WO2022168482A1 - 擬似肉食品及び擬似肉食品の製造方法 - Google Patents
擬似肉食品及び擬似肉食品の製造方法 Download PDFInfo
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- WO2022168482A1 WO2022168482A1 PCT/JP2021/047897 JP2021047897W WO2022168482A1 WO 2022168482 A1 WO2022168482 A1 WO 2022168482A1 JP 2021047897 W JP2021047897 W JP 2021047897W WO 2022168482 A1 WO2022168482 A1 WO 2022168482A1
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- WIPO (PCT)
- Prior art keywords
- hemp
- food
- meat
- protein source
- quinoa
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/225—Texturised simulated foods with high protein content
- A23J3/227—Meat-like textured foods
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/28—Working-up of proteins for foodstuffs by texturising using coagulation from or in a bath, e.g. spun fibres
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/30—Working-up of proteins for foodstuffs by hydrolysis
- A23J3/32—Working-up of proteins for foodstuffs by hydrolysis using chemical agents
- A23J3/34—Working-up of proteins for foodstuffs by hydrolysis using chemical agents using enzymes
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
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- C12N9/1025—Acyltransferases (2.3)
- C12N9/104—Aminoacyltransferases (2.3.2)
- C12N9/1044—Protein-glutamine gamma-glutamyltransferase (2.3.2.13), i.e. transglutaminase or factor XIII
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
- C12N9/14—Hydrolases (3)
- C12N9/24—Hydrolases (3) acting on glycosyl compounds (3.2)
- C12N9/2402—Hydrolases (3) acting on glycosyl compounds (3.2) hydrolysing O- and S- glycosyl compounds (3.2.1)
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
- C12N9/14—Hydrolases (3)
- C12N9/78—Hydrolases (3) acting on carbon to nitrogen bonds other than peptide bonds (3.5)
- C12N9/80—Hydrolases (3) acting on carbon to nitrogen bonds other than peptide bonds (3.5) acting on amide bonds in linear amides (3.5.1)
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y203/00—Acyltransferases (2.3)
- C12Y203/02—Aminoacyltransferases (2.3.2)
- C12Y203/02013—Protein-glutamine gamma-glutamyltransferase (2.3.2.13), i.e. transglutaminase or factor XIII
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y302/00—Hydrolases acting on glycosyl compounds, i.e. glycosylases (3.2)
- C12Y302/01—Glycosidases, i.e. enzymes hydrolysing O- and S-glycosyl compounds (3.2.1)
- C12Y302/0102—Alpha-glucosidase (3.2.1.20)
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y305/00—Hydrolases acting on carbon-nitrogen bonds, other than peptide bonds (3.5)
- C12Y305/01—Hydrolases acting on carbon-nitrogen bonds, other than peptide bonds (3.5) in linear amides (3.5.1)
- C12Y305/01002—Glutaminase (3.5.1.2)
Definitions
- the present invention provides a simulated meat food that can be used as a meat substitute and a method for producing the simulated meat food.
- Meat-like food materials were once developed as a cheap substitute for animal protein, but today they are used as low-calorie foods or for patients with diseases that restrict animal protein intake. It is once again attracting attention as an alternative to livestock meat.
- a meat-like food disclosed in Patent Document 1, for example.
- simulated meat using soybeans or processed foods made from soybeans has a strong soybean-specific flavor and a bland taste, so the meat-specific richness and sweetness cannot be felt. In addition, the meat-like texture cannot be felt in chewing, and the unnaturalness cannot be eliminated. Furthermore, simulated meat using soybeans and processed foods made from soybeans has a high protein content, but does not have the same nutritional value as soybeans. The same thing can be said about meat-like foods using broad beans.
- hemp protein sources made by powdering hemp seeds and hemp nuts, which are hemp seeds, as a main raw material for simulated meat foods instead of soybeans and broad beans. Started development.
- Hemp seeds and hemp nuts are rich not only in protein but also in essential amino acids and minerals. can be a viable alternative.
