WO2022162485A1 - 表示装置 - Google Patents
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- WO2022162485A1 WO2022162485A1 PCT/IB2022/050282 IB2022050282W WO2022162485A1 WO 2022162485 A1 WO2022162485 A1 WO 2022162485A1 IB 2022050282 W IB2022050282 W IB 2022050282W WO 2022162485 A1 WO2022162485 A1 WO 2022162485A1
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Images
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/805—Electrodes
- H10K59/8052—Cathodes
- H10K59/80522—Cathodes combined with auxiliary electrodes
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
- H05B33/06—Electrode terminals
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/10—OLEDs or polymer light-emitting diodes [PLED]
- H10K50/11—OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers
- H10K50/125—OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers specially adapted for multicolour light emission, e.g. for emitting white light
- H10K50/13—OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers specially adapted for multicolour light emission, e.g. for emitting white light comprising stacked EL layers within one EL unit
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/10—OLEDs or polymer light-emitting diodes [PLED]
- H10K50/17—Carrier injection layers
- H10K50/171—Electron injection layers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/131—Interconnections, e.g. wiring lines or terminals
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/30—Devices specially adapted for multicolour light emission
- H10K59/35—Devices specially adapted for multicolour light emission comprising red-green-blue [RGB] subpixels
- H10K59/353—Devices specially adapted for multicolour light emission comprising red-green-blue [RGB] subpixels characterised by the geometrical arrangement of the RGB subpixels
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/351—Thickness
Definitions
- One embodiment of the present invention relates to a display device.
- One embodiment of the present invention relates to a method for manufacturing a display device.
- one aspect of the present invention is not limited to the above technical field.
- Technical fields of one embodiment of the present invention disclosed in this specification and the like include semiconductor devices, display devices, light-emitting devices, power storage devices, memory devices, electronic devices, lighting devices, input devices, input/output devices, and driving methods thereof. , or methods for producing them, can be mentioned as an example.
- a semiconductor device refers to all devices that can function by utilizing semiconductor characteristics.
- Devices that require high-definition display panels include, for example, smartphones, tablet terminals, and notebook computers.
- stationary display devices such as television devices and monitor devices are also required to have higher definition along with higher resolution.
- devices that require the highest definition include, for example, devices for virtual reality (VR) or augmented reality (AR).
- VR virtual reality
- AR augmented reality
- Display devices that can be applied to display panels typically include liquid crystal display devices, organic EL (Electro Luminescence) elements, light-emitting devices equipped with light-emitting elements such as light-emitting diodes (LEDs), and electrophoretic display devices.
- Examples include electronic paper that performs display by, for example.
- the basic structure of an organic EL device is to sandwich a layer containing a light-emitting organic compound between a pair of electrodes. By applying a voltage to this device, light can be obtained from the light-emitting organic compound.
- a display device to which such an organic EL element is applied does not require a backlight, which is required in a liquid crystal display device or the like.
- Patent Document 1 describes an example of a display device using an organic EL element.
- An object of one embodiment of the present invention is to provide a display device that can easily achieve high definition and a manufacturing method thereof.
- An object of one embodiment of the present invention is to provide a display device having both high display quality and high definition.
- An object of one embodiment of the present invention is to provide a high-contrast display device.
- An object of one embodiment of the present invention is to provide a highly reliable display device.
- An object of one embodiment of the present invention is to provide a display device having a novel structure or a method for manufacturing the display device.
- An object of one embodiment of the present invention is to provide a method for manufacturing the above display device with high yield.
- One aspect of the present invention aims to alleviate at least one of the problems of the prior art.
- One embodiment of the present invention is a display device including a light-emitting element and a connection portion.
- the connecting portion is provided along the outer circumference of the display area in which the light emitting elements are provided.
- the light emitting element has a pixel electrode, a first EL layer over the pixel electrode, a second EL layer over the first EL layer, and a common electrode over the second EL layer.
- the connection portion has a connection electrode, a second EL layer over the connection electrode, and a common electrode over the second EL layer.
- the second EL layer has a first region in contact with the connection electrode and a second region in contact with the common electrode.
- the area of the region where the first region and the second region overlap in top view is 40000 ⁇ m 2 or more.
- the second EL layer has a region with a thickness of 0.5 nm or more and 1.5 nm or less.
- the second EL layer contains a highly electron-injecting substance.
- Another embodiment of the present invention is a display device including a light-emitting element and a connection portion.
- the connecting portion is provided along the outer circumference of the display area in which the light emitting elements are provided.
- the light emitting element includes a pixel electrode, an insulating layer over the pixel electrode, a first EL layer over the pixel electrode and over the insulating layer, a second EL layer over the first EL layer, and a second EL layer. and a common electrode on the layer.
- the connection portion includes a connection electrode, an insulating layer over the connection electrode, a second EL layer over the connection electrode and over the insulating layer, and a common electrode over the second EL layer.
- the second EL layer has a third region in contact with the connection electrode and a second region in contact with the common electrode through the first opening of the insulating layer.
- the area of the region where the third region and the second region overlap is 40000 ⁇ m 2 or more when viewed from above.
- the second EL layer has a region with a thickness of 0.5 nm or more and 1.5 nm or less.
- the second EL layer contains a highly electron-injecting substance.
- the first EL layer preferably has a region in contact with the pixel electrode through the second opening of the insulating layer.
- the first EL layer preferably contains a light-emitting compound
- the second EL layer preferably contains lithium fluoride
- the connecting portion preferably has a top surface shape having a comb-tooth shape or a slit.
- a display device with high definition and a manufacturing method thereof it is possible to provide a display device with high definition and a manufacturing method thereof.
- a display device having both high display quality and high definition can be provided.
- a display device with high contrast can be provided.
- a highly reliable display device can be provided.
- a display device having a novel structure or a method for manufacturing the display device can be provided.
- at least one of the problems of the prior art can be alleviated.
- 1A to 1C are diagrams showing configuration examples of a display device.
- 2A to 2J are diagrams showing configuration examples of the display device.
- 3A to 3C are diagrams illustrating an example of a method for manufacturing a display device.
- 4A to 4C are diagrams illustrating an example of a method for manufacturing a display device.
- 5A to 5C are diagrams illustrating an example of a method for manufacturing a display device.
- 6A to 6D are diagrams illustrating an example of a method for manufacturing a display device.
- 7A to 7C are diagrams showing configuration examples of the display device.
- FIG. 8 is a diagram illustrating a configuration example of a display device.
- 9A to 9C are diagrams illustrating an example of a method for manufacturing a display device.
- FIGS. 10A and 10B are diagrams illustrating an example of a method for manufacturing a display device.
- 11A to 11D are diagrams showing configuration examples of display devices.
- FIG. 12 is a diagram illustrating a configuration example of a display device.
- 13A to 13C are diagrams showing configuration examples of display devices.
- 14A to 14C are diagrams illustrating configuration examples of display devices.
- 15A to 15D are diagrams showing configuration examples of display devices.
- 16A to 16C are diagrams illustrating configuration examples of display devices.
- 17A to 17C are diagrams illustrating configuration examples of display devices.
- FIG. 18 is a perspective view showing an example of a display device.
- 19A and 19B are cross-sectional views showing examples of display devices.
- FIG. 20A is a cross-sectional view showing an example of a display device.
- FIG. 20A is a cross-sectional view showing an example of a display device.
- FIG. 20A is a cross-sectional view showing an example of
- 20B is a cross-sectional view showing an example of a transistor; 21A and 21B are perspective views showing an example of a display module.
- FIG. 22 is a cross-sectional view showing an example of a display device.
- FIG. 23 is a cross-sectional view showing an example of a display device.
- FIG. 24 is a cross-sectional view showing an example of a display device.
- 25A to 25D are diagrams showing configuration examples of light emitting elements.
- 26A and 26B are diagrams illustrating examples of electronic devices.
- 27A to 27D are diagrams illustrating examples of electronic devices.
- 28A to 28F are diagrams illustrating examples of electronic devices.
- 29A to 29F are diagrams illustrating examples of electronic devices.
- FIG. 30 is a diagram explaining the configuration of a sample according to the example.
- FIG. 31 shows measurement results according to the example.
- film and the term “layer” can be interchanged with each other.
- conductive layer or “insulating layer” may be interchangeable with the terms “conductive film” or “insulating film.”
- an EL layer refers to a layer provided between a pair of electrodes of a light-emitting element and containing at least a light-emitting substance (also referred to as a light-emitting layer) or a laminate including a light-emitting layer.
- a display panel which is one aspect of a display device, has a function of displaying (outputting) an image or the like on a display surface. Therefore, the display panel is one aspect of the output device.
- the substrate of the display panel is attached with a connector such as FPC (Flexible Printed Circuit) or TCP (Tape Carrier Package), or an IC is sometimes called a display panel module, a display module, or simply a display panel.
- a connector such as FPC (Flexible Printed Circuit) or TCP (Tape Carrier Package)
- an IC is sometimes called a display panel module, a display module, or simply a display panel.
- a device manufactured using a metal mask or FMM may be referred to as a device with an MM (metal mask) structure.
- a device manufactured without using a metal mask or FMM may be referred to as a device with an MML (metal maskless) structure.
- a structure in which a light-emitting layer is separately formed or a light-emitting layer is separately painted in each color light-emitting device is referred to as SBS (Side By Side) structure.
- SBS Side By Side
- a light-emitting device capable of emitting white light is sometimes referred to as a white light-emitting device.
- a white light emitting device can be combined with a colored layer (for example, a color filter) to realize a full-color display device.
- light-emitting devices can be broadly classified into single structures and tandem structures.
- a single-structure device preferably has one light-emitting unit between a pair of electrodes, and the light-emitting unit preferably includes one or more light-emitting layers.
- the light-emitting unit preferably includes one or more light-emitting layers.
- the luminescent color of the first luminescent layer and the luminescent color of the second luminescent layer have a complementary color relationship, it is possible to obtain a configuration in which the entire light emitting device emits white light.
- a tandem structure device preferably has two or more light-emitting units between a pair of electrodes, and each light-emitting unit preferably includes one or more light-emitting layers.
- each light-emitting unit preferably includes one or more light-emitting layers.
- a structure in which white light emission is obtained by combining light from the light emitting layers of a plurality of light emitting units may be employed. Note that the structure for obtaining white light emission is the same as the structure of the single structure.
- the white light emitting device when comparing the white light emitting device (single structure or tandem structure) and the light emitting device having the SBS structure, the light emitting device having the SBS structure can consume less power than the white light emitting device. If it is desired to keep power consumption low, it is preferable to use a light-emitting device with an SBS structure. On the other hand, the white light emitting device is preferable because the manufacturing process is simpler than that of the SBS structure light emitting device, so that the manufacturing cost can be lowered or the manufacturing yield can be increased.
- One embodiment of the present invention is a display device including a light-emitting element (also referred to as a light-emitting device).
- the display device has at least two light emitting elements that emit light of different colors.
- Each light-emitting element has a pair of electrodes and an EL layer therebetween.
- the light-emitting element is preferably an organic EL element (organic electroluminescence element).
- Two or more light-emitting elements that emit different colors have EL layers each containing a different material.
- a full-color display device can be realized by using three types of light-emitting elements that emit red (R), green (G), and blue (B) light.
- an EL layer is processed into a fine pattern without using a shadow mask such as a metal mask.
- a shadow mask such as a metal mask.
- a first EL film and a first sacrificial film are stacked to cover two pixel electrodes.
- a resist mask is formed on the first sacrificial film at a position overlapping with one pixel electrode (first pixel electrode).
- the resist mask, part of the first sacrificial film, and part of the first EL film are etched. At this time, the etching is finished when the other pixel electrode (second pixel electrode) is exposed.
- a part of the first EL film also referred to as a first EL layer
- a part of the sacrificial film (also referred to as a sacrificial layer) can be formed thereon.
- an island shape indicates a state in which two or more layers using the same material formed in the same step are physically separated.
- a second EL film and a second sacrificial film are laminated and formed.
- a resist mask is formed at a position overlapping with the second pixel electrode.
- a portion of the second sacrificial film and a portion of the second EL film that do not overlap with the resist mask are etched in the same manner as described above.
- a first EL layer and a first sacrificial layer (also referred to as a mask layer) are formed over the first pixel electrode, and a second EL layer and a second sacrificial layer are formed over the second pixel electrode. , respectively.
- the first EL layer and the second EL layer can be separately formed.
- the first sacrificial layer and the second sacrificial layer are removed to expose the first EL layer and the second EL layer, and then a common electrode is formed to form a two-color light emitting element. can be separated.
- EL layers of light emitting elements of three or more colors can be separately produced, and a display device having light emitting elements of three or four colors or more can be realized.
- an electrode also referred to as a first electrode, a connection electrode, or the like
- the connection electrode is arranged outside the display portion where the pixel is provided.
- it is preferable to provide a second sacrificial layer on the connection electrode. The first sacrificial layer and the second sacrificial layer provided over the connection electrode are etched simultaneously with the first sacrificial layer over the first EL layer and the second sacrificial layer over the second EL layer. can be removed.
- the gap can be narrowed to 500 nm or less, 200 nm or less, 100 nm or less, or even 50 nm or less.
- the aperture ratio can be brought close to 100%.
- the aperture ratio can be 50% or more, 60% or more, 70% or more, 80% or more, or even 90% or more, and less than 100%.
- the pattern of the EL layer itself can also be made much smaller than when a metal mask is used.
- the thickness varies between the center and the edge of the pattern, so the effective area that can be used as the light emitting region is smaller than the area of the entire pattern. .
- the pattern is formed by processing a film formed to have a uniform thickness, the thickness can be made uniform within the pattern, and even if the pattern is fine, almost the entire area of the pattern can emit light. It can be used as a region. Therefore, according to the above manufacturing method, both high definition and high aperture ratio can be achieved.
- a display device in which fine light-emitting elements are integrated can be realized, it is necessary to apply a special pixel arrangement method such as a pentile method to artificially increase the definition. There is no Therefore, a display device with a so-called stripe arrangement in which R, G, and B are arranged in one direction and a resolution of 500 ppi or more, 1000 ppi or more, or 2000 ppi or more, further 3000 ppi or more, and furthermore 5000 ppi or more is realized. can do.
- FIG. 1A shows a schematic top view of a display device 100 of one embodiment of the present invention.
- the display device 100 includes a plurality of light emitting elements 110R that emit red, a plurality of light emitting elements 110G that emit green, and a plurality of light emitting elements 110B that emit blue.
- the light emitting region of each light emitting element is labeled with R, G, and B. As shown in FIG.
- the light emitting elements 110R, 110G, and 110B are arranged in a matrix.
- FIG. 1A shows a so-called stripe arrangement in which light emitting elements of the same color are arranged in one direction. Note that the arrangement method of the light emitting elements is not limited to this, and an arrangement method such as a delta arrangement or a zigzag arrangement may be applied, or a pentile arrangement may be used.
- the light emitting elements 110R, 110G, and 110B are arranged in the X direction. In addition, light emitting elements of the same color are arranged in the Y direction intersecting with the X direction.
- EL elements such as OLEDs (Organic Light Emitting Diodes) or QLEDs (Quantum-dot Light Emitting Diodes) are preferably used as the light emitting elements 110R, 110G, and 110B.
- the light-emitting substance of the EL element include a substance that emits fluorescence (fluorescent material), a substance that emits phosphorescence (phosphorescence material), and a substance that exhibits thermally activated delayed fluorescence (thermally activated delayed fluorescence (TADF) material). ) and the like.
- TADF thermally activated delayed fluorescence
- a light-emitting substance included in an EL element not only an organic compound but also an inorganic compound (such as a quantum dot material) can be used.
- FIG. 1A also shows a connection electrode 111C electrically connected to the common electrode 113.
- FIG. 111 C of connection electrodes are given the electric potential (for example, anode electric potential or cathode electric potential) for supplying to the common electrode 113.
- FIG. The connection electrode 111C is provided outside the display area where the light emitting elements 110R and the like are arranged. Further, in FIG. 1A, the common electrode 113 is indicated by a dashed line.
- FIG. 1B is a schematic cross-sectional view corresponding to the dashed-dotted line A1-A2 in FIG. 1A
- FIG. 1C is a schematic cross-sectional view corresponding to the dashed-dotted line B1-B2 in FIG. 1A.
- FIG. 1B shows cross sections of the light emitting element 110R, the light emitting element 110G, and the light emitting element 110B.
- the light emitting element 110R has a pixel electrode 111R, an EL layer 112R, an EL layer 114, and a common electrode 113.
- the light emitting element 110G has a pixel electrode 111G, an EL layer 112G, an EL layer 114, and a common electrode 113.
- the light-emitting element 110B has a pixel electrode 111B, an EL layer 112B, an EL layer 114, and a common electrode 113.
- the EL layer 114 and the common electrode 113 are commonly provided for the light emitting elements 110R, 110G, and 110B.
- the EL layer 114 can also be called a common layer.
- the EL layer 112R of the light-emitting element 110R contains a light-emitting organic compound that emits light having an intensity in at least the red wavelength range.
- the EL layer 112G included in the light-emitting element 110G contains a light-emitting organic compound that emits light having an intensity in at least the green wavelength range.
- the EL layer 112B included in the light-emitting element 110B contains a light-emitting organic compound that emits light having an intensity in at least a blue wavelength range.
- Each of the EL layer 112R, the EL layer 112G, and the EL layer 112B includes a layer containing a light-emitting organic compound (light-emitting layer), an electron injection layer, an electron transport layer, a hole injection layer, and a hole transport layer. You may have one or more of them.
- the EL layer 114 can have a structure without a light-emitting layer.
- the EL layer 114 has one or more of an electron injection layer, an electron transport layer, a hole injection layer, and a hole transport layer.
- a pixel electrode 111R, a pixel electrode 111G, and a pixel electrode 111B are provided for each light emitting element. Further, the common electrode 113 and the EL layer 114 are provided as a continuous layer common to each light emitting element.
- a conductive film having a property of transmitting visible light is used for one of the pixel electrodes and the common electrode 113, and a conductive film having a reflective property is used for the other.
- An insulating layer 131 is provided to cover end portions of the pixel electrode 111R, the pixel electrode 111G, and the pixel electrode 111B.
- the ends of the insulating layer 131 are preferably tapered.
- a tapered shape refers to a shape in which at least a part of the side surface of the structure is inclined with respect to the substrate surface.
- the insulating layer 131 may be omitted if unnecessary.
- Each of the EL layer 112R, the EL layer 112G, and the EL layer 112B has a region in contact with the upper surface of the pixel electrode and a region in contact with the surface of the insulating layer 131.
- end portions of the EL layer 112R, the EL layer 112G, and the EL layer 112B are located over the insulating layer 131 .
- the symbols added to the reference numerals may be omitted and the light emitting elements 110 may be used for description.
- the pixel electrode 111R, the pixel electrode 111G, and the pixel electrode 111B may also be described as the pixel electrode 111 in some cases.
- the EL layer 112R, the EL layer 112G, and the EL layer 112B are also referred to as the EL layer 112 in some cases.
- the combination of colors of light emitted by the light emitting element 110 is not limited to the above, and for example, colors such as cyan, magenta, and yellow may also be used.
- colors such as cyan, magenta, and yellow
- three colors of red (R), green (G), and blue (B) are exemplified. or four or more colors.
- a gap is provided between the two EL layers 112 between the light emitting elements of different colors.
- the EL layer 112R, the EL layer 112G, and the EL layer 112B are preferably provided so as not to be in contact with each other. This can suitably prevent current from flowing through two adjacent EL layers 112 and causing unintended light emission. Therefore, the contrast can be increased, and a display device with high display quality can be realized.
- the EL layers 112R are formed in strips so that the EL layers 112R are continuous in the Y direction.
- the EL layer 112R and the like are formed in strips, a space for dividing them is not required, and the area of the non-light-emitting region between the light-emitting elements can be reduced, so that the aperture ratio can be increased.
