the size of the carrier hook, in order to ensure that the carrier hook can move to the stabilizing block smoothly, an introduction surface with a gradually decreasing width is provided at the upstream end thereof.
作为本发明优选,所述出仓轨道朝向所述推针轮盘的一侧下部设有推针避让部。所述结构确保了推针与载具配合的有效长度,即保证了载具完全处于推针的动力范围内,从而保证推针对载具推动力的稳定性。Preferably in the present invention, a push-pin avoidance portion is provided at the lower part of the side of the outlet rail facing the push-pin wheel disc. The structure ensures the effective length of the push pin and the carrier, that is, ensures that the carrier is completely within the power range of the push pin, thereby ensuring the stability of the pushing force of the push pin against the carrier.
作为本发明优选,所述推针轮盘处设有防护罩。所述防护罩主要起到美观防尘的作用,并避免其与外界发生干涉,确保推针轮盘运行过程中的安全性。As a preferred option of the present invention, a protective cover is provided at the push-pin wheel disc. The protective cover mainly plays the role of appearance and dust prevention, and avoids its interference with the outside world, so as to ensure the safety of the pusher wheel during the operation.
本发明的优点是:The advantages of the present invention are:
1.能够实现衣架的跨层上下升降运输,以及衣架入仓时的左右伸缩运输,从而提高衣架转移的效率;1. It can realize the cross-layer up and down lifting transportation of the hangers, and the left and right telescopic transportation of the hangers when they enter the warehouse, thereby improving the efficiency of the transfer of the hangers;
2.两级伸缩机构的伸缩范围更大,动作更为灵活,适用性强;2. The two-stage telescopic mechanism has a larger telescopic range, more flexible action and strong applicability;
3.伸缩机构的动作位置安全稳定,并能准确跟踪其伸缩位置;3. The action position of the telescopic mechanism is safe and stable, and can accurately track its telescopic position;
4.机械手动作灵活,能够方便地在不同吊挂线之间转移衣架,简化整个吊挂线的布置;4. The manipulator is flexible and can easily transfer hangers between different hanging lines, simplifying the layout of the entire hanging line;
5.整个机械手的纵向结构分布,大大减少了结构宽度,有效降低了与其他机构发生干涉的可能,适用性更佳;5. The longitudinal structure distribution of the entire manipulator greatly reduces the width of the structure, effectively reduces the possibility of interference with other mechanisms, and has better applicability;
6.挡板有效避免了衣架在转移过程中发生剧烈晃动,从而确保衣架转移过程的稳定性;6. The baffle effectively prevents the hanger from shaking violently during the transfer process, thereby ensuring the stability of the hanger transfer process;
7.信号检测装置的设置能够有效跟踪衣架的取放动作及位置,以确保机械手动作的精确性;7. The setting of the signal detection device can effectively track the pick-and-place action and position of the hanger to ensure the accuracy of the manipulator action;
8.分拨装置动作灵活,能够在避免对仓储线上衣架衣物造成干涉的前提下,稳定高效地实现衣架衣物进仓时的分拨动作,从而提高衣架衣物进仓的效率;8. The distribution device is flexible and can stably and efficiently realize the distribution of the clothes on the hangers when entering the warehouse on the premise of avoiding interference with the clothes on the hangers on the storage line, thereby improving the efficiency of the clothes on the hangers entering the warehouse;
9.稳定块的设置能够避免仓储线在衣架出仓位置处产生振动,从而确保衣架的稳定出仓;9. The setting of the stabilizing block can prevent the storage line from vibrating at the position where the hanger is out of the warehouse, so as to ensure the stable out of the hanger;
10.推针轮盘的结构便于拆装维护,同时推针的安装稳定性高;10. The structure of the push needle wheel disc is easy to disassemble and maintain, and the installation stability of the push needle is high;
11.抬升块与出仓轨道的衔接配合紧密稳定,能够有效确保载具出仓过程的稳定性和流畅性;11. The connection between the lifting block and the delivery track is close and stable, which can effectively ensure the stability and smoothness of the vehicle delivery process;
12.出仓轨道的分体式结构一方面确保了结构强度,另一方面降低了工作时产生的噪音,并且使用成本更低;12. On the one hand, the split structure of the outgoing track ensures the structural strength, on the other hand, it reduces the noise generated during operation, and the use cost is lower;
13.避让部的设置保证了推针对载具推动力的稳定性,从而确保载具的稳定出仓;13. The setting of the avoidance part ensures the stability of the pushing force against the vehicle, thereby ensuring the stable delivery of the vehicle;
14.防护罩起到了美观防尘的作用,并避免其与外界发生干涉,确保推针轮盘运行过程中的安全性。14. The protective cover plays the role of beautiful and dustproof, and avoids its interference with the outside world, ensuring the safety of the push-pin roulette during the operation.
图1为本发明中载具进仓装置的结构示意图;Fig. 1 is the structural schematic diagram of the carrier entering device in the present invention;
图2为本发明中桁架机械手的结构示意图;Fig. 2 is the structural representation of the truss manipulator in the present invention;
图3为本发明中升降平台上侧面的结构示意图;Fig. 3 is the structural representation of the upper side of the lifting platform in the present invention;
图4为本发明中伸缩板下侧面的结构示意图;Fig. 4 is the structural representation of the lower side of the telescopic plate in the present invention;
图5为本发明中伸缩板上侧面的结构示意图;Fig. 5 is the structural representation of the upper side of the telescopic plate in the present invention;
图6为本发明中安装板下侧面的结构示意图;Fig. 6 is the structural representation of the lower side of the mounting plate in the present invention;
图7为本发明中机械手一种实施方式的结构示意图;7 is a schematic structural diagram of an embodiment of the manipulator in the present invention;
图8为本发明中衣钩组件的结构示意图;Fig. 8 is the structural representation of the clothes hook assembly in the present invention;
图9为本发明中衣架钩头处的结构示意图;Fig. 9 is the structural representation at the hook head of the hanger in the present invention;
图10为本发明中衣架钩头背侧的结构示意图;Fig. 10 is the structural representation of the back side of the hook head of the hanger in the present invention;
图11为本发明中机械手另一种实施方式的结构示意图;11 is a schematic structural diagram of another embodiment of the manipulator in the present invention;
图12为本发明中分拨装置的结构示意图;12 is a schematic structural diagram of a distribution device in the present invention;
图13为本发明中升降机构处的结构示意图;Figure 13 is a schematic structural diagram of the lifting mechanism in the present invention;
图14为本发明中开合机构处的结构示意图;Figure 14 is a schematic structural diagram of the opening and closing mechanism in the present invention;
图15为本发明中载具出仓装置的结构示意图;15 is a schematic structural diagram of a carrier unloading device in the present invention;
图16为本发明中推针轮盘的俯视图;Fig. 16 is the top view of the push pin wheel disc in the present invention;
图17为本发明中推针轮盘的剖视图;Figure 17 is a cross-sectional view of the push-pin wheel disc in the present invention;
图18为本发明中轮盘的俯视图;Figure 18 is a top view of the roulette in the present invention;
图19为本发明中载具抬升机构处的结构示意图;19 is a schematic structural diagram of the carrier lifting mechanism in the present invention;
图20为本发明中出仓轨道的结构示意图;Figure 20 is a schematic structural diagram of a warehouse delivery track in the present invention;
图中:1-提升机;2-下滑轨道;3-仓储线;4-桁架机械手;5-分拨装置;6-衣架载具;7-扫码器;8-分拨阻挡放行装置;9-满载感应装置;412-驱动电机;413-转盘;4141-壳体;4142-电缸;4143-齿条;4144-转轴;4145-齿轮;4146-衣架钩头;41461-限位孔;4147-轴承座;4148-挡板;41481-导入斜面;415-信号传递板;4151-触发开关压板;4152-限位柱;4153-限位板;416-信号检测装置;4161-触发开关;417-安装座;421-桁架;422-升降平台;4221-支架;423-伸缩板;424-安装板;4251-二级滑轨;4252-二级滑块;4253-二级驱动齿轮;4254-二级驱动电机;4255-二级齿条;4256-二级限位块;4257-二级限位撞块;4258-二级信号挡板;4259-二级信号装置;4261-一级滑轨;4262-一级滑块;4263-一级驱动齿轮;4264-一级驱动电机;4265-一级齿条;4266-一级限位块;4267-一级限位撞块;4268-一级信号装置;4269-一级信号挡板;4270-拖链;4281-升降滑轨;4283-升降带轮;4284-升降同步带;4285-电机;431-支撑板;432-伸缩框架;433-载具挡板;434-读卡器;51-安装框架;521-前后滑轨;522-前后滑块;523-前后安装架;5241-同步带;525-液压缓冲器;531-升降滑轨;532-升降滑块;533-升降安装架;5341-升降螺杆安装座;5342-升降螺杆;5343-升降螺母;5344-升降电机;535-光电传感器;541-开合滑轨;5431-开合螺杆安装座;5432-开合螺杆;5434-开合电机;55-分拨片;551-导入斜面;552-避让斜边;553-限位柱;61-出仓轨道;62-推针轮盘;63-载具抬升机构;64-稳定块;641-限位槽;642-导入面;622-轮盘;623-推针;6221-针槽;6222-卡槽;6231-卡块;624-推针安装板;631-抬升电机;632-转动板;633-抬升块;611-衔接坡;6111-凹口;6101-支撑部;6102-滑轨部;61021-主体部;61022-导入部;612-推针避让部;65-防护罩。In the picture: 1- elevator; 2- sliding track; 3- storage line; 4- truss manipulator; 5- distribution device; 6- hanger carrier; 7- scanner; 8- distribution blocking and releasing device; 9 -Full load induction device; 412- drive motor; 413- turntable; 4141- housing; 4142- electric cylinder; 4143- rack; 4144- shaft; 4145- gear; 4146- hanger hook; -Bearing seat; 4148-Baffle plate; 41481-Introduction slope; 415-Signal transmission plate; 4151-Trigger switch pressure plate; 4152-Limit post; 4153-Limit plate; -Mounting base; 421-truss; 422-lifting platform; 4221-support; 423-telescopic plate; 424-mounting plate; 4251-secondary slide rail; 4252-secondary slider; Level 2 drive motor; 4255- Level 2 rack; 4256- Level 2 limit block; 4257- Level 2 limit striker; 4258- Level 2 signal baffle; 4259- Level 2 signal device; 4261- Level 1 slide rail ; 4262-first-level slider; 4263-first-level drive gear; 4264-first-level drive motor; 4265-first-level rack; 4266-first-level limit block; 4267-first-level limit striker; 4268-first-level Signal device; 4269-first-level signal baffle; 4270-drag chain; 4281-lifting slide rail; 4283-lifting pulley; 4284-lifting synchronous belt; 4285-motor; 431-support plate; 432-telescopic frame; Carrier baffle; 434-card reader; 51-installation frame; 521-front and rear slide rails; 522-front and rear sliders; 523-front and rear mounting brackets; 5241-timing belt; ;532-lifting slider;533-lifting mounting frame;5341-lifting screw mounting seat;5342-lifting screw;5343-lifting nut;5344-lifting motor;535-photoelectric sensor;541-opening and closing slide rail;5431-opening 5432-opening and closing screw; 5434-opening and closing motor; 55-splitting plate; 551-introduction bevel; 552-avoiding bevel; 553-limiting post; 61-exit rail; 62-pushing Roulette; 63-carrier lifting mechanism; 64-stabilizing block; 641-limiting slot; 642-introduction surface; 622-roulette; 623-push needle; 6221-needle slot; 6222-card slot; 6231-block ;624-Push Pin Mounting Plate;631-Lifting Motor;632-Rotating Plate;633-Lifting Block;611-Connecting Slope;6111-Notch; -Introduction part; 612-Push needle avoidance part; 65-Protective cover.
