WO2022168206A1 - 梱包用基台、室外機、および冷凍サイクル装置 - Google Patents

梱包用基台、室外機、および冷凍サイクル装置 Download PDF

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Publication number
WO2022168206A1
WO2022168206A1 PCT/JP2021/003957 JP2021003957W WO2022168206A1 WO 2022168206 A1 WO2022168206 A1 WO 2022168206A1 JP 2021003957 W JP2021003957 W JP 2021003957W WO 2022168206 A1 WO2022168206 A1 WO 2022168206A1
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WO
WIPO (PCT)
Prior art keywords
longitudinal direction
handle
bent
base
reinforcing
Prior art date
Application number
PCT/JP2021/003957
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
昌寛 岡島
元気 大塚
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to JP2022579216A priority Critical patent/JP7391250B2/ja
Priority to PCT/JP2021/003957 priority patent/WO2022168206A1/ja
Publication of WO2022168206A1 publication Critical patent/WO2022168206A1/ja

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls

Definitions

  • the present disclosure relates to a packaging base, an outdoor unit, and a refrigeration cycle device.
  • Patent Literature 1 discloses a packaging base that protects the bottom of placed articles in packaging an outdoor unit of an air conditioner.
  • the packaging base described in Patent Document 1 has a corrugated cardboard base material, a reinforcing rectangular bar, a mounting plate, and the like.
  • the corrugated board substrate has side trays projecting from both sides in the longitudinal direction of the upper bottom plate through corrugated plates.
  • a mounting plate on which articles are mounted is fitted in the side tray.
  • the reinforcing beams are inserted into slits located at the interface between the treads and the side trays.
  • the reinforcing squares are inserted into the slits while the side trays are folded together with the corrugated board with respect to the upper base plate.
  • the reinforcement squares are inserted into the slits before the mounting plate is fitted into the side trays.
  • the side trays are folded from the upper base plate to the treads, and restored to a posture protruding from the upper base plate.
  • the reinforcing rectangular bar is restricted in its position in the longitudinal direction by facing the frame plate of the side tray which has been restored to the posture of projecting from the upper base plate.
  • the side trays are secured to the reinforcing beams by staples or the like.
  • a mounting plate is fitted to the side tray that has been restored to a posture protruding from the upper bottom plate.
  • One aspect of the packaging base of the present disclosure includes a corrugated cardboard base material having a bottom portion that is long in one direction, a plurality of reinforcing squares provided on the upper side of the bottom portion and extending in the longitudinal direction of the bottom portion, and the bottom surface. a plurality of placement plates on which articles are placed and arranged at intervals in the longitudinal direction on the upper side of the bottom portion; It has supporting surfaces disposed at both ends and extending upward in the longitudinal direction, a part of the lower surface of the reinforcing square member being supported by the supporting surfaces, and the corrugated board base material extending in the longitudinal direction of the bottom part.
  • first handles arranged on both sides in the direction of the bottom surface and bent upward from both ends of the bottom surface in the short direction; Both ends of the bottom surface portion in the longitudinal direction are bent upward, and side portions facing the ends of the reinforcing rectangular bar outside the longitudinal ends of the reinforcing rectangular bar and each bent upward.
  • One aspect of the outdoor unit of the present disclosure has the above packaging base.
  • One aspect of the refrigeration cycle apparatus of the present disclosure has the outdoor unit described above.
  • it can be easily assembled on a packaging base.
  • FIG. 1 is a perspective view of an outdoor unit of a refrigeration cycle device placed on top of a packing base according to an embodiment of the present disclosure
  • FIG. It is a perspective view of a base for packing.
  • FIG. 4 is a development view of a corrugated cardboard substrate on the base for packaging.
  • FIG. 4 is a partial cross-sectional view perpendicular to the longitudinal direction at a position in the longitudinal direction including the opening; It is the perspective view which expanded the handle part partially.