- FIG. 1C shows the cross section of the light emitting element 110R as an example, but the light emitting elements 110G and 110B can also have the same shape.
- FIG. 1C also shows a connecting portion 130 where the connecting electrode 111C and the common electrode 113 are electrically connected.
- the connection portion 130 the EL layer 114 is provided on the connection electrode 111C in contact therewith, and the common electrode 113 is provided on the EL layer 114 in contact therewith.
- the connection portion 130 has a structure in which the EL layer 114 is sandwiched between the connection electrode 111C and the common electrode 113 .
- the EL layer 114 has a first region in contact with the connection electrode 111 ⁇ /b>C and a second region in contact with the common electrode 113 .
- An insulating layer 131 is provided to cover the end of the connection electrode 111C.
- the EL layer 114 uses an electron-injecting or hole-injecting material with a thickness of 0.1 nm or more and less than 2 nm, preferably 0.5 nm or more and 1.5 nm or less, typically about 1.0 nm.
- the EL layer 114 may have a stacked structure of an electron-injection layer and an electron-transport layer or a stacked-layer structure of a hole-injection layer and a hole-transport layer.
- connection electrode 111C and the common electrode 113 it is preferable to suppress an increase in electrical resistance between the connection electrode 111C and the common electrode 113 by increasing the area of the region where the connection electrode 111C and the common electrode 113 overlap with the EL layer 114 interposed therebetween.
- the area of the region where the connection electrode 111C and the common electrode 113 overlap with the EL layer 114 interposed therebetween is 10000 ⁇ m 2 (0.01 mm 2 ) or more, preferably 20000 ⁇ m 2 (0.02 mm 2 ) or more, more preferably 40000 ⁇ m 2 . (0.04 mm 2 ) or more.
- the upper limit of the area of the region where the connection electrode 111C and the common electrode 113 overlap with the EL layer 114 interposed therebetween is not particularly limited.
- the area of the region where the connection electrode 111C and the common electrode 113 overlap with the EL layer 114 interposed therebetween may be referred to as a contact area. Also, the area of the region where the connection electrode 111C and the common electrode 113 overlap with the EL layer 114 interposed therebetween is defined as the first region (region where the EL layer 114 and the connection electrode 111C are in contact) and the second region (EL layer 114). 114 and the common electrode 113) overlap each other.
- connection electrode 111C and the common electrode 113 can be reduced to a negligible level. Therefore, the connection electrode 111C and the common electrode 113 are electrically connected. Note that when a material with low electrical resistance is used for the EL layer 114, the preferable film thickness of the EL layer 114 and the preferable area of the region where the connection electrode 111C and the common electrode 113 overlap with the EL layer 114 interposed therebetween are Satisfying one of these conditions may reduce the electrical resistance between the connection electrode 111C and the common electrode 113 to a negligible level.
- the thickness of the EL layer 114 can sometimes be measured by observing the cross-sectional shape of the EL layer 114 and its periphery using a transmission electron microscope (TEM) or the like. In some cases, it can be measured using secondary ion mass spectrometry (SIMS), EDX line analysis, or the like.
- SIMS secondary ion mass spectrometry
- the thickness of the EL layer 114 is set at the interface between the EL layer 112 and the common electrode 113 and in the vicinity thereof. It can be measured using lithium or fluorine concentrations (concentrations obtained by SIMS). Alternatively, it can be measured using the concentration of lithium or fluorine (concentration obtained by SIMS) at and near the interface between the connection electrode 111C and the common electrode 113 .
- connection electrode 111C and the common electrode 113 overlap with the EL layer 114 interposed therebetween is obtained by observing the planar shape of the connection portion and its surroundings using a scanning transmission microscope (STEM) or the like. It may be possible to measure
- a protective layer 121 is provided on the common electrode 113 to cover the light emitting elements 110R, 110G, and 110B.
- the protective layer 121 has a function of preventing impurities such as water from diffusing into each light emitting element from above.
- the protective layer 121 can have, for example, a single layer structure or a laminated structure including at least an inorganic insulating film.
- inorganic insulating films include oxide films and nitride films such as silicon oxide films, silicon oxynitride films, silicon nitride oxide films, silicon nitride films, aluminum oxide films, aluminum oxynitride films, and hafnium oxide films.
- a semiconductor material such as indium gallium oxide or indium gallium zinc oxide may be used for the protective layer 121 .
- the protective layer 121 a laminated film of an inorganic insulating film and an organic insulating film can be used.
- a structure in which an organic insulating film is sandwiched between a pair of inorganic insulating films is preferable.
- the organic insulating film functions as a planarizing film. As a result, the upper surface of the organic insulating film can be flattened, so that the coverage of the inorganic insulating film thereon can be improved, and the barrier property can be enhanced.
- the upper surface of the protective layer 121 is flat, when a structure (for example, a color filter, an electrode of a touch sensor, or a lens array) is provided above the protective layer 121, an uneven shape due to the structure below may be formed. This is preferable because it can reduce the impact.
- a structure for example, a color filter, an electrode of a touch sensor, or a lens array
- FIG. 1A can also be said to be an enlarged view of a region surrounded by a dashed line in FIG. 2A.
- the display device 100 has a display area 105 and a connection portion provided outside the display area 105 .
- the display area 105 has light emitting elements.
- the light emitting element has a common electrode 113 .
- connection portion has a common electrode 113 and a connection electrode 111C.
- a connection portion (connection electrode 111 ⁇ /b>C) is provided along the outer periphery of the display area 105 .
- the connecting portion may be provided, for example, along one side of the outer circumference of the display area 105 , or may be provided along two or more sides of the outer circumference of the display area 105 .
- the top surface shape of the display area 105 is rectangular (including square)
- the top surface shape of the connection portion (connection electrode 111C) is rectangular (FIG. 2A), strip-shaped (FIG. 2B), or L-shaped (FIG. 2B). 2C), or U-shaped (square bracket-shaped) (FIG. 2D).
- the top surface shape of the display area 105 is not limited to a rectangle, and may be a quadrangle other than a rectangle. Even when the top surface shape of the display area 105 is a quadrangle other than a rectangle, it is preferable to provide the connecting portion along the outer circumference of the display area 105 .
- the shape of the upper surface of the connecting portion can be a belt shape, an L shape, a U shape (square bracket shape), a V shape, or the like.
- the top surface shape of the display area 105 may be a shape other than the above.
- the top surface shape of the display area 105 may be a polygon other than a rectangle.
- FIG. 2E shows an example in which the upper surface shape of the display area 105 is a regular octagon
- FIG. 2F shows an example in which the upper surface shape of the display area 105 is a regular dodecagon.
- 2E and 2F show an example in which the top surface shape of the display area 105 is a regular polygon. There may be.
- FIG. 2G shows an example in which the top surface shape of the display area 105 is octagonal.
- connection portion connection electrode 111C
- the shape of the upper surface of the connecting portion can be a belt shape, an L shape, a U shape (square bracket shape), a V shape, or the like.
- the top surface shape of the display area 105 may be a curved shape (including a circle, an ellipse, an oval, etc.).
- FIG. 2H shows an example in which the top surface shape of the display area 105 is circular.
- connection portion connection electrode 111C
- the upper surface shape of the connecting portion can be circular, C-shaped, U-shaped, strip-shaped, L-shaped, U-shaped (square bracket-shaped), or V-shaped.
- Figures 2I and 2J show enlarged views of the area surrounded by the dashed line in Figure 2E.
- the ends of the display region 105 and the connection electrodes 111C may be straight lines or curved lines as shown in FIG. 2I. Alternatively, it may be stepped as shown in FIG. 2J.
- the common electrode 113 of the light emitting element and the connection portion is provided so as to cover the display area 105 and the connection electrode 111C. At this time, the common electrode 113 has a region overlapping with the connection electrode 111C.
- FIG. 3A to 6D are schematic cross-sectional views in each step of the manufacturing method of the display device illustrated below.
- a schematic cross-sectional view of the portion indicated by the dashed-dotted line A1-A2 in FIG. 1A is shown on the left side
- a schematic cross-sectional view of the portion indicated by the dashed-dotted line B1-B2 in FIG. 1A is shown on the right side.
- the thin films (insulating film, semiconductor film, conductive film, etc.) that make up the display device can be formed by sputtering, chemical vapor deposition (CVD), vacuum deposition, pulsed laser deposition (PLD). ) method, Atomic Layer Deposition (ALD) method, or the like.
- the CVD method includes a plasma enhanced CVD (PECVD) method, a thermal CVD method, and the like. Also, one of the thermal CVD methods is the metal organic CVD (MOCVD) method.
- the thin films (insulating films, semiconductor films, conductive films, etc.) that make up the display device can be applied by spin coating, dipping, spray coating, inkjet, dispensing, screen printing, offset printing, doctor knife method, slit coating, roll coating, curtain coating, etc. It can be formed by a method such as coating or knife coating.
- the thin film when processing the thin film that constitutes the display device, a photolithography method or the like can be used.
- the thin film may be processed by a nanoimprint method, a sandblast method, a lift-off method, or the like.
- an island-shaped thin film may be directly formed by a film formation method using a shielding mask such as a metal mask.
- a photolithography method there are typically the following two methods.
- One is a method of forming a resist mask on a thin film to be processed, processing the thin film by etching or the like, and removing the resist mask.
- the other is a method of forming a photosensitive thin film, then performing exposure and development to process the thin film into a desired shape.
- the light used for exposure can be, for example, i-line (wavelength 365 nm), g-line (wavelength 436 nm), h-line (wavelength 405 nm), or a mixture of these.
- ultraviolet rays, KrF laser light, ArF laser light, or the like can also be used.
- extreme ultraviolet (EUV) light, X-rays, or the like may be used.
- An electron beam can also be used instead of the light used for exposure.
- the use of extreme ultraviolet light, X-rays, or electron beams is preferable because extremely fine processing is possible.
- a photomask is not necessary when exposure is performed by scanning a beam such as an electron beam.
- a dry etching method, a wet etching method, a sandblasting method, or the like can be used to etch the thin film.
- substrate 101 a substrate having heat resistance enough to withstand at least heat treatment performed later can be used.
- a substrate having heat resistance enough to withstand at least heat treatment performed later can be used.
- a substrate having heat resistance enough to withstand at least heat treatment performed later can be used.
- a glass substrate, a quartz substrate, a sapphire substrate, a ceramic substrate, an organic resin substrate, or the like can be used.
- a semiconductor substrate such as a single crystal semiconductor substrate made of silicon, silicon carbide, or the like, a polycrystalline semiconductor substrate, a compound semiconductor substrate such as silicon germanium, or an SOI substrate can be used.
- the substrate 101 it is preferable to use a substrate in which a semiconductor circuit including a semiconductor element such as a transistor is formed on the above semiconductor substrate or insulating substrate.
- the semiconductor circuit preferably constitutes, for example, a pixel circuit, a gate line driver circuit (gate driver), a source line driver circuit (source driver), and the like.
- gate driver gate line driver
- source driver source driver
- an arithmetic circuit, a memory circuit, and the like may be configured.
- a pixel electrode 111R, a pixel electrode 111G, a pixel electrode 111B, and a connection electrode 111C are formed on the substrate 101.
- a conductive film to be a pixel electrode and a connection electrode is formed, a resist mask is formed by photolithography, and unnecessary portions of the conductive film are removed by etching. After that, by removing the resist mask, the pixel electrode 111R, the pixel electrode 111G, the pixel electrode 111B, and the connection electrode 111C can be formed.
- each pixel electrode When using a conductive film that reflects visible light as each pixel electrode, it is preferable to use a material (for example, silver or aluminum) that has as high a reflectance as possible over the entire wavelength range of visible light. Thereby, not only can the light extraction efficiency of the light emitting element be improved, but also the color reproducibility can be improved.
- a material for example, silver or aluminum
- an insulating layer 131 is formed to cover the pixel electrode 111R, the pixel electrode 111G, the pixel electrode 111B, and the end portions of the connection electrode 111C (FIG. 3A).
- an organic insulating film or an inorganic insulating film can be used as the insulating layer 131.
- the insulating layer 131 preferably has a tapered end in order to improve the step coverage of the subsequent EL film.
- the EL film 112Rf has a film containing at least a luminescent compound.
- one or more of films functioning as an electron injection layer, an electron transport layer, a charge generation layer, a hole transport layer, or a hole injection layer may be stacked.
- the EL film 112Rf can be formed, for example, by a vapor deposition method, a sputtering method, an inkjet method, or the like. Note that the method is not limited to this, and the film forming method described above can be used as appropriate.
- the EL film 112Rf is preferably a laminated film in which a hole injection layer, a hole transport layer, a light emitting layer, and an electron transport layer are laminated in this order.
- a film having an electron-injection layer can be used as the EL layer 114 to be formed later.
- the light-emitting layer can be prevented from being damaged in a later photolithography step or the like, and a highly reliable light-emitting element can be manufactured.
- an electron-transporting organic compound can be used for the electron-transporting layer, and a material containing the organic compound and a metal can be used for the electron-injecting layer.
- the EL film 112Rf is preferably formed so as not to be provided on the connection electrode 111C.
- the EL film 112Rf is formed by a vapor deposition method (or a sputtering method)
- a sacrificial film 144a is formed to cover the EL film 112Rf. Also, the sacrificial film 144a is provided in contact with the upper surface of the connection electrode 111C.
- the sacrificial film 144a a film having high resistance to the etching process of each EL film such as the EL film 112Rf, that is, a film having a high etching selectivity can be used. Also, the sacrificial film 144a can be formed using a film having a high etching selectivity with respect to a protective film such as a protective film 146a which will be described later. Furthermore, the sacrificial film 144a can be a film that can be removed by a wet etching method that causes little damage to each EL film.
- the sacrificial film 144a for example, an inorganic film such as a metal film, an alloy film, a metal oxide film, a semiconductor film, or an inorganic insulating film can be used.
- the sacrificial film 144a can be formed by various film formation methods such as a sputtering method, a vapor deposition method, a CVD method, and an ALD method. It is preferable to form the sacrificial film 144a by a method that does not damage the base (especially the EL film 112Rf, etc.) as much as possible.
- the sacrificial film 144a can be preferably formed using the ALD method or the vacuum deposition method.
- the ALD method can form a film with less damage to the underlying layer than the sputtering method.
- the sacrificial film 144a for example, metal materials such as gold, silver, platinum, magnesium, nickel, tungsten, chromium, molybdenum, iron, cobalt, copper, palladium, titanium, aluminum, yttrium, zirconium, and tantalum, or the metal materials can be used.
- metal materials such as gold, silver, platinum, magnesium, nickel, tungsten, chromium, molybdenum, iron, cobalt, copper, palladium, titanium, aluminum, yttrium, zirconium, and tantalum, or the metal materials can be used.
- a low melting point material such as aluminum or silver.
- a metal oxide such as indium gallium zinc oxide (In--Ga--Zn oxide, also referred to as IGZO) can be used.
- indium oxide, indium zinc oxide (In—Zn oxide), indium tin oxide (In—Sn oxide), indium titanium oxide (In—Ti oxide), indium tin zinc oxide (In—Sn -Zn oxide), indium titanium zinc oxide (In-Ti-Zn oxide), indium gallium tin zinc oxide (In-Ga-Sn-Zn oxide), and the like can be used.
- indium tin oxide containing silicon or the like can be used.
- element M is aluminum, silicon, boron, yttrium, copper, vanadium, beryllium, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten , or one or more selected from magnesium
- M is preferably one or more selected from gallium, aluminum, and yttrium.
- Inorganic insulating materials such as aluminum oxide, hafnium oxide, and silicon oxide can be used as the sacrificial film 144a. It is preferable to use aluminum oxide as the sacrificial film 144a because the manufacturing cost can be reduced. Further, as the sacrificial film 144a, it is preferable to form an aluminum oxide film by using the ALD method, since damage to the base (especially the EL film 112Rf and the like) can be reduced.
- the sacrificial film 144a may have a single-layer structure or a laminated structure of two or more layers.
- the laminated structure typically includes a two-layer structure of an In—Ga—Zn oxide formed by a sputtering method and a silicon nitride film formed by a sputtering method, and an In-layer structure formed by a sputtering method.
- a two-layer structure of Ga—Zn oxide and aluminum oxide formed by ALD, or a two-layer structure of aluminum oxide formed by ALD and In—Ga—Zn oxide formed by sputtering A layered structure and the like can be mentioned.
- the sacrificial film 144a when the sacrificial film 144a is formed by the ALD method or the sputtering method, it may be formed by heating. In the case of this structure, it is preferable that the underlying material (here, the EL film 112Rf) is not degraded.
- the temperature is preferably 70°C or higher and 100°C or lower, typically around 80°C.
- the sacrificial film 144a it is preferable to use a material that can be dissolved in a chemically stable solvent at least for the film positioned at the top of the EL film 112Rf.
- a material that dissolves in water or alcohol can be suitably used for the sacrificial film 144a.
- a solvent such as water or alcohol
- the solvent can be removed at a low temperature in a short time by performing heat treatment in a reduced pressure atmosphere, so that thermal damage to the EL film 112Rf can be reduced, which is preferable.
- wet film formation methods that can be used to form the sacrificial film 144a include spin coating, dipping, spray coating, inkjet, dispensing, screen printing, offset printing, doctor knife method, slit coating, roll coating, curtain coating, and knife coating. There are coats.
- an organic material such as polyvinyl alcohol (PVA), polyvinyl butyral, polyvinylpyrrolidone, polyethylene glycol, polyglycerin, pullulan, water-soluble cellulose, or alcohol-soluble polyamide resin can be used.
- PVA polyvinyl alcohol
- polyvinyl butyral polyvinylpyrrolidone
- polyethylene glycol polyglycerin
- pullulan polyethylene glycol
- pullulan polyglycerin
- pullulan water-soluble cellulose
- alcohol-soluble polyamide resin water-soluble polyamide resin
- the protective film 146a is a film used as a hard mask when etching the sacrificial film 144a later. Further, the sacrificial film 144a is exposed when the protective film 146a is processed later. Therefore, the sacrificial film 144a and the protective film 146a are selected from a combination of films having a high etching selectivity. Therefore, a film that can be used for the protective film 146a can be selected according to the etching conditions for the sacrificial film 144a and the etching conditions for the protective film 146a.
- a gas containing fluorine also referred to as a fluorine-based gas
- An alloy containing molybdenum and niobium, an alloy containing molybdenum and tungsten, or the like can be used for the protective film 146a.
- a film capable of obtaining a high etching selectivity that is, capable of slowing the etching rate
- metal oxide films such as IGZO and ITO.
- the protective film 146a is not limited to this, and can be selected from various materials according to the etching conditions for the sacrificial film 144a and the etching conditions for the protective film 146a. For example, it can be selected from films that can be used for the sacrificial film 144a.
- a nitride film for example, can be used as the protective film 146a.
- nitride films such as silicon nitride, aluminum nitride, hafnium nitride, titanium nitride, tantalum nitride, tungsten nitride, gallium nitride, and germanium nitride can also be used.
- an oxide film or an oxynitride film can be used as the protective film 146a.
- an oxide film or an oxynitride film such as silicon oxide, silicon oxynitride, aluminum oxide, aluminum oxynitride, hafnium oxide, or hafnium oxynitride can be used.
- an organic film that can be used for the EL film 112Rf or the like may be used as the protective film 146a.
- the same organic film as used for the EL film 112Rf, the EL film forming the EL layer 112G, or the EL film forming the EL layer 112B can be used for the protective film 146a.
- a deposition apparatus can be used in common with the EL film 112Rf and the like, which is preferable.
- a resist mask 143a is formed on the protective film 146a at a position overlapping with the pixel electrode 111R and at a position overlapping with the connection electrode 111C (FIG. 3C).
- the resist mask 143a can use a resist material containing a photosensitive resin, such as a positive resist material or a negative resist material.