- hemp is an easy-to-cultivate plant that can easily grow in clusters even in the mountains if a non-stimulating type is selected. , absorbs carbon dioxide and releases oxygen, facilitating the acquisition of complete protein with low environmental impact and high nutritional value.
- hemp-derived vegetable protein is used as it is to produce a simulated meat food with a meat flavor. It is difficult.
- hemp lacks viscosity and elasticity, and there is room for further improvement in order to obtain a meat-like texture.
- the present invention uses a hemp protein source that has a low environmental load and high nutritional value, and provides a meat-like food and a method for producing the meat-like food that can provide a flavor and texture similar to that of natural meat when chewed. intended to provide
- the simulated meat food according to the first feature is a simulated meat food mainly composed of a vegetable protein source, wherein the vegetable protein source is a hemp protein source composed of hemp seeds and/or hemp nuts, and a hemp protein source It consists of a mixture with powdered quinoa mixed so as to have a predetermined ratio to
- the bitterness and lack of texture peculiar to hemp are replaced with the elasticity and flavor of quinoa. It is possible to provide a simulated meat food that has meat-like elasticity and less bitterness derived from hemp.
- the simulated meat food according to the second feature is the invention according to the first feature, wherein the proportion of powdered quinoa mixed with the hemp protein source is numerically evaluated for the taste, smell and texture of the simulated meat food produced. determined based on the converted food data.
- the ratio of powdered quinoa to be mixed with the hemp protein source is determined based on food data that quantifies the taste, smell and texture of the simulated meat food to be produced. , it is possible to suppress the expression of excessive stickiness and excessive sweetness due to mixing quinoa protein, and to provide a simulated meat food with appropriate elasticity and flavor.
- a meat-like food that uses a hemp protein source that has a low environmental load and is highly nutritious, and that can provide a flavor and texture similar to natural meat when chewed, and a method for producing the same. can.
- FIG. 1 is an explanatory diagram showing the outline of the method for producing the simulated meat food of the present invention.
- FIG. 2 is an explanatory diagram showing an outline of an apparatus for forming simulated meat in the method for producing simulated meat food according to the present invention.
- FIG. 3 is an explanatory diagram showing the molding process of the simulated meat in the method for producing the simulated meat food of the present invention.
- FIG. 4 is an explanatory view showing the molding process of the simulated meat in the method for producing the simulated meat food of the present invention.
- FIG. 5 is an explanatory view showing the molding process of the simulated meat in the method for producing the simulated meat food of the present invention.
- FIG. 6 is an explanatory view showing the molding process of the simulated meat in the method for producing the simulated meat food of the present invention.
- FIG. 7 is an explanatory diagram showing the molding process of the simulated meat in the method for producing the simulated meat food of the present invention.
- FIG. 8 is an explanatory diagram showing the molding process of the simulated meat in the method for producing the simulated meat food of the present invention.
- FIG. 9 is an explanatory view showing the molding process of the simulated meat in the method for producing the simulated meat food of the present invention.
- FIG. 1 is an explanatory diagram showing an overview of the method for producing a simulated meat food product according to the first embodiment. Note that the processing procedure described below is merely an example, and each processing may be changed as much as possible. In addition, with respect to the processing procedure described below, it is possible to omit, replace, or add steps as appropriate according to the embodiment.
- a vegetable protein raw material that largely contains a hemp protein source and starch are hydrated and fibrillated to produce an organized vegetable protein.
- step S101 solidifying the raw material mixture containing the generated structured vegetable protein and binder (steps S102 and S103), and shaping into a predetermined food shape (step S104 )including.
- the structured vegetable protein production process includes fibrils prepared by hydrating and defibrating vegetable proteins, including hemp protein sources.
- hemp protein source in the first embodiment, powdered hemp obtained by pulverizing hemp seeds (hemp seeds) is used. This hemp seed contains abundant protein and fibrous matter as a hemp protein resource, and this protein contains 20 kinds of amino acids, of which 9 kinds of amino acids are called "essential amino acids”. .
- the powdered hemp and starch which are the vegetable proteins obtained in this way, are hydrated, and if necessary, the excess water is dehydrated.
