WO2022130094A1 - 二次電池、電子機器および車両 - Google Patents
二次電池、電子機器および車両 Download PDFInfo
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- WO2022130094A1 WO2022130094A1 PCT/IB2021/061207 IB2021061207W WO2022130094A1 WO 2022130094 A1 WO2022130094 A1 WO 2022130094A1 IB 2021061207 W IB2021061207 W IB 2021061207W WO 2022130094 A1 WO2022130094 A1 WO 2022130094A1
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- WIPO (PCT)
- Prior art keywords
- secondary battery
- positive electrode
- active material
- electrode active
- electrolyte
- Prior art date
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- 125000004183 alkoxy alkyl group Chemical group 0.000 description 1
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- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
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- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 description 1
- 229910002113 barium titanate Inorganic materials 0.000 description 1
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- PWOSZCQLSAMRQW-UHFFFAOYSA-N beryllium(2+) Chemical compound [Be+2] PWOSZCQLSAMRQW-UHFFFAOYSA-N 0.000 description 1
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- NVIANCROYQGROD-UHFFFAOYSA-N bis(fluorosulfonyl)azanide Chemical compound FS(=O)(=O)[N-]S(F)(=O)=O NVIANCROYQGROD-UHFFFAOYSA-N 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
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- BYMUNNMMXKDFEZ-UHFFFAOYSA-K trifluorolanthanum Chemical compound F[La](F)F BYMUNNMMXKDFEZ-UHFFFAOYSA-K 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
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- BHHYHSUAOQUXJK-UHFFFAOYSA-L zinc fluoride Chemical compound F[Zn]F BHHYHSUAOQUXJK-UHFFFAOYSA-L 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
- OMQSJNWFFJOIMO-UHFFFAOYSA-J zirconium tetrafluoride Chemical compound F[Zr](F)(F)F OMQSJNWFFJOIMO-UHFFFAOYSA-J 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0568—Liquid materials characterised by the solutes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0569—Liquid materials characterised by the solvents
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- One aspect of the present invention relates to a product, a method, or a manufacturing method. Alternatively, one aspect of the invention relates to a process, machine, manufacture, or composition (composition of matter).
- One aspect of the present invention relates to a semiconductor device, a display device, a light emitting device, a power storage device, a lighting device or an electronic device, or a method for manufacturing the same.
- the present invention relates to a positive electrode active material that can be used for a secondary battery, a secondary battery, an electronic device having a secondary battery, and a vehicle having a secondary battery.
- one aspect of the present invention relates to a power storage system having a secondary battery and a battery control circuit.
- one aspect of the present invention relates to an electronic device having a power storage system and a vehicle.
- a power storage device refers to an element having a power storage function and a device in general.
- a storage battery also referred to as a secondary battery
- a lithium ion secondary battery such as a lithium ion secondary battery, a lithium ion capacitor, an electric double layer capacitor, and the like.
- the electronic device refers to all devices having a power storage device, and an electro-optical device having a power storage device, an information terminal device having a power storage device, and the like are all electronic devices.
- Lithium-ion secondary batteries which have particularly high output and high energy density, are mobile information terminals such as mobile phones, smartphones, tablets, or notebook computers, portable music players, digital cameras, medical devices, and next-generation clean energy vehicles (hybrid).
- semiconductor industry such as cars (HV), electric vehicles (EV), plug-in hybrid vehicles (PHV), etc.
- HV cars
- EV electric vehicles
- PHS plug-in hybrid vehicles
- the characteristics required for a lithium-ion secondary battery include further increase in energy density, improvement in cycle characteristics, safety in various operating environments, and improvement in long-term reliability.
- Non-Patent Documents 1 and 2 Improvement of the positive electrode active material is being studied with the aim of improving the cycle characteristics and increasing the capacity of the lithium ion secondary battery. Therefore, improvement of the positive electrode active material is being studied with the aim of improving the cycle characteristics and increasing the capacity of the lithium ion secondary battery. Patent Documents 1 and 2). Research on the crystal structure of the positive electrode active material has also been conducted (Non-Patent Documents 1 to 3).
- Non-Patent Document 4 describes the physical characteristics of metal fluoride.
- X-ray diffraction is one of the methods used to analyze the crystal structure of a positive electrode active material.
- XRD data can be analyzed by using ICSD (Inorganic Crystal Structure Database) introduced in Non-Patent Document 5.
- One aspect of the present invention is to provide a lithium ion secondary battery having a high capacity and excellent charge / discharge cycle characteristics, and a method for manufacturing the same.
- one aspect of the present invention is to provide a secondary battery that can be quickly charged and a method for producing the secondary battery.
- one aspect of the present invention is to provide a high-capacity secondary battery and a method for manufacturing the same.
- one aspect of the present invention is to provide a secondary battery having excellent charge / discharge characteristics and a method for manufacturing the secondary battery.
- Another object of the present invention is to provide a secondary battery in which a decrease in capacity is suppressed even when the state of being charged at a high voltage is maintained for a long time, and a method for manufacturing the secondary battery.
- one aspect of the present invention is to provide a secondary battery having high safety or reliability, and a method for manufacturing the secondary battery.
- one aspect of the present invention is to provide a secondary battery in which a decrease in capacity is suppressed even at a high temperature, and a method for manufacturing the secondary battery.
- one aspect of the present invention is to provide a secondary battery having a long life and a method for manufacturing the secondary battery.
- One aspect of the present invention provides an extremely excellent secondary battery that can be charged quickly, can be used at a high temperature, can increase the charging voltage to increase the energy density, and is safe and has a long life.
- One of the challenges is to do.
- One aspect of the present invention is to provide a positive electrode active material for a lithium ion secondary battery having a high capacity and excellent charge / discharge cycle characteristics, and a method for producing the same.
- one of the problems is to provide a method for producing a positive electrode active material having good productivity.
- one aspect of the present invention is to provide a positive electrode active material in which a decrease in capacity in a charge / discharge cycle is suppressed by using it in a lithium ion secondary battery.
- one aspect of the present invention is to provide a positive electrode active material in which elution of transition metals such as cobalt is suppressed even when the state of being charged at a high voltage is maintained for a long time.
- one aspect of the present invention is to provide a novel substance, active material particles, a power storage device, or a method for producing them.
- One aspect of the present invention is a secondary battery having a positive electrode, a negative electrode, and an electrolyte, and the water content of the electrolyte is less than 1000 ppm.
- one embodiment of the present invention has a positive electrode, a negative electrode, and an electrolyte, the water content of the electrolyte is less than 1000 ppm, and the water content of the electrolyte is measured by a Karl Fisher moisture meter. Is.
- the electrolyte preferably contains a lithium salt and a cyclic carbonate.
- the electrolyte preferably contains a lithium salt and an ionic liquid.
