Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L47/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds; Compositions of derivatives of such polymers
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
  • C08C19/00—Chemical modification of rubber
  • C08C19/25—Incorporating silicon atoms into the molecule
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
  • B60C1/0016—Compositions of the tread
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
  • C08C19/00—Chemical modification of rubber
  • C08C19/22—Incorporating nitrogen atoms into the molecule
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
  • C08C19/00—Chemical modification of rubber
  • C08C19/30—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule
  • C08C19/42—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups
  • C08C19/44—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups of polymers containing metal atoms exclusively at one or both ends of the skeleton
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K3/00—Use of inorganic substances as compounding ingredients
  • C08K3/34—Silicon-containing compounds
  • C08K3/36—Silica
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L7/00—Compositions of natural rubber
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2205/00—Polymer mixtures characterised by other features
  • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
  • Y02T10/00—Road transport of goods or passengers
  • Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
  • Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction 

Definitions

• the present invention relates to rubber compositions and tires.
• Patent Document 1 discloses that 0.5 to 20 parts by weight of potassium titanate fiber is added to 100 parts by weight of a rubber component made of natural rubber and butadiene rubber, and the amount of iodine adsorption is A rubber composition containing 5 to 200 parts by weight of carbon black of 100 to 300 mg/g has been proposed, and the rubber composition is used for the cap tread of a tread having a two-layer structure consisting of a cap tread and a base tread.
• a technique is disclosed that improves performance on ice (performance on ice and snow) while suppressing deterioration in wear resistance.
• Patent Document 2 at least two diene-based polymers, silica, and carbon black are included, and by controlling the blending amount and modified state of the diene-based polymer, wear-resistant Techniques for achieving compatibility with on-ice performance while suppressing the deterioration have been disclosed.
• Patent Documents 1 and 2 both have the effect of enhancing performance on ice, further improvements have been desired in terms of steering stability.
• an object of the present invention is to provide a rubber composition that can achieve excellent performance on ice and steering stability when applied to tires. Another object of the present invention is to provide a tire having excellent performance on ice and excellent steering stability.
• the gist and configuration of the present invention for solving the above problems are as follows.
• a rubber component comprising a modified conjugated diene-based polymer; a filler comprising at least silica; 5 parts by mass or more of a thermoplastic resin with respect to 100 parts by mass of the rubber component; characterized by comprising
• the tire of the present invention is characterized by using the rubber composition of the present invention described above.
• the present invention it is possible to provide a rubber composition that can achieve excellent performance on ice and steering stability when applied to tires. Moreover, according to the present invention, it is possible to provide a tire having excellent performance on ice and excellent steering stability.
• the rubber composition of the present invention contains a rubber component, a filler, and a thermoplastic resin. Each component constituting the rubber composition of the present invention will be described below.
• an isoprene-based rubber and a specific modified conjugated diene-based polymer in the rubber component By including an isoprene-based rubber and a specific modified conjugated diene-based polymer in the rubber component, a site capable of reacting with a filler described later can be formed in the rubber component, so that the dispersibility of the filler is improved. As a result of being able to improve the balance between flexibility and strength of the rubber component, it is possible to achieve excellent performance on ice and steering stability when applied to tires.
• the isoprene-based rubber is a rubber having an isoprene skeleton.
• examples include natural rubber and synthetic isoprene rubber. These isoprene-based rubbers may be contained singly or as a blend of two or more. By including an isoprene-based rubber in the rubber component, the performance on ice and steering stability of the rubber composition can be enhanced.
• isoprene-based rubber is an unmodified isoprene-based rubber in order to distinguish it from the modified conjugated diene-based polymer described later.
• the content ratio of the isoprene-based rubber in the rubber component is not particularly limited, but from the viewpoint of improving the balance between performance on ice and steering stability when the rubber composition is applied to a tire, it is preferably 10% by mass or more. It is preferably 20% by mass or more, more preferably 30% by mass or more, and preferably 80% by mass or less, more preferably 70% by mass or less, and 60% by mass. More preferably:
• the conjugated diene-based polymer constituting the modified conjugated diene-based polymer is obtained by polymerizing a monomer containing a conjugated diene-based compound.
• the conjugated diene compound used in this polymerization include 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 1,3-hexadiene, 1,3- -heptadiene, 2-phenyl-1,3-butadiene, 3-methyl-1,3-pentadiene, 2-chloro-1,3-butadiene and the like.
• the conjugated diene-based polymer preferably has a vinyl bond content of 10 to 60% by mass, preferably 20 to 60% by mass, from the viewpoint of a balance between excellent ice performance and steering stability when applied to tires. is more preferable.
• the conjugated diene-based polymer may be a homopolymer of a conjugated diene compound, or a copolymer of a conjugated diene compound.
• the conjugated diene-based polymer constituting the modified conjugated diene-based polymer is preferably a copolymer having an aromatic vinyl unit and a conjugated diene-based unit.
