WO2022148209A1 - 一种色母粒切粒装置 - Google Patents

一种色母粒切粒装置 Download PDF

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Publication number
WO2022148209A1
WO2022148209A1 PCT/CN2021/136931 CN2021136931W WO2022148209A1 WO 2022148209 A1 WO2022148209 A1 WO 2022148209A1 CN 2021136931 W CN2021136931 W CN 2021136931W WO 2022148209 A1 WO2022148209 A1 WO 2022148209A1
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WO
WIPO (PCT)
Prior art keywords
fixedly connected
bevel gear
pulley
rotating shaft
gear
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Application number
PCT/CN2021/136931
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English (en)
French (fr)
Inventor
罗杰
Original Assignee
罗杰
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Publication date
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Publication of WO2022148209A1 publication Critical patent/WO2022148209A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00—Making granules
    • B29B9/02—Making granules by dividing preformed material
    • B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/22—Safety devices specially adapted for cutting machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/885—External treatment, e.g. by using air rings for cooling tubular films
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

Definitions

  • the invention relates to the technical field of color masterbatch processing, in particular to a color masterbatch cutting device.
  • the color masterbatch is a plastic colorant that is well dispersed by a high proportion of pigments or additives and thermoplastic resins. Compatibility, that is: the pigment loading body plus additives is equal to the color masterbatch.
  • the production process of color masterbatch is complicated and wastes a lot of labor.
  • the size of the color masterbatch is not uniform when the existing color masterbatch processing device is discharged, and the color masterbatch in a high temperature state cannot be processed. Rapid cooling causes the size of the cut color masterbatch to be different. Because the strip-shaped color masterbatch with inconsistent diameters is bent on the inner wall of the pelletizer and contacts the blade, the machine is stuck and the work efficiency is affected.
  • the purpose of the present invention is to solve the problem in the prior art that because the strip-shaped color masterbatch with inconsistent diameters is bent on the inner wall of the pelletizer and contacts the blade, causing the machine to be stuck and affecting the work efficiency, a color masterbatch is proposed. Pelletizing device.
  • a color masterbatch dicing device comprises a base, a drive mechanism is arranged on the base, a first fixing rod is fixedly connected to the outer wall of the base, and a first material bucket is fixedly connected to one end of the first fixing rod away from the base , a second material bucket, a water tank and a workbench, a fourth rotating shaft is rotatably connected to the first material bucket, a third bevel gear and stirring teeth are fixedly connected to the fourth rotating shaft, and the stirring teeth are placed on the first Inside the barrel, a second shaft is rotatably connected to the second barrel, and a second pulley, a third pulley and a helical blade are fixedly connected to the second shaft, and the helical blade is placed in the second barrel Inside, the second material barrel is provided with a discharge port, and the worktable is provided with a feeding mechanism and a cutting mechanism.
  • the feeding mechanism includes a second fixing plate, the second fixing plate is fixedly connected to the outer wall of the workbench, and the second fixing plate is rotatably connected with the first gear, the second gear and the third gear, A seventh pulley is fixedly connected to the first gear, a third roller is fixedly connected to the second gear, a fourth roller is fixedly connected to the third gear, and the first gear is connected to the second gear respectively. It is meshed with the third gear.
  • the cutting mechanism includes a fourth fixing plate, the fourth fixing plate is fixedly connected to the outer wall of the worktable, the fourth fixing plate is fixedly connected with a sixth rotating shaft, and the sixth rotating shaft is fixedly connected with Eighth bevel gear and cutting disc.
  • the driving mechanism includes a motor, the motor is fixedly connected to the outer wall of the base, the output end of the motor is fixedly connected with a first rotating shaft, and the first rotating shaft is fixedly connected with a first bevel gear and a first pulley .
  • a sixth fixing plate is fixedly connected to the outer wall of the first material bucket, a third rotating shaft is rotatably connected to the sixth fixing plate, and a fourth pulley and a second bevel gear are fixedly connected to the third rotating shaft , the second bevel gear is meshed with the third bevel gear.
  • a third fixing plate and a fifth fixing plate are fixedly connected to the worktable, a sixth pulley is rotatably connected to the third fixing plate, and a seventh bevel gear is fixedly connected to the sixth pulley , a fifth rotating shaft is rotatably connected to the fifth fixed plate, a fourth bevel gear and a fifth bevel gear are fixedly connected to the fifth rotating shaft, the fourth bevel gear is meshed with the first bevel gear, and the The seventh bevel gear is meshed with the eighth bevel gear.
  • a sixth bevel gear is rotatably connected to the worktable, a fifth pulley is fixedly connected to the sixth bevel gear, the sixth bevel gear is meshed and connected with the fifth bevel gear, and the first belt
  • the pulley, the second pulley, the third pulley, the fourth pulley, the fifth pulley, the sixth pulley and the seventh pulley are all connected by belts.
  • a second fixing rod is fixedly connected to the worktable, and a material pipe is fixedly connected to one end of the second fixing rod away from the worktable, and the material pipe is provided with an escape groove and a feeding opening, and the cutting blade is placed in the avoidance slot.
  • a feeding port is provided on the first material bucket, a heater is fixedly connected to the inner wall of the first material bucket, and a first roller and a second roller are rotatably connected to the inner wall of the water tank.
  • the base is provided with a first fixing plate, and a stop wheel is fixedly connected to the outer wall of the bottom of the base.
  • the present invention provides a color masterbatch dicing device, which has the following features:
  • the user first puts the prepared color masterbatch into the first material barrel, the heater continues to heat the color masterbatch solution to prevent the color masterbatch from solidifying, and starts the motor.