下面将结合附图和具体实施方式对本发明做进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
一种吊挂仓储线进出仓设备,包括设于仓储线边侧的载具进仓装置及载具出仓装置,其中:A hoisting storage line in and out equipment, comprising a carrier in and out device and a carrier out of the warehouse arranged on the side of the storage line, wherein:
如图1所示,所述载具进仓装置包括提升机1、连接提升机1的下滑轨道2、设于下滑轨道2与仓储线3之间的桁架机械手4、设于仓储线3另一侧的分拨装置5。其中,提升机1可采用常规的结构,比如通过设置于同步带上的提升块将衣架载具6沿倾斜的提升轨道拨至下滑轨道2上端,然后衣架载具6沿倾斜的下滑轨道2下滑至靠近桁架机械手4一侧,接着桁架机械手4接收来自下滑轨道2的衣架载具6,并将衣架载具6转移至仓储线3处,配合分拨装置5对仓储线3空仓位两侧已有衣架载具的分拨,机械手上的衣架载具被顺利挂入仓储线3的空仓位处。另外,提升机1一侧设有扫码器7,用于录入服装信息;下滑轨道2的下端设有分拨阻挡放行装置8,通过气缸驱动阻挡块来控制衣架载具逐个滑出;下滑轨道2的上端设有满载感应装置9,用于及时感知下滑轨道的满载状态,避免过多的衣架载具挂入。As shown in FIG. 1 , the carrier loading device includes a hoist 1 , a sliding rail 2 connected to the hoist 1 , a truss manipulator 4 arranged between the sliding rail 2 and the storage line 3 , and another side of the storage line 3 . side distribution device 5. Wherein, the elevator 1 can adopt a conventional structure, for example, the hanger carrier 6 is moved along the inclined lifting track to the upper end of the sliding rail 2 through the lifting block arranged on the synchronous belt, and then the clothes hanger carrier 6 slides down the inclined sliding rail 2 To the side close to the truss manipulator 4, then the truss manipulator 4 receives the hanger carrier 6 from the sliding track 2, and transfers the hanger carrier 6 to the storage line 3, and cooperates with the distribution device 5 to store the two sides of the empty position of the storage line 3. With the distribution of the hanger carrier, the hanger carrier on the manipulator is smoothly hung into the empty position of the storage line 3. In addition, a barcode scanner 7 is provided on one side of the hoist 1 for entering clothing information; the lower end of the sliding track 2 is provided with a distribution blocking and releasing device 8, and the block is driven by a cylinder to control the hanger carriers to slide out one by one; the sliding track 2 The upper end of 2 is provided with a full-load sensing device 9, which is used to sense the full-load status of the sliding track in time, and avoid too many hanger carriers hanging in.
具体的,所述桁架机械手4包括桁架421、升降连接于所述桁架421的升降平台422、连接所述升降平台422的机械手,还包括伸缩板423和安装板424,所述升降平台422与伸缩板423之间设有二级伸缩机构,所述伸缩板423与安装板424之间设有一级伸缩机构,所述机械手安装于所述安装板424上。Specifically, the truss manipulator 4 includes a truss 421, a lifting platform 422 connected to the truss 421, a manipulator connected to the lifting platform 422, a telescopic plate 423 and a mounting plate 424. The lifting platform 422 is connected to the telescopic plate 422. A secondary telescopic mechanism is provided between the plates 423 , a primary telescopic mechanism is provided between the telescopic plate 423 and the mounting plate 424 , and the manipulator is mounted on the mounting plate 424 .
所述桁架421上还设有读卡挡板装置,所述读卡挡板装置包括固定连接于所述桁架421的支撑板431、滑动连接于所述支撑板431的伸缩框架432、铰接于所述伸缩框架432一端的载具挡板433、设于载具挡板433上的读卡器434。所述读卡挡板装置工作时处于机械手的下方,即当衣架载具挂入机械手时,衣架载具的芯片部位恰好处于载具挡板的读卡器处,以读取芯片信息,将衣架载具与服装信息进行绑定,及再次确认与空仓位的绑定关系。而载具挡板能够有效防止衣架载具由于下滑的惯性而晃动,确保读卡器的准确读取,同时避免衣架载具的掉落。且载具挡板能够通过自身的旋转,以及伸缩框架的伸缩来避免对机械手动作的干涉。所述支撑板431与伸缩框架432之间设有伸缩移动机构,所述伸缩框架432与载具挡板433之间设有旋转收缩机构。其中,伸缩移动机构可采用较为常规的滑轨滑块配合,利用电机驱动同步带来带动伸缩框架移动的方式,也可以利用齿轮齿条传动的方式;而旋转收缩机构可采用电机驱动同步带来带动铰接轴转动的方式,而铰接轴固定连接于载具挡板。The truss 421 is also provided with a card-reading baffle device. The card-reading baffle device includes a support plate 431 fixedly connected to the truss 421, a telescopic frame 432 slidably connected to the support plate 431, and hinged to the support plate 431. The carrier baffle 433 at one end of the telescopic frame 432 and the card reader 434 provided on the carrier baffle 433 . The card reader baffle device is located under the manipulator when working, that is, when the hanger carrier is hung into the manipulator, the chip part of the hanger carrier is just at the card reader of the carrier baffle to read the chip information and put the hanger. Bind the vehicle and clothing information, and reconfirm the binding relationship with the empty position. The carrier baffle can effectively prevent the hanger carrier from shaking due to the inertia of sliding, ensure the accurate reading of the card reader, and prevent the hanger carrier from falling. Moreover, the carrier baffle plate can avoid interference with the action of the manipulator through its own rotation and the expansion and contraction of the telescopic frame. A telescopic movement mechanism is provided between the support plate 431 and the telescopic frame 432 , and a rotation and contraction mechanism is provided between the telescopic frame 432 and the carrier baffle 433 . Among them, the telescopic moving mechanism can use the more conventional sliding rail slider, use the motor-driven synchronous belt to drive the telescopic frame to move, or use the rack and pinion transmission method; and the rotation shrinking mechanism can use the motor-driven synchronous belt The way of driving the hinge shaft to rotate, and the hinge shaft is fixedly connected to the carrier baffle plate.
如图2-11所示,所述二级伸缩机构包括设于所述伸缩板423下侧面上的二级滑轨4251、设于升降平台422上侧面的二级滑块4252、设于升降平台422上的二级驱动齿轮4253及二级驱动电机4254、设于伸缩板423上的二级齿条4255。所述伸缩机构通过驱动电机带动驱动齿轮转动,驱动齿轮带动齿条及伸缩板进行伸缩动作。所述伸缩板423下侧面于伸缩方向上的两端分别设置一个二级限位块4256,而在升降平台422上侧面的中部设置有两个间隔的二级限位撞块4257,通过二级限位撞块来限制二级限位块的移动范围,即限制了伸缩板的伸缩范围,以从物理上控制伸缩板的最大行程,同时确保伸缩过程中升降平台对于伸缩板的稳定支撑。所述伸缩板423于伸缩方向上的中部设有一个二级信号挡板4258,所述升降平台422上设有三个均布的二级信号装置4259,其中两个二级信号装置设于升降平台两端,其位置与两个所述二级限位撞块几乎平行,以从控制信号上限制伸缩板的最大行程,并及时提醒手动操作者伸缩板已经到达最大伸缩位置;另一个二级信号装置设于上述两个二级信号装置的中部,用于记录伸缩板的原点位置,即当伸缩板完成一次伸缩动作后,会自动复位到升降平台的中部,以便下一次伸缩动作的进行。As shown in Fig. 2-11, the secondary telescopic mechanism includes a secondary slide rail 4251 provided on the lower side of the telescopic plate 423, a secondary slider 4252 provided on the upper side of the lifting platform 422, and a secondary sliding block 4252 provided on the lifting platform. The secondary drive gear 4253 on the 422 and the secondary drive motor 4254, and the secondary rack 4255 on the telescopic plate 423. The telescopic mechanism drives the driving gear to rotate through the driving motor, and the driving gear drives the rack and the telescopic plate to perform telescopic action. Two secondary limit blocks 4256 are respectively provided on the two ends of the lower side of the telescopic plate 423 in the telescopic direction, and two spaced secondary limit bumps 4257 are arranged in the middle of the upper side of the lifting platform 422. The limit striker is used to limit the movement range of the secondary limit block, that is, to limit the expansion and contraction range of the telescopic plate, so as to physically control the maximum stroke of the telescopic plate, and at the same time ensure the stable support of the lifting platform for the telescopic plate during the expansion and contraction process. The telescopic plate 423 is provided with a secondary signal baffle 4258 in the middle in the telescopic direction, and the lift platform 422 is provided with three evenly distributed secondary signal devices 4259, two of which are provided on the lift platform. At both ends, their positions are almost parallel to the two secondary limit bumps, so as to limit the maximum stroke of the telescopic plate from the control signal, and timely remind the manual operator that the telescopic plate has reached the maximum telescopic position; another secondary signal The device is located in the middle of the above two secondary signal devices, and is used to record the origin position of the telescopic plate, that is, when the telescopic plate completes a telescopic action, it will automatically reset to the middle of the lifting platform for the next telescopic action.