- the hydrate is then defibrated, that is, loosened into fibrous materials. Hydration can be performed by soaking the dried granular vegetable protein in water or warm water.
- pulverized grains such as potatoes, nuts, brown rice, and nuts such as chestnuts and acorns are used.
- mushrooms shiitake mushrooms and king oyster mushrooms
- the powdered hemp obtained by pulverizing the hemp seed is extracted with an aqueous calcium salt solution to solubilize the hemp protein from the protein source to form an aqueous hemp protein solution. and at least partially separating the aqueous hemp protein solution from residual hemp protein sources.
- the separated aqueous hemp protein solution may then be concentrated, and the concentrated hemp protein solution may be dried.
- soybean protein in addition to the hemp protein source, soybean protein, wheat protein, etc. can be used in combination with the hemp protein source.
- Defatted soybean powder or powdered soybean protein isolated soybean protein may be used as the soybean protein.
- a mixture containing at least vegetable protein raw materials and water, and further containing fats, oils, starches, pigments, flavors, etc., is pressurized and heated to swell.
- This puffed material has a fibrous internal structure with a certain directionality, and is so-called organized.
- the resulting puffed product is then cut into appropriate sizes and dried to produce a structured vegetable protein.
- the structured vegetable protein described above can be used after being colored.
- coloring it is possible to provide a simulated meat food that looks like natural meat. For example, when simulating beef, one may be colored red and the other white. Thus, it is possible to provide a simulated meat food that is close to natural beef.
- the raw material mixture preferably contains starch, gluten and lipid.
- starch starch
- gluten and lipid pulverized grains such as potatoes, nuts, and brown rice, and nuts such as chestnuts and acorns can be used.
- the binder can be one or more selected from the group consisting of vegetable proteins, animal proteins, and polysaccharides. At least part of the binder is a binder that forms a thermoreversible gel when hydrated, and the raw material mixture contains the binder in the form of the hydrated thermoreversible gel. can be done.
- the process of solidifying the raw material mixture includes a process of changing the composition of the raw material mixture to generate a plurality of basic texture elements having different textures, and heating or cooling the generated multiple basic texture elements. and solidifying, and shaping the solidified raw material mixture.
- the vegetable protein used as the binding agent includes soybean protein, wheat protein and the like
- the animal protein includes egg white, collagen, milk protein and the like
- the polysaccharide includes gums such as starch and guar gum. , carrageenan, and glucomannan.
- the binder can be added to the raw material mixture in the form of a paste kneaded with water or oil.
- the binder is preferably added to the raw material mixture in the form of an emulsion emulsified with water and oil.
- the emulsion forms a fat-like texture in the meat-like composition, thus imparting a more meat-like appearance and texture (fatty juiciness).
- vegetable edible oils such as soybean oil, cottonseed oil, corn oil and sesame oil, and animal edible oils such as beef tallow, lard, chicken fat and butter can be used.
- thermoreversible gel refers to a gel that melts when heated and solidifies when cooled.
- the thermoreversible gel forms a fat-like tissue in the meat-like composition, thus imparting a more meat-like appearance and texture (fat juiciness).
- Binders that form a thermoreversible gel when hydrated include carrageenan, glucomannan, agar, and the like. In order to form a gel, for example, 40 to 100 times by mass of water may be added to these binders, and the mixture may be appropriately heated, stirred, and cooled as necessary.
- the raw material mixture can further contain protein-binding enzymes such as transglutaminase.
- protein-binding enzymes such as transglutaminase.
- the raw material mixture may contain water, oils, flavors, seasonings (including animal extracts), starch, pigments, and the like.
- flavors, animal extracts and the like for imparting the taste of livestock meat such as beef, pork and chicken.
- fats and oils those similar to those described above for the binder can be used.
- the conditions such as the blending ratio of vegetable protein, water, and other raw materials, pressure, and temperature in this raw material mixture are appropriately selected according to the desired texture.