  • FIG. 1 is a schematic diagram showing a schematic configuration of a refrigeration cycle apparatus 100 according to this embodiment.
  • the refrigerating cycle device 100 is a device that uses a refrigerating cycle in which a refrigerant 140 circulates.
  • refrigeration cycle device 100 is an air conditioner.
  • the refrigeration cycle device 100 includes an outdoor unit 110, an indoor unit 120, and a circulation path section 130.
  • the outdoor unit 110 is arranged outdoors.
  • the indoor unit 120 is arranged indoors.
  • the outdoor unit 110 and the indoor unit 120 are connected to each other by a circulation path section 130 through which the refrigerant 140 circulates.
  • the refrigeration cycle device 100 can adjust the temperature of the indoor air by exchanging heat between the refrigerant 140 flowing through the circulation path portion 130 and the indoor air in which the indoor unit 120 is arranged.
  • the refrigerant 140 for example, a fluorine-based refrigerant, a hydrocarbon-based refrigerant, and the like are listed.
  • fluorine-based refrigerants include 2,3,3,3-tetrafluoropropene (HFO-1234yf) and mixed refrigerants containing 2,3,3,3-tetrafluoropropene.
  • hydrocarbon-based refrigerants include propane.
  • the indoor unit 120 is capable of a cooling operation for cooling the air in the room in which the indoor unit 120 is arranged and a heating operation for warming the air in the room in which the indoor unit 120 is arranged.
  • the indoor unit 120 has an indoor unit housing 121 , a heat exchanger 122 and a blower fan 123 .
  • a heat exchanger 122 and a blower fan 123 are housed inside the indoor unit housing 121 .
  • the indoor unit housing 121 has an air outlet and an air inlet opening into the room in which the indoor unit 120 is arranged.
  • the outdoor unit 110 has an outdoor unit housing 111, a compressor 112, a heat exchanger 113, a flow control valve 114, a blower fan 115, a four-way valve 116, and an electrical unit 117.
  • a compressor 112, a heat exchanger 113, a flow control valve 114, a blower fan 115, a four-way valve 116, and an electric component unit 117 are accommodated.
  • the compressor 112 , the heat exchanger 113 , the flow control valve 114 and the four-way valve 116 are provided in a portion of the circulation path section 130 located inside the outdoor unit housing 111 .
  • Compressor 112 , heat exchanger 113 , flow control valve 114 , and four-way valve 116 are connected by a portion of circulation path section 130 located inside outdoor unit housing 111 .
  • FIG. 2 is a perspective view of the outdoor unit 110 of the refrigeration cycle device 100 placed as an article on the top of the packing base 1 according to the present embodiment.
  • the outdoor unit housing 111 in the outdoor unit 110 includes a bottom plate 3, a front panel 4, a service panel 5, a front lower panel 6, a rear upper panel 7, a rear lower panel 8, and a left side panel 9. , a top panel 10 and legs 30 .
  • the bottom plate 3 is arranged at the bottom of the outdoor unit 110 .
  • the front panel 4 is provided in front of the outdoor unit 110 .
  • the rear upper panel 7 is provided on the upper side of the rear surface of the outdoor unit 110 .
  • the rear lower panel 8 is provided on the lower side of the rear surface of the outdoor unit 110 .
  • the left side panel 9 is provided on the left side of the outdoor unit 110 .
  • the top panel 10 is provided on the top surface of the outdoor unit 110 .
  • the leg portion 30 is provided so as to protrude downward from the bottom plate 3 . Two leg portions 30 are provided on the front side of the front panel 4 and on the rear side of the rear lower panel 8 with a space therebetween.
  • FIG. 3 is a perspective view of the packing base 1.
  • the packing base 1 has a corrugated cardboard base material 11 , a reinforcing rectangular bar 12 , and a mounting plate 13 .
  • the direction in which the top panel 10 of the outdoor unit 110 placed on the packaging base 1 extends is called the longitudinal direction.
  • a direction orthogonal to the longitudinal direction and in which the front panel 4 and the rear upper panel 7 are arranged is called a lateral direction.
  • the direction perpendicular to the longitudinal direction and the lateral direction, and the direction in which the outdoor unit 110 is placed on the packing base 1 is called the height direction.
