Classifications

• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
  • H05B45/00—Circuit arrangements for operating light-emitting diodes [LED]
  • H05B45/30—Driver circuits
  • H05B45/37—Converter circuits
  • H05B45/3725—Switched mode power supply [SMPS]
  • H05B45/375—Switched mode power supply [SMPS] using buck topology
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
  • H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
  • H02M7/02—Conversion of AC power input into DC power output without possibility of reversal
  • H02M7/04—Conversion of AC power input into DC power output without possibility of reversal by static converters
  • H02M7/12—Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
  • H02M7/125—Avoiding or suppressing excessive transient voltages or currents
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
  • H02H9/00—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection
  • H02H9/001—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection limiting speed of change of electric quantities, e.g. soft switching on or off
  • H02H9/002—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection limiting speed of change of electric quantities, e.g. soft switching on or off limiting inrush current on switching on of inductive loads subjected to remanence, e.g. transformers
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02J—ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
  • H02J7/00—Circuit arrangements for charging or discharging batteries or for supplying loads from batteries
  • H02J7/34—Parallel operation in networks using both storage and other DC sources, e.g. providing buffering
  • H02J7/345—Parallel operation in networks using both storage and other DC sources, e.g. providing buffering using capacitors as storage or buffering devices
• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
  • H05B45/00—Circuit arrangements for operating light-emitting diodes [LED]
  • H05B45/30—Driver circuits
  • H05B45/36—Circuits for reducing or suppressing harmonics, ripples or electromagnetic interferences [EMI]
• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
  • H05B45/00—Circuit arrangements for operating light-emitting diodes [LED]
  • H05B45/30—Driver circuits
  • H05B45/37—Converter circuits
  • H05B45/3725—Switched mode power supply [SMPS]

Definitions

• a power converter for converting an input to an output for driving a load as well as a corresponding LED based lighting device and a corresponding method
• the present disclosure relates to a power converter for converting an input to an output for driving a load and, more specifically, to a power converter that is arranged to reduce ripple effects occurring in the current flowing through the load while minimizing the starting time of the power converter.
• LED Light Emitting Diode
• LED Light Emitting Diode
• LED based load In an LED based lighting device, typically or traditionally, the costs of the LEDs were dominant in the cost breakdown of the whole LED based lighting device. However, the price erosion on LEDs has dropped to such a level such that the costs for powering the LEDs, i.e. the power converter, has become more dominant.
• a single stage buck converter is used in most circuits which may have a relatively large ripple current through the LEDs.
• these drivers are using a ripple remover circuit placed behind the buck converter to make the LED ripple current acceptable low.
• the power of the ripple remover circuit is typically wasted in heat. To make an efficient driver these losses are unwanted. There are currently some ideas to remove the ripple current with active circuits which are recuperating the ripple current energy back with less losses but also these will dissipate due to the own circuit consumption of the recuperation circuit. Another way to make the ripple current acceptable is to significantly increase the capacitance of the output capacitor.
• One of the disadvantages of an increased output capacitor is that the starting time is also increasing. That is, the output capacitor needs to be charged to a certain level before the voltage over the output capacitor is sufficient for the load, especially an LED based load.
• the present disclosure is directed to a power converter that has a reduced ripple current and, and the same time, has an acceptable starting time. This is accomplished by introducing charge circuit which is explained in more detail here below.
• a power converter for converting an input to an output for driving a load
• said power converter comprising: a switched mode power supply, SMPS, arranged for receiving an input and for converting said input to an output for driving said load; a buffer capacitor connected in a parallel branch across said load and arranged for buffering said output from said SMPS; a charge circuit, separate from said SMPS, and arranged for providing a charge current to said buffer capacitor until a voltage over said buffer capacitor exceeds a voltage threshold.
• SMPS switched mode power supply
• the inventors have realized that it may be beneficial to use a relatively large buffer capacitor for tackling ripple effects.
• the downside of using a relatively large buffer capacitor is that the starting time will increase.
