WO2022160880A1 - Pcb自动配板机 - Google Patents

Pcb自动配板机 Download PDF

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Publication number
WO2022160880A1
WO2022160880A1 PCT/CN2021/131735 CN2021131735W WO2022160880A1 WO 2022160880 A1 WO2022160880 A1 WO 2022160880A1 CN 2021131735 W CN2021131735 W CN 2021131735W WO 2022160880 A1 WO2022160880 A1 WO 2022160880A1
Authority
WO
WIPO (PCT)
Prior art keywords
sprocket
support rod
guide rail
rotating shaft
mounting frame
Prior art date
Application number
PCT/CN2021/131735
Other languages
English (en)
French (fr)
Inventor
何茂水
杨健
张凯鑫
Original Assignee
惠州市成泰自动化科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州市成泰自动化科技有限公司 filed Critical 惠州市成泰自动化科技有限公司
Publication of WO2022160880A1 publication Critical patent/WO2022160880A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
    • B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/03—Stacking of articles by adding to the top of the stack from above
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00—De-stacking of articles
    • B65G59/02—De-stacking from the top of the stack

Definitions

  • the invention relates to the field of PCB processing equipment, in particular to a PCB automatic board matching machine.
  • the current stacking process is mostly performed manually, which is inefficient and prone to errors.
  • an automatic PCB distribution machine including a rack, and the rack is provided with a feeding mechanism, a return mechanism, a reclaiming manipulator, a conveying line, a blanking manipulator and a blanking mechanism.
  • the backflow mechanism includes two backflow devices respectively arranged on both sides of the front end of the conveying line, and the backflow device comprises a first mounting frame, an up-moving assembly and a down-moving assembly arranged in front and back on the first mounting frame, and corresponding
  • the upward moving assembly and the downward moving assembly are provided with a first transfer device and a second transfer device.
  • the upward moving assembly includes a first lifting mechanism and a second lifting mechanism that are oppositely arranged
  • the first lifting mechanism includes a first sprocket and a second chain rotatably arranged on the first mounting frame
  • the second sprocket is located below the first sprocket, the first sprocket and the second sprocket are sleeved with a first transmission chain, and the first transmission chain is provided with equidistant a plurality of horizontally arranged first support rods
  • the second lifting mechanism includes a third sprocket and a fourth sprocket rotatably arranged on the first mounting frame, the fourth sprocket is located on the third sprocket Below the sprocket, the third sprocket and the fourth sprocket are sleeved with a second transmission chain, and a plurality of horizontally arranged second transmission chains are arranged on the second transmission chain at equal intervals corresponding to the first support rod.
  • the downward movement assembly includes a third lifting mechanism and a fourth lifting mechanism arranged oppositely, and the third lifting mechanism includes a fifth sprocket and a sixth chain rotatably arranged on the first mounting frame
  • the sixth sprocket is located below the fifth sprocket, and a third drive chain is sleeved on the fifth sprocket and the sixth sprocket, and the third drive chain is arranged at equal intervals
  • the fourth lifting mechanism includes a seventh sprocket and an eighth sprocket rotatably arranged on the first mounting frame, and the eighth sprocket is located on the first mounting frame.
  • a fourth transmission chain is sleeved on the bottom gas sprocket and the eighth sprocket, and a number of horizontally arranged fourth transmission chains are arranged at equal intervals on the fourth transmission chain corresponding to the third support rod. support rod.
  • first support rod, the second support rod, the third support rod and the fourth support rod are provided with a number of conveying wheels along the length direction thereof, and the axial direction of the conveying wheel is perpendicular to the location where the conveying wheel is located.
  • the first support rod, the second support rod, the third support rod or the fourth support rod are arranged.
  • first sprocket, the second sprocket, the third sprocket and the fourth sprocket are respectively rotatably arranged on the first sprocket through the first rotating shaft, the second rotating shaft, the third rotating shaft and the fourth rotating shaft.
  • the mounting frame, the second rotating shaft and the fourth rotating shaft are drivingly connected with the first driving motor arranged on the frame;
  • the fifth sprocket, the sixth sprocket, the seventh sprocket and the eighth sprocket pass through the The fifth rotating shaft, the sixth rotating shaft, the seventh rotating shaft and the eighth rotating shaft are rotatably arranged on the first mounting frame, and the sixth rotating shaft and the eighth rotating shaft are drivingly connected with the second driving motor arranged on the frame.
  • the first transfer device includes a first guide rail disposed on the rack, the first guide rail is disposed along the length direction of the first support rod, and the first guide rail is movably disposed
  • the frame is also provided with a second guide rail, the second guide rail is arranged along the vertical direction of the conveying direction of the conveying line, and the two ends of the first guide rail are respectively located on the two sides of the conveying line.
  • the backflow device on the side is arranged, and the reclaiming manipulator is slidably arranged on the first guide rail.
  • the unloading mechanism includes a discharge table arranged on both sides of the rear end of the conveying line and a third guide rail arranged on the frame, and the third guide rail is perpendicular to the conveying direction of the conveying line. and the two ends of the third guide rail are respectively arranged corresponding to the discharging tables on both sides of the conveying line, and the unloading manipulator is movably arranged on the third guide rail.