• aromatic vinyl compounds used in the polymerization include styrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, ⁇ -methylstyrene, 2,4-dimethylstyrene, 2,4-diisopropylstyrene, 4-t-butylstyrene, 5-t-butyl-2-methylstyrene, vinylethylbenzene, divinylbenzene, trivinylbenzene, divinylnaphthalene, t-butoxystyrene, vinylbenzyldimethylamine, (4-vinylbenzyl)dimethylaminoethyl ether, N,N-dimethylaminoethylstyrene, N,N-dimethylaminomethylstyrene, 2-ethylstyrene, 3-ethylstyrene, 4-ethylstyrene, 2-ty
• the conjugated diene-based polymer when the conjugated diene-based polymer is a copolymer of a conjugated diene compound and an aromatic vinyl compound, it has high living properties in anionic polymerization, and among others, 1,3-butadiene and styrene are used as monomer units. It is preferably a copolymer containing Furthermore, this copolymer preferably has a random copolymerization portion in which the distribution of the conjugated diene compound and the aromatic vinyl compound is irregular, and may further have a block portion composed of the conjugated diene compound or the aromatic vinyl compound. can.
• the proportion of the aromatic vinyl unit in the conjugated diene-based polymer is 10% by mass or less. It is preferably 7% by mass or less, and more preferably 7% by mass or less. This is because if the proportion of the aromatic vinyl unit exceeds 10% by mass, there is a possibility that sufficient ice and snow performance cannot be obtained when applied to a tire.
• compounds other than conjugated diene compounds and aromatic vinyl compounds may be used as monomers.
• Other monomers include, for example, acrylonitrile, methyl (meth)acrylate, and ethyl (meth)acrylate.
• the proportion of other monomers used is preferably 10% by mass or less, more preferably 5% by mass or less, relative to the total amount of monomers used for polymerization.
• the polymerization method for obtaining the conjugated diene-based polymer is not particularly limited, and for example, solution polymerization method, gas phase polymerization method, bulk polymerization method, etc. can be used, but solution polymerization method can be used. is preferred. Moreover, as a polymerization system, either a batch system or a continuous system may be used. When using the solution polymerization method, as an example of a specific polymerization method, in an organic solvent, a monomer containing a conjugated diene compound is polymerized in the presence of a polymerization initiator and, optionally, a randomizer. method.
• At least one of an alkali metal compound and an alkaline earth metal compound can be used as the polymerization initiator used in the polymerization.
• alkyllithium such as methyllithium, ethyllithium, n-propyllithium, n-butyllithium, sec-butyllithium and t-butyllithium, 1,4-dilithiobutane, phenyllithium, stilbenelithium, Naphthyllithium, 1,3-bis(1-lithio-1,3-dimethylpentyl)benzene, 1,3-phenylenebis(3-methyl-1-phenylpentylidene)dilithium, naphthyl sodium, naphthyl potassium, di-n -Butylmagnesium, di-n-hexylmagnesium, potassium ethoxy, calcium stearate and the like.
• lithium compounds are preferred.
• the total amount of the polymerization initiator such as
• the polymerization reaction may be carried out using, as an initiator, a mixture of at least one of an alkali metal compound and an alkaline earth metal compound and a compound having a functional group that interacts with silica.
• an initiator a mixture of at least one of an alkali metal compound and an alkaline earth metal compound and a compound having a functional group that interacts with silica.
• the polymerization initiation terminal of the conjugated diene-based polymer can be modified with a functional group that interacts with silica.
• the term "functional group that interacts with silica” means a group having an element that interacts with silica, such as nitrogen, sulfur, phosphorus, and oxygen.
• Interaction means forming a covalent bond between molecules or an intermolecular force weaker than a covalent bond (e.g., ion-dipole interaction, dipole-dipole interaction, hydrogen bonding, van der Waals It means to form an electromagnetic force acting between molecules such as force.
• nitrogen-containing compounds such as secondary amine compounds are particularly preferable as the compound having a functional group that interacts with silica, which is used for modifying the polymerization initiation terminal.
• the nitrogen-containing compound include dimethylamine, diethylamine, dipropylamine, dibutylamine, dodecamethyleneimine, N,N'-dimethyl-N'-trimethylsilyl-1,6-diaminohexane, piperidine, pyrrolidine, hexamethyleneimine, heptamethyleneimine, dicyclohexylamine, N-methylbenzylamine, di-(2-ethylhexyl)amine, diallylamine, morpholine, N-(trimethylsilyl)piperazine, N-(tert-butyldimethylsilyl)piperazine, 1, and 3-ditrimethylsilyl-1,3,5-triazinane.
• the polymerization When the polymerization is carried out in the presence of the mixture, at least one of the alkali metal compound and the alkaline earth metal compound and a compound having a functional group that interacts with silica are mixed in advance, and the mixture is added to the polymerization system.
• Polymerization may be carried out by adding to the inside.
• at least one of an alkali metal compound and an alkaline earth metal compound and a compound having a functional group that interacts with silica are added to the polymerization system, and the two are mixed in the polymerization system to carry out polymerization. good. Any of these cases is included in the aspect of "polymerizing a monomer containing a conjugated diene compound in the presence of an initiator containing at least one of an alkali metal compound and an alkaline earth metal compound".
• the randomizer used in the polymerization can be used for the purpose of adjusting the vinyl bond content, which indicates the content of vinyl bonds in the polymer.
• randomizers include dimethoxybenzene, tetrahydrofuran, dimethoxyethane, diethylene glycol dibutyl ether, diethylene glycol dimethyl ether, 2,2-di(tetrahydrofuryl)propane, 2-(2-ethoxyethoxy)-2-methylpropane, triethylamine, pyridine. , N-methylmorpholine, tetramethylethylenediamine, and the like. These can be used individually by 1 type or in combination of 2 or more types.
