WO2022190205A1 - Elevator pulley and pulley inspection method - Google Patents
Elevator pulley and pulley inspection method Download PDFInfo
- Publication number
- WO2022190205A1 WO2022190205A1 PCT/JP2021/009265 JP2021009265W WO2022190205A1 WO 2022190205 A1 WO2022190205 A1 WO 2022190205A1 JP 2021009265 W JP2021009265 W JP 2021009265W WO 2022190205 A1 WO2022190205 A1 WO 2022190205A1
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- WIPO (PCT)
- Prior art keywords
- car
- vibration
- elevator
- pulley
- rope
- Prior art date
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- 238000000034 method Methods 0.000 title claims description 20
- 238000007689 inspection Methods 0.000 title claims description 8
- 238000001514 detection method Methods 0.000 claims abstract description 42
- 230000000737 periodic effect Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000725 suspension Substances 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B11/00—Main component parts of lifts in, or associated with, buildings or other structures
- B66B11/04—Driving gear ; Details thereof, e.g. seals
- B66B11/08—Driving gear ; Details thereof, e.g. seals with hoisting rope or cable operated by frictional engagement with a winding drum or sheave
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B3/00—Applications of devices for indicating or signalling operating conditions of elevators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/06—Arrangements of ropes or cables
Definitions
- This disclosure relates to an elevator pulley and a pulley inspection method.
- Patent document 1 discloses a measuring jig for rope grooves of elevators. According to the measuring jig, the condition of the rope groove can be determined.
- the present disclosure was made to solve the above problems. SUMMARY OF THE DISCLOSURE It is an object of the present disclosure to provide an elevator pulley and pulley inspection method that can easily determine the wear condition of the rope grooves.
- An elevator pulley includes a main body having a rope groove around which an elevator rope is wound and an undercut groove formed at the bottom of the rope groove; and at least one detector provided closer to the outer periphery of the main body than the bottom of the undercut groove.
- An elevator pulley inspection method includes a vibration detector installation step of installing a vibration detector in an elevator car using a pulley, and starting up and down of the car after the vibration detector installation step. and a car vibration detection step of detecting vibration of the car with the vibration detector in a state in which the pulley rotates following the car ascent and descent after the car ascent and descent process.
- the detection body is provided closer to the outer circumference of the main body than the bottom of the undercut groove in a part of the interior of the undercut groove. Therefore, the wear state of the rope groove 14 can be easily determined.
- FIG. 1 is a configuration diagram of an elevator system to which an elevator pulley in Embodiment 1 is applied;
- FIG. 1 is a front view of a sheave as a pulley of an elevator in Embodiment 1.
- FIG. 2 is a cross-sectional view of a main part of a sheave as a pulley of an elevator in Embodiment 1.
- FIG. FIG. 4 is a cross-sectional view of the sheave as the pulley of the elevator in Embodiment 1 at a position where a detection body is driven;
- FIG. 1 is a configuration diagram of an elevator system to which an elevator pulley in Embodiment 1 is applied;
- FIG. 1 is a front view of a sheave as a pulley of an elevator in Embodiment 1.
- FIG. 2 is a cross-sectional view of a main part of a sheave as a pulley of an elevator in Embodiment 1.
- FIG. FIG. 4 is a
- FIG. 4 is a cross-sectional view showing a worn state of a rope groove at a position where a detection body is driven into a sheave as a pulley of an elevator according to Embodiment 1;
- FIG. 4 is a cross-sectional view showing a worn state of a rope groove at a position where a detection body is not driven in the sheave as the pulley of the elevator according to Embodiment 1;
- FIG. 4 is a cross-sectional view showing the state of progress of wear at the position where the detection body is driven into the sheave as the pulley of the elevator according to Embodiment 1;
- FIG. 4 is a cross-sectional view showing the state of progress of wear at the position where the detection body is driven into the sheave as the pulley of the elevator according to Embodiment 1;
- FIG. 4 is a cross-sectional view showing the state of progress of wear at a position where the detection body is not driven in the sheave as the pulley of the elevator according to Embodiment 1;
- FIG. 4 is a front view of a main part showing the state of progress of wear of a sheave as a pulley of the elevator in Embodiment 1;
- FIG. 4 is a diagram for explaining a method for inspecting a sheave as a pulley of an elevator according to Embodiment 1;
- FIG. 1 is a configuration diagram of an elevator system to which an elevator pulley in Embodiment 1 is applied.
- the hoistway 1 runs through each floor of the building (not shown).
- the hoist 2 is provided above the hoistway 1 .
- the hoist 2 includes a sheave 2a as a pulley.