  • the height direction is the thickness direction of the packing base 1 .
  • the side on which the front panel 4 is arranged is called the front side
  • the side on which the rear upper panel 7 is arranged is called the rear side.
  • the side on which the outdoor unit 110 is arranged is called the upper side
  • the side on which the packing base 1 is arranged is called the lower side.
  • the side facing the center of the packaging base 1 is called the longitudinal inner side.
  • the side opposite to the center of the packing base 1 is called the longitudinal outer side.
  • the side facing the center of the packaging base 1 is called the widthwise inner side.
  • the side opposite to the center of the packing base 1 is called the transverse direction outer side.
  • the reinforcing square bar 12 includes a first reinforcing square bar 12A and a second reinforcing square bar 12B.
  • the first reinforcing square bar 12A and the second reinforcing square bar 12B extend in the longitudinal direction.
  • a plurality of first reinforcing square members 12 ⁇ /b>A are arranged above the mounting plate 13 .
  • the first reinforcing square members 12A are arranged at both lateral edge portions and the central portion of the base 1 for packaging.
  • the second reinforcing rectangular bar 12B is arranged below the mounting plate 13 .
  • the second reinforcing rectangular bars 12B are arranged on the front side and the rear side in the width direction, respectively.
  • the reinforcing squares 12 are made of, for example, wood or paper tubes.
  • the corrugated cardboard substrate 11 has a bottom portion 15 , a side portion 16 , a top portion 17 and a handle portion 18 .
  • the bottom portion 15 is a plate-like portion arranged along a plane perpendicular to the height direction.
  • the bottom portion 15 is positioned at the lower end of the corrugated board base material 11 .
  • the bottom portion 15 has a rectangular shape elongated in one direction in plan view.
  • a pair of side portions 16 are arranged with an interval therebetween in the longitudinal direction. Each of the pair of side portions 16 protrudes upward from each of the longitudinal ends of the bottom portion 15 .
  • the side portion 16 is a plate-like portion arranged along a plane orthogonal to the longitudinal direction.
  • the upper surface portion 17 is a plate-like portion arranged along a plane perpendicular to the height direction. A pair of upper surface portions 17 are arranged at intervals in the longitudinal direction. Each of the pair of upper surface portions 17 protrudes longitudinally inward from the upper end portion of each side surface portion 16 . The upper surface portion 17 is positioned at the upper end of the corrugated board substrate 11 .
  • the handle part 18 is a plate-like part arranged along a plane orthogonal to the short direction.
  • a plurality of handle portions 18 are provided.
  • four handle portions 18 are provided.
  • the four handle portions 18 are the two handle portions 18 provided on both sides in the short direction of the end portion of the corrugated board base material 11 on one longitudinal direction side, and the other end portion of the corrugated board base material 11 in the longitudinal direction. and two handle portions 18 provided on both lateral sides of the portion.
  • Each of the handles 18 has an opening 14 . Note that FIG. 3 shows only the opening 14 located on the front side.
  • Each of the openings 14 has a rectangular shape elongated in the longitudinal direction when viewed in the lateral direction.
  • Each of the openings 14 penetrates the handle portion 18 in the lateral direction.
  • FIG. 4 is a developed view of the corrugated cardboard substrate 11 on the packing base 1.
  • FIG. Broken lines in FIG. 4 are folding lines (ruled lines). Of the solid lines in FIG. 4, the solid lines other than the outer contour are broken lines.
  • the corrugated cardboard base material 11 has a one-sheet structure including a bottom surface portion 15, a side surface portion 16, a top surface portion 17, a first handle portion 18A, and a second handle portion 18B.
  • the first handle portion 18A protrudes from both longitudinal ends of the bottom portion 15 to the front side and the rear side in the short direction via the bending lines.
  • Each of the first handle portions 18A has an opening 14A. The opening 14A passes through the first handle portion 18A.
  • FIG. 5 is a partial cross-sectional view perpendicular to the longitudinal direction at a longitudinal position including the opening 14 .