- one or more cations selected from an imidazolium cation, a pyridinium cation, a quaternary ammonium cation, a tertiary sulfonium cation, and a quaternary phosphonium cation, a monovalent amide anion, and a monovalent methide anion.
- one aspect of the present invention is an electronic device having the secondary battery, the display unit, and the sensor according to any one of the above.
- one aspect of the present invention includes the secondary battery, the electric motor, and the control device according to any one of the above, and the control device supplies electric power from the secondary battery to the electric motor. It is a vehicle with a function.
- a lithium ion secondary battery having a high capacity and excellent charge / discharge cycle characteristics, and a method for manufacturing the same. Further, according to one aspect of the present invention, it is possible to provide a secondary battery that can be quickly charged and a method for producing the secondary battery. Further, it is possible to provide a secondary battery in which a decrease in capacity is suppressed even when a state of being charged at a high voltage is held for a long time, and a method for manufacturing the secondary battery. Further, according to one aspect of the present invention, it is possible to provide a secondary battery having high safety or reliability, and a method for manufacturing the secondary battery.
- a secondary battery in which a decrease in capacity is suppressed even at a high temperature, and a method for manufacturing the secondary battery. Further, according to one aspect of the present invention, it is possible to provide a secondary battery having a long life and a method for manufacturing the secondary battery.
- an extremely excellent secondary battery that can be charged quickly, can be used at a high temperature, can increase the charging voltage to increase the energy density, and is safe and has a long life. Can be provided.
- a positive electrode active material for a lithium ion secondary battery having a high capacity and excellent charge / discharge cycle characteristics, and a method for producing the same. Further, it is possible to provide a method for producing a positive electrode active material having good productivity. Further, according to one aspect of the present invention, it is possible to provide a positive electrode active material in which a decrease in capacity in a charge / discharge cycle is suppressed by using it in a lithium ion secondary battery. Further, according to one aspect of the present invention, it is possible to provide a positive electrode active material in which elution of transition metals such as cobalt is suppressed even when the state of being charged at a high voltage is maintained for a long time.
- one aspect of the present invention can provide a novel substance, active material particles, a power storage device, or a method for producing them.
- FIG. 1 is a diagram illustrating a crystal structure of a positive electrode active material.
- FIG. 2 is a diagram illustrating the crystal structure of the positive electrode active material.
- FIG. 3 is a schematic cross-sectional view of the positive electrode active material particles.
- 4A and 4B are diagrams illustrating an example of a method for producing a positive electrode active material according to one aspect of the present invention.
- 5A to 5C are diagrams illustrating an example of a method for producing a positive electrode active material according to one aspect of the present invention.
- FIG. 6 is a diagram illustrating an example of a method for producing a positive electrode active material according to one aspect of the present invention.
- 7A to 7C are diagrams illustrating an example of a method for producing a positive electrode active material according to one aspect of the present invention.
- 8A, 8B, 8C, and 8D are schematic cross-sectional views of the negative electrode active material particles.
- 9A, 9B, 9C, and 9D are examples of cross-sectional views of the secondary battery.
- 10A and 10B are views showing an example of the appearance of the secondary battery.
- 11A and 11B are diagrams illustrating a method for manufacturing a secondary battery.
- 12A and 12B are diagrams illustrating a method for manufacturing a secondary battery.
- FIG. 13 is a diagram showing an example of the appearance of the secondary battery.
- FIG. 14 is a top view showing an example of a secondary battery manufacturing apparatus.
- FIG. 15 is a cross-sectional view showing an example of a method for manufacturing a secondary battery.
- FIG. 16A to 16C are perspective views showing an example of a method for manufacturing a secondary battery.
- FIG. 16D is a cross-sectional view corresponding to FIG. 16C.
- 17A to 17F are perspective views showing an example of a method for manufacturing a secondary battery.
- FIG. 18 is a cross-sectional view showing an example of a secondary battery.
- FIG. 19A is a diagram showing an example of a secondary battery.
- 19B and 19C are diagrams showing an example of a method for producing a laminated body.
- 20A to 20C are views showing an example of a method for manufacturing a secondary battery.
- 21A and 21B are cross-sectional views showing an example of a laminated body.
- FIG. 21C is a cross-sectional view showing an example of a secondary battery.
- FIG. 22A and 22B are diagrams showing an example of a secondary battery.
- FIG. 22C is a diagram showing the inside of the secondary battery.
- 23A to 23C are views showing an example of a secondary battery.
- 24A is an exploded perspective view of the coin-type secondary battery
- FIG. 24B is a perspective view of the coin-type secondary battery
- FIG. 24C is a sectional perspective view thereof.
- 25A and 25B are examples of a cylindrical secondary battery
- FIG. 25C is an example of a plurality of cylindrical secondary batteries
- FIG. 25D is a storage battery having a plurality of cylindrical secondary batteries. This is an example of a system.
- FIG. 26A is a perspective view showing an example of a battery pack.
- FIG. 26B is a block diagram showing an example of a battery pack.
- FIG. 26C is a block diagram showing an example of a vehicle having a motor.
- 27A to 27E are views showing an example of a transportation vehicle.
- 28A is a diagram showing an electric bicycle
- FIG. 28B is a diagram showing a secondary battery of the electric bicycle
- FIG. 28C is a diagram illustrating an electric motorcycle.
- 29A and 29B are diagrams showing an example of a power storage device.
- 30A to 30E are diagrams showing an example of an electronic device.
- 31A to 31H are diagrams illustrating an example of an electronic device.
- 32A to 32C are diagrams illustrating an example of an electronic device.
- FIG. 33 is a diagram illustrating an example of an electronic device.
- 34A to 34C are diagrams illustrating an example of an electronic device.
- 35A to 35C are diagrams showing an example of an electronic device.
- 36A and 36B are diagrams showing an example of charge / discharge characteristics of the secondary battery.
- 37A and 37B are diagrams showing an example of the cycle characteristics of the secondary battery.
- FIG. 38 is a diagram showing an NMR spectrum.
- 39A and 39B are diagrams showing NMR spectra.
- the crystal plane and the direction are indicated by the Miller index.
- the notation of the crystal plane and direction is to add a superscript bar to the number, but in the present specification etc., due to the limitation of the application notation, instead of adding a bar above the number,-(minus) before the number. It may be expressed with a code).
- the individual orientation indicating the direction in the crystal is []
- the aggregate orientation indicating all equivalent directions is ⁇ >
- the individual plane indicating the crystal plane is ()
- the aggregate plane having equivalent symmetry is ⁇ . Express each with.
- segregation refers to a phenomenon in which a certain element (for example, B) is spatially unevenly distributed in a solid composed of a plurality of elements (for example, A, B, C).
- the surface layer portion of particles such as active substances means a region up to about 10 nm from the surface.
- the surface created by cracks or cracks can also be called the surface.
- the area deeper than the surface layer is called the inside.