- the main rope 3 is wound around the sheave 2a.
- a pair of car-side guide rails 4 are provided inside the hoistway 1.
- the longitudinal direction of each of the pair of car-side guide rails 4 is the vertical direction.
- the car 5 is provided inside the hoistway 1 .
- the car 5 is supported on one side of the main rope 3 from below via a pair of car-side suspension wheels 5a as pulleys.
- the car 5 is guided vertically by a pair of car-side guide rails 4 .
- a pair of weight-side guide rails 6 are provided inside the hoistway 1 .
- the longitudinal direction of each of the pair of weight-side guide rails 6 is the vertical direction.
- a counterweight 7 is provided inside the hoistway 1 .
- the upper part of the counterweight 7 is supported on the other side of the main rope 3 via a weight-side suspension wheel 7a as a pulley.
- a counterweight 7 is guided vertically by a pair of weight-side guide rails 6 .
- the governor 8 is provided above the hoistway 1 as a pulley.
- a tension pulley 9 is provided in the lower part of the hoistway 1 as a pulley.
- the governor rope 10 is provided endlessly.
- a governor rope 10 is wound around a governor 8 and a tension wheel 9. - ⁇
- the control device 11 is provided above the hoistway 1.
- a controller 11 is provided to control the elevator as a whole.
- the control device 11 rotates the hoist 2.
- the sheave 2 a rotates following the rotation of the hoist 2 .
- the main rope 3 moves following the rotation of the sheave 2a.
- the car 5 and the counterweight 7 follow the movement of the main rope 3 and move up and down in opposite directions.
- the governor rope 10 moves following the elevation of the car 5 .
- the governor 8 rotates following the movement of the governor rope 10 .
- the control device 11 recognizes the vertical position of the car 5 based on the rotational speed of the governor 8 .
- FIG. 2 is a front view of a sheave as a pulley of the elevator in Embodiment 1.
- FIG. FIG. 3 is a cross-sectional view of a main part of a sheave as a pulley for an elevator according to Embodiment 1.
- the sheave 2a includes a main body 12 and a plurality of detection bodies 13.
- the body 12 includes a bearing portion 12a, an annular portion 12b, and a plurality of support portions 12c.
- the bearing portion 12a is formed in an annular shape.
- the bearing portion 12 a is attached to the rotating shaft of the hoisting machine 2 .
- the annular portion 12b is annularly formed outside the bearing portion 12a.
- the annular portion 12b is arranged concentrically with the bearing portion 12a.
- the annular portion 12 b has a rope groove 14 and an undercut groove 15 .
- the rope groove 14 is formed endlessly on the outer peripheral surface of the sheave 2a.
- the undercut groove 15 is formed endlessly at the bottom of the rope groove 14 .
- the plurality of support portions 12c are formed radially at regular intervals from the bearing portion 12a toward the annular portion 12b.
- a plurality of support portions 12c support the annular portion 12b.
- the plurality of detection bodies 13 are made of a material harder than the portion where the rope groove 14 is formed in the annular portion 12b of the main body 12.
- the plurality of detection bodies 13 are arranged at regular intervals.
- the plurality of detection bodies 13 are provided at positions supported by the plurality of support portions 12c in the annular portion 12b.
- a plurality of detection bodies 13 are provided at respective positions closer to the outer circumference of the annular portion 12 b of the main body 12 than the bottom of the undercut groove 15 .
- the detection body 13 is a pin.
- the pin is driven into the bottom of the undercut groove 15 from the outer peripheral side of the annular portion 12b of the main body 12.
- the height of the end face of the pin is set to a preset height from the bottom of the undercut groove 15 .
- multiple pins are set to have the same height.
- FIG. 4 is a cross-sectional view of the sheave as the pulley of the elevator according to Embodiment 1, at a position where the detection body is driven.
- the main rope 3 is wound around the rope groove 14.
- a gap is formed between the main rope 3 and the detection body 13 inside the undercut groove 15 .
- FIG. 5 is a cross-sectional view showing the worn state of the rope groove at the position where the detection body is driven into the sheave as the pulley of the elevator according to the first embodiment.
- FIG. 6 is a cross-sectional view showing the state of wear of the rope groove in the sheave as the pulley of the elevator according to Embodiment 1, at a position where the detection body is not driven.
- FIG. 5 shows a state where the rope groove 14 is worn and the main rope 3 is in contact with the end face of the detection body 13 .
- a gap remains between the main rope 3 and the detection body 13 until this state is reached. Therefore, the main rope 3 contacts only the inner surface of the rope groove 14 at the position where the detection body 13 is driven and the position where it is not driven.