• the starting time may be defined as the time between actually turning on the power converter until the voltage over the buffer capacitor is sufficient to adequately power the load.
• the buffer capacitor is to be charged to a certain charge level before the load will experience a substantive voltage. That is, the voltage over the buffer capacitor would need to rise to a certain level that is acceptable for the load. This is especially true for Light Emitting Diode, LED, based loads wherein the voltage over the buffer capacitor needs to exceed the forward voltage of the LED based load.
• the above described downside is tackled, by the present disclosure, by introducing the charge circuit.
• the charge circuit is arranged to provide for a charge current to the buffer capacitor until the voltage over the buffer capacitor exceeds a certain voltage threshold. This is especially true when the power converter is turned on. In that case it is likely that the buffer capacitor is completely depleted such that it would need to get charged from a depletion stage.
• the buffer capacitor may thus be charged, in accordance with the present disclosure, by the charge current of the charge circuit and by the SMPS itself until the voltage over the buffer capacitor exceeds a voltage threshold. From that point onwards, the charge circuit may be disabled such that only the SMPS is responsible for charging the buffer capacitor and thus also for providing the current through the load.
• the inventors have noted that the ripple effects may not be an issue during charging of the buffer capacitor until the voltage threshold is reached. As such, it may be possible to accept a higher ripple current during such a stage, which higher ripple current may be caused by the charge circuit.
• the charge circuit is disabled which has the effect that the ripple current is reduced.
• the power is supplied by the SMPS which may be designed in such a way that it causes a reduced ripple current.
• the ripple may be viewed as the residual, sometimes periodic, variation of the DC power at the output of the SMPS which has been converted from an Alternating Current, AC, input.
• This ripple is caused by, for example, incomplete suppression of the alternating waveform after rectification.
• the load is a Light Emitting Diode, LED, based load.
• the load may consist of a plurality of LEDs cascaded in series. Any type of LEDs may be used, for example Cool White LEDs, Warm White LEDs, or anything alike.
• the LEDs may also be cascaded in parallel.
• the corresponding LED branch may have a so-called forward voltage, wherein the forward voltage defines the required voltage over the LED branch to assure that the LEDs are in a conductive mode.
• the forward voltage of an LED is between 1.8 and 3.3 volts. It may vary by the color of the LED. A red LED typically drops around 1.7 to 2.0 volts, but since both voltage drop and light frequency increase with band gap, a blue LED may drop around 3 to 3.3 volts.
• the voltage threshold may be set in such a way that it equals the forward voltage of the LED branch, or at least associated or related to the forward voltage of the LED branch. The inventors have realized that ripple effects may not be an issue as long as the LEDs are not conducting, i.e. the forward voltage is not yet reached.
• the charge circuit is thus arranged for providing said charge current to said buffer capacitor until said voltage over said buffer capacitor exceeds a forward voltage of said LED based load.
• the LEDs will start conducting, and thus providing light, whenever the voltage exceeds the forward voltage of the LED based load.
• the inventors have realized that only then the ripple effect come into play, and that the ripple effect should be reduced as much as possible. That is why the charge circuit is disabled, i.e. the charge circuit no longer provides the charge current to the buffer capacitor.
• the charge circuit may stop in providing the charge current.
• the charge circuit comprises an output switch for enabling, and disabling, said charge circuit, and wherein said output switch is controlled based on said voltage over said buffer capacitor.
• the switch may, for example, be a Field Effect Transistor, FET, based switch or anything alike.
• the charge circuit comprises an output switch for enabling, and disabling, said charge circuit, and wherein said output switch is controlled based on a voltage over at least a part of said load.
• the buffer capacitor is connected in a parallel branch across the load and is arranged for buffering the output from the SMPS. This means that the voltage over the buffer capacitor is coupled, or associated, with the voltage over the load. Effectively, the voltage over the load may be measured, or fed back, to the charge circuit. According to the present disclosure the voltage over the load may be used as an input parameter as that voltage also reflects the voltage over the buffer capacitor.
• the output switch may, for example, be a Field Effect Transistor, FET, or anything alike.