- the layered rock salt type crystal structure belonging to the space group R-3m which is possessed by the composite oxide containing lithium and transition metals such as cobalt, alternates between cations and anions. It has a rock salt-type ion arrangement arranged in, and since the transition metal and lithium are regularly arranged to form a two-dimensional plane, it refers to a crystal structure capable of two-dimensional diffusion of lithium. There may be defects such as cation or anion defects. Strictly speaking, the layered rock salt crystal structure may have a distorted lattice of rock salt crystals.
- the rock salt type crystal structure means a structure having a cubic crystal structure including a space group Fm-3m in which cations and anions are alternately arranged. There may be a cation or anion deficiency.
- the O3'type crystal structure of the composite oxide containing lithium and the transition metal is the space group R-3m, and ions such as cobalt and magnesium occupy the oxygen 6 coordination position.
- ions such as cobalt and magnesium
- a light element such as lithium may occupy the oxygen 4-coordination position.
- the secondary battery has, for example, a positive electrode and a negative electrode.
- a positive electrode active material As a material constituting the positive electrode, there is a positive electrode active material.
- the positive electrode active material is, for example, a substance that undergoes a reaction that contributes to the charge / discharge capacity.
- the positive electrode active material may contain a substance that does not contribute to the charge / discharge capacity as a part thereof.
- the positive electrode active material according to one aspect of the present invention may be referred to as a positive electrode material, a positive electrode material for a secondary battery, or the like. Further, in the present specification and the like, it is preferable that the positive electrode active material of one aspect of the present invention has a compound. Further, in the present specification and the like, it is preferable that the positive electrode active material of one aspect of the present invention has a composition. Further, in the present specification and the like, it is preferable that the positive electrode active material of one aspect of the present invention has a complex.
- the present embodiment describes an example of a secondary battery according to an aspect of the present invention.
- the secondary battery of one aspect of the present invention has extremely stable characteristics even when charged at a high voltage.
- the secondary battery of one aspect of the present invention can operate stably in a wide temperature range.
- the secondary battery of one aspect of the present invention can realize a secondary battery having remarkably excellent characteristics.
- the positive electrode active material of one aspect of the present invention is an oxide having an element A and a metal M.
- the element A one or more selected from alkali metals such as lithium, sodium and potassium, and Group 2 elements such as calcium, beryllium and magnesium can be used.
- the element A is preferably an element that functions as a carrier metal.
- a transition metal can be used as the metal M.
- the positive electrode active material of one aspect of the present invention has, for example, one or more of cobalt, nickel, and manganese as the metal M, and particularly has cobalt.
- the metal M may have an element such as aluminum which does not change in valence and can have the same valence as the metal M, more specifically, for example, a trivalent main group element.
- the positive electrode active material of one aspect of the present invention may be represented by the chemical formula AM y O Z (y> 0, z> 0).
- Lithium cobalt oxide may be referred to as LiCoO 2 .
- Lithium nickelate may also be referred to as LiNiO 2 .
- the positive electrode active material of one aspect of the present invention has an additive element X.
- Elements such as magnesium, calcium, zirconium, lanthanum, barium, titanium, and yttrium can be used as the additive element X.
- elements such as nickel, aluminum, cobalt, manganese, vanadium, iron, chromium and niobium can be used.
- elements such as copper, potassium, sodium, zinc, chlorine, fluorine, hafnium, silicon, sulfur, phosphorus, boron and arsenic can be used.
- two or more of the above-mentioned elements may be used in combination.
- a part of the additive element X may be replaced with the position of the element A.
- the additive element X may be partially replaced with the position of the metal M, for example.
- the positive electrode active material of one aspect of the present invention may be represented by the chemical formula A 1-w X w My O Z ( y > 0, z> 0, 0 ⁇ w ⁇ 1). Further, the positive electrode active material according to one aspect of the present invention may be represented by the chemical formula AM y-j X j O Z (y> 0, z> 0, 0 ⁇ j ⁇ y). Further, the positive electrode active material according to one aspect of the present invention has a chemical formula A 1-w X w My-j X j O Z (y> 0, z> 0, 0 ⁇ w ⁇ 1, 0 ⁇ j ⁇ y). May be represented.
- the positive electrode active material according to one aspect of the present invention preferably has a halogen in addition to the additive element X. It is preferable to have a halogen such as fluorine or chlorine. The presence of the halogen in the positive electrode active material of one aspect of the present invention may promote the substitution of the additive element X with the position of the element A.
- the crystal structure of the positive electrode active material becomes unstable, and the characteristics of the secondary battery may deteriorate.
- a positive electrode active material a material having a layered crystal structure and desorbing metal A from the layers during a charging reaction is used as a positive electrode active material.
- the charge capacity and the discharge capacity can be increased by increasing the charge voltage.
- the charging voltage is increased, a large amount of metal A is desorbed from the positive electrode active material, and changes in the crystal structure such as a change in the interlayer distance and a shift in the layer may occur remarkably.
- the change in the crystal structure due to the insertion and desorption of the metal A is irreversible, the crystal structure may gradually collapse as the charge and discharge are repeated, and the capacity may be significantly reduced due to the charge and discharge cycle.
- the metal M contained in the positive electrode active material may be easily eluted into the electrolyte.
- the amount of the metal M in the positive electrode active material decreases, which may lead to a decrease in the capacity of the positive electrode.
- the metal M is mainly bonded to oxygen. Desorption of oxygen from the positive electrode active material may significantly cause elution of the metal M.
- the oxidation number of the metal M contained in the positive electrode active material is high during charging, the reactivity of the positive electrode active material is increased, and the reactivity with impurities in the electrolyte is extremely high.
- oxygen in the positive electrode active material is desorbed and the electrolyte is oxidized.
- oxygen is desorbed, elution of metal M is likely to occur.
- FIG. 3 shows a schematic cross-sectional view of the positive electrode active material particles 51.
- the pits are shown as holes in 54 and 58, but the opening shape is not a circle but has a depth, and the crack is shown in 57.
- 55 indicates a crystal plane
- 52 indicates a recess
- 53 and 56 indicate a barrier membrane.
- the positive electrode active material particles have defects, and the defects may change before and after charging and discharging.
- the positive electrode active material particles When used in a secondary battery, they may be chemically or electrochemically eroded by environmental substances (electrolytes, etc.) surrounding the positive positive material particles, or the material may deteriorate. be. This deterioration does not occur uniformly on the surface of the particles, but occurs locally and centrally, and repeated charging and discharging of the secondary battery causes, for example, deep defects from the surface to the inside.
- pitting corrosion The phenomenon in which defects progress to form holes in the positive electrode active material particles can also be referred to as pitting corrosion, and the holes generated by this phenomenon are also referred to as pits in the present specification.
- cracks and pits are different. Immediately after the positive electrode active material particles are produced, cracks are present but pits are not present.