• the organic solvent used for the polymerization may be any organic solvent that is inert to the reaction, such as aliphatic hydrocarbons, alicyclic hydrocarbons, and aromatic hydrocarbons.
• hydrocarbons having 3 to 8 carbon atoms are preferable, and specific examples include propane, n-butane, isobutane, n-pentane, isopentane, n-hexane, cyclohexane, propene, 1-butene, and isobutene.
• trans-2-butene cis-2-butene
• 1-pentyne, 2-pentyne 1-hexene, 2-hexene
• benzene toluene, xylene, ethylbenzene, heptane, cyclopentane, methylcyclopentane, methylcyclohexane, 1 -pentene, 2-pentene, cyclohexene and the like.
• an organic solvent it can be used individually by 1 type or in combination of 2 or more types.
• the monomer concentration in the reaction solvent is preferably 5 to 50% by mass, more preferably 10 to 30% by mass, from the viewpoint of maintaining a balance between productivity and ease of polymerization control. is more preferable.
• the temperature of the polymerization reaction is preferably -20°C to 150°C, more preferably 0 to 120°C.
• the polymerization reaction is preferably conducted under sufficient pressure to keep the monomers substantially in the liquid phase. Such a pressure can be obtained by a method such as pressurizing the interior of the reactor with a gas inert to the polymerization reaction.
• the obtained conjugated diene-based polymer preferably has a polystyrene equivalent weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) of 5.0 ⁇ 10 4 to 2.0 ⁇ 10 6 . .
• Mw polystyrene equivalent weight average molecular weight measured by gel permeation chromatography
• GPC gel permeation chromatography
• R 1 is hydrogen atoms or hydrocarbyl groups
• a 1 is a monovalent group having an alkoxysilyl group.
• the hydrocarbyl group for R 1 includes, for example, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, and an aryl group having 6 to 20 carbon atoms. and the like.
• the rest of the structure of A1 is not particularly limited as long as it has an alkoxysilyl group, but it is preferably a group that further has a methylene group or a polymethylene group, and has a methylene group or a polymethylene group and an alkoxysilyl group.
• the number of specific imino groups possessed by the compound [M] may be 2 or more, preferably 2 to 6.
• a plurality of R1 and A1 in compound [M] may be the same or different.
• R 2 and R 3 are each independently a hydrocarbyl group having 1 to 20 carbon atoms
• R 4 is an alkanediyl group having 1 to 20 carbon atoms
• R 1 is a hydrogen atom or a hydrocarbyl group and “*” is a bond attached to R 5
• R 5 has at least one atom selected from the group consisting of an m-valent hydrocarbyl group having 1 to 20 carbon atoms, or a nitrogen atom, an oxygen atom and a sulfur atom, and It is an m-valent group having 1 to 20 carbon atoms and having no active hydrogen
• n is an integer of 1 to 3
• m is an integer of 2 to 10.
• the hydrocarbyl groups of R 2 and R 3 are, for example, alkyl groups having 1 to 20 carbon atoms, allyl groups, cycloalkyl groups having 3 to 20 carbon atoms, aryl groups having 6 to 20 carbon atoms, and the like. mentioned.
• the hydrocarbylene group for R 4 include an alkanediyl group having 1 to 20 carbon atoms, a cycloalkylene group having 3 to 20 carbon atoms, an arylene group having 6 to 20 carbon atoms, and the like.
• R4 is preferably linear.
• n is preferably 2 or 3, and more preferably 3, in terms of improving silica dispersibility.
• the m-valent hydrocarbyl group for R 5 is a chain hydrocarbon having 1 to 20 carbon atoms, an alicyclic hydrocarbon having 3 to 20 carbon atoms, or an aromatic hydrocarbon having 6 to 20 carbon atoms and m hydrogen atoms. are removed, and the like.
• a group obtained by removing m hydrogen atoms from a ring portion of an aromatic hydrocarbon (aromatic ring group) is preferable because it has a high effect of improving the abrasion resistance of the resulting vulcanized rubber.
• aromatic hydrocarbon examples include a ring structure represented by the following formula (2) and a polycyclic structure in which two or more such ring structures are linked (for example, a biphenyl group, etc.).
• r is an integer of 0 to 5.
• R 5 is a C 1-20 m-valent group having at least one atom selected from the group consisting of a nitrogen atom, an oxygen atom and a sulfur atom and having no active hydrogen
• examples include an m-valent heterocyclic group and an m-valent group having a tertiary amine structure.
• the heterocyclic group is preferably a conjugated system, for example, a monocyclic or condensed ring such as pyridine, pyrimidine, pyrazine, quinoline, naphthalidine, furan, thiophene, or a structure in which a plurality of such monocyclic or condensed rings are linked.
• active hydrogen means a hydrogen atom bonded to an atom other than a carbon atom, preferably having a lower bond energy than the carbon-hydrogen bond of polymethylene.
• compound [M] examples include compounds represented by the following formulas (M-1) to (M-23).
• compound [M] may be used individually by 1 type, and may be used in combination of 2 or more type.
• R7 in formula (M-11) represents a hydrogen atom or an alkyl group.
