WO2022161511A2 - 一种环保型耐侵蚀电熔玻璃窖炉 - Google Patents
一种环保型耐侵蚀电熔玻璃窖炉 Download PDFInfo
- Publication number
- WO2022161511A2 WO2022161511A2 PCT/CN2022/085999 CN2022085999W WO2022161511A2 WO 2022161511 A2 WO2022161511 A2 WO 2022161511A2 CN 2022085999 W CN2022085999 W CN 2022085999W WO 2022161511 A2 WO2022161511 A2 WO 2022161511A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bricks
- wall
- pool
- wall bricks
- glass
- Prior art date
Links
- 239000011521 glass Substances 0.000 title claims abstract description 38
- 238000002844 melting Methods 0.000 title claims abstract description 17
- 230000008018 melting Effects 0.000 title claims abstract description 17
- 230000003628 erosive effect Effects 0.000 title abstract description 7
- 239000011449 brick Substances 0.000 claims abstract description 95
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 239000010977 jade Substances 0.000 claims abstract description 15
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 10
- 239000010431 corundum Substances 0.000 claims abstract description 5
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 15
- 238000009423 ventilation Methods 0.000 claims description 13
- 230000007797 corrosion Effects 0.000 claims description 10
- 238000005260 corrosion Methods 0.000 claims description 10
- 235000019353 potassium silicate Nutrition 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 2
- 239000011344 liquid material Substances 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 9
- 239000006060 molten glass Substances 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 6
- 229910052845 zircon Inorganic materials 0.000 description 5
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000003345 natural gas Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 2
- 229910052815 sulfur oxide Inorganic materials 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/02—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating
- C03B5/027—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating by passing an electric current between electrodes immersed in the glass bath, i.e. by direct resistance heating
- C03B5/03—Tank furnaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/44—Cooling arrangements for furnace walls
Definitions
- the invention relates to the field of furnace equipment, in particular to an environment-friendly corrosion-resistant electric melting glass furnace.
- Glass is an amorphous inorganic non-metallic material, which has been widely used in various fields of the national economy due to its special properties.
- Glass cellar furnace is the most important equipment for melting raw materials of various glass products in the glass production industry.
- the existing glass cellar furnaces usually use water gas, natural gas and electric heating to melt glass raw materials.
- the combustion of water gas will produce a large amount of nitrogen oxides, sulfur oxides, etc., and more complex desulfurization and denitrification devices and processes need to be introduced, otherwise it will lead to serious atmospheric and environmental pollution problems.
- the combustion of water gas and natural gas also has a large amount of carbon dioxide greenhouse gas emissions, which does not meet the requirements of the current national industrial policy and target of carbon neutralization.
- the electric heating method can overcome the above-mentioned defects of the two heating energy sources, and is regarded as the most ideal clean production energy, and will surely become the mainstream energy supply method in the glass product production industry.
- the glass cellar furnace In the process of glass production, the glass cellar furnace is always in a high temperature environment of about 1550 °C, especially the temperature of the electric melting cellar furnace is about 1650 to 1700 °C, and the electric melting bricks on the inner wall of the cellar furnace are in long-term contact with the high-temperature glass liquid fluid.
- the continuous erosion in the process has seriously affected the service life of the furnace and the quality of glass products. Therefore, how to effectively alleviate the erosion of the furnace wall of the fused glass furnace through technological innovation has become the most important problem in the glass production industry. pressing practical problems.
- the present invention provides an environment-friendly corrosion-resistant fused glass cellar furnace.
- the technical problem to be solved by the present invention adopts the following technical scheme to realize: a kind of environment-friendly corrosion-resistant fused glass cellar furnace, comprising:
- the kiln body comprises pool wall bricks, pool bottom bricks and outer wall bricks, the pool wall bricks and pool bottom bricks are made of zircon jade bricks, and the pool wall bricks and pool bottom bricks are made of zirconium jade bricks.
- a circle around the middle and lower part of the kiln body is inserted with multiple sets of heating electrodes at equal intervals. The heating electrodes extend through the exterior wall bricks and the pool wall bricks. into the melting pool.
- the inside of the pool wall brick of the liquid flow outlet layer of the molten glass feeder is provided with a horizontal and transverse annular hole, the annular holes between the pool wall bricks are connected to each other in a circle shape, the annular hole is communicated with the ventilation hole, and the ventilation hole It is arranged inside the outer wall brick, and the vent hole communicates with the outside of the kiln body, the liquid glass feeder is arranged above the annular hole, and a heating electrode is arranged below the annular hole.
- the annular hole is disposed above the heating electrode, and the annular hole is at least 40 cm away from the heating electrode.