同理,所述一级伸缩机构包括设于所述伸缩板423上侧面的一级滑轨4261、设于安装板424下侧面的一级滑块4262、设于安装板424上的一级驱动齿轮4263及一级驱动电机4264、设于伸缩板423上的一级齿条4265;所述伸缩板423上侧面于伸缩方向上的两端分别设置一个一级限位块4266,而在安装板424下侧面的中部设置有一个一级限位撞块4267,所述伸缩板423上侧面于伸缩方向均布有三个一级信号装置4268,所述安装板424下侧面设有一个一级信号挡板4269。工作原理同二级伸缩机构。另外,所述安装板424与伸缩板423之间设有拖链4270,主要用于保护电线。Similarly, the first-level telescopic mechanism includes a first-level slide rail 4261 arranged on the upper side of the telescopic plate 423 , a first-level slider 4262 arranged on the lower side of the mounting plate 424 , and a first-level drive arranged on the mounting plate 424 A gear 4263, a primary drive motor 4264, a primary rack 4265 arranged on the telescopic plate 423; the two ends of the upper side of the telescopic plate 423 in the telescopic direction are respectively provided with a primary limit block 4266, and on the mounting plate The middle of the lower side of 424 is provided with a first-level limit striker 4267, the upper side of the telescopic plate 423 is evenly distributed with three first-level signal devices 4268 in the direction of expansion, and the lower side of the mounting plate 424 is provided with a first-level signal block Board 4269. The working principle is the same as that of the secondary telescopic mechanism. In addition, a drag chain 4270 is provided between the mounting plate 424 and the telescopic plate 423, which is mainly used to protect the wires.
作为升降平台实现升降的一种较佳的实施方式:所述桁架421上设有平台升降滑轨4281,所述升降平台422底部设有支架4221,所述支架4221上设有平台升降滑块;所述桁架421上设有升降同步带组件,所述升降同步带组件与所述支架4221连接。其中,升降同步带组件主要包括上下两个升降带轮4283、配合连接两个升降带轮4283的升降同步带4284、设于下方的升降带轮处的电机4285,通过电机带动一个升降带轮转动,以带动升降同步带绕着两个升降带轮转动,升降同步带带动支架及升降平台升降。As a preferred embodiment of the lifting platform to achieve lifting: the truss 421 is provided with a platform lifting slide rail 4281, the bottom of the lifting platform 422 is provided with a bracket 4221, and the bracket 4221 is provided with a platform lifting slider; The truss 421 is provided with a lifting timing belt assembly, and the lifting timing belt assembly is connected to the bracket 4221 . Among them, the lifting synchronous belt assembly mainly includes two upper and lower lifting pulleys 4283, a lifting synchronous belt 4284 that cooperates and connects the two lifting pulleys 4283, and a motor 4285 located at the lower lifting pulley, which drives one lifting pulley to rotate through the motor. , to drive the lifting synchronous belt to rotate around the two lifting pulleys, and the lifting synchronous belt drives the bracket and the lifting platform to rise and fall.
另外,所述机械手包括设于安装板424上方的旋转驱动电机412、转动连接于安装板424下方的转盘413、固定连接于转盘413下侧面的衣钩组件;其中,旋转驱动电机412的输出端向下设置,并穿过安装板424与转盘413传动连接,具体的传动连接方式包括但不限于齿轮传动,比如旋转驱动电机412的输出端及转盘413的上侧面中心处分别设置相互啮合的齿轮。综上,旋转驱动电机412可带动转盘413转动,转盘413带动衣钩组件转动,以实现衣钩组件的衣架钩头朝向调节,便于接收或释放各个方向的衣架。In addition, the manipulator includes a rotary drive motor 412 disposed above the mounting plate 424, a turntable 413 rotatably connected to the bottom of the installation plate 424, and a clothes hook assembly fixedly connected to the lower side of the turntable 413; wherein, the output end of the rotary drive motor 412 It is arranged downward and is connected to the turntable 413 through the mounting plate 424. The specific transmission connection method includes but is not limited to gear transmission. For example, the output end of the rotary drive motor 412 and the center of the upper side of the turntable 413 are respectively provided with gears that mesh with each other. . To sum up, the rotary drive motor 412 can drive the turntable 413 to rotate, and the turntable 413 drives the clothes hook assembly to rotate, so as to adjust the direction of the hook head of the clothes hook assembly, which is convenient for receiving or releasing clothes hangers in all directions.
所述衣钩组件具体包括连接所述转盘413的壳体4141、设于壳体4141内上端的电缸4142、设于电缸4142输出端的齿条4143、转动连接于壳体4141相对侧壁的转轴4144、设于转轴4144上的齿轮4145、设于转轴4145伸出壳体4141一端的衣架钩头4146,所述齿条4143与齿轮4145啮合,壳体4141内侧壁上通过设置轴承座4147及轴承与转轴4144连接,衣架钩头4146的钩部伸出至壳体4141侧面的覆盖面积外,以避免衣架挂入衣架钩头时与壳体发生干涉。综上,电缸4142带动齿条4143上下动作,齿条4143带动齿轮4145及转轴4144转动,转轴4144带动衣架钩头4146转动,从而实现衣架钩头4146的下放和收起动作;衣架钩头4146的初始状态为钩部开口朝上,当需要下放衣架时,通过向下转动使其钩部的开口朝向水平侧,衣架在重力作用下沿衣架钩头4146的钩部一侧边滑出。当然,为了便于衣架滑出,衣架钩头4146的钩部的一条内侧边优选为平直边,而非弧形边。另外,与伸出转轴4144的壳体侧面相邻且靠近衣架钩头的侧面上设有挡板4148,且挡板4148远离壳体4141的部分具有导入斜面41481,挡板4148用于防止衣架在转移过程中发生剧烈晃动,其主要作用于衣架的竖直杆部分,所以挡板4148的位置略低于衣架钩头4146,而导入斜面41481则避免了衣架挂入衣架钩头的过程中与挡板发生干涉,确保衣架挂入过程的流畅性。The clothes hook assembly specifically includes a housing 4141 connected to the turntable 413, an electric cylinder 4142 arranged at the inner upper end of the housing 4141, a rack 4143 arranged at the output end of the electric cylinder 4142, The rotating shaft 4144, the gear 4145 set on the rotating shaft 4144, the hanger hook 4146 set at one end of the rotating shaft 4145 extending out of the casing 4141, the rack 4143 meshes with the gear 4145, and the inner wall of the casing 4141 is provided with a bearing seat 4147 and The bearing is connected with the rotating shaft 4144, and the hook portion of the hook head 4146 of the hanger protrudes beyond the coverage area of the side of the housing 4141, so as to avoid interference with the housing when the hanger is hung on the hook head of the hanger. To sum up, the electric cylinder 4142 drives the rack 4143 to move up and down, the rack 4143 drives the gear 4145 and the rotating shaft 4144 to rotate, and the rotating shaft 4144 drives the hanger hook 4146 to rotate, thereby realizing the lowering and retracting actions of the hanger hook 4146; The initial state is that the hook opening is upward. When the hanger needs to be lowered, the opening of the hook is turned downward to face the horizontal side, and the hanger slides out along the hook side of the hanger hook 4146 under the action of gravity. Of course, in order to facilitate the clothes hanger to slide out, an inner side of the hook portion of the clothes hanger hook head 4146 is preferably a straight side, rather than an arc-shaped side. In addition, a baffle 4148 is provided on the side of the casing adjacent to the side of the casing extending out of the rotating shaft 4144 and close to the hook head of the hanger, and the part of the baffle 4148 away from the casing 4141 has an introduction slope 41481. The baffle 4148 is used to prevent the hanger from Violent shaking occurs during the transfer process, which mainly acts on the vertical rod part of the hanger, so the position of the baffle 4148 is slightly lower than the hook head 4146 of the hanger, and the introduction slope 41481 avoids the hanger hanging in the hanger. The plate interferes to ensure the smoothness of the hanger hanging process.