- the resist mask 143a is formed on the sacrificial film 144a without the protective film 146a, if a defect such as a pinhole exists in the sacrificial film 144a, the solvent of the resist material dissolves the EL film 112Rf. There is a risk of Such a problem can be prevented by using the protective film 146a.
- the resist mask 143a may be formed directly on the sacrificial film 144a without using the protective film 146a.
- etching the protective film 146a it is preferable to use etching conditions with a high selectivity so that the sacrificial film 144a is not removed by the etching.
- Etching of the protective film 146a can be performed by wet etching or dry etching. By using dry etching, reduction of the pattern of the protective film 146a can be suppressed.
- the removal of the resist mask 143a can be performed by wet etching or dry etching.
- the resist mask 143a is preferably removed by dry etching (also referred to as plasma ashing) using an oxygen gas as an etching gas.
- the resist mask 143a is removed while the EL film 112Rf is covered with the sacrificial film 144a, the effect on the EL film 112Rf is suppressed.
- the EL film 112Rf is exposed to oxygen, the electrical characteristics may be adversely affected, so it is suitable for etching using oxygen gas such as plasma ashing.
- Etching of the sacrificial film 144a can be performed by wet etching or dry etching, but it is preferable to use a dry etching method because pattern shrinkage can be suppressed.
- Etching the EL film 112Rf and the protective layer 147a by the same treatment is preferable because the process can be simplified and the manufacturing cost of the display device can be reduced.
- the EL film 112Rf is preferably etched by dry etching using an etching gas that does not contain oxygen as its main component.
- Etching gases containing no oxygen as a main component include, for example, noble gases such as CF 4 , C 4 F 8 , SF 6 , CHF 3 , Cl 2 , H 2 O, BCl 3 , H 2 and He.
- a mixed gas of the above gas and a diluent gas that does not contain oxygen can be used as an etching gas.
- the etching of the EL film 112Rf and the etching of the protective layer 147a may be performed separately. At this time, the EL film 112Rf may be etched first, or the protective layer 147a may be etched first.
- the EL layer 112R and the connection electrode 111C are covered with the sacrificial layer 145a.
- the above description of the EL film 112Rf can be used.
- a sacrificial film 144b is formed on the EL film 112Gf.
- the sacrificial film 144b can be formed by a method similar to that of the sacrificial film 144a.
- the sacrificial film 144b preferably uses the same material as the sacrificial film 144a.
- a sacrificial film 144b is simultaneously formed on the connection electrode 111C to cover the sacrificial layer 145a.
- a protective film 146b is formed on the sacrificial film 144b.
- the protective film 146b can be formed by the same method as the protective film 146a. In particular, it is preferable to use the same material as the protective film 146a for the protective film 146b.
- a resist mask 143b is formed on the protective film 146b in a region overlapping with the pixel electrode 111G and a region overlapping with the connection electrode 111C (FIG. 5A).
- the resist mask 143b can be formed by a method similar to that of the resist mask 143a.
- the description of the protective film 146a can be used.
- the above description of the sacrificial film 144a can be used.
- the description of the EL film 112Rf and the protective layer 147a can be used.
- the EL layer 112R is protected by the sacrificial layer 145a, it can be prevented from being damaged by the etching process of the EL film 112Gf.
- the strip-shaped EL layer 112R and the strip-shaped EL layer 112G can be separately manufactured with high positional accuracy.
- an EL film to be the EL layer 112G, an EL film to be the EL layer 112B, a sacrificial film to be the sacrificial layer 145c, a protective film, and a resist mask are sequentially formed. Subsequently, after etching the protective film to form a protective layer, the resist mask is removed. Subsequently, the sacrificial film is etched to form a sacrificial layer 145c. After that, the protective layer and the EL film are etched to form the strip-shaped EL layer 112B.
- a sacrificial layer 145c is also formed on the connection electrode 111C at the same time.
- a sacrificial layer 145a, a sacrificial layer 145b, and a sacrificial layer 145c are stacked on the connection electrode 111C.
- the sacrificial layer 145a, the sacrificial layer 145b, and the sacrificial layer 145c can be removed by wet etching or dry etching. At this time, it is preferable to use a method that damages the EL layer 112R, the EL layer 112G, and the EL layer 112B as little as possible. In particular, it is preferable to use a wet etching method. For example, it is preferable to use wet etching using a tetramethylammonium hydroxide aqueous solution (TMAH), dilute hydrofluoric acid, oxalic acid, phosphoric acid, acetic acid, nitric acid, or a mixed liquid thereof.
- TMAH tetramethylammonium hydroxide aqueous solution
- the sacrificial layer 145a, the sacrificial layer 145b, and the sacrificial layer 145c are preferably removed by dissolving them in a solvent such as water or alcohol.
- a solvent such as water or alcohol.
- various alcohols such as ethyl alcohol, methyl alcohol, isopropyl alcohol (IPA), or glycerin can be used as the alcohol capable of dissolving the sacrificial layer 145a, the sacrificial layer 145b, and the sacrificial layer 145c.
- drying treatment is performed in order to remove water contained inside the EL layers 112R, 112G, and 112B and water adsorbed to the surfaces thereof.
- heat treatment is preferably performed in an inert gas atmosphere or a reduced pressure atmosphere.
- the heat treatment can be performed at a substrate temperature of 50° C. to 200° C., preferably 60° C. to 150° C., more preferably 70° C. to 120° C.
- a reduced-pressure atmosphere is preferable because drying can be performed at a lower temperature.
- the EL layer 112R, the EL layer 112G, and the EL layer 112B can be produced separately.
- EL layer 114 and common electrode 113 are sequentially formed to cover the EL layer 112R, the EL layer 112G, and the EL layer 112B (FIG. 6C). At this time, the EL layer 114 and the common electrode 113 are formed using the same shielding mask or without using a shielding mask. This can reduce manufacturing costs compared to using different shielding masks. Note that the EL layer 114 and the common electrode 113 are also formed over the connection electrode 111C.
- the EL layer 114 can be formed by the same method as the EL film 112Rf.
- the common electrode 113 can be formed by a film forming method such as vapor deposition or sputtering. Alternatively, a film formed by an evaporation method and a film formed by a sputtering method may be stacked.
- the EL layer 114 is sandwiched between the connection electrode 111C and the common electrode 113 in the connection portion 130 .
- the thickness of the EL layer 114 is set to, for example, 0.1 nm or more and less than 2 nm, preferably 0.5 nm or more and 1.5 nm or less, typically about 1.0 nm.
- the electrical resistance in the thickness direction of layer 114 can be reduced.
- connection electrode 111C and the common electrode 113 overlap with the EL layer 114 interposed therebetween, an increase in electrical resistance between the connection electrode 111C and the common electrode 113 is suppressed. be able to.
- connection electrode 111C and the common electrode 113 can be reduced to a negligible level. Therefore, the connection electrode 111C and the common electrode 113 are electrically connected.
- a protective layer 121 is formed over the common electrode 113 .
- a protective layer 121 it is preferable to provide a protective layer 121 to cover the end portions of the common electrode 113 and the end portions of the EL layers 114 . This can effectively prevent impurities such as water or oxygen from diffusing into the EL layer 114 and the interface between the EL layer 114 and the common electrode 113 from the outside.
- a sputtering method, a PECVD method, or an ALD method is preferably used for forming the inorganic insulating film used for the protective layer 121 .
- the ALD method is preferable because it has excellent step coverage and hardly causes defects such as pinholes.
- the display device 100 shown in FIGS. 1B and 1C can be manufactured.
- the common electrode 113 and the EL layer 114 are formed in the same region in the above description, they may be formed to have different upper surface shapes.
- Configuration example 2 A configuration example of a display device that is partially different from configuration example 1 will be described below. In the following, explanations of parts that overlap with the above may be omitted.
- a display device 100A shown in FIGS. 7A to 7C mainly differs from the display device 100 in that the shapes of the EL layer 114 and the common electrode 113 are different.
- the EL layer 114 and the common electrode 113 are separated between the two light emitting elements 110 that emit light of different colors in the cross section in the X direction.
- the EL layer 114 and the common electrode 113 have end portions overlapping with the insulating layer 131 .
- the protective layer 121 is provided so as to cover the side surfaces of the EL layers 112, 114, and the common electrode 113 in a region overlapping with the insulating layer 131. As shown in FIG.
- a concave portion may be formed in a part of the upper surface of the insulating layer 131 .
- the protective layer 121 is provided along the surface of the concave portion of the insulating layer 131 so as to be in contact therewith. This is preferable because the contact area between the insulating layer 131 and the protective layer 121 is increased and the adhesion between them is improved.
- FIG. 7A outlines of the common electrode 113 and the EL layer 114 are indicated by dashed lines. As shown in FIG. 7A, the common electrode 113 and the EL layer 114 have a top surface shape with comb teeth or slits.
- the display device 100A shown in FIG. 7A has a configuration in which the common electrode 113 and the EL layer 114 overlap with the connection electrode 111C, but the configuration is not limited to this.
- the common electrode 113 and the EL layer 114 may have a configuration in which part of the common electrode 113 and the EL layer 114 are provided so as to overlap with the connection electrode 111C.
- the regions where the common electrode 113 and the EL layer 114 overlap with the connection electrode 111C are hatched.
- FIG. 9A to 10A show cross-sectional schematic diagrams in each step illustrated below.
- a schematic cross-sectional view of the portion indicated by the dashed-dotted line A1-A2 in FIG. 7A is shown on the left side
- a schematic cross-sectional view of the portion indicated by the dashed-dotted line B1-B2 in FIG. 7A is shown on the right side.
- a plurality of resist masks 143d are formed on the common electrode 113 (FIG. 9B).
- the resist mask 143d is formed to have a comb-like shape or a slit-like top surface.
- the resist mask 143d overlaps with the pixel electrode 111R, the pixel electrode 111G, the pixel electrode 111B, and the connection electrode 111C.
- An end portion of the resist mask 143 d is provided on the insulating layer 131 .
- the etching is preferably performed by dry etching.
- a part of the insulating layer 131 may be etched during the etching of the common electrode 113, the EL layer 114, and the like, and a concave portion may be formed in the upper portion of the insulating layer 131 as shown in FIG. 9C.
- a portion of the insulating layer 131 not covered with the resist mask 143d may be etched and divided into two.
- the resist mask 143d is removed.
- the removal of the resist mask 143d can be performed by wet etching or dry etching.
- a protective layer 121 is formed (FIG. 10A).
- the protective layer 121 is provided to cover the side surfaces of the common electrode 113 , the EL layer 114 , and the EL layer 112 .
- the protective layer 121 is preferably provided in contact with the upper surface of the insulating layer 131 .
- a gap (also referred to as gap, space, etc.) 122 may be formed above the insulating layer 131 when the protective layer 121 is formed.
- the air gap 122 may be under reduced pressure or at atmospheric pressure.
- the gap 122 may contain a gas such as air, nitrogen, or noble gas, or a film-forming gas used for film-forming the protective layer 121 .
- the resist mask 143 d is directly formed on the common electrode 113 here, a film functioning as a hard mask may be provided on the common electrode 113 .
- a hard mask is formed using the resist mask 143d as a mask, and after the resist mask is removed, the common electrode 113, the EL layer 114, and the like can be etched using the hard mask as a mask. At this time, the hard mask may be removed or left.
- FIGS. 11A to 11D A display device 100C shown in FIGS. 11A to 11D is mainly different from the display device 100 in that the shapes of the EL layer 114 and the common electrode 113 are different.
- FIG. 11A is a schematic top view of the display device in a region surrounded by a two-dot chain line in FIG. 2A.
- the EL layer 112R, the EL layer 114, and the common electrode 113 are separated between the two light emitting elements 110R in the Y-direction cross section.
- the EL layer 112 ⁇ /b>R, the EL layer 114 , and the common electrode 113 have end portions overlapping with the insulating layer 131 .
- the protective layer 121 is provided to cover the side surfaces of the EL layer 112R, the EL layer 114, and the common electrode 113 in a region overlapping with the insulating layer 131.
- a concave portion may be formed in a part of the upper surface of the insulating layer 131 .
- the protective layer 121 is provided along the surface of the concave portion of the insulating layer 131 so as to be in contact therewith. This is preferable because the contact area between the insulating layer 131 and the protective layer 121 is increased and the adhesion between them is improved.
- FIG. 11A outlines of the common electrode 113 and the EL layer 114 are indicated by dashed lines.
- the common electrode 113 and the EL layer 114 have a top surface shape with comb teeth or slits.
- the EL layer 112R has an island shape.
- the connecting portion 130 has the same configuration as the connecting portion 130 of the display device 100 described above.
- the configuration is not limited to this.
- the common electrode 113 and the EL layer 114 may have a configuration in which part of the common electrode 113 and the EL layer 114 are provided so as to overlap with the connection electrode 111C.
- hatched areas indicate areas where the common electrode 113 and the EL layer 114 overlap with the connection electrode 111C.
- the light emitting element 110G and the light emitting element 110B can also have the same configuration.
- a display device 100E shown in FIGS. 13A and 13B is mainly different from the above-described display device 100 in that the configuration of the light-emitting elements is different.
- the light emitting element 110R has an optical adjustment layer 115R between the pixel electrode 111R and the EL layer 112R.
- the light emitting element 110G has an optical adjustment layer 115G between the pixel electrode 111G and the EL layer 112G.
- the light emitting element 110B has an optical adjustment layer 115B between the pixel electrode 111B and the EL layer 112B.
- the optical adjustment layer 115R, the optical adjustment layer 115G, and the optical adjustment layer 115B each have transparency to visible light.
- the optical adjustment layer 115R, the optical adjustment layer 115G, and the optical adjustment layer 115B have different thicknesses. Thereby, the optical path length can be varied for each light emitting element.
- each light emitting element has a so-called microcavity structure (microresonator structure), and light of a specific wavelength is enhanced. Thereby, a display device with improved color purity can be realized.
- a conductive material that is transparent to visible light can be used for each optical adjustment layer.
- conductive oxides such as indium oxide, indium tin oxide, indium zinc oxide, zinc oxide, gallium-containing zinc oxide, silicon-containing indium tin oxide, and silicon-containing indium zinc oxide can be used. .
- Each optical adjustment layer can be formed after forming the pixel electrode 111R, the pixel electrode 111G, and the pixel electrode 111B and before forming the EL film 112Rf and the like.
- Each optical adjustment layer may be a conductive film having a different thickness, or may have a single-layer structure, a two-layer structure, a three-layer structure, etc. in order from the thinnest.
- FIG. 13C shows a cross section of three light emitting elements (light emitting element 110R, light emitting element 110G, and light emitting element 110B) arranged side by side in the X direction.
- a display device 100G shown in FIGS. 14A and 14B is mainly different from the display device 100E in that it does not have an optical adjustment layer.
- the display device 100G is an example in which a microcavity structure is realized by the thicknesses of the EL layer 112R, the EL layer 112G, and the EL layer 112B.
- a microcavity structure is realized by the thicknesses of the EL layer 112R, the EL layer 112G, and the EL layer 112B.
- the EL layer 112R of the light emitting element 110R emitting light with the longest wavelength is the thickest
- the EL layer 112B of the light emitting element 110B emitting light with the shortest wavelength is the thinnest.
- the thickness of each EL layer can be adjusted in consideration of the wavelength of light emitted from each light-emitting element, the optical characteristics of the layers forming the light-emitting element, the electrical characteristics of the light-emitting element, and the like. .
- a display device 100H shown in FIG. 14C is an example in which a microcavity structure is realized by varying the thickness of the EL layer 112 of the display device 100A.
- FIG. 14C shows a cross section of three light emitting elements 110 (light emitting element 110R, light emitting element 110G, and light emitting element 110B) arranged side by side in the X direction.
- a display device 100I shown in FIGS. 15A to 15D is mainly different from the display device 100 described above in that the shape of the insulating layer 131 is different.
- the insulating layer 131 may have recesses in regions that do not overlap the pixel electrodes 111 and the connection electrodes 111C.
- impurities are less likely to enter the light-emitting element than when an organic insulating film is used, and the reliability of the light-emitting element can be improved.
- a display device 100J shown in FIGS. 16A to 16C mainly differs from the display device 100A in that it does not have an insulating layer 131.
- FIG. 16A to 16C A display device 100J shown in FIGS. 16A to 16C mainly differs from the display device 100A in that it does not have an insulating layer 131.
- the aperture ratio may be increased.
- the distance between the light-emitting elements can be reduced, and the definition or resolution of the display device can be increased.
- a display device 100K shown in FIGS. 17A to 17C is mainly different from the display device 100J in that it has an insulating layer 102 and the structure of the pixel electrode 111 is different.
- a display device 100K has an insulating layer 102 on a substrate 101 . Further, the display device 100K has a configuration in which the pixel electrodes 111 are embedded in openings provided in the insulating layer 102 . In other words, the top surface of the pixel electrode 111 and the top surface of the insulating layer 102 are substantially aligned. With such a structure, the EL layer 112 can be formed over a flat surface, so that the coverage of the EL layer 112 can be improved.
- substantially the same height indicates a configuration in which the heights from a reference plane (for example, a flat plane such as a substrate surface) are equal in cross-sectional view.
- planarization processing typically CMP processing
- CMP processing may expose the surface of a single layer or multiple layers.
- the surfaces to be CMP-processed have the same height from the reference surface.
- approximately matching heights includes cases where the heights match.
- the heights of the layers may differ depending on the processing equipment, processing method, or material of the surface to be processed during the CMP processing. In this specification and the like, this case is also treated as "substantially the same height”.
- the height of the top surface of the first layer and the height of the second layer When the difference from the height of the upper surface is 20 nm or less, it is also said that the heights are approximately the same.
- This embodiment can be implemented by appropriately combining at least part of it with other embodiments described herein.
- the display device of this embodiment can be a high-resolution display device or a large-sized display device. Therefore, the display device of the present embodiment includes a relatively large screen such as a television device, a desktop or notebook personal computer, a computer monitor, a digital signage, a large game machine such as a pachinko machine, or the like. In addition to electronic devices, it can be used for display parts of digital cameras, digital video cameras, digital photo frames, mobile phones, portable game machines, smartphones, wristwatch terminals, tablet terminals, personal digital assistants, and sound reproducing devices.
- FIG. 18 shows a perspective view of the display device 400A
- FIG. 19A shows a cross-sectional view of the display device 400A.
- the display device 400A has a configuration in which a substrate 452 and a substrate 451 are bonded together.
- the substrate 452 is clearly indicated by dashed lines.
- the display device 400A has a display section 462, a circuit 464, wiring 465, and the like.
- FIG. 18 shows an example in which an IC 473 and an FPC 472 are mounted on the display device 400A. Therefore, the configuration shown in FIG. 18 can also be called a display module including the display device 400A, an IC (integrated circuit), and an FPC.
- a scanning line driving circuit for example, can be used as the circuit 464 .
- the wiring 465 has a function of supplying signals and power to the display section 462 and the circuit 464 .
- the signal and power are input to the wiring 465 from the outside through the FPC 472 or input to the wiring 465 from the IC 473 .
- FIG. 18 shows an example in which an IC 473 is provided on a substrate 451 by a COG (Chip On Glass) method, a COF (Chip on Film) method, or the like.
- IC 473 for example, an IC having a scanning line driver circuit, a signal line driver circuit, or the like can be applied.
- the display device 400A and the display module may be configured without an IC.
- the IC may be mounted on the FPC by the COF method or the like.
- FIG. 19A shows an example of a cross-section of the display device 400A when part of the region including the FPC 472, part of the circuit 464, part of the display section 462, and part of the region including the end are cut. show.
- a display device 400A illustrated in FIG. 19A includes a transistor 201 and a transistor 205, a light-emitting element 430a that emits red light, a light-emitting element 430b that emits green light, and a light-emitting element 430b that emits blue light, which are provided between a substrate 451 and a substrate 452. It has an element 430c and the like.