  • the motor drives the first shaft to rotate, the first pulley drives the third pulley to rotate through the belt, the second pulley on the second shaft drives the fourth pulley to rotate through the belt, and the second bevel gear coaxial with the fourth pulley Drive the third bevel gear to rotate, the fourth rotating shaft rotates to drive the stirring teeth to stir the color masterbatch solution, at the same time the spiral blade on the second rotating shaft pushes the color masterbatch solution in the first material barrel to the discharge port, and the color masterbatch solution It is pushed to the discharge port on the second material barrel and extruded to become the color masterbatch.
  • the color masterbatch is cooled by the water in the water tank, so that the shape of the color masterbatch is fixed. Because of the relationship between the first bevel gear and the fourth bevel gear, the first bevel gear drives the fourth bevel gear.
  • the bevel gear rotates, the fifth bevel gear on the fifth shaft rotates at the same time, the fifth bevel gear drives the sixth bevel gear to rotate, the fifth pulley on the sixth bevel gear drives the sixth pulley to rotate through the belt, and the sixth pulley rotates.
  • the seventh pulley is driven to rotate by the belt.
  • the first gear on the seventh pulley is in meshing relationship with the second gear and the third gear
  • the first gear drives the second gear and the third gear to rotate
  • the second gear is on the second gear.
  • the third roller and the fourth roller on the third gear rotate at the same time, and the color master strip is fed at the same time as the third roller and the fourth roller rotate.
  • the color masterbatch dicing device the color masterbatch passes through the material tube, the seventh bevel gear drives the eighth bevel gear to rotate because of the relationship between the seventh bevel gear and the eighth bevel gear, and the cutting on the sixth shaft
  • the sheet rotates at the same time to cut the color masterbatch, and the cut color masterbatch becomes the color masterbatch and slides down from the discharge port on the material tube.
  • the parts not involved in the device are the same as the existing technology or can be realized by using the existing technology.
  • the invention is simple to operate, and the extruded color masterbatch is cooled and shaped by cold water, so that the diameter of the color masterbatch is consistent, which greatly reduces the It reduces the risk of the cutting piece stuck, speeds up the production progress, and increases the profit of the enterprise.
  • Fig. 1 is the structural representation of a kind of color masterbatch pelletizing device proposed by the present invention
  • Fig. 2 is the structural representation of part A in Fig. 1 of a kind of color masterbatch dicing device proposed by the present invention
  • Fig. 3 is the structural representation of part B in Fig. 1 of a kind of color masterbatch dicing device proposed by the present invention
  • Fig. 4 is the structural representation of part C in Fig. 1 of a kind of color masterbatch dicing device proposed by the present invention
  • FIG. 5 is a schematic structural diagram of a cutting piece of a color masterbatch cutting device proposed by the present invention.
  • a color masterbatch pelletizing device includes a base 1, a drive mechanism is provided on the base 1, a first fixing rod 5 is fixedly connected to the outer wall of the base 1, and the first fixing rod 5 is away from one end of the base 1
  • a first material bucket 6, a second material bucket 7, a water tank 8 and a workbench 9 are fixedly connected, a fourth rotating shaft 14 is rotatably connected to the first material bucket 6, and a third bevel gear 1401 and a third bevel gear 1401 are fixedly connected to the fourth rotating shaft 14.
  • Stirring teeth 1402 the stirring teeth 1402 are placed in the first barrel 6, the second barrel 7 is rotatably connected with a second shaft 11, and the second shaft 11 is fixedly connected with a second pulley 1101, a third pulley 1102 and The spiral blade 1103 is placed in the second material barrel 7 , the second material barrel 7 is provided with a discharge port 701 , and the worktable 9 is provided with a feeding mechanism and a cutting mechanism.
  • the feeding mechanism includes a second fixing plate 901, the second fixing plate 901 is fixedly connected to the outer wall of the worktable 9, and the second fixing plate 901 is rotatably connected with the first gear 19, the second gear 20 and the third gear 21.
  • the seventh pulley 1901 is fixedly connected to the gear 19, the third roller 2001 is fixedly connected to the second gear 20, and the fourth roller 2101 is fixedly connected to the third gear 21.
  • the three gears 21 are meshed and connected.
  • the cutting mechanism includes a fourth fixing plate 903, the fourth fixing plate 903 is fixedly connected to the outer wall of the worktable 9, the fourth fixing plate 903 is fixedly connected with the sixth rotating shaft 18, and the sixth rotating shaft 18 is fixedly connected with the eighth bevel gear 1801 and cutting blade 1802.
  • the driving mechanism includes a motor 3, which is fixedly connected to the outer wall of the base 1, the output end of the motor 3 is fixedly connected with a first rotating shaft 4, and the first rotating shaft 4 is fixedly connected with a first bevel gear 401 and a first pulley 402.
  • a sixth fixing plate 13 is fixedly connected to the outer wall of the first material bucket 6, a third rotating shaft 12 is rotatably connected to the sixth fixing plate 13, and a fourth pulley 1201 and a second bevel gear 1202 are fixedly connected to the third rotating shaft 12.
  • the second bevel gear 1202 is meshed with the third bevel gear 1401 .
  • a third fixing plate 902 and a fifth fixing plate 904 are fixedly connected to the worktable 9, a sixth pulley 17 is rotatably connected to the third fixing plate 902, and a seventh bevel gear 1701 is fixedly connected to the sixth pulley 17.
  • the fifth fixed plate 904 is rotatably connected with the fifth rotating shaft 15, the fifth rotating shaft 15 is fixedly connected with the fourth bevel gear 1501 and the fifth bevel gear 1502, the fourth bevel gear 1501 is meshed with the first bevel gear 401, and the seventh bevel gear
  • the gear 1701 is meshed with the eighth bevel gear 1801 .
  • a sixth bevel gear 16 is rotatably connected to the worktable 9, a fifth pulley 1601 is fixedly connected to the sixth bevel gear 16, the sixth bevel gear 16 is meshed with the fifth bevel gear 1502, the first pulley 402, the second The pulley 1101, the third pulley 1102, the fourth pulley 1201, the fifth pulley 1601, the sixth pulley 17 and the seventh pulley 1901 are all connected by belts.