- the rope groove 14 wears equally in the positions where the sensing element 13 is driven and where it is not driven.
- FIG. 7 is a cross-sectional view showing the state of progress of wear at the position where the detection body is driven into the sheave as the pulley of the elevator according to the first embodiment.
- FIG. 8 is a cross-sectional view showing the state of progress of wear at a position where the detection body is not driven in the sheave as the pulley of the elevator according to the first embodiment.
- FIG. 9 is a front view of a main part showing the state of progress of wear of the sheave as the pulley of the elevator in Embodiment 1.
- the main rope 3 contacts the inner surface of the rope groove 14 and the end face of the detection body 13 at the position where the detection body 13 is driven.
- the main rope 3 contacts only the inner surface of the rope groove 14 at the position where the detection body 13 is not driven.
- the rope groove 14 wears differently depending on whether the sensing element 13 is driven or not. Specifically, the rope groove 14 wears less at the location where the sensing element 13 is driven. The rope groove 14 wears more at the position where the sensing element 13 is driven.
- FIG. 10A and 10B are diagrams for explaining a method for inspecting a sheave as a pulley for an elevator according to Embodiment 1.
- FIG. 10A and 10B are diagrams for explaining a method for inspecting a sheave as a pulley for an elevator according to Embodiment 1.
- a vibration detector installation step is performed.
- the smart phone 16 is installed in the car 5 .
- the smart phone shown here is limited to one having an acceleration sensor.
- the smart phone 16 is temporarily installed on the floor of the car 5 .
- the car lifting process will be performed.
- the car 5 starts to move up and down.
- the operation mode of the elevator is switched to the inspection mode, the car 5 starts to move up and down.
- the rotation of the sheave 2a and the elevation of the car 5 are interlocked.
- the car vibration detection process is performed.
- the smart phone 16 detects vibration of the car 5 .
- the wear state of the rope groove 14 undulates in the circumferential direction
- the sheave 2a vibrates periodically according to the positions of the plurality of detectors 13. As shown in FIG.
- the vibration is transmitted to the car 5 via the main rope 3 .
- the smartphone 16 detects the vibration.
- the vibration determination process is performed.
- the smart phone 16 determines vibration of the car 5 .
- the smartphone 16 determines whether or not the magnitude of periodic vibration of the car 5 is greater than a preset magnitude.
- the smartphone 16 outputs information corresponding to the determination result of vibration of the car 5 .
- the smartphone 16 displays or transmits to the outside information indicating that the sheave 2a should be replaced. .
- the plurality of detection bodies 13 are provided on the outer peripheral side of the main body 12 relative to the bottom of the undercut groove 15 in a part of the interior of the undercut groove 15 . Therefore, by determining the periodic vibration of the car 5, the wear state of the rope groove 14 can be easily determined.
- the periodic vibration of the car 5 can be determined without wiping off the oil with a solvent. Therefore, the wear state of the rope groove 14 can be determined in a short time.
- the plurality of detection bodies 13 are harder than the portion of the main body 12 where the rope grooves 14 are formed. For this reason, when the wear of the rope groove 14 progresses, the waviness of the worn state of the rope groove 14 can be increased. As a result, the wear state of the rope groove 14 can be determined more reliably.
- the hardness of the plurality of detection bodies 13 is preferably such that the main rope 3 is not damaged.
- the plurality of detection bodies 13 are provided at positions supported by the plurality of support portions 12c in the annular portion of the main body 12, respectively. For this reason, progress of wear of the rope groove 14 can be further retarded at the positions where the plurality of detection bodies 13 are provided. As a result, when the rope groove 14 is worn, the undulation of the worn state of the rope groove 14 can be increased.
- At least one detection body 13 is sufficient. Also in this case, by determining the periodic vibration of the car 5, the wear state of the rope groove 14 can be easily determined.
- the detection body 13 may be driven into the side surface of the annular portion 12 b to form a gap between the main rope 3 and the detection body 13 inside the undercut groove 15 . Also in this case, by determining the periodic vibration of the car 5, the wear state of the rope groove 14 can be easily determined.
- the smartphone 16 is always installed in the car 5 and the application is set to allow remote control, the wear state of the rope groove 14 can be remotely monitored without going to the building where the elevator is installed. be able to.
- the vibration of the car 5 may be detected by a vibration detector other than the smartphone 16. Even in this case, the wear state of the rope groove 14 can be easily determined.
- a computer other than the smartphone 16 may be used to determine the vibration of the car 5 and output information. Even in this case, the wear state of the rope groove 14 can be easily determined.