- ventilation holes there are two ventilation holes, and the ventilation holes pass through the outer wall tiles and communicate with the outside.
- the top of the pool wall brick is provided with a large stile.
- a feeding port is provided above the pool wall brick, and a feeding device is provided on one side of the feeding port.
- the present invention can melt the raw materials in the melting pool into molten glass through the heating electrode, which is highly efficient and environmentally friendly.
- the zirconium jade brick is effectively cooled, so as to effectively reduce the temperature of the glass liquid in contact with the inner wall of the zirconium jade brick, so that the glass solution at this position is semi-solidified, which is convenient to ease the erosion rate of the wall, and also reduces the glass in the kiln body. risk of fluid leakage.
- Fig. 1 is the structural representation of the present invention
- Fig. 2 is the structure schematic diagram of the ring of the present invention.
- Fig. 3 is the structural representation of the feeding device of the present invention.
- Fig. 4 is the structural representation inside the fixed box of the present invention.
- Fig. 5 is the enlarged view of A in Fig. 4 of the present invention.
- Fig. 6 is the structural schematic diagram of the fixing frame of the present invention.
- FIG. 7 is a schematic structural diagram of a support platform of the present invention.
- Fig. 8 is the structural schematic diagram of the gear and the driving wheel of the present invention.
- Fig. 9 is the structural representation of the blanking mechanism of the present invention.
- FIG. 10 is a schematic view of the structure of the strip hole of the present invention.
- the present invention provides an environment-friendly corrosion-resistant fused glass furnace, comprising:
- the kiln body includes pool wall bricks 11, pool bottom bricks 16 and outer wall bricks 10, the pool wall bricks 11 and pool bottom bricks 16 are made of zircon jade bricks, and the pool wall bricks 11 and pool bottom bricks 16 are outside
- the outer wall bricks 10 are all built with corundum bricks, and a plurality of groups of heating electrodes 14 are inserted in a circle around the middle and lower part of the kiln body at equal intervals.
- the heating electrodes 14 pass through the outer wall bricks 10 and the pool wall bricks. 11 extends inside the melting pool 18 .
- a horizontal and transverse annular hole 12 is provided inside the pool wall brick 11 on the 13th layer of the liquid flow port of the glass liquid feeder.
- the air hole 121 is arranged inside the outer wall tile 10 , and the air hole 121 communicates with the outside of the kiln body.
- the liquid glass feeder port 13 is arranged above the annular hole 12 , and the heating electrode 14 is arranged below the annular hole 12 .
- the annular hole 12 is disposed above the heating electrode 14 , and the annular hole 12 is at least 40 cm away from the heating electrode 14 .
- Two ventilation holes 121 are provided, and the ventilation holes 121 pass through the outer wall tile 10 to communicate with the outside.
- the top of the pool wall brick 11 is provided with a large stile 17 .
- a feeding port 15 is provided above the pool wall brick 11 , and a feeding device is provided on one side of the feeding port 15 .
- the present invention provides an environment-friendly corrosion-resistant fused glass cellar furnace, comprising:
- the kiln body includes pool wall bricks 11, pool bottom bricks 16 and outer wall bricks 10, the pool wall bricks 11 and pool bottom bricks 16 are made of zircon jade bricks, and the pool wall bricks 11 and pool bottom bricks 16 are outside
- the outer wall bricks 10 are all built with corundum bricks, and a plurality of groups of heating electrodes 14 are inserted in a circle around the middle and lower part of the kiln body at equal intervals.
- the heating electrodes 14 pass through the outer wall bricks 10 and the pool wall bricks. 11 extends inside the melting pool 18 .
- a horizontal and transverse annular hole 12 is provided inside the pool wall brick 11 on the 13th layer of the liquid flow port of the glass liquid feeder.
- the air hole 121 is arranged inside the outer wall tile 10 , and the air hole 121 communicates with the outside of the kiln body.
- the liquid glass feeder port 13 is arranged above the annular hole 12 , and the heating electrode 14 is arranged below the annular hole 12 .
- the annular hole 12 is connected to an external blower, which is used to maintain the air circulation inside the annular hole 12, so as to cool down the zircon jade brick 11, so that the temperature of the glass liquid close to the zircon jade brick 11 is significantly reduced to a semi-solid state, slowing down the glass The flow of the liquid will erode the pool wall bricks.
- the thickness of the zirconium jade brick 11 is 250mm-300mm. The zirconium jade brick of this thickness is suitable for the annular hole 12 in the middle, which is more resistant to erosion and has a longer service life.
- the erosion near the liquid level line of the glass is the most serious.