如图7、9、10所示,作为一种较佳的识别衣架挂入衣架钩头的实施方式:所述衣架钩头4146侧面转动连接有信号传递板415,所述信号传递板415一端具有适配所述衣架钩头4146的钩型结构,且所述信号传递板415与衣架钩头4146之间设有弹簧418,以使所述钩型结构在自然状态下高于所述衣架钩头4146的凹口,其另一端设有触发开关压板4151;所述触发开关压板4151的下方设有信号检测装置416,所述信号检测装置的触发开关与所述触发开关压板4151配合连接,信号检测装置416具体可设置于连接壳体的安装座417上。其工作原理为:当衣架挂入衣架钩头4146时,就会下压信号传递板415,以使信号传递板的另一端的触发开关压板4151上翘而脱离对信号检测装置416的触发开关的下压,以触发第一个信号(即衣架挂入的信号),而当衣架钩头4146完成衣架释放动作并复位后,信号传递板415在弹簧418的作用下,其钩型结构端被拉起至高出衣架钩头4146的凹口,其触发开关压板4151端随之下摆并对信号检测装置416的触发开关下压,以触发信号检测装置的第二个信号(即整个衣架钩头复位的信号),从而更为精确地对衣架的取放动作及位置进行跟踪。另外,所述衣架钩头4146上设有限位孔41461,所述信号传递板415上设有限位柱4152,所述弹簧418具体连接所述限位柱4152与衣架钩头4146,所述限位孔41461具体为条形限位孔,即给限位柱4152一定的活动范围,同时限制其相对于衣架钩头的最大的转动角度,从而确保信号传递板动作的稳定性及流畅性。进一步的,所述信号传递板415上设有伸至所述衣架钩头4146上方的限位板4153,用于进一步限制信号传递板相对于衣架钩头的动作范围,确保稳定性。As shown in Figures 7, 9, and 10, as a preferred embodiment of identifying the hanger hooked into the hanger: the side of the hanger hook 4146 is rotatably connected with a signal transmission plate 415, and one end of the signal transmission plate 415 has a The hook structure is adapted to the hook head 4146 of the hanger, and a spring 418 is arranged between the signal transmission plate 415 and the hook head 4146 of the hanger, so that the hook structure is higher than the hook head of the hanger in a natural state The notch of 4146 has a trigger switch pressure plate 4151 at the other end; a signal detection device 416 is arranged below the trigger switch pressure plate 4151, and the trigger switch of the signal detection device is connected with the trigger switch pressure plate 4151 to detect the signal. The device 416 can be specifically arranged on the mounting seat 417 of the connection housing. Its working principle is: when the hanger is hooked into the hanger hook 4146, the signal transmission plate 415 will be pressed down, so that the trigger switch pressing plate 4151 at the other end of the signal transmission plate is upturned and separated from the trigger switch of the signal detection device 416. Press down to trigger the first signal (that is, the signal that the hanger is hung in), and when the hanger hook 4146 completes the hanger release action and resets, the signal transmission plate 415 is under the action of the spring 418, and its hook-shaped structure end is pulled From the notch higher than the hook head 4146 of the hanger, the end of the trigger switch pressing plate 4151 swings down and pushes down the trigger switch of the signal detection device 416 to trigger the second signal of the signal detection device (that is, the reset of the entire hook head of the clothes hanger). signal), so as to more accurately track the pick-and-place action and position of the hanger. In addition, the hanger hook 4146 is provided with a limit hole 41461, the signal transmission plate 415 is provided with a limit post 4152, and the spring 418 is specifically connected to the limit post 4152 and the hanger hook 4146, the limit The hole 41461 is specifically a bar-shaped limit hole, that is, a certain range of movement is given to the limit post 4152, and the maximum rotation angle relative to the hook head of the hanger is limited, thereby ensuring the stability and smoothness of the action of the signal transmission board. Further, the signal transmission plate 415 is provided with a limit plate 4153 extending above the hanger hook 4146 to further limit the movement range of the signal transmission plate relative to the hanger hook to ensure stability.
如图11所示,作为一种更简单的识别衣架挂入衣架钩头的实施方式:所述信号检测装置416直接设置于衣架钩头4146侧面,所述信号检测装置416的触发开关4161伸至所述衣架钩头4146的凹口一侧,当衣架挂入衣架钩头时,衣架下压触发开关4161以触发信号检测装置416,使得系统得知机械手挂入衣架;当机械手到达目的地,需要释放衣架时,衣架钩头4146转动,释放衣架,使得衣架脱离机械手臂,信号检测装置416的触发开关4161复位,系统得知机械手衣架释放成功。As shown in FIG. 11 , as a simpler embodiment of identifying the hanger hooked into the hanger, the signal detection device 416 is directly disposed on the side of the hanger hook 4146, and the trigger switch 4161 of the signal detection device 416 extends to the On the notch side of the hanger hook 4146, when the hanger is hooked into the hanger hook, the hanger presses the trigger switch 4161 to trigger the signal detection device 416, so that the system knows that the manipulator is hooked into the hanger; when the manipulator reaches the destination, it needs to When the hanger is released, the hook head 4146 of the hanger rotates to release the hanger, so that the hanger is separated from the mechanical arm, the trigger switch 4161 of the signal detection device 416 is reset, and the system knows that the mechanical arm hanger is released successfully.
如图12-14所示,所述分拨装置包括安装框架51、设于所述安装框架51上的前后移动机构、设于所述前后移动机构的移动部上的升降机构、设于所述升降机构的移动部上的开合机构、分设于所述开合机构的两个移动部上的两个分拨片55。其中,安装框架51固定于仓储线支架上,以为整个分拨装置提供支撑。As shown in Figures 12-14, the distribution device includes a mounting frame 51, a forward and backward moving mechanism provided on the mounting frame 51, a lifting mechanism provided on the moving part of the forward and backward moving mechanism, and a The opening and closing mechanism on the moving part of the lifting mechanism, and the two splitting pieces 55 respectively arranged on the two moving parts of the opening and closing mechanism. Wherein, the installation frame 51 is fixed on the storage line bracket to provide support for the entire distribution device.
具体的,所述前后移动机构包括设于所述安装框架51上部的两条水平平行的前后滑轨521、分别滑动连接于两条所述前后滑轨521上的两个前后滑块522、连接两个所述前后滑块522的前后安装架523、设于所述安装框架51上并连接所述前后安装架523的前后同步带组件,所述前后同步带组件包括两个同步轮、连接两个同步轮的同步带5241、驱动一个同步轮的前后移动电机,所述同步带5241连接所述前后安装架523。所述机构通过前后同步带组件带动前后安装架沿前后滑轨进行前后移动,以实现分拨片靠近和原理衣架的动作。并且,所述前后安装架523的前后两端设有液压缓冲器525,用于减弱前后安装架523与安装框架51之间的撞击,保护设备的同时,确保了整个前后移动过程的稳定性。Specifically, the front and rear movement mechanism includes two horizontally parallel front and rear slide rails 521 disposed on the upper part of the mounting frame 51 , two front and rear slide blocks 522 slidably connected to the two front and rear slide rails 521 , and two front and back slide rails 522 . The front and rear mounting brackets 523 of the two front and rear sliders 522, and the front and rear synchronous belt assemblies disposed on the installation frame 51 and connected to the front and rear mounting brackets 523. The front and rear synchronous belt assemblies include two A synchronous belt 5241 of one synchronous wheel and a front and rear moving motor driving one synchronous wheel, the synchronous belt 5241 is connected to the front and rear mounting brackets 523 . The mechanism drives the front and rear mounting brackets to move forward and backward along the front and rear slide rails through the front and rear synchronous belt assemblies, so as to realize the action of the sub-plectrum approaching and the principle of the clothes hanger. Moreover, the front and rear ends of the front and rear mounting brackets 523 are provided with hydraulic buffers 525 to reduce the impact between the front and rear mounting brackets 523 and the mounting frame 51, protect the equipment, and ensure the stability of the entire front and rear movement process.
所述升降机构包括设于所述前后安装架523上的两条竖直平行的升降滑轨531、分别滑动连接于两条所述升降滑轨531的两个升降滑块532、连接两个所述升降滑块532的升降安装架533、设于所述前后安装架523上并连接所述升降安装架533的升降丝杆组件,所述升降丝杆组件包括上下两个升降螺杆安装座5341、设于升降螺杆安装座5341内的升降轴承、转动连接于两个升降轴承的升降螺杆5342、螺纹连接于升降螺杆5342上的升降螺母5343、通过同步轮和同步带传动连接于升降螺杆5342的升降电机5344,所述升降螺母5343连接所述升降安装架533。所述机构通过升降丝杆组件的螺母升降来带动升降安装架沿升降滑轨的上下升降,以实现分拨片的升降动作,其中,所述升降丝杆组件通过升降电机来带动升降螺杆旋转,以使升降螺母上下移动,而升降螺母带动升降安装架沿升降滑轨上下移动。并且,所述升降滑轨531一侧设有配合所述升降安装架533的光电传感器535,用于跟踪升降安装架的升降位置,以精确控制升降动作。The lifting mechanism includes two vertical and parallel lifting slide rails 531 arranged on the front and rear mounting frames 523 , two lifting sliders 532 slidably connected to the two lifting slide rails 531 , and connecting the two The lifting mounting frame 533 of the lifting slider 532, the lifting screw assembly disposed on the front and rear mounting frames 523 and connected to the lifting mounting frame 533, the lifting screw assembly includes the upper and lower lifting screw mounting seats 5341, The lifting bearing located in the lifting screw mounting seat 5341, the lifting screw 5342 rotatably connected to the two lifting bearings, the lifting nut 5343 threadedly connected to the lifting screw 5342, the lifting screw 5342 connected to the lifting screw 5342 through the synchronous wheel and the synchronous belt transmission The motor 5344 and the lifting nut 5343 are connected to the lifting mounting frame 533 . The mechanism drives the lifting mounting frame to move up and down along the lifting slide rail through the lifting and lowering of the nut of the lifting screw assembly, so as to realize the lifting action of the splitter, wherein the lifting screw assembly drives the lifting screw to rotate through the lifting motor, In order to make the lifting nut move up and down, the lifting nut drives the lifting mounting frame to move up and down along the lifting slide rail. In addition, one side of the lift rail 531 is provided with a photoelectric sensor 535 matched with the lift mount 533 for tracking the lift position of the lift mount, so as to precisely control the lift action.
