WO2022181666A1 - Buse d'air - Google Patents
Buse d'air Download PDFInfo
- Publication number
- WO2022181666A1 WO2022181666A1 PCT/JP2022/007524 JP2022007524W WO2022181666A1 WO 2022181666 A1 WO2022181666 A1 WO 2022181666A1 JP 2022007524 W JP2022007524 W JP 2022007524W WO 2022181666 A1 WO2022181666 A1 WO 2022181666A1
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- WO
- WIPO (PCT)
- Prior art keywords
- air
- pipe
- injection
- air nozzle
- base portion
- Prior art date
Links
- 230000033001 locomotion Effects 0.000 claims abstract description 21
- 238000002347 injection Methods 0.000 claims description 224
- 239000007924 injection Substances 0.000 claims description 224
- 238000004140 cleaning Methods 0.000 abstract description 39
- 239000007788 liquid Substances 0.000 abstract description 26
- 238000007664 blowing Methods 0.000 abstract description 11
- 238000001035 drying Methods 0.000 description 59
- 239000000428 dust Substances 0.000 description 13
- 238000009434 installation Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 12
- 239000003921 oil Substances 0.000 description 11
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- 238000000034 method Methods 0.000 description 9
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- 238000010981 drying operation Methods 0.000 description 8
- 239000000758 substrate Substances 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000010730 cutting oil Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005108 dry cleaning Methods 0.000 description 2
- -1 etc.) Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/04—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements driven by the liquid or other fluent material discharged, e.g. the liquid actuating a motor before passing to the outlet
- B05B3/06—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements driven by the liquid or other fluent material discharged, e.g. the liquid actuating a motor before passing to the outlet by jet reaction, i.e. creating a spinning torque due to a tangential component of the jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
Definitions
- the present invention removes residual liquid (moisture) or adhering chips, dust, oil stains, etc. from cleaning with a cleaning liquid to products (workpieces) that have been manufactured or completed in a manufacturing factory or articles in a cleaning facility.
- the present invention relates to an air nozzle that dries the surface of a product (work) or article by blowing it off with an air jet pressure.
- chips, dust, or residual cutting oil or mold release agent that adheres to the surface of the product (work) is washed with a washing liquid, and then air is removed.
- a washing liquid a washing liquid
- air air is removed.
- resin-molded products such as trays, container boxes, and HDDs for storing food, clothing, machine parts, etc.
- trays and container boxes there are plastic containers that store lunch boxes sold at convenience stores, supermarkets, and the like.
- trays and container boxes are used to protect semiconductor chips in the process of shipping semiconductor chips. Subject to work process.
- the above-mentioned products are cleaned of oil stains, chips, and scraps by spraying a cleaning liquid and then blowing off moisture with air. is frequently done.
- the above washing and drying processes are also performed at cleaning facilities that specialize in washing.
- air guns exist in conventional cleaning equipment. After washing with a cleaning liquid to remove chips, dust, or residual cutting oil from products (workpieces) with uneven surfaces such as trays, remove moisture remaining on most of the surface with the above-mentioned air gun. It was possible to dry However, it has been difficult to substantially completely drain the cleaning liquid remaining in the depressions of the uneven surface of the product (work).
- washing and drying means require a large number of workers and a large amount of related equipment such as compressors. be a burden.
- the recent cleaning equipment can solve the above problems, it actively scrapes out liquid and dust remaining in grooves, holes, etc., as well as the surface of the product (work), making it easy to clean. It cannot be said that draining can be performed perfectly, and further development is required.
- the jetting portion rotates together with the rotating body by the rotational force that is the component of the jetting force due to the air jetting from the nozzle.
- a device has been developed in which water such as cleaning liquid is blown off by intermittent air jets. In this type of device, as can be seen in the graph of FIG. When the number of revolutions exceeds , the wavy or intermittent effect of air injection deteriorates, resulting in continuous air injection, which may cause a phenomenon of deterioration in drying quality (which may be called drying work performance).
- the rotating wave nozzle has a characteristic that the rotating shaft is rotatably supported by bearings, so that it can be easily rotated even with low-pressure compressed air, so that the number of revolutions can easily increase. And it is said that the drying quality deteriorates at a high number of revolutions. That is, between the number of rotations of the rotary wave nozzle and the drying quality, it becomes difficult to blow off droplets efficiently when the number of rotations increases beyond the optimum value.
- the rotary wave nozzle blows compressed air in a wave pattern (periodically and intermittently) to the workpiece, so it is possible to blow off the droplets efficiently. It is however, when the rotational speed exceeds the optimum value, the interval of the compressed air blown in waves gradually becomes shorter, and eventually the compressed air stops generating waves. It has been pointed out that this is equivalent to continuously injecting compressed air, and that the drying quality is degraded (see FIG. 13). Furthermore, it has been pointed out that the higher the rotational speed of the rotary wave nozzle, the shorter the life of the bearing and the louder the noise.
- Patent Document 1 rotation speed suppression means for suppressing such an excessive increase in the rotation speed (rotational speed) of the rotating body is provided.
- the rotation speed suppressing means in Patent Document 1 has a very complicated structure, and there is a good chance that it will be difficult and expensive to manufacture.
- the nozzle when cleaning and draining the surface of the product (workpiece) by jetting air from the nozzle, the nozzle itself also rotates along the circular trajectory at its base as the main body rotates.
- the high-pressure jet air jetted from the nozzle forms a substantially doughnut-shaped jet region on the product (work).
- the object of the present invention (technical problem to be solved) is to actively scrape out moisture remaining in depressions as well as the surface of a product (work) such as a part, drain off the attached liquid, or Means for easily blowing off oil stains mixed with oil and dust, efficiently blowing off dust such as cutting chips, and suppressing an excessive increase in the number of revolutions have an extremely simple configuration. Furthermore, it is possible to prevent or minimize the occurrence of a portion where no jet air exists in the injection area of the high-pressure jet air jetted from the nozzle to the product (work), and to minimize the amount of air jet. To provide an air nozzle capable of increasing wind force and pressure.
- the invention of claim 1 includes a cylindrical housing portion having an opening at one end in the axial direction and a and a stationary body which is rotatably housed and mounted in the stationary base, has an air flow path therein, is orthogonal to the axis of rotation, and extends from the inner side of the cylindrical housing section.
- a rotating body having a rotating base portion having a tip surface portion facing an opening, and one injection pipe and one control pipe provided on the tip surface portion and communicating with the air flow path, wherein the injection pipe and the Each root portion of the control pipe is spaced apart from the rotation center of the tip surface portion, and each injection direction is set to be inclined at a predetermined angle with respect to the rotation axis center line, and the injection pipe follows the movement trajectory of the root portion.
- the inner diameter of the control pipe is equal to or larger than the inner diameter of the injection pipe, and the injection is performed on the extension of the injection air of the injection pipe.
- the invention of claim 2 is the air nozzle of claim 1, wherein the inner diameter of the control pipe is larger than the inner diameter of the injection pipe, thereby solving the above problems.
- the invention of claim 3 is the air nozzle of claim 1 or 2, wherein the control pipe and the injection pipe have a vertical pipe portion and an inclined pipe portion, and the vertical pipe portion is positioned on the root side of the jet pipe, the jet pipe has a vertical pipe and an inclined pipe portion, and the vertical pipe portion is positioned on the root portion side of the jet pipe.
- the invention of claim 4 is the air nozzle of claim 1 or 2, wherein the control pipe and the injection pipe are vertical in the vicinity of both base portions and arcuate in the other portions.
- the above problem was solved by
- the invention of claim 5 is the air nozzle according to any one of claims 1, 2, 3, or 4, wherein the centers of root portions of the injection pipe and the control pipe are aligned with the rotation center of the rotation base.
- the above problem was solved by using an air nozzle set at a point-symmetrical position.
- the invention of Claim 6 is the air nozzle according to any one of Claims 1, 2, 3, 4, or 5, wherein the tip injection ports of the injection pipe and the control pipe are configured to rotate the rotation base portion.
- the above problem was solved by making the air nozzle parallel to the plane.
- the invention according to claim 7 is the air nozzle according to any one of claims 1, 2, 3, 4, 5, or 6, wherein the injection holes through which the respective tips of the injection pipe and the control pipe are inserted are The above problem is solved by providing an air nozzle that is provided with a disk portion that is provided and attached to the rotation base.