- the shape of the dried structured vegetable protein includes, but is not limited to, grains, rods, flakes, and the like. Both dried structured vegetable protein and shaped structured vegetable protein are included in particulate vegetable protein.
- the raw material mixture produced by the raw material mixture producing process (S102) is solidified (S103).
- the process of solidifying the raw material mixture includes a process of changing the composition of the raw material mixture to generate a plurality of food basic elements having different tastes and textures, heating or cooling the element to solidify it. After these steps, a molding step (S104) is performed.
- the raw material mixture is molded into a desired shape (for example, the shape of a piece of meat, the shape of a block of meat, the shape of diced meat, etc.). Molding can be performed using a suitable mold. By heating the molded raw material mixture at a temperature of 60 to 135° C., preferably 70 to 120° C., the molded product is solidified to obtain a simulated meat food. It is preferable that the molded product of the raw material mixture is heated and solidified in a sealed state in a mold for molding or in a container such as a retort pouch.
- the molding is not limited to mold molding, as long as the simulated meat food obtained has a desired shape, and a method such as putting the raw material mixture into hot water may be adopted.
- FIG. 2 is an overall view of the food manufacturing apparatus 1 according to the first embodiment.
- the above-described heat coagulation step and molding step (steps S103 and S104) are performed using this food manufacturing apparatus 1, and while various foodstuffs are kneaded and heat-coagulated, three-dimensional shape data are obtained.
- a 3D printer reproduces the complex three-dimensional structure of food by molding a three-dimensional object.
- a predetermined food is converted into data, in particular, taste, color, shape, and texture are stored as food data in numerical form, and the food data is stored as a plurality of basic food textures having different textures.
- the elements are combined and converted into food reproduction data regarding the composition ratio of a plurality of texture basic elements for reproducing the desired taste, color, shape, and texture.
- a mixture is obtained by mixing a plurality of basic elements in a predetermined ratio, and the mixture is heated or cooled to reproduce the desired taste, color, shape, and texture based on food data. The mixture is then molded to produce the desired complex shaped food product.
- the food manufacturing apparatus 1 is configured by arranging a water tank 13, a food material tank 17, a mixing means 18, and an output nozzle 19. As shown in FIG. 2, the food manufacturing apparatus 1 is configured by arranging a water tank 13, a food material tank 17, a mixing means 18, and an output nozzle 19. As shown in FIG. 2, the food manufacturing apparatus 1 is configured by arranging a water tank 13, a food material tank 17, a mixing means 18, and an output nozzle 19. As shown in FIG. 2, the food manufacturing apparatus 1 is configured by arranging a water tank 13, a food material tank 17, a mixing means 18, and an output nozzle 19. As shown in FIG.
- the water tank 13 has a cylindrical shape with a bottom, and water is stored inside.
- a main pipe 20 extending downward is connected to the bottom of the water tank 13 , and its tip (lower end) is finally connected to an output nozzle 19 .
- the water tank 13 is equipped with a computer (not shown) that constitutes control means and communication means.
- the food material tank 17 contains basic elements of different textures, colors, and tastes.
- the four basic elements 17a-d are, for example, a first element whose main ingredients are hemp and rice, a second element whose main ingredients are hemp and seaweed, a third element whose main ingredients are hemp and beans, and a fourth element mainly composed of hemp and konjac, and a mixture of multiple kinds of raw materials in which hemp protein and other foodstuffs are mixed.
- mixing means 18 are connected to the lower ends of the food material tanks 17, respectively.
- the basic element of texture in each food material tank 17 is delivered in a predetermined amount by a dispenser controlled by a command from a control unit (not shown) and sent to each mixing means 18 from the lower end.
- Each mixing means 18 produces a mixture obtained by kneading the basic elements delivered from each food material tank 17 and water supplied through the main pipe 20 .
- the mixing means 18 includes stirring means for mixing and stirring the basic elements and water described above.
- the mixing means 18 also functions as a texture reproduction means for reproducing a desired texture based on the texture data by heating or cooling the mixture.
- the mixing means 18 stirs the basic elements supplied through the main pipe 20 and the water so that they become even, thereby producing a mixture.
