WO2022133759A1 - 一种涂层布的涂层厚度检测装置 - Google Patents

一种涂层布的涂层厚度检测装置 Download PDF

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Publication number
WO2022133759A1
WO2022133759A1 PCT/CN2020/138467 CN2020138467W WO2022133759A1 WO 2022133759 A1 WO2022133759 A1 WO 2022133759A1 CN 2020138467 W CN2020138467 W CN 2020138467W WO 2022133759 A1 WO2022133759 A1 WO 2022133759A1
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Prior art keywords
roller
platform
coating thickness
detection probe
fan
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PCT/CN2020/138467
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English (en)
French (fr)
Inventor
刘亚楠
Original Assignee
吴江金芙纺织整理厂
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Application filed by 吴江金芙纺织整理厂 filed Critical 吴江金芙纺织整理厂
Priority to DE212020000430.7U priority Critical patent/DE212020000430U1/de
Priority to PCT/CN2020/138467 priority patent/WO2022133759A1/zh
Publication of WO2022133759A1 publication Critical patent/WO2022133759A1/zh

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • G01B21/08Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness

Definitions

  • the utility model relates to the field of coating detection of coating cloth, in particular to a coating thickness detection device of coating cloth.
  • the coating thickness of the coated cloth is generally only controlled through the coating process, and thickness detection is not performed after the coating is dried.
  • the thickness of the coating needs to be strictly controlled, so the coating thickness detection is more and more necessary.
  • the present application proposes a coating thickness detection device for coated cloth.
  • the utility model proposes a coating thickness detection device for coated cloth, which can automatically wind up the coated cloth, save manpower, avoid the spread of the coated cloth, and occupy a large space. Problem; it can test both sides of the coated cloth at the same time, saving time and improving efficiency; it can dry the place marked by the spray paint, so as to avoid the wet marking paint being stained in other places during winding, which will interfere with the detection mark. result.
  • the utility model provides a coating thickness detection device for coated cloth, which includes a platform, a moving component, a winding mechanism and a detection mechanism; the lower end of the platform is provided with a mobile component, and the upper end is provided with a winding mechanism and a detection mechanism;
  • the winding mechanism includes a hydraulic cylinder, a feeding roller, a feeding roller, an intermediate roller and a motor; four sets of hydraulic cylinders are arranged on the upper end of the platform.
  • the detection mechanism includes a vertical wall, an electric telescopic rod 2, an extension plate 1, a detection probe 1, a marking nozzle 1, an electric telescopic rod 3, an extension plate 2, a fan 1, a bracket, an extension beam, and a detection probe 2 , Mark the second nozzle and the second fan; two sets of vertical walls are arranged on the upper end of the platform, which are located on both sides of the winding mechanism; the second electric telescopic rod is set on the vertical wall on the same side of the discharge roller, and the extension plate is set on the telescopic end.
  • the first detection probe is arranged on the extension plate 1; the marking nozzle 1 is arranged under the detection probe 1; the electric telescopic rod 3 is arranged on the vertical wall on the same side of the receiving roller, and the extension plate 2 is arranged on the telescopic end; the fan 1 is arranged on the extension the second plate; the bracket is arranged on the upper end of the platform, between the feeding roller and the receiving roller; the extension beam is arranged on the upper end of the bracket, above the middle roller; the second detection probe is arranged on the side of the extension beam facing the feeding roller; The second marking nozzle is arranged on the extension beam and is located below the second detection probe; the second fan is arranged on the side of the extension beam facing the take-up roller.
  • the moving assembly includes an electric telescopic rod, a chassis and wheels; the upper end of the electric telescopic rod is connected to the platform, and the bottom end is provided with a chassis; the wheels are rotatably disposed on the lower end of the chassis.
  • a support 1 is arranged below the intermediate roller, and is actively arranged on the upper end of the platform through the bearing 1; the bracket is arranged on the upper end of the platform through the bearing 1.
  • the upper end of the vertical wall is provided with a pressing component;
  • the pressing component includes a pressing roller, a curved rod and a spring; one end of the curved rod is rotatably arranged on the upper end of the vertical wall and the other end is rotated to set a pressing roller; the lower end of the spring is connected to the upper end of the vertical wall and is connected to the middle section of the curved rod.
  • one end of the curved rod is provided with a second support, which is actively arranged on the upper end of the vertical wall through the second support.