- the invention of claim 8 is the air nozzle according to any one of claims 1, 2, 3, 4, 5, 6, or 7, wherein the lower first base portion to which the air nozzle is mounted, and the lower first base portion.
- a lower second base portion that supports the base portion so as to be swingable and fixed in a direction orthogonal to the direction in which the work advances, and a second base portion that supports the base portion so as to be swingable and fixed in the same direction as the direction in which the work advances.
- the above problem is solved by providing an air nozzle including an air nozzle base having a lower third base portion.
- the invention of Claim 9 is the air nozzle according to any one of Claims 1, 2, 3, 4, 5, 6, or 7, wherein the upper first base portion to which the air nozzle is mounted, and the upper first base portion.
- the above problem is solved by providing an air nozzle having an air nozzle base including an upper second base portion that pivotally supports the base portion so as to be able to swing and fix in the same direction as the work progressing direction.
- a rotating body having one injection pipe and one control pipe provided on the tip surface portion and communicating with the air flow path is provided, and the root portion of each of the injection pipe and the control pipe is provided. is spaced apart from the center of rotation of the tip surface portion, and the direction of each injection is set to be inclined at a predetermined angle with respect to the center line of the rotation axis, and the injection pipe is based on the tangential direction of the movement locus circle of the root portion. Both sides of the tangential line on the plane of rotation can be swung and fixed within a predetermined angle range. As a result, both the base portions of the injection pipe and the control pipe can be brought close to the center of rotation on the tip surface portion of the rotation base portion.
- the flowing high pressure air flows intensively and efficiently into the injection pipe and the control pipe, resulting in a very high pressure air injection from the injection pipe and the control pipe.
- the injection pipe and the control pipe are located near the rotation center of the rotation base portion, so that the air injection from both the injection pipe and the control pipe can be concentrated near the rotation center of the tip surface portion. Therefore, in the process of drying the product (work), the injection air from the injection pipe and the control pipe eliminates or minimizes the windless area where there is no injection air to the product (work). Both blasts of air synergistically combine to achieve a very large drying job on the workpiece.
- the control pipe is arranged at a predetermined angle in a region on the opposite side of the rotation direction from the normal line on the rotation plane with reference to the normal direction of the movement locus circle of the root portion. Since the control pipe is provided so that the air injection direction of the injection pipe and the direction of injection are inclined to the opposite side with respect to the axial center line of the rotation base of the rotating body, the injection can be performed.
- the injection of the control tube is directed against or against the direction of injection by the tube.
- control pipe plays the role of controlling the rotation speed of the rotating body, and the injection force of the control pipe itself can be maintained large, so the air injection of the injection pipe is possible.
- air injection is added by the control pipe, and the drying operation for the product (work) can be maintained well.
- one injection pipe and one control pipe can be arranged close to the center of rotation on the tip surface of the rotating body, so that the injection
- the blast air in each tube and control tube can act synergistically to increase wind speed and pressure.
- the injection air of the control pipe and the injection air of the injection pipe intersect on the extension line of the injection direction, and the product (work) is arranged at the intersecting position, so that the injection area It is possible to prevent a doughnut-shaped injection range in which a blank area in which no injection air exists is generated in the nozzle, and to enable effective injection to be performed over the entire injection area.
- the inner diameter of the control pipe is larger than the inner diameter of the jet pipe, so that the control pipe can sufficiently control the rotational speed of the rotating body, and the drying performance by the air jet is extremely high. It can be expensive.
- control pipe and the injection pipe have a vertical pipe portion and an inclined pipe portion, the vertical pipe portion is located on the root portion side of the injection pipe, and the injection pipe is It has a vertical pipe and an inclined pipe portion, and the vertical pipe portion is located on the root portion side of the injection pipe, and the root portions of the injection pipe and the control pipe are vertical pipe portions, respectively. It is possible to easily assemble the structure for rotating the root portion in the circumferential direction, and to simplify the angle adjusting mechanism in the root portion of the injection pipe and the control pipe.
- the control pipe and the injection pipe are arcuate, and the vicinity of both root portions are vertical, thereby smoothing and favorably flowing the injection air from the rotating base portion. Pressure loss can be minimized.
- the centers of the root portions of the injection pipe and the control pipe are set at positions that are symmetrical with respect to the rotation center of the rotation base portion. The balance of the air injection is improved, and the rotation of the rotation base can be stabilized.
- the tip injection ports of the injection pipe and the control pipe are parallel to the rotation plane of the rotation base, so that the injection pipe and the control pipe can be angled in any direction on the rotation plane. is changed, the injection state of the air injection can be made uniform.
- a disk portion mounted on the rotating base is provided with an injection hole through which the tip of each of the injection pipe and the control pipe is inserted.
- the air nozzles can be swung and fixed in the direction of movement of the workpiece and in a direction orthogonal to the direction of movement of the workpiece, so that the direction of air injection from each air nozzle can be set in a desired direction. It is possible to perform drying work according to the type and shape of the work.
- (A) is a vertical cross-sectional side view of the air nozzle of the present invention
- (B) is a plan view of the air nozzle viewed from the opening side of the rotating main body
- (C) is an enlarged cross-sectional view of (A) taken along the arrow Y1-Y1
- (D) is an enlarged view of ( ⁇ )
- (E) is a cross-sectional view of the cylindrical housing portion of (A) taken along the line Y2-Y2.
- (A) is a vertical cross-sectional side view in which the main members of the air nozzle of the present invention are disassembled
- (B) is a vertical cross-sectional side view in which the rotating body of the air nozzle is disassembled
- (C) is a main part of the rotating body of (B) in another direction.
- 1 is a cross-sectional view seen from .
- (A) is a perspective view of the control tube and the support block in the rotating body
- (B) is an enlarged cross-sectional view of the main part showing the root portion of the control tube and the support block
- (C) is the main part separating the rotation base and the control tube.
- (D) is a cross-sectional view of the main part in which the rotation base and the injection pipe are separated
- (E) is a cross-sectional plan view at the support block.
- (A) is a plan view of the air nozzle in the initial state seen from the opening side in the present invention
- (B) is a plan view of the air nozzle in the present invention seen from the opening side in a state where the ejection pipe and the control pipe are changed by a predetermined angle.
- (A) to (C) are plan views of the main part seen from the opening side in a state in which the injection pipe and the control pipe are shifted by a predetermined angle from their initial positions.
- FIG. 1 is a partially cutaway plan view of FIG. 1 is a schematic vertical cross-sectional view of an air jet drying system to which the air nozzle of the present invention is applied; FIG. FIG.
- FIG. 11 is a schematic vertical cross-sectional view of a transport drive unit of another embodiment of the air jet drying system;
- (A) is a plan view showing another embodiment of the arrangement of the injection pipes and control pipes of the present invention, viewed from the opening side, and
- (B) is still another embodiment of the arrangement of the injection pipes and control pipes of the present invention.
- 2 is a plan view seen from the opening side shown;
- FIG. (A) and (B) are longitudinal side views of another embodiment of the injection pipe and control pipe of the present invention.
- FIG. 4 is a plan view of the embodiment in which the inner diameters of the injection pipe and the control pipe are equal, viewed from the opening side; It is a graph which shows the rotation speed of an air nozzle, and the relationship of drying quality.
- FIG. 4 is an exploded view of an upper air nozzle unit having a swinging mechanism;
- (A) and (B) are a side view and a plan view showing the prior art.
- the air nozzle An of the present invention basically comprises a fixed body A1 and a rotating body A2.
- the rotating body A2 is equipped with an injection pipe 41 and a control pipe 42 (Fig. 1, See Figure 2, etc.). Details of the injection pipe 41 and the control pipe 42 will be described later.
- product (work) 9 there is a term "product (work) 9", but this product (work) 9 is not limited to products manufactured in a manufacturing facility such as a factory, but is used to clean articles. It also includes items that are subject to cleaning, such as cleaning facilities.
- these products are collectively referred to as a product (work) 9. As shown in FIG.
- the fixed body A1 is a non-rotatable structure, and the rotary body A2 is attached to the fixed body A1 so as to be rotatable (Fig. 1(A), (B), FIG. 2, FIG. 4, etc.].
- the gas of the air injected from the air nozzle An is mainly ordinary air, but various types of gas are also included.
- air in the following description may be replaced with "gas”.
- the fixed main body A1 is mainly composed of a fixed base portion 1 and a cylindrical housing portion 2 [see FIGS. 1(A), (E) and 2(A)].