所述开合机构包括设于所述升降安装架533上的两条上下平行的开合滑轨541、滑动连接于每条开合滑轨541的两个开合滑块、开合丝杆组件;两个所述分拨片55分别连接每条开合滑轨上的两个所述开合滑块,即每个分拨片连接上下两个开合滑块,并连接所述开合丝杆组件。所述开合丝杆组件包括开合螺杆安装座5431、设于开合螺杆安装座5431内的开合轴承、转动连接于开合轴承的开合螺杆5432、螺纹连接于开合螺杆5432的两个开合螺母、传动连接于开合螺杆5432的开合电机5434,所述开合螺杆5432上左右两侧的螺纹反向设置,两个所述开合螺母分别连接于螺纹反向的两侧螺杆上,两个所述分拨片55分别连接两个所述开合螺母。所述开合丝杆组件主要通过对开合螺杆上左右两侧的螺纹进行反向设置,使得开合螺杆转动时,两个开合螺母的移动方向相反,从而实现两个分拨片的开合动作。The opening and closing mechanism includes two up and down parallel opening and closing slide rails 541 arranged on the lifting mounting frame 533, two opening and closing sliders slidably connected to each opening and closing slide rail 541, and an opening and closing screw assembly. ; The two splitting pieces 55 are respectively connected to the two opening and closing sliders on each opening and closing slide rail, that is, each splitting piece is connected to the upper and lower two opening and closing sliders, and is connected to the opening and closing wire rod assembly. The opening and closing screw assembly includes an opening and closing screw mounting seat 5431, an opening and closing bearing arranged in the opening and closing screw mounting seat 5431, an opening and closing screw 5432 rotatably connected to the opening and closing bearing, and two screws threadedly connected to the opening and closing screw 5432. An opening and closing nut, an opening and closing motor 5434 connected to the opening and closing screw 5432, the threads on the left and right sides of the opening and closing screw 5432 are arranged in opposite directions, and the two opening and closing nuts are respectively connected to the opposite sides of the threads. On the screw rod, the two splitting pieces 55 are respectively connected to the two opening and closing nuts. The opening and closing screw assembly mainly reverses the threads on the left and right sides of the opening and closing screw, so that when the opening and closing screw rotates, the moving directions of the two opening and closing nuts are opposite, so as to realize the opening and closing of the two splitting pieces. combined action.
另外,分拨片55主要包括用于连接开合机构的竖直部,以及连接竖直部下端的用于对衣架进行分拨的水平部。其中,两个所述分拨片55的相背侧设有导入斜面551,以使两个分拨片在合拢时形成边侧类似刀刃一样较为锋利的导入结构,确保分拨片能够顺利插入相邻衣架衣物之间,避免与衣架衣物发生碰撞,从而确保分拨动作的稳定性和流畅性。一般的,为了充分利用上部空间,分拨片在收缩状态下是处于衣架侧上方的,进行分拨动作时需要经过下降和平移来插入衣架之间。所以,上述的导入斜面主要设置于分拨片朝向衣架的一侧及下侧,即使得分拨片在下降和平移的过程中,其前侧和下侧的导入斜面所形成的刀刃形状能够保证其顺利切入衣架之间,避免与衣架侧边发生碰撞或者刮伤衣架及衣物;当然,为了提高整个分拨片边沿的平滑性,也可在其上侧的部分或全部设置导入斜面。另外,所述分拨片55朝向衣架的一端下侧设有避让斜边552,一方面,如上所述,由于分拨片在收缩状态下是处于衣架侧上方的,且普通衣架的两侧具有斜边结构,所以分拨片的避让斜边能够配合衣架的斜边结构,以使分拨片在距离衣架尽可能近的前提下,实现对衣架正常输送的避让,同时也提高了分拨动作的效率;另一方面,该避让斜边552的设置也使得分拨片前端形成尖角,使得两个分拨片如尖刀一样更方便地插入相邻两衣架中间,当然,我们也可以在分拨片朝向衣架的一端上侧同样设置部分斜边,以使上下斜边共同构成尖刀状。并且,两个所述分拨片55的相对侧设有限位柱553,限位柱具有两组,分设于分拨片的竖直部和水平部,以避免两个分拨片在合拢时发生碰撞,从而延长其使用寿命。In addition, the distribution piece 55 mainly includes a vertical part for connecting the opening and closing mechanism, and a horizontal part for connecting the lower end of the vertical part and used for distribution of the hanger. Wherein, the opposite sides of the two splitting pieces 55 are provided with lead-in inclined surfaces 551, so that when the two splitting pieces are closed, they form a relatively sharp lead-in structure similar to a knife edge, so as to ensure that the splitting pieces can be inserted into the opposite sides smoothly. Between the clothes on the adjacent hangers, avoid collision with the clothes on the hangers, so as to ensure the stability and smoothness of the dispensing action. Generally, in order to make full use of the upper space, the distribution piece is located above the hanger side in the retracted state, and needs to be inserted between the hangers through descending and translation during the distribution action. Therefore, the above-mentioned lead-in slopes are mainly arranged on the side and the lower side of the sub-pick facing the hanger. Even if the score-pick is in the process of descending and moving, the shape of the cutting edge formed by the lead-in slopes on the front and the lower side can ensure its Smoothly cut between the hangers to avoid collision with the sides of the hangers or scratching the hangers and clothes; of course, in order to improve the smoothness of the edge of the entire sub-pick, part or all of the upper side can also be provided with lead-in slopes. In addition, the lower side of one end of the splitter 55 facing the hanger is provided with a beveled edge 552 for avoiding. The beveled edge structure, so the evasive oblique side of the sub-pick can match the bevel structure of the hanger, so that the sub-pick can avoid the normal conveyance of the hanger under the premise that the sub-pick is as close as possible to the hanger, and also improves the distribution action. On the other hand, the setting of the avoidance oblique edge 552 also makes the front end of the splitter form a sharp angle, so that the two splitter can be inserted between the two adjacent hangers more conveniently like sharp knives. Of course, we can also The upper side of one end of the pick facing the hanger is also provided with a part of the oblique edge, so that the upper and lower oblique edges together form a sharp knife shape. In addition, there are limit posts 553 on the opposite sides of the two split pieces 55, and the limit columns have two groups, which are respectively arranged on the vertical part and the horizontal part of the split pieces, so as to avoid the occurrence of the two split pieces when they are closed. collision, thereby prolonging its service life.
综上所述,上述载具进仓装置的具体工作流程为:To sum up, the specific work flow of the above-mentioned carrier loading device is as follows:
1.上架点:人工将服装的二维码、条形码等接近扫码器;(扫码器读取服装信息,并录入系统数据库,系统自动寻找空仓位,并将服装信息与空位仓绑定)1. Shelf point: manually approach the QR code, barcode, etc. of the clothing to the code scanner; (the code scanner reads the clothing information and enters it into the system database, the system automatically finds the empty warehouse, and binds the clothing information to the empty warehouse)
2.提升机自动将衣架载具提升;(数据库反应后或者扫码器触发到条码信息后)2. The hoist automatically lifts the hanger carrier; (after the database responds or the barcode scanner triggers the barcode information)
3.衣架载具通过下滑轨道;3. The hanger carrier passes the sliding track;
4.衣架载具到达分拨阻挡放行装置,有序将衣架载具放行;4. The hanger carrier arrives at the distribution blocking and releasing device, and the hanger carrier is released in an orderly manner;
5.衣架载具到达桁架机械手,读卡器读取衣架载具的芯片;(以录入衣架载具信息,并与步骤1中的录入的服装信息绑定,同时再次确认与空仓位的绑定关系)5. When the hanger carrier arrives at the truss manipulator, the card reader reads the chip of the hanger carrier; (to enter the information of the hanger carrier and bind it with the entered clothing information in step 1, and at the same time confirm the binding with the empty position again relation)
6.载具挡板转动同时缩回,为后续机械手的动作避让;6. The carrier baffle rotates and retracts at the same time to avoid the action of the subsequent manipulator;
7.机械手动作,将衣架载具带到仓储线处;7. The manipulator moves to bring the hanger carrier to the storage line;
8.机械手释放衣架载具,衣架载具进入钢带线。8. The manipulator releases the hanger carrier, and the hanger carrier enters the steel belt line.
另外,在衣架载具达到桁架机械手之后的某个时刻(只要能在衣架载具到达仓储线时,分拨装置已经完成分拨动作),仓储线动作以使空仓位到达进仓位置,然后分拨装置动作,以将空仓位两侧的衣架载具撑开,之后衣架载具到达空仓位处。In addition, at a certain time after the hanger carrier reaches the truss manipulator (as long as the distribution device has completed the distribution action when the hanger carrier reaches the storage line), the storage line moves to make the empty position reach the incoming position, and then divide Activate the dial device to spread the hanger carriers on both sides of the empty position, and then the hanger carriers reach the empty position.
如图15-20所示,所述载具出仓装置包括设于仓储线一侧的出仓轨道61、设于所述出仓轨道61一侧的推针轮盘62、设于仓储线下方并处于所述出仓轨道入口端的载具抬升机构63、设于所述载具抬升机构63上游侧的稳定块64;所述出仓轨道61具有沿所述推针轮盘62周向设置的圆弧结构,所述稳定块64上设有容置仓储线的限位槽641。As shown in Figures 15-20, the carrier unloading device includes a warehouse-out track 61 located on one side of the storage line, a push-pin wheel 62 located on one side of the warehouse-out track 61, and below the warehouse line The carrier lifting mechanism 63 is located at the entrance end of the outlet rail, and the stabilizing block 64 is arranged on the upstream side of the carrier lifting mechanism 63; Arc structure, the stabilizing block 64 is provided with a limit slot 641 for accommodating the storage line.
本出仓装置主要通过在仓储线的衣架出仓位置处设置稳定块,利用其限位槽来限制仓储线的左右晃动幅度,同时由于稳定块具有一定的宽度,该宽度略小于载具挂钩的大小,即也起到了稳定载具的作用,因此,所述稳定块64处于上游的一端两侧设有宽度逐渐减小的导入面642,以确保载具挂钩能够顺利移动至稳定块上。从而,确保了经过稳定块的衣架载具能够被稳定抬升,并在推针轮盘的推动作用下顺利进入出仓轨道。This out-of-storage device mainly sets a stable block at the out-position of the clothes hanger of the storage line, and uses its limit groove to limit the left and right shaking of the storage line. At the same time, because the stable block has a certain width, the width is slightly smaller than that of the carrier hook Therefore, the upstream end of the stabilizing block 64 is provided with introduction surfaces 642 with gradually decreasing widths on both sides to ensure that the carrier hook can smoothly move to the stabilizing block. Therefore, it is ensured that the hanger carrier passing through the stabilizing block can be stably lifted, and smoothly enter the warehouse-out track under the pushing action of the push-pin wheel disc.