  • a control center is set on the upper end of the platform; both the winding mechanism and the detection mechanism are signal-connected to the control center.
  • the first detection probe, the first marking nozzle, the first fan, the second detection probe, the second marking nozzle and the second fan are provided in multiple groups, and the numbers are equal.
  • a winding mechanism which can automatically wind up the coated cloth, saving manpower, avoiding the problem of spreading the coated cloth and occupying a large space;
  • a detection mechanism is provided, which can detect both sides of the coated cloth at the same time. , save time and improve efficiency; the device is equipped with fan 1 and fan 2, which can dry the place where the paint is sprayed, so as to avoid the wet marking paint being stained in other places during winding, which will interfere with the result of the detection mark.
  • FIG. 1 is a schematic structural diagram of a coating thickness detection device for a coated cloth proposed by the present invention.
  • FIG. 2 is a schematic structural diagram of an extension plate 1 in the coating thickness detection device of the coated cloth proposed by the present invention.
  • FIG. 3 is a schematic structural diagram of the second extension plate in the coating thickness detection device of the coated cloth proposed by the present invention.
  • a coating thickness detection device for a coated cloth proposed by the present utility model includes a platform 1, a moving assembly 3, a winding mechanism 4 and a detection mechanism 5; a moving assembly 3 is provided at the lower end of the platform 1, The upper end is provided with a winding mechanism 4 and a detection mechanism 5; the winding mechanism 4 includes a hydraulic cylinder 9, a feeding roller 10, a receiving roller 11, and an intermediate roller 12; A feeding roller 10 is set on the telescopic end of one group of hydraulic cylinders 9, and a receiving roller 11 is set on the telescopic end of the other two sets of hydraulic cylinders 9; The upper end of the platform 1 is located between the feeding roller 10 and the feeding roller 11; the intermediate roller 12, the feeding roller 10 and the feeding roller 11 are parallel to each other; the detection mechanism 5 includes a vertical wall 2, an electric telescopic rod 2 14, Extension plate one 15, detection probe one 16, marking nozzle one 17, electric telescopic rod three 18, extension plate two 19, fan one 20, bracket 21, extension beam 22, detection probe two 23, marking
  • the detection probe one 16 is arranged on the extension plate one 15; the marking nozzle one 17 is arranged below the detection probe one 16; the electric telescopic rod three 18 is arranged on the vertical wall 2 on the same side of the receiving roller 11, and the extension plate is arranged on the telescopic end
  • the second 19; the fan one 20 is arranged on the extension plate 2 19; the bracket 21 is arranged on the upper end of the platform 1, between the unwinding roller 10 and the receiving roller 11;
  • the second detection probe 23 is arranged on the side of the extension beam 22 facing the discharging roller 10; the marking nozzle 2 24 is arranged on the extension beam 22, below the detection probe 2 23; the second fan 25 is arranged on the extension beam 22 towards the receiving material one side of the roll 11.
  • the moving assembly 3 includes an electric telescopic rod-6, a chassis 7 and a wheel 8;
  • a support 13 is provided below the intermediate roller 12 , and is actively disposed on the upper end of the platform 1 through the support one 13 ;
  • the upper end of the vertical wall 2 is provided with a pressing component 26;
  • the pressing component 26 includes a pressing roller 27, a curved rod 28 and a spring 29;
  • the feed roller 27; the lower end of the spring 29 is connected to the upper end of the vertical wall 2 and the upper end of the upper end is connected to the middle section of the curved rod 28.
  • a second support 30 is provided at one end of the curved rod 28 , and is actively disposed on the upper end of the vertical wall 2 through the second support 30 .
  • a control center 31 is provided on the upper end of the platform 1 ;
  • the detection probe 1 16 , the marking nozzle 1 17 , the fan 1 20 , the detection probe 2 23 , the marking nozzle 2 24 and the fan 2 25 are provided in multiple groups, and the numbers are equal.
  • the working principle of the device is that the coated cloth roll to be detected is set on the discharge roller 10, the coated cloth roll that has been detected is set on the take-up roll 11, the hydraulic cylinder 9 is extended, and the coating
  • the motor 32 drives the take-up roller 11 to rotate, and the coated cloth moves accordingly
  • the first detection probe 16 and the second detection probe 23 detect both sides of the coated cloth respectively, and upload the detection results to the control center 31, which controls the Marking nozzle 1 17 and marking nozzle 2 24 are painted in areas with abnormal coating thickness, and the marked area is blown dry when passing through fan 1 20 and fan 2 25 to avoid staining other areas; after the inspection, the hydraulic cylinder 9 shortens , lower the unwinding roller 10 and the receiving roller 11 to facilitate workers to replace the coated cloth roll.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