- the annular hole 12 corresponds to the liquid level line of the melting pool. Due to the local significant cooling effect, the liquid glass level can be avoided. The zirconium jade brick at the line position was eroded and melted too fast.
- the annular hole 12 is disposed above the heating electrode 14 , and the annular hole 12 is at least 40 cm away from the heating electrode 14 .
- Two ventilation holes 121 are provided, and the ventilation holes 121 pass through the outer wall tile 10 to communicate with the outside.
- the top of the pool wall brick 11 is provided with a large stile 17 .
- a feeding port 15 is provided above the pool wall brick 11 , and a feeding device is provided on one side of the feeding port 15 .
- the feeding device includes a support platform 20 laterally arranged outside the kiln body, a gear 21 is fixedly arranged on the upper surface of the support platform 20, a rotating plate 23 is laterally connected to the top middle position of the gear 21 through a rotating shaft 22, and the top of the left side of the rotating plate 23 is A fixed box 40 is provided, a first motor 24 is provided on the top right side of the rotating plate 23, a connecting shaft 28 is provided at the bottom output end of the first motor 24, the connecting shaft 28 passes through the rotating plate 23, and the bottom end of the connecting shaft 28 is provided There is a driving wheel 29, the driving wheel 29 and the gear 21 are meshed with each other, the bottom of the fixed box 40 is provided with a drive shaft 43 transversely, the left end of the drive shaft 43 is connected with a second motor 42, and the second motor 42 is arranged on the side wall of the fixed box 40 to drive A transmission wheel 44 is arranged in the middle of the shaft 43, a movable frame 30 is movably arranged above the transmission wheel 44, and a rack 33
- the rack 33 and the transmission wheel 44 mesh with each other.
- a transverse shaft 45 is arranged above the movable frame 30, the transverse shaft 45 is arranged on the inner wall of the fixed box 40, the outer walls of both ends of the transverse shaft 45 are provided with guide wheels 46, and the guide wheels 46 are movably arranged on the surface of the guide rail 32, and the movable frame 30
- the inside is provided with the first conveyor belt 31 along the longitudinal direction.
- a pair of clamping plates 27 are arranged at the bottom of the right end of the rotating plate 23, and an arc-shaped guide plate 26 is arranged below the clamping plate 27.
- the movable clips are arranged on both sides of the guide plate 26 .
- a pair of limit plates 25 are vertically disposed on the upper surface of the right end of the rotating plate 23, the limit plates 25 are located on both sides of the movable frame 30, the inner walls of the limit plates 25 are horizontally provided with horizontal plates 251, and the upper surface of the horizontal plates 251 is provided with The roller 252 is slidably connected to the bottom of the movable frame 30 .
- a feeding hopper 41 is provided at the top middle position of the fixed box 40 .
- the outer wall of the guide wheel 46 is provided with a side plate 47 , and the side plate 47 is located outside the guide rail 32 .
- the right side of the feeding device is provided with a feeding mechanism
- the feeding mechanism includes a frame 50 arranged on the support platform 20, a feeding hopper 52 is provided on the top of the frame 50, and a second conveyor belt 51 is horizontally provided below the feeding hopper 52 , the right end of the second conveyor belt 51 is located above the feeding hopper 41 .
- the raw materials for preparing glass in the lower hopper 52 are transmitted to the top of the fixed box 40 through the second conveyor belt 51, and the raw materials fall into the surface of the first conveyor belt through the feeding hopper 41.
- the first motor 24 and the second The motor 42 the first motor drives the driving wheel 29 to rotate through the connecting shaft 28, the driving wheel 29 and the gear 21 are meshed with each other, thereby driving the fixed box 40 to rotate, the second motor 42 drives the driving shaft 43 to rotate, thereby driving the transmission wheel 44 to rotate, the transmission
- the wheel 44 is connected with the rack 33 to drive the movable frame 30 to reciprocate, which can drive the first conveyor belt 31 to move back and forth above the kiln body while swinging left and right, so that the first conveyor belt 31 can evenly distribute the raw materials. It is laid on the top of the kiln body. By laying the raw materials evenly on the top of the kiln body, it can play the role of heat preservation and avoid the heat loss of the glass solution in the lower layer of the raw materials.