• the gate of the FET may be controlled by the voltage over the buffer capacitor of the voltage over at least a part of the load.
• the load is an LED based load having a plurality of in series connected LEDs, and wherein said output switch is controlled based on a voltage over at least one of said plurality of in series connected LEDs.
• the LED based load may have multiple in parallel connected branches, wherein each branch may comprise a plurality of in series connected LEDs.
• the LEDs may be white LEDs, blue LEDs, red LEDs, green or yellow LEDs, or a combination thereof.
• the parallel branch may also comprise a sensing resistor for sensing the current flowing through a particular branch. The voltage over the sensing resistor may be used to control the output switch of the charge circuit.
• the capacitance of the buffer capacitor is between 500 pF and
• the nominal value of the capacitance of a capacitor may be the most prominent characteristic. This value is typically measured in pico-Farads, pF, nano-Farads, nF, or micro-Farads, pF, and is also typically marked onto the body of the capacitor as numbers, letters, or colored bands.
• the capacitor may be a so-called electrolytic capacitor.
• electrolytic capacitors The relatively large capacitance of electrolytic capacitors makes them particularly suitable for energy storage purposes like buffering.
• the charge circuit comprises a thermistor at an output of said charge circuit.
• the thermistor is a type of resistor whose resistance depends on the actual temperature, more than compared to regular or standard resistors.
• the wording thermistor is a combination of thermal and resistors.
• NTC Negative Temperature Coefficient
• PTC Positive Temperature Coefficient
• thermistor may be used for safety reasons.
• the output current of the charge circuit may, for whatever reason, exceed acceptable levels.
• the output current will pass the PTC thermistor which will inherently heat up the PTC thermistor as well.
• the increase temperature of the PTC thermistor will cause the PTC thermistor to have a higher resistance, thereby reducing the output current. It, thus, forms a sort of safety net for assuring that the output current does not exceed particular safety levels.
• the switched mode power supply comprises a buck converter.
• a buck converter also called step-down converter, is a power converter which steps down the voltage from its input to its output. It is a class of switched-mode power supply, SMPS, typically containing at least two semiconductors like a diode and a transistor, although modem buck converters frequently replace the diode with a second transistor used for synchronous rectification, and at least one energy storage element, i.e. the buffer capacitor.
• SMPS switched-mode power supply
• the charge circuit comprises: a controller arranged for measuring said voltage over said buffer capacitor and for activating, and deactivating, said charge circuit in accordance with said measured voltage.
• the controller may, for example, be a semiconductor device like an integrated circuit, a micro controller or anything alike.
• the charge circuit comprises a rectifier for rectifying an Alternating Current, AC, mains input.
• a Light Emitting Diode, LED, based lighting device comprising a power converter in accordance with any of the previous examples.
• a method of converting an input to an output for driving a load by using a power converter in accordance with any of the examples provided above, wherein the method comprises the steps of: providing, by said SMPS, said output for driving said load; providing, by said charge circuit, said charge current to said buffer capacitor until a voltage over said buffer capacitor exceeds a voltage threshold.
• the step of providing said charge current comprises: providing, by said charge circuit, said charge current to said buffer capacitor until said voltage over said buffer capacitor exceeds a forward voltage of said LED based load.
• the charge circuit comprises an output switch for enabling, and disabling, said charge circuit
• said method comprises the step of: controlling, by said charge circuit, said output switch based on said voltage over said buffer capacitor.
• Fig. 1 discloses an example of a power converter in accordance with the present disclosure.
• Fig. 2 discloses another example of a power converter in accordance with the present disclosure.
• Fig. 3 discloses a further example of a power converter in accordance with the present disclosure.
• Figure 1 discloses an example of a power converter 1 in accordance with the present disclosure.
• the power converter 1 is arranged for converting an input to an output for driving a load 4.
• the load 4 is a Light Emitting Diode, LED, based load.
• a Switched Mode Power Supply, SMPS, 2 is provided which is arranged for receiving an input via input terminals 9 and for converting the input to an output for driving the load 4.