一种涂层布的涂层厚度检测装置,包括平台(1)、移动组件(3)、收卷机构(4)和检测机构(5);平台(1)下端设置移动组件(3),上端设置收卷机构(4)和检测机构(5);收卷机构(4)包括液压缸(9)、放料辊(10)、收料辊(11)、中间辊(12);检测机构(5)包括立壁(2)、电动伸缩杆二(14)、延伸板一(15)、检测探头一(16)、标记喷头一(17)、电动伸缩杆三(18)、延伸板二(19)、风机一(20)、支架(21)、延伸梁(22)、检测探头二(23)、标记喷头二(24)和风机二(25);该装置能自动将涂层布收卷起来,节省人力,避免涂层布铺张,占用场地大的问题;能同时对涂层布的两面同时进行检测,节省时间,提高效率;能对喷漆标记的地方进行吹干,避免收卷时,未干的标记漆印染到其他地方,干扰检测标记的结果。

Description

一种涂层布的涂层厚度检测装置 技术领域
本实用新型涉及涂层布涂层检测领域,尤其涉及一种涂层布的涂层厚度检测装置。
背景技术
现有技术中,对于涂层布的涂层厚度一般只通过涂布过程进行控制,等涂层烘干之后不会进行厚度检测。但是随着一些特殊场合的需求,对于涂层的厚度需要进行严格的控制,所以涂层厚度检测越来越必要了。
为解决上述问题,本申请中提出一种涂层布的涂层厚度检测装置。
实用新型内容
(一)实用新型目的
为解决背景技术中存在的技术问题,本实用新型提出一种涂层布的涂层厚度检测装置,装置能自动将涂层布收卷起来,节省人力,避免涂层布铺张,占用场地大的问题;能同时对涂层布的两面同时进行检测,节省时间,提高效率;能对喷漆标记的地方进行吹干,避免收卷时,未干的标记漆映染到其他地方,干扰检测标记的结果。
(二)技术方案
为解决上述问题,本实用新型提供了一种涂层布的涂层厚度检测装置,包括平台、移动组件、收卷机构和检测机构;平台下端设置移动组件,上端设置收卷机构和检测机构;收卷机构包括液压缸、放料辊、收料辊、中间辊和电机;液压缸设置四组,均设置在平台的上端,两组液压缸伸缩端上转动设置放料辊,另两组液压缸伸缩端上转动设置收料辊;收料辊的转动轴一端连接电机的输出 轴;中间辊转动设置在平台的上端,位于放料辊和收料辊之间;中间辊、放料辊和收料辊之间相互平行;检测机构包括立壁、电动伸缩杆二、延伸板一、检测探头一、标记喷头一、电动伸缩杆三、延伸板二、风机一、支架、延伸梁、检测探头二、标记喷头二和风机二;立壁设置两组,均设置在平台上端,分别位于收卷机构的两侧;电动伸缩杆二设置在放料辊同侧的立壁上,伸缩端上设置延伸板一;检测探头一设置在延伸板一上;标记喷头一设置在检测探头一的下方;电动伸缩杆三设置在收料辊同侧的立壁上,伸缩端上设置延伸板二;风机一设置在延伸板二上;支架设置在平台上端,位于放料辊和收料辊之间;延伸梁设置在支架的上端,位于中间辊的上方;检测探头二设置在延伸梁朝向放料辊的一侧;标记喷头二设置在延伸梁上,位于检测探头二的下方;风机二设置在延伸梁朝向收料辊的一侧。
优选的,移动组件包括电动伸缩杆一、底盘和轮子;电动伸缩杆一上端连接平台,下端设置底盘;轮子转动设置在底盘的下端。
优选的,中间辊下方设置支座一,通过支座一主动设置在平台的上端;支架通过支座一设置在平台的上端。
优选的,立壁上端设置压料组件;压料组件包括压料辊、曲杆和弹簧;曲杆一端转动设置在立壁上端另一端转动设置压料辊;弹簧下端连接立壁上端上端连接曲杆中段。
优选的,曲杆一端设置支座二,通过支座二主动设置在立壁上端。
优选的,平台上端设置控制中心;收卷机构和检测机构均与控制中心信号连接。
优选的,检测探头一、标记喷头一、风机一、检测探头二、标记喷头二和 风机二均设置多组,且数量相等。
本实用新型的上述技术方案具有如下有益的技术效果:
本实用新型中,设置收卷机构,能自动将涂层布收卷起来,节省人力,避免涂层布铺张,占用场地大的问题;设置检测机构,能同时对涂层布的两面同时进行检测,节省时间,提高效率;装置设置风机一和风机二,能对喷漆标记的地方进行吹干,避免收卷时,未干的标记漆映染到其他地方,干扰检测标记的结果。
附图说明
图1为本实用新型提出的涂层布的涂层厚度检测装置的结构示意图。
图2为本实用新型提出的涂层布的涂层厚度检测装置中延伸板一的结构示意图。