• the compound [M] can be synthesized by appropriately combining standard methods of organic chemistry.
• a monofunctional amine compound having an alkoxysilyl group and R4 for example, 3-aminopropyltriethoxysilane, 3-aminopropyl methyldiethoxysilane, etc.
• a polyfunctional aldehyde compound having R5 e.g., terephthalaldehyde, isophthalaldehyde, phthaldialdehyde, 2,4-pyridinedicarboxaldehyde, etc.
• a polyfunctional amine compound having e.g., tris (2-aminoethyl) amine, N,N'-bis (2-aminoethyl) methylamine, etc.
• a monofunctional hydroxyl group-containing compound having an alkoxysilyl group and R4 for example, 4-(triethoxysilyl)
• the reaction between the conjugated diene-based polymer having an active terminal and the compound [M] can be carried out, for example, as a solution reaction.
• the proportion of the compound [M] used (the total amount when two or more types are used) is 0 per 1 mol of the metal atom involved in the polymerization of the polymerization initiator. It is preferably 0.01 mol or more, more preferably 0.05 mol or more.
• the upper limit is preferably less than 2.0 mol, more preferably less than 1.5 mol, per 1 mol of the metal atom involved in polymerization of the polymerization initiator. is more preferred.
• the temperature of the modification reaction is generally the same as that of the polymerization reaction, preferably from -20°C to 150°C, more preferably from 0 to 120°C.
• the reaction time is preferably 1 minute to 5 hours, more preferably 2 minutes to 1 hour.
• the conjugated diene-based polymer having an active terminal and the compound [M] other modifiers or coupling agents may be used together with the compound [M].
• the other modifier or coupling agent is not particularly limited as long as it is a compound capable of reacting with the active terminal of the conjugated diene polymer obtained by the above polymerization.
• a known compound can be used.
• other modifiers or coupling agents their usage ratio is preferably 10 mol % or less, more preferably 5 mol % or less.
• Isolation of the modified conjugated diene-based polymer contained in the reaction solution can be carried out by, for example, a known solvent removal method such as steam stripping and a drying operation such as heat treatment.
• the weight average molecular weight of the modified conjugated diene-based polymer in terms of polystyrene by GPC is sufficiently high to obtain a modified conjugated diene-based polymer having sufficiently high Mooney viscosity and good shape stability, and a rubber composition excellent in processability. It is preferably 1.0 ⁇ 10 5 to 4.0 ⁇ 10 6 from the viewpoint of compatibility with obtaining a product. It is more preferably 1.8 ⁇ 10 5 to 3.0 ⁇ 10 6 , still more preferably 2.0 ⁇ 10 5 to 2.0 ⁇ 10 6 .
• the weight average molecular weight of the modified conjugated diene-based polymer is a value obtained from the maximum peak molecular weight of the GPC curve measured by GPC after the reaction between the conjugated diene-based polymer having an active terminal and the compound [M].
• the modified conjugated diene-based polymer thus obtained preferably has a peak top molecular weight of the lowest molecular weight peak measured by GPC of less than 1.0 ⁇ 10 6 . This is because the performance on ice when applied to tires can be further improved.
• the number of branches of the polymer chain per molecule of the modified conjugated diene-based polymer is preferably 3 or more from the viewpoint of sufficiently high Mooney viscosity of the obtained modified conjugated diene-based polymer and good cold flow. and more preferably in the range of 3-20.
• the modified conjugated diene-based polymer is preferably represented by the following formula (3).
• R 2 is a hydrocarbyl group having 1 to 20 carbon atoms
• R 6 is a hydrocarbyloxy group having 1 to 20 carbon atoms, or a modified or unmodified conjugated diene polymer chain
• R 4 is an alkanediyl group having 1 to 20 carbon atoms
• Z is a group represented by the following formula (4) or (5)
• R 5 is an m-valent group having 1 to 20 carbon atoms.
• a plurality of R 2 , R 4 , R 6 , Z and n may be the same or different.
• R 1 is a hydrogen atom or a hydrocarbyl group
• Poly is a modified or unmodified conjugated diene-based polymer chain.
• "*" is a bond that binds to R 5 indicates that it is a hand.
• R 1 , R 2 , R 4 and R 5 are the same as explained for the above formula (1).
• the hydrocarbyloxy group of R6 is preferably an ethoxy group or a methoxy group.
• the conjugated diene polymer chain of R6 and the conjugated diene polymer chain Poly in formulas (4) and (5) have a structure corresponding to the conjugated diene polymer having an active terminal obtained in the above polymerization step. be.
• These conjugated diene-based polymer chains may have functional groups that interact with silica at the ends.
• the content ratio of the modified conjugated diene-based polymer in the rubber component is not particularly limited, but from the viewpoint of improving the balance of performance on ice and steering stability when the rubber composition is applied to a tire, it is 20% by mass or more. It is preferably 30% by mass or more, more preferably 40% by mass or more. From the same viewpoint, the content ratio of the modified conjugated diene-based polymer in the rubber component is preferably 90% by mass or less, more preferably 80% by mass or less, and 70% by mass or less. is more preferred.
• the rubber composition of the present invention further contains a filler containing at least silica in addition to the rubber component.
• a filler containing at least silica in addition to the rubber component.
• silica is not particularly limited.