  • the feeding mechanism includes two feeding tables corresponding to the two return devices respectively, and the top of the feeding table is provided with a first conveyor belt and a A second conveyor belt, the conveying directions of the first conveyor belt and the second conveyor belt are set toward their corresponding return devices, there is a gap between the first conveyor belt and the second conveyor belt, and the first conveyor belt and the The second conveyor belt is at the same level.
  • a plate taking mechanism is also arranged between the two feeding platforms, and the plate taking mechanism includes a buffer mechanism arranged between the loading platforms and a third conveyor belt arranged between the two return devices,
  • the buffer mechanism includes a second mounting frame and a lifting device arranged on the second mounting frame, the third conveyor belt is arranged corresponding to the bottom of the lifting device, and the rack is provided with a capacity corresponding to the lifting device.
  • the accommodating space is located below the lifting device, the frame is provided with a third guide rail corresponding to the third conveyor belt, and both ends of the third guide rail are set corresponding to the two return devices, the A plate taking manipulator is movably arranged on the third guide rail.
  • the lifting device includes a plurality of lifting stations that can be lifted and lowered on the second mounting frame, and the lifting stations include two fifth support rods that are parallel to each other and located at the same level.
  • a plurality of conveying wheels are arranged on the surface of the support rod, and the axial direction of the conveying wheels is perpendicular to the length direction of the fifth support rod.
  • the holding board moves cyclically in the reflow device, so the reclaiming manipulator can conveniently place the core boards on the conveyor line in the order of layer-by-layer arrangement, and then remove the core boards on the conveyor line in order to complete the process.
  • the board matching of multi-layer PCB boards can effectively improve the board matching efficiency.
  • the reclaiming position of the reclaiming robot from the reflow device does not need to be changed each time, which can effectively simplify the reclaiming process and improve the reclaiming accuracy.
  • FIG. 1 is a schematic structural diagram of the PCB automatic board matching machine according to the embodiment of the present invention.
  • Fig. 2 is a partial enlarged view of Fig. 1;
  • FIG. 3 is a schematic structural diagram of a reflux device according to an embodiment of the present invention.
  • orientation nouns such as front, back, left, right, up, down, etc. mentioned in the description are all subject to attached drawing 1 .
  • a PCB automatic board distribution machine includes a rack, and the rack is provided with a feeding mechanism, a return mechanism, a reclaiming robot 42, a conveying line 5, a blanking robot 62 and a blanking mechanism.
  • the recirculation mechanism includes two recirculation devices 3 respectively disposed on both sides of the front end of the conveying line 5
  • the recirculation device 3 includes a first mounting frame 31 A moving assembly and a downward moving assembly, as well as a first transfer device and a second transfer device corresponding to the upward moving assembly and the downward moving assembly.
  • the feeding mechanism is used to transfer the core board constituting the PCB multi-layer board to the return mechanism
  • the return mechanism is used to make the core board move cyclically in it
  • the reclaiming robot 42 is used to transfer the core board of the return mechanism to the conveying line. 5.
  • the unloading manipulator 62 is used to stack the core boards on the unloading mechanism in sequence, so as to complete the PCB matching operation.
  • the feeding mechanism When the utility model is used, first stack different core boards on different holding boards 7, and then use the feeding mechanism to transfer the holding boards 7 with different core board stacks to the return device 3 in sequence, for example , move the holding boards 7 on odd-numbered layers such as 1-layer, 3-layer, and 5-layer core boards from bottom to top to the reflow device 3 on the left side of the conveying line 5 in order, From bottom to top, the holding boards 7 of the core boards on the even-numbered layers, such as 2-layer, 4-layer, 6-layer, etc., are sequentially transferred to the reflow device 3 on the right side of the conveying line 5, so that the holding boards with the core board layers are placed.
  • odd-numbered layers such as 1-layer, 3-layer, and 5-layer core boards from bottom to top
  • the holding boards 7 of the core boards on the even-numbered layers such as 2-layer, 4-layer, 6-layer, etc.
  • the plate 7 moves cyclically in the return device 3, and then the reclaiming manipulator 42 is used to take a core plate on the holding plate 7 from the left and right return devices 3 in turn, and the core plates are taken in the order in which they were taken.
  • the reclaiming sequence of the reclaiming robot 42 is: the core board on the 1st floor, the core board on the 2nd floor, the core board on the 3rd floor, and so on, until all the layers are taken out. After removing the core board, re-take the material in the order of 1-layer core board, 2-layer core board, and 3-layer core board until the core board in the tray is finished.
  • the process of the cyclic movement of the holding board 7 containing the core board in the reflow device 3 is as follows: first, the feeding mechanism continues to place the holding board 7 with the odd-numbered core boards, or the even-numbered core board.
  • the holding plate 7 is continuously conveyed to the top of the upward moving component of the corresponding return device 3, and then the first transferring device transfers the holding plate 7 at the top of the upward moving component to the top of the downward moving component, and then moves the holding plate 7 of the downward moving component.
  • the holding board 7 moves cyclically in the return device 3, so the reclaiming manipulator 42 can conveniently place the core boards on the conveying line 5 in the order of layer-by-layer arrangement, and then the core boards on the conveying line 5 are arranged in sequence
  • the multi-layer PCB board can be assembled by removing it, thereby effectively improving the efficiency of the board allocation.
  • the reclaiming position of the reclaiming manipulator 42 from the reflow device 3 does not need to change each time, which can effectively simplify the reclaiming process. Improve picking accuracy.