- the front end of the movable frame 30 is provided with a blanking mechanism
- the blanking mechanism includes a longitudinal plate 62 arranged at the bottom of the movable frame 30, and the left side of the longitudinal plate is provided with a first Three motors 60
- the output end of the third motor 60 is provided with a cam 61
- the longitudinal plate 62 is longitudinally provided with a strip hole 621
- the two sides of the inner wall of the strip hole 621 are provided with limiting grooves 622
- the strip hole 621 is slidably provided with sliding Block 64
- the two side walls of the slider 64 are provided with limit blocks 641
- the limit blocks 641 are movably arranged in the limit groove 622
- the bottom of the slider 64 is provided with a spring 67
- the right side wall of the slider 64 is provided with a blanking plate 65 laterally
- the surface of the blanking plate 65 is uniformly provided with blanking holes 66
- the left side wall of the slider 64 is horizontally provided
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Glass Melting And Manufacturing (AREA)
Abstract
本发明公开了一种环保型耐侵蚀电熔玻璃窖炉,包括:窑炉本体,所述窑炉本体包括池壁砖、池底砖及外墙砖,所述的池壁砖及池底砖均为锆玉砖材质,所述池壁砖及池底砖外侧砌有外墙砖,所述外墙砖材质为刚玉砖,所述窑炉本体的中下部周围一圈横向等间隔插有多组加热电极,所述加热电极穿过外墙砖、池壁砖延伸至熔化池内部,本发明通过加热电极能够将熔化池内的原料熔化成玻璃液,高效环保,同时,本发明中在锆玉砖内设置有圆圈状的环形孔,环形孔内的空气能够对锆玉砖进行有效的降温。
Description
优先权号:202111256612.3,优先权日:20211027
本发明涉及窑炉设备领域,具体涉及一种环保型耐侵蚀电熔玻璃窖炉。
玻璃是非晶态的无机非金属材料,由于其特殊的性能在国民经济各行业领域获得了广泛应用。玻璃窖炉是玻璃生产行业中各种玻璃产品的生产原料熔制的最重要的设备。
现有的玻璃窖炉的玻璃原料熔制常采用水煤气、天燃气及电加热三种方式。水煤气燃烧会产生大量的氮氧化物、硫氧化物等,需要引入更复杂的脱硫脱硝装置及工艺,否则就会导致严重的大气与环境污染问题。天燃气作为能源物质燃烧后也存在部分氮氧化物、硫氧化物污染问题,另外生产成本相对较高。水煤气及天燃气燃烧还存在大量的二氧化物温室气体排放问题,不符合当今的碳达峰碳中和国家产业政策及目标要求;再者上述两种供能方式,热值效率难以满足熔化高熔点(1650℃)玻璃料的基本要求。电加热方式可以克服上述两者加热能源的缺陷,被视为最理想的洁净生产能源,必将成为玻璃产品生产行业主流供能方式。
在玻璃生产过程中,玻璃窖炉时刻处在1550℃左右的高温环境中,尤其电熔窖炉所处的温度在1650~1700℃左右,其窖炉内壁电熔砖与高温玻璃液流体长期接触过程中不断被侵蚀,严重影响了窖炉的使用寿命,也影响了玻璃产品的质量,为此,如何通过技术创新有效缓解特别是电熔玻璃窖炉壁体的侵蚀问题,成为玻璃生产行业最紧迫的现实难题。
发明内容
针对现有技术的不足,本发明提供一种环保型耐侵蚀电熔玻璃窖炉。
本发明所要解决的技术问题采用以下的技术方案来实现:一种环保型耐侵蚀电熔玻璃窖炉,包括:
窑炉本体,所述窑炉本体包括池壁砖、池底砖及外墙砖,所述的池壁 砖及池底砖均为锆玉砖材质,所述池壁砖及池底砖外侧砌有外墙砖,所述外墙砖材质为刚玉砖,所述窑炉本体的中下部周围一圈横向等间隔插有多组加热电极,所述加热电极穿过外墙砖、池壁砖延伸至熔化池内部。
玻璃液料道液流口层的池壁砖内部设置有水平横向的环形孔,所述池壁砖彼此间的环形孔彼此连通成圆圈状,所述环形孔与通气孔连通,所述通气孔设置在外墙砖内部,且通气孔连通所述窑炉本体外部,所述玻璃液料道液流口设置在所述环形孔的上方,所述环形孔的下方设置有加热电极。
进一步的,所述环形孔设置在所述加热电极上方,且环形孔距离所述加热电极至少40cm。