- the light emitting elements exemplified in Embodiment 1 can be applied to the light emitting elements 430a, 430b, and 430c.
- the three sub-pixels are R, G, and B sub-pixels, and yellow (Y). , cyan (C), and magenta (M).
- the four sub-pixels include R, G, B, and white (W) sub-pixels, and R, G, B, and Y four-color sub-pixels. be done.
- the protective layer 416 and the substrate 452 are adhered via the adhesive layer 442 .
- a solid sealing structure, a hollow sealing structure, or the like can be applied to the sealing of the light emitting element.
- the space 443 surrounded by the substrate 452, the adhesion layer 442, and the substrate 451 is filled with an inert gas (such as nitrogen or argon) to apply a hollow sealing structure.
- the adhesive layer 442 may be provided so as to overlap with the light emitting element.
- a space 443 surrounded by the substrate 452 , the adhesive layer 442 , and the substrate 451 may be filled with a resin different from that of the adhesive layer 442 .
- the light emitting elements 430a, 430b, and 430c each have an optical adjustment layer between the pixel electrode and the EL layer.
- the light emitting element 430a has an optical adjustment layer 426a
- the light emitting element 430b has an optical adjustment layer 426b
- the light emitting element 430c has an optical adjustment layer 426c.
- Embodiment Mode 1 can be referred to for details of the light-emitting element.
- the pixel electrode 411a, the pixel electrode 411b, and the pixel electrode 411c are connected to the conductive layer 222b of the transistor 205 through openings provided in the insulating layer 214, respectively.
- the edges of the pixel electrodes and the optical adjustment layer are covered with an insulating layer 421 .
- the pixel electrode contains a material that reflects visible light
- the common electrode contains a material that transmits visible light.
- the light emitted by the light emitting element is emitted to the substrate 452 side.
- a material having high visible light transmittance is preferably used for the substrate 452 .
- Both the transistor 201 and the transistor 205 are formed over the substrate 451 . These transistors can be made with the same material and the same process.
- An insulating layer 211, an insulating layer 213, an insulating layer 215, and an insulating layer 214 are provided on the substrate 451 in this order.
- Part of the insulating layer 211 functions as a gate insulating layer of each transistor.
- Part of the insulating layer 213 functions as a gate insulating layer of each transistor.
- An insulating layer 215 is provided over the transistor.
- An insulating layer 214 is provided over the transistor and functions as a planarization layer. Note that the number of gate insulating layers and the number of insulating layers covering a transistor are not limited, and each may have a single layer or two or more layers.
- a material in which impurities such as water and hydrogen are difficult to diffuse for at least one insulating layer covering the transistor.
- Inorganic insulating films are preferably used for the insulating layer 211, the insulating layer 213, and the insulating layer 215, respectively.
- As the inorganic insulating film for example, a silicon nitride film, a silicon oxynitride film, a silicon oxide film, a silicon oxynitride film, an aluminum oxide film, an aluminum nitride film, or the like can be used.
- a hafnium oxide film, an yttrium oxide film, a zirconium oxide film, a gallium oxide film, a tantalum oxide film, a magnesium oxide film, a lanthanum oxide film, a cerium oxide film, a neodymium oxide film, or the like may be used.
- two or more of the insulating films described above may be laminated and used.
- the organic insulating film preferably has openings near the ends of the display device 400A. As a result, it is possible to prevent impurities from entering through the organic insulating film from the end portion of the display device 400A.
- the organic insulating film may be formed so that the edges of the organic insulating film are located inside the edges of the display device 400A so that the organic insulating film is not exposed at the edges of the display device 400A.
- An organic insulating film is suitable for the insulating layer 214 that functions as a planarization layer.
- materials that can be used for the organic insulating film include acrylic resins, polyimide resins, epoxy resins, polyamide resins, polyimideamide resins, siloxane resins, benzocyclobutene-based resins, phenolic resins, precursors of these resins, and the like.
- An opening is formed in the insulating layer 214 in a region 228 shown in FIG. 19A.
- the transistors 201 and 205 include a conductive layer 221 functioning as a gate, an insulating layer 211 functioning as a gate insulating layer, conductive layers 222a and 222b functioning as a source and a drain, a semiconductor layer 231, and an insulating layer functioning as a gate insulating layer. It has a layer 213 and a conductive layer 223 that functions as a gate. Here, the same hatching pattern is applied to a plurality of layers obtained by processing the same conductive film.
- the insulating layer 211 is located between the conductive layer 221 and the semiconductor layer 231 .
- the insulating layer 213 is located between the conductive layer 223 and the semiconductor layer 231 .
- the structure of the transistor included in the display device of this embodiment there is no particular limitation on the structure of the transistor included in the display device of this embodiment.
- a planar transistor, a staggered transistor, an inverted staggered transistor, or the like can be used.
- the transistor structure may be either a top-gate type or a bottom-gate type.
- gates may be provided above and below a semiconductor layer in which a channel is formed.
- a structure in which a semiconductor layer in which a channel is formed is sandwiched between two gates is applied to the transistors 201 and 205 .
- a transistor may be driven by connecting two gates and applying the same signal to them.
- the threshold voltage of the transistor may be controlled by applying a potential for controlling the threshold voltage to one of the two gates and applying a potential for driving to the other.
- the crystallinity of the semiconductor material used for the transistor is not particularly limited, either. (semiconductors having A single crystal semiconductor or a crystalline semiconductor is preferably used because deterioration in transistor characteristics can be suppressed.
- a semiconductor layer of a transistor preferably includes a metal oxide (also referred to as an oxide semiconductor).
- the display device of this embodiment preferably uses a transistor including a metal oxide for a channel formation region (hereinafter referred to as an OS transistor).
- the semiconductor layer of the transistor may comprise silicon. Examples of silicon include amorphous silicon and crystalline silicon (low-temperature polysilicon, monocrystalline silicon, etc.).
- the semiconductor layer includes, for example, indium and M (M is gallium, aluminum, silicon, boron, yttrium, tin, copper, vanadium, beryllium, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, one or more selected from hafnium, tantalum, tungsten, and magnesium) and zinc.
- M is preferably one or more selected from aluminum, gallium, yttrium, and tin.
- an oxide also referred to as IGZO
- IGZO oxide containing indium (In), gallium (Ga), and zinc (Zn) as the semiconductor layer.
- the atomic ratio of In in the In-M-Zn oxide is preferably equal to or higher than the atomic ratio of M.
- the transistor included in the circuit 464 and the transistor included in the display portion 462 may have the same structure or different structures.
- the plurality of transistors included in the circuit 464 may all have the same structure, or may have two or more types.
- the plurality of transistors included in the display portion 462 may all have the same structure, or may have two or more types.
- a connecting portion 204 is provided in a region of the substrate 451 where the substrate 452 does not overlap.
- the wiring 465 is electrically connected to the FPC 472 through the conductive layer 466 and the connection layer 242 .
- the conductive layer 466 shows an example of a laminated structure of a conductive film obtained by processing the same conductive film as the pixel electrode and a conductive film obtained by processing the same conductive film as the optical adjustment layer. .
- the conductive layer 466 is exposed on the upper surface of the connecting portion 204 . Thereby, the connecting portion 204 and the FPC 472 can be electrically connected via the connecting layer 242 .
- a light shielding layer 417 is preferably provided on the surface of the substrate 452 on the substrate 451 side.
- various optical members can be arranged outside the substrate 452 .
- optical members include polarizing plates, retardation plates, light diffusion layers (diffusion films, etc.), antireflection layers, light collecting films, and the like.
- an antistatic film that suppresses adhesion of dust, a water-repellent film that prevents adhesion of dirt, a hard coat film that suppresses the occurrence of scratches due to use, a shock absorption layer, etc. are arranged on the outside of the substrate 452.
- an antistatic film that suppresses adhesion of dust, a water-repellent film that prevents adhesion of dirt, a hard coat film that suppresses the occurrence of scratches due to use, a shock absorption layer, etc. are arranged.
- the protective layer 416 that covers the light-emitting element By providing the protective layer 416 that covers the light-emitting element, it is possible to prevent impurities such as water from entering the light-emitting element and improve the reliability of the light-emitting element.
- the insulating layer 215 and the protective layer 416 are in contact with each other through the opening of the insulating layer 214 in the region 228 near the edge of the display device 400A.
- the inorganic insulating film included in the insulating layer 215 and the inorganic insulating film included in the protective layer 416 are in contact with each other. This can prevent impurities from entering the display section 462 from the outside through the organic insulating film. Therefore, the reliability of the display device 400A can be improved.
- FIG. 19B shows an example in which the protective layer 416 has a three-layer structure.
- the protective layer 416 has an inorganic insulating layer 416a on the light emitting element 430c, an organic insulating layer 416b on the inorganic insulating layer 416a, and an inorganic insulating layer 416c on the organic insulating layer 416b.
- the end of the inorganic insulating layer 416a and the end of the inorganic insulating layer 416c extend outside the end of the organic insulating layer 416b and are in contact with each other.
- the inorganic insulating layer 416a is in contact with the insulating layer 215 (inorganic insulating layer) through the opening of the insulating layer 214 (organic insulating layer). Accordingly, the insulating layer 215 and the protective layer 416 can surround the light emitting element, so that the reliability of the light emitting element can be improved.
- the protective layer 416 may have a laminated structure of an organic insulating film and an inorganic insulating film. At this time, it is preferable that the end portion of the inorganic insulating film extends further outward than the end portion of the organic insulating film.
- the substrates 451 and 452 glass, quartz, ceramics, sapphire, resins, metals, alloys, semiconductors, etc. can be used, respectively.
- a material that transmits the light is used for the substrate on the side from which the light from the light-emitting element is extracted.
- the flexibility of the display device can be increased.
- a polarizing plate may be used as the substrate 451 or the substrate 452 .
- polyester resins such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), polyacrylonitrile resins, acrylic resins, polyimide resins, polymethylmethacrylate resins, polycarbonate (PC) resins, and polyether resins are used.
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- acrylic resins acrylic resins
- polyimide resins polymethylmethacrylate resins
- PC polycarbonate
- polyether resins polyether resins
- PES resin Sulfone (PES) resin, polyamide resin (nylon, aramid, etc.), polysiloxane resin, cycloolefin resin, polystyrene resin, polyamideimide resin, polyurethane resin, polyvinyl chloride resin, polyvinylidene chloride resin, polypropylene resin, polytetrafluoroethylene (PTFE) resin, ABS resin, cellulose nanofiber, or the like can be used.
- PES polytetyrene resin
- polyamideimide resin polyurethane resin
- polyvinyl chloride resin polyvinylidene chloride resin
- polypropylene resin polytetrafluoroethylene (PTFE) resin
- PTFE resin polytetrafluoroethylene
- ABS resin cellulose nanofiber, or the like
- One or both of the substrates 451 and 452 may be made of glass having a thickness sufficient to be flexible.
- a substrate having high optical isotropy has small birefringence (it can be said that the amount of birefringence is small).
- the absolute value of the retardation (retardation) value of the substrate with high optical isotropy is preferably 30 nm or less, more preferably 20 nm or less, and even more preferably 10 nm or less.
- Films with high optical isotropy include triacetylcellulose (TAC, also called cellulose triacetate) films, cycloolefin polymer (COP) films, cycloolefin copolymer (COC) films, and acrylic films.
- TAC triacetylcellulose
- COP cycloolefin polymer
- COC cycloolefin copolymer
- a film having a low water absorption rate as the substrate.
- various curable adhesives such as photocurable adhesives such as ultraviolet curable adhesives, reaction curable adhesives, thermosetting adhesives, and anaerobic adhesives can be used.
- These adhesives include epoxy resins, acrylic resins, silicone resins, phenol resins, polyimide resins, imide resins, PVC (polyvinyl chloride) resins, PVB (polyvinyl butyral) resins, EVA (ethylene vinyl acetate) resins, and the like.
- a material with low moisture permeability such as epoxy resin is preferable.
- a two-liquid mixed type resin may be used.
- an adhesive sheet or the like may be used.
- connection layer 242 an anisotropic conductive film (ACF), an anisotropic conductive paste (ACP), or the like can be used.
- ACF anisotropic conductive film
- ACP anisotropic conductive paste
- gates gate terminals or gate electrodes
- sources source terminals, source regions or source electrodes
- drains drain terminals, drain regions or drain electrodes
- Materials that can be used for the conductive layer include metals such as aluminum, titanium, chromium, nickel, copper, yttrium, zirconium, molybdenum, silver, tantalum, and tungsten, and alloys containing these metals as main components. mentioned. A film containing these materials can be used as a single layer or as a laminated structure.
- conductive oxides such as indium oxide, indium tin oxide, indium zinc oxide, zinc oxide, zinc oxide containing gallium, or graphene can be used.
- metal materials such as gold, silver, platinum, magnesium, nickel, tungsten, chromium, molybdenum, iron, cobalt, copper, palladium, and titanium, or alloy materials containing such metal materials can be used.
- a nitride of the metal material eg, titanium nitride
- it is preferably thin enough to have translucency.
- a stacked film of any of the above materials can be used as the conductive layer.
- a laminated film of a silver-magnesium alloy and indium tin oxide because the conductivity can be increased.
- conductive layers such as various wirings and electrodes that constitute a display device, and conductive layers (conductive layers functioning as pixel electrodes or common electrodes) of light-emitting elements.
- Examples of insulating materials that can be used for each insulating layer include resins such as acrylic resins and epoxy resins, and inorganic insulating materials such as silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, and aluminum oxide.
- FIG. 20A shows a cross-sectional view of the display device 400B.
- a perspective view of the display device 400B is the same as that of the display device 400A (FIG. 18).
- FIG. 20A shows an example of a cross section of the display device 400B when part of the region including the FPC 472, part of the circuit 464, and part of the display section 462 are cut.
- 462 shows an example of a cross section of a region including a light emitting element 430b that emits green light and a light emitting element 430c that emits blue light. Note that the description of the same parts as those of the display device 400A may be omitted.
- a display device 400B illustrated in FIG. 20A includes a transistor 202, a transistor 210, a light-emitting element 430b, a light-emitting element 430c, and the like between a substrate 453 and a substrate 454.
- the substrate 454 and the protective layer 416 are adhered via the adhesive layer 442 .
- the adhesive layer 442 is provided so as to overlap each of the light emitting elements 430b and 430c, and a solid sealing structure is applied to the display device 400B.
- the substrate 453 and the insulating layer 212 are bonded together by an adhesive layer 455 .
- a manufacturing substrate provided with the insulating layer 212, each transistor, each light emitting element, etc., and the substrate 454 provided with the light shielding layer 417 are bonded together by the adhesive layer 442. Then, the formation substrate is peeled off and a substrate 453 is attached to the exposed surface, so that each component formed over the formation substrate is transferred to the substrate 453 .
- Each of the substrates 453 and 454 preferably has flexibility. This can enhance the flexibility of the display device 400B.
- an inorganic insulating film that can be used for the insulating layer 211, the insulating layer 213, or the insulating layer 215 can be used.
- the pixel electrode is connected to the conductive layer 222b of the transistor 210 through an opening provided in the insulating layer 214.
- the conductive layer 222 b is connected to the low-resistance region 231 n through openings provided in the insulating layers 215 and 225 .
- the transistor 210 has a function of controlling driving of the light emitting element.
- the edge of the pixel electrode is covered with an insulating layer 421 .
- the light emitted by the light emitting elements 430b and 430c is emitted to the substrate 454 side.
- a material having high visible light transmittance is preferably used for the substrate 454 .
- a connecting portion 204 is provided in a region of the substrate 453 where the substrate 454 does not overlap.
- the wiring 465 is electrically connected to the FPC 472 through the conductive layer 466 and the connection layer 242 .
- the conductive layer 466 can be obtained by processing the same conductive film as the pixel electrode. Thereby, the connecting portion 204 and the FPC 472 can be electrically connected via the connecting layer 242 .
- the transistors 202 and 210 each include a conductive layer 221 functioning as a gate, an insulating layer 211 functioning as a gate insulating layer, a semiconductor layer having a channel formation region 231i and a pair of low-resistance regions 231n, and one of the pair of low-resistance regions 231n.
- a connecting conductive layer 222a, a conductive layer 222b connecting to the other of the pair of low-resistance regions 231n, an insulating layer 225 functioning as a gate insulating layer, a conductive layer 223 functioning as a gate, and an insulating layer 215 covering the conductive layer 223 are provided.
- the insulating layer 211 is located between the conductive layer 221 and the channel formation region 231i.
- the insulating layer 225 is located between the conductive layer 223 and the channel formation region 231i.
- the conductive layers 222a and 222b are each connected to the low resistance region 231n through openings provided in the insulating layer 215.
- One of the conductive layers 222a and 222b functions as a source and the other functions as a drain.
- FIG. 20A shows an example in which the insulating layer 225 covers the upper and side surfaces of the semiconductor layer.
- the conductive layers 222a and 222b are connected to the low-resistance region 231n through openings provided in the insulating layers 225 and 215, respectively.
- the insulating layer 225 overlaps the channel formation region 231i of the semiconductor layer 231 and does not overlap the low resistance region 231n.
- the structure shown in FIG. 20B can be manufactured by processing the insulating layer 225 using the conductive layer 223 as a mask.
- the insulating layer 215 is provided to cover the insulating layer 225 and the conductive layer 223, and the conductive layers 222a and 222b are connected to the low-resistance regions 231n through openings in the insulating layer 215, respectively.
- an insulating layer 218 may be provided to cover the transistor.
- This embodiment can be implemented by appropriately combining at least part of it with other embodiments described herein.
- the display device of this embodiment can be a high-definition display device. Therefore, the display device of the present embodiment includes, for example, information terminals (wearable devices) such as a wristwatch type and a bracelet type, devices for VR such as a head-mounted display, devices for AR such as glasses, and the like. It can be used for the display part of wearable equipment.
- information terminals wearable devices
- VR such as a head-mounted display
- AR such as glasses
- FIG. 21A shows a perspective view of display module 280 .
- the display module 280 has a display device 400C and an FPC 290 .
- the display device included in the display module 280 is not limited to the display device 400C, and may be a display device 400D or a display device 400E, which will be described later.
- the display module 280 has substrates 291 and 292 .
- the display module 280 has a display section 281 .
- the display unit 281 is an area for displaying an image in the display module 280, and is an area where light from each pixel provided in the pixel unit 284, which will be described later, can be visually recognized.
- FIG. 21B shows a perspective view schematically showing the configuration on the substrate 291 side.
- a circuit section 282 , a pixel circuit section 283 on the circuit section 282 , and a pixel section 284 on the pixel circuit section 283 are stacked on the substrate 291 .
- a terminal portion 285 for connecting to the FPC 290 is provided on a portion of the substrate 291 that does not overlap with the pixel portion 284 .
- the terminal portion 285 and the circuit portion 282 are electrically connected by a wiring portion 286 composed of a plurality of wirings.
- the pixel section 284 has a plurality of periodically arranged pixels 284a. An enlarged view of one pixel 284a is shown on the right side of FIG. 21B.
- the pixel 284a has a light-emitting element 430a, a light-emitting element 430b, and a light-emitting element 430c that emit light of different colors.
- a plurality of light emitting elements may be arranged in a stripe arrangement as shown in FIG. 21B. Since the stripe arrangement can arrange pixel circuits at high density, it is possible to provide a high-definition display device. Also, various arrangement methods such as delta arrangement and pentile arrangement can be applied.
- the pixel circuit section 283 has a plurality of periodically arranged pixel circuits 283a.
- One pixel circuit 283a is a circuit that controls light emission of three light emitting elements included in one pixel 284a.
- One pixel circuit 283a may have a structure in which three circuits for controlling light emission of one light-emitting element are provided.