• wet silica hydrous silicic acid
• dry silica anhydrous silicic acid
• calcium silicate aluminum silicate and the like
• wet silica is preferably used.
• These silicas may be used individually by 1 type, and may use 2 or more types together.
• precipitated silica can be used as the wet silica.
• precipitated silica means that in the early stage of production, the reaction solution is reacted at a relatively high temperature and in a neutral to alkaline pH range to grow primary silica particles, and then controlled to the acidic side to aggregate the primary particles. It is the silica obtained as a result of
• the silica conditions are not particularly limited, but for example, the CTAB specific surface area (cetyltrimethylammonium bromide adsorption specific surface area) can be 70 m 2 /g or more and 250 m 2 /g or less.
• the CTAB specific surface area means a value measured according to ASTM D3765-92.
• the adsorption cross-sectional area per molecule of cetyltrimethylammonium bromide on the silica surface is 0.35 nm 2
• the specific surface area (m 2 /g) calculated from the adsorption amount of CTAB is defined as the CTAB specific surface area.
• the BET specific surface area of the silica can be 100 m 2 /g or more and 250 m 2 /g or less.
• the BET specific surface area is a specific surface area determined by the BET method, and can be measured according to ASTM D4820-93 in the present invention.
• the silica content is not particularly limited, and can be appropriately set according to the required performance.
• the silica content is preferably 10 to 160 parts by mass, more preferably 30 to 120 parts by mass, per 100 parts by mass of the rubber component. If the content of the silica is 10 parts by mass or more with respect to 100 parts by mass of the rubber component, the performance on ice and the steering stability when the rubber composition is applied to a tire can be more reliably improved. When the content is 160 parts by mass or less, deterioration of the processability of the rubber composition and deterioration of rolling resistance after application to a tire can be more reliably suppressed.
• the filler may further contain carbon black in addition to the silica described above.
• carbon black By including carbon black, the wear resistance of the tire can be further improved.
• the carbon black is not particularly limited, and examples thereof include carbon black of GPF, FEF, HAF, ISAF, and SAF grades. Among these, ISAF and SAF grade carbon blacks are preferable from the viewpoint of improving the abrasion resistance of the rubber composition. These carbon blacks may be used individually by 1 type, and may use 2 or more types together.
• the content of the carbon black in the rubber composition is preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, and 2 parts by mass with respect to 100 parts by mass of the rubber component. It is more preferable that it is above.
• the content of the carbon black in the rubber composition is preferably 15 parts by mass or less, and 12 parts by mass or less with respect to 100 parts by mass of the rubber component. is more preferable.
• the ratio of the content of the carbon black to the content of the silica is preferably 0.05 to 1.2, more preferably 0.07 to 1.0, and 0.08 to 0.7 is particularly preferred.
• the content ratio of the carbon black is preferably 0.05 to 1.2, more preferably 0.07 to 1.0, and 0.08 to 0.7.
• the filler may be the following general formula (XX): nM.xSiOy.zH2O ( XX) [In the formula, M is a metal selected from the group consisting of aluminum, magnesium, titanium, calcium and zirconium, oxides or hydroxides of these metals, and hydrates thereof, or carbonates of these metals n, x, y and z are each an integer of 1 to 5, an integer of 0 to 10, an integer of 2 to 5, and an integer of 0 to 10]. Inorganic compounds can also be included.
• the inorganic compound examples include alumina (Al 2 O 3 ) such as ⁇ -alumina and ⁇ -alumina, alumina monohydrate (Al 2 O 3 ⁇ H 2 O) such as boehmite and diaspore, gibbsite, and bayerite.
• alumina Al 2 O 3
• Al 2 O 3 ⁇ H 2 O aluminum hydroxide
• Al2 ( CO3 ) 3 aluminum carbonate
• Mg(OH) 2 magnesium hydroxide
• MgO magnesium oxide
• MgCO3 magnesium carbonate
• the rubber composition of the present invention also contains a specific amount of thermoplastic resin in addition to the rubber component and filler described above. By including a certain amount of thermoplastic resin in the rubber composition, the on-ice performance of the tire can be enhanced.
• the content of the thermoplastic resin is required to be 5 parts by mass or more, preferably 7 parts by mass or more, with respect to 100 parts by mass of the rubber component. This is because if the content of the thermoplastic resin is 5 parts by mass or more with respect to 100 parts by mass of the rubber component, the performance on ice can be further improved. Further, the content of the thermoplastic resin is preferably 70 parts by mass or less with respect to 100 parts by mass of the rubber component, from the viewpoint of suppressing deterioration of steering stability due to a decrease in the elastic modulus of the rubber composition. It is more preferable to set the content to parts by mass or less.
• thermoplastic resins examples include C5-based resins, C5- C9 - based resins, C9 - based resins, dicyclopentadiene resins, terpenephenol resins, terpene resins, rosin resins, alkylphenol resins, and the like. , C5-based resins, C5- C9 - based resins, C9 - based resins, dicyclopentadiene resins, terpene phenol resins, terpene resins, rosin resins, and alkylphenol resins.
• thermoplastic resin contains at least one of C5-based resin, C5- C9 - based resin, C9 - based resin, dicyclopentadiene resin, terpenephenol resin, terpene resin, rosin resin, and alkylphenol resin
• the said thermoplastic resin may be used individually by 1 type, and may be used in combination of 2 or more types.