- the pit can be said to be a hole where cobalt and oxygen have escaped by several layers by charging and discharging under high voltage conditions of 4.5 V or higher or high temperature (45 ° C or higher), and the location where cobalt is eluted. It can be said that it is.
- a crack refers to a new surface created by applying physical pressure or a crack created by a grain boundary. Cracks may occur due to the expansion and contraction of particles due to charging and discharging. Also, pits may occur from cracks or cavities within the particles.
- cobalt elutes in lithium cobalt oxide, and a crystal phase different from that of lithium cobalt oxide may be formed on the surface layer portion.
- one or more of Co 3 O 4 having a spinel structure, Li Co 2 O 4 having a spinel structure, and CoO having a rock salt type structure may be formed.
- These materials are, for example, materials having a smaller discharge capacity than lithium cobalt oxide or do not contribute to charge / discharge. Therefore, the formation of these materials on the surface layer portion may lead to a decrease in the discharge capacity of the secondary battery.
- the output characteristics of the secondary battery may be deteriorated and the low temperature characteristics may be deteriorated. Also, these materials may be formed in the vicinity of the pits.
- the metal M may be eluted from the positive electrode active material, the electrolyte may transport the ions of the metal M, and the metal M may be deposited on the surface of the negative electrode. Further, on the surface of the negative electrode, a film may be formed from the decomposition products of the metal M and the electrolyte. The formation of the film makes it difficult to insert and remove carrier ions into the negative electrode active material, which may lead to deterioration of the rate characteristics, low temperature characteristics, etc. of the secondary battery.
- the positive electrode active material of one aspect of the present invention can have an O3'structure described later at the time of charging, it can be charged to a deep charging depth. By increasing the charging depth, the capacity of the positive electrode can be increased, so that the energy density of the secondary battery can be increased. Further, even when an extremely high charging voltage is used, charging and discharging can be performed repeatedly.
- the positive electrode active material of one aspect of the present invention can be made extremely high in purity by reducing the mixing of impurities to the utmost in the raw material and the manufacturing process. By increasing the purity of the positive electrode active material, it may be possible to further enhance the structural stability of the positive electrode active material at a high charging voltage.
- the elution of the metal M is likely to occur because the charging voltage is extremely high, but the elution of the metal M may be suppressed by reducing the impurities of the electrolyte. Therefore, it is possible to achieve both a high charging voltage and suppression of elution of the metal M.
- Examples of impurities in the electrolyte include water.
- the surface layer portion is preferably a region within 50 nm, more preferably 35 nm or less, still more preferably 20 nm or less from the surface.
- the area deeper than the surface layer is called the inside.
- the positive electrode active material of one aspect of the present invention has an additive element X.
- the additive element X preferably has a concentration gradient.
- the additive element X preferably has a concentration gradient that increases from the inside toward the surface.
- the concentration gradient of the added element X can be evaluated using, for example, energy dispersive X-ray spectroscopy (EDX: Energy Dispersive X-ray Spectroscopy).
- the secondary battery when the crystal structure of the material constituting the positive electrode active material is irreversibly changed by charging at a high temperature, the secondary battery is significantly deteriorated. For example, the capacity may decrease significantly with the charge / discharge cycle. When the temperature is high and the charging voltage is high, the crystal structure of the positive electrode may become more unstable.
- the secondary battery of one aspect of the present invention by using a positive electrode active material having a high charging voltage and an extremely stable crystal structure at a high temperature, it is excellent even when the temperature is high and the charging voltage is high. Since the characteristics can be realized, the effect of the electrolyte in which the water content is reduced to the utmost can be fully exhibited. That is, the remarkable improvement in characteristics obtained by using the configuration of the secondary battery of one aspect of the present invention is found by the combination with the positive electrode active material of one aspect of the present invention.
- the positive electrode active material according to one aspect of the present invention preferably has an additive element X, and preferably has a halogen in addition to the additive element X, as described later.
- the positive electrode active material of one aspect of the present invention has an additive element X or a halogen in addition to the additive element X, which suggests suppression of the reaction with the electrolyte on the surface of the positive electrode active material.
- the range of reaction potentials is extremely wide. At such a wide reaction potential, there may be a concern about the reaction of the electrolyte with impurities on the surface of the active material, and by using the electrolyte of one aspect of the present invention, the reaction between the electrolyte and the surface of the active material is suppressed. It is suggested that a more stable secondary battery will be realized.
- the secondary battery of one aspect of the present invention is preferably used in combination with a battery control circuit.
- the battery control circuit preferably has, for example, a function of controlling charging.
- Charging control refers to, for example, monitoring the parameters of a secondary battery and changing the charging conditions according to the state. Examples of the parameters of the secondary battery to be monitored include the voltage, current, temperature, charge amount, impedance, etc. of the secondary battery.
- the secondary battery of one aspect of the present invention is preferably used in combination with a sensor.
- the sensor is, for example, displacement, position, speed, acceleration, angular velocity, rotation speed, distance, light, liquid, magnetism, temperature, chemical substance, voice, time, hardness, electric field, current, voltage, power, radiation, flow rate, humidity. It is preferable to have a function capable of measuring one or more of tilt, vibration, odor, and infrared rays.
- the charging is controlled according to the value measured by the sensor.
- An example of controlling the secondary battery using the temperature sensor will be described later.
- the positive electrode active material preferably has a metal that becomes a carrier ion (hereinafter, element A).
- element A for example, an alkali metal such as lithium, sodium and potassium, and a group 2 element such as calcium, beryllium and magnesium can be used.
- the positive electrode active material carrier ions are desorbed from the positive electrode active material with charging. If the desorption of the element A is large, the capacity of the secondary battery is increased due to the large amount of ions contributing to the capacity of the secondary battery. On the other hand, if the element A is largely desorbed, the crystal structure of the compound contained in the positive electrode active material is likely to collapse. The collapse of the crystal structure of the positive electrode active material may lead to a decrease in the discharge capacity due to the charge / discharge cycle. When the positive electrode active material of one aspect of the present invention has the additive element X, the collapse of the crystal structure when the carrier ion is desorbed during charging of the secondary battery may be suppressed.
- the additive element X is replaced with the position of the element A.
- Elements such as magnesium, calcium, zirconium, lanthanum, and barium can be used as the additive element X.
- elements such as copper, potassium, sodium, zinc, titanium, ittrium, nickel, aluminum, cobalt, manganese, vanadium, iron, chromium, niobium, and hafnium can be used.
- an element such as silicon, sulfur, phosphorus, boron, or arsenic can be used as the additive element X.
- two or more of the above-mentioned elements may be used in combination.
- the positive electrode active material according to one aspect of the present invention preferably has a halogen in addition to the additive element X. It is preferable to have a halogen such as fluorine or chlorine. The presence of the halogen in the positive electrode active material of one aspect of the present invention may promote the substitution of the additive element X with the position of the element A.