  • the first handle portion 18A is bent upward from the end portion of the bottom surface portion 15 in the lateral direction.
  • the first handle portion 18A forms part of the handle portion 18 .
  • Opening 14A forms part of opening 14 .
  • the side portions 16 protrude outward in the longitudinal direction from both ends of the bottom portion 15 in the longitudinal direction via the bending lines.
  • the upper surface portion 17 protrudes longitudinally outward from the longitudinal ends of the side portions 16 via the bending lines.
  • the second handle portion 18B protrudes forward and rearward in the short direction from both ends of the upper surface portion 17 in the short direction via the bending lines.
  • Each of the second handle portions 18B has an insertion piece 19 and a second insertion piece 20.
  • the inserting piece 19 protrudes longitudinally inward from the longitudinally inner end of the second handle portion 18B through a bending line in the developed view.
  • the second insertion piece 20 is the central portion of the second handle portion 18B.
  • the second inserting piece 20 has a generally rectangular shape in a plan view surrounded by bending lines and notches. The bending line of the second insertion piece 20 is positioned on the inner side in the lateral direction in the developed view.
  • the side portions 16 are bent upward from both longitudinal ends of the bottom portion 15 .
  • the side portions 16 bent upward face the longitudinal ends of the plurality of first reinforcing rectangular bars 12A arranged on the upper side of the mounting plate 13, respectively, on the outer side in the longitudinal direction.
  • the upper face portion 17 is bent inward in the longitudinal direction from the end portion of the side face portion 16 that is bent upward.
  • the second handle portion 18B is bent downward from the lateral end portion of the upper surface portion 17 that is bent inward in the longitudinal direction.
  • the second handle portion 18B that is bent downward is superimposed on the first handle portion 18A that is bent upward from the outside in the lateral direction.
  • the overlapping first handle portion 18A and second handle portion 18B form the handle portion 18 as a composite wall.
  • FIG. 6 is a partially enlarged perspective view of the handle portion 18.
  • FIG. 6 when bending the second handle portion 18B downward, a gap 21 in the longitudinal direction between the side surface portion 16 and the first handle portion 18A is filled with the second handle portion 18B.
  • the insertion piece 19 bent inward in the transverse direction is inserted from the outward in the transverse direction.
  • the insertion piece 19 inserted into the gap 21 is positioned inside the side surface portion 16 in the longitudinal direction.
  • the second insertion piece 20 faces the opening 14A of the first handle portion 18A.
  • the second insertion piece 20 is bent inward in the lateral direction along the bending line and inserted into the opening 14A of the first handle portion 18A.
  • an opening 14B is formed in the second handle portion 18B.
  • the opening 14B penetrates the second handle portion 18B in the lateral direction.
  • the opening 14B is connected to the opening 14A of the first handle 18A in the lateral direction to form the opening 14. As shown in FIG.
  • the packing base 1 can be conveyed through the handle 18 .
  • two mounting plates 13 are arranged with an interval in the longitudinal direction.
  • the mounting plates 13 are provided at both ends of the bottom surface portion 15 in the longitudinal direction.
  • the mounting plate 13 has a flat plate portion 31, projections 32, support surfaces 33 and 34, and a holding surface 35, as shown in FIGS.
  • the flat plate portion 31 is arranged at the longitudinal end of the bottom portion 15 .
  • the upper surface 31 a of the flat plate portion 31 is covered with the upper surface portion 17 of the corrugated board base material 11 . Since the upper surface 31 a of the flat plate portion 31 is covered with the upper surface portion 17 , the mounting plate 13 is less likely to come off from the corrugated cardboard substrate 11 .
  • the laterally outer end of the flat plate portion 31 is held between the handle portions 18 arranged on both lateral sides of the flat plate portion 31 . Therefore, the mounting plate 13 is positioned in the lateral direction by the handle portion 18 which is formed of a composite wall and has improved strength.