- the air nozzle An has an “opening side” and a “rear side” in the axial direction (see FIGS. 1, 2, etc.).
- the opening side may be referred to as a "front side”.
- the axial direction refers to the linear direction of the axis that is the center of rotation when the rotating body A2 rotates.
- the line of the axis that serves as the center of rotation is referred to as the rotation axis line L of the air nozzle An.
- the rotation axis line L is an axis line common to all the constituent members constituting the air nozzle An. Therefore, the rotation axis core line L is also applied to the rotation base portion 3 and the disk portion 5 that constitute the rotation main body A2. Further, when the rotating body A2 is attached to the fixed body A1, the core (shaft) of the fixed body A1 coincides or substantially coincides with the rotational axis core L (see FIG. 1(A)).
- the stationary body A1 and the rotating body A2 constituting the air nozzle An are in a state where the axis of the stationary body A1 coincides with the rotation axis line L when the rotating body A2 is incorporated in the stationary body A1. Therefore, the rotating shaft center line L is also used as the shaft center line of the fixed main body A1 [see FIG. 1(A)]. Further, positions of the opening side (front side) and the rear side of the fixed body A1 and the rotating body A2 are determined with respect to the rotation axis L (see FIG. 1(A)). The axis of rotation L is shown in the main figures.
- the fixed base portion 1 has a fixed cylindrical portion 11 and a connection fixed flange portion 12 [see FIGS. 1 and 2(A)].
- the fixed cylindrical portion 11 is configured in a substantially hollow cylindrical shape (see FIGS. 1 to 3), and the rotation base portion 3 of the rotation main body A2, which will be described later, is rotatable about the rotation axis L as a rotation axis. It is worn as As described above, the fixed cylindrical portion 11 has a substantially hollow cylindrical shape, and has a cylindrical through portion 11b that is open on both sides in the axial direction along the rotation axis L of the cylindrical shape. Threaded holes 11c having internal threads are formed at regular intervals along the periphery of the opening of the rear end of the fixed cylindrical portion 11 (see FIG. 2).
- the fixed flange portion 12 for connection serves as a lid when housing and arranging the bearing 34 and the spacer 35 mounted between the inside of the fixed cylindrical portion 11 and the rotary main body A2, and also serves as an air nozzle for an air nozzle base 6, which will be described later. It serves as a connecting member for attaching An (see FIGS. 7, 8, 14 to 17, etc.).
- the connecting fixed flange portion 12 is fixed to one axial end of the fixed cylindrical portion 11 with a plurality of fasteners 13 such as screws.
- the fixed flange portion 12 for connection is formed in an annular disc shape and is larger than the outer diameter of the fixed cylindrical portion 11 .
- a fixed through hole 12a, a connection hole 12b, and a connection hole 12c are formed in the fixed flange portion 12 for connection. The connection between the fixed cylindrical portion 11 and the connecting fixed flange portion 12 is performed by the fixture 13, the connection hole 12b, and the screw hole 11c.
- the cylindrical housing portion 2 is formed to have a larger diameter than the fixed cylindrical portion 11 of the fixed base portion 1, and has a cylindrical container shape (see FIGS. 1(A) and 2(A)). ].
- the cylindrical housing portion 2 has a cylindrical side wall plate portion 21 and a closing plate portion 22, and has an opening portion 2a on one end side in the axial direction and on the side opposite to the closing plate portion 22.
- the opening side of the cylindrical housing portion 2 of the fixed main body A1 is defined as the opening side (front side), and the opposite side in the axial direction along the rotation axis L is defined as the rear side (Figs. See Figure 3, etc.).
- a through hole 22a into which one axial end of the fixed cylindrical portion 11 of the fixed base portion 1 is inserted is formed on the closing plate portion 22 side of the cylindrical housing portion 2.
- the portion 22 is fixed by a fixing means such as welding.
- a portion of the fixed cylindrical portion 11 on one end side in the axial direction is in a state of biting into the closing plate portion 22 of the cylindrical housing portion 2 (see FIGS. 1A, 1E, 2A, etc.). ]. That is, a portion of one end of the fixed cylindrical portion 11 in the axial direction is inserted into the cylindrical housing portion 2 .
- annular brim is formed on the outer peripheral side surface of the fixed cylindrical portion 11 near the opening side (front side) in the axial direction, and the diameter of the portion near the opening side (front side) in the axial direction with the annular brim as a boundary is becomes a small-diameter portion with a smaller diameter, and there is a stepped portion 11a serving as a stepped portion.
- the stepped portion 11a serves as a stopper for inserting and connecting the small-diameter portion of the stationary cylindrical portion 11 into the through hole 22a of the closing plate portion 22 of the cylindrical housing portion 2, and as a positioning function.
- the rotating body A2 has a rotating base portion 3, an injection pipe 41, a control pipe 42, and a disk portion 5 [see FIGS. 1, 2(B), and 3].
- the rotating base portion 3 is composed of a rotating cylindrical portion 31 and a rotating flange portion 32 (see FIGS. 1(A), 2(B), 3, 4, etc.).
- the rotary cylindrical portion 31 is formed in the shape of a cylindrical cup and is composed of a cylindrical side surface portion 31a and a tip surface portion 31b.
- the cylindrical side surface portion 31a constitutes the outer periphery of the rotating cylindrical portion 31, and the tip surface portion 31b is a portion that closes the axial opening side (front side) of the rotating cylindrical portion 31. As shown in FIG.
- an air flow path 31s is formed as a cylindrical void [see FIGS. 1(A), 2(B) and 2(C)].
- the tip surface portion 31b constitutes the bottom portion of the rotating cylindrical portion 31, and has a circular shape when viewed from the opening side.
- the rotating cylindrical portion 31 of the rotating base portion 3 is formed with an expanded chamber portion 311 having an enlarged inner diameter near the tip surface portion 31b.
- the air flow path 31s is configured to have a larger volume at the tip surface portion 31b side than at other portions.
- the tip surface portion 31b may be a separate member from the cylindrical side surface portion 31a as a member constituting the rotating cylindrical portion 31 of the rotating base portion 3 [Figs. C)].
- the tip surface portion 31b is formed as a separate member, it is formed in the shape of a disc, and is fixed by a fastener such as a screw so as to close the opening of the rotating cylindrical portion 31 on the expansion chamber portion 311 side. 1 (A), FIGS. 2 (B) and (C)].
- the rear side of the rotary cylindrical portion 31 is an open air inlet 31d.
- Two air discharge portions 31m and 31n which are through holes penetrating between the inside and the outside of the rotary cylindrical portion 31, are formed in the tip surface portion 31b of the rotary cylindrical portion 31.
- a root portion 41j of the injection pipe 41 and a root portion 42j of the control pipe 42 which will be described later, are attached to the air discharge portion 31m and the air discharge portion 31n formed on the tip surface portion 31b [Figs. (D), see FIGS. 2B and 2C].
- a rotating flange portion 32 is fixed to the axially rearward side of the rotating cylindrical portion 31 with a fastener 33 such as a screw [see FIGS. 1(A) and 2(B)].
- a fastener 33 such as a screw [see FIGS. 1(A) and 2(B)].
- the rotary flange portion 32 has an annular disk shape, an air inlet hole 32a is formed, and a connection hole 32b is formed around the periphery of the air inlet hole 32a.
- a threaded hole 31e is formed in the axially rearward end face of the rotating cylindrical portion 31, and the rotating flange portion 32 is fixed to the rotating cylindrical portion 31 by a connecting hole 32b, a threaded hole 31e and a fastener 33 [FIG. A), see FIG. 2(B)].
- the outer peripheral edge of the rotating flange portion 32 can be rotatably locked to the inner peripheral edge of the fixing through-hole 12a of the connection fixing flange portion 12 of the fixed main body A1 [Figs. A), (B)].
- the injection pipe 41 and the control pipe 42 are attached to the tip surface portion 31b of the rotation base portion 3.
- the number of injection pipes 41 is one, and serves to dry the product (work) 9 and rotate the rotary body A2.
- the number of control pipes 42 is one, and it has the role of suppressing the number of revolutions (rotational speed) of the rotating body A2 by the injection pipes 41, and the role of drying the product (work) 9 together with the injection pipes 41.
- the air injection directions of the injection pipe 41 and the control pipe 42 are set to be inclined at predetermined angles ⁇ a and ⁇ b with respect to the rotation axis center line L of the rotation base portion 3 [FIG. (D), FIGS. 3B, 3C, and 3D].