- the pixel circuit 283a can have at least one selection transistor, one current control transistor (driving transistor), and a capacitive element for each light emitting element. At this time, a gate signal is input to the gate of the selection transistor, and a source signal is input to either the source or the drain of the selection transistor. This realizes an active matrix display device.
- the circuit section 282 has a circuit that drives each pixel circuit 283 a of the pixel circuit section 283 .
- a circuit that drives each pixel circuit 283 a of the pixel circuit section 283 For example, it is preferable to have one or both of a gate line driver circuit and a source line driver circuit.
- at least one of an arithmetic circuit, a memory circuit, a power supply circuit, and the like may be provided.
- the FPC 290 functions as wiring for supplying a video signal, power supply potential, or the like to the circuit section 282 from the outside. Also, an IC may be mounted on the FPC 290 .
- the aperture ratio (effective display area ratio) of the display portion 281 is extremely high. can be higher.
- the aperture ratio of the display section 281 can be 40% or more and less than 100%, preferably 50% or more and 95% or less, more preferably 60% or more and 95% or less.
- the pixels 284a can be arranged at an extremely high density, and the definition of the display portion 281 can be extremely high.
- pixels 284a may be arranged with a resolution of 2000 ppi or more, preferably 3000 ppi or more, more preferably 5000 ppi or more, and still more preferably 6000 ppi or more, and 20000 ppi or less, or 30000 ppi or less. preferable.
- a display module 280 Since such a display module 280 has extremely high definition, it can be suitably used for devices for VR such as head-mounted displays, or glasses-type devices for AR. For example, even in the case of a configuration in which the display portion of the display module 280 is viewed through a lens, the display module 280 has an extremely high-definition display portion 281, so pixels cannot be viewed even if the display portion is enlarged with the lens. , a highly immersive display can be performed. Moreover, the display module 280 is not limited to this, and can be suitably used for electronic equipment having a relatively small display unit. For example, it can be suitably used for a display part of a wearable electronic device such as a wristwatch.
- a display device 400C illustrated in FIG. 22 includes a substrate 301, light-emitting elements 430a, 430b, 430c, a capacitor 240, and a transistor 310.
- the substrate 301 corresponds to the substrate 291 in FIGS. 21A and 21B.
- a laminated structure 401 from the substrate 301 to the insulating layer 255 corresponds to the substrate 101 in the first embodiment.
- a transistor 310 is a transistor having a channel formation region in the substrate 301 .
- the substrate 301 for example, a semiconductor substrate such as a single crystal silicon substrate can be used.
- Transistor 310 includes a portion of substrate 301 , conductive layer 311 , low resistance region 312 , insulating layer 313 and insulating layer 314 .
- the conductive layer 311 functions as a gate electrode.
- An insulating layer 313 is located between the substrate 301 and the conductive layer 311 and functions as a gate insulating layer.
- the low-resistance region 312 is a region in which the substrate 301 is doped with impurities and functions as either a source or a drain.
- the insulating layer 314 is provided to cover the side surface of the conductive layer 311 and functions as an insulating layer.
- a device isolation layer 315 is provided between two adjacent transistors 310 so as to be embedded in the substrate 301 .
- An insulating layer 261 is provided to cover the transistor 310 , and a capacitor 240 is provided over the insulating layer 261 .
- the capacitor 240 has a conductive layer 241, a conductive layer 245, and an insulating layer 243 positioned therebetween.
- the conductive layer 241 functions as one electrode of the capacitor 240
- the conductive layer 245 functions as the other electrode of the capacitor 240
- the insulating layer 243 functions as the dielectric of the capacitor 240 .
- the conductive layer 241 is provided on the insulating layer 261 and embedded in the insulating layer 254 .
- Conductive layer 241 is electrically connected to one of the source or drain of transistor 310 by plug 271 embedded in insulating layer 261 .
- An insulating layer 243 is provided over the conductive layer 241 .
- the conductive layer 245 is provided in a region overlapping with the conductive layer 241 with the insulating layer 243 provided therebetween.
- An insulating layer 255 is provided to cover the capacitor 240, and the insulating layer 255 is provided with the light emitting elements 430a, 430b, 430c, and the like.
- a protective layer 416 is provided over the light emitting elements 430 a , 430 b , and 430 c , and a substrate 420 is attached to the upper surface of the protective layer 416 with a resin layer 419 .
- Substrate 420 corresponds to substrate 292 in FIG. 21A.
- the pixel electrode of the light-emitting element is electrically connected to one of the source and drain of the transistor 310 by a plug 256 embedded in the insulating layer 255, a conductive layer 241 embedded in the insulating layer 254, and a plug 271 embedded in the insulating layer 261. properly connected.
- Display device 400D A display device 400D shown in FIG. 23 is mainly different from the display device 400C in that the configuration of transistors is different. Note that the description of the same parts as the display device 400C may be omitted.
- the transistor 320 is a transistor in which a metal oxide (also referred to as an oxide semiconductor) is applied to a semiconductor layer in which a channel is formed.
- a metal oxide also referred to as an oxide semiconductor
- the transistor 320 has a semiconductor layer 321 , an insulating layer 323 , a conductive layer 324 , a pair of conductive layers 325 , an insulating layer 326 , and a conductive layer 327 .
- the substrate 331 corresponds to the substrate 291 in FIGS. 21A and 21B.
- a laminated structure 401 from the substrate 331 to the insulating layer 255 corresponds to the substrate 101 in the first embodiment.
- the substrate 331 an insulating substrate or a semiconductor substrate can be used.
- An insulating layer 332 is provided on the substrate 331 .
- the insulating layer 332 functions as a barrier layer that prevents impurities such as water or hydrogen from diffusing from the substrate 331 into the transistor 320 and oxygen from the semiconductor layer 321 toward the insulating layer 332 side.
- a film into which hydrogen or oxygen is less likely to diffuse than a silicon oxide film such as an aluminum oxide film, a hafnium oxide film, or a silicon nitride film, can be used.
- a conductive layer 327 is provided over the insulating layer 332 , and an insulating layer 326 is provided to cover the conductive layer 327 .
- the conductive layer 327 functions as a first gate electrode of the transistor 320, and part of the insulating layer 326 functions as a first gate insulating layer.
- An oxide insulating film such as a silicon oxide film is preferably used for at least a portion of the insulating layer 326 that is in contact with the semiconductor layer 321 .
- the upper surface of the insulating layer 326 is preferably planarized.
- the semiconductor layer 321 is provided on the insulating layer 326 .
- the semiconductor layer 321 preferably includes a metal oxide (also referred to as an oxide semiconductor) film having semiconductor characteristics. Details of materials that can be suitably used for the semiconductor layer 321 will be described later.
- a pair of conductive layers 325 are provided on and in contact with the semiconductor layer 321 and function as a source electrode and a drain electrode.
- An insulating layer 328 is provided to cover the top and side surfaces of the pair of conductive layers 325, the side surface of the semiconductor layer 321, and the like, and the insulating layer 264 is provided over the insulating layer 328.
- the insulating layer 328 functions as a barrier layer that prevents impurities such as water or hydrogen from diffusing into the semiconductor layer 321 from the insulating layer 264 or the like and oxygen from leaving the semiconductor layer 321 .
- an insulating film similar to the insulating layer 332 can be used as the insulating layer 328.
- An opening reaching the semiconductor layer 321 is provided in the insulating layer 328 and the insulating layer 264 .
- the insulating layer 323 and the conductive layer 324 are buried in contact with the side surfaces of the insulating layer 264 , the insulating layer 328 , and the conductive layer 325 and the top surface of the semiconductor layer 321 .
- the conductive layer 324 functions as a second gate electrode, and the insulating layer 323 functions as a second gate insulating layer.
- the top surface of the conductive layer 324, the top surface of the insulating layer 323, and the top surface of the insulating layer 264 are planarized so that their heights are approximately the same, and the insulating layers 329 and 265 are provided to cover them. .
- the insulating layers 264 and 265 function as interlayer insulating layers.
- the insulating layer 329 functions as a barrier layer that prevents impurities such as water or hydrogen from diffusing into the transistor 320 from the insulating layer 265 or the like.
- an insulating film similar to the insulating layers 328 and 332 can be used.
- a plug 274 electrically connected to one of the pair of conductive layers 325 is provided so as to be embedded in the insulating layers 265 , 329 and 264 .
- the plug 274 includes a conductive layer 274a that covers the side surfaces of the openings of the insulating layers 265, the insulating layers 329, the insulating layers 264, and the insulating layer 328 and part of the top surface of the conductive layer 325, and the conductive layer 274a. It is preferable to have a conductive layer 274b in contact with the top surface. At this time, a conductive material into which hydrogen and oxygen are difficult to diffuse is preferably used for the conductive layer 274a.
- the configuration from the insulating layer 254 to the substrate 420 in the display device 400D is similar to that of the display device 400C.
- a display device 400E illustrated in FIG. 24 has a structure in which a transistor 310 in which a channel is formed over a substrate 301 and a transistor 320 including a metal oxide in a semiconductor layer in which the channel is formed are stacked. Note that descriptions of portions similar to those of the display device 400C and the display device 400D may be omitted.
- An insulating layer 261 is provided to cover the transistor 310 , and a conductive layer 251 is provided over the insulating layer 261 .
- An insulating layer 262 is provided to cover the conductive layer 251 , and the conductive layer 252 is provided over the insulating layer 262 .
- the conductive layers 251 and 252 each function as wirings.
- An insulating layer 263 and an insulating layer 332 are provided to cover the conductive layer 252 , and the transistor 320 is provided over the insulating layer 332 .
- An insulating layer 265 is provided to cover the transistor 320 and a capacitor 240 is provided over the insulating layer 265 . Capacitor 240 and transistor 320 are electrically connected by plug 274 .
- the transistor 320 can be used as a transistor forming a pixel circuit. Further, the transistor 310 can be used as a transistor forming a pixel circuit or a transistor forming a driver circuit (a gate line driver circuit or a source line driver circuit) for driving the pixel circuit. Further, the transistors 310 and 320 can be used as transistors included in various circuits such as an arithmetic circuit and a memory circuit.
- a pixel circuit not only a pixel circuit but also a driver circuit and the like can be formed directly under the light-emitting element, so that the size of the display device can be reduced compared to the case where the driver circuit is provided around the display region. becomes possible.
- This embodiment can be implemented by appropriately combining at least part of it with other embodiments described herein.
- the light emitting device has an EL layer 23 between a pair of electrodes (lower electrode 21, upper electrode 25).
- the EL layer 23 can be composed of a plurality of layers such as a layer 4420, a light-emitting layer 4411, and a layer 4430.
- the layer 4420 can have, for example, a layer containing a substance with high electron-injection properties (electron-injection layer) and a layer containing a substance with high electron-transport properties (electron-transporting layer).
- the light-emitting layer 4411 contains, for example, a light-emitting compound.
- Layer 4430 can have, for example, a layer containing a substance with high hole-injection properties (hole-injection layer) and a layer containing a substance with high hole-transport properties (hole-transport layer).
- a structure having a layer 4420, a light-emitting layer 4411, and a layer 4430 provided between a pair of electrodes can function as one light-emitting unit, and the structure of FIG. 25A is called a single structure in this specification.
- FIG. 25B is a modification of the EL layer 23 included in the light emitting element 20 shown in FIG. 25A.
- the light-emitting element 20 shown in FIG. It has a layer 4420-1 on 4411, a layer 4420-2 on layer 4420-1, and an upper electrode 25 on layer 4420-2.
- the layer 4430-1 functions as a hole injection layer
- the layer 4430-2 functions as a hole transport layer
- the layer 4420-1 functions as an electron Functioning as a transport layer
- layer 4420-2 functions as an electron injection layer.
- layer 4430-1 functions as an electron injection layer
- layer 4430-2 functions as an electron transport layer
- layer 4420-1 functions as a hole transport layer.
- a configuration in which a plurality of light-emitting layers (light-emitting layers 4411, 4412, and 4413) are provided between layers 4420 and 4430 as shown in FIG. 25C is also a variation of the single structure.
- tandem structure a structure in which a plurality of light-emitting units (EL layers 23a and 23b) are connected in series via an intermediate layer 4440 is referred to herein as a tandem structure.
- the intermediate layer 4440 may be called a charge generation layer.
- the configuration as shown in FIG. 25D is referred to as a tandem structure, but the configuration is not limited to this, and for example, the tandem structure may be referred to as a stack structure. Note that a light-emitting element capable of emitting light with high luminance can be obtained by adopting a tandem structure.
- the layers 4420 and 4430 may have a laminated structure consisting of two or more layers as shown in FIG. 25B.
- the emission color of the light-emitting element can be red, green, blue, cyan, magenta, yellow, white, or the like, depending on the material forming the EL layer 23 . Further, the color purity can be further enhanced by providing the light-emitting element with a microcavity structure.
- the light-emitting layer preferably contains two or more light-emitting substances that emit light such as R (red), G (green), B (blue), Y (yellow), and O (orange).
- R red
- G green
- B blue
- Y yellow
- O orange
- a light-emitting element has at least a light-emitting layer. Further, in the light-emitting element, layers other than the light-emitting layer include a substance with a high hole-injection property, a substance with a high hole-transport property, a hole-blocking material, a substance with a high electron-transport property, an electron-blocking material, and a substance with a high electron-injection property.
- a layer containing a substance, a bipolar substance (a substance with high electron-transport properties and high hole-transport properties), or the like may be further included.
- Both low-molecular-weight compounds and high-molecular-weight compounds can be used in the light-emitting device, and inorganic compounds may be included.
- Each of the layers constituting the light-emitting device can be formed by a vapor deposition method (including a vacuum vapor deposition method), a transfer method, a printing method, an inkjet method, a coating method, or the like.
- the light-emitting device may have one or more layers selected from a hole injection layer, a hole transport layer, a hole block layer, an electron block layer, an electron transport layer, and an electron injection layer.
- the hole-injecting layer is a layer that injects holes from the anode into the hole-transporting layer, and contains a material with high hole-injecting properties.
- highly hole-injecting materials include aromatic amine compounds and composite materials containing a hole-transporting material and an acceptor material (electron-accepting material).
- the hole-transporting layer is a layer that transports holes injected from the anode to the light-emitting layer by means of the hole-injecting layer.
- a hole-transporting layer is a layer containing a hole-transporting material.
- the hole-transporting material a substance having a hole mobility of 1 ⁇ 10 ⁇ 6 cm 2 /Vs or more is preferable. Note that substances other than these can be used as long as they have a higher hole-transport property than electron-transport property.
- hole-transporting materials include ⁇ -electron-rich heteroaromatic compounds (e.g., carbazole derivatives, thiophene derivatives, furan derivatives, etc.), aromatic amines (compounds having an aromatic amine skeleton), and other highly hole-transporting materials. is preferred.
- ⁇ -electron-rich heteroaromatic compounds e.g., carbazole derivatives, thiophene derivatives, furan derivatives, etc.
- aromatic amines compounds having an aromatic amine skeleton
- other highly hole-transporting materials is preferred.
- the electron-transporting layer is a layer that transports electrons injected from the cathode to the light-emitting layer by the electron-injecting layer.
- the electron-transporting layer is a layer containing an electron-transporting material.
- an electron-transporting material a substance having an electron mobility of 1 ⁇ 10 ⁇ 6 cm 2 /Vs or more is preferable. Note that substances other than these substances can be used as long as they have a higher electron-transport property than hole-transport property.
- electron-transporting materials include metal complexes having a quinoline skeleton, metal complexes having a benzoquinoline skeleton, metal complexes having an oxazole skeleton, metal complexes having a thiazole skeleton, oxadiazole derivatives, triazole derivatives, imidazole derivatives, ⁇ -electron deficient including oxazole derivatives, thiazole derivatives, phenanthroline derivatives, quinoline derivatives with quinoline ligands, benzoquinoline derivatives, quinoxaline derivatives, dibenzoquinoxaline derivatives, pyridine derivatives, bipyridine derivatives, pyrimidine derivatives, and other nitrogen-containing heteroaromatic compounds
- a material having a high electron transport property such as a type heteroaromatic compound can be used.
- the electron injection layer is a layer that injects electrons from the cathode to the electron transport layer, and is a layer that contains a material with high electron injection properties.
- Alkali metals, alkaline earth metals, or compounds thereof can be used as materials with high electron injection properties.
- a composite material containing an electron-transporting material and a donor material (electron-donating material) can also be used as a material with high electron-injecting properties.
- Examples of the electron injection layer include lithium, cesium, lithium fluoride (LiF), cesium fluoride (CsF), calcium fluoride (CaF 2 ), 8-(quinolinolato)lithium (abbreviation: Liq), 2-(2 -pyridyl)phenoratritium (abbreviation: LiPP), 2-(2-pyridyl)-3-pyridinolatritium (abbreviation: LiPPy), 4-phenyl-2-(2-pyridyl)phenoratritium (abbreviation: LiPPP) , lithium oxide (LiO x ), cesium carbonate, etc., alkali metals, alkaline earth metals, or compounds thereof.
- Liq lithium, cesium, lithium fluoride
- CsF cesium fluoride
- CaF 2 calcium fluoride
- Liq 8-(quinolinolato)lithium
- LiPP 2-(2 -pyridyl)phenoratritium
- a material having an electron transport property may be used as the electron injection layer described above.
- a compound having a lone pair of electrons and an electron-deficient heteroaromatic ring can be used as the electron-transporting material.
- a compound having at least one of a pyridine ring, diazine ring (pyrimidine ring, pyrazine ring, pyridazine ring), and triazine ring can be used.
- the lowest unoccupied molecular orbital (LUMO) of the organic compound having an unshared electron pair is preferably -3.6 eV or more and -2.3 eV or less.
- CV cyclic voltammetry
- photoelectron spectroscopy optical absorption spectroscopy
- inverse photoelectron spectroscopy etc. are used to determine the highest occupied molecular orbital (HOMO) level and LUMO level of an organic compound. can be estimated.
- BPhen 4,7-diphenyl-1,10-phenanthroline
- NBPhen 2,9-bis(naphthalen-2-yl)-4,7-diphenyl-1,10-phenanthroline
- HATNA diquinoxalino [2,3-a:2′,3′-c]phenazine
- TmPPPyTz 2,4,6-tris[3′-(pyridin-3-yl)biphenyl-3-yl]-1,3 , 5-triazine
- TmPPPyTz 2,4,6-tris[3′-(pyridin-3-yl)biphenyl-3-yl]-1,3 , 5-triazine
- a light-emitting layer is a layer containing a light-emitting substance.
- the emissive layer can have one or more emissive materials.
- a substance exhibiting emission colors such as blue, purple, violet, green, yellow-green, yellow, orange, and red is used as appropriate.
- a substance that emits near-infrared light can be used as the light-emitting substance.
- Examples of light-emitting substances include fluorescent materials, phosphorescent materials, TADF materials, and quantum dot materials.
- fluorescent materials include pyrene derivatives, anthracene derivatives, triphenylene derivatives, fluorene derivatives, carbazole derivatives, dibenzothiophene derivatives, dibenzofuran derivatives, dibenzoquinoxaline derivatives, quinoxaline derivatives, pyridine derivatives, pyrimidine derivatives, phenanthrene derivatives, and naphthalene derivatives. be done.
- Examples of phosphorescent materials include organometallic complexes (especially iridium complexes) having a 4H-triazole skeleton, 1H-triazole skeleton, imidazole skeleton, pyrimidine skeleton, pyrazine skeleton, or pyridine skeleton, and phenylpyridine derivatives having an electron-withdrawing group.
- organometallic complexes especially iridium complexes
- platinum complexes, rare earth metal complexes, etc. which are used as ligands, can be mentioned.
- the light-emitting layer may contain one or more organic compounds (host material, assist material, etc.) in addition to the light-emitting substance (guest material).
- One or both of a hole-transporting material and an electron-transporting material can be used as the one or more organic compounds.