- the positive electrode active material of one aspect of the present invention has the additive element X, or when the positive electrode active material has a halogen in addition to the additive element X, the electrical conductivity on the surface of the positive electrode active material may be suppressed.
- the positive electrode active material according to one aspect of the present invention has a metal (hereinafter referred to as metal M) whose valence changes depending on the charging and discharging of the secondary battery.
- the metal M is, for example, a transition metal.
- the positive electrode active material of one aspect of the present invention has, for example, one or more of cobalt, nickel, and manganese as the metal M, and particularly has cobalt.
- an element such as aluminum which does not change in valence and can have the same valence as the metal M, more specifically, for example, a trivalent main group element may be present.
- the above-mentioned additive element X may be substituted at the position of the metal M, for example.
- the positive electrode active material of one aspect of the present invention is an oxide, the additive element X may be substituted at the position of oxygen.
- the positive electrode active material of one aspect of the present invention for example, it is preferable to use a lithium composite oxide having a layered rock salt type crystal structure. More specifically, for example, as a lithium composite oxide having a layered rock salt type crystal structure, a lithium composite oxide having lithium cobalt oxide, lithium nickel oxide, nickel, manganese and cobalt, and a lithium composite oxide having nickel, cobalt and aluminum. , Etc. can be used. Further, these positive electrode active materials are preferably represented by the space group R-3m.
- the crystal structure may collapse when the charging depth is increased.
- the collapse of the crystal structure is, for example, a layer shift. If the collapse of the crystal structure is irreversible, the capacity of the secondary battery may decrease due to repeated charging and discharging.
- the positive electrode active material of one aspect of the present invention has the additive element X, for example, even if the charging depth is deepened, the displacement of the above layer is suppressed. By suppressing the deviation, it is possible to reduce the change in volume during charging and discharging. Therefore, the positive electrode active material of one aspect of the present invention can realize excellent cycle characteristics. Further, the positive electrode active material according to one aspect of the present invention can have a stable crystal structure in a state of charge with a high voltage. Therefore, the positive electrode active material of one aspect of the present invention may not easily cause a short circuit when the high voltage charge state is maintained. In such a case, safety is further improved, which is preferable.
- the difference in crystal structure and the difference in volume per the same number of transition metal atoms between a fully discharged state and a charged state with a high voltage are small.
- the positive electrode active material of one aspect of the present invention may be represented by the chemical formula AM y O Z (y> 0, z> 0).
- lithium cobalt oxide may be represented by LiCoO 2 .
- lithium nickelate may be represented by LiNiO 2 .
- a material having a layered rock salt type crystal structure such as lithium cobalt oxide (LiCoO 2 ) has a high discharge capacity and is excellent as a positive electrode active material for a secondary battery.
- the material having a layered rock salt type crystal structure include a composite oxide represented by LiMO 2 .
- the metal M contains a first metal.
- the first metal is one or more metals, including cobalt.
- the metal M can further include a second metal in addition to the first metal.
- an element selected from the elements exemplified as the additive element X can be used.
- the second metal is one or more metals selected from magnesium, calcium, zirconium, lanthanum, barium, copper, potassium, sodium and zinc.
- Examples of the lithium composite oxide represented by LiMO 2 include lithium cobalt oxide, nickel-cobalt-lithium manganate, nickel-cobalt-lithium aluminum oxide, and nickel-cobalt-manganese-lithium aluminum oxide.
- cobalt When cobalt is used as the element M in an amount of 75 atomic% or more, preferably 90 atomic% or more, more preferably 95 atomic% or more, there are many advantages such as relatively easy synthesis, easy handling, and excellent cycle characteristics.
- the raw material when nickel is used as the element M in an amount of 33 atomic% or more, preferably 60 atomic% or more, more preferably 80 atomic% or more, the raw material may be cheaper than the case where the amount of cobalt is large, and the weight per weight is increased. It is preferable because the charge / discharge capacity may increase.
- the particle size may be reduced. Therefore, for example, the above-mentioned third particle preferably contains nickel as the element M in an amount of 33 atomic% or more, preferably 60 atomic% or more, and more preferably 80 atomic% or more.
- the element M has a part of nickel together with cobalt, the displacement of the layered structure composed of the octahedron of cobalt and oxygen may be suppressed. Therefore, the crystal structure may become more stable especially in a charged state at a high temperature, which is preferable.
- nickel easily diffuses into the inside of lithium cobalt oxide, and it is considered that nickel may be present at the cobalt site during discharge but may be cation-mixed and located at the lithium site during charging.
- Nickel present in lithium sites during charging functions as a pillar supporting the layered structure consisting of cobalt and oxygen octahedrons, and is thought to contribute to the stabilization of the crystal structure.
- the element M does not necessarily have to contain manganese. Also, it does not necessarily have to contain nickel. Further, it does not necessarily have to contain cobalt.
- the particles of one aspect of the invention have lithium, element M, and oxygen. Further, the particles of one aspect of the present invention include a lithium composite oxide represented by LiMO 2 (M is one or more metals containing cobalt). Further, the particles of one aspect of the present invention have one or more selected from magnesium, fluorine, aluminum and nickel on the surface layer portion.
- the concentration of these elements in the surface layer portion is preferably higher than the concentration of these elements in the entire particle.
- the particles of one aspect of the present invention may have a structure in which a part of atoms is substituted with one or more selected from magnesium, fluorine, aluminum and nickel in the surface layer portion, for example, in the lithium composite oxide. ..
- the positive electrode active material of one aspect of the present invention having the additive element X when the charging depth is 0.8 or more, it is represented by the space group R-3m, and although it does not have a spinel type crystal structure, the metal M (for example, cobalt). ), Additive element X (eg magnesium), and other ions may occupy the oxygen 6 coordination position.
- This structure is referred to as an O3'type crystal structure in the present specification and the like.
- a light element such as lithium may occupy the oxygen 4-coordination position.
- the structure of the positive electrode active material becomes unstable due to the desorption of carrier ions during charging. It can be said that the O3'type crystal structure is a structure capable of maintaining high stability even though carrier ions are desorbed.
- the O3'type crystal structure has Li at random between layers, but is similar to the CdCl 2 type crystal structure.
- This crystal structure similar to CdCl type 2 is similar to the crystal structure when lithium nickel oxide is charged to a charging depth of 0.94 (Li 0.06 NiO 2 ), but contains a large amount of pure lithium cobalt oxide or cobalt. It is known that layered rock salt type positive electrode active materials usually do not have this crystal structure.
- Layered rock salt crystals and anions of rock salt crystals have a cubic close-packed structure (face-centered cubic lattice structure). It is presumed that the O3'type crystal also has a cubic close-packed structure for anions. Therefore, when the layered rock salt type crystal and the rock salt type crystal come into contact with each other, there is a crystal plane in which the directions of the cubic close-packed structure composed of anions are aligned.