- the mixing means 18 also has a function of heat-treating the mixture by boiling in hot water or the like. Further, the mixing means 18 is provided with a cooling means such as a cooling fan below the mixing means 18 to cool the mixture stirred and heated by the mixing means 18 . This makes it possible to obtain a gel-like coagulated mixture.
- An extrusion means 21 is connected below each mixing means 18 via a stirring means 22 , and an output nozzle 19 is connected below the extrusion means 21 .
- the output nozzle 19 is movably supported by a movable arm that can move in three horizontal and vertical directions (x-axis, y-axis, z-axis).
- a mold 23 is arranged below the output nozzle 19 .
- the outer shape of the food to be molded is hollowed out as a recess 23a.
- Each enzyme cartridge 24 contains enzymes for reproducing different tastes and textures.
- Enzymes include, for example, TG (transglutaminase) that reproduces the hardness of the simulated meat 3, AG (a-glucosidase) that reproduces the moist texture of the simulated meat 3, and PG that reproduces the smooth texture of the simulated meat 3. (protein glutaminase) and the like. Note that the enzymes are not limited to these, and modifications and additions can be made as appropriate.
- Each enzyme cartridge 24 is connected to the main pipe 20 via a liquid dispensing device such as a dispenser.
- a predetermined amount of enzyme is sent to the main pipe 20 by controlling the dispenser by the controller.
- Each downstream end 25 of the main pipe 20 is connected to the mixing means 18 via a water inlet into which water mixed with a predetermined amount of enzyme is injected.
- mixing means 18 as mixing means for mixing water and enzymes to form a mixture, and heating or cooling the mixture to produce a mixture based on food data.
- Stirring means 22 and extrusion means 21 are provided as reproduction means for reproducing desired taste, color and texture.
- the production method according to the first embodiment is a method for producing the simulated meat 3 based on food data that numerically quantifies the taste, color, shape and texture of the simulated meat. is mixed based on food data, heated and solidified, and molded.
- the process of mixing this raw material mixture based on the food material data, heating and solidifying, and forming the mixture is performed by the food manufacturing apparatus described above.
- a mixture is obtained in which basic elements 17a to 17d, which are raw material mixtures containing a plurality of organized vegetable proteins, water, and enzymes are mixed in a predetermined ratio based on food reproduction data.
- the food processing apparatus 1 controls the dispensers and the like of each cartridge based on the food reproduction data.
- the food manufacturing apparatus 1 mixes the basic elements 17a to 17d and the enzyme supplied from each cartridge in predetermined amounts, and the water supplied in predetermined amounts from the water tank 13 by the mixing means 18 to produce a mixture of these.
- a heat solidification step is performed by heating or cooling.
- the mixture is heated or cooled to reproduce the desired taste, color, and texture based on food data.
- the mixing means 18 heats the mixture by heating the mixture in hot water or the like, or heats the mixture by applying cold air to the mixture with a cooling fan or the like to reproduce the desired texture.
- the molding process is carried out.
- the fat portion 31 of meat is partially molded with a predetermined mixture in the mold 23, and the remainder is molded as shown in FIGS. 6 to 8.
- a mixture of taste, color and texture to be the red meat part 32 of the meat is poured into the part to produce the artificial meat 3 of a predetermined shape.
- the food manufacturing apparatus 1 plots the mixture on the mold 23 from the output nozzle 19 . Various methods of plotting the mixture are possible.
- the food manufacturing equipment 1 is formed by plotting a gel-like mixture in points or lines to form a square shape with a predetermined thickness when viewed from above, and repeating this a plurality of times to laminate a plurality of layers to obtain a predetermined thickness.
- a gel mixture may be injected into the recess 23a on the mold 23 to a predetermined depth and hardened to form a predetermined shape.
- any type of simulated meat 3 such as a lean meat portion 32 in which a fatty portion 31 is arranged, as shown in FIG. It is possible to mold a new artificial meat 3 that reproduces the texture of the predetermined food into a predetermined shape.