进一步的,所述通气孔设置有两个,且通气孔穿过外墙砖连通外部。
进一步的,所述池壁砖的顶部设置有大碹。
进一步的,所述池壁砖的上方设置有进料口,所述进料口一侧设置有进料装置。
本发明的有益效果:本发明通过加热电极能够将熔化池内的原料熔化成玻璃液,高效环保,同时,本发明中在锆玉砖内设置有圆圈状的环形孔,环形孔内的空气能够对锆玉砖进行有效的降温,从而有效降低与锆玉砖内壁接触的玻璃液的温度,使这个位置的玻璃溶液呈半凝固状,便于缓解壁体的侵蚀速度,同时也降低炉窑本体内玻璃液的渗漏风险。
图1为本发明的结构示意图;
图2为本发明环形的结构示意图;
图3为本发明进料装置的结构示意图;
图4为本发明固定箱内部的结构示意图;
图5为本发明图4中A的放大图;
图6为本发明固定架的结构示意图;
图7为本发明支撑平台的结构示意图;
图8为本发明齿轮与主动轮的结构示意图;
图9为本发明下料机构的结构示意图;
图10为本发明条形孔的结构示意图。
图中标号:10、外墙砖;11、池壁砖;12、环形孔;121、通气孔;13、玻璃液料道液流口;14、加热电极;15、进料口;16、池底砖;17、大碹;18、熔化池;20、支撑平台;21、齿轮;22、转轴;23、转动板;24、第一电机;25、限位板;251、横板;252、滚轮;26、导向板;27、卡板;28、连轴;29、主动轮;30、活动架;31、第一输送带;32、导轨;33、齿条;40、固定箱;41、进料斗;42、第二电机;43、驱动轴;44、传动轮;45、横向轴;46、导轮;47、侧板;50、机架;51、第二输送带;52、下料斗;60、第三电机;61、凸轮;62、纵向板;621、条形孔;622、限位槽;63、挡板;64、滑块;641、限位块;65、下料板;66、下料孔;67、弹簧。
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。
需要说明的是,当元件被成称为“固定于”另一个元件,它可以是另一个元件上或者也可以是存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“水平的”、“左”“右”以及类似的表达只是为了说明的目的,并不表示是唯一的实施方式。
实施例1
如图1和2所示,本发明提供一种环保型耐侵蚀电熔玻璃窖炉,包括:
窑炉本体,窑炉本体包括池壁砖11、池底砖16及外墙砖10,的池壁砖11及池底砖16均为锆玉砖材质,池壁砖11及池底砖16外侧均砌有外墙砖10,外墙砖10材质为刚玉砖,窑炉本体的中下部周围一圈横向等间隔插有多组加热电极14,加热电极14穿过外墙砖10、池壁砖11延伸至熔化池18内部。
玻璃液料道液流口13层的池壁砖11内部设置有水平横向的环形孔12,池壁砖11彼此间的环形孔12彼此连通成圆圈状,环形孔12与通气孔121连通,通气孔121设置在外墙砖10内部,且通气孔121连通窑炉本体外部,玻璃液料道液流口13设置在环形孔12的上方,环形孔12的下方设置有加热电极14。
环形孔12设置在加热电极14上方,且环形孔12距离加热电极14至少40cm。
通气孔121设置有两个,且通气孔121穿过外墙砖10连通外部。
池壁砖11的顶部设置有大碹17。
池壁砖11的上方设置有进料口15,进料口15一侧设置有进料装置。
实施例2
如图1-8所示,本发明提供一种环保型耐侵蚀电熔玻璃窖炉,包括:
窑炉本体,窑炉本体包括池壁砖11、池底砖16及外墙砖10,的池壁砖11及池底砖16均为锆玉砖材质,池壁砖11及池底砖16外侧均砌有外墙砖10,外墙砖10材质为刚玉砖,窑炉本体的中下部周围一圈横向等间隔插有多组加热电极14,加热电极14穿过外墙砖10、池壁砖11延伸至熔化池18内部。
玻璃液料道液流口13层的池壁砖11内部设置有水平横向的环形孔12,池壁砖11彼此间的环形孔12彼此连通成圆圈状,环形孔12与通气孔121连通,通气孔121设置在外墙砖10内部,且通气孔121连通窑炉本体外部,玻璃液料道液流口13设置在环形孔12的上方,环形孔12的下方设置有加热电极14。
具体实施时,环形孔12外接鼓风机,用于保持环形孔12内部空气流通,以便对锆玉砖11进行降温,使紧贴锆玉砖11附近的玻璃液温度显著降低呈半凝固态,减缓玻璃液的流动对池壁砖的侵蚀,锆玉砖11的厚度为250mm-300mm,这个厚度的锆玉砖适合中间开设环形孔12更耐侵蚀,使用寿命也更长。
在熔化池18中,玻璃液液面线位置附近的侵蚀情况最为严重,本实施例中,环形孔12与熔化池的液面线相对应,由于局部的显著降温效果,可避免玻璃液液面线位置处的锆玉砖被过快侵蚀融穿。
环形孔12设置在加热电极14上方,且环形孔12距离加热电极14至少40cm。
通气孔121设置有两个,且通气孔121穿过外墙砖10连通外部。
池壁砖11的顶部设置有大碹17。
池壁砖11的上方设置有进料口15,进料口15一侧设置有进料装置。