- At least one detector 13 may be applied to a pulley other than the sheave 2a.
- at least one sensing element 13 may be applied to the car-side suspension pulley 5a.
- at least one sensing element 13 may be applied to the weight-side hanger 7a.
- at least one sensing element 13 may be applied to the weight-side hanger 7a. In these cases as well, the state of wear of the rope groove 14 can be easily determined.
- the pulley of Embodiment 1 may be applied to an elevator in which the hoisting machine 2 and the control device 11 are provided in the lower part of the hoistway or an elevator in which the hoisting machine 2 and the control device 11 are provided in the machine room.
- the elevator pulley and pulley inspection method of the present disclosure can be used in an elevator system.
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- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Cage And Drive Apparatuses For Elevators (AREA)
- Maintenance And Inspection Apparatuses For Elevators (AREA)
Abstract
Description
図1は実施の形態1におけるエレベーターの滑車が適用されるエレベーターシステムの構成図である。 Embodiment 1.
FIG. 1 is a configuration diagram of an elevator system to which an elevator pulley in Embodiment 1 is applied.
図2は実施の形態1におけるエレベーターの滑車としての綱車の正面図である。図3は実施の形態1におけるエレベーターの滑車としての綱車の要部の断面図である。 Next, the
FIG. 2 is a front view of a sheave as a pulley of the elevator in Embodiment 1. FIG. FIG. 3 is a cross-sectional view of a main part of a sheave as a pulley for an elevator according to Embodiment 1. FIG.
図4は実施の形態1におけるエレベーターの滑車としての綱車において検知体が打ち込まれた位置での断面図である。 Next, the positional relationship between the
FIG. 4 is a cross-sectional view of the sheave as the pulley of the elevator according to Embodiment 1, at a position where the detection body is driven.
図5は実施の形態1におけるエレベーターの滑車としての綱車において検知体が打ち込まれた位置でのロープ溝の摩耗状態を示す断面図である。図6は実施の形態1におけるエレベーターの滑車としての綱車において検知体が打ち込まれていない位置でのロープ溝の摩耗状態を示す断面図である。 Next, the state of wear of the
FIG. 5 is a cross-sectional view showing the worn state of the rope groove at the position where the detection body is driven into the sheave as the pulley of the elevator according to the first embodiment. FIG. 6 is a cross-sectional view showing the state of wear of the rope groove in the sheave as the pulley of the elevator according to Embodiment 1, at a position where the detection body is not driven.
図7は実施の形態1におけるエレベーターの滑車としての綱車において検知体が打ち込まれた位置での摩耗の進行状態を示す断面図である。図8は実施の形態1におけるエレベーターの滑車としての綱車において検知体が打ち込まれていない位置での摩耗の進行状態を示す断面図である。図9は実施の形態1におけるエレベーターの滑車としての綱車の摩耗の進行状態を示す要部の正面図である。 Next, the progress of wear of the
FIG. 7 is a cross-sectional view showing the state of progress of wear at the position where the detection body is driven into the sheave as the pulley of the elevator according to the first embodiment. FIG. 8 is a cross-sectional view showing the state of progress of wear at a position where the detection body is not driven in the sheave as the pulley of the elevator according to the first embodiment. FIG. 9 is a front view of a main part showing the state of progress of wear of the sheave as the pulley of the elevator in Embodiment 1. FIG.
図10は実施の形態1におけるエレベーターの滑車としての綱車の点検方法を説明するための図である。 Next, a method for inspecting the
10A and 10B are diagrams for explaining a method for inspecting a sheave as a pulley for an elevator according to Embodiment 1. FIG.
Claims (5)
- エレベーターのロープが巻き掛けられるロープ溝と前記ロープ溝の底部に形成されたアンダーカット溝とを有した本体と、
前記アンダーカット溝の内部の一部において、前記アンダーカット溝の底部よりも前記本体の外周の側に設けられた少なくとも一つの検知体と、
を備えたエレベーターの滑車。 a main body having a rope groove around which an elevator rope is wound and an undercut groove formed at the bottom of the rope groove;
at least one sensing element provided closer to the outer periphery of the main body than the bottom of the undercut groove in a part of the interior of the undercut groove;
Elevator pulley with - 前記少なくとも一つの検知体は、前記本体において前記ロープ溝が形成された部分よりも硬い請求項1に記載のエレベーターの滑車。 The elevator pulley according to claim 1, wherein the at least one detection body is harder than the portion of the main body where the rope groove is formed.