• the input may be an Alternating Current, AC, input or a rectified AC input.
• the input may, for example, be a 230V AC input that is down converted to a nominal DC voltage for empowering the LEDs 4.
• a buffer capacitor 3 is provided which is connected in a parallel branch across the load 4 and is arranged for buffering the output from the SMPS 2.
• the buffer capacitor 3 may assure that the voltage over the LEDs 4 is reasonably constant, i.e. without any ripple such that flickering is mitigated.
• Ripple is, in electronics, considered as the residual, often periodic, variation of the DC voltage, or DC current, within the power converter which has been derived from an AC source. This ripple may often be caused by an incomplete suppression of the alternating waveform after rectification, for example by the SMPS 2.
• Ripple voltage originates as the output of a rectifier or from generation and commutation of DC power. The inventors have noted that it may be desirable to have a relatively large buffer capacitor to effectively combat ripple effects. A large buffer capacitor would have the beneficial effect that ripple currents are reduced.
• One of the downsides of a large buffer capacitor 3 is related to the start-on time. Every time the power converter is started, the buffer capacitor 3 needs to charge to a certain level before it is sufficient to adequately empower the load. In this particular scenario, the voltage over the buffer capacitor 3 may need to exceed the forward voltage of the LEDs 4 to ensure that the LEDs start emitting light.
• the charge circuit is separated from the SMPS and is used for providing a charge current to the buffer capacitor 3 until the voltage over the buffer capacitor exceeds a voltage threshold, for example the forward voltage of the LEDs 4.
• the SMPS is arranged to provide a current to the load as well as to the buffer capacitor.
• the charge circuit is arranged to provide separate current, i.e. separate from the current provided by the SMPS, to the buffer capacitor.
• the charge circuit thus does not influence the current provided by the SMPS.
• the charge circuit may be activated for a certain amount of time before it is deactivated.
• This particular embodiment is also tailored to the voltage over the buffer capacitor.
• the charge circuit may be implemented in such a way that it is activated for a particular amount of time, for example tens to hundreds of milliseconds, before it is deactivated. This, effectively, accomplishes that the charge circuit is disabled when the voltage over the buffer capacitor 3 exceeds a voltage threshold.
• the charge circuit is thus arranged for receiving an input, for example a mains input, and for converting the input to a charge current towards the buffer capacitor 3.
• the input does not necessarily need to be the same input as the input for the SMPS 2.
• the input is received via input terminals 8.
• the input is an Alternating Current, AC, based input.
• the AC based input is rectifier by the rectifier 7 such that at the output of the rectifier a DC voltage is provided.
• the DC voltage is then used, by the charge circuit, to charge the buffer capacitor 3. This may effectively be accomplished by introducing the switch 5.
• the switch 5 is activated for charging the buffer capacitor 3 and is deactivated when it is no longer needed to charge the buffer capacitor 3.
• the buffer capacitor 3 may be charged via a resistor, for example a thermistor 6.
• the thermistor may act as a resistor to control the charge current towards the buffer capacitor 3 and, at the same time, may act as a safety measure for assuring that no hazardous situation may occur in the power converter. That is, if the charge current becomes too high, for whatever reason, the thermistor will act as a high resistor and will thereby thus ensure that the charge current will not exceed hazardous current levels.
• the resistor may also be a fusible resistor for increasing the protection.
• the switch 5 may be implemented as a Field Effect Transistor, FET, a regular transistor, or anything alike. This is explained in more detail with respect to Figures 2 and 3.
• FIG 2 shows a specific implementation of the power converter 11 in accordance with the present disclosure.
• the same reference numerals are used in relation to Figure 1 for the same, or similar, functions or blocks.
• the charge circuit comprises a diode-based rectifier 13 for rectifying the AC input 8.
• the rectifier 13 is thus used for conversion of an alternating-current, AC, input into a direct-current, DC, output, and is also known as a bridge rectifier.
• a bridge rectifier provides full-wave rectification from a two-terminal based AC input 8.