  • a second fixing rod 10 is fixedly connected to the worktable 9, and a material pipe 22 is fixedly connected to the end of the second fixing rod 10 away from the worktable 9.
  • the material pipe 22 is provided with an escape groove 2201 and a feeding opening 2202, and the cutting blade 1802 is placed in the Avoid the groove 2201.
  • the first material barrel 6 is provided with a feeding port 602 , a heater 601 is fixedly connected to the inner wall of the first material barrel 6 , and a first roller 801 and a second roller 802 are rotatably connected to the inner wall of the water tank 8 .
  • the base 1 is provided with a first fixing plate 101 , and a stop wheel 2 is fixedly connected to the outer wall of the bottom of the base 1 .
  • the heater 601 continues to heat the color masterbatch solution to prevent the color masterbatch from solidifying, and starts the motor 3, which drives the The first rotating shaft 4 rotates, the first pulley 402 drives the third pulley 1102 to rotate through the belt, the second pulley 1101 on the second rotating shaft 11 drives the fourth pulley 1201 to rotate through the belt, and is coaxial with the fourth pulley 1201
  • the second bevel gear 1202 drives the third bevel gear 1401 to rotate, and the fourth rotating shaft 14 rotates to drive the stirring teeth 1402 to stir the color masterbatch solution.
  • the color masterbatch solution is pushed to the discharge port 701, and the color masterbatch solution is pushed to the discharge port 701 on the second material barrel 7 to be extruded into a color masterbatch bar.
  • a color masterbatch dicing device includes a base 1, a drive mechanism is provided on the base 1, a first fixing rod 5 is fixedly connected to the outer wall of the base 1, and the first fixing rod 5 is far away from the base
  • One end of 1 is fixedly connected with a first material bucket 6, a second material bucket 7, a water tank 8 and a workbench 9, a fourth rotating shaft 14 is rotatably connected to the first material bucket 6, and a third cone is fixedly connected to the fourth rotating shaft 14
  • Gears 1401 and stirring teeth 1402 the stirring teeth 1402 are placed in the first material barrel 6, the second material barrel 7 is rotatably connected with a second rotating shaft 11, and the second rotating shaft 11 is fixedly connected with a second pulley 1101, a third belt
  • the wheel 1102 and the helical blade 1103, the helical blade 1103 is placed in the second material barrel 7, the second material barrel 7 is provided with a discharge port 701, and the worktable 9 is provided with a feeding mechanism and a cutting mechanism.
  • the feeding mechanism includes a second fixing plate 901, the second fixing plate 901 is fixedly connected to the outer wall of the worktable 9, and the second fixing plate 901 is rotatably connected with the first gear 19, the second gear 20 and the third gear 21.
  • the seventh pulley 1901 is fixedly connected to the gear 19, the third roller 2001 is fixedly connected to the second gear 20, and the fourth roller 2101 is fixedly connected to the third gear 21.
  • the three gears 21 are meshed and connected.
  • the cutting mechanism includes a fourth fixing plate 903, the fourth fixing plate 903 is fixedly connected to the outer wall of the worktable 9, the fourth fixing plate 903 is fixedly connected with the sixth rotating shaft 18, and the sixth rotating shaft 18 is fixedly connected with the eighth bevel gear 1801 and cutting blade 1802.
  • the driving mechanism includes a motor 3, which is fixedly connected to the outer wall of the base 1, the output end of the motor 3 is fixedly connected with a first rotating shaft 4, and the first rotating shaft 4 is fixedly connected with a first bevel gear 401 and a first pulley 402.
  • a sixth fixing plate 13 is fixedly connected to the outer wall of the first material bucket 6, a third rotating shaft 12 is rotatably connected to the sixth fixing plate 13, and a fourth pulley 1201 and a second bevel gear 1202 are fixedly connected to the third rotating shaft 12.
  • the second bevel gear 1202 is meshed with the third bevel gear 1401 .
  • a third fixing plate 902 and a fifth fixing plate 904 are fixedly connected to the worktable 9, a sixth pulley 17 is rotatably connected to the third fixing plate 902, and a seventh bevel gear 1701 is fixedly connected to the sixth pulley 17.
  • the fifth fixed plate 904 is rotatably connected with the fifth rotating shaft 15, the fifth rotating shaft 15 is fixedly connected with the fourth bevel gear 1501 and the fifth bevel gear 1502, the fourth bevel gear 1501 is meshed with the first bevel gear 401, and the seventh bevel gear
  • the gear 1701 is meshed with the eighth bevel gear 1801 .
  • a sixth bevel gear 16 is rotatably connected to the worktable 9, a fifth pulley 1601 is fixedly connected to the sixth bevel gear 16, the sixth bevel gear 16 is meshed with the fifth bevel gear 1502, the first pulley 402, the second The pulley 1101, the third pulley 1102, the fourth pulley 1201, the fifth pulley 1601, the sixth pulley 17 and the seventh pulley 1901 are all connected by belts.
  • a second fixing rod 10 is fixedly connected to the worktable 9, and a material pipe 22 is fixedly connected to the end of the second fixing rod 10 away from the worktable 9.
  • the material pipe 22 is provided with an escape groove 2201 and a feeding opening 2202, and the cutting blade 1802 is placed in the Avoid the groove 2201.
  • the first material barrel 6 is provided with a feeding port 602 , a heater 601 is fixedly connected to the inner wall of the first material barrel 6 , and a first roller 801 and a second roller 802 are rotatably connected to the inner wall of the water tank 8 .
  • the base 1 is provided with a first fixing plate 101 , and a stop wheel 2 is fixedly connected to the outer wall of the bottom of the base 1 .