• the C5 - based resin refers to a C5 - based synthetic petroleum resin, and examples of the C5 - based resin include C5 fraction obtained by thermal decomposition of naphtha in the petrochemical industry, AlCl3, BF3 , etc. and an aliphatic petroleum resin obtained by polymerization using a Friedel-Crafts-type catalyst.
• the C5 fraction usually includes olefinic hydrocarbons such as 1 - pentene, 2-pentene, 2-methyl-1-butene, 2-methyl-2-butene, 3-methyl-1-butene, 2- Diolefinic hydrocarbons such as methyl-1,3-butadiene, 1,2-pentadiene, 1,3-pentadiene and 3-methyl-1,2-butadiene are included.
• olefinic hydrocarbons such as 1 - pentene, 2-pentene, 2-methyl-1-butene, 2-methyl-2-butene, 3-methyl-1-butene
• 2- Diolefinic hydrocarbons such as methyl-1,3-butadiene, 1,2-pentadiene, 1,3-pentadiene and 3-methyl-1,2-butadiene are included.
• the C5 - based resin commercially available products can be used. "A100, B170, M100, R100" in the "Quinton (registered trademark) 100 series” of petroleum resins
• the C 5 -C 9 resin refers to a C 5 -C 9 synthetic petroleum resin, and examples of the C 5 -C 9 resin include petroleum-derived C 5 fraction and C 9 fraction. , AlCl 3 , BF 3 and the like, and solid polymers obtained by polymerization using Friedel-Crafts-type catalysts. and copolymers.
• the C 5 -C 9 resin a resin containing less C 9 or higher components is preferable from the viewpoint of compatibility with the rubber component.
• the phrase "lower amount of C9 or higher components” means that the C9 or higher components in the total amount of the resin are less than 50% by mass, preferably 40% by mass or less.
• Commercially available products can be used as the C 5 -C 9 resins. (manufactured by Tonen Chemical Co., Ltd.), trade name "T-REZ RD104" (manufactured by Tonen Chemical Co., Ltd.), and the like.
• the C9 -based resin is, for example, vinyl toluene, alkylstyrene, and indene, which are C9 fractions by-produced together with petrochemical basic raw materials such as ethylene and propylene by thermal decomposition of naphtha in the petrochemical industry, as main monomers. It is a resin obtained by polymerizing an aromatic group having 9 carbon atoms. Specific examples of C9 fractions obtained by pyrolysis of naphtha include vinyl toluene, ⁇ -methylstyrene, ⁇ -methylstyrene, ⁇ -methylstyrene, o-methylstyrene, p-methylstyrene, indene, etc. is mentioned.
• the C9 -based resin together with the C9 fraction, includes the C8 fraction such as styrene, the C10 fraction such as methylindene, 1,3-dimethylstyrene, etc., as well as naphthalene, vinylnaphthalene, vinylanthracene, p
• the C 8 -C 10 fraction or the like can be obtained by copolymerizing the mixture as it is, for example, with a Friedel-Crafts-type catalyst.
• the C9 -based resin may be a modified petroleum resin modified with a compound having a hydroxyl group, an unsaturated carboxylic acid compound, or the like.
• Neopolymer 120 "Nisseki Neopolymer (registered trademark) 130", and “Nisseki Neopolymer (registered trademark) 140" (manufactured by JX Nippon Oil & Energy Corporation).
• the dicyclopentadiene resin is a petroleum resin produced mainly from dicyclopentadiene obtained by dimerizing cyclopentadiene.
• dicyclopentadiene resin commercially available products can be used. For example, "1105, 1325, 1340” and the like.
• the terpene phenol resin can be obtained, for example, by reacting terpenes with various phenols using a Friedel-Crafts catalyst, or by further condensing them with formalin.
• Terpenes used as raw materials are not particularly limited, and monoterpene hydrocarbons such as ⁇ -pinene and limonene are preferred, those containing ⁇ -pinene are more preferred, and ⁇ -pinene is particularly preferred.
• commercially available products can be used, for example, trade names "Tamanol 803L” and “Tamanol 901" (manufactured by Arakawa Chemical Industries, Ltd.), trade names "YS Polyster (registered trademark) U” series.
• the terpene resin is a solid resin obtained by blending turpentine oil obtained at the same time as rosin is obtained from a tree of the genus Pinus, or a polymer component separated from it, and polymerizing it using a Friedel-Crafts type catalyst.
• ⁇ -pinene resins ⁇ -pinene resins, and the like.
• commercially available products can be used, for example, the product name "YS Resin” series (PX-1250, TR-105, etc.) manufactured by Yasuhara Chemical Co., Ltd., and the product name "Picolite” series manufactured by Hercules. (A115, S115, etc.) and the like.
• the rosin resin is a residue remaining after collecting balsams such as pine resin (pine resin), which is the sap of plants of the pine family, and distilling turpentine essential oil.
• pine resin pine resin
• They are natural resins as the main component, and modified resins and hydrogenated resins processed by modification, hydrogenation, and the like. Examples include natural resin rosin, its polymerized rosin and partially hydrogenated rosin; glycerol ester rosin, its partially hydrogenated rosin, fully hydrogenated rosin and polymerized rosin; pentaerythritol ester rosin, its partially hydrogenated rosin and polymerized rosin, and the like. .