- heating/cooling step, and molding step described above do not necessarily have to be performed in this order, and each step may be performed together in a series of steps, or the order may be changed.
- heating/cooling may be performed after forming into cubes to harden the mixture. In this case, the heating/cooling process becomes part of the molding process.
- the hemp protein source contained in hemp meat has a well-balanced nutrient content equivalent to animal protein compared to other vegetable sources such as soybeans and broad beans.
- Animal protein has a large impact on the global environment in view of the amount of water and oxygen used for livestock farming and the amount of carbon dioxide released, while hemp protein resources are easy to cultivate and derived from plants. Since it absorbs carbon dioxide and releases oxygen, the burden on the environment is small and it is easy to obtain complete protein.
- the food texture of a given food is reproduced from a combination of a plurality of basic elements of food texture by converting food data that quantifies the texture of the food into food reproduction data. It is possible to manufacture new foods that have In addition, by forming the food into a cube shape, it is possible to provide a new food that easily reproduces the texture of a predetermined food without the need for forming a complicated shape.
- the feature of the simulated meat food according to the second embodiment is that it uses a mixture of a hemp protein source and powdered quinoa as the main vegetable protein source.
- hemp has a unique grassy smell, bitterness, and astringency, and its texture is dry and lacks elasticity. Therefore, it is difficult to market it as a substitute for meat as it is, and it is necessary to mix it with other substances to achieve a flavor and texture close to that of actual meat.
- a simulated meat food that can solve the above problems is prepared by using a mixture of quinoa, which is a natural plant, with a hemp protein source at a predetermined ratio as a vegetable protein source. Configured.
- Quinoa like millet, foxtail millet, and barnyard millet, is a plant that is classified as a millet. It is mainly produced in South America, such as Peru and Peru, and has been eaten as a grain since ancient times. It has a very high nutritional value, contains more minerals such as potassium, magnesium, phosphorus and iron than other millet, and contains a lot of linolenic acid that suppresses the production of cholesterol, so it is positioned as a superfood. is.
- quinoa does not contain gluten, it contains highly viscous starch, so it is possible to give the dry texture of hemp seeds moderate elasticity.
- Sample No. 1 is a mixture of a hemp protein source consisting of hemp seeds and hemp nuts and a vegetable broth without quinoa and steamed.
- the amount of the mixed vegetable soup was mixed so as to be about 35% of the total weight of hemp and quinoa. This is sample no. 3 to sample No. 6 is the same.
- Tables 4 and 5 show graphs of food data that quantify each evaluation.
- hemp-derived hemp odor Two types of odors were evaluated: hemp-derived hemp odor and quinoa-derived grain odor.
- sample no. 3 to No. In 5 as the proportion of quinoa was increased, the grassy odor peculiar to hemp decreased, and the grain odor derived from quinoa became dominant. In addition, it can be seen that as the ratio of quinoa is increased, the bitterness and astringency derived from hemp disappear and the taste is improved. In addition, the texture of the sample no. At 5, meat-like elasticity is obtained.
- sample No. in which quinoa was mixed with hemp at a ratio of 75% Although the grassy smell and bitterness peculiar to hemp disappeared, the quinoa-derived cereal smell and sweetness became dominant. In addition, it was highly sticky and sticky during molding, and had a stickiness that slightly clung to the teeth when chewed. In other words, if the amount of quinoa is too large, the characteristics of quinoa will become dominant, and the meat-like flavor and texture will be lost, so it is important to maintain an appropriate mixing ratio.
- hemp which has a unique smell and texture
- quinoa which also has a unique smell and texture. It is important to mix at a mixing ratio that cancels out the points.
- a plurality of texture basic elements having different textures are combined to generate a simulated meat food having complex textures like actual meat. It is possible.
- a plurality of types of vegetable protein sources were prepared by changing the mixing ratio of hemp and quinoa, and as shown in FIGS. Molding to place the protein source can provide a meat-like food with partially different textures.
- the simulated meat food can be produced by the same production method as in the first embodiment.
- hemp seeds and hemp nuts may be used.