  • the color masterbatch is cooled by the water in the water tank 8, so that the shape of the color masterbatch is fixed. Because the first bevel gear 401 is engaged with the fourth bevel gear 1501, the first bevel gear 401 drives the fourth bevel gear.
  • the fifth bevel gear 1502 rotates
  • the fifth bevel gear 1502 drives the sixth bevel gear 16 to rotate
  • the fifth pulley 1601 on the sixth bevel gear 16 drives the sixth pulley 17 through the belt
  • the sixth pulley 17 drives the seventh pulley 1901 to rotate through the belt
  • the first gear 19 on the seventh pulley 1901 meshes with the second gear 20 and the third gear 21
  • the first gear 19 drives The second gear 20 and the third gear 21 rotate
  • the third roller 2001 on the second gear 20 and the fourth roller 2101 on the third gear 21 rotate at the same time
  • the third roller 2001 and the fourth roller 2101 rotate while aligning the masterbatch Strips are loaded.
  • a color masterbatch dicing device includes a base 1, a drive mechanism is provided on the base 1, and a first fixing rod 5 is fixedly connected to the outer wall of the base 1, and the first fixing rod 5 is far away from the base
  • One end of 1 is fixedly connected with a first material bucket 6, a second material bucket 7, a water tank 8 and a workbench 9, a fourth rotating shaft 14 is rotatably connected to the first material bucket 6, and a third cone is fixedly connected to the fourth rotating shaft 14
  • Gears 1401 and stirring teeth 1402 the stirring teeth 1402 are placed in the first material barrel 6, the second material barrel 7 is rotatably connected with a second rotating shaft 11, and the second rotating shaft 11 is fixedly connected with a second pulley 1101, a third belt
  • the wheel 1102 and the helical blade 1103, the helical blade 1103 is placed in the second material barrel 7, the second material barrel 7 is provided with a discharge port 701, and the worktable 9 is provided with a feeding mechanism and a cutting mechanism.
  • the feeding mechanism includes a second fixing plate 901, the second fixing plate 901 is fixedly connected to the outer wall of the worktable 9, and the second fixing plate 901 is rotatably connected with the first gear 19, the second gear 20 and the third gear 21.
  • the seventh pulley 1901 is fixedly connected to the gear 19, the third roller 2001 is fixedly connected to the second gear 20, and the fourth roller 2101 is fixedly connected to the third gear 21.
  • the three gears 21 are meshed and connected.
  • the cutting mechanism includes a fourth fixing plate 903, the fourth fixing plate 903 is fixedly connected to the outer wall of the worktable 9, the fourth fixing plate 903 is fixedly connected with the sixth rotating shaft 18, and the sixth rotating shaft 18 is fixedly connected with the eighth bevel gear 1801 and cutting blade 1802.
  • the driving mechanism includes a motor 3, which is fixedly connected to the outer wall of the base 1, the output end of the motor 3 is fixedly connected with a first rotating shaft 4, and the first rotating shaft 4 is fixedly connected with a first bevel gear 401 and a first pulley 402.
  • a sixth fixing plate 13 is fixedly connected to the outer wall of the first material bucket 6, a third rotating shaft 12 is rotatably connected to the sixth fixing plate 13, and a fourth pulley 1201 and a second bevel gear 1202 are fixedly connected to the third rotating shaft 12.
  • the second bevel gear 1202 is meshed with the third bevel gear 1401 .
  • a third fixing plate 902 and a fifth fixing plate 904 are fixedly connected to the worktable 9, a sixth pulley 17 is rotatably connected to the third fixing plate 902, and a seventh bevel gear 1701 is fixedly connected to the sixth pulley 17.
  • the fifth fixed plate 904 is rotatably connected with the fifth rotating shaft 15, the fifth rotating shaft 15 is fixedly connected with the fourth bevel gear 1501 and the fifth bevel gear 1502, the fourth bevel gear 1501 is meshed with the first bevel gear 401, and the seventh bevel gear
  • the gear 1701 is meshed with the eighth bevel gear 1801 .
  • a sixth bevel gear 16 is rotatably connected to the worktable 9, a fifth pulley 1601 is fixedly connected to the sixth bevel gear 16, the sixth bevel gear 16 is meshed with the fifth bevel gear 1502, the first pulley 402, the second The pulley 1101, the third pulley 1102, the fourth pulley 1201, the fifth pulley 1601, the sixth pulley 17 and the seventh pulley 1901 are all connected by belts.
  • a second fixing rod 10 is fixedly connected to the worktable 9, and a material pipe 22 is fixedly connected to the end of the second fixing rod 10 away from the worktable 9.
  • the material pipe 22 is provided with an escape groove 2201 and a feeding opening 2202, and the cutting blade 1802 is placed in the Avoid the groove 2201.
  • the first material barrel 6 is provided with a feeding port 602 , a heater 601 is fixedly connected to the inner wall of the first material barrel 6 , and a first roller 801 and a second roller 802 are rotatably connected to the inner wall of the water tank 8 .
  • the base 1 is provided with a first fixing plate 101 , and a stop wheel 2 is fixedly connected to the outer wall of the bottom of the base 1 .
  • the color masterbatch passes through the material pipe 22. Because the seventh bevel gear 1701 is in the meshing relationship with the eighth bevel gear 1801, the seventh bevel gear 1701 drives the eighth bevel gear 1801 to rotate, and the cutting on the sixth rotating shaft 18 The sheet 1802 rotates at the same time to cut the color masterbatch, and the cut color masterbatch becomes the color masterbatch and slides down from the discharge port 2202 on the material tube 22 .