  • a recess 31b recessed inward in the lateral direction is formed in the lateral end surface of the flat plate portion 31 .
  • the position of the recess 31b in the longitudinal direction is the position facing the opening 14 in the lateral direction.
  • the depression 31b opens upward.
  • the depth of the recess 31b in the widthwise direction is greater than the length of the second insertion piece 20 in the widthwise direction. Since the depth of the depression 31 b in the transverse direction is larger than the length of the second insertion piece 20 in the transverse direction, the contact of the second insertion piece 20 with the mounting plate 13 can be avoided. Since the recess 31 b is formed at the position facing the opening 14 , it is possible to prevent the fingers inserted into the opening 14 from coming into contact with the mounting plate 13 .
  • the protrusions 32 are arranged at intervals in the lateral direction.
  • the projecting portion 32 is provided inside the flat plate portion 31 in the longitudinal direction.
  • the position of the protrusion 32 in the longitudinal direction is the position where the leg 30 of the outdoor unit 110 is arranged.
  • the protruding portion 32 protrudes upward from the upper surface portion 17 of the corrugated cardboard substrate 11 .
  • the lateral outer surface of the projecting portion 32 is inclined downward toward the outside.
  • the support surfaces 33 are arranged on the outside of the protrusions 32 in the lateral direction. As shown in FIGS. 5 and 6, the support surface 33 extends longitudinally upward. The support surface 33 is formed over the entire width of the mounting plate 13 in the longitudinal direction. The support surface 33 supports the lower surface of the first reinforcing square bar 12A from below. The support surface 34 is arranged in the center in the transverse direction. The support surface 34 extends longitudinally upward. The support surface 34 is formed over the entire width of the mounting plate 13 in the longitudinal direction. The support surface 34 supports the lower surface of the first reinforcing square bar 12A from below. The position of the support surface 33 in the height direction and the position of the support surface 34 in the height direction are the same.
  • the first reinforcing square member 12A supported by the support surfaces 33 and 34 located outside the protrusion 32 in the longitudinal direction is covered with the upper surface portion 17 of the corrugated board base material 11 from above. Since the upper surface of the first reinforcing square bar 12A located outside the protrusion 32 in the longitudinal direction is covered with the upper surface portion 17 of the corrugated board base material 11, the first reinforcing square bar 12A is less likely to come off from the corrugated board base material 11. Become.
  • the holding surface 35 protrudes upward from the inner end of the support surface 33 in the transverse direction.
  • the holding surface 35 extends longitudinally outward in the lateral direction.
  • the holding surface 35 holds the first reinforcing square member 12A supported by the supporting surface 33 in the lateral direction with the handle portion 18 . More specifically, the holding surface 35 holds the first reinforcing square member 12A supported by the supporting surface 33 in the lateral direction with the inner surface of the first handle portion 18A.
  • the first reinforcing square member 12A supported by the support surface 33 is held between the holding surface 35 and the inner surface of the first handle portion 18A and positioned in the lateral direction.
  • the mounting plate 13 is mounted on the upper surface of the second reinforcing rectangular bar 12B at the front end in the width direction.
  • the second reinforcing square member 12B is positioned in the height direction between the mounting plate 13 and the bottom surface portion 15 of the corrugated board substrate 11 . Therefore, as shown in FIGS. 2 and 3, between the first reinforcing square member 12A and the second reinforcing square member 12B, which are separated in the height direction, there is a gap that serves as an insertion opening 40 for the claws of a forklift. It is formed between the mounting plates 13 that are arranged apart in the direction.