  • the upward moving assembly includes a first lifting mechanism and a second lifting mechanism that are oppositely arranged
  • the first lifting mechanism includes a first sprocket rotatably disposed on the first mounting frame 31 . 341 and a second sprocket
  • the second sprocket is located below the first sprocket 341
  • a first transmission chain is sleeved on the first sprocket 341 and the second sprocket
  • the first transmission A number of horizontally arranged first support rods 321 are arranged on the chain at equal intervals
  • the second lifting mechanism includes a third sprocket 343 and a fourth sprocket rotatably arranged on the first mounting frame 31, so The fourth sprocket is located below the third sprocket 343, a second transmission chain is sleeved on the third sprocket 343 and the fourth sprocket, and the second transmission chain corresponds to the first support
  • the rod 321 is provided with a
  • the feeding mechanism moves the holding plate 7 to the top of the upward moving device of the return device 3
  • the opposite sides of the holding plate 7 are respectively erected on the first support rod 321 and the second support located at the top of the upward moving device.
  • the first transfer device pushes the holding plate 7 on the upward moving device to the downward moving device, it pushes the holding plate 7 to the opposite sides of the holding plate 7 to be erected on the top of the downward moving device. on the third support rod 323 and the fourth support rod 324.
  • the first chain of the upward moving assembly rotates counterclockwise, and the second chain rotates clockwise, so that the first support rod 321 on the right side of the first chain continues to move upward, and the second chain rotates counterclockwise.
  • the first support rod 321 on the left side of a chain continues to move up
  • the second support rod 322 on the left side of the second chain continues to move up
  • the second support rod 322 on the right side of the second chain continues to move down
  • the third chain is rotated clockwise
  • the fourth chain is rotated counterclockwise, so that the third support rod 323 on the right side of the third chain continues to move down
  • the third support rod 323 on the left side of the third chain continues to move up.
  • the fourth support rod 324 on the left side of the fourth chain continues to move down, and the fourth support rod 324 on the right side of the fourth chain continues to move up, so that the first support rod 321 , the second support rod 322 , and the third support rod 323 and the fourth supporting device can push the holding plate 7 to circulate in the recirculation device 3 .
  • first support rod 321 , the second support rod 322 , the third support rod 323 and the fourth support rod 324 are provided with a plurality of conveying wheels along the length direction thereof.
  • the first support rod 321 , the second support rod 322 , the third support rod 323 or the fourth support rod 324 are arranged in a direction perpendicular to the direction.
  • the conveying wheels on the first support rod 321 , the second support rod 322 , the third support rod 323 and the fourth support rod 324 are used to facilitate the installation of the first support rod 321 , the second support rod 322 and the third support rod 323 the push of the holding plate 7.
  • the first sprocket 341 , the second sprocket, the third sprocket 343 and the fourth sprocket are rotatable through the first rotating shaft 331 , the second rotating shaft, the third rotating shaft 333 and the fourth rotating shaft respectively
  • the second rotating shaft and the fourth rotating shaft are drivingly connected with the first driving motor 35 arranged on the frame
  • the sprocket 347 and the eighth sprocket are respectively rotatably arranged on the first mounting frame 31 through the fifth rotating shaft 335, the sixth rotating shaft, the seventh rotating shaft 337 and the eighth rotating shaft, and the sixth rotating shaft and the eighth rotating shaft are A second drive motor provided on the frame drives the connection.
  • the first sprocket 341, the second sprocket, the third sprocket 343, the fourth sprocket, the fifth sprocket 345, the sixth sprocket, the seventh sprocket 347 and the eighth sprocket are respectively fixed and arranged on the first sprocket.
  • the first drive motor 35 is used to drive the second rotating shaft and the fourth rotating shaft.
  • the rotating shaft rotates to drive the first chain to rotate counterclockwise and the second chain to rotate clockwise.
  • the second drive motor is used to drive the sixth and eighth rotating shafts to rotate, thereby driving the third chain to rotate clockwise and the fourth chain to rotate counterclockwise. .
  • the first transfer device includes a first guide rail 361 disposed on the frame, the first guide rail 361 is disposed along the length direction of the first support rod 321, the first guide rail 361 A mounting seat is movably provided on the guide rail 361, and a push plate 362 is provided on the mounting seat.
  • the push plate 362 extends between the first lifting device and the second lifting device.
  • the push plate 362 The telescopic device 363 is telescopically arranged on the mounting seat.
  • the push plate 362 can be pushed corresponding to the holding plate 7, and then the holding plate 7 can be pushed from the upward moving assembly to the downward moving assembly; similarly, the second transfer device Its structure is the same as that of the first transfer device, which is used to push the holding plate 7 at the lower end of the downward moving assembly to the lower end of the upward moving assembly.
  • the frame is further provided with a second guide rail 41, the second guide rail 41 is arranged along the vertical direction of the conveying direction of the conveying line 5, and the two ends of the first guide rail 361 are respectively Corresponding to the arrangement of the return devices 3 located on both sides of the conveying line 5 , the reclaiming manipulator 42 is slidably arranged on the first guide rail 361 .
  • the reclaiming robot 42 is used to grab the core board on the holding board 7 in the return device 3 and prevent the core board from being on the conveying line 5 .