• Examples of natural resin rosin include raw pine resin, gum rosin contained in tall oil, tall oil rosin, wood rosin, and the like.
• As the rosin resin commercially available products can be used. No. 1”, “Pencel A” and “Pencel AD” (manufactured by Arakawa Chemical Industries, Ltd.), trade names “Polypail” and “Pentalin C” (manufactured by Eastman Chemical Co., Ltd.), trade name “Hydrogen (registered trademark) S” (manufactured by Taisha Matsu Oil Co., Ltd.) and the like.
• the alkylphenol resin is obtained, for example, by a condensation reaction of alkylphenol and formaldehyde under a catalyst.
• a commercially available product can be used, for example, trade name "Hitanol 1502P” (alkylphenol formaldehyde resin, manufactured by Hitachi Chemical Co., Ltd.), trade name "Tackirole 201” (alkylphenol formaldehyde resin, Taoka Chemical Co., Ltd.).
• the rubber composition of the present invention can contain other components by appropriately selecting them according to the purpose or need within a range that does not impair the effects of the present invention.
• Other components include anti-aging agents, cross-linking accelerators, cross-linking agents, cross-linking accelerator aids, silane coupling agents, softening agents, stearic acid, antiozonants, interface Additives such as activators can be appropriately blended.
• a known anti-aging agent can be used, and is not particularly limited.
• phenol-based anti-aging agents, imidazole-based anti-aging agents, amine-based anti-aging agents and the like can be mentioned. These antioxidants can be used singly or in combination of two or more.
• cross-linking accelerator a known one can be used, and it is not particularly limited.
• thiazole vulcanization accelerators such as 2-mercaptobenzothiazole and dibenzothiazyl disulfide; N-cyclohexyl-2-benzothiazylsulfenamide and Nt-butyl-2-benzothiazylsulfenamide Sulfenamide-based vulcanization accelerators; guanidine-based vulcanization accelerators such as diphenylguanidine; Thiuram-based vulcanization accelerators such as pentamethylenethiuram tetrasulfide; dithiocarbamate-based vulcanization accelerators such as zinc dimethyldithiocarbamate; and zinc dialkyldithiophosphate.
• the cross-linking agent is also not particularly limited.
• sulfur may be mentioned.
• the cross-linking accelerator may also be a known one and is not particularly limited.
• thiazole vulcanization accelerators such as 2-mercaptobenzothiazole and dibenzothiazyl disulfide; N-cyclohexyl-2-benzothiazylsulfenamide and Nt-butyl-2-benzothiazylsulfenamide Sulfenamide-based vulcanization accelerators; guanidine-based vulcanization accelerators such as diphenylguanidine; Thiuram-based vulcanization accelerators such as pentamethylenethiuram tetrasulfide; dithiocarbamate-based vulcanization accelerators such as zinc dimethyldithiocarbamate; and zinc dialkyldithiophosphate.
• the cross-linking accelerator aid examples include zinc oxide (ZnO) and fatty acids.
• the fatty acid may be saturated or unsaturated, linear or branched, and the number of carbon atoms in the fatty acid is not particularly limited. More specifically, cyclohexanoic acid (cyclohexanecarboxylic acid), naphthenic acids such as alkylcyclopentane having a side chain; hexanoic acid, octanoic acid, decanoic acid (including branched carboxylic acids such as neodecanoic acid), dodecanoic acid, tetradecane saturated fatty acids such as acid, hexadecanoic acid and octadecanoic acid (stearic acid); unsaturated fatty acids such as methacrylic acid, oleic acid, linoleic acid and linolenic acid; and resin acids such as rosin, tall oil acid and abietic acid. These may be used individually
• silane coupling agent examples include bis(3-triethoxysilylpropyl) tetrasulfide, bis(3-triethoxysilylpropyl) trisulfide, bis(3-triethoxysilylpropyl) disulfide, bis(2-tri ethoxysilylethyl)tetrasulfide, bis(3-trimethoxysilylpropyl)tetrasulfide, bis(2-trimethoxysilylethyl)tetrasulfide, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 2-mercapto ethyltrimethoxysilane, 2-mercaptoethyltriethoxysilane, 3-trimethoxysilylpropyl-N,N-dimethylthiocarbamoyl tetrasulfide, 3-triethoxysilylpropyl-N,
• the softening agent examples include naphthenic base oils, paraffinic base oils, aromatic base oils, and the like.
• the content of the softening agent is preferably 2 to 30 parts by mass per 100 parts by mass of the rubber component. If the content of the softening agent exceeds 30 parts by mass with respect to 100 parts by mass of the rubber component, the softening agent may ooze out on the surface of the rubber product, or the wear resistance may deteriorate. In addition, it interacts with the tetrazine sites in the modified rubber component and shields them, so that the reactivity may decrease, and the low-loss performance and wear resistance may decrease.
• a naphthenic base oil or a paraffinic base oil it is preferable to use a naphthenic base oil or a paraffinic base oil, and it is most preferable to use a naphthenic base oil.
• aromatic oils are not preferable because they contain a large amount of aromatic components and thus have a high affinity with the drug, which is an aromatic compound, and further hinder the reaction with the polymer.
• naphthenic base oils and paraffinic base oils have the effect of facilitating diffusion and reaction in polymers, and oils with low pour points diffuse better in polymers.