- the root portions 41j and 42j of the injection pipe 41 and the control pipe 42 are attached to the tip surface portion 31b of the rotating cylindrical portion 31 [Figs. 1(C), (D), Figs. , see (D)].
- the injection pipe 41 and the control pipe 42 rotate around their base portions 41j and 42j, so that the injection angle can be changed on the plane of rotation of the rotating body A2 (see FIGS. 4 and 5).
- the rotation plane is a plane orthogonal to the rotation axis center line L of the rotation main body A2. That is.
- Root portions 41j and 42j of the injection pipe 41 and the control pipe 42 are formed as linear pipe body portions, and these linear pipe body portions are referred to as vertical pipe portions 41a and 42a. 1 (C), (D), and FIG. 3 (B), (C), (D)].
- root portions 41j and 42j are formed near the axial ends of the vertical tube portion 41a and the vertical tube portion 42a.
- Root portions 41j and 42j of the injection pipe 41 and the control pipe 42 are circular pipes having a circular cross-section and a substantially new circular shape, and oscillate on the rotation plane with the center of the diameter of the root portions 41j and 42j as the oscillating center P1. (See FIGS. 4 and 5). The rocking structure will be described later.
- the injection pipe 41 mainly has a vertical pipe portion 41a and an inclined pipe portion 41b [see FIGS. 1(C), (D), 3(B), (C), and (D)].
- Both the vertical tube portion 41a and the inclined tube portion 41b are straight tubular bodies, and the inclined tube portion 41b is inclined at a predetermined angle ⁇ a with respect to the pipe length direction of the vertical tube portion 41a [FIG. (D), FIGS. 3B, 3C, and 3D]. That is, the pipe length direction of the inclined pipe portion 41b is the air injection direction, and the inclined pipe portion 41b is configured to be inclined at an angle ⁇ a with respect to the rotation axis center line L.
- the air injection angle from the tip injection port 41c is an angle ⁇ a with respect to the rotation axis center line L. As shown in FIG.
- control pipe 42 has the same structure as the injection pipe 41, and has an inclined pipe portion 42b together with the vertical pipe portion 42a described above [Figs. , (C) and (D)].
- Both the vertical tube portion 42a and the inclined tube portion 42b are straight tubular bodies, and the inclined tube portion 42b is inclined at an angle ⁇ 2 with respect to the longitudinal direction of the vertical tube portion 42a [Figs. ), see FIGS. 3B, 3C, and 3D].
- the pipe length direction of the inclined pipe portion 42b is the direction of air injection, and the inclined pipe portion 42b is inclined at an angle ⁇ b with respect to the rotation axis L, thereby
- the air injection angle from the tip injection port 42c is an angle ⁇ b with respect to the center line L of the rotation axis.
- the angle ⁇ b of the control pipe 42 may be set equal to or different from the angle ⁇ a of the injection pipe 41 .
- the jet pipe 41 is capable of swinging on the plane of rotation about the swing center P1 of the root portion 41j.
- the inclination angle ⁇ a with respect to is unchanged and always constant.
- the control tube 42 can oscillate on the plane of rotation about the oscillation center P1 of the root portion 42j, and the rotation axis
- the inclination angle ⁇ b with respect to the core line L does not change and is always constant.
- Pivot centers P1 and P2 of root portions 41j and 42j of injection pipe 41 and control pipe 42, respectively, are separated from rotation center P of tip surface portion 31b of rotary base portion 3 (see FIGS. 1(B) and 3). , see FIG. 4].
- the rotating body A2 rotates around the rotation axis L with respect to the fixed body A1.
- the pivot center P1 of the root portion 41j of the injection pipe 41 and the pivot center P2 of the root portion 42j of the control pipe 42 are aligned with the rotation base portion.
- the center of rotation P of the tip surface portion 31b of 3 is the center of the diameter.
- the trajectory along which the swing center P1 of the injection pipe 41 moves is called a trajectory circle Q1
- the trajectory along which the swing center P2 of the control pipe 42 moves is called a trajectory circle Q2.
- the injection pipe 41 has a reference tangent line Lt set at an arbitrary position on the rotation plane with reference to the tangential direction of the movement locus circle Q1 of the swing center P1 of the root portion 41j.
- the point of contact of the reference tangent line Lt with the movement locus circle Q1 is the pivot center P1 of the root portion 41j.
- Both sides of the reference tangent line Lt on the plane of rotation of the reference tangent line Lt can be swung and fixed within a swing angle .theta.1. That is, it oscillates in the range of +.theta.1 and -.theta.1 on the plane of rotation with respect to the reference tangent line Lt [see FIGS. 1(B), 4 and 5].
- the swing angle ⁇ 1 is in the range of + ⁇ 1 and - ⁇ 1, from about 0 degrees to less than about 90 degrees, and properly about +30 degrees and -30 degrees (see FIG. 5).
- a reference normal line Ln is set at an arbitrary position on the rotation plane with reference to the normal line direction of the movement locus circle Q2 of the swing center P2 of the root portion 42j.
- the intersection of the reference normal line Ln and the movement locus circle Q2 is the position of the swing center P2 of the root portion 42j.
- the rotation base portion 3 can be swung and fixed within a predetermined swing angle ⁇ 2 [see FIGS. 1(B), 4 and 5]. .
- the reference normal line Ln is set as a line connecting the rotation center P of the tip surface portion 31b and the swing center P2 of the base portion 42j of the control pipe 42. , and the installation position of the reference normal line Ln is also fixed with respect to the tip surface portion 31b.
- the front side of the reference normal line Ln is the advancing side along the rotation direction of the tip surface portion 31b of the rotating body A2 with the reference normal line Ln as the reference, and is opposite to the advancing side with the reference normal line Ln as the reference.
- the side, ie the rear side, is called the opposite side of the reference normal line Ln (see FIG. 4).
- the side opposite to the reference normal Ln is referred to as the rotationally opposite side. 4 and 5, the reference tangent line Lt and the reference normal line Ln are indicated by dashed-dotted lines, and the directions of air injection in the injection pipe portion 41 and the control pipe 42 are indicated by solid lines.
- the movement locus circle Q1 of the oscillation center P1 of the injection pipe 41 and the movement locus circle Q2 of the oscillation center P2 of the control pipe 42 are concentric circles centered on the rotation center P [Fig. See FIGS. 3(E), 4, and 5].
- the diameters of the movement trajectory circle Q1 and the movement trajectory circle Q2 are the same [see FIGS. reference).
- the distance from the rotation center P of the swing center P1 of the root portion 41j of the injection pipe portion 41 and the swing center P2 of the root portion 42j of the control pipe 42 is be equal.
- the center of rotation P and the centers of oscillation P1 and P2 are aligned in a straight line, the positional relationship is symmetrical about the center of rotation P [see FIGS. ].
- the control pipe 42 suppresses an excessive increase in the rotational speed of the rotating body A2 due to the injection pipe 41, and serves to maintain an appropriate rotational speed. Therefore, when the air injection force from the injection pipe 41 is F1 and the air injection force from the control pipe 42 is F2, the rotation driving force of the rotating body A2 by the injection pipe 41 is F1 cos ⁇ 1, and the rotation suppressing force by the control pipe 42 is F2 sin ⁇ 2.
- the injection force F1 and the injection force F2 are forces having a direction parallel to the plane of rotation of the rotating body A2.
- the rotational driving force F1 cos ⁇ 1 is set larger than the rotation suppressing force F2 sin ⁇ 2.
- the rotating body A2 is rotated around the rotation axis center line L around the center of rotation P1 by the injection from the injection pipe 41 during operation.
- the injection pipe 41 is a pipe member that circulates air to generate an air injection for cleaning and an air injection for propulsion that becomes a rotational force to rotate the rotating body A2.
- One end of the injection pipe 41 is a root portion 41j.
- the root portion 41j is inserted into the air discharge portion 31m provided on the cylindrical side surface portion 31a of the rotating cylindrical portion 31 and near the tip surface portion 31b side, and the root portion 41j swings within the air discharge portion 31m at the pivot center P1. is the center of oscillation (see FIGS. 3, 4, and 5).
- the control pipe 42 controls the rotational speed of the rotating body A2 and performs drying work together with the injection pipe 41.
- One end of the control tube 42 is a root portion 42j.
- the base portion 42j is inserted into an air discharge portion 31n provided on the cylindrical side surface portion 31a of the rotary cylindrical portion 31 and near the tip surface portion 31b side, and the base portion 42j swings within the air discharge portion 31n at a center point P2. is the center of oscillation (see FIGS. 3, 4, and 5).