具体的,所述推针轮盘62包括轮盘电机、与轮盘电机输出端传动连接的轮盘622、间隔设于所述轮盘622圆周侧的推针623。所述推针轮盘的结构简单,通过轮盘电机驱动轮盘转动,以使轮盘边侧的推针依次将仓储线上的衣架载具向出仓轨道上拨出。并且,轮盘转动时推针外侧端的转速与仓储线的移动速度相同,使得每经过一个载具,相邻两个推针之间的缺口与仓储线的窗口相对应,即载具准备脱离仓储线时,推针已经接收载具,载具进一步由推针推动。其中,所述轮盘622边侧设有径向的针槽6221,所述针槽6221靠近轮盘中心一端设有卡槽6222,所述推针623端部设有卡块6231,所述针槽6221上方设有推针安装板624。所述结构拆装方便,同时推针的安装稳定性高,通过卡槽与卡块的配合来对推针的径向定位,通过推针安装板与轮盘的安装连接(利用螺钉)将推针稳定压于针槽内。其中,推针安装板624可以根据需要设计成同时定位多个推针的结构,优选为两个推针共用一块推针安装板624,如此对个别推针进行维护或更换时操作更为简便。Specifically, the push pin wheel 62 includes a wheel motor, a wheel 622 drivingly connected to the output end of the wheel motor, and push pins 623 arranged at intervals on the circumferential side of the wheel 622 . The structure of the push-pin wheel is simple, and the wheel is driven by the wheel motor to rotate, so that the push-pins on the side of the wheel can sequentially pull out the clothes hanger carriers on the storage line to the warehouse-out rail. In addition, when the roulette rotates, the rotational speed of the outer end of the push pin is the same as the moving speed of the storage line, so that each time a carrier passes through, the gap between two adjacent push pins corresponds to the window of the storage line, that is, the carrier is ready to leave the storage line. When the thread is connected, the push pin has received the carrier, and the carrier is further pushed by the push pin. The side of the wheel disc 622 is provided with a radial needle groove 6221, an end of the needle groove 6221 close to the center of the wheel disc is provided with a clip slot 6222, and the end of the push pin 623 is provided with a blocking block 6231. A push pin mounting plate 624 is provided above the groove 6221 . The structure is easy to disassemble and assemble, and at the same time, the installation stability of the push needle is high. The radial positioning of the push needle is achieved by the cooperation of the card slot and the card block, and the push needle is installed through the installation connection (using screws) of the push needle installation plate and the wheel disc. The needle is stably pressed into the needle groove. The push-pin mounting plate 624 can be designed to simultaneously locate multiple push-pins as required, preferably two push-pins share one push-pin mounting plate 624, so that maintenance or replacement of individual push-pins is easier.
所述载具抬升机构63包括抬升电机631、设于抬升电机631输出端的转动板632、设于转动板632上的两块抬升块633;两块所述抬升块633分设于仓储线两侧,所述抬升块633在抬起状态下与所述出仓轨道61衔接。所述载具抬升机构结构简单,动作稳定,用于在载具行进路径上形成斜向上的坡道,载具在仓储线的输送作用下,沿抬升块向上移动,以使载具的挂钩脱离与仓储线的限位关系,然后即可在推针轮盘的拨动作用下,使载具脱离仓储线,同时进入出仓轨道。另外,所述出仓轨道61端部设有衔接坡611,所述衔接坡611端部设有容置所述抬升块633的凹口6111。所述结构使得抬升块与出仓轨道的配合更加紧密和稳定,具体的,抬升块在抬起状态时,其倾斜度与出仓轨道的衔接坡的倾斜度相同,以确保载具的流畅导出。The carrier lifting mechanism 63 includes a lifting motor 631, a rotating plate 632 arranged at the output end of the lifting motor 631, and two lifting blocks 633 arranged on the rotating plate 632; the two lifting blocks 633 are respectively arranged on both sides of the storage line, The lifting block 633 is engaged with the delivery rail 61 in a lifted state. The carrier lifting mechanism is simple in structure and stable in action, and is used to form an inclined upward ramp on the travel path of the carrier. The limit relationship with the storage line, and then under the action of the push-pin wheel, the carrier can be separated from the storage line and enter the out-of-storage track at the same time. In addition, a connecting slope 611 is formed at the end of the outgoing rail 61 , and a notch 6111 for accommodating the lifting block 633 is formed at the end of the connecting slope 611 . The structure makes the cooperation between the lifting block and the warehouse discharge track more close and stable. Specifically, when the lifting block is in the lifted state, its inclination is the same as the inclination of the connecting slope of the warehouse discharge track, so as to ensure the smooth export of the carrier. .
所述出仓轨道61包括支撑部6101、设于支撑部6101上的滑轨部6102;所述支撑部6101采用金属材料,所述滑轨部6102采用塑料。所述支撑部优选为轻质且强度高的铝合金,以确保整个出仓轨道的结构强度和稳定性;而所述滑轨部可采用尼龙材料,来减弱载具与其撞击或摩擦时产生的噪音。并且,在滑轨部磨损后仅需单独更换即可,节省了使用成本。进一步的,所述滑轨部6102包括拼接的主体部61021及设于主体部一端的导入部61022。由于导入部会受到载具的撞击,磨损较主体部更为严重,所以该分体式结构使得导入部可单独更换,从而进一步节省了使用成本。所述出仓轨道61朝向所述推针轮盘62的一侧下部设有内凹的推针避让部612。所述结构确保了推针与载具配合的有效长度,即保证了载具完全处于推针的动力范围内,从而保证推针对载具推动力的稳定性。具体的,所述推针避让部612可通过减小支撑部6101的宽度形成,从而简化加工过程。The delivery rail 61 includes a support portion 6101 and a slide rail portion 6102 disposed on the support portion 6101 ; the support portion 6101 is made of metal material, and the slide rail portion 6102 is made of plastic. The support part is preferably made of light-weight and high-strength aluminum alloy to ensure the structural strength and stability of the entire exit rail; and the slide rail part can be made of nylon material to reduce the impact or friction of the carrier against it. noise. Moreover, after the slide rail part is worn out, it only needs to be replaced separately, which saves the use cost. Further, the slide rail portion 6102 includes a main body portion 61021 spliced together and an introduction portion 61022 disposed at one end of the main body portion. Since the lead-in portion will be impacted by the carrier, the wear is more serious than that of the main body portion, so the split structure enables the lead-in portion to be replaced independently, thereby further saving the use cost. A concave push-pin avoidance portion 612 is provided at the lower portion of the side of the ejection rail 61 facing the push-pin wheel 62 . The structure ensures the effective length of the push pin and the carrier, that is, ensures that the carrier is completely within the power range of the push pin, thereby ensuring the stability of the pushing force of the push pin against the carrier. Specifically, the push pin avoidance portion 612 can be formed by reducing the width of the support portion 6101, thereby simplifying the processing process.
最后,所述推针轮盘62处设有防护罩65。所述防护罩主要起到美观防尘的作用,并避免其与外界发生干涉,确保推针轮盘运行过程中的安全性。Finally, a protective cover 65 is provided at the push pin wheel 62 . The protective cover mainly plays the role of appearance and dust prevention, and avoids its interference with the outside world, so as to ensure the safety of the pusher wheel during the operation.
综上所述,本装置的工作原理为:载具准备出仓时,推针轮盘开始旋转,推针末端的转速与仓储线的速度相同,每经过一个载具,相邻两个推针之间的缺口与仓储线的窗口相对应;同时,载具在仓储线的带动下依次经过稳定块、抬升块,抬升块转动,使得抬升块的上端面与出仓轨道衔接,载具在仓储线的带动下沿抬升块和出仓轨道逐渐脱离仓储线的束缚,同时该过程中推针在载具准备脱离仓储线时,已经接收载具,且推针的推动方向与出仓轨道的圆弧方向相同(具有一个向仓储线外侧推动的趋势),即载具在仓储线的带动和推针的推动下,自抬升块上滑入出仓轨道上,并进一步在推针的持续推动下,完成后续出仓过程。To sum up, the working principle of this device is as follows: when the carrier is ready to leave the warehouse, the push pin wheel starts to rotate, and the speed of the end of the push pin is the same as the speed of the storage line. The gap between them corresponds to the window of the storage line; at the same time, driven by the storage line, the carrier passes through the stabilizing block and the lifting block in turn, and the lifting block rotates, so that the upper end surface of the lifting block is connected with the warehouse-out rail, and the carrier is in the storage. Driven by the line, the lifting block and the delivery track are gradually separated from the shackles of the storage line. At the same time, in the process, the push needle has received the carrier when the carrier is ready to leave the storage line, and the pushing direction of the push needle is the same as the circle of the delivery track. The arc direction is the same (with a tendency to push to the outside of the storage line), that is, the carrier is driven by the storage line and pushed by the push needle, and slides into and out of the warehouse track from the lifting block, and further under the continuous push of the push needle, Complete the subsequent exit process.