进料装置包括横向设置在炉窑本体外部的支撑平台20,支撑平台20上表面固定设置有齿轮21,齿轮21的顶部中间位置通过转轴22横向连接有转动板23,转动板23的左侧顶部设置有固定箱40,转动板23的右侧顶部设置有第一电机24,第一电机24的底部输出端设置有连轴28,连轴28穿过转动板23,且连轴28底端设置有主动轮29,主动轮29与齿轮21相互啮合,固定箱40底部横向设置有驱动轴43,驱动轴43的左端连接有第二电机42,第二电机42设置在固定箱40侧壁,驱动轴43中间位置设置有传动轮44,传动轮44的上方活动设置有活动架30,活动架30的底部纵向设置有齿条33,齿条33与传动轮44相互啮合,活动架30的顶端设置有一对导轨32,活动架30上方设置有横向轴45,横向轴45设置在固定箱40内壁,横向轴45两端外壁设置有导轮46,导轮46活动设置在导轨32表面,活动架30内部沿长边方向设置有第一输送带31。
转动板23的右端底部设置有一对卡板27,卡板27下方设置有弧形状的导向板26,导向板26设置在支撑平台20上表面,导向板26横断面为T字型结构,卡板27活动卡设在导向板26两侧。
转动板23的右端上表面竖直设置有一对限位板25,限位板25位于活动架30的两侧,限位板25的内壁均水平设置有横板251,横板251上表面设置有滚轮252,滚轮252与活动架30的底部滑动连接。
固定箱40的顶部中间位置设置有进料斗41。
导轮46外壁设置有侧板47,侧板47位于导轨32外侧。
进料装置的右侧设置有下料机构,下料机构包括设置在支撑平台20上的机架50,机架50顶部设置有下料斗52,下料斗52的下方水平设置有第二输送带51,第二输送带51的右端位于进料斗41上方。
具体实施时,下料斗52内制备玻璃的原料经过第二输送带51传动到固定箱40上方,原料通过进料斗41落入第一输送带表面,此时,启动第一电机24和第二电机42,第一电机通过连轴28驱动主动轮29转动,主动轮29与齿轮21相互啮合,从而带动固定箱40旋转,第二电机42带动驱动轴43转动,从而带动传动轮44转动,传动轮44与齿条33配合连接,带动活动架30往复运动,能够带动第一输送带31在窑炉本体的上方来回移动的同时做左右摆动的动作,这样第一输送带31能够将原料均匀的铺 设在窑炉本体的顶部,通过将原料均匀铺设在窑炉本体的顶部,能够起到保温的作用,避免原料下层的玻璃溶液热量散失,同时玻璃溶液还能对原料进行预加热,起到相互促进的作用。
实施例3
如图9、10所示,在实施例2的基础上,活动架30的前端设置有下料机构,下料机构包括设置在活动架30底部的纵向板62,纵向板的左侧设置有第三电机60,第三电机60的输出端设置有凸轮61,纵向板62内纵向设置有条形孔621,条形孔621内壁两侧设置有限位槽622,条形孔621内滑动设置有滑块64,滑块64两侧壁设置有限位块641,限位块641活动设置在限位槽622内,滑块64底部设置有弹簧67,滑块64右侧壁横向设置有下料板65,下料板65表面均匀设置有下料孔66,滑块64左侧壁水平设置有挡板63,挡板63与凸轮61相接触。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (5)
- 一种环保型耐侵蚀电熔玻璃窖炉,其特征在于,包括:窑炉本体,所述窑炉本体包括池壁砖(11)、池底砖(16)及外墙砖(10),所述的池壁砖(11)及池底砖(16)均为锆玉砖材质,所述池壁砖(11)及池底砖(16)外侧均砌有外墙砖(10),所述外墙砖(10)材质为刚玉砖,所述窑炉本体的中下部周围一圈横向等间隔插有多组加热电极(14),所述加热电极(14)穿过外墙砖(10)、池壁砖(11)延伸至熔化池(18)内部;玻璃液料道液流口(13)层的池壁砖(11)内部设置有水平横向的环形孔(12),所述池壁砖(11)彼此间的环形孔(12)彼此连通成圆圈状,所述环形孔(12)与通气孔(121)连通,所述通气孔(121)设置在外墙砖(10)内部,且通气孔(121)连通所述窑炉本体外部,所述玻璃液料道液流口(13)设置在所述环形孔(12)的上方,所述环形孔(12)的下方设置有加热电极(14)。
- 根据权利要求1所述的一种环保型耐侵蚀电熔玻璃窖炉,其特征在于,所述环形孔(12)设置在所述加热电极(14)上方,且环形孔(12)距离所述加热电极(14)至少40cm。
- 根据权利要求1所述的一种环保型耐侵蚀电熔玻璃窖炉,其特征在于,所述通气孔(121)设置有两个,且通气孔(121)穿过外墙砖(10)连通外部。
- 根据权利要求1所述的一种环保型耐侵蚀电熔玻璃窖炉,其特征在于,所述池壁砖(11)的顶部设置有大碹(17)。
- 根据权利要求1所述的一种环保型耐侵蚀电熔玻璃窖炉,其特征在于,所述池壁砖(11)的上方设置有进料口(15),所述进料口(15)一侧设置有进料装置。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ZA2022/08759A ZA202208759B (en) | 2021-10-27 | 2022-08-04 | Environment-friendly corrosion-resistant glass electric melting furnace |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111256612.3 | 2021-10-27 | ||
CN202111256612.3A CN114057377A (zh) | 2021-10-27 | 2021-10-27 | 一种环保型耐侵蚀电熔玻璃窖炉 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2022161511A2 true WO2022161511A2 (zh) | 2022-08-04 |