- the inner diameter D2 of the control pipe 42 is set equal to or larger than the inner diameter D1 of the injection pipe 41 [Figs. 1(B), (C), (D), Figs. See (E)]. That is, D2 ⁇ D1.
- the inner diameter D1 of the injection pipe 41 and the inner diameter D2 of the control pipe 42 are relatively large with respect to the tip surface portion 31b. percent. Furthermore, the inner diameter D1 of the injection pipe 41 and the inner diameter D2 of the control pipe 42 may be made equal (see FIG. 12).
- the embodiment in which the inner diameter D1 of the injection tube 41 and the inner diameter D2 of the control tube 42 are equal includes that the inner diameter D1 and the inner diameter D2 are substantially equal. In this case, the fact that the pipe inner diameter D1 of the injection pipe 41 is slightly larger than the pipe inner diameter D2 of the control pipe 42 is included substantially equivalently.
- a jet support block 45 and a control support block 46 are used in this mounting structure.
- the injection pipe 41 is attached to the tip surface portion 31b via the injection support block 45
- the control support block 46 is attached to the tip surface portion 31b via the control support block 46 (see FIG. 3).
- the injection support block 45 is formed with a support hole 45a.
- a fixing screw hole 45b is formed in a direction orthogonal to the hole direction of the support hole 45a.
- a fixed groove 41d is formed in the circumferential direction on the outer circumference of the root portion 41j of the injection pipe 41 (see FIG. 3). Then, the root portion 41j of the injection pipe 41 is inserted into the support hole 45a, the fixing screw 47 is screwed into the fixing screw hole 45b, and the tip of the fixing screw 47 is inserted into the screw hole fixing groove 41d of the root portion 41j. is set [see FIGS. 3(B) and 3(C)].
- the injection pipe 41 can be swung around the swing center P1 of the root portion 41j. 41 can be fixed at any desired angle.
- the control support block 46 has substantially the same shape as the injection support block 45 and has a symmetrical shape.
- a support hole 46a is formed in the control support block 46, and a fixing screw hole 46b is formed in a direction orthogonal to the hole direction of the support hole 46a.
- a fixing groove 42d is formed in the outer circumference of the root portion 42j of the control pipe 42, the root portion 42j of the control pipe 42 is inserted into the support hole 46a, and a fixing screw 47 is screwed into the fixing screw hole 46b. , the tip of the fixing screw 47 is set to be inserted into the screw hole fixing groove 42d of the root portion 42j.
- control tube 42 By loosening the fixing screw 47, the control tube 42 can be swung around the swing center P2 of the base portion 42j. 42 can be fixed at any desired angle. Further, the support hole 45a of the injection support block 45 is installed so as to match the air discharge portion 31m of the tip surface portion 31b, and the support hole 46a of the control support block 46 is installed so as to match the air discharge portion 31n.
- the injection pipe 41, the tip injection port 41c, and the tip injection port 42c of the control pipe 42 are formed parallel to the rotation plane of the rotation base portion 3 [Figs. (B), (C), (D)]. That is, the tip ejection port 41c and the tip ejection port 42c are parallel to the opening surface of the opening 2a of the cylindrical housing portion 2. As shown in FIG.
- the disc portion 5 allows jet air from the tip jet port 41c of the jet pipe 41 and the tip jet port 42c of the control pipe 42 to pass through.
- the disc portion 5 is connected to the tip surface portion 31b of the rotating cylindrical portion 31 of the rotating base portion 3 so that the rotation centers of the disc portion 5 and the rotating base portion 3 match or substantially match.
- a cylindrical collar portion 53 is provided between the tip surface portion 31b and the disk portion 5 to provide a predetermined gap, and the tip surface portion 31b, the disk portion 5 and the collar portion 53 are screwed together. It is fixed by a fixing tool 54 such as (see FIGS. 1 and 2).
- a mounting through hole 5n is formed in the disk portion 5, a threaded portion of a fastener 54 such as a screw is passed through the mounting through hole 5n, and the fastener 54 is screwed into the screw hole of the collar portion 53.
- the disk portion 5 and the injection pipe 41 rotate with the rotation base portion 3 as a rotation axis along the rotation axis core line L. suppresses and controls the excessive rise of
- the collar portion 53 may be formed integrally with the tip surface portion 31b of the rotating cylindrical portion 31 of the rotating base portion 3. As shown in FIG.
- the disc portion 5 is set so as to be located on the rear side in the axial direction from the opening peripheral edge of the opening portion 2a of the cylindrical housing portion 2 of the fixed main body A1.
- the disk portion 5 is positioned inside the opening 2 a of the cylindrical housing portion 2 , that is, on the rear side of the cylindrical housing portion 2 .
- the opening 2a of the cylindrical housing portion 2 and the disk portion 5 form a substantially flat cylindrical void chamber S having a depth dimension H from the opening portion 2a on the opening side of the cylindrical housing portion 2 [ See FIG. 1(A)].
- the depth dimension H is an amount for setting the volume of the void chamber S, and by appropriately adjusting the depth dimension H, the volume can also be set as appropriate.
- the depth dimension H of the void chamber S is a very small amount compared to the overall height of the cylindrical housing portion 2 .
- the outer peripheral edge 5a of the disk portion 5 is installed so as to be in a non-contact state with the inner peripheral side of the cylindrical side wall plate portion 21 of the cylindrical housing portion 2. As shown in FIG.
- An injection hole 51 is formed in the disc portion 5 .
- a tip injection port 41 c of the injection pipe 41 and the control pipe 42 and a tip injection port 42 c of the control pipe 42 pass through the injection hole 51 .
- the tip ejection port 41c and the tip ejection port 42c need only penetrate the ejection hole 51 by a small amount.
- the tip injection port 41c of the injection pipe 41 is configured so as not to extend beyond the opening 2a of the cylindrical housing portion 2 [see FIGS. 1(A), (C), and (D)].
- the tip injection port 41c of the injection pipe 41 and the tip injection port 42c of the control pipe 42 are positioned inward without going beyond the opening 2a of the cylindrical housing portion 2 and do not protrude outward.
- the air nozzle An is equipped with two bearings 34 .
- the first bearing 34 is inserted into the fixing body A1 through the opening on the rear side in the axial direction of the fixing base portion 1, then the spacer 35 is inserted, and then the second bearing 34 is inserted.
- the spacer 35 is composed of two cylindrical rings, one of which is mounted along the inner peripheral side of the cylindrical through portion 11b of the fixed cylindrical portion 11 of the fixed body A1, and the other of which rotates. It is mounted along the cylindrical side surface portion 31a of the rotation base portion 3 of the main body A2 (see FIGS. 1(A) and 2(A)).
- a connecting fixed flange portion 12 is fixed to the rear end portion of the fixed base portion 1 of the fixed main body A1 by means of fasteners 13 such as screws, and the first and second bearings 34 and spacers 35 are used to fix the fixed main body A1. It is fixed between the base portion 1 and the rotating base portion 3 of the rotating body A2. Further, the rotary flange portion 32 is fixed to the rear side end of the rotary cylindrical portion 31 of the rotary main body A2 at the fixed through hole 12a of the connection fixed flange portion 12 with a fastener 33 such as a screw. As a result, the rotating body A2 is rotatably attached to the fixed body A1, and the rotating body A2 rotates about the rotation center line L (see FIGS. 1(A), (B) and 4). .
- the rotating body A2 is provided with a flat cylindrical container portion 36 having a space portion 36b therein [see FIGS. 1(A), 2(B), and (C)].
- the container portion 36 is formed in a substantially donut or floating ring shape, and has a hollow space portion 36b inside.
- the container portion 36 is fixed to the rotating base portion 3 of the rotating body A2 and installed at a position closer to the closing plate portion 22 side of the cylindrical housing portion 2 of the stationary body A1.
- the container part 36 rotates together with the rotating main body A2.
- An annular insertion through-hole 36a is formed in the surface of the container portion 36 that is close to the closing plate portion 22 side of the cylindrical housing portion 2, and the fixed cylindrical portion 11 of the fixed main body A1 is inserted into the insertion through-hole 36a. 1(A) and 2].
- a gap is formed between the inner peripheral edge of the insertion through-hole 36a of the container portion 36 and the outer periphery of the fixed cylindrical portion 11 of the fixed base portion 1, so that they are not in contact with each other.