  • the unloading mechanism includes a discharge table 63 disposed on both sides of the rear end of the conveying line 5 and a third guide rail 61 disposed on the frame, and the third guide rail 61 is vertical
  • the conveying direction of the conveying line 5 is set, and the two ends of the third guide rail 61 are respectively set corresponding to the discharging tables 63 on both sides of the conveying line 5.
  • the unloading manipulator 62 is movably disposed on the third Guide rail 61 .
  • the unloading manipulator 62 is used for grabbing the core board on the conveying line 5 to the discharging table 63, and stacking it on the material storage table, and the multi-layer PCB board matching has been completed.
  • the feeding mechanism includes two feeding tables 2 corresponding to the two recirculation devices 3 respectively, and the top of the feeding table 2 corresponds to the top of the upward moving component of the corresponding recirculation device 3 .
  • a first conveyor belt 21 and a second conveyor belt 22 are provided, the conveying directions of the first conveyor belt 21 and the second conveyor belt 22 are set toward the corresponding return device 3, and the first conveyor belt 21 and the second conveyor belt 22 are provided. There is a gap between the belts 22 and the first conveyor belt 21 and the second conveyor belt 22 are located at the same level.
  • the first conveyor belt 21 and the second conveyor belt 22 are used to jointly support the containing board 7 and transport the containing board 7 placed thereon to the top of the moving assembly, wherein the first conveyor belt 21 and the second conveyor belt 22
  • the gap therebetween is used to accommodate a transfer tool for placing the holding plate 7 , such as the AGV trolley 9 , so as to place the holding plate 7 on the first conveyor belt 21 and the second conveyor belt 22 .
  • a plate taking mechanism is further provided between the two feeding tables 2 , and the plate taking mechanism includes a buffer mechanism 81 disposed between the two feeding tables 2 and a buffer mechanism 81 disposed between the two return devices 3
  • the third conveyor belt 82 between the two, the buffer mechanism 81 includes a second installation frame 811 and a lifting device arranged on the second installation frame 811, the third conveyor belt 82 is disposed corresponding to the bottom of the lifting device,
  • the rack is provided with an accommodating space 11 corresponding to the lifting device, the accommodating space 11 is located below the lifting device, the rack is provided with a third guide rail 61 corresponding to the third conveyor belt 82 , and the Both ends of the third guide rail 61 are disposed corresponding to the two return devices 3 , and a plate picking robot is movably disposed on the third guide rail 61 .