WO2022161511A3 WO2022161511A3 (zh) | 2022-09-15 |
Family
ID=80235785
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2022/085999 WO2022161511A2 (zh) | 2021-10-27 | 2022-04-11 | 一种环保型耐侵蚀电熔玻璃窖炉 |
Country Status (3)
Country | Link |
---|---|
CN (1) | CN114057377A (zh) |
WO (1) | WO2022161511A2 (zh) |
ZA (1) | ZA202208759B (zh) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115353273A (zh) * | 2022-08-15 | 2022-11-18 | 虹阳显示(咸阳)科技有限公司 | 一种用于液晶基板玻璃窑炉电极底部帮砖装置及安装方法 |
CN118495787A (zh) * | 2024-07-17 | 2024-08-16 | 山东龙光天旭太阳能有限公司 | 一种硼硅玻璃制备用窑炉装置 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114057377A (zh) * | 2021-10-27 | 2022-02-18 | 安徽科技学院 | 一种环保型耐侵蚀电熔玻璃窖炉 |
CN117486465B (zh) * | 2023-09-26 | 2024-08-13 | 青岛融合光电科技有限公司 | 一种电极砖排布架 |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU1174391A1 (ru) * | 1982-12-02 | 1985-08-23 | Государственный Ордена Трудового Красного Знамени Научно-Исследовательский Институт Стекла | Ванна стекловаренна печь |
DE10208535A1 (de) * | 2002-02-27 | 2003-09-11 | Schott Glas | Mit einer Glasschmelze beaufschlagte, gekühlte Begrenzungswand einer Glasschmelzanlage |
CN2795196Y (zh) * | 2005-06-20 | 2006-07-12 | 东华大学 | 一种玻璃窑用振动式全封闭自动加料机 |
JP4691710B2 (ja) * | 2006-08-02 | 2011-06-01 | 独立行政法人 日本原子力研究開発機構 | 廃棄物ガラス固化処理用電気溶融炉 |
EP2511244A4 (en) * | 2010-02-19 | 2017-03-29 | Nihon Yamamura Glass Co., Ltd. | Method for monitoring glass melting furnace, method for controlling introduction of raw material, and device for controlling introduction of raw material |
WO2012132473A1 (ja) * | 2011-03-31 | 2012-10-04 | AvanStrate株式会社 | ガラス基板の製造方法 |
CN204224428U (zh) * | 2014-10-28 | 2015-03-25 | 远东光电股份有限公司 | 一种玻璃窑炉 |
CN204224427U (zh) * | 2014-10-28 | 2015-03-25 | 远东光电股份有限公司 | 一种节能玻璃窑炉 |
CN104445873A (zh) * | 2014-12-10 | 2015-03-25 | 中国建材国际工程集团有限公司 | 能够延龄的玻璃熔窑池壁砖 |
CN204417313U (zh) * | 2014-12-10 | 2015-06-24 | 中国建材国际工程集团有限公司 | 耐侵蚀玻璃熔窑熔化部池壁砖 |
CN104402196A (zh) * | 2014-12-10 | 2015-03-11 | 中国建材国际工程集团有限公司 | 耐侵蚀玻璃熔窑熔化部池壁砖 |
CN106517736B (zh) * | 2015-09-15 | 2020-01-17 | 江苏华东耀皮玻璃有限公司 | 一种用于熔制高挥发组分玻璃的熔窑 |
EP3967665B1 (en) * | 2019-05-08 | 2024-07-17 | AGC Inc. | Method for producing melt, method for producing glass article, dissolution device, and device for producing glass article |