  • the second reinforcing rectangular bar 12B, the mounting plate 13, and the first reinforcing rectangular bar 12A are sequentially placed on the bottom surface portion 15 of the corrugated cardboard base material 11 composed of one sheet. do.
  • the first handle portion 18A, the side surface portion 16, the upper surface portion 17, and the first handle portion 18A are sequentially folded as described above, and the insertion piece 19 is inserted into the gap 21, thereby forming a packing base. 1 is assembled.
  • the leg portion 30 of the outdoor unit 110 in the present embodiment is positioned in the longitudinal direction of the protrusion portion 32 in the assembled base 1 for packaging, and the first reinforcing rectangular bars are arranged on the front side and the rear side in the width direction. 12A.
  • the projection is placed on the first reinforcing square member 12A arranged at the center in the widthwise direction.
  • the outdoor unit 110 can be transported via the first reinforcing square bar 12A by inserting the claw of a forklift into the insertion opening 40 from the front side. . Further, by inserting fingers through the opening 14 and grasping the handle 18, the outdoor unit 110 can be manually transported through the base 1 for packaging.
  • the outdoor unit 110 can be transported via the packing base 1 by a forklift, cargo handling work by a forklift is possible without using a separate pallet. Therefore, in the outdoor unit 110 according to the present embodiment, it is possible to reduce the cost required for arranging pallets and the labor required for packaging during transportation.
  • the packaging base 1 according to the present embodiment can be easily assembled by folding a single corrugated cardboard base material 11 .
  • the packing base 1 according to the present embodiment prevents the packing base 1 from being disassembled and the reinforcing rectangular bar 12 coming off, thereby increasing the strength of the packing base 1. can be improved. Since the side portions 16 of the packing base 1 of the present embodiment face each other outside the longitudinal end portions of the first reinforcing square members 12A, it is possible to suppress the longitudinal displacement of the first reinforcing square members 12A.
  • the packing base 1 in the present embodiment holds the first reinforcing rectangular bar 12A in the lateral direction between the holding surface 35 and the inner surface of the first handle portion 18A. Therefore, the packing base 1 in the present embodiment can position the first reinforcing rectangular bar 12A in the lateral direction.
  • the product may be transported without being completely packed.
  • the refrigeration cycle device is not limited to an air conditioner as long as it uses a refrigeration cycle in which a refrigerant circulates.
  • the refrigerating cycle device may be a water heater equipped with a heat pump. As described above, each configuration and each method described in this specification can be appropriately combined as long as they do not contradict each other.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)
  • Pallets (AREA)
  • Cartons (AREA)
PCT/JP2021/003957 2021-02-03 2021-02-03 梱包用基台、室外機、および冷凍サイクル装置 WO2022168206A1 (ja)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2022579216A JP7391250B2 (ja) 2021-02-03 2021-02-03 梱包用基台、室外機、および冷凍サイクル装置
PCT/JP2021/003957 WO2022168206A1 (ja) 2021-02-03 2021-02-03 梱包用基台、室外機、および冷凍サイクル装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2021/003957 WO2022168206A1 (ja) 2021-02-03 2021-02-03 梱包用基台、室外機、および冷凍サイクル装置

Publications (1)

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WO2022168206A1 true WO2022168206A1 (ja) 2022-08-11

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PCT/JP2021/003957 WO2022168206A1 (ja) 2021-02-03 2021-02-03 梱包用基台、室外機、および冷凍サイクル装置

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JP (1) JP7391250B2 (enrdf_load_stackoverflow)
WO (1) WO2022168206A1 (enrdf_load_stackoverflow)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5955121U (ja) * 1982-10-01 1984-04-11 株式会社東芝 包装装置
JP2000033972A (ja) * 1998-07-17 2000-02-02 Matsushita Electric Ind Co Ltd レーザープリンタ用包装部材

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5955121U (ja) * 1982-10-01 1984-04-11 株式会社東芝 包装装置
JP2000033972A (ja) * 1998-07-17 2000-02-02 Matsushita Electric Ind Co Ltd レーザープリンタ用包装部材

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JPWO2022168206A1 (enrdf_load_stackoverflow) 2022-08-11
JP7391250B2 (ja) 2023-12-04

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