- 前記本体は、
回転軸に取付けられた軸受部と、
前記軸受部の外側において環状に形成され、前記ロープ溝と前記アンダーカット溝とを有した環状部と、
前記軸受部から前記環状部に向かって放射状に形成され、前記環状部を支持する複数の支持部と、
を備え、
複数の検知体は、前記環状部において前記複数の支持部に支持された位置にそれぞれ設けられた請求項1または請求項2に記載のエレベーターの滑車。 The body is
a bearing attached to the rotating shaft;
an annular portion formed annularly outside the bearing portion and having the rope groove and the undercut groove;
a plurality of support portions radially formed from the bearing portion toward the annular portion and supporting the annular portion;
with
3. The elevator pulley according to claim 1, wherein a plurality of detection bodies are provided at positions supported by the plurality of support portions in the annular portion. - 請求項1から請求項3のいずれか一項に記載の滑車が用いられたエレベーターのかごに振動検知器を設置する振動検知器設置工程と、
前記振動検知器設置工程の後、前記かごの昇降を開始させるかご昇降工程と、
前記かご昇降工程の後、前記滑車の回転と前記かごの昇降とが連動する状態において、前記振動検知器により前記かごの振動を検知するかご振動検知工程と、
を備えたエレベーターの滑車の点検方法。 A vibration detector installation step of installing a vibration detector in an elevator car using the pulley according to any one of claims 1 to 3;
After the vibration detector installation step, a car lifting step for starting the lifting and lowering of the car;
a car vibration detection step of detecting vibration of the car with the vibration detector in a state in which the rotation of the pulley and the lifting and lowering of the car are interlocked after the car lifting step;
Elevator pulley inspection method. - 前記かご振動検知工程の後、計算機により前記かご振動検知工程において検知された周期的な振動の大きさが予め設定された大きさよりも大きいか否かを判定する振動判定工程と、
前記振動判定工程において前記かご振動検知工程において検知された周期的な振動の大きさが予め設定された大きさよりも大きいと判定された場合に前記計算機から判定結果に対応した情報を出力する情報出力工程と、
を備えた請求項4にエレベーターの滑車の点検方法。 a vibration determination step of determining, after the car vibration detection step, whether or not the magnitude of the periodic vibration detected in the car vibration detection step is larger than a preset magnitude by a computer;
Information output for outputting information corresponding to the determination result from the computer when it is determined in the vibration determination step that the magnitude of the periodic vibration detected in the car vibration detection step is larger than a preset magnitude. process and
5. A method for inspecting an elevator pulley according to claim 4, comprising:
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PCT/JP2021/009265 WO2022190205A1 (en) | 2021-03-09 | 2021-03-09 | Elevator pulley and pulley inspection method |
CN202180095374.4A CN117062768A (en) | 2021-03-09 | 2021-03-09 | Elevator sheave and sheave inspection method |
JP2023504917A JP7444330B2 (en) | 2021-03-09 | 2021-03-09 | How to inspect elevator pulleys and pulleys |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57137285A (en) * | 1981-02-17 | 1982-08-24 | Mitsubishi Electric Corp | Hoisting device for elevator |
US20120318615A1 (en) * | 2010-03-11 | 2012-12-20 | Kone Corporation | Method for manufacturing or modernizing a traction sheave elevator, and traction sheave elevator |
WO2020213090A1 (en) * | 2019-04-17 | 2020-10-22 | 三菱電機株式会社 | Elevator device and method of diagnosing wear of pulley thereof |
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JP5346864B2 (en) * | 2010-04-02 | 2013-11-20 | 株式会社日立ビルシステム | Elevator sheave wear diagnostic device |
JP6776166B2 (en) * | 2017-03-29 | 2020-10-28 | 株式会社日立産機システム | Method for detecting wear of wire rope grooves in electric hoisting machine and electric hoisting machine |
WO2020039586A1 (en) * | 2018-08-24 | 2020-02-27 | 三菱電機株式会社 | Wear detection device and elevator hoist |
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- 2021-03-09 JP JP2023504917A patent/JP7444330B2/en active Active
- 2021-03-09 CN CN202180095374.4A patent/CN117062768A/en active Pending
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57137285A (en) * | 1981-02-17 | 1982-08-24 | Mitsubishi Electric Corp | Hoisting device for elevator |
US20120318615A1 (en) * | 2010-03-11 | 2012-12-20 | Kone Corporation | Method for manufacturing or modernizing a traction sheave elevator, and traction sheave elevator |
WO2020213090A1 (en) * | 2019-04-17 | 2020-10-22 | 三菱電機株式会社 | Elevator device and method of diagnosing wear of pulley thereof |
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