• the switch 12 is a depletion Metal Oxide Semiconductor, MOS, Field Effect Transistor, FET.
• MOS Metal Oxide Semiconductor
• FET Field Effect Transistor
• the buffer capacitor 3 is empty and thus the voltage over the buffer capacitor 3 is zero. This means that the LEDs are not turned on.
• the gate-source is voltage is thus also zero volt which means that the switch is activated. Charge current will flow from the charge circuit to the buffer capacitor 3.
• the amount of current may be determined by selecting the thermistor 6. A low value for the thermistor 6 will lead to a relatively high charge current and a high value for the thermistor 6 will lead to a relatively low charge current.
• the LEDs 4 start conducting and emitting light. In that case the gate-source voltage of the switch 12 will drop below a negative threshold value such that the switch 12 becomes deactivated. From that moment in time, the SMPS 2 is the (only) responsible converter for charging the buffer capacitor 3 and thus also empowering the LEDs 4.
• a certain threshold for example the forward voltage threshold of the LEDs 4
• the electrical circuit shown in Figure 2 has the advantage that, in normal mode, i.e. when the switch 12 is closed, the circuit does almost not consume any power at all.
• the further advantage is that only a few components are used for implementing the charge circuit, thereby keeping the total costs of the charge circuit low.
• a variant 21 to the electrical circuit shown in Figure 2 is shown in Figure 3.
• two switches 23, 33 are used for implementing the charge circuit. These switches are considered regular, enhancement, MOSFETs instead of a depletion MOSFET as in Figure 2.
• the SMPS 22 is again provided for providing an output to the buffer capacitor 27 and as well to the LED based load 29, 30, 31, 32 via the resistor 28.
• the capacitor 34 will be charged first to the rectified mains, originating from reference numeral 24 and via diode 35.
• the gate source voltage of the switch 23 will be limited by the Zener diodes 25, 26 and is, for example, +15V. This will assure that the switch 23 will be conducting such that the rectified mains 24 is connected to the buffer capacitor 27, thereby charging the buffer capacitor.
• a thermistor (not shown) may be used for regulating the corresponding charge current.
• the voltage over the buffer capacitor may reach the forward voltage of the LEDs 29, 30, 31, 32.
• the LEDs 29, 30, 31, 32 may thus start to conduct, and the gate-source voltage of the switch 33 may then be equal to the forward voltage of the LEDs having reference numeral 29.
• the switch 33 may then be turned on, and the Zener diodes 25, 26 will assure that no current will flow. This has the effect that the gate-source voltage of switch 23 is adjusted such that the switch 23 is no longer in conductive mode such that there will no longer be a charge current from the rectified mains 24 to the buffer capacitor 27.
• the diode 35 as well as the capacitor 34 may be omitted for cost effective purposes. Further, the Zener diode 25 may be interchanged for a regular diode without loss of functionality.
• a large output capacitor having high value in the range of 500uF till lOOOuF.
• the present disclosure is directed to have an additional charge current besides the buck converter starting current.
• the parallel path i.e. the charge circuit, can be realized with a switch and a resistor, for example a thermistor.
• the buffer capacitor is charged quicker till the forward voltage of the LEDs is reached.
• the starting time of the buck converter can be reduced significantly since the buck converter output voltage is quick on the level of the LED voltage.

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• Engineering & Computer Science (AREA)
• Power Engineering (AREA)
• Physics & Mathematics (AREA)
• Electromagnetism (AREA)
• Dc-Dc Converters (AREA)
• Circuit Arrangement For Electric Light Sources In General (AREA)

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• 2022
  • 2022-03-04 WO PCT/EP2022/055509 patent/WO2022189273A1/en not_active Ceased
  • 2022-03-04 JP JP2023555569A patent/JP2024510743A/ja active Pending
  • 2022-03-04 CN CN202280020776.2A patent/CN117063385A/zh active Pending
  • 2022-03-04 US US18/281,104 patent/US12513801B2/en active Active
  • 2022-03-04 EP EP22712554.9A patent/EP4305746A1/en active Pending

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