- Bipolar materials or TADF materials may also be used as one or more organic compounds.
- the light-emitting layer preferably includes, for example, a phosphorescent material and a combination of a hole-transporting material and an electron-transporting material that easily form an exciplex.
- ExTET Exciplex-Triplet Energy Transfer
- a combination that forms an exciplex that emits light that overlaps with the wavelength of the absorption band on the lowest energy side of the light-emitting substance energy transfer becomes smooth and light emission can be efficiently obtained. With this configuration, high efficiency, low-voltage driving, and long life of the light-emitting device can be realized at the same time.
- Conductive films that transmit visible light that can be used for cathodes and anodes include, for example, indium oxide, indium tin oxide, indium tin oxide containing silicon oxide (ITSO), indium zinc oxide, zinc oxide, gallium can be formed using zinc oxide or the like added with
- metal materials such as gold, silver, platinum, magnesium, nickel, tungsten, chromium, molybdenum, iron, cobalt, copper, palladium, or titanium, alloys containing these metal materials, or nitrides of these metal materials (for example, Titanium nitride) or the like can also be used by forming it thin enough to have translucency.
- a stacked film of any of the above materials can be used as the conductive layer.
- graphene or the like may be used.
- the cathode or anode preferably uses a conductive film that reflects visible light.
- a conductive film metal materials such as aluminum, gold, platinum, silver, nickel, tungsten, chromium, molybdenum, iron, cobalt, copper, or palladium, or alloys containing these metal materials can be used.
- Silver has a high reflectance of visible light and is preferred.
- aluminum is preferable because it is easy to process because the electrode can be easily etched, and has high reflectance for visible light and near-infrared light.
- lanthanum, neodymium, germanium, or the like may be added to the metal material or alloy.
- an alloy containing titanium, nickel, or neodymium and aluminum may be used.
- An alloy containing copper, palladium, magnesium, and silver may also be used.
- An alloy containing silver and copper is preferred because of its high heat resistance.
- the cathode or anode may be configured by stacking a conductive metal film or metal oxide film on the conductive film that reflects visible light.
- a conductive metal film or metal oxide film on the conductive film that reflects visible light.
- oxidation, corrosion, or the like of the conductive film that reflects visible light can be suppressed.
- materials for such metal films and metal oxide films include titanium and titanium oxide.
- a conductive film that transmits visible light and a film made of a metal material may be stacked.
- a laminated film of silver and indium tin oxide, a laminated film of an alloy of silver and magnesium and indium tin oxide, or the like can be used.
- the metal film or the metal oxide film may be provided under the conductive film that reflects visible light.
- the thickness is preferably 40 nm or more, more preferably 70 nm or more, so that the reflectance of visible light can be sufficiently increased.
- the reflectance of visible light can be sufficiently increased by setting the thickness to preferably 70 nm or more, more preferably 100 nm or more.
- the light-transmitting and reflective conductive film that can be used for the cathode or anode
- a film obtained by forming the above-mentioned conductive film that reflects visible light thin enough to transmit visible light can be used. Further, with the stacked structure of the conductive film and the conductive film that transmits visible light, conductivity, mechanical strength, or the like can be increased.
- the translucent and reflective conductive film has a reflectance for visible light (for example, a reflectance for light with a predetermined wavelength in the range of 400 nm to 700 nm) of 20% to 80%, preferably 40% to 70%. % or less. Further, the reflectance of the conductive film having reflectivity to visible light is preferably 40% or more and 100% or less, preferably 70% or more and 100% or less. In addition, the reflectance of the light-transmitting conductive film to visible light is preferably 0% to 40%, preferably 0% to 30%.
- the electrodes that constitute the light-emitting element may be formed using a vapor deposition method, a sputtering method, or the like. In addition, it can be formed using an ejection method such as an inkjet method, a printing method such as a screen printing method, or a plating method.
- This embodiment can be implemented by appropriately combining at least part of it with other embodiments described herein.
- the metal oxide preferably contains at least indium or zinc. In particular, it preferably contains indium and zinc. In addition to these, aluminum, gallium, yttrium, tin and the like are preferably contained. In addition, one or more selected from boron, silicon, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten, magnesium, cobalt, etc. may be contained. .
- the metal oxide is formed by sputtering, chemical vapor deposition (CVD) such as metal organic chemical vapor deposition (MOCVD), or atomic layer deposition (ALD). It can be formed by a layer deposition method or the like.
- CVD chemical vapor deposition
- MOCVD metal organic chemical vapor deposition
- ALD atomic layer deposition
- Crystal structures of oxide semiconductors include amorphous (including completely amorphous), CAAC (c-axis-aligned crystalline), nc (nanocrystalline), CAC (cloud-aligned composite), single crystal, and polycrystal. (poly crystal) and the like.
- the crystal structure of the film or substrate can be evaluated using an X-ray diffraction (XRD) spectrum.
- XRD X-ray diffraction
- it can be evaluated using an XRD spectrum obtained by GIXD (Grazing-Incidence XRD) measurement.
- GIXD Gram-Incidence XRD
- the GIXD method is also called a thin film method or a Seemann-Bohlin method.
- the shape of the peak of the XRD spectrum is almost bilaterally symmetrical.
- the peak shape of the XRD spectrum is left-right asymmetric.
- the asymmetric shape of the peaks in the XRD spectra demonstrates the presence of crystals in the film or substrate. In other words, the film or substrate cannot be said to be in an amorphous state unless the shape of the peaks in the XRD spectrum is symmetrical.
- the crystal structure of the film or substrate can be evaluated by a diffraction pattern (also referred to as a nano beam electron diffraction pattern) observed by nano beam electron diffraction (NBED).
- a diffraction pattern also referred to as a nano beam electron diffraction pattern
- NBED nano beam electron diffraction
- a halo is observed in the diffraction pattern of a quartz glass substrate, and it can be confirmed that the quartz glass is in an amorphous state.
- a spot-like pattern is observed instead of a halo. Therefore, it is presumed that the IGZO film deposited at room temperature is neither crystalline nor amorphous, but in an intermediate state and cannot be concluded to be in an amorphous state.
- oxide semiconductors may be classified differently from the above when their structures are focused. For example, oxide semiconductors are classified into single-crystal oxide semiconductors and non-single-crystal oxide semiconductors. Examples of non-single-crystal oxide semiconductors include the above CAAC-OS and nc-OS. Non-single-crystal oxide semiconductors include polycrystalline oxide semiconductors, amorphous-like oxide semiconductors (a-like OS), amorphous oxide semiconductors, and the like.
- CAAC-OS is an oxide semiconductor that includes a plurality of crystal regions, and the c-axes of the plurality of crystal regions are oriented in a specific direction. Note that the specific direction is the thickness direction of the CAAC-OS film, the normal direction to the formation surface of the CAAC-OS film, or the normal direction to the surface of the CAAC-OS film.
- a crystalline region is a region having periodicity in atomic arrangement. If the atomic arrangement is regarded as a lattice arrangement, the crystalline region is also a region with a uniform lattice arrangement.
- CAAC-OS has a region where a plurality of crystal regions are connected in the a-b plane direction, and the region may have strain.
- the strain refers to a portion where the orientation of the lattice arrangement changes between a region with a uniform lattice arrangement and another region with a uniform lattice arrangement in a region where a plurality of crystal regions are connected. That is, CAAC-OS is an oxide semiconductor that is c-axis oriented and has no obvious orientation in the ab plane direction.
- each of the plurality of crystal regions is composed of one or more microcrystals (crystals having a maximum diameter of less than 10 nm).
- the maximum diameter of the crystalline region is less than 10 nm.
- the maximum diameter of the crystal region may be about several tens of nanometers.
- CAAC-OS contains indium (In) and oxygen.
- a tendency to have a layered crystal structure also referred to as a layered structure in which a layer (hereinafter referred to as an In layer) and a layer containing the element M, zinc (Zn), and oxygen (hereinafter referred to as a (M, Zn) layer) are stacked.
- the (M, Zn) layer may contain indium.
- the In layer contains the element M.
- the In layer may contain Zn.
- the layered structure is observed as a lattice image in, for example, a high-resolution TEM (Transmission Electron Microscope) image.
- a plurality of bright points are observed in the electron beam diffraction pattern of the CAAC-OS film.
- a certain spot and another spot are observed at point-symmetrical positions with respect to the spot of the incident electron beam that has passed through the sample (also referred to as a direct spot) as the center of symmetry.
- the lattice arrangement in the crystal region is basically a hexagonal lattice, but the unit cell is not always a regular hexagon and may be a non-regular hexagon. Moreover, the distortion may have a lattice arrangement such as a pentagon or a heptagon.
- the distortion of the lattice arrangement suppresses the formation of grain boundaries. This is because the CAAC-OS does not allow for strain due to the fact that the arrangement of oxygen atoms is not dense in the a-b plane direction, or that the bond distance between atoms changes due to the substitution of metal atoms. This is probably because it is possible.
- a crystal structure in which clear grain boundaries are confirmed is called a polycrystal.
- a grain boundary becomes a recombination center, traps carriers, and is highly likely to cause a decrease in on-current of a transistor, a decrease in field-effect mobility, and the like. Therefore, a CAAC-OS in which no clear grain boundaries are observed is one of crystalline oxides having a crystal structure suitable for a semiconductor layer of a transistor.
- a structure containing Zn is preferable for forming a CAAC-OS.
- In--Zn oxide and In--Ga--Zn oxide are preferable because they can suppress the generation of grain boundaries more than In oxide.
- CAAC-OS is an oxide semiconductor with high crystallinity and no clear crystal grain boundaries. Therefore, it can be said that the decrease in electron mobility due to grain boundaries is less likely to occur in CAAC-OS.
- a CAAC-OS can be said to be an oxide semiconductor with few impurities and defects (such as oxygen vacancies). Therefore, an oxide semiconductor including CAAC-OS has stable physical properties. Therefore, an oxide semiconductor including CAAC-OS is resistant to heat and has high reliability.
- CAAC-OS is also stable against high temperatures (so-called thermal budget) in the manufacturing process. Therefore, the use of the CAAC-OS for the OS transistor makes it possible to increase the degree of freedom in the manufacturing process.
- nc-OS has periodic atomic arrangement in a minute region (eg, a region of 1 nm to 10 nm, particularly a region of 1 nm to 3 nm).
- the nc-OS has minute crystals.
- the size of the minute crystal is, for example, 1 nm or more and 10 nm or less, particularly 1 nm or more and 3 nm or less, the minute crystal is also called a nanocrystal.
- nc-OS does not show regularity in crystal orientation between different nanocrystals. Therefore, no orientation is observed in the entire film.
- an nc-OS may be indistinguishable from an a-like OS or an amorphous oxide semiconductor depending on the analysis method.
- an nc-OS film is subjected to structural analysis using an XRD apparatus, out-of-plane XRD measurement using ⁇ /2 ⁇ scanning does not detect a peak indicating crystallinity.
- an nc-OS film is subjected to electron beam diffraction (also referred to as selected area electron beam diffraction) using an electron beam with a probe diameter larger than that of nanocrystals (for example, 50 nm or more), a diffraction pattern such as a halo pattern is obtained. is observed.
- an nc-OS film is subjected to electron diffraction (also referred to as nanobeam electron diffraction) using an electron beam with a probe diameter close to or smaller than the size of a nanocrystal (for example, 1 nm or more and 30 nm or less)
- an electron beam diffraction pattern is obtained in which a plurality of spots are observed within a ring-shaped area centered on the direct spot.
- An a-like OS is an oxide semiconductor having a structure between an nc-OS and an amorphous oxide semiconductor.
- An a-like OS has void or low density regions. That is, the a-like OS has lower crystallinity than the nc-OS and CAAC-OS. In addition, the a-like OS has a higher hydrogen concentration in the film than the nc-OS and the CAAC-OS.
- CAC-OS relates to material composition.
- CAC-OS is, for example, one structure of a material in which elements constituting a metal oxide are unevenly distributed with a size of 0.5 nm or more and 10 nm or less, preferably 1 nm or more and 3 nm or less, or in the vicinity thereof.
- the metal oxide one or more metal elements are unevenly distributed, and the region having the metal element has a size of 0.5 nm or more and 10 nm or less, preferably 1 nm or more and 3 nm or less, or a size in the vicinity thereof.
- the mixed state is also called mosaic or patch.
- CAC-OS is a structure in which the material is separated into a first region and a second region to form a mosaic shape, and the first region is distributed in the film (hereinafter, also referred to as a cloud shape). ). That is, CAC-OS is a composite metal oxide in which the first region and the second region are mixed.
- the atomic ratios of In, Ga, and Zn to the metal elements constituting the CAC-OS in the In--Ga--Zn oxide are denoted by [In], [Ga], and [Zn], respectively.
- the first region is a region where [In] is larger than [In] in the composition of the CAC-OS film.
- the second region is a region where [Ga] is greater than [Ga] in the composition of the CAC-OS film.
- the first region is a region in which [In] is larger than [In] in the second region and [Ga] is smaller than [Ga] in the second region.
- the second region is a region in which [Ga] is larger than [Ga] in the first region and [In] is smaller than [In] in the first region.
- the first region is a region whose main component is indium oxide, indium zinc oxide, or the like.
- the second region is a region containing gallium oxide, gallium zinc oxide, or the like as a main component. That is, the first region can be rephrased as a region containing In as a main component. Also, the second region can be rephrased as a region containing Ga as a main component.
- a clear boundary between the first region and the second region may not be observed.
- the CAC-OS in the In—Ga—Zn oxide means a region containing Ga as a main component and a region containing In as a main component in a material structure containing In, Ga, Zn, and O. Each region is a mosaic, and refers to a configuration in which these regions exist randomly. Therefore, CAC-OS is presumed to have a structure in which metal elements are unevenly distributed.
- a CAC-OS can be formed, for example, by a sputtering method under the condition that the substrate is not intentionally heated.
- a sputtering method one or more selected from an inert gas (typically argon), an oxygen gas, and a nitrogen gas may be used as a deposition gas. good.
- an inert gas typically argon
- oxygen gas typically argon
- a nitrogen gas may be used as a deposition gas. good.
- the lower the flow rate ratio of the oxygen gas to the total flow rate of the film formation gas during film formation, the better. is preferably 0% or more and 10% or less.
- a region containing In as a main component is obtained by EDX mapping obtained using energy dispersive X-ray spectroscopy (EDX). It can be confirmed that the (first region) and the region (second region) containing Ga as the main component are unevenly distributed and have a mixed structure.
- EDX energy dispersive X-ray spectroscopy
- the first region is a region with higher conductivity than the second region. That is, when carriers flow through the first region, conductivity as a metal oxide is developed. Therefore, by distributing the first region in the form of a cloud in the metal oxide, a high field effect mobility ( ⁇ ) can be realized.
- the second region is a region with higher insulation than the first region.
- the leakage current can be suppressed by distributing the second region in the metal oxide.
- CAC-OS when used for a transistor, the conductivity caused by the first region and the insulation caused by the second region act in a complementary manner to provide a switching function (turning ON/OFF). functions) can be given to the CAC-OS.
- a part of the material has a conductive function
- a part of the material has an insulating function
- the whole material has a semiconductor function.
- CAC-OS is most suitable for various semiconductor devices including display devices.
- Oxide semiconductors have a variety of structures, each with different characteristics.
- An oxide semiconductor of one embodiment of the present invention includes two or more of an amorphous oxide semiconductor, a polycrystalline oxide semiconductor, an a-like OS, a CAC-OS, an nc-OS, and a CAAC-OS. may
- an oxide semiconductor with low carrier concentration is preferably used for a transistor.
- the carrier concentration of the oxide semiconductor is 1 ⁇ 10 17 cm ⁇ 3 or less, preferably 1 ⁇ 10 15 cm ⁇ 3 or less, more preferably 1 ⁇ 10 13 cm ⁇ 3 or less, more preferably 1 ⁇ 10 11 cm ⁇ 3 or less. 3 or less, more preferably less than 1 ⁇ 10 10 cm ⁇ 3 and 1 ⁇ 10 ⁇ 9 cm ⁇ 3 or more.
- the impurity concentration in the oxide semiconductor film may be lowered to lower the defect level density.
- a low impurity concentration and a low defect level density are referred to as high-purity intrinsic or substantially high-purity intrinsic.
- an oxide semiconductor with a low carrier concentration is sometimes referred to as a highly purified intrinsic or substantially highly purified intrinsic oxide semiconductor.
- the trap level density may also be low.
- the charge trapped in the trap level of the oxide semiconductor takes a long time to disappear, and may behave as if it were a fixed charge. Therefore, a transistor whose channel formation region is formed in an oxide semiconductor with a high trap level density might have unstable electrical characteristics.
- Impurities include hydrogen, nitrogen, alkali metals, alkaline earth metals, iron, nickel, silicon, and the like.
- the concentration of silicon or carbon in the oxide semiconductor and the concentration of silicon or carbon in the vicinity of the interface with the oxide semiconductor are 2. ⁇ 10 18 atoms/cm 3 or less, preferably 2 ⁇ 10 17 atoms/cm 3 or less.
- the concentration of alkali metal or alkaline earth metal in the oxide semiconductor obtained by SIMS is set to 1 ⁇ 10 18 atoms/cm 3 or less, preferably 2 ⁇ 10 16 atoms/cm 3 or less.
- the nitrogen concentration in the oxide semiconductor obtained by SIMS is less than 5 ⁇ 10 19 atoms/cm 3 , preferably 5 ⁇ 10 18 atoms/cm 3 or less, more preferably 1 ⁇ 10 18 atoms/cm 3 or less. , more preferably 5 ⁇ 10 17 atoms/cm 3 or less.
- the oxide semiconductor reacts with oxygen that bonds to a metal atom to form water, which may cause oxygen vacancies.
- oxygen vacancies When hydrogen enters the oxygen vacancies, electrons, which are carriers, may be generated.
- part of hydrogen may bond with oxygen that bonds with a metal atom to generate an electron, which is a carrier. Therefore, a transistor including an oxide semiconductor containing hydrogen is likely to have normally-on characteristics. Therefore, hydrogen in the oxide semiconductor is preferably reduced as much as possible.
- the hydrogen concentration obtained by SIMS is less than 1 ⁇ 10 20 atoms/cm 3 , preferably less than 1 ⁇ 10 19 atoms/cm 3 , more preferably less than 5 ⁇ 10 18 atoms/cm. Less than 3 , more preferably less than 1 ⁇ 10 18 atoms/cm 3 .
- This embodiment can be implemented by appropriately combining at least part of it with other embodiments described herein.
- An electronic device of this embodiment includes a display device of one embodiment of the present invention.
- the display device of one embodiment of the present invention can easily have high definition, high resolution, and large size. Therefore, the display device of one embodiment of the present invention can be used for display portions of various electronic devices.
- the display device of one embodiment of the present invention can be manufactured at low cost, the manufacturing cost of the electronic device can be reduced.
- Examples of electronic devices include televisions, desktop or notebook personal computers, computer monitors, digital signage, large game machines such as pachinko machines, and other electronic devices with relatively large screens. Examples include cameras, digital video cameras, digital photo frames, mobile phones, mobile game machines, mobile information terminals, and sound reproducing devices.
- the display device of one embodiment of the present invention can have high definition, it can be suitably used for an electronic device having a relatively small display portion.
- electronic devices include wristwatch-type and bracelet-type information terminals (wearable devices), VR devices such as head-mounted displays, and glasses-type AR devices that can be worn on the head. equipment and the like.
- Wearable devices also include devices for SR and devices for MR.
- a display device of one embodiment of the present invention includes HD (1280 ⁇ 720 pixels), FHD (1920 ⁇ 1080 pixels), WQHD (2560 ⁇ 1440 pixels), WQXGA (2560 ⁇ 1600 pixels), 4K2K (2560 ⁇ 1600 pixels), 3840 ⁇ 2160) and 8K4K (7680 ⁇ 4320 pixels).