图3为本实用新型提出的涂层布的涂层厚度检测装置中延伸板二的结构示意图。
附图标记:1、平台;2、立壁;3、移动组件;4、收卷机构;5、检测机构;6、电动伸缩杆一;7、底盘;8、轮子;9、液压缸;10、放料辊;11、收料辊;12、中间辊;13、支座一;14、电动伸缩杆二;15、延伸板一;16、检测探头一;17、标记喷头一;18、电动伸缩杆三;19、延伸板二;20、风机一;21、支架;22、延伸梁;23、检测探头二;24、标记喷头二;25、风机二;26、压料组件;27、压料辊;28、曲杆;29、弹簧;30、支座二;31、控制中心;32、电机。
具体实施方式
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实 施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。
如图1-3所示,本实用新型提出的一种涂层布的涂层厚度检测装置,包括平台1、移动组件3、收卷机构4和检测机构5;平台1下端设置移动组件3,上端设置收卷机构4和检测机构5;收卷机构4包括液压缸9、放料辊10、收料辊11、中间辊12;液压缸9设置四组,均设置在平台1的上端,两组液压缸9伸缩端上转动设置放料辊10,另两组液压缸9伸缩端上转动设置收料辊11;收料辊11的转动轴一端连接电机32的输出轴;中间辊12转动设置在平台1的上端,位于放料辊10和收料辊11之间;中间辊12、放料辊10和收料辊11之间相互平行;检测机构5包括立壁2、电动伸缩杆二14、延伸板一15、检测探头一16、标记喷头一17、电动伸缩杆三18、延伸板二19、风机一20、支架21、延伸梁22、检测探头二23、标记喷头二24和风机二25;立壁2设置两组,均设置在平台1上端,分别位于收卷机构4的两侧;电动伸缩杆二14设置在放料辊10同侧的立壁2上,伸缩端上设置延伸板一15;检测探头一16设置在延伸板一15上;标记喷头一17设置在检测探头一16的下方;电动伸缩杆三18设置在收料辊11同侧的立壁2上,伸缩端上设置延伸板二19;风机一20设置在延伸板二19上;支架21设置在平台1上端,位于放料辊10和收料辊11之间;延伸梁22设置在支架21的上端,位于中间辊12的上方;检测探头二23设置在延伸梁22朝向放料辊10的一侧;标记喷头二24设置在延伸梁22上,位于检测探头二23的下方;风机二25设置在延伸梁22朝向收料辊11的一侧。
在一个可选的实施例中,移动组件3包括电动伸缩杆一6、底盘7和轮子8; 电动伸缩杆一6上端连接平台1,下端设置底盘7;轮子8转动设置在底盘7的下端。
在一个可选的实施例中,中间辊12下方设置支座一13,通过支座一13主动设置在平台1的上端;支架21通过支座一13设置在平台1的上端。
在一个可选的实施例中,立壁2上端设置压料组件26;压料组件26包括压料辊27、曲杆28和弹簧29;曲杆28一端转动设置在立壁2上端另一端转动设置压料辊27;弹簧29下端连接立壁2上端上端连接曲杆28中段。
在一个可选的实施例中,曲杆28一端设置支座二30,通过支座二30主动设置在立壁2上端。
在一个可选的实施例中,平台1上端设置控制中心31;收卷机构4和检测机构5均与控制中心31信号连接。
在一个可选的实施例中,检测探头一16、标记喷头一17、风机一20、检测探头二23、标记喷头二24和风机二25均设置多组,且数量相等。
本实用新型中,该装置的工作原理是待检测的涂层布卷设置在放料辊10上,已检测的涂层布卷设置在收料辊11上,液压缸9伸长,将涂层布绷紧,电机32带动收料辊11转动,涂层布随之移动;检测探头一16和检测探头二23分别检测涂层布的两面,并将检测结果上传控制中心31,控制中心31控制标记喷头一17和标记喷头二24在涂层厚度异常的区域喷漆标记,标记区域在经过风机一20和风机二25的时候被吹干,避免映染其他区域;检测结束后,液压缸9缩短,将放料辊10和收料辊11降下,便于工人更换涂层布卷。
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用 新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。