以上所述,仅为本发明较佳的具体实施方式,该具体实施方式是基于本发明整体构思下的一种实现方式,而且本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred specific embodiment of the present invention, which is an implementation based on the overall concept of the present invention, and the protection scope of the present invention is not limited to this. Anyone familiar with the technical field Changes or substitutions that can be easily conceived by a skilled person within the technical scope disclosed by the present invention shall be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims (36)
- 一种吊挂仓储线进出仓设备,包括载具进仓装置及载具出仓装置,所述载具进仓装置包括提升机、连接提升机的下滑轨道、设于下滑轨道与仓储线之间的桁架机械手、设于仓储线另一侧的分拨装置,其特征在于,The utility model relates to a warehouse entry and exit device for a hanging storage line, including a carrier entry device and a carrier exit device. The carrier entry device includes a hoist, a sliding rail connected to the hoist, and is arranged between the sliding rail and the storage line. The truss manipulator and the distribution device located on the other side of the storage line are characterized in that:所述桁架机械手包括桁架、升降连接于所述桁架的升降平台、设于所述升降平台上的伸缩板、设于所述伸缩板上的安装板、设于所述安装板上的机械手,所述升降平台与伸缩板之间设有二级伸缩机构,所述伸缩板与安装板之间设有一级伸缩机构;The truss manipulator includes a truss, a lifting platform connected to the truss, a telescopic plate arranged on the lifting platform, a mounting plate arranged on the expansion plate, and a manipulator arranged on the installation plate. A second-level telescopic mechanism is arranged between the lifting platform and the telescopic plate, and a first-level telescopic mechanism is arranged between the telescopic plate and the mounting plate;所述分拨装置包括安装框架、设于所述安装框架上的前后移动机构、设于所述前后移动机构的移动部上的升降机构、设于所述升降机构的移动部上的开合机构、分设于所述开合机构的两个移动部上的两个分拨片;The distributing device includes a mounting frame, a front-to-back moving mechanism provided on the mounting frame, a lift mechanism provided on the moving part of the forward-backward moving mechanism, and an opening and closing mechanism provided on the moving part of the lift mechanism 2. The two sub-plectrums are respectively arranged on the two moving parts of the opening and closing mechanism;所述载具出仓装置包括设于仓储线一侧的出仓轨道、设于所述出仓轨道一侧的推针轮盘、设于仓储线下方并处于所述出仓轨道入口端的载具抬升机构、设于所述载具抬升机构上游侧的稳定块;所述出仓轨道具有沿所述推针轮盘周向设置的圆弧结构,所述稳定块上设有容置仓储线的限位槽。The carrier unloading device comprises a warehousing track arranged on one side of the storage line, a push-pin wheel disc arranged on one side of the warehousing track, and a carrier arranged below the warehousing line and at the entrance end of the warehousing track The lifting mechanism and the stabilizing block arranged on the upstream side of the lifting mechanism of the carrier; the outlet rail has a circular arc structure arranged along the circumferential direction of the pusher wheel, and the stabilizing block is provided with a storage line accommodating Limit slot.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,所述桁架上还设有读卡挡板装置,所述读卡挡板装置包括固定连接于所述桁架的支撑板、滑动连接于所述支撑板的伸缩框架、铰接于所述伸缩框架一端的载具挡板、设于载具挡板上的读卡器。The equipment for hanging storage lines in and out of warehouses according to claim 1, wherein the truss is further provided with a card-reading baffle device, and the card-reading baffle device comprises a support fixedly connected to the truss A board, a telescopic frame slidably connected to the support plate, a carrier baffle hinged at one end of the telescopic frame, and a card reader arranged on the carrier baffle.
- 根据权利要求2所述的一种吊挂仓储线进出仓设备,其特征在于,所述支撑板与伸缩框架之间设有伸缩移动机构,所述伸缩框架与载具挡板之间设有旋转收缩机构。The equipment for hanging storage line in and out of the warehouse according to claim 2, wherein a telescopic moving mechanism is arranged between the support plate and the telescopic frame, and a rotation mechanism is arranged between the telescopic frame and the carrier baffle. retraction mechanism.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,所述二级伸缩机构包括设于所述伸缩板与升降平台之间的二级滑轨滑块组件、设于升降平台上的二级驱动齿轮及二级驱动电机、设于伸缩板上的二级齿条。The in-and-out equipment for hanging storage lines according to claim 1, wherein the secondary telescopic mechanism comprises a secondary sliding rail slider assembly arranged between the telescopic plate and the lifting platform, The secondary driving gear and the secondary driving motor on the lifting platform, and the secondary rack set on the telescopic plate.
- 根据权利要求4所述的一种吊挂仓储线进出仓设备,其特征在于,所述伸缩板与升降平台之间设有相互配合的二级限位块和二级限位撞块。The in-and-out equipment for hanging storage lines according to claim 4, characterized in that a secondary limit block and a secondary limit striker that cooperate with each other are arranged between the telescopic plate and the lifting platform.
- 根据权利要求4所述的一种吊挂仓储线进出仓设备,其特征在于,所述伸缩板与升降平台之间设有相互配合的二级信号挡板和二级信号装置,所述二级信号装置具有沿伸缩方向布置的多个。The in-and-out equipment for hanging storage lines according to claim 4, wherein a secondary signal baffle and a secondary signal device that cooperate with each other are arranged between the telescopic plate and the lifting platform, and the secondary signal The signal device has a plurality of which are arranged in the telescopic direction.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,所述一级伸缩机构包括设于所述伸缩板与安装板之间的以及滑轨滑块组件、设于安装板上的一级驱动齿轮及一级驱动电机、设于伸缩板上的一级齿条。The in-and-out warehouse equipment for hanging storage lines according to claim 1, wherein the first-level telescopic mechanism comprises a sliding rail slider assembly disposed between the telescopic plate and the installation plate, and a sliding block assembly disposed in the installation The first-level driving gear and the first-level driving motor on the board, and the first-level rack set on the telescopic plate.
- 根据权利要求7所述的一种吊挂仓储线进出仓设备,其特征在于,所述伸缩板与安装板之间设有相互配合的一级限位块和一级限位撞块。The equipment for hanging storage line in and out of the warehouse according to claim 7, characterized in that a first-level limit block and a first-level limit striker that cooperate with each other are provided between the telescopic plate and the installation plate.
- 根据权利要求7所述的一种吊挂仓储线进出仓设备,其特征在于,所述伸缩板与安装板之间设有相互配合的一级信号挡板和一级信号装置,所述一级信号装置具有沿伸缩方向布置的多个。A storage line in and out equipment for hanging storage lines according to claim 7, wherein a first-level signal baffle and a first-level signal device that cooperate with each other are provided between the telescopic plate and the mounting plate, and the first-level signal The signal device has a plurality of which are arranged in the telescopic direction.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,所述桁架上设有平台升降滑轨,所述升降平台底部设有支架,所述支架上设有平台升降滑块;所述桁架上设有升降同步带组件,所述升降同步带组件与所述支架连接。The in-and-out equipment for hanging storage lines according to claim 1, wherein a platform lifting slide rail is arranged on the truss, a bracket is arranged at the bottom of the lifting platform, and a platform lifting slide is arranged on the bracket. The truss is provided with a lifting synchronous belt assembly, and the lifting synchronous belt assembly is connected with the bracket.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,所述机械手包括设于所述安装板上的旋转驱动电机、转动连接于安装板下方的转盘、固定连接于转盘下侧面的衣钩组件,所述旋转驱动电机传动连接于所述转盘。The equipment for entering and exiting warehouses for hanging storage lines according to claim 1, wherein the manipulator comprises a rotary drive motor arranged on the mounting plate, a turntable rotatably connected under the mounting plate, and a turntable fixedly connected to the turntable. For the clothes hook assembly on the lower side, the rotary drive motor is drivingly connected to the turntable.
- 根据权利要求11所述的一种吊挂仓储线进出仓设备,其特征在于,所述衣钩组件包括壳体、设于壳体内的电缸、设于电缸输出端的齿条、转动连接于壳体相对侧壁的转轴、设于转轴上的齿轮、设于转轴伸出壳体一端的衣架钩头;所述齿条与齿轮啮合。The equipment for hanging storage lines in and out of the warehouse according to claim 11, wherein the clothes hook assembly comprises a casing, an electric cylinder arranged in the casing, a rack arranged at the output end of the electric cylinder, and a rotatable connection to the electric cylinder. The rotating shaft of the opposite side wall of the casing, the gear set on the rotating shaft, and the hook head of the hanger set at one end of the rotating shaft extending out of the casing; the rack is meshed with the gear.
- 根据权利要求12所述的一种吊挂仓储线进出仓设备,其特征在于,所述壳体上于所述衣架钩头边侧设有挡板,所述挡板上设有导入斜面。The equipment for hanging storage line in and out of the warehouse according to claim 12, characterized in that, a baffle plate is arranged on the shell on the side of the hook head of the clothes hanger, and an introduction slope is arranged on the baffle plate.
- 根据权利要求11所述的一种吊挂仓储线进出仓设备,其特征在于,所述衣架钩头侧面转动连接有信号传递板,所述信号传递板一端具有适配所述衣架钩头的钩型结构,且所述钩型结构高于所述衣架钩头的凹口,其另一端设有触发开关压板;所述触发开关压板的上方或下方设有信号检测装置。The equipment for hanging storage lines in and out of the warehouse according to claim 11, wherein a signal transmission plate is rotatably connected to the side of the hook head of the clothes hanger, and one end of the signal transmission plate has a hook adapted to the hook head of the clothes hanger. The hook-shaped structure is higher than the notch of the hook head of the hanger, and the other end of the hook-shaped structure is provided with a trigger switch pressing plate; a signal detection device is arranged above or below the trigger switch pressing plate.
- 根据权利要求14所述的一种吊挂仓储线进出仓设备,其特征在于,所述衣架钩头上设有限位孔,所述信号传递板上设有限位柱。The equipment for hanging storage lines in and out of the warehouse according to claim 14, characterized in that a limit hole is provided on the hook head of the hanger, and a limit post is provided on the signal transmission plate.
- 根据权利要求14或15所述的一种吊挂仓储线进出仓设备,其特征在于,所述信号传递板上设有伸至所述衣架钩头上方的限位板。The equipment for hanging storage lines in and out of the warehouse according to claim 14 or 15, wherein the signal transmission plate is provided with a limit plate extending above the hook head of the clothes hanger.