- the resolution it is preferable to set the resolution to 4K2K, 8K4K, or higher.
- the pixel density (definition) of the display device of one embodiment of the present invention is preferably 300 ppi or more, more preferably 500 ppi or more, 1000 ppi or more, more preferably 2000 ppi or more, more preferably 3000 ppi or more, and 5000 ppi or more.
- the electronic device of this embodiment can be incorporated along the inner or outer wall of a house or building, or along the curved surface of the interior or exterior of an automobile.
- the electronic device of this embodiment may have an antenna.
- An image, information, or the like can be displayed on the display portion by receiving a signal with the antenna.
- the antenna may be used for contactless power transmission.
- the electronic device of this embodiment includes sensors (force, displacement, position, velocity, acceleration, angular velocity, number of revolutions, distance, light, liquid, magnetism, temperature, chemical substance, sound, time, hardness, electric field, current, voltage , power, radiation, flow, humidity, gradient, vibration, odor or infrared sensing, detection or measurement).
- the electronic device of this embodiment can have various functions. For example, functions to display various information (still images, moving images, text images, etc.) on the display, touch panel functions, functions to display calendars, dates or times, functions to execute various software (programs), wireless communication function, a function of reading a program or data recorded on a recording medium, and the like.
- An electronic device 6500 shown in FIG. 26A is a mobile information terminal that can be used as a smartphone.
- the electronic device 6500 has a housing 6501, a display unit 6502, a power button 6503, a button 6504, a speaker 6505, a microphone 6506, a camera 6507, a light source 6508, and the like.
- a display portion 6502 has a touch panel function.
- the display device of one embodiment of the present invention can be applied to the display portion 6502 .
- FIG. 26B is a schematic cross-sectional view including the end of the housing 6501 on the microphone 6506 side.
- a light-transmitting protective member 6510 is provided on the display surface side of the housing 6501, and a display panel 6511, an optical member 6512, a touch sensor panel 6513, and a printer are placed in a space surrounded by the housing 6501 and the protective member 6510.
- a substrate 6517, a battery 6518, and the like are arranged.
- a display panel 6511, an optical member 6512, and a touch sensor panel 6513 are fixed to the protective member 6510 with an adhesive layer (not shown).
- a portion of the display panel 6511 is folded back in a region outside the display portion 6502, and the FPC 6515 is connected to the folded portion.
- An IC6516 is mounted on the FPC6515.
- the FPC 6515 is connected to terminals provided on the printed circuit board 6517 .
- a flexible display (flexible display device) of one embodiment of the present invention can be applied to the display panel 6511 . Therefore, an extremely lightweight electronic device can be realized. In addition, since the display panel 6511 is extremely thin, the thickness of the electronic device can be reduced and the large-capacity battery 6518 can be mounted. In addition, by folding back part of the display panel 6511 and arranging a connection portion with the FPC 6515 on the back side of the pixel portion, an electronic device with a narrow frame can be realized.
- FIG. 27A An example of a television device is shown in FIG. 27A.
- a television set 7100 has a display portion 7000 incorporated in a housing 7101 .
- a configuration in which a housing 7101 is supported by a stand 7103 is shown.
- the display device of one embodiment of the present invention can be applied to the display portion 7000 .
- the operation of the television apparatus 7100 shown in FIG. 27A can be performed using operation switches provided in the housing 7101 and a separate remote controller 7111 .
- the display portion 7000 may be provided with a touch sensor, and the television device 7100 may be operated by touching the display portion 7000 with a finger or the like.
- the remote controller 7111 may have a display section for displaying information output from the remote controller 7111 .
- a channel and a volume can be operated with operation keys or a touch panel provided in the remote controller 7111 , and an image displayed on the display portion 7000 can be operated.
- the television device 7100 is configured to include a receiver, a modem, and the like.
- the receiver can receive general television broadcasts. Also, by connecting to a wired or wireless communication network via a modem, one-way (from the sender to the receiver) or two-way (between the sender and the receiver, or between the receivers, etc.) information communication is performed. is also possible.
- FIG. 27B shows an example of a notebook personal computer.
- a notebook personal computer 7200 has a housing 7211, a keyboard 7212, a pointing device 7213, an external connection port 7214, and the like.
- the display portion 7000 is incorporated in the housing 7211 .
- the display device of one embodiment of the present invention can be applied to the display portion 7000 .
- FIGS. 27C and 27D An example of digital signage is shown in FIGS. 27C and 27D.
- a digital signage 7300 shown in FIG. 27C includes a housing 7301, a display unit 7000, speakers 7303, and the like. Furthermore, it can have an LED lamp, an operation key (including a power switch or an operation switch), connection terminals, various sensors, a microphone, and the like.
- FIG. 27D shows a digital signage 7400 attached to a cylindrical post 7401.
- a digital signage 7400 has a display section 7000 provided along the curved surface of a pillar 7401 .
- the display device of one embodiment of the present invention can be applied to the display portion 7000 in FIGS. 27C and 27D.
- the wider the display unit 7000 the more information can be provided at once.
- the wider the display unit 7000 the more conspicuous it is, and the more effective the advertisement can be, for example.
- a touch panel By applying a touch panel to the display unit 7000, not only can images or moving images be displayed on the display unit 7000, but also the user can intuitively operate the display unit 7000, which is preferable. Further, when used for providing information such as route information or traffic information, usability can be enhanced by intuitive operation.
- the digital signage 7300 or digital signage 7400 is preferably capable of cooperating with an information terminal 7311 or information terminal 7411 such as a smartphone possessed by the user through wireless communication.
- advertisement information displayed on the display unit 7000 can be displayed on the screen of the information terminal 7311 or the information terminal 7411 .
- display on the display portion 7000 can be switched.
- the digital signage 7300 or the digital signage 7400 can execute a game using the screen of the information terminal 7311 or 7411 as an operation means (controller). This allows an unspecified number of users to simultaneously participate in and enjoy the game.
- FIG. 28A is a diagram showing the appearance of the camera 8000 with the finder 8100 attached.
- a camera 8000 has a housing 8001, a display unit 8002, an operation button 8003, a shutter button 8004, and the like.
- a detachable lens 8006 is attached to the camera 8000 . Note that the camera 8000 may be integrated with the lens 8006 and the housing.
- the camera 8000 can capture an image by pressing the shutter button 8004 or by touching the display unit 8002 that functions as a touch panel.
- the housing 8001 has a mount with electrodes, and can be connected to the viewfinder 8100 as well as a strobe device or the like.
- the viewfinder 8100 has a housing 8101, a display section 8102, buttons 8103, and the like.
- the housing 8101 is attached to the camera 8000 by mounts that engage the mounts of the camera 8000 .
- a viewfinder 8100 can display an image or the like received from the camera 8000 on a display portion 8102 .
- the button 8103 has a function as a power button or the like.
- the display device of one embodiment of the present invention can be applied to the display portion 8002 of the camera 8000 and the display portion 8102 of the viewfinder 8100 .
- the camera 8000 having a built-in finder may also be used.
- FIG. 28B is a diagram showing the appearance of the head mounted display 8200.
- FIG. 28B is a diagram showing the appearance of the head mounted display 8200.
- a head-mounted display 8200 has a mounting section 8201, a lens 8202, a main body 8203, a display section 8204, a cable 8205, and the like.
- a battery 8206 is built in the mounting portion 8201 .
- a cable 8205 supplies power from a battery 8206 to the main body 8203 .
- a main body 8203 includes a wireless receiver or the like, and can display received video information on a display portion 8204 .
- the main body 8203 is equipped with a camera, and information on the movement of the user's eyeballs or eyelids can be used as input means.
- the mounting section 8201 may be provided with a plurality of electrodes capable of detecting a current flowing along with the movement of the user's eyeballs at a position where it touches the user, and may have a function of recognizing the line of sight. Moreover, it may have a function of monitoring the user's pulse based on the current flowing through the electrode.
- the mounting unit 8201 may have various sensors such as a temperature sensor, a pressure sensor, an acceleration sensor, etc., and has a function of displaying biological information of the user on the display unit 8204, In addition, a function of changing an image displayed on the display portion 8204 may be provided.
- the display device of one embodiment of the present invention can be applied to the display portion 8204 .
- FIG. 28C to 28E are diagrams showing the appearance of the head mounted display 8300.
- FIG. A head mounted display 8300 includes a housing 8301 , a display portion 8302 , a band-shaped fixture 8304 , and a pair of lenses 8305 .
- the user can visually recognize the display on the display unit 8302 through the lens 8305 .
- the display portion 8302 it is preferable to arrange the display portion 8302 in a curved manner because the user can feel a high presence.
- three-dimensional display or the like using parallax can be performed.
- the configuration is not limited to the configuration in which one display portion 8302 is provided, and two display portions 8302 may be provided and one display portion may be arranged for one eye of the user.
- the display device of one embodiment of the present invention can be applied to the display portion 8302 .
- the display device of one embodiment of the present invention can also achieve extremely high definition. For example, even when the display is magnified using the lens 8305 as shown in FIG. 28E, it is difficult for the user to visually recognize the pixels. In other words, the display portion 8302 can be used to allow the user to view highly realistic images.
- FIG. 28F is a diagram showing the appearance of a goggle-type head-mounted display 8400.
- the head mounted display 8400 has a pair of housings 8401, a mounting section 8402, and a cushioning member 8403.
- a display portion 8404 and a lens 8405 are provided in the pair of housings 8401, respectively. By displaying different images on the pair of display portions 8404, three-dimensional display using parallax can be performed.
- the user can visually recognize the display unit 8404 through the lens 8405.
- the lens 8405 has a focus adjustment mechanism, and the focus adjustment mechanism can adjust the position of the lens 8405 according to the user's visual acuity.
- the display portion 8404 is preferably square or horizontally long rectangular. This makes it possible to enhance the sense of presence.
- the mounting part 8402 preferably has plasticity and elasticity so that it can be adjusted according to the size of the user's face and does not slip off.
- a part of the mounting portion 8402 preferably has a vibration mechanism that functions as a bone conduction earphone. As a result, you can enjoy video and audio without the need for separate audio equipment such as earphones and speakers.
- the housing 8401 may have a function of outputting audio data by wireless communication.
- the mounting part 8402 and the cushioning member 8403 are parts that come into contact with the user's face (forehead, cheeks, etc.). Since the cushioning member 8403 is in close contact with the user's face, it is possible to prevent light leakage and enhance the sense of immersion. It is preferable to use a soft material for the cushioning member 8403 so that the cushioning member 8403 is in close contact with the user's face when the head mounted display 8400 is worn by the user. For example, materials such as rubber, silicone rubber, urethane, and sponge can be used.
- a member that touches the user's skin is preferably detachable for easy cleaning or replacement.
- the electronic device shown in FIGS. 29A to 29F includes a housing 9000, a display unit 9001, a speaker 9003, operation keys 9005 (including a power switch or an operation switch), connection terminals 9006, sensors 9007 (force, displacement, position, speed , acceleration, angular velocity, number of rotations, distance, light, liquid, magnetism, temperature, chemical substances, sound, time, hardness, electric field, current, voltage, power, radiation, flow rate, humidity, gradient, vibration, smell, or infrared rays , detection or measurement), a microphone 9008, and the like.
- the electronic devices shown in FIGS. 29A to 29F have various functions. For example, a function to display various information (still images, moving images, text images, etc.) on the display unit, a touch panel function, a calendar, a function to display the date or time, a function to control processing by various software (programs), It can have a wireless communication function, a function of reading and processing programs or data recorded on a recording medium, and the like. Note that the functions of the electronic device are not limited to these, and can have various functions.
- the electronic device may have a plurality of display units.
- the electronic device is equipped with a camera, etc., and has the function of capturing still images or moving images and storing them in a recording medium (external or built into the camera), or the function of displaying the captured image on the display unit, etc. good.
- the display device of one embodiment of the present invention can be applied to the display portion 9001 .
- FIGS. 29A to 29F Details of the electronic devices shown in FIGS. 29A to 29F will be described below.
- FIG. 29A is a perspective view showing a mobile information terminal 9101.
- the mobile information terminal 9101 can be used as a smart phone, for example.
- the portable information terminal 9101 may be provided with a speaker 9003, a connection terminal 9006, a sensor 9007, and the like.
- the mobile information terminal 9101 can display text and image information on its multiple surfaces.
- FIG. 29A shows an example in which three icons 9050 are displayed.
- Information 9051 indicated by a dashed rectangle can also be displayed on another surface of the display portion 9001 . Examples of the information 9051 include notification of incoming e-mail, SNS, telephone, etc., title of e-mail, SNS, etc., sender name, date and time, remaining battery power, strength of antenna reception, and the like.
- an icon 9050 or the like may be displayed at the position where the information 9051 is displayed.
- FIG. 29B is a perspective view showing the mobile information terminal 9102.
- the portable information terminal 9102 has a function of displaying information on three or more sides of the display portion 9001 .
- information 9052, information 9053, and information 9054 are displayed on different surfaces.
- the user can confirm the information 9053 displayed at a position where the mobile information terminal 9102 can be viewed from above the mobile information terminal 9102 while the mobile information terminal 9102 is stored in the chest pocket of the clothes.
- the user can check the display without taking out the portable information terminal 9102 from the pocket, and can determine, for example, whether to receive a call.
- FIG. 29C is a perspective view showing a wristwatch-type mobile information terminal 9200.
- the mobile information terminal 9200 can be used as a smart watch (registered trademark), for example.
- the display portion 9001 has a curved display surface, and display can be performed along the curved display surface.
- Hands-free communication can also be performed by allowing the mobile information terminal 9200 to communicate with, for example, a headset capable of wireless communication.
- the portable information terminal 9200 can transmit data to and from another information terminal through the connection terminal 9006 and can be charged. Note that the charging operation may be performed by wireless power supply.
- FIG. 29D to 29F are perspective views showing a foldable personal digital assistant 9201.
- FIG. 29D is a perspective view of the portable information terminal 9201 in an unfolded state
- FIG. 29F is a folded state
- FIG. 29E is a perspective view of a state in the middle of changing from one to the other of FIGS.
- the portable information terminal 9201 has excellent portability in the folded state, and has excellent display visibility due to a seamless wide display area in the unfolded state.
- a display portion 9001 included in the portable information terminal 9201 is supported by three housings 9000 connected by hinges 9055 .
- the display portion 9001 can be bent with a curvature radius of 0.1 mm or more and 150 mm or less.
- This embodiment can be implemented by appropriately combining at least part of it with other embodiments described herein.
- samples A1 to A6 and samples B1 to B3 were produced.
- Each sample has a light emitting element and a connection.
- the light-emitting element of each sample was formed by sequentially forming a hole injection layer, a hole transport layer, a light-emitting layer, an electron transport layer, an electron injection layer, and a common electrode on a pixel electrode formed on a glass substrate. did.
- FIG. 30 is a cross-sectional view showing the configuration of the connecting portion 900 of each sample shown in FIG.
- a connection portion 900 included in each sample has a conductive layer 901 over a glass substrate (not shown), a layer 902 over the conductive layer 901 , and a conductive layer 903 over the layer 902 .
- a conductive layer 901 corresponds to the connection electrode 111C described in Embodiment 1
- a layer 902 corresponds to the EL layer 114 described in Embodiment 1
- a conductive layer 903 corresponds to the common layer described in Embodiment 1.
- each sample has the configuration of the connecting portion 130 described in the first embodiment.
- the conductive layer 901 was formed using a material that can be used for the connection electrode 111C.
- a material that can be used for the connection electrode 111C As the conductive layer 901, an alloy film of silver (Ag), palladium (Pd), and copper (Cu) (Ag—Pd—Cu (APC) film) and indium containing silicon oxide on the APC film are used.
- a laminated structure with a tin oxide (ITSO) film was used.
- the thickness of the APC film was set to 100 nm, and the thickness of the ITSO film was set to 90 nm. Note that the material, thickness, deposition conditions, and the like of the conductive layer 901 were the same in the samples A1 to A6 and the samples B1 to B3.
- a layer 902 was formed using a material that can be used for the EL layer 114 .
- a lithium fluoride (LiF) film is formed as the layer 902 .
- the samples A1 to A6 and the samples B1 to B3 were the same except for the thickness of the layer 902 (material, deposition conditions, and the like).
- each sample has a different thickness of the layer 902 .
- the film thickness of layer 902 is 0.1 nm for sample A2, 0.2 nm for sample A3, 0.5 nm for sample A4, 1.0 nm for sample A5 and sample B2, and 2 nm for sample A6 and sample B3. 0 nm.
- the layer 902 was not formed in sample A1 and sample B1.
- the conductive layer 903 was formed using a material that can be used for the common electrode 113 .
- a material that can be used for the common electrode 113 As the conductive layer 903, a laminated structure of an alloy film of silver and magnesium and an ITO film on the alloy film is used.
- the film thickness of the alloy film was set to 8 nm, and the film thickness of the ITO film was set to 200 nm. Note that the material, thickness, deposition conditions, and the like of the conductive layer 903 were the same in the samples A1 to A6 and the samples B1 to B3.
- each sample has a different area of a region where the conductive layer 901 and the conductive layer 903 overlap with the layer 902 interposed therebetween when viewed from above.
- the area of a region where the conductive layer 901 and the conductive layer 903 overlap with each other with the layer 902 interposed therebetween may be referred to as a contact area when viewed from above.
- Fig. 31 shows the measurement results of electrical resistance.
- the horizontal axis indicates sample names, and the vertical axis indicates resistance [ ⁇ ].
- the electrical resistance at the connection portion 900 of each sample is 30.5 ⁇ for sample A1, 43.8 ⁇ for sample A2, 102 ⁇ for sample A3, 437.3 ⁇ for sample A4, 3080.3 ⁇ for sample A5, and 8519 ⁇ for sample A6. 5 ⁇ , 11 ⁇ for sample B1, 17.5 ⁇ for sample B2, and 15225.8 ⁇ for sample B3.
- the electrical resistance of sample B2 was smaller than that of sample A1. Furthermore, the electrical resistance of sample B2 and the electrical resistance of sample B1 were substantially the same. Therefore, it was confirmed that the electric resistance between the connection electrode 111C and the common electrode 113 via the EL layer 114 can be reduced by increasing the contact area.
- the thinner the layer 902 the smaller the electrical resistance. Therefore, it was confirmed that the electric resistance in the thickness direction of the EL layer 114 can be reduced by reducing the thickness of the EL layer 114 .
- the thickness of the EL layer 114 is less than 0.5 nm, preferably 0.2 nm or less, even if the contact area is less than 40000 ⁇ m 2 (0.04 mm 2 ), the thickness of the EL layer 114 in the thickness direction It was confirmed that the electrical resistance could be reduced in some cases.
- a sample C1 in which a lithium oxide (LiO x ) film was formed as the layer 902 was also prepared.
- the film thickness of the layer 902 was set to 0.5 nm.
- the material, thickness, deposition conditions, and the like of the conductive layer 901 in Sample C1 were the same as those in Samples A1 to A6 and Samples B1 to B3.
- the material, thickness, deposition conditions, and the like of the conductive layer 903 in Sample C1 were the same as those in Samples A1 to A6 and Samples B1 to B3.
- the electrical resistance between the conductive layer 901 and the conductive layer 903 with the layer 902 interposed was measured.
- the electrical resistance at the connection portion 900 of the sample C1 was 68.5 ⁇ .
- the light-emitting element included in Sample C1 exhibited favorable element characteristics.
- the EL layer 114 when lithium oxide is used for the EL layer 114, as long as the thickness of the EL layer 114 is 0.5 nm or less, even if the contact area is less than 40000 ⁇ m 2 (0.04 mm 2 ), the EL layer 114 can be It was confirmed that the electrical resistance in the thickness direction could be reduced in some cases.