Abstract

一种色母粒切粒装置，包括底座（1），底座（1）上设有驱动机构，底座（1）外壁固定连接有第一固定杆（5），第一固定杆（5）远离底座（1）的一端固定连接有第一料桶（6）、第二料桶（7）、水箱（8）和工作台（9），第一料桶（6）上转动连接有第四转轴（14），第四转轴（14）上固定连接有第三锥齿轮（1401）和搅拌齿（1402），搅拌齿（1402）置于第一料桶（6）内，第二料桶（7）上转动连接有第二转轴（11），第二转轴（11）上固定连接有第二带轮（1101）、第三带轮（1102）和螺旋叶片（1103），螺旋叶片（1103）置于第二料桶（7）内，第二料桶（7）上设有出料口（701），工作台（9）上设有上料机构和切割机构；该装置操作简单，被挤压出的色母条经过冷水冷却塑形，使色母条直径一致，降低了切割片卡顿的风险。

Description

一种色母粒切粒装置 技术领域
本发明涉及色母粒加工技术领域，尤其涉及一种色母粒切粒装置。
背景技术
色母粒是由高比例的颜料或添加剂与热塑性树脂，经良好分散而成的塑料着色剂，其所选用的树脂对着色剂具有良好润湿和分散作用，并且与被着色材料具有良好的相容性，即：颜料加载体加添加剂等于色母粒。
目前色母粒在生产制造的过程中操作工序繁杂，浪费了大量的劳动力，现有的色母粒加工装置在出料时色母条的尺寸不均匀，且不能够对高温状态的色母条进行快速冷却，造成切割后的色母粒大小不一，由于直径不一致的条形色母料在切粒机内壁进行弯曲与刀片进行接触，造成机器卡死，影响工作效率的问题。
发明内容
本发明的目的是为了解决现有技术中由于直径不一致的条形色母料在切粒机内壁进行弯曲与刀片进行接触，造成机器卡死，影响工作效率的问题，而提出的一种色母粒切粒装置。
为了实现上述目的，本发明采用了如下技术方案：
一种色母粒切粒装置，包括底座，所述底座上设有驱动机构，所述底座外壁固定连接有第一固定杆，所述第一固定杆远离底座的一端固定连接有第一料桶、第二料桶、水箱和工作台，所述第一料桶上转 动连接有第四转轴，所述第四转轴上固定连接有第三锥齿轮和搅拌齿，所述搅拌齿置于第一料桶内，所述第二料桶上转动连接有第二转轴，所述第二转轴上固定连接有第二带轮、第三带轮和螺旋叶片，所述螺旋叶片置于第二料桶内，所述第二料桶上设有出料口，所述工作台上设有上料机构和切割机构。
优选的，所述上料机构包括第二固定板，所述第二固定板固定连接在工作台的外壁，所述第二固定板上转动连接有第一齿轮、第二齿轮和第三齿轮，所述第一齿轮上固定连接有第七带轮，所述第二齿轮上固定连接有第三辊，所述第三齿轮上固定连接有第四辊，所述第一齿轮分别与第二齿轮和第三齿轮啮合相连。
优选的，所述切割机构包括第四固定板，所述第四固定板固定连接在工作台的外壁，所述第四固定板上固定连接有第六转轴，所述第六转轴上固定连接有第八锥齿轮和切割片。
优选的，所述驱动机构包括电机，所述电机固定连接在底座的外壁，所述电机输出端固定连接有第一转轴，所述第一转轴上固定连接有第一锥齿轮和第一带轮。
优选的，所述第一料桶外壁固定连接有第六固定板，所述第六固定板上转动连接有第三转轴，所述第三转轴上固定连接有第四带轮和第二锥齿轮，所述第二锥齿轮与第三锥齿轮啮合相连。
优选的，所述工作台上固定连接有第三固定板和第五固定板，所述第三固定板上转动连接有第六带轮，所述第六带轮上固定连接有第七锥齿轮，所述第五固定板上转动连接有第五转轴，所述第五转轴上 固定连接有第四锥齿轮和第五锥齿轮，所述第四锥齿轮与第一锥齿轮啮合相连，所述第七锥齿轮与第八锥齿轮啮合相连。
优选的，所述工作台上转动连接有第六锥齿轮，所述第六锥齿轮上固定连接有第五带轮，所述第六锥齿轮与第五锥齿轮啮合相连，所述第一带轮、第二带轮、第三带轮、第四带轮、第五带轮、第六带轮和第七带轮均通过皮带相连。
优选的，所述工作台上固定连接有第二固定杆，所述第二固定杆远离工作台的一端固定连接有料管，所述料管上设有避让槽和下料口，所述切割片置于避让槽内。
优选的，所述第一料桶上设有进料口，所述第一料桶内壁固定连接有加热器，所述水箱内壁转动连接有第一辊和第二辊。
优选的，所述底座上设有第一固定板，所述底座底部外壁固定连接有止动轮。
与现有技术相比，本发明提供了一种色母粒切粒装置，具备以下
有益效果：
1、该色母粒切粒装置，使用者在使用时，首先将配好的色母料放入第一料桶内，加热器对色母料溶液继续加热防止色母料凝固，启动电机，电机带动第一转轴转动，第一带轮通过皮带带动第三带轮转动，第二转轴上的第二带轮通过皮带带动第四带轮转动，与第四带轮同轴的第二锥齿轮带动第三锥齿轮转动，第四转轴转动带动搅拌齿对色母溶液进行搅拌，与此同时第二转轴上的螺旋叶片将第一料桶内的色母溶液推进到出料口，色母溶液被推进到第二料桶上的出料口处被 挤压出成为色母条。
2、该色母粒切粒装置，色母条经过水箱内的水进行冷却，使色母条形状固定，第一锥齿轮因为与第四锥齿轮相互啮合的关系，第一锥齿轮带动第四锥齿轮转动，第五转轴上的第五锥齿轮同时转动，第五锥齿轮带动第六锥齿轮转动，第六锥齿轮上的第五带轮通过皮带带动第六带轮转动，第六带轮通过皮带的带动第七带轮转动，第七带轮上的第一齿轮因为与第二齿轮和第三齿轮相互啮合的关系，第一齿轮带动第二齿轮和第三齿轮转动，第二齿轮上的第三辊和第三齿轮上的第四辊同时转动，第三辊和第四辊转动的同时对色母条进行上料。
3、该色母粒切粒装置，色母条穿过料管，第七锥齿轮因为与第八锥齿轮相互啮合的关系，第七锥齿轮带动第八锥齿轮转动，第六转轴上的切割片同时转动，对色母条进行切割，切割后的色母条成为色母粒由料管上的下料口滑落。