CN111574030A (zh) * | 2020-04-24 | 2020-08-25 | 张云鹏 | 一种超高温耐侵蚀玻璃电熔炉内衬结构 |
CN213357307U (zh) * | 2020-06-30 | 2021-06-04 | 建德市帝华饰品有限公司 | 一种耐用型智能节能全电熔玻璃窑炉 |
CN112537898A (zh) * | 2020-11-25 | 2021-03-23 | 沧州四星光热玻璃有限公司 | 一种全电熔玻璃窑炉自动投料控制方法 |
CN112811790A (zh) * | 2021-01-13 | 2021-05-18 | 郑州旭飞光电科技有限公司 | 玻璃窑炉以及延长玻璃窑炉使用寿命的方法 |
CN216191873U (zh) * | 2021-10-27 | 2022-04-05 | 安徽科技学院 | 一种自动进料的耐侵蚀玻璃窑炉 |
CN114057377A (zh) * | 2021-10-27 | 2022-02-18 | 安徽科技学院 | 一种环保型耐侵蚀电熔玻璃窖炉 |
-
2021
- 2021-10-27 CN CN202111256612.3A patent/CN114057377A/zh active Pending
-
2022
- 2022-04-11 WO PCT/CN2022/085999 patent/WO2022161511A2/zh unknown
- 2022-08-04 ZA ZA2022/08759A patent/ZA202208759B/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115353273A (zh) * | 2022-08-15 | 2022-11-18 | 虹阳显示(咸阳)科技有限公司 | 一种用于液晶基板玻璃窑炉电极底部帮砖装置及安装方法 |
CN118495787A (zh) * | 2024-07-17 | 2024-08-16 | 山东龙光天旭太阳能有限公司 | 一种硼硅玻璃制备用窑炉装置 |
Also Published As
Publication number | Publication date |
---|---|
WO2022161511A3 (zh) | 2022-09-15 |
CN114057377A (zh) | 2022-02-18 |
ZA202208759B (en) | 2022-11-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2022161511A2 (zh) | 一种环保型耐侵蚀电熔玻璃窖炉 | |
TWI469937B (zh) | 製造浮法玻璃用之浮浴槽及其冷卻方法 | |
CN111908770B (zh) | 一种玻璃窑炉及其加热玻璃配合料的方法 | |
CN105905894A (zh) | 一种用于活性焦生产的炭化活化装置 | |
CN104567356A (zh) | 一种气电混合辊道窑窑炉 | |
CN216191873U (zh) | 一种自动进料的耐侵蚀玻璃窑炉 | |
CN101830628B (zh) | 一种全氧燃烧玻璃熔窑烟气余热预热配合料的方法及装置 | |
KR101383604B1 (ko) | 플로트 유리 제조용 플로트 배스 및 플로트 배스 냉각 방법 | |
CN108164259B (zh) | 物料排胶和烧结生产线 | |
CN203569151U (zh) | 板材连续辊底式热处理炉 | |
CN203922985U (zh) | 矿渣玻璃陶瓷管材与管件生产线 | |
CN214991118U (zh) | 一种生产纯玄武岩纤维专用多漏板池窑 | |
CN109751599A (zh) | 蓄热式燃烧器、工业炉以及烧成品的制造方法 | |
CN104402194A (zh) | 一种用于低膨胀微晶玻璃制造的全氧燃烧窑炉 | |
CN211626055U (zh) | 一种辊道窑系统 | |
CN204461047U (zh) | 一种气电混合辊道窑窑炉 | |
US3269820A (en) | Method, system and apparatus for processing filament-forming mineral materials | |
CN209820132U (zh) | 一种基于可旋转弯管的节能炉窑 | |
CN113800763A (zh) | 一种用于连续微晶玻璃纤维的直接拉丝装置 | |
CN203307215U (zh) | 一种钢化玻璃无间隙辐射加热炉 | |
CN202254789U (zh) | 生产大理石用的退火窑 | |
CN106995271B (zh) | 一种压延玻璃熔窑溢流口温度平衡装置 | |
CN211953653U (zh) | 一种立式节能窑炉 | |
CN215413011U (zh) | 一种耐火砖干燥成型装置 | |
CN205668995U (zh) | 一种浮法玻璃熔窑鼓泡器排列结构 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
NENP | Non-entry into the national phase |
Ref country code: DE |