- the space group of layered rock salt type crystals and O3'type crystals is R-3m, which is different from the space group Fm-3m of rock salt type crystals (space group of general rock salt type crystals).
- the mirror index of the crystal plane to be filled is different between the layered rock salt type crystal and the O3'type crystal and the rock salt type crystal.
- the orientations of the crystals are substantially the same when the orientations of the cubic close-packed structures composed of anions are aligned. be.
- the crystal structure at a charge depth of 0 (discharged state) in FIG. 1 is R-3 m (O3), which is the same as in FIG.
- the positive electrode active material of one aspect of the present invention shown in FIG. 1 has a crystal structure different from that of the H1-3 type crystal structure (space group R-3m) shown in FIG. 2 when the charging depth is sufficiently charged.
- This structure is a space group R-3m, and ions such as cobalt and magnesium occupy the oxygen 6 coordination position.
- the symmetry of the CoO2 layer of this structure is the same as that of the O3 type. Therefore, this structure is referred to as an O3'type crystal structure in the present specification and the like. In the figure of the O3'type crystal structure shown in FIG.
- lithium can be present at any lithium site with a probability of about 20%, but the present invention is not limited to this. It may be present only in some specific lithium sites. Further, in both the O3 type crystal structure and the O3'type crystal structure, it is preferable that magnesium is dilutely present between the CoO 2 layers, that is, in the lithium site. Further, it is preferable that halogens such as fluorine are randomly and dilutely present in the oxygen sites.
- a light element such as lithium may occupy the oxygen 4-coordination position.
- the change in the crystal structure when charged at a high voltage and a large amount of lithium is desorbed is suppressed as compared with the structure described with reference to FIG. 2 described later.
- the dotted line in FIG. 1 there is almost no deviation of the CoO2 layer in these crystal structures.
- the positive electrode active material of one aspect of the present invention has high structural stability even when the charging voltage is high.
- the H1-3 type crystal structure is formed at a voltage of about 4.6 V with respect to the potential of the lithium metal, but the positive electrode active material shown in FIG. 1 has a charging voltage of about 4.6 V.
- R-3m (O3) crystal structure can be retained.
- Even at a higher charging voltage, for example, a voltage of about 4.65 V to 4.7 V with respect to the potential of the lithium metal, the positive electrode active material shown in FIG. 1 can have an O3'type crystal structure.
- H1-3 type crystals may be observed in the positive electrode active material shown in FIG.
- the positive electrode active material shown in FIG. 1 can have an O3'type crystal structure. There is.
- the voltage of the secondary battery is lower than the voltage based on the potential of the lithium metal described above by the potential of the graphite.
- the potential of graphite is about 0.05V to 0.2V with respect to the potential of lithium metal. Therefore, for example, even when the voltage of the secondary battery using graphite as the negative electrode active material is 4.3 V or more and 4.5 V or less, the positive electrode active material shown in FIG. 1 can maintain the crystal structure of R-3m (O3) and can be further charged. An O3'type crystal structure can be obtained even in a region where the voltage is increased, for example, when the voltage of the secondary battery exceeds 4.5 V and is 4.6 V or less. Further, when the charging voltage is lower, for example, even if the voltage of the secondary battery is 4.2 V or more and less than 4.3 V, the positive electrode active material shown in FIG. 1 may have an O3'structure.
- the crystal structure does not easily collapse even if charging and discharging are repeated at a high voltage.
- x 1 lithium cobalt oxide in Li x CoO 2 .
- three CoO layers are present in the unit cell, and lithium is located between the CoO 2 layers .
- Lithium also occupies octahedral sites where oxygen is hexacoordinated. Therefore, this crystal structure may be called an O3 type crystal structure.
- the CoO 2 layer is a structure in which an octahedral structure in which oxygen is coordinated to cobalt is continuous with a plane in a state of sharing a ridge. This may be referred to as a layer consisting of an octahedron of cobalt and oxygen.
- one CoO layer is present in the unit cell. Therefore, it may be called O1 type or monoclinic O1 type.
- the lithium cobalt oxide shown in FIG. 4 has a crystal structure of the space group R-3m.
- the coordinates of cobalt and oxygen in the unit cell are set to Co (0, 0, 0.42150 ⁇ 0.00016), O1 (0, It can be expressed as 0, 0.27671 ⁇ 0.00045) and O2 (0, 0, 0.11535 ⁇ 0.00045).
- O1 and O2 are oxygen atoms, respectively.
- Which unit cell should be used to represent the crystal structure of the positive electrode active material can be determined, for example, by Rietveld analysis of the XRD pattern. In this case, a unit cell having a small GOF (goodness of fit) value may be adopted.
- the change in the crystal structure in the discharged state where x is 1 and the state where x is 0.24 or less in Li x CoO 2 is further smaller than that in FIG. More specifically, the deviation between the two CoO layers in the state where x is 1 and the state where x is 0.24 or less can be reduced. In addition, it is possible to reduce the change in volume when compared per cobalt atom.
- the difference in volume per cobalt atom of the same number of R-3m (O3) in the discharged state and the O3'type crystal structure is 2.5% or less, more specifically 2.2. % Or less, typically 1.8%.
- the coordinates of cobalt and oxygen in the unit cell are within the range of Co (0,0,0.5), O (0,0,x), 0.20 ⁇ x ⁇ 0.25. Can be indicated by.
- Magnesium which is randomly and dilutely present between the two CoO layers, that is, at the lithium site, has an effect of suppressing the displacement of the two CoO layers when charged at a high voltage. Therefore, if magnesium is present between the CoO 2 layers, it tends to have an O3'type crystal structure.
- a halogen compound such as a fluorine compound
- lithium cobalt oxide before the heat treatment for distributing magnesium over the entire particles.
- a halogen compound causes a melting point depression of lithium cobalt oxide. By lowering the melting point, it becomes easy to distribute magnesium throughout the particles at a temperature at which cationic mixing is unlikely to occur. Further, if a fluorine compound is present, it can be expected that the corrosion resistance to hydrofluoric acid generated by the decomposition of the electrolyte is improved.
- the magnesium concentration is increased to a desired value or higher, the effect on stabilizing the crystal structure may be reduced. It is thought that magnesium enters cobalt sites in addition to lithium sites.
- the number of atoms of magnesium contained in the positive electrode active material produced by one aspect of the present invention is preferably 0.001 times or more and 0.1 times or less, and more than 0.01 times and less than 0.04 times the atomic number of cobalt. More preferably, about 0.02 times is further preferable.
- the concentration of magnesium shown here may be, for example, a value obtained by elemental analysis of the entire particles of the positive electrode active material using ICP-MS or the like, or a value of the blending of raw materials in the process of producing the positive electrode active material. It may be based.