- a bearing 34 provided between the fixed body A1 and the rotary body A2 is arranged at the tip portion of the fixed cylindrical portion 11 on the axial opening side.
- the container part 36 is a reservoir container for the leaked grease or lubricating oil.
- oil stains can be prevented from diffusing into the cylindrical housing portion 2, and the product (work) 9 can be prevented from being soiled during the drying operation of the product (work).
- the container part 36 may not be attached to the air nozzle An.
- a normal air nozzle An for drying work has a rotating part provided with an air injection pipe supported by a bearing, and has smooth rotation performance. It is easy to rise.
- the drying quality or drying efficiency deteriorates in a high rotational speed region where the rotational speed is excessively increased. That is, between the rotation speed of the rotating portion of the air nozzle An and the drying quality, the drying efficiency or the drying quality improves until the rotation speed at the rotation speed reaches its optimum value, but the rotation at the rotation speed If the number continues to rise beyond its optimum value, it becomes difficult to blow off the droplets efficiently (see FIG. 6A).
- the air injection from the control pipe 42 resists the air injection from the injection pipe 41, suppresses the increase in the number of revolutions (rotational speed) of the rotating body A2, It prevents the number of revolutions (rotational speed) from becoming excessive, and always maintains the number of revolutions (rotational speed) of the rotating body A2 in an optimal state.
- the air jet from the tip jet outlet 41 of the jet pipe 41 can be wavy (periodically or intermittently) and can be jetted onto the product (work) 9, and droplets can be efficiently blown off. . It is possible to blow off the liquid (cleaning liquid, etc.), dust, oil stains, etc. adhering to the product (work) 9, and to maximize the effect of the drying operation.
- the injection air from the control pipe 42 and the injection air from the injection pipe 41 intersect on the extension line of the injection direction [see FIG. 6(A)].
- the jet air from each of the injection pipe 41 and the control pipe 42 expands in the radial direction as it moves away from the tip injection port, and intersects at a predetermined distance.
- the intersecting portion of the injection air becomes circular.
- the air injection area by the injection area 41 is defined as the injection pipe air injection area
- the air injection area by the control pipe 42 is defined as the control pipe air injection area. Let it be the injection area.
- the general air injection area becomes a circular injection area in which no windless area occurs (see FIG. 6A).
- FIG. 6B shows an air injection region in a conventional general injection device.
- the air injection region is circular and doughnut-shaped, and the region near the center of the injection region A windless region where there is no wind occurs. According to the present invention, it is possible to prevent a doughnut-shaped area in which no air is present in the air injection area, so that the product (work) 9 can be dried very efficiently.
- the air nozzle An in the present invention is used as an air nozzle unit U by being connected to the air nozzle base 6 (see FIGS. 7 and 8). Specifically, a plurality of air nozzles An are attached to the air nozzle base 6 and used. Further, the air nozzle unit U is assembled to a frame 7 of an air jet drying system B (also called an air jet drying device B) (see FIG. 8).
- an air jet drying system B also called an air jet drying device B
- the air jet drying system B includes a frame 7 and a blower section 8, and the blower section 8 is incorporated in the frame 7 (see FIG. 8).
- the air blower 8 produces compressed air and sends out the compressed air, and is specifically an electric blower or an electric compressor. Compressed air is supplied from the air blower 8 through the air hose 72 to the air nozzle An attached to the air nozzle base 6 of each air nozzle unit U (see FIGS. 7 and 8).
- one air blower 8 sends compressed air to one air nozzle An, and one air blower 8 sends compressed air to two or more air nozzles An.
- compressed air is sent to the air nozzle An of .
- an air hose 72 and a branch joint 73 are provided. Compressed air flows through the two air hoses 72 via , and can be sent to the two air nozzles An (see FIGS. 8, 9, etc.).
- the air nozzle unit U on the lower side is provided with the air blower 8 for each air nozzle An. Further, in the air nozzle units U on the upper and middle tiers, one air blower 8 is provided for two air nozzles An.
- the first embodiment of the air nozzle base 6 has a base substrate 66 (see FIG. 7).
- the base substrate 66 is formed in a substantially plate shape.
- An air nozzle unit U having a plurality of air nozzles An attached to the air nozzle base 6 is attached to a predetermined position of the frame 7 of the air jet drying system B via the air nozzle base 6 attachment portion.
- the air nozzle unit U is divided into a lower stage air nozzle unit U, an upper stage air nozzle unit U, and a middle stage air nozzle unit U depending on the position where it is attached to the frame 7 of the air jet drying system B.
- the middle air nozzle unit U ejects air from both left and right sides perpendicular to the direction of movement of the workpiece.
- the lower air nozzle unit U is installed below the transport driving part 71a of the transport part 71
- the upper air nozzle unit U is installed above the transport driving part 71a
- the middle air nozzle unit U is installed.
- U is positioned between the lower and upper air nozzle units U in the vertical direction, and is displaced rearward or forward from the lower and upper air nozzle units U along the work traveling direction. be done. This is to prevent the air injection by the air nozzle unit U on the middle stage from interfering with the air injection by the air nozzle units U on the lower and upper stages (see FIGS. 8 and 9).
- the base substrate 66 has a flat installation surface portion to which the air nozzles An are connected and installed, and the installation surface portion is provided with air supply holes 66a equal in number to the air nozzles An to be installed [Fig. 7(B)]. Then, the air blower 8 causes the compressed air to flow into the air supply hole 66a of the base substrate 66, and then into the air flow path 31s from the air inlet 31d of the rotating body A2 of the air nozzle An.
- the compressed air in the air flow path 31s flows into the injection pipe 41, and air is injected from the tip injection port 41c in an inclined manner with respect to the rotation axis center line L, and the rotating body A2 automatically rotates. . While the rotary main body A2 automatically rotates, the air jetted from the jet pipe 41 blows away the moisture such as cleaning liquid, oil, and dust such as cutting chips adhering to the product (work) 9. can.
- the air jet drying system B has a conveying part 71 attached to the frame 7 .
- the transport unit 71 has a transport drive unit 71a arranged along the direction from the transport entrance side of the frame 7 to the transport exit side.
- the transport drive unit 71a serves to transport the product (work) 9 from the transport entrance side of the frame 7 toward the transport exit side, and uses, for example, a belt conveyor, an endless flexible member, etc., and is driven by a motor. It is driven to rotate by electric power such as.
- the carriage is a metal mesh, or a mesh (net) member made of metal, resin, rubber, etc., so that the air jetted from both upper and lower directions by the air nozzles An can pass through satisfactorily. .
- the work advancing direction is the direction in which the product (work) 9 is conveyed by the conveying unit 71, and is the same direction as the direction from the conveying entrance side of the frame 7 to the conveying exit side. , FIGS. 9 and 14 to 17, the direction of travel is illustrated.
- the transport drive unit 71a is of the belt conveyor type, and there are two embodiments.
- the first embodiment as shown in FIG. It has two driven wheels 71n for supporting the rotation of the conveying driving part 71a. Then, the drive wheel 71m is rotated by the motor to rotate the belt conveyor (conveyor drive section 71a) and to rotate stably by the driven wheel 71n.
- the lower air nozzle unit U is arranged between the passage of the upper belt portion and the passage of the lower belt portion.
- the transport driving portion 71a In another embodiment of the transport driving portion 71a, as shown in FIG. 9, four guide wheels 71s are vertically and vertically arranged between the driving wheel 71m and the driven wheel 71n of the transport driving portion 71a of the belt conveyor type. A part of the passage of the belt portion on the lower side of the belt conveyor is moved to an upper position so as to be close to the passage of the belt portion on the upper side. As a result, a part of the belt portion on the lower side is positioned upward, so that a space for arranging the air nozzle unit U on the lower side can be provided. In this embodiment, since the air nozzle unit U on the lower side is not sandwiched between the passages of the belt portions positioned above and below the transport drive section 71a, the air nozzle unit U can be easily installed.
- the air nozzle unit U is installed so as to surround the transport section 71 in the vertical direction and the horizontal (width) direction when the transport entrance side of the air jet drying system B is viewed from the front.
- the upper air nozzle unit U positioned above the conveying section 71 may be configured so that its position can be adjusted in the vertical direction.
- the intermediate air nozzle units U mounted on both the left and right sides of the conveying section 71 may be configured so that the spacing between them can be adjusted in the left-right direction.