Claims (7)

  1. 一种涂层布的涂层厚度检测装置,其特征在于,包括平台(1)、移动组件(3)、收卷机构(4)和检测机构(5);平台(1)下端设置移动组件(3),上端设置收卷机构(4)和检测机构(5);
    收卷机构(4)包括液压缸(9)、放料辊(10)、收料辊(11)、中间辊(12)和电机(32);液压缸(9)设置四组,均设置在平台(1)的上端,两组液压缸(9)伸缩端上转动设置放料辊(10),另两组液压缸(9)伸缩端上转动设置收料辊(11);收料辊(11)的转动轴一端连接电机(32)的输出轴;中间辊(12)转动设置在平台(1)的上端,位于放料辊(10)和收料辊(11)之间;中间辊(12)、放料辊(10)和收料辊(11)之间相互平行;
    检测机构(5)包括立壁(2)、电动伸缩杆二(14)、延伸板一(15)、检测探头一(16)、标记喷头一(17)、电动伸缩杆三(18)、延伸板二(19)、风机一(20)、支架(21)、延伸梁(22)、检测探头二(23)、标记喷头二(24)和风机二(25);立壁(2)设置两组,均设置在平台(1)上端,分别位于收卷机构(4)的两侧;电动伸缩杆二(14)设置在放料辊(10)同侧的立壁(2)上,伸缩端上设置延伸板一(15);检测探头一(16)设置在延伸板一(15)上;标记喷头一(17)设置在检测探头一(16)的下方;电动伸缩杆三(18)设置在收料辊(11)同侧的立壁(2)上,伸缩端上设置延伸板二(19);风机一(20)设置在延伸板二(19)上;支架(21)设置在平台(1)上端,位于放料辊(10)和收料辊(11)之间;延伸梁(22)设置在支架(21)的上端,位于中间辊(12)的上方;检测探头二(23)设置在延伸梁(22)朝向放料辊(10)的一侧;标记喷头二(24)设置在延伸梁(22)上,位于检测探头二(23)的下方;风机二(25)设置在延伸梁(22)朝向收料辊(11)的一侧。
  2. 根据权利要求1所述的涂层布的涂层厚度检测装置,其特征在于,移动组件(3)包括电动伸缩杆一(6)、底盘(7)和轮子(8);电动伸缩杆一(6)上端连接平台(1),下端设置底盘(7);轮子(8)转动设置在底盘(7)的下端。
  3. 根据权利要求1所述的涂层布的涂层厚度检测装置,其特征在于,中间辊(12)下方设置支座一(13),通过支座一(13)主动设置在平台(1)的上端;支架(21)通过支座一(13)设置在平台(1)的上端。
  4. 根据权利要求1所述的涂层布的涂层厚度检测装置,其特征在于,立壁(2)上端设置压料组件(26);压料组件(26)包括压料辊(27)、曲杆(28)和弹簧(29);曲杆(28)一端转动设置在立壁(2)上端另一端转动设置压料辊(27);弹簧(29)下端连接立壁(2)上端上端连接曲杆(28)中段。