- powdered quinoa is exemplified as being mixed with the hemp protein source, but a mixture of granular quinoa with an appropriate particle size may be used.
- a hemp protein source with low environmental load and high nutritional value is used, and the bitterness and poor texture peculiar to hemp are compensated for by the elasticity and flavor of quinoa. It is possible to provide a simulated meat food that can give a flavor and texture close to those of natural meat when chewed.
- the simulated meat food and its manufacturing method of the present invention can be applied to various forms of provision, such as provision at restaurants and sale as cooked processed food at supermarkets and the like.
Abstract
Description
まず、第一実施形態に係る擬似肉食品について、その製造方法及び製造装置を説明する。
第一実施形態に係る擬似肉食品の製造方法は、図1に示すように、大きくヘンプタンパク質源を含む植物性タンパク原料と、デンプンとを水和させ解繊させて組織化植物性タンパク質を生成する処理(ステップS101)と、生成された組織化植物性タンパク質と結着剤とを含む原料混合物を凝固させる処理(ステップS102及びステップS103)と、所定の食品の形状に成型する処理(ステップS104)を含む。各処理については以下に詳述する。
組織化植物性タンパク質生成処理(S101)では、ヘンプタンパク質源を含む植物性タンパク質とデンプンとを水和させ解繊させて組織化植物性タンパク質を生成する。第一実施形態において、この組織化植物性タンパク質生成処理では、ヘンプタンパク質源を含む植物性タンパク質を水和させ解繊させて調製される繊維状物が含まれる。具体的にこのヘンプタンパク質源として、第一実施形態ではヘンプシード(麻の実)を粉砕して粉状にした粉末状ヘンプを用いる。このヘンプシードは、ヘンプタンパク質資源として豊富なタンパク質や繊維状物を含んでおり、このタンパク質には20種類のアミノ酸が含まれ、このうち9種類のアミノ酸は「必須アミノ酸」と呼ばれるものが含まれる。
次いで、上述した組織化植物性タンパク質生成処理で生成された組織化植物性タンパク質と結着剤とを混錬して原料混合物を生成させる処理(S102)を行う。
次いで、原料混合物生成処理(S102)により生成された原料混合物を凝固させる(S103)。第一実施形態において、この原料混合物を凝固させる処理には、原料混合物の配合を変化させて異なる味や食感を備える複数の食材基本要素を生成する処理と、生成された複数の食感基本要素を加熱又は冷却して凝固させる処理とが含まれる。これらの後、成型工程(S104)を行う。
次に、図2~図9を参照して、第一実施形態に係る食品製造装置の構成及び動作について説明する。図2は、第一実施形態に係る食品製造装置1の全体図である。第一実施形態では、上述した加熱凝固工程及び成形工程(ステップS103及びS104)をこの食品製造装置1を用いて行い、各種の食材を混錬及び加熱凝固させつつ3次元形状データに基づいて3次元造形物を成型し、食品の複雑な3次元構造を3Dプリンタで再現する。
以上説明した食品製造装置1を動作させることによって、第一実施形態に係る擬似肉食品の製造方法を実施することができる。第一実施形態に係る製造方法では、擬似肉の味、色、形及び食感を数値化した食材データに基づいて擬似肉3を製造する方法であり、具体的には、組織化植物性タンパク質を配合した原料混合物を、食材データに基づいて混合し、加熱凝固させ、成形する工程を含んでいる。第一実施形態では、この原料混合物を食材データに基づいて混合し、加熱凝固させ、成形する工程を上述した食品製造装置で行う。
第一実施形態に係る発明によれば、ヘンプタンパク質源を有効に活用して、表1及び表2に示すように、本来の肉と比較しても栄養価が高く、かつ天然肉に近い風味と食感を得ることができる、見た目にも天然肉に近い擬似肉食品を得ることができる。
次に、第二実施形態に係る擬似肉食品について説明する。なお、第一実施形態に係る擬似肉食品と共通する項については説明を省略する。
第二実施形態に係る発明によれば、環境への負荷が小さく栄養価の高いヘンプタンパク質源を使用するともに、ヘンプ特有の苦みや食感の乏しさを、キヌアの持つ弾力性と風味で補うことができ、噛んだ時に天然肉に近い風味及び食感を得ることが可能な擬似肉食品を提供することができる。
3 擬似肉
13 水タンク