  • the plate taking device is used to take away the vacant holding plate 7 on the return device 3, and the specific process is that the plate taking manipulator transfers the vacant holding plate 7 on the return device 3 to the third conveyor belt 82,
  • the third conveyor belt 82 transfers the holding plate 7 thereon to the lower end of the lifting device, and the lifting device lifts the holding plate 7 at the lower end thereof upward to store the holding plate 7 in the lifting device.
  • the lifting device includes a plurality of lifting stations that can be lifted and lowered on the second mounting frame 811 , and the lifting stations include two fifth support rods 812 that are parallel to each other and located at the same level.
  • the surface of the fifth support rod 812 is provided with several conveying wheels, and the axial direction of the conveying wheels is perpendicular to the length direction of the fifth support rod 812 .
  • the opposite sides of the holding plate 7 are erected on the fifth support rod 812 on the same lifting and lowering position.
  • Lifting when it is necessary to take out the holding plate 7 in the lifting device, it is only necessary to place the transfer tool, such as the AGV trolley 9 in the accommodating space 11, and then the lifting station drives the holding plate 7 to lower the holding plate 7. Just place it on the transfer tool.

Abstract

一种PCB自动配板机，属于PCB加工设备领域，其包括机架，机架上依次设置有入料机构、回流机构、取料机械手（42）、输送线（5）、下料机械手（62）以及下料机构，回流机构包括分别设置于输送线（5）的前端的两侧的两个回流装置（3），回流装置（3）包括第一安装架（31）、前后设置于第一安装架（31）上的上移组件和下移组件以及对应上移组件和下移组件设置的第一移送装置和第二移送装置。本发明配板效率高、精确度高。

Description

PCB自动配板机 技术领域
本发明涉及PCB加工设备领域，特别涉及一种PCB自动配板机。
 背景技术
在PCB多层板的加工过程中，涉及到多层板的配板，需要将用于组成多层板的芯板按照顺序依次叠放在一起。
 技术问题
现在的叠放过程多采用人工进行，效率较低，且容易出现误差。
 技术解决方案
基于此，有必要提供一种PCB自动配板机，包括机架，所述机架上依次设置有入料机构、回流机构、取料机械手、输送线、下料机械手以及下料机构，所述回流机构包括分别设置于所述输送线的前端的两侧的两回流装置，所述回流装置包括第一安装架、前后设置于所述第一安装架上的上移组件和下移组件以及对应所述上移组件和下移组件设置的第一移送装置和第二移送装置。
进一步的，所述上移组件包括相对设置的第一升降机构和第二升降机构，所述第一升降机构包括可转动地设置于所述第一安装架上的第一链轮和第二链轮，所述第二链轮位于所述第一链轮的下方，所述第一链轮和第二链轮上套设有第一传动链条，所述第一传动链条上等间距地设置有若干水平设置地第一支撑杆，所述第二升降机构包括可转动地设置于所述第一安装架上的第三链轮和第四链轮，所述第四链轮位于所述第三链轮的下方，所述第三链轮和第四链轮上套设有第二传动链条，所述第二传动链条上对应所述第一支撑杆等间距地设置有若干水平设置的第二支撑杆；所述下移组件包括相对设置的第三升降机构和第四升降机构，所述第三升降机构包括可转动地设置于所述第一安装架上的第五链轮和第六链轮，所述第六链轮位于所述第五链轮的下方，所述第五链轮和第六链轮上套设有第三传动链条，所述第三传动链条上的等间距地设置有若干水平设置的第三支撑杆，所述第四升降机构包括可转动地设置于所述第一安装架上的第七链轮和第八链轮，所述第八链轮位于所述第七链轮的下方，所述底气链轮和第八链轮上套设有第四传动链条，所述第四传动链条上对应所述第三支撑杆等间距地设置有若干水平设置的第四支撑杆。