  5. 根据权利要求4所述的涂层布的涂层厚度检测装置,其特征在于,曲杆(28)一端设置支座二(30),通过支座二(30)主动设置在立壁(2)上端。
  6. 根据权利要求1所述的涂层布的涂层厚度检测装置,其特征在于,平台(1)上端设置控制中心(31);收卷机构(4)和检测机构(5)均与控制中心(31)信号连接。
  7. 根据权利要求1所述的涂层布的涂层厚度检测装置,其特征在于,检测探头一(16)、标记喷头一(17)、风机一(20)、检测探头二(23)、标记喷头二(24)和风机二(25)均设置多组,且数量相等。
PCT/CN2020/138467 2020-12-23 2020-12-23 一种涂层布的涂层厚度检测装置 WO2022133759A1 (zh)

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JP2001183131A (ja) * 1999-12-27 2001-07-06 Yamabun Denki:Kk シート厚み計測方法
CN102698934A (zh) * 2012-05-03 2012-10-03 华南理工大学 一种涂布厚度检测及调整装置及应用该装置的生产设备
KR20170117788A (ko) * 2016-04-14 2017-10-24 씨아이에스(주) 이차전지용 전극의 코팅부 두께 측정방법
CN209646857U (zh) * 2019-01-14 2019-11-19 福建新华美防水材料有限公司 一种带有厚度监测装置的防水卷材生产设备
CN211651505U (zh) * 2020-04-03 2020-10-09 枝江栩泰织造有限公司 一种布料的厚度检测设备
CN212205908U (zh) * 2020-06-04 2020-12-22 四维鹿头牌(东莞)精密材料有限公司 一种涂布机用胶液厚度检测机构

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001183131A (ja) * 1999-12-27 2001-07-06 Yamabun Denki:Kk シート厚み計測方法
CN102698934A (zh) * 2012-05-03 2012-10-03 华南理工大学 一种涂布厚度检测及调整装置及应用该装置的生产设备
KR20170117788A (ko) * 2016-04-14 2017-10-24 씨아이에스(주) 이차전지용 전극의 코팅부 두께 측정방법
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CN211651505U (zh) * 2020-04-03 2020-10-09 枝江栩泰织造有限公司 一种布料的厚度检测设备
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