- air jet A product (work) 9 is moved by a transport section 71 attached to the frame 7 of the drying system B. As shown in FIG.
- a product (work) 9 placed on a conveyer-type transport drive unit 71a of the transport unit 71 is transported to the mounting position of the air nozzle unit U, where the transport unit 71 is transported downward, upward, leftward, and downward.
- the installation positions of the lower, upper, and middle air nozzle units U installed on the right side are defined as drying work areas. Then, in the process in which the portion of the transport drive unit 71a on which the product (work) 9 is placed passes through the drying work area, air is jetted from the air nozzles An of the air nozzle units U on the lower, upper, and middle tiers. , blows away the cleaning liquid adhering to the product (work) 9 and the dust, dust, or oil stains that could not be removed in the previous process, and dries the product (work) 9 . Furthermore, in some cases washing is also performed together with drying.
- the transport drive unit 71a may be provided with a transport stand that moves in the work advancing direction by the rotational motion of the transport drive unit 71a as required.
- the carrier table is a tray-shaped one on which the product (work) 9 is placed, and serves to transfer the product (work) 9 on the carrier drive unit 71a in a stable state. is.
- the carriage is preferably used when the product (work) 9 is particularly small.
- the air nozzle An when the rotating body A2 is in operation, the air is injected from the tip injection port 41c of the injection pipe 41 in the gap chamber S formed by the opening 2a of the cylindrical housing portion 2 and the disk portion 5. Air flow becomes turbulent. Furthermore, in the gap chamber S, the air jet from the injection pipe 41 and the turbulent air flow described above are mixed to generate a more active and complex air flow, resulting in a product. (Work) 9 can be cleaned very efficiently by blowing away liquid such as cleaning liquid, oil, or dust such as chips, and drying or cleaning.
- one injection pipe 41 and one control pipe 42 are arranged close to the rotation center P of the tip surface portion 31b of the rotation base portion 3. be.
- the air velocity and pressure of the injection pipe 41 and the control pipe 42 can be increased.
- the depth dimension of the container box that is, the dimension from the opening to the bottom of the container box is conventionally about 100 mm to about 150 mm.
- the air nozzle An in the present invention can perform the drying operation powerfully up to a container box with a depth of about 250 mm and about 400 mm (see FIG. 6(A)).
- the air nozzle unit U on the lower side of the air jet drying system B and the air nozzles An in the air nozzle unit U on the upper side of the air jet drying system B have a oscillating structure, and perform a oscillating operation by oscillating at a desired oscillating angle. (See FIGS. 14 and 15).
- the air nozzle base 6 of the air nozzle on the lower side in the air jet drying system B includes a lower first base portion 61, and pivotally supports the lower first base portion 61 so as to be capable of swinging and fixing in a direction orthogonal to the work advancing direction.
- lower second base portion 62, lower third base portion 63 pivotally supporting the second base portion 62 so as to be swingable and fixable in the work advancing direction, pivot bolts 67 and swing restricting bolts 68.
- the lower first base portion 61 has a flat rectangular or square installation board 611 and rocking side plates 612 formed on both sides thereof in the width direction.
- a swing regulation hole 612b is formed in each.
- Swing control holes 612b are formed on both sides of the pivot hole 612a.
- the pivot hole 612a and the swing regulation hole 612b are screw holes.
- An air passage hole 611a is formed in the center of the installation board 611, and a plurality of mounting holes 611b for the air nozzles An are formed at regular intervals around the air passage hole 611a.
- the mounting hole 611b is a screw hole.
- An air nozzle An is attached to the installation substrate 61a of the lower first base portion 61 via a fastener such as a bolt, and an air hose 72 is attached to the air nozzle An via an air passage hole 611a.
- the lower second base portion 62 is a square-shaped frame-shaped member such as a rectangle or a square, and the square-shaped frame is constituted by two opposing rocking main plates 621 and two opposing rocking secondary plates 622 . (See FIGS. 14 and 15).
- a pivot hole 621a and a swing regulation hole 621b are formed in the swing main plate 621, and swing regulation holes 621b are formed on both sides of the pivot hole 621a.
- the pivot hole 621 a and the swing regulation hole 621 b of the swing main plate 621 are equivalent or substantially equivalent to the pivot hole 612 a and the swing regulation hole 612 b of the lower first base portion 61 .
- the swing follower plate 622 is formed with a swing pivot hole 622a and a swing long hole 622b. . These rocking pivot hole 622a and rocking long hole 622b are merely through holes and are not internally threaded.
- the lower first base portion 61 is placed in the rectangular frame of the lower second base portion 62 so that both swing side plates 612 of the lower first base portion 61 and the swing main plate 621 of the lower second base portion 62 face each other.
- a base portion 61 is inserted.
- the pivot bolt 67 is inserted into the swing pivot hole 622a of the lower second base portion 62 and the pivot hole 612a of the lower first base portion 61 and screwed into the pivot hole 612a.
- the swing restricting bolt 68 is inserted into the swing long hole 622b of the lower second base portion 62 and the swing restricting hole 612b of the lower first base portion 61 and screwed into the swing restricting hole 612b.
- the lower first base portion 61 swings left and right with respect to the lower second base portion 62 via the pivot bolts 67 , and the lower first base portion 61 swings by tightening the pivot bolts 67 and the swing restricting bolts 68 .
- the base portion 61 can be fixed at a desired angle with respect to the lower second base portion 62 .
- the vertical swing angle of the lower first base portion 61 is approximately 15 degrees to approximately 30 degrees, preferably approximately 25 degrees.
- the length dimension of the long swing hole 622b of the lower second base portion 62 is set so as to achieve such a swing angle.
- washers and spring washers may be used in tightening and fixing the pivotal bolt 67 and the swing restricting bolt 68 used in the oscillating type air nozzle base 6 of the air nozzle An.
- the lower third base portion 63 is a substantially rectangular frame-shaped member, and a rectangular frame is configured by two opposing rocking support side plates 631 and two opposing connecting side plates 632 (see FIG. 14). , see FIG. 15).
- the swing support side plate 631 is formed with a swing pivot hole 631a and a swing long hole 631b. . These rocking pivot hole 631a and rocking long hole 631b are merely through holes and are not internally threaded.
- the swing pivot support hole 631 a and the swing long hole 631 b in the swing support side plate 631 are equivalent or substantially equivalent to the swing pivot support hole 622 a and the swing long hole 622 b of the swing follower plate 622 in the lower second base portion 62 . is.
- a plurality of assembled parts of the lower first base part 61 and the lower second base part 62 can be mounted on the lower third base part 63 at predetermined intervals. Therefore, in the lower third base portion 63, a plurality of sets of rocking pivot holes 631a and rocking long holes 631b are provided on both rocking support side plates 631 at predetermined intervals. [See FIG. 15(B)].
- four assembled lower first base portions 61 and lower second base portions 62 are attached to the lower third base portion 63.
- the present invention is limited to this. Instead, one or three or more assembled lower first base portions 61 and lower second base portions 62 may be mounted.
- the lower third base portion 63 is arranged so that both swing support side plates 631 of the lower third base portion 63 and the swing main plate 621 of the lower second base portion 62 in which the lower first base portion 61 is incorporated face each other.
- a plurality of lower second base portions 62 are inserted into the rectangular frame of the portion 63 .
- the pivot bolt 67 is inserted into the swing pivot hole 622a of the lower third base portion 63 and the pivot hole 621a of the lower second base portion 62 and screwed into the pivot hole 621a.
- the swing restricting bolt 68 is inserted into the swing long hole 631b of the lower third base portion 63 and the swing restricting hole 621b of the lower second base portion 62 and screwed into the swing restricting hole 621b.
- the lower second base portion 62 incorporating the lower first base portion 61 swings left and right with respect to the lower third base portion 63 via the pivot bolts 67, and
- the lower second base portion 62 can be fixed at a desired angle to the lower third base portion 63 by tightening the motion restricting bolt 68 .
- the vertical swing angle of the lower second base portion 62 is approximately 15 degrees to approximately 30 degrees, preferably approximately 25 degrees.
- the length dimension of the long swing hole 631b of the lower third base portion 63 is set so as to achieve such a swing angle.
- the lower third base portion 63 is a substantially rectangular frame-shaped member, and both rocking support side plates 631 are arranged along the longitudinal direction thereof. Then, the lower third base portion 63 in the air nozzle unit U on the lower side is installed in the frame 7 of the air jet drying system B so that the longitudinal direction is the same as the work traveling direction in the air jet drying system B. [See FIG. 8, FIG. 14(A), etc.].