进一步的，所述第一支撑杆、第二支撑杆、第三支撑杆和第四支撑杆上沿着其长度方向均设置有若干输送轮，所述输送轮的轴向方向垂直所述其所在的第一支撑杆、第二支撑杆、第三支撑杆或第四支撑杆设置。
进一步的，所述第一链轮、第二链轮、第三链轮和第四链轮分别通过第一转轴、第二转轴、第三转轴和第四转轴可转动地设置于所述第一安装架，所述第二转轴和第四转轴与设置在机架上的第一驱动电机驱动连接；所述第五链轮、第六链轮、第七链轮和第八链轮分别通过第五转轴、第六转轴、第七转轴和第八转轴可转动地设置于所述第一安装架，所述第六转轴和第八转轴与设置在机架上的第二驱动电机驱动连接。
进一步的，所述第一移送装置包括设置于所述机架上的第一导轨，所述第一导轨沿着所述第一支撑杆的长度方向设置，所述第一导轨上可移动地设置有安装座，所述安装座上设置有推板，所述推板延伸至所述第一升降装置和所述第二升降装置之间，所述推板通过伸缩装置可伸缩地设置于所述安装座。
进一步的，所述机架上还设置有第二导轨，所述第二导轨沿着所述输送线的输送方向的垂直方向设置，所述第一导轨的两端分别对应位于所述输送线两侧的回流装置设置，所述取料机械手可滑动地设置于所述第一导轨上。
进一步的，所述下料机构包括设置于所述输送线的后端的两侧的出料台和设置于所述机架上的第三导轨，所述第三导轨垂直所述输送线的输送方向设置且所述第三导轨的两端分别对应所述输送线两侧的出料台设置，所述下料机械手可移动地设置于所述第三导轨。
进一步的，所述上料机构包括分别对应所述两回流装置设置的两上料台，所述上料台的顶端对应其所对应的回流装置的上移组件的顶端设置有第一输送带和第二输送带，所述第一输送带和第二输送带的输送方向朝向其对应的回流装置设置，所述第一输送带和第二输送带之间具有间隙且所述第一输送带和第二输送带位于同一水平高度。
进一步的，所述两上料台之间还设置有取板机构，所述取板机构包括设置于上料台之间的缓存机构以及设置于所述两回流装置之间的第三输送带，所述缓存机构包括第二安装架和设置于所述第二安装架上的提升装置，所述第三输送带对应所述提升装置的底部设置，所述机架对应所述提升装置设置有容置空间，所述容置空间位于所提升装置的下方，所述机架对应所述第三输送带设置有第三导轨，所述第三导轨的两端对应所述两回流装置设置，所述第三导轨上可移动地设置有取板机械手。
进一步的，所述提升装置包括若干可升降地设置于所述第二安装架上的升降工位，所述升降工位包括两相互平行且位于同一水平高度的第五支撑杆，所述第五支撑杆的表面设置有若干输送轮，所述输送轮的轴向方向垂直所述第五支撑杆的长度方向设置。
 有益效果
本发明，盛放板在回流装置中循环移动，因此取料机械手可以方便地将芯板按照逐层排布的顺序放置在输送线上，然后输送线上的芯板按顺序取下即可完成多层PCB板的配板，从而有效提高配板效率，其中，取料机械手每次从回流装置上取料的取料位置无需发生变化，可有效简化取料过程，提高取料精确度。
 附图说明
 图1为本发明实施例所述PCB自动配板机的结构示意图；
图2为图1的局部放大图；
图3为本发明实施例所述回流装置的结构示意图。
附图标记说明：
11-容置空间，2-上料台，21-第一输送带，22-第二输送带，3-回流装置，31-第一安装架，321-第一支撑杆，322-第二支撑杆，323-第三支撑杆，324-第四支撑杆，331-第一转轴，333-第三转轴，335-第五转轴，337-第七转轴，341-第一链轮，343-第三链轮，345-第五链轮，347-第七链轮，35-第一驱动电机，361-第一导轨，362-推板，363-伸缩装置，41-第二导轨，42-取料机械手，5-输送线，61-第三导轨，62-下料机械手，63-出料台，7-盛放板，81-缓存机构，811-第二安装架，812-第五支撑杆，82-第三输送带，9-AGV小车。
 本发明的实施方式
为了便于本领域技术人员理解，下面将结合附图以及实施例对本发明做进一步详细描述：
其中，说明书中所提及的前后左右上下等方位名词均以附图1为准。
如图1-3，一种PCB自动配板机，包括机架，所述机架上依次设置有入料机构、回流机构、取料机械手42、输送线5、下料机械手62以及下料机构，所述回流机构包括分别设置于所述输送线5的前端的两侧的两回流装置3，所述回流装置3包括第一安装架31、前后设置于所述第一安装架31上的上移组件和下移组件以及对应所述上移组件和下移组件设置的第一移送装置和第二移送装置。
本发明，入料机构用于将组成PCB多层板的芯板移送至回流机构，回流机构用于使得芯板在其中循环移动，取料机械手42用于将回流机构的芯板移送至输送线5，下料机械手62用于将芯板按顺序地叠放在下料机构上，从而完成PCB的配板操作。
本实用新型使用时，首先将不同的芯板叠放在不同的盛放板7上，然后使用上料机构将盛放有不同芯板叠的盛放板7按顺序移送至回流装置3，例如，将放置有从下往上数为1层、3层、5层等位于奇数层芯板的盛放板7按照顺序依次移送到位于输送线5左侧的回流装置3上，将放置有从下往上数为2层、4层、6层等位于偶数层的芯板的盛放板7按照顺序依次移送到位于输送线5右侧的回流装置3上，使得放置有芯板层的盛放板7在回流装置3中循环移动，然后使用取料机械手42轮流地从左侧和右侧的回流装置3中取走盛放板7上的一块芯板，将芯板按照取走的顺序依次放置在输送线5上，取料机械手42的取料顺序为：位于1层的芯板、位于2层的芯板、位于3层的芯板，以此类推，直至取完所有层数中的芯板后，重新按照1层芯板、2层芯板、3层芯板的顺序进行取料操作，直至取完盛放盘中的芯板。
其中，盛放有芯板的盛放板7在回流装置3中循环移动的过程为：首先，入料机构持续将放置有奇数层芯板的盛放板7，或者放置有偶数层芯板的盛放板7持续输送至对应的回流装置3的上移组件的顶端，然后第一移送装置将上移组件顶端的盛放板7移送至下移组件的顶端，然后下移组件盛放板7移动至下移组件的底端，然后第二移送装置将盛放板7移送至上移组件的底端，上移组将再将盛放板7移送至上移组件的顶端，形成循环，其中，盛放板7在回流装置3中移动时，各盛放板7均保持相同的移速和相同的间距。
本发明，盛放板7在回流装置3中循环移动，因此取料机械手42可以方便地将芯板按照逐层排布的顺序放置在输送线5上，然后输送线5上的芯板按顺序取下即可完成多层PCB板的配板，从而有效提高配板效率，其中，取料机械手42每次从回流装置3上取料的取料位置无需发生变化，可有效简化取料过程，提高取料精确度。