- the number of atoms of nickel contained in the positive electrode active material of one aspect of the present invention is preferably 7.5% or less, preferably 0.05% or more and 4% or less, and 0.1% or more and 2% or less of the atomic number of cobalt. More preferred.
- the concentration of nickel shown here may be, for example, a value obtained by elemental analysis of the entire particles of the positive electrode active material using ICP-MS or the like, or a value of the blending of raw materials in the process of producing the positive electrode active material. May be based.
- the average particle size (D50: also referred to as median diameter) is preferably 1 ⁇ m or more and 100 ⁇ m or less, more preferably 2 ⁇ m or more and 40 ⁇ m or less, and further preferably 5 ⁇ m or more and 30 ⁇ m or less.
- a positive electrode active material exhibits an O3'type crystal structure when charged at a high voltage is determined by XRD, electron beam diffraction, neutron beam diffraction, electron spin resonance (ESR), and electron spin resonance (ESR). It can be determined by analysis using nuclear magnetic resonance (NMR) or the like.
- XRD can analyze the symmetry of transition metals such as cobalt contained in the positive electrode active material with high resolution, compare the height of crystallinity and the orientation of crystals, and analyze the periodic strain and crystallite size of the lattice. It is preferable in that sufficient accuracy can be obtained even if the positive electrode obtained by disassembling the secondary battery is measured as it is.
- the positive electrode active material of one aspect of the present invention is characterized in that the crystal structure does not change much between the state of being charged with a high voltage and the state of being discharged.
- a material in which a crystal structure having a large change from the discharged state occupies 50 wt% or more in a state of being charged at a high voltage is not preferable because it cannot withstand the charging / discharging of a high voltage.
- the desired crystal structure may not be obtained simply by adding an impurity element. For example, even if lithium cobalt oxide having magnesium and fluorine is common, the O3'type crystal structure becomes 60 wt% or more when charged at a high voltage, and the H1-3 type crystal structure becomes 50 wt% or more.
- the O3'type crystal structure becomes approximately 100 wt%, and when the predetermined voltage is further increased, an H1-3 type crystal structure may occur. Therefore, it is preferable that the crystal structure of the positive electrode active material according to one aspect of the present invention is analyzed by XRD or the like. By using it in combination with measurement such as XRD, more detailed analysis can be performed.
- the positive electrode active material charged or discharged at a high voltage may change its crystal structure when exposed to the atmosphere.
- the O3'type crystal structure may change to the H1-3 type crystal structure. Therefore, it is preferable to handle all the samples in an inert atmosphere such as an atmosphere containing argon.
- the positive electrode active material shown in FIG. 2 is lithium cobalt oxide (LiCoO 2 ) to which the additive element X is not added by the production method described later.
- the crystal structure of lithium cobalt oxide shown in FIG. 2 changes depending on the charging depth.
- the lithium cobalt oxide having a charge depth of 0 has a region having a crystal structure of the space group R-3 m, and three CoO layers are present in the unit cell. Therefore, this crystal structure may be referred to as an O3 type crystal structure.
- the CoO 2 layer is a structure in which an octahedral structure in which oxygen is coordinated to cobalt is continuous with a plane in a state of sharing a ridge.
- the space group P-3m1 has a crystal structure, and one CoO layer is present in the unit cell. Therefore, this crystal structure may be referred to as an O1 type crystal structure.
- lithium cobalt oxide when the charging depth is about 0.8 has a crystal structure of the space group R-3m.
- This structure can be said to be a structure in which CoO 2 structures such as P-3m1 (O1) and LiCoO 2 structures such as R-3m (O3) are alternately laminated. Therefore, this crystal structure may be referred to as an H1-3 type crystal structure.
- the H1-3 type crystal structure has twice the number of cobalt atoms per unit cell as the other structures.
- the c-axis of the H1-3 type crystal structure is shown as a half of the unit cell.
- the coordinates of cobalt and oxygen in the unit cell are set to Co (0, 0, 0.42150 ⁇ 0.00016), O 1 (0, 0, 0.267671 ⁇ 0.00045). , O 2 (0, 0, 0.11535 ⁇ 0.00045).
- O 1 and O 2 are oxygen atoms, respectively.
- the H1-3 type crystal structure is represented by a unit cell using one cobalt and two oxygens.
- the O3'type crystal structure of one aspect of the present invention is preferably represented by a unit cell using one cobalt and one oxygen.
- the O3'type crystal structure has an O3 structure compared to the H1-3 type structure. Indicates that the change from is small. It is more preferable to use which unit cell to express the crystal structure of the positive electrode active material, for example, in the Rietveld analysis of the XRD pattern, the GOF (good of fitness) value is selected to be smaller. do it.
- the difference in volume is also large.
- the difference in volume between the H1-3 type crystal structure and the discharged state O3 type crystal structure is 3.0% or more.
- the continuous structure of two CoO layers such as P-3m1 (O1) of the H1-3 type crystal structure is likely to be unstable.
- the crystal structure of lithium cobalt oxide collapses when high voltage charging and discharging are repeated.
- the collapse of the crystal structure causes deterioration of the cycle characteristics. It is considered that this is because the crystal structure collapses, the number of sites where lithium can stably exist decreases, and it becomes difficult to insert and remove lithium.
- a method for producing a positive electrode active material having lithium, a transition metal, and an additive element X will be described.
- Step S11 of FIG. 4A a lithium source and a transition metal source are prepared as materials for lithium and the transition metal.
- the lithium source is shown as a Li source and the transition metal source is shown as an M source.
- lithium source for example, lithium carbonate, lithium fluoride or the like can be used.
- transition metal source for example, at least one of manganese, cobalt, and nickel can be used.
- transition metal source when only cobalt is used, when only nickel is used, when two types of cobalt and manganese are used, when two types of cobalt and nickel are used, or when three types of cobalt, manganese, and nickel are used. May be used.
- the transition metal source used in the synthesis it is preferable to use a high-purity material.
- the purity of the material is 3N (99.9%) or higher, preferably 4N (99.99%) or higher, more preferably 4N5 (99.995%) or higher, and even more preferably 5N (99%). .999%) or more.
- the transition metal source at this time has high crystallinity.
- the transition metal source has a single crystal grain.
- the crystallinity of the transition metal source is, for example, TEM (transmission electron microscope) image, STEM (scanning transmission electron microscope) image, HAADF-STEM (high-angle scattering annular dark-field scanning transmission electron microscope) image, ABF-STEM (annular bright-field) image. It can be evaluated using a scanning transmission electron microscope) image or the like. Further, the crystallinity of the transition metal source can be evaluated by using X-ray diffraction (XRD), electron diffraction, neutron diffraction, or the like. The above-mentioned crystallinity evaluation can be applied not only to the evaluation of the crystallinity of the transition metal source but also to the evaluation of the crystallinity of the primary particles or the secondary particles.