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现，本发明操作简单，被挤压出的色母条经过冷水冷却塑形，使色母条直径一致，极大地降低了切割片卡顿的风险，加快了生产进度，增加了企业的收益。
附图说明
图1为本发明提出的一种色母粒切粒装置的结构示意图；
图2为本发明提出的一种色母粒切粒装置图1中A部分的结构示意图；
图3为本发明提出的一种色母粒切粒装置图1中B部分的结构示 意图；
图4为本发明提出的一种色母粒切粒装置图1中C部分的结构示意图；
图5为本发明提出的一种色母粒切粒装置切割片的结构示意图。
图中：1、底座；101、第一固定板；2、止动轮；3、电机；4、第一转轴；401、第一锥齿轮；402、第一带轮；5、第一固定杆；6、第一料桶；601、加热器；602、进料口；7、第二料桶；701、出料口；8、水箱；801、第一辊；802、第二辊；9、工作台；901、第二固定板；902、第三固定板；903、第四固定板；904、第五固定板；10、第二固定杆；11、第二转轴；1101、第二带轮；1102、第三带轮；1103、螺旋叶片；12、第三转轴；1201、第四带轮；1202、第二锥齿轮；13、第六固定板；14、第四转轴；1401、第三锥齿轮；1402、搅拌齿；15、第五转轴；1501、第四锥齿轮；1502、第五锥齿轮；16、第六锥齿轮；1601、第五带轮；17、第六带轮；1701、第七锥齿轮；18、第六转轴；1801、第八锥齿轮；1802、切割片；19、第一齿轮；1901、第七带轮；20、第二齿轮；2001、第三辊；21、第三齿轮；2101、第四辊；22、料管；2201、避让槽；2202、下料口。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
在本发明的描述中，需要理解的是，术语“上”、“下”、“前”、 “后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
实施例1：
参照图1和图2，一种色母粒切粒装置，包括底座1，底座1上设有驱动机构，底座1外壁固定连接有第一固定杆5，第一固定杆5远离底座1的一端固定连接有第一料桶6、第二料桶7、水箱8和工作台9，第一料桶6上转动连接有第四转轴14，第四转轴14上固定连接有第三锥齿轮1401和搅拌齿1402，搅拌齿1402置于第一料桶6内，第二料桶7上转动连接有第二转轴11，第二转轴11上固定连接有第二带轮1101、第三带轮1102和螺旋叶片1103，螺旋叶片1103置于第二料桶7内，第二料桶7上设有出料口701，工作台9上设有上料机构和切割机构。
上料机构包括第二固定板901，第二固定板901固定连接在工作台9的外壁，第二固定板901上转动连接有第一齿轮19、第二齿轮20和第三齿轮21，第一齿轮19上固定连接有第七带轮1901，第二齿轮20上固定连接有第三辊2001，第三齿轮21上固定连接有第四辊2101，第一齿轮19分别与第二齿轮20和第三齿轮21啮合相连。
切割机构包括第四固定板903，第四固定板903固定连接在工作台9的外壁，第四固定板903上固定连接有第六转轴18，第六转轴 18上固定连接有第八锥齿轮1801和切割片1802。
驱动机构包括电机3，电机3固定连接在底座1的外壁，电机3输出端固定连接有第一转轴4，第一转轴4上固定连接有第一锥齿轮401和第一带轮402。
第一料桶6外壁固定连接有第六固定板13，第六固定板13上转动连接有第三转轴12，第三转轴12上固定连接有第四带轮1201和第二锥齿轮1202，第二锥齿轮1202与第三锥齿轮1401啮合相连。
工作台9上固定连接有第三固定板902和第五固定板904，第三固定板902上转动连接有第六带轮17，第六带轮17上固定连接有第七锥齿轮1701，第五固定板904上转动连接有第五转轴15，第五转轴15上固定连接有第四锥齿轮1501和第五锥齿轮1502，第四锥齿轮1501与第一锥齿轮401啮合相连，第七锥齿轮1701与第八锥齿轮1801啮合相连。
工作台9上转动连接有第六锥齿轮16，第六锥齿轮16上固定连接有第五带轮1601，第六锥齿轮16与第五锥齿轮1502啮合相连，第一带轮402、第二带轮1101、第三带轮1102、第四带轮1201、第五带轮1601、第六带轮17和第七带轮1901均通过皮带相连。
工作台9上固定连接有第二固定杆10，第二固定杆10远离工作台9的一端固定连接有料管22，料管22上设有避让槽2201和下料口2202，切割片1802置于避让槽2201内。
第一料桶6上设有进料口602，第一料桶6内壁固定连接有加热器601，水箱8内壁转动连接有第一辊801和第二辊802。
底座1上设有第一固定板101，底座1底部外壁固定连接有止动轮2。
本发明中，使用者在使用时，首先将配好的色母料放入第一料桶6内，加热器601对色母料溶液继续加热防止色母料凝固，启动电机3，电机3带动第一转轴4转动，第一带轮402通过皮带带动第三带轮1102转动，第二转轴11上的第二带轮1101通过皮带带动第四带轮1201转动，与第四带轮1201同轴的第二锥齿轮1202带动第三锥齿轮1401转动，第四转轴14转动带动搅拌齿1402对色母溶液进行搅拌，与此同时第二转轴11上的螺旋叶片1103将第一料桶6内的色母溶液推进到出料口701，色母溶液被推进到第二料桶7上的出料口701处被挤压出成为色母条。
实施例2：