其中一种实施例，所述上移组件包括相对设置的第一升降机构和第二升降机构，所述第一升降机构包括可转动地设置于所述第一安装架31上的第一链轮341和第二链轮，所述第二链轮位于所述第一链轮341的下方，所述第一链轮341和第二链轮上套设有第一传动链条，所述第一传动链条上等间距地设置有若干水平设置地第一支撑杆321，所述第二升降机构包括可转动地设置于所述第一安装架31上的第三链轮343和第四链轮，所述第四链轮位于所述第三链轮343的下方，所述第三链轮343和第四链轮上套设有第二传动链条，所述第二传动链条上对应所述第一支撑杆321等间距地设置有若干水平设置的第二支撑杆322；所述下移组件包括相对设置的第三升降机构和第四升降机构，所述第三升降机构包括可转动地设置于所述第一安装架31上的第五链轮345和第六链轮，所述第六链轮位于所述第五链轮345的下方，所述第五链轮345和第六链轮上套设有第三传动链条，所述第三传动链条上的等间距地设置有若干水平设置的第三支撑杆323，所述第四升降机构包括可转动地设置于所述第一安装架31上的第七链轮347和第八链轮，所述第八链轮位于所述第七链轮347的下方，所述底气链轮和第八链轮上套设有第四传动链条，所述第四传动链条上对应所述第三支撑杆323等间距地设置有若干水平设置的第四支撑杆324。
其中，上料机构将盛放板7移送到回流装置3的上移装置的顶端时，盛放板7的相对两侧分别架设在位于上移装置最上方的第一支撑杆321和第二支撑杆322上，第一移送装置将上移装置上的盛放板7推动至下移装置上时，将盛放板7推动至盛放板7的相对两侧分别架设在位于下移装置最上方的第三支撑杆323和第四支撑杆324上。
其中，回流装置3驱动盛放板7移动时，上移组件的第一链条逆时针转动、第二链条顺时针转动，以使得第一链条的右侧的第一支撑杆321持续上移，第一链条的左侧的第一支撑杆321持续上移，第二链条的左侧的第二支撑杆322持续上移，第二链条的右侧的第二支撑杆322持续下移；下移组件的第三链条顺时针转动、第四链条逆时针转动，以使的第三链条的右侧的第三支撑杆323持续下移，第三链条的左侧的第三支撑杆323持续上移，第四链条的左侧的第四支撑杆324持续下移，第四链条的右侧的第四支撑杆324持续上移，进而使得第一支撑杆321、第二支撑杆322、第三支撑杆323和第四支撑安能推动盛放板7在回流装置3中循环移动。
其中一种实施例，所述第一支撑杆321、第二支撑杆322、第三支撑杆323和第四支撑杆324上沿着其长度方向均设置有若干输送轮，所述输送轮的轴向方向垂直所述其所在的第一支撑杆321、第二支撑杆322、第三支撑杆323或第四支撑杆324设置。
其中，第一支撑杆321、第二支撑杆322、第三支撑杆323和第四支撑杆324上的输送轮用以方便第一支撑杆321、第二支撑杆322、第三支撑杆323上的盛放板7的推动。
其中一种实施例，所述第一链轮341、第二链轮、第三链轮343和第四链轮分别通过第一转轴331、第二转轴、第三转轴333和第四转轴可转动地设置于所述第一安装架31，所述第二转轴和第四转轴与设置在机架上的第一驱动电机35驱动连接；所述第五链轮345、第六链轮、第七链轮347和第八链轮分别通过第五转轴335、第六转轴、第七转轴337和第八转轴可转动地设置于所述第一安装架31，所述第六转轴和第八转轴与设置在机架上的第二驱动电机驱动连接。
其中，第一链轮341、第二链轮、第三链轮343、第四链轮、第五链轮345、第六链轮、第七链轮347和第八链轮分别固定设置在第一转轴331、第二转轴、第三转轴333、第四转轴、第五转轴335、第六转轴、第七转轴337和第八转轴上，第一驱动电机35用于驱动第二转轴和第四转轴转动，从而驱动第一链条逆时针转动、第二链条顺时针转动，第二驱动电机用于驱动第六转轴和第八转轴转动，从而驱动第三链条顺时针转动、第四链条逆时针转动。
其中一种实施例，所述第一移送装置包括设置于所述机架上的第一导轨361，所述第一导轨361沿着所述第一支撑杆321的长度方向设置，所述第一导轨361上可移动地设置有安装座，所述安装座上设置有推板362，所述推板362延伸至所述第一升降装置和所述第二升降装置之间，所述推板362通过伸缩装置363可伸缩地设置于所述安装座。
其中，通过安装座在第一导轨361上的移动，可以实现推板362对应盛放板7的推动，进而将盛放板7从上移组件推动到下移组件；同样的，第二移送装置的结构与第一移送装置的结构相同，用于将下移组件下端的盛放板7推动至上移组件的下端。
其中一种实施例，所述机架上还设置有第二导轨41，所述第二导轨41沿着所述输送线5的输送方向的垂直方向设置，所述第一导轨361的两端分别对应位于所述输送线5两侧的回流装置3设置，所述取料机械手42可滑动地设置于所述第一导轨361上。
其中，取料机械手42用于抓取回流装置3中的盛放板7上的芯板，并将芯板防止在输送线5上。
其中一种实施例，所述下料机构包括设置于所述输送线5的后端的两侧的出料台63和设置于所述机架上的第三导轨61，所述第三导轨61垂直所述输送线5的输送方向设置且所述第三导轨61的两端分别对应所述输送线5两侧的出料台63设置，所述下料机械手62可移动地设置于所述第三导轨61。
其中，下料机械手62用于将输送线5上的芯板抓取到出料台63，并在储料台上叠放，已完成多层PCB板的配板。
其中一种实施例，所述上料机构包括分别对应所述两回流装置3设置的两上料台2，所述上料台2的顶端对应其所对应的回流装置3的上移组件的顶端设置有第一输送带21和第二输送带22，所述第一输送带21和第二输送带22的输送方向朝向其对应的回流装置3设置，所述第一输送带21和第二输送带22之间具有间隙且所述第一输送带21和第二输送带22位于同一水平高度。
第一输送带21和第二输送带22用于共同支撑盛放板7以及将放置在其上的盛放板7输送至上移组件的顶端，其中，第一输送带21和第二输送带22之间的间隙用于容纳放置盛放板7的移送工具，例如AGV小车9，以便于将盛放板7放置到第一输送带21和第二输送带22上。