16 チューブ
17 食材タンク
17a~d 基本要素
18 混合手段
19 出力ノズル
20 押出手段
21 攪拌手段
22 型枠
23 凹部
24 酵素カートリッジ
25 下流端
31 脂身部分
32 赤身部分
Claims (3)
- 植物性タンパク質源を主原料とした擬似肉食品であって、
前記植物性タンパク質源が、ヘンプシード及び/又はヘンプナッツからなるヘンプタンパク質源と、前記ヘンプタンパク質源に対して所定の割合となるよう混合した粉末状キヌアとの混合物からなる、
ことを特徴とする擬似肉食品。 - 前記ヘンプタンパク質源に混合する粉末状キヌアの割合を、生成される擬似肉食品の味、におい及び食感を数値化した食材データに基づいて決定する、
請求項1に記載の擬似肉食品。 - 植物性タンパク質源を主原料とした擬似肉食品の製造方法であって、
ヘンプシード及び/又はヘンプナッツからなるヘンプタンパク質源を用意するステップ、
前記ヘンプタンパク質源に対して所定の割合となるよう粉末状キヌアを計量するステップ、
前記ヘンプタンパク質源と前記計量された粉末状キヌアを混合して混錬するステップ、
前記混合されたヘンプタンパク質源と粉末状キヌアを加熱凝固するステップ、
を有することを特徴とする、擬似肉食品の製造方法。
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS60156345A (ja) | 1984-01-27 | 1985-08-16 | Fuji Oil Co Ltd | 肉様食品の製造法 |
JP2015523090A (ja) * | 2012-08-02 | 2015-08-13 | バーコン ニュートラサイエンス (エムビー) コーポレイションBurcon Nutrascience (Mb) Corp. | ヘンプからの可溶性タンパク質製品(「h701」)の製造 |
JP6989995B1 (ja) * | 2021-02-08 | 2022-01-12 | 株式会社晩聲社 | 擬似肉食品及び擬似肉食品の製造方法 |
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- 2021-12-23 CN CN202180093137.4A patent/CN116887687A/zh active Pending
- 2021-12-23 WO PCT/JP2021/047897 patent/WO2022168482A1/ja active Application Filing
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS60156345A (ja) | 1984-01-27 | 1985-08-16 | Fuji Oil Co Ltd | 肉様食品の製造法 |
JP2015523090A (ja) * | 2012-08-02 | 2015-08-13 | バーコン ニュートラサイエンス (エムビー) コーポレイションBurcon Nutrascience (Mb) Corp. | ヘンプからの可溶性タンパク質製品(「h701」)の製造 |
JP6989995B1 (ja) * | 2021-02-08 | 2022-01-12 | 株式会社晩聲社 | 擬似肉食品及び擬似肉食品の製造方法 |
Non-Patent Citations (2)
Title |
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.: "Carbon dioxide-to-protein producer Air Protein raises funding for commercialization", FOOD TECH INFO .COM, FOOD-TECH-INFO, JP, 9 January 2021 (2021-01-09), JP, pages 1 - 4, XP055956332, Retrieved from the Internet <URL:https://food-tech-info.com/co2-become-alt-protein/> [retrieved on 20220830] * |
EDITORIAL DEPARTMENT: "Progressing Application Development of Plant-based Protein Ingredients", FOOD PROCESSING AND INGREDIENTS, CMP JAPAN CO., TOKYO, JP, vol. 55, no. 7, 1 January 2020 (2020-01-01), JP , pages 20 - 24, XP009538716, ISSN: 0911-3932 * |
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CN116887687A (zh) | 2023-10-13 |
CA3207577A1 (en) | 2022-08-11 |
EP4289282A1 (en) | 2023-12-13 |
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