- the air nozzle unit U on the lower side is in a state in which a plurality (four in this embodiment) of air nozzles An (four in this embodiment) are arranged substantially in a line.
- the lower second base portion 62 can be swung and fixed in the same direction as the work advancing direction.
- the lower first base portion 61 to which the air nozzle An is attached can swing the air nozzle An in the same direction and in the direction perpendicular to the direction of movement of the work, and the air nozzle An can swing substantially in all directions. It is movable and fixed, and is configured to increase the degree of freedom in setting the swing angle.
- the air nozzle base 6 of the upper air nozzle in the air jet drying system B has an upper first base portion 64, and the upper first base portion 64 can be swung and fixed in a direction orthogonal to the work advancing direction. It has an upper second base portion 65, a pivot bolt 67, and a swing restricting bolt 68 (see FIGS. 16 and 17).
- the upper first base portion 64 and the upper second base portion 65 are supported by the pivot bolt 67 and the swing control bolt 68. It is configured so that it can be swung in the same direction with respect to and can be freely fixed.
- the upper first base portion 64 has a flat and rectangular installation board 641 and rocking side plates 642 formed on both sides thereof in the width direction. are formed respectively. Swing regulation holes 642b are formed on both sides of the pivot hole 642a. These pivot holes 642a and swing regulation holes 642b are screw holes.
- a plurality of air passage holes 641a are formed in the center of the installation board 641, and a plurality of mounting holes 641b for fixing the air nozzles An are formed at regular intervals around each of the air passage holes 641a.
- the mounting hole 641b is a screw hole.
- a plurality of air nozzles An are attached to the installation substrate 641 of the upper first base portion 64, and the air hose 72 is attached to the air nozzles An through the air passage hole 641a.
- two air nozzles An are attached to the installation board 641 .
- the upper second base portion 65 is a substantially rectangular frame-shaped member, and a rectangular frame is configured by two opposing rocking support side plates 651 and two opposing connecting side plates 652 (see FIG. 16). , see FIG. 17).
- the swing support side plate 651 is formed with a swing pivot hole 652a and a swing long hole 652b. .
- These rocking pivot hole 652a and rocking long hole 652b are merely through holes and are not internally threaded.
- the swing pivot hole 652a and the swing long hole 652b in the swing support side plate 651 are equivalent or substantially equivalent to the pivot hole 642a and the swing restriction hole 642b of the swing main plate 641 in the upper first base portion 64, respectively.
- a plurality of upper first base portions 64 can be attached to the upper first base portion 64 at predetermined intervals. Therefore, in the upper second base portion 65, a plurality of sets of rocking pivot holes 652a and rocking long holes 652b are provided on both rocking support side plates 6351 at predetermined intervals. .
- two upper first base portions 64 are attached to the upper second base portion 65.
- the present invention is not limited to this, and one or three or more upper first base portions 64 are attached. It may be the upper first base portion 64 .
- a plurality of upper parts are formed within the rectangular frame of the upper second base part 65 so that both the swing supporting side plates 651 of the upper second base part 65 and the main swing plate 641 of the upper first base part 64 face each other.
- a first base portion 64 is inserted.
- the pivot bolt 67 is inserted into the swing pivot hole 652a of the upper second base portion 65 and the pivot hole 642a of the upper first base portion 64 and screwed into the pivot hole 642a.
- the swing restricting bolt 68 is inserted into the long swing hole 642b of the upper second base portion 65 and the swing restricting hole 642b of the upper first base portion 64, and screwed into the swing restricting hole 642b.
- the upper first base portion 64 swings left and right with respect to the upper first base portion 64 via the pivot bolts 67 .
- the base portion 64 can be fixed at a desired angle with respect to the upper second base portion 65 .
- the horizontal swing angle of the upper first base portion 64 is about 15 degrees to about 30 degrees in the vertical direction, preferably about 25 degrees.
- the length dimension of the long swing hole 652b of the upper second base portion 65 is set so as to achieve such a swing angle.
- Two air nozzles An are attached to the installation substrate 641 of the upper first base portion 64 .
- a total of four air nozzles An are provided, two each in the direction perpendicular to and in the same direction as the work advancing direction (see FIGS. 16 and 17).
- the two air nozzles An attached to the upper first base portion 64 are simultaneously moved in the same direction with respect to the work traveling direction. It oscillates to
- Cylindrical housing part A2 Rotating main body 3
- Rotating base part 31b Tip surface part 31s... Air flow path 41... Injection pipe 42
- Control pipe 41a , 42a ...vertical tube portion, 41b, 42b...inclined tube portion, 5...disc portion, 61...lower first base portion, 62...lower second base portion, 63...lower third base portion, 64...upper first base portion Base portion, 65... Upper second base portion, L... Rotation axis core line.
Landscapes
- Nozzles (AREA)
- Cleaning In General (AREA)
Abstract
L'invention vise à fournir une buse d'air qui sèche un produit par élimination par soufflage du liquide de nettoyage résiduel se trouvant sur le produit, à l'aide d'un jet d'air. La configuration de la buse d'air comprend : un corps de fixation (A1) ayant une enveloppe cylindrique (2) et une base fixe (1) qui est reliée à l'autre extrémité de ladite enveloppe cylindrique (2) ; et un corps rotatif (A2) ayant une base rotative (3) qui est logé en rotation et installé à l'intérieur de la base fixe (1) et qui a une pièce de surface avant (31) qui est perpendiculaire à une ligne de l'axe de rotation (L) et qui est en regard d'une ouverture à partir de la face interne de l'enveloppe (2), et ayant un tube unique (41) d'éjection du jet et un tube de commande unique (42) qui sont disposés respectivement sur une pièce de surface avant (31b) et qui sont reliés par l'intermédiaire d'un passage d'air (31s). Le tube d'éjection d'un jet (41) est configuré de façon à pouvoir être fixé et mis en oscillation, par rapport à une ligne tangente d'un cercle de déplacement d'une pièce terminale de base du tube d'éjection du jet, à l'intérieur d'une plage angulaire prescrite sur les deux côtés de la ligne tangente sur un plan rotatif. Le tube de commande (42) est configuré de façon à pouvoir être fixé et mis en oscillation, par rapport à une ligne normale du cercle de déplacement de la pièce terminale de base du tube de commande, à l'intérieur d'une plage angulaire prescrite dans une région allant de la ligne normale au côté opposé au sens de rotation du plan rotatif. Le tube de commande (42) est agencé de façon à avoir un diamètre intérieur supérieur ou égal à celui du tube (41) d'éjection du jet.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2021030709A JP6923242B1 (ja) | 2021-02-26 | 2021-02-26 | エアノズル |
JP2021-030709 | 2021-02-26 |
Publications (1)
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WO2022181666A1 true WO2022181666A1 (fr) | 2022-09-01 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2022/007524 WO2022181666A1 (fr) | 2021-02-26 | 2022-02-24 | Buse d'air |
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JP (1) | JP6923242B1 (fr) |
WO (1) | WO2022181666A1 (fr) |
Families Citing this family (1)
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JP6979248B1 (ja) * | 2021-08-06 | 2021-12-08 | イースタン技研株式会社 | エアノズル |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2018187530A (ja) * | 2017-04-28 | 2018-11-29 | 富士電機株式会社 | 回転波動ノズル |
WO2020075567A1 (fr) * | 2018-10-08 | 2020-04-16 | ピュアトラスト株式会社 | Buse et dispositif d'éjection de gaz |
JP2020165556A (ja) * | 2019-03-28 | 2020-10-08 | イースタン技研株式会社 | エア噴射乾燥システム |
-
2021
- 2021-02-26 JP JP2021030709A patent/JP6923242B1/ja active Active
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2022
- 2022-02-24 WO PCT/JP2022/007524 patent/WO2022181666A1/fr active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2018187530A (ja) * | 2017-04-28 | 2018-11-29 | 富士電機株式会社 | 回転波動ノズル |
WO2020075567A1 (fr) * | 2018-10-08 | 2020-04-16 | ピュアトラスト株式会社 | Buse et dispositif d'éjection de gaz |
JP2020165556A (ja) * | 2019-03-28 | 2020-10-08 | イースタン技研株式会社 | エア噴射乾燥システム |
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JP2022131658A (ja) | 2022-09-07 |
JP6923242B1 (ja) | 2021-08-18 |
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