其中一种实施例，所述两上料台2之间还设置有取板机构，所述取板机构包括设置于上料台2之间的缓存机构81以及设置于所述两回流装置3之间的第三输送带82，所述缓存机构81包括第二安装架811和设置于所述第二安装架811上的提升装置，所述第三输送带82对应所述提升装置的底部设置，所述机架对应所述提升装置设置有容置空间11，所述容置空间11位于所提升装置的下方，所述机架对应所述第三输送带82设置有第三导轨61，所述第三导轨61的两端对应所述两回流装置3设置，所述第三导轨61上可移动地设置有取板机械手。
其中，取板装置用于将回流装置3上的空置的盛放板7取走，其具体过程为，取板机械手将回流装置3上的空置盛放板7移送至第三输送带82上，第三输送带82将其上的盛放板7移送至提升装置的下端，提升装置将其下端的盛放板7向上提升以将盛放板7存放在提升装置中。
其中一种实施例，所述提升装置包括若干可升降地设置于所述第二安装架811上的升降工位，所述升降工位包括两相互平行且位于同一水平高度的第五支撑杆812，所述第五支撑杆812的表面设置有若干输送轮，所述输送轮的轴向方向垂直所述第五支撑杆812的长度方向设置。
其中，盛放板7放置在升降工位上时，盛放板7的相对两侧架设在同一升降同为上的第五支撑杆812上，通过升降工位的升降可以实现盛放板7的升降，当需要将提升装置中的盛放板7取出时，只需要将移送工具，例如AGV小车9，放置在容置空间11中，然后升降工位带动盛放板7下降将盛放板7放置在移送工具上即可。
以上实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种PCB自动配板机，其特征在于，包括机架，所述机架上依次设置有入料机构、回流机构、取料机械手、输送线、下料机械手以及下料机构，所述回流机构包括分别设置于所述输送线的前端的两侧的两回流装置，所述回流装置包括第一安装架、前后设置于所述第一安装架上的上移组件和下移组件以及对应所述上移组件和下移组件设置的第一移送装置和第二移送装置。
  2. 根据权利要求1所述的PCB自动配板机，其特征在于，所述上移组件包括相对设置的第一升降机构和第二升降机构，所述第一升降机构包括可转动地设置于所述第一安装架上的第一链轮和第二链轮，所述第二链轮位于所述第一链轮的下方，所述第一链轮和第二链轮上套设有第一传动链条，所述第一传动链条上等间距地设置有若干水平设置地第一支撑杆，所述第二升降机构包括可转动地设置于所述第一安装架上的第三链轮和第四链轮，所述第四链轮位于所述第三链轮的下方，所述第三链轮和第四链轮上套设有第二传动链条，所述第二传动链条上若干所述第一支撑杆设置有平行所述第一支撑杆的第二支撑杆；所述下移组件包括相对设置的第三升降机构和第四升降机构，所述第三升降机构包括可转动地设置于所述第一安装架上的第五链轮和第六链轮，所述第六链轮位于所述第五链轮的下方，所述第五链轮和第六链轮上套设有第三传动链条，所述第三传动链条上的等间距地设置有若干水平设置的第三支撑杆，所述第四升降机构包括可转动地设置于所述第一安装架上的第七链轮和第八链轮，所述第八链轮位于所述第七链轮的下方，所述底气链轮和第八链轮上套设有第四传动链条，所述第四传动链条上对应所述第三支撑杆设置有若干平行所述第三支撑杆第四支撑杆。
  3. 根据权利要求2所述的PCB自动配板机，其特征在于，所述第一支撑杆、第二支撑杆、第三支撑杆和第四支撑杆上沿着其长度方向均设置有若干输送轮，所述输送轮的轴向方向垂直所述其所在的第一支撑杆、第二支撑杆、第三支撑杆或第四支撑杆设置。
  4. 根据权利要求3所述的PCB自动配板机，其特征在于，所述第一链轮、第二链轮、第三链轮和第四链轮分别通过第一转轴、第二转轴、第三转轴和第四转轴可转动地设置于所述第一安装架，所述第二转轴和第四转轴与设置在机架上的第一驱动电机驱动连接；所述第五链轮、第六链轮、第七链轮和第八链轮分别通过第五转轴、第六转轴、第七转轴和第八转轴可转动地设置于所述第一安装架，所述第六转轴和第八转轴与设置在机架上的第二驱动电机驱动连接。
  5. 根据权利要求3所述的PCB自动配板机，其特征在于，所述第一移送装置包括设置于所述机架上的第一导轨，所述第一导轨沿着所述第一支撑杆的长度方向设置，所述第一导轨上可移动地设置有安装座，所述安装座上设置有推板，所述推板延伸至所述第一升降装置和所述第二升降装置之间，所述推板通过伸缩装置可伸缩地设置于所述安装座。
  6. 根据权利要求1所述的PCB自动配板机，其特征在于，所述机架上还设置有第二导轨，所述第二导轨沿着所述输送线的输送方向的垂直方向设置，所述第一导轨的两端分别对应位于所述输送线两侧的回流装置设置，所述取料机械手可滑动地设置于所述第一导轨上。
  7. 根据权利要求6所述的PCB自动配板机，其特征在于，所述下料机构包括设置于所述输送线的后端的两侧的出料台和设置于所述机架上的第三导轨，所述第三导轨垂直所述输送线的输送方向设置且所述第三导轨的两端分别对应所述输送线两侧的出料台设置，所述下料机械手可移动地设置于所述第三导轨。
  8. 根据权利要求7所述的PCB自动配板机，其特征在于，所述上料机构包括分别对应所述两回流装置设置的两上料台，所述上料台的顶端对应其所对应的回流装置的上移组件的顶端设置有第一输送带和第二输送带，所述第一输送带和第二输送带的输送方向朝向其对应的回流装置设置，所述第一输送带和第二输送带之间具有间隙且所述第一输送带和第二输送带位于同一水平高度。
  9. 根据权利要求8所述的PCB自动配板机，其特征在于，所述两上料台之间还设置有取板机构，所述取板机构包括设置于上料台之间的缓存机构以及设置于所述两回流装置之间的第三输送带，所述缓存机构包括第二安装架和设置于所述第二安装架上的提升装置，所述第三输送带对应所述提升装置的底部设置，所述机架对应所述提升装置设置有容置空间，所述容置空间位于所提升装置的下方，所述机架对应所述第三输送带设置有第三导轨，所述第三导轨的两端对应所述两回流装置设置，所述第三导轨上可移动地设置有取板机械手。
  10. 根据权利要求9所述的的PCB自动配板机，其特征在于，所述提升装置包括若干可升降地设置于所述第二安装架上的升降工位，所述升降工位包括两相互平行且位于同一水平高度的第五支撑杆，所述第五支撑杆的表面设置有若干输送轮，所述输送轮的轴向方向垂直所述第五支撑杆的长度方向设置。
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