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Abstract
Description
図2A乃至図2Jは、表示装置の構成例を示す図である。
図3A乃至図3Cは、表示装置の作製方法例を示す図である。
図4A乃至図4Cは、表示装置の作製方法例を示す図である。
図5A乃至図5Cは、表示装置の作製方法例を示す図である。
図6A乃至図6Dは、表示装置の作製方法例を示す図である。
図7A乃至図7Cは、表示装置の構成例を示す図である。
図8は、表示装置の構成例を示す図である。
図9A乃至図9Cは、表示装置の作製方法例を示す図である。
図10A及び図10Bは、表示装置の作製方法例を示す図である。
図11A乃至図11Dは、表示装置の構成例を示す図である。
図12は、表示装置の構成例を示す図である。
図13A乃至図13Cは、表示装置の構成例を示す図である。
図14A乃至図14Cは、表示装置の構成例を示す図である。
図15A乃至図15Dは、表示装置の構成例を示す図である。
図16A乃至図16Cは、表示装置の構成例を示す図である。
図17A乃至図17Cは、表示装置の構成例を示す図である。
図18は、表示装置の一例を示す斜視図である。
図19A及び図19Bは、表示装置の一例を示す断面図である。
図20Aは、表示装置の一例を示す断面図である。図20Bは、トランジスタの一例を示す断面図である。
図21A及び図21Bは、表示モジュールの一例を示す斜視図である。
図22は、表示装置の一例を示す断面図である。
図23は、表示装置の一例を示す断面図である。
図24は、表示装置の一例を示す断面図である。
図25A乃至図25Dは、発光素子の構成例を示す図である。
図26A及び図26Bは、電子機器の一例を示す図である。
図27A乃至図27Dは、電子機器の一例を示す図である。
図28A乃至図28Fは、電子機器の一例を示す図である。
図29A乃至図29Fは、電子機器の一例を示す図である。
図30は、実施例にかかる試料の構成を説明する図である。
図31は、実施例にかかる測定結果である。
本実施の形態では、本発明の一態様の表示装置の構成例、及び表示装置の作製方法例について説明する。
図1Aは、本発明の一態様の表示装置100の上面概略図を示す。表示装置100は、赤色を呈する発光素子110R、緑色を呈する発光素子110G、及び青色を呈する発光素子110Bをそれぞれ複数有する。図1Aでは、各発光素子の区別を簡単にするため、各発光素子の発光領域内にR、G、Bの符号を付している。
以下では、本発明の一態様の表示装置の作製方法の一例について、図面を参照して説明する。ここでは、上記構成例で示した表示装置100を例に挙げて説明する。図3A乃至図6Dは、以下で例示する表示装置の作製方法の、各工程における断面概略図である。また図3A等では、図1AにA1−A2の一点鎖線で示す部位の断面概略図を左側に示し、図1AにB1−B2の一点鎖線で示す部位の断面概略図を右側に示している。
基板101としては、少なくとも後の熱処理に耐えうる程度の耐熱性を有する基板を用いることができる。基板101として、絶縁性基板を用いる場合には、ガラス基板、石英基板、サファイア基板、セラミック基板、有機樹脂基板などを用いることができる。また、シリコン、炭化シリコンなどを材料とした単結晶半導体基板、多結晶半導体基板、シリコンゲルマニウム等の化合物半導体基板、SOI基板などの半導体基板を用いることができる。
続いて、基板101上に画素電極111R、画素電極111G、画素電極111B、及び接続電極111Cを形成する。まず画素電極および接続電極となる導電膜を成膜し、フォトリソグラフィ法によりレジストマスクを形成し、導電膜の不要な部分をエッチングにより除去する。その後、レジストマスクを除去することで、画素電極111R、画素電極111G、画素電極111B、及び接続電極111Cを形成することができる。
続いて、画素電極111R、画素電極111G、画素電極111B、及び接続電極111Cの端部を覆って、絶縁層131を形成する(図3A)。絶縁層131としては、有機絶縁膜または無機絶縁膜を用いることができる。絶縁層131は、後のEL膜の段差被覆性を向上させるために、端部をテーパー形状とすることが好ましい。特に、有機絶縁膜を用いる場合には、感光性の材料を用いると、露光及び現像の条件により端部の形状を制御しやすいため好ましい。
続いて、画素電極111R、画素電極111G、画素電極111B、及び絶縁層131上に、後にEL層112RとなるEL膜112Rfを成膜する。
続いて、EL膜112Rfを覆って犠牲膜144aを形成する。また、犠牲膜144aは、接続電極111Cの上面に接して設けられる。
続いて、犠牲膜144a上に、保護膜146aを形成する(図3B)。
続いて、保護膜146a上であって、画素電極111Rと重なる位置、及び接続電極111Cと重なる位置に、それぞれレジストマスク143aを形成する(図3C)。
続いて、保護膜146aの、レジストマスク143aに覆われない一部をエッチングにより除去し、保護層147aを形成する。このとき同時に、接続電極111C上にも保護層147aが形成される。
続いて、レジストマスク143aを除去する(図4A)。
続いて、保護層147aをマスクとして用いて、犠牲膜144aの保護層147aに覆われない一部をエッチングにより除去し、犠牲層145aを形成する(図4B)。このとき同時に、接続電極111C上にも犠牲層145aが形成される。
続いて、保護層147aをエッチングすると同時に、犠牲層145aに覆われないEL膜112Rfの一部をエッチングにより除去し、帯状のEL層112Rを形成する(図4C)。このとき同時に、接続電極111C上の保護層147aも除去される。
続いて、犠牲層145a、絶縁層131、画素電極111G、及び画素電極111B上に、後にEL層112GとなるEL膜112Gfを成膜する。このとき、上記EL膜112Rfと同様に、接続電極111C上にはEL膜112Gfを設けないことが好ましい。
続いて、EL膜112Gf上に、犠牲膜144bを形成する。犠牲膜144bは、上記犠牲膜144aと同様の方法で形成することができる。特に、犠牲膜144bは、犠牲膜144aと同一材料を用いることが好ましい。
続いて、犠牲膜144b上に、保護膜146bを形成する。保護膜146bは、上記保護膜146aと同様の方法で形成することができる。特に、保護膜146bは、上記保護膜146aと同一材料を用いることが好ましい。
続いて、保護膜146b上であって、画素電極111Gと重なる領域、及び接続電極111Cと重なる領域に、レジストマスク143bを形成する(図5A)。
続いて、保護膜146bの、レジストマスク143bに覆われない一部をエッチングにより除去し、保護層147bを形成する(図5B)。このとき同時に、接続電極111C上にも保護層147bが形成される。
続いて、レジストマスク143bを除去する。レジストマスク143bの除去は、上記レジストマスク143aの記載を援用することができる。
続いて、保護層147bをマスクとして用いて、犠牲膜144bの保護層147bに覆われない一部をエッチングにより除去し、犠牲層145bを形成する。このとき同時に、接続電極111C上にも犠牲層145bが形成される。接続電極111C上には、犠牲層145aと犠牲層145bとが積層される。
続いて、保護層147bをエッチングすると同時に、犠牲層145bに覆われないEL膜112Gfの一部をエッチングにより除去し、帯状のEL層112Gを形成する(図5C)。このとき同時に、接続電極111C上の保護層147bも除去される。
以上の工程を、EL層112BとなるEL膜に対して行うことで、島状のEL層112Bと、島状の犠牲層145cとを形成することができる(図6A)。
続いて、犠牲層145a、犠牲層145b、及び犠牲層145cを除去し、EL層112R、EL層112G、及びEL層112Bの上面を露出させる(図6B)。このとき同時に、接続電極111Cの上面も露出される。
続いて、EL層112R、EL層112G、及びEL層112Bを覆って、EL層114、共通電極113を順に形成する(図6C)。このとき、EL層114と、共通電極113とを、同一の遮蔽マスクを用いて、または遮蔽マスクを用いることなく形成する。これにより、異なる遮蔽マスクを用いる場合に比べて、製造コストを低減できる。なお、EL層114、及び共通電極113は、接続電極111C上にも形成される。
続いて、共通電極113上に、保護層121を形成する。このとき、図6Dに示すように、保護層121を、共通電極113の端部、及びEL層114の端部を覆って設けることが好ましい。これにより、EL層114、及びEL層114と共通電極113の界面に、外部から水または酸素などの不純物が拡散することを効果的に防ぐことができる。
以下では、上記構成例1とは一部の構成が異なる表示装置の構成例について説明する。以下では上記と重複する部分については説明を省略する場合がある。
以下では、上記表示装置100Aの作製方法例について説明する。なお、以下では上記作製方法例1と重複する部分についてはこれを援用し、説明を省略する。ここで例示する作製方法例は、上記作製方法例1の、共通電極113の形成工程以降の工程が異なる。
図11A乃至図11Dに示す表示装置100Cは、EL層114及び共通電極113の形状が異なる点で、上記表示装置100と主に相違している。なお、図11Aは、図2A中の二点鎖線で囲まれた領域の表示装置の上面概略図である。
以下では、上記とは一部の構成が異なる例について説明する。なお以下では、上記と重複する部分についてはこれを援用し、説明を省略する。
図13A、及び図13Bに示す表示装置100Eは、発光素子の構成が異なる点で、上記表示装置100と主に相違している。
図14A及び図14Bに示す表示装置100Gは、光学調整層を有さない点で、上記表示装置100Eと主に相違している。
図15A乃至図15Dに示す表示装置100Iは、絶縁層131の形状が異なる点で、上記表示装置100と主に相違している。
図16A乃至図16Cに示す表示装置100Jは、絶縁層131を有さない点で、上記表示装置100Aと主に相違している。
図17A乃至図17Cに示す表示装置100Kは、絶縁層102を有する点、画素電極111の構成が異なる点で、上記表示装置100Jと主に相違している。
本実施の形態では、本発明の一態様の表示装置の構成例について説明する。
図18に、表示装置400Aの斜視図を示し、図19Aに、表示装置400Aの断面図を示す。
図20Aに、表示装置400Bの断面図を示す。表示装置400Bの斜視図は表示装置400A(図18)と同様である。図20Aには、表示装置400Bの、FPC472を含む領域の一部、回路464の一部、及び、表示部462の一部をそれぞれ切断したときの断面の一例を示す、図20Aでは、表示部462のうち、特に、緑色の光を発する発光素子430bと青色の光を発する発光素子430cを含む領域を切断したときの断面の一例を示す。なお、表示装置400Aと同様の部分については説明を省略することがある。
本実施の形態では、上記とは異なる表示装置の構成例について説明する。
図21Aに、表示モジュール280の斜視図を示す。表示モジュール280は、表示装置400Cと、FPC290と、を有する。なお、表示モジュール280が有する表示装置は表示装置400Cに限られず、後述する表示装置400Dまたは表示装置400Eであってもよい。
図22に示す表示装置400Cは、基板301、発光素子430a、発光素子430b、発光素子430c、容量240、及び、トランジスタ310を有する。
図23に示す表示装置400Dは、トランジスタの構成が異なる点で、表示装置400Cと主に相違する。なお、表示装置400Cと同様の部分については説明を省略することがある。
図24に示す表示装置400Eは、基板301にチャネルが形成されるトランジスタ310と、チャネルが形成される半導体層に金属酸化物を含むトランジスタ320とが積層された構成を有する。なお、表示装置400C、表示装置400Dと同様の部分については説明を省略することがある。
本実施の形態では、本発明の一態様である表示装置に用いることができる発光素子(発光デバイスともいう)について説明する。
図25Aに示すように、発光素子は、一対の電極(下部電極21、上部電極25)の間に、EL層23を有する。EL層23は、層4420、発光層4411、層4430などの複数の層で構成することができる。層4420は、例えば電子注入性の高い物質を含む層(電子注入層)および電子輸送性の高い物質を含む層(電子輸送層)などを有することができる。発光層4411は、例えば発光性の化合物を有する。層4430は、例えば正孔注入性の高い物質を含む層(正孔注入層)および正孔輸送性の高い物質を含む層(正孔輸送層)を有することができる。
本実施の形態では、上記の実施の形態で説明したOSトランジスタに用いることができる金属酸化物(酸化物半導体ともいう)について説明する。
酸化物半導体の結晶構造としては、アモルファス(completely amorphousを含む)、CAAC(c−axis−aligned crystalline)、nc(nanocrystalline)、CAC(cloud−aligned composite)、単結晶(single crystal)、及び多結晶(poly crystal)等が挙げられる。
なお、酸化物半導体は、構造に着目した場合、上記とは異なる分類となる場合がある。例えば、酸化物半導体は、単結晶酸化物半導体と、それ以外の非単結晶酸化物半導体と、に分けられる。非単結晶酸化物半導体としては、例えば、上述のCAAC−OS、及びnc−OSがある。また、非単結晶酸化物半導体には、多結晶酸化物半導体、擬似非晶質酸化物半導体(a−like OS:amorphous−like oxide semiconductor)、非晶質酸化物半導体、などが含まれる。
CAAC−OSは、複数の結晶領域を有し、当該複数の結晶領域はc軸が特定の方向に配向している酸化物半導体である。なお、特定の方向とは、CAAC−OS膜の厚さ方向、CAAC−OS膜の被形成面の法線方向、またはCAAC−OS膜の表面の法線方向である。また、結晶領域とは、原子配列に周期性を有する領域である。なお、原子配列を格子配列とみなすと、結晶領域とは、格子配列の揃った領域でもある。さらに、CAAC−OSは、a−b面方向において複数の結晶領域が連結する領域を有し、当該領域は歪みを有する場合がある。なお、歪みとは、複数の結晶領域が連結する領域において、格子配列の揃った領域と、別の格子配列の揃った領域と、の間で格子配列の向きが変化している箇所を指す。つまり、CAAC−OSは、c軸配向し、a−b面方向には明らかな配向をしていない酸化物半導体である。
nc−OSは、微小な領域(例えば、1nm以上10nm以下の領域、特に1nm以上3nm以下の領域)において原子配列に周期性を有する。別言すると、nc−OSは、微小な結晶を有する。なお、当該微小な結晶の大きさは、例えば、1nm以上10nm以下、特に1nm以上3nm以下であることから、当該微小な結晶をナノ結晶ともいう。また、nc−OSは、異なるナノ結晶間で結晶方位に規則性が見られない。そのため、膜全体で配向性が見られない。従って、nc−OSは、分析方法によっては、a−like OS、または非晶質酸化物半導体と区別が付かない場合がある。例えば、nc−OS膜に対し、XRD装置を用いて構造解析を行うと、θ/2θスキャンを用いたOut−of−plane XRD測定では、結晶性を示すピークが検出されない。また、nc−OS膜に対し、ナノ結晶よりも大きいプローブ径(例えば50nm以上)の電子線を用いる電子線回折(制限視野電子線回折ともいう。)を行うと、ハローパターンのような回折パターンが観測される。一方、nc−OS膜に対し、ナノ結晶の大きさと近いかナノ結晶より小さいプローブ径(例えば1nm以上30nm以下)の電子線を用いる電子線回折(ナノビーム電子線回折ともいう。)を行うと、ダイレクトスポットを中心とするリング状の領域内に複数のスポットが観測される電子線回折パターンが取得される場合がある。
a−like OSは、nc−OSと非晶質酸化物半導体との間の構造を有する酸化物半導体である。a−like OSは、鬆または低密度領域を有する。即ち、a−like OSは、nc−OS及びCAAC−OSと比べて、結晶性が低い。また、a−like OSは、nc−OS及びCAAC−OSと比べて、膜中の水素濃度が高い。
次に、上述のCAC−OSの詳細について、説明を行う。なお、CAC−OSは材料構成に関する。
CAC−OSとは、例えば、金属酸化物を構成する元素が、0.5nm以上10nm以下、好ましくは、1nm以上3nm以下、またはその近傍のサイズで偏在した材料の一構成である。なお、以下では、金属酸化物において、一つまたは複数の金属元素が偏在し、該金属元素を有する領域が、0.5nm以上10nm以下、好ましくは、1nm以上3nm以下、またはその近傍のサイズで混合した状態をモザイク状、またはパッチ状ともいう。
続いて、上記酸化物半導体をトランジスタに用いる場合について説明する。
ここで、酸化物半導体中における各不純物の影響について説明する。
本実施の形態では、本発明の一態様の電子機器について図26乃至図29を用いて説明する。
試料A1乃至試料A6、及び試料B1乃至試料B3について、層902を介した導電層901と導電層903との間の電気抵抗を測定した。なお、各試料が有する発光素子は、いずれも良好な素子特性を示した。
Claims (5)
- 発光素子と、接続部と、を有し、
前記接続部は、前記発光素子が設けられる表示領域の外周に沿って設けられ、
前記発光素子は、画素電極と、前記画素電極上の第1のEL層と、前記第1のEL層上の第2のEL層と、前記第2のEL層上の共通電極と、を有し、
前記接続部は、接続電極と、前記接続電極上の前記第2のEL層と、前記第2のEL層上の前記共通電極と、を有し、
前記第2のEL層は、前記接続電極と接する第1の領域と、前記共通電極と接する第2の領域と、を有し、
上面視における、前記第1の領域および前記第2の領域が重畳する領域の面積は、40000μm2以上であり、
前記第2のEL層は、膜厚が0.5nm以上1.5nm以下である領域を有し、
前記第2のEL層は、電子注入性の高い物質を含む、
表示装置。 - 発光素子と、接続部と、を有し、
前記接続部は、前記発光素子が設けられる表示領域の外周に沿って設けられ、
前記発光素子は、画素電極と、前記画素電極上の絶縁層と、前記画素電極上、及び前記絶縁層上の第1のEL層と、前記第1のEL層上の第2のEL層と、前記第2のEL層上の共通電極と、を有し、
前記接続部は、接続電極と、前記接続電極上の前記絶縁層と、前記接続電極上、及び前記絶縁層上の前記第2のEL層と、前記第2のEL層上の前記共通電極と、を有し、
前記第2のEL層は、前記絶縁層が有する第1の開口を介して、前記接続電極と接する第3の領域と、前記共通電極と接する第2の領域と、を有し、
上面視における、前記第3の領域および前記第2の領域が重畳する領域の面積は、40000μm2以上であり、
前記第2のEL層は、膜厚が0.5nm以上1.5nm以下である領域を有し、
前記第2のEL層は、電子注入性の高い物質を含む、
表示装置。 - 請求項2において、
前記第1のEL層は、前記絶縁層が有する第2の開口を介して、前記画素電極と接する領域を有する、
表示装置。 - 請求項1乃至請求項3のいずれか一項において、
前記第1のEL層は、発光性の化合物を含み、
前記第2のEL層は、フッ化リチウムを含む、
表示装置。 - 請求項1乃至請求項4のいずれか一項において、
前記接続部は、櫛歯状、またはスリットを有する上面形状を有する、
表示装置。
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US20050140279A1 (en) * | 2003-12-30 | 2005-06-30 | Lg.Philips Lcd Co., Ltd. | Organic electroluminescent display device and method of fabricating the same |
JP2006318910A (ja) * | 2005-05-11 | 2006-11-24 | Lg Electronics Inc | 電界発光素子及びその製造方法、電界発光表示装置及びその製造方法 |
US20090261713A1 (en) * | 2008-04-18 | 2009-10-22 | Beohm-Rock Choi | Organic light emitting device |
US20120007497A1 (en) * | 2010-07-09 | 2012-01-12 | Samsung Mobile Display Co., Ltd. | Organic light emitting device |
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US20050140279A1 (en) * | 2003-12-30 | 2005-06-30 | Lg.Philips Lcd Co., Ltd. | Organic electroluminescent display device and method of fabricating the same |
JP2006318910A (ja) * | 2005-05-11 | 2006-11-24 | Lg Electronics Inc | 電界発光素子及びその製造方法、電界発光表示装置及びその製造方法 |
US20090261713A1 (en) * | 2008-04-18 | 2009-10-22 | Beohm-Rock Choi | Organic light emitting device |
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