参照图1、图4和图5，一种色母粒切粒装置，包括底座1，底座1上设有驱动机构，底座1外壁固定连接有第一固定杆5，第一固定杆5远离底座1的一端固定连接有第一料桶6、第二料桶7、水箱8和工作台9，第一料桶6上转动连接有第四转轴14，第四转轴14上固定连接有第三锥齿轮1401和搅拌齿1402，搅拌齿1402置于第一料桶6内，第二料桶7上转动连接有第二转轴11，第二转轴11上固定连接有第二带轮1101、第三带轮1102和螺旋叶片1103，螺旋叶片1103置于第二料桶7内，第二料桶7上设有出料口701，工作台9上设有上料机构和切割机构。
上料机构包括第二固定板901，第二固定板901固定连接在工作 台9的外壁，第二固定板901上转动连接有第一齿轮19、第二齿轮20和第三齿轮21，第一齿轮19上固定连接有第七带轮1901，第二齿轮20上固定连接有第三辊2001，第三齿轮21上固定连接有第四辊2101，第一齿轮19分别与第二齿轮20和第三齿轮21啮合相连。
切割机构包括第四固定板903，第四固定板903固定连接在工作台9的外壁，第四固定板903上固定连接有第六转轴18，第六转轴18上固定连接有第八锥齿轮1801和切割片1802。
驱动机构包括电机3，电机3固定连接在底座1的外壁，电机3输出端固定连接有第一转轴4，第一转轴4上固定连接有第一锥齿轮401和第一带轮402。
第一料桶6外壁固定连接有第六固定板13，第六固定板13上转动连接有第三转轴12，第三转轴12上固定连接有第四带轮1201和第二锥齿轮1202，第二锥齿轮1202与第三锥齿轮1401啮合相连。
工作台9上固定连接有第三固定板902和第五固定板904，第三固定板902上转动连接有第六带轮17，第六带轮17上固定连接有第七锥齿轮1701，第五固定板904上转动连接有第五转轴15，第五转轴15上固定连接有第四锥齿轮1501和第五锥齿轮1502，第四锥齿轮1501与第一锥齿轮401啮合相连，第七锥齿轮1701与第八锥齿轮1801啮合相连。
工作台9上转动连接有第六锥齿轮16，第六锥齿轮16上固定连接有第五带轮1601，第六锥齿轮16与第五锥齿轮1502啮合相连，第一带轮402、第二带轮1101、第三带轮1102、第四带轮1201、第 五带轮1601、第六带轮17和第七带轮1901均通过皮带相连。
工作台9上固定连接有第二固定杆10，第二固定杆10远离工作台9的一端固定连接有料管22，料管22上设有避让槽2201和下料口2202，切割片1802置于避让槽2201内。
第一料桶6上设有进料口602，第一料桶6内壁固定连接有加热器601，水箱8内壁转动连接有第一辊801和第二辊802。
底座1上设有第一固定板101，底座1底部外壁固定连接有止动轮2。
本发明中，色母条经过水箱8内的水进行冷却，使色母条形状固定，第一锥齿轮401因为与第四锥齿轮1501相互啮合的关系，第一锥齿轮401带动第四锥齿轮1501转动，第五转轴15上的第五锥齿轮1502同时转动，第五锥齿轮1502带动第六锥齿轮16转动，第六锥齿轮16上的第五带轮1601通过皮带带动第六带轮17转动，第六带轮17通过皮带的带动第七带轮1901转动，第七带轮1901上的第一齿轮19因为与第二齿轮20和第三齿轮21相互啮合的关系，第一齿轮19带动第二齿轮20和第三齿轮21转动，第二齿轮20上的第三辊2001和第三齿轮21上的第四辊2101同时转动，第三辊2001和第四辊2101转动的同时对色母条进行上料。
实施例3：
参照图1、图3和图5，一种色母粒切粒装置，包括底座1，底座1上设有驱动机构，底座1外壁固定连接有第一固定杆5，第一固定杆5远离底座1的一端固定连接有第一料桶6、第二料桶7、水箱 8和工作台9，第一料桶6上转动连接有第四转轴14，第四转轴14上固定连接有第三锥齿轮1401和搅拌齿1402，搅拌齿1402置于第一料桶6内，第二料桶7上转动连接有第二转轴11，第二转轴11上固定连接有第二带轮1101、第三带轮1102和螺旋叶片1103，螺旋叶片1103置于第二料桶7内，第二料桶7上设有出料口701，工作台9上设有上料机构和切割机构。
上料机构包括第二固定板901，第二固定板901固定连接在工作台9的外壁，第二固定板901上转动连接有第一齿轮19、第二齿轮20和第三齿轮21，第一齿轮19上固定连接有第七带轮1901，第二齿轮20上固定连接有第三辊2001，第三齿轮21上固定连接有第四辊2101，第一齿轮19分别与第二齿轮20和第三齿轮21啮合相连。
切割机构包括第四固定板903，第四固定板903固定连接在工作台9的外壁，第四固定板903上固定连接有第六转轴18，第六转轴18上固定连接有第八锥齿轮1801和切割片1802。
驱动机构包括电机3，电机3固定连接在底座1的外壁，电机3输出端固定连接有第一转轴4，第一转轴4上固定连接有第一锥齿轮401和第一带轮402。
第一料桶6外壁固定连接有第六固定板13，第六固定板13上转动连接有第三转轴12，第三转轴12上固定连接有第四带轮1201和第二锥齿轮1202，第二锥齿轮1202与第三锥齿轮1401啮合相连。
工作台9上固定连接有第三固定板902和第五固定板904，第三固定板902上转动连接有第六带轮17，第六带轮17上固定连接有第 七锥齿轮1701，第五固定板904上转动连接有第五转轴15，第五转轴15上固定连接有第四锥齿轮1501和第五锥齿轮1502，第四锥齿轮1501与第一锥齿轮401啮合相连，第七锥齿轮1701与第八锥齿轮1801啮合相连。