- 根据权利要求11所述的一种吊挂仓储线进出仓设备,其特征在于,所述衣架钩头侧面设有信号检测装置,所述信号检测装置的触发开关伸至所述衣架钩头的凹口一侧。The equipment for hanging storage lines in and out of the warehouse according to claim 11, wherein a signal detection device is provided on the side of the hook head of the clothes hanger, and the trigger switch of the signal detection device extends to the recess of the hook head of the clothes hanger. mouth side.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,所述前后移动机构包括设于所述安装框架上的前后滑轨、滑动连接于所述前后滑轨的前后滑块、连接所述前后滑块的前后安装架、设于所述安装框架上并连接所述前后安装架的前后同步带组件。The equipment for hanging storage line in and out of the warehouse according to claim 1, wherein the front and rear moving mechanism comprises front and rear slide rails arranged on the installation frame, and front and rear slide rails slidably connected to the front and rear slide rails. Blocks, front and rear mounting brackets connecting the front and rear sliders, and front and rear synchronous belt assemblies arranged on the mounting frame and connected to the front and rear mounting brackets.
- 根据权利要求18所述的一种吊挂仓储线进出仓设备,其特征在于,所述前后安装架的前后两端设有液压缓冲器。The equipment for hanging storage lines in and out of the warehouse according to claim 18, wherein the front and rear ends of the front and rear mounting frames are provided with hydraulic buffers.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,所述升降机构包括设于所述前后移动机构上的升降滑轨、滑动连接于所述升降滑轨的升降滑块、连接所述升降滑块的升降安装架、设于所述前后移动机构上并连接所述升降安装架的升降丝杆组件。The in-and-out equipment for hanging storage lines according to claim 1, wherein the elevating mechanism comprises an elevating slide rail provided on the front and rear moving mechanism, and an elevating slide rail slidably connected to the elevating slide rail. A block, a lift mounting frame connected to the lift slider, and a lift screw assembly provided on the front and rear moving mechanism and connected to the lift mounting frame.
- 根据权利要求20所述的一种吊挂仓储线进出仓设备,其特征在于,所述升降丝杆组件包括升降轴承、转动连接于升降轴承的升降螺杆、螺纹连接于升降螺杆的升降螺母、传动连接于升降螺杆的升降电机,所述升降螺母连接所述升降安装架。The in-and-out equipment for hanging storage lines according to claim 20, wherein the lifting screw assembly comprises a lifting bearing, a lifting screw rotatably connected to the lifting bearing, a lifting nut threadedly connected to the lifting screw, a transmission The lifting motor is connected to the lifting screw, and the lifting nut is connected to the lifting mounting frame.
- 根据权利要求20所述的一种吊挂仓储线进出仓设备,其特征在于,所述升降滑轨一侧设有配合所述升降安装架的光电传感器。The equipment for entering and leaving a warehouse for a hanging storage line according to claim 20, wherein a photoelectric sensor matched with the lifting mounting frame is provided on one side of the lifting slide rail.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,所述开合机构包括设于所述升降机构上的开合滑轨、滑动连接于开合滑轨的两个开合滑块、开合丝杆组件;两个所述分拨片分别连接两个所述开合滑块,并连接所述开合丝杆组件。The in-and-out equipment for hanging storage lines according to claim 1, wherein the opening and closing mechanism comprises an opening and closing slide rail provided on the lifting mechanism, and two slide rails slidably connected to the opening and closing slide rails. An opening and closing slider and an opening and closing screw assembly; the two splitting pieces are respectively connected with the two opening and closing sliders, and are connected with the opening and closing screw assembly.
- 根据权利要求23所述的一种吊挂仓储线进出仓设备,其特征在于,所述开合丝杆组件包括开合轴承、转动连接于开合轴承的开合螺杆、螺纹连接于开合螺杆的两个开合螺母、传动连接于开合螺杆的开合电机,所述开合螺杆上左右两侧的螺纹反向设置,两个所述开合螺母分别连接于螺纹反向的两侧螺杆上,两个所述分拨片分别连接两个所述开合螺母。The in-and-out equipment for hanging storage lines according to claim 23, wherein the open-close screw assembly comprises an open-close bearing, an open-close screw rotatably connected to the open-close bearing, and a screw-threaded connection to the open-close screw The two opening and closing nuts are connected to the opening and closing motor of the opening and closing screw. The threads on the left and right sides of the opening and closing screw are arranged in opposite directions. On the top, the two splitting pieces are respectively connected with the two opening and closing nuts.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,两个所述分拨片的相背侧设有导入斜面。The equipment for entering and exiting warehouses for hanging storage lines according to claim 1, characterized in that the opposite sides of the two dividing plates are provided with lead-in slopes.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,所述分拨片朝向衣架的一端设有避让斜边。The equipment for hanging storage lines in and out of the warehouse according to claim 1, wherein the end of the splitter facing the clothes hanger is provided with a beveled edge for avoidance.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,两个所述分拨片的相对侧设有限位柱。The equipment for hanging storage line in and out of the warehouse according to claim 1, characterized in that, there are limit posts on the opposite sides of the two dividing plates.
- 根据权利要求1所述的一种吊挂仓储线进出仓设备,其特征在于,所述推针轮盘包括轮盘电机、与轮盘电机输出端传动连接的轮盘、间隔设于所述轮盘圆周侧的推针。The in-and-out equipment for hanging storage lines according to claim 1, wherein the push-pin wheel includes a wheel motor, a wheel drive connected to the output end of the wheel motor, and a wheel arranged at intervals on the wheel. Push pins on the circumferential side of the disc.
- 根据权利要求28所述的一种吊挂仓储线出仓装置,其特征在于,所述轮盘边侧设有径向的针槽,所述针槽靠近轮盘中心一端设有卡槽,所述推针端部设有卡块,所述针槽上方设有推针安装板。The hanging storage line discharging device according to claim 28, wherein a radial needle groove is provided on the side of the wheel disk, and a clamping groove is provided at one end of the needle groove near the center of the wheel disk, so A clamping block is arranged at the end of the push needle, and a push needle mounting plate is arranged above the needle groove.
- 根据权利要求1所述的一种吊挂仓储线出仓装置,其特征在于,所述载具抬升机构包括抬升电机、设于抬升电机输出端的转动板、设于转动板上的两块抬升块;两块所述抬升块分设于仓储线两侧,所述抬升块在抬起状态下与所述出仓轨道衔接。A hanging storage line discharging device according to claim 1, wherein the carrier lifting mechanism comprises a lifting motor, a rotating plate arranged at the output end of the lifting motor, and two lifting blocks arranged on the rotating plate ; The two lifting blocks are respectively arranged on both sides of the storage line, and the lifting blocks are connected with the outgoing rail in the lifted state.
- 根据权利要求30所述的一种吊挂仓储线出仓装置,其特征在于,所述出仓轨道端部设有衔接坡,所述衔接坡端部设有容置所述抬升块的凹口。The warehousing device for hanging storage lines according to claim 30, wherein the end of the warehousing rail is provided with a connecting slope, and the end of the connecting slope is provided with a notch for accommodating the lifting block .
- 根据权利要求1或31所述的一种吊挂仓储线出仓装置,其特征在于,所述出仓轨道包括支撑部、设于支撑部上的滑轨部;所述支撑部采用金属材料,所述滑轨部采用塑料。The warehouse-hanging storage line discharging device according to claim 1 or 31, wherein the warehouse discharging track comprises a support part and a slide rail part arranged on the support part; the support part is made of metal material, The slide rail part is made of plastic.
- 根据权利要求32所述的一种吊挂仓储线出仓装置,其特征在于,所述滑轨部包括拼接的主体部及设于主体部一端的导入部。The storage line discharging device according to claim 32, wherein the sliding rail part comprises a main body part that is spliced and an introduction part provided at one end of the main body part.
- 根据权利要求1所述的一种吊挂仓储线出仓装置,其特征在于,所述稳定块处于上游的一端两侧设有导入面。The warehousing device for hanging storage line according to claim 1, characterized in that, introduction surfaces are provided on both sides of the upstream end of the stabilizing block.
- 根据权利要求1所述的一种吊挂仓储线出仓装置,其特征在于,所述出仓轨道朝向所述推针轮盘的一侧下部设有推针避让部。The warehousing device for hanging storage line according to claim 1, characterized in that, a push-pin avoidance part is provided on the lower part of the side of the warehousing track facing the push-pin wheel disc.
- 根据权利要求1所述的一种吊挂仓储线出仓装置,其特征在于,所述推针轮盘处设有防护罩。The hanging storage line discharging device according to claim 1, characterized in that a protective cover is provided at the push-pin wheel disc.
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CN202110300496 | 2021-03-22 | ||
CN202110300496.4 | 2021-03-22 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117401378A (en) * | 2023-12-14 | 2024-01-16 | 山东尚牛网络科技有限公司 | Intelligent hanging system for clothing production |
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CN111498413A (en) * | 2020-05-27 | 2020-08-07 | 上海澳昊机械制造有限公司 | Automatic clothes hanging conveying line |
CN112046987A (en) * | 2020-09-08 | 2020-12-08 | 金华市艾兰洁自动化设备科技有限公司 | Automatic clothing management system |
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2021
- 2021-12-17 CN CN202123203390.7U patent/CN216806783U/en active Active
- 2021-12-20 WO PCT/CN2021/139446 patent/WO2022199156A1/en active Application Filing
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JPH10129835A (en) * | 1996-10-31 | 1998-05-19 | Nippon Steel Kk | Clothes rearranging device and clothes distributing device provided therewith |
CN106185150A (en) * | 2016-08-31 | 2016-12-07 | 温州忆捷科技有限公司 | Medicated clothing storage streamline |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117401378A (en) * | 2023-12-14 | 2024-01-16 | 山东尚牛网络科技有限公司 | Intelligent hanging system for clothing production |
CN117401378B (en) * | 2023-12-14 | 2024-02-20 | 山东尚牛网络科技有限公司 | Intelligent hanging system for clothing production |
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