• the classification of the naphthenic base oil, the paraffinic base oil, and the aromatic base oil is determined by the CA value, CP value, and CN value.
• the naphthenic base oils are classified into TDAE, SRAE, RAE, Black Oil, and the like.
• paraffinic base oils are spindle oils and paraffin oils.
• a mixed oil obtained by mixing the naphthenic base oil and the naphthenic asphalt also produces favorable effects.
• the timing of adding these lubricating oils is not particularly limited. For example, they may be extended during the production of the rubber component, or added during kneading of the rubber composition.
• the rubber composition of the present invention is prepared by blending the rubber component with the filler and the thermoplastic resin, kneading other appropriately selected components, extruding or rolling, and then vulcanizing. can be manufactured.
• the kneading conditions are not particularly limited, and various conditions such as the input volume of the kneading device, the rotation speed of the rotor, the ram pressure, the kneading temperature, the kneading time, the type of the kneading device, etc. It can be selected as appropriate.
• the kneading device include Banbury mixers, intermixes, kneaders, rolls, etc., which are usually used for kneading rubber compositions.
• the heating conditions are not particularly limited, and various conditions such as the heating temperature, the heating time, and the heating device can be appropriately selected according to the purpose.
• the heating device include a heating roll machine or the like which is usually used for heating the rubber composition.
• extrusion conditions are not particularly limited, and various conditions such as extrusion time, extrusion speed, extrusion equipment, and extrusion temperature can be appropriately selected according to the purpose.
• extrusion apparatus include an extruder generally used for extrusion of a rubber composition for tires. The extrusion temperature can be determined appropriately.
• the apparatus, method, conditions, etc. for performing the vulcanization are not particularly limited, and can be appropriately selected according to the purpose.
• a vulcanization apparatus a molding vulcanizer with a mold used for vulcanization of a rubber composition for tires is commonly used.
• the temperature is, for example, about 100 to 190.degree.
• the tire of the present invention is characterized by using the rubber composition of the present invention described above.
• the rubber composition of the present invention as a tire material, excellent on-ice performance and steering stability can be achieved.
• the tire of the present invention is not particularly limited except that the rubber composition of the present invention is used for any of the tire members, and can be produced according to a conventional method.
• gas to be filled in the tire in addition to normal air or air with adjusted oxygen partial pressure, inert gas such as nitrogen, argon and helium can be used.
• the rubber composition of the present invention is used for any of the tire members, and among the tire members, it is preferably used for the tread rubber. This is because by applying the rubber composition of the present invention to the tread rubber, the effect of improving the above-described performance on ice and steering stability can be exhibited more remarkably.
• Example 1 Comparative Example 1> According to the formulation shown in Table 1, each component is blended and kneaded using a Banbury mixer to prepare a rubber composition sample. The compounding amounts in Table 1 are shown in parts by mass with respect to 100 parts by mass of the rubber component. Each sample of the obtained rubber composition is subjected to a production vulcanization step (temperature during vulcanization: 150° C.) to obtain a vulcanized rubber composition sample.
• the modified conjugated diene-based polymers A and B contained in the rubber composition sample are prepared according to the following method.
• a modifier compound (M-1) is obtained under the following conditions.
• a 100 mL eggplant flask was charged with 80 mL of toluene solvent, 4.55 g (33.92 mmol) of terephthalaldehyde, and 15.02 g (67.84 mmol) of 3-aminopropyltriethoxysilane, and refluxed at 120° C. using a Dean-Stark apparatus. I do. After the water has run out, the mixture is refluxed for 2 hours, filtered, and the toluene solvent is distilled off under reduced pressure.
• a modified conjugated diene polymer B is obtained by drying with heated hot rolls.
• the resulting modified conjugated diene polymer B has a bound styrene content of 5% by mass, a vinyl bond content of the butadiene portion of 40% by mass, and a peak top molecular weight (Mp) of 120 ⁇ 10 3 .
• Example 1 Balance between performance on ice and handling stability
• the average of the evaluation results (index values) in (1) and (2) above is used as an index for evaluating the balance between performance on ice and handling stability.
• the average of the evaluation results (index values) of (1) and (2) above was used as an index for evaluating the balance between performance on ice and steering stability.
• the average of the evaluation results (index values) in (1) and (2) above is used as an index for evaluating the balance between performance on ice and steering stability. The larger the obtained index value, the higher the ice performance and the handling stability are compatible with each other.
• Anti-aging agent B "Nonflex RD-S” manufactured by Seiko Chemical Co., Ltd. *9 Vulcanization accelerator A: “Sokushinol DG” manufactured by Sumitomo Chemical Co., Ltd. * 10 Vulcanization accelerator B: “Suncellar DM-TG” manufactured by Sanshin Chemical Industry Co., Ltd. * 11 Vulcanization accelerator C: "Noccellar NS-P” manufactured by Ouchi Shinko Chemical Industry Co., Ltd. *12 Others: The total amount of stearic acid, oil, wax, fatty acid metal salt, processing aid, and the blending amount of each component are the same in Example 1 and Comparative Example 1.
• the present invention it is possible to provide a rubber composition that can achieve excellent performance on ice and steering stability when applied to tires. Moreover, according to the present invention, it is possible to provide a tire having excellent performance on ice and excellent steering stability.

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