工作台9上转动连接有第六锥齿轮16，第六锥齿轮16上固定连接有第五带轮1601，第六锥齿轮16与第五锥齿轮1502啮合相连，第一带轮402、第二带轮1101、第三带轮1102、第四带轮1201、第五带轮1601、第六带轮17和第七带轮1901均通过皮带相连。
工作台9上固定连接有第二固定杆10，第二固定杆10远离工作台9的一端固定连接有料管22，料管22上设有避让槽2201和下料口2202，切割片1802置于避让槽2201内。
第一料桶6上设有进料口602，第一料桶6内壁固定连接有加热器601，水箱8内壁转动连接有第一辊801和第二辊802。
底座1上设有第一固定板101，底座1底部外壁固定连接有止动轮2。
本发明中，色母条穿过料管22，第七锥齿轮1701因为与第八锥齿轮1801相互啮合的关系，第七锥齿轮1701带动第八锥齿轮1801转动，第六转轴18上的切割片1802同时转动，对色母条进行切割，切割后的色母条成为色母粒由料管22上的下料口2202滑落。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改 变，都应涵盖在本发明的保护范围之内。

Claims (10)

  1. 一种色母粒切粒装置，包括底座(1)，其特征在于，所述底座(1)上设有驱动机构，所述底座(1)外壁固定连接有第一固定杆(5)，所述第一固定杆(5)远离底座(1)的一端固定连接有第一料桶(6)、第二料桶(7)、水箱(8)和工作台(9)，所述第一料桶(6)上转动连接有第四转轴(14)，所述第四转轴(14)上固定连接有第三锥齿轮(1401)和搅拌齿(1402)，所述搅拌齿(1402)置于第一料桶(6)内，所述第二料桶(7)上转动连接有第二转轴(11)，所述第二转轴(11)上固定连接有第二带轮(1101)、第三带轮(1102)和螺旋叶片(1103)，所述螺旋叶片(1103)置于第二料桶(7)内，所述第二料桶(7)上设有出料口(701)，所述工作台(9)上设有上料机构和切割机构。
  2. 根据权利要求1所述的一种色母粒切粒装置，其特征在于，所述上料机构包括第二固定板(901)，所述第二固定板(901)固定连接在工作台(9)的外壁，所述第二固定板(901)上转动连接有第一齿轮(19)、第二齿轮(20)和第三齿轮(21)，所述第一齿轮(19)上固定连接有第七带轮(1901)，所述第二齿轮(20)上固定连接有第三辊(2001)，所述第三齿轮(21)上固定连接有第四辊(2101)，所述第一齿轮(19)分别与第二齿轮(20)和第三齿轮(21)啮合相连。
  3. 根据权利要求2所述的一种色母粒切粒装置，其特征在于，所述切割机构包括第四固定板(903)，所述第四固定板(903)固定连接在工作台(9)的外壁，所述第四固定板(903)上固定连接有第六 转轴(18)，所述第六转轴(18)上固定连接有第八锥齿轮(1801)和切割片(1802)。
  4. 根据权利要求3所述的一种色母粒切粒装置，其特征在于，所述驱动机构包括电机(3)，所述电机(3)固定连接在底座(1)的外壁，所述电机(3)输出端固定连接有第一转轴(4)，所述第一转轴(4)上固定连接有第一锥齿轮(401)和第一带轮(402)。
  5. 根据权利要求4所述的一种色母粒切粒装置，其特征在于，所述第一料桶(6)外壁固定连接有第六固定板(13)，所述第六固定板(13)上转动连接有第三转轴(12)，所述第三转轴(12)上固定连接有第四带轮(1201)和第二锥齿轮(1202)，所述第二锥齿轮(1202)与第三锥齿轮(1401)啮合相连。
  6. 根据权利要求5所述的一种色母粒切粒装置，其特征在于，所述工作台(9)上固定连接有第三固定板(902)和第五固定板(904)，所述第三固定板(902)上转动连接有第六带轮(17)，所述第六带轮(17)上固定连接有第七锥齿轮(1701)，所述第五固定板(904)上转动连接有第五转轴(15)，所述第五转轴(15)上固定连接有第四锥齿轮(1501)和第五锥齿轮(1502)，所述第四锥齿轮(1501)与第一锥齿轮(401)啮合相连，所述第七锥齿轮(1701)与第八锥齿轮(1801)啮合相连。
  7. 根据权利要求6所述的一种色母粒切粒装置，其特征在于，所述工作台(9)上转动连接有第六锥齿轮(16)，所述第六锥齿轮(16)上固定连接有第五带轮(1601)，所述第六锥齿轮(16)与第五锥齿 轮(1502)啮合相连，所述第一带轮(402)、第二带轮(1101)、第三带轮(1102)、第四带轮(1201)、第五带轮(1601)、第六带轮(17)和第七带轮(1901)均通过皮带相连。
  8. 根据权利要求7所述的一种色母粒切粒装置，其特征在于，所述工作台(9)上固定连接有第二固定杆(10)，所述第二固定杆(10)远离工作台(9)的一端固定连接有料管(22)，所述料管(22)上设有避让槽(2201)和下料口(2202)，所述切割片(1802)置于避让槽(2201)内。
  9. 根据权利要求1所述的一种色母粒切粒装置，其特征在于，所述第一料桶(6)上设有进料口(602)，所述第一料桶(6)内壁固定连接有加热器(601)，所述水箱(8)内壁转动连接有第一辊(801)和第二辊(802)。
  10. 根据权利要求1所述的一种色母粒切粒装置，其特征在于，所述底座(1)上设有第一固定板(101)，所述底座(1)底部外壁固定连接有止动轮(2)。
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