- XRD X-ray diffraction
- step S11 the lithium source, the transition metal source, and the additive element X source may be prepared, and then step S12 may be performed.
- Additive elements X include magnesium, calcium, zirconium, lantern, barium, titanium, ittrium, nickel, aluminum, cobalt, manganese, vanadium, iron, chromium, niobium, copper, potassium, sodium, zinc, chlorine, fluorine, hafnium, One or more selected from silicon, sulfur, phosphorus, boron and arsenic can be used. Further, as the additive element X, bromine and beryllium may be used in addition to the above elements. However, since bromine and beryllium are elements that are toxic to living organisms, it is preferable to use the above-mentioned additive element X.
- transition metal source oxides, hydroxides and the like of the above metals exemplified as transition metals can be used.
- cobalt source for example, cobalt oxide, cobalt hydroxide and the like can be used.
- manganese source manganese oxide, manganese hydroxide or the like can be used.
- nickel source nickel oxide, nickel hydroxide or the like can be used.
- aluminum source aluminum oxide, aluminum hydroxide, or the like can be used.
- step S12 the above-mentioned lithium source, transition metal source, and additive element X source are crushed and mixed.
- Crushing and mixing can be performed dry or wet.
- the wording described as crushing may be read as crushing.
- a ball mill, a bead mill or the like can be used for mixing. When a ball mill is used, it is preferable to use, for example, zirconia balls as a medium.
- the peripheral speed is preferably 100 mm / s or more and 2000 mm / s or less in order to suppress contamination from media or materials.
- the peripheral speed may be 838 mm / s (rotation speed 400 rpm, ball mill diameter 40 mm). Further, by using the above-mentioned dehydrated acetone in crushing and mixing, impurities that can be mixed in the material can be reduced.
- step S13 the materials mixed above are heated.
- the heating temperature of this step is preferably 800 ° C. or higher and lower than 1100 ° C., more preferably 900 ° C. or higher and 1000 ° C. or lower, and further preferably about 950 ° C. If the temperature is too low, the decomposition and melting of the lithium source and the transition metal source may be insufficient. On the other hand, if the temperature is too high, defects may occur due to the evaporation of lithium from the lithium source and / or the excessive reduction of the metal used as the transition metal source. For example, when cobalt is used as a transition metal, a defect may occur in which cobalt becomes divalent.
- the heating time can be, for example, 1 hour or more and 100 hours or less, and preferably 2 hours or more and 20 hours or less.
- the heating is preferably performed in an atmosphere such as dry air with little water (for example, a dew point of ⁇ 50 ° C. or lower, more preferably a dew point of ⁇ 80 ° C. or lower).
- heating may be performed in an atmosphere with a dew point of ⁇ 93 ° C.
- it is preferable that the heating is performed in an atmosphere where the impurity concentrations of CH 4 , CO, CO 2 and H 2 are 5 ppb (parts per billion) or less, respectively, because impurities that can be mixed in the material can be suppressed.
- the temperature rise is 200 ° C./h and the flow rate of the dry air is 10 L / min.
- the heated material can then be cooled to room temperature.
- the temperature lowering time from the specified temperature to room temperature is 10 hours or more and 50 hours or less.
- cooling to room temperature in step S13 is not essential.
- the crucible used for heating in step S13 is preferably made of a material that does not easily release impurities.
- a material that does not easily release impurities For example, an alumina crucible with a purity of 99.9% may be used.
- step S13 when recovering the material that has been heated in step S13, it is preferable to move the material from the crucible to the mortar and then recover the material because impurities are not mixed in the material. Further, it is preferable that the mortar is also made of a material that does not easily release impurities. Specifically, it is preferable to use an alumina mortar having a purity of 90% or more, preferably 99% or more. The same conditions as in step S13 can be applied to the heating steps described later other than step S13.
- the positive electrode active material 100 can be produced (step S14).
- the positive electrode active material 100 may be represented as a composite oxide (LiMO 2 ) having lithium, a transition metal, and oxygen.
- the impurity concentration is low, in other words, the purity is increased. You can get the material that has been made.
- the positive electrode active material obtained by such a method for producing a positive electrode active material is a material having high crystallinity.
- the positive electrode active material obtained by the method for producing a positive electrode active material according to one aspect of the present invention can increase the capacity of the secondary battery and / or enhance the reliability of the secondary battery.
- steps S11 to S14 are performed in the same manner as in FIG. 4A to prepare a composite oxide (LiMO 2 ) having lithium, a transition metal, and oxygen.
- a pre-synthesized composite oxide may be used as step S14. In this case, steps S11 to S13 can be omitted.
- steps S11 to S13 can be omitted.
- a high-purity material it is preferable to use a high-purity material. The purity of the material is 99.5% or more, preferably 99.9% or more, and more preferably 99.99% or more.
- a step for heating may be provided between the step S14 and the next step S20.
- the heating can, for example, smooth the surface of the composite oxide.
- the heating may use the same conditions as the atmosphere and temperature of step S33 described later, and the processing time may be shorter than that of step S33.
- a smooth surface means that there are few irregularities, the whole is rounded, and the corners are rounded. Further, a state in which there is little foreign matter adhering to the surface is called smooth. Foreign matter is considered to be a cause of unevenness, and it is preferable that foreign matter does not adhere to the surface.
- an additive element X source is prepared.
- the material described above can be used.
- the additive element X a plurality of elements may be used. A case where a plurality of elements are used as the additive element X will be described with reference to FIGS. 5B and 5C.
- a solid phase method, a liquid phase method including a sol-gel method, a sputtering method, a vapor deposition method, a CVD (chemical vapor deposition) method, a PLD (pulse laser deposition) method, or the like is applied. be able to.
- a magnesium source (Mg source) and a fluorine source (F source) are prepared. Further, a lithium source may be prepared in combination with the magnesium source and the fluorine source.
- magnesium source for example, magnesium fluoride, magnesium oxide, magnesium hydroxide, magnesium carbonate and the like can be used.
- fluorine source examples include lithium fluoride (LiF), magnesium fluoride (MgF 2 ), aluminum fluoride (AlF 3 ), titanium fluoride (TiF 4 ), cobalt fluoride (CoF 2 , CoF 3 ), and fluorine.
- the fluorine source is not limited to solid, for example, fluorine (F 2 ), carbon fluoride, sulfur fluoride, oxygen fluoride (OF 2 , O 2 F 2 , O 3 F 2 , O 4 F 2 , O 2 F). Etc. may be used to mix the mixture in the atmosphere in the heating step described later. Further, a plurality of fluorine sources may be mixed and used. Among them, lithium fluoride is preferable because it has a relatively low melting point of 848 ° C. and is easily melted in the heating step described later.
- lithium fluoride for example, lithium fluoride or lithium carbonate can be used. That is, lithium fluoride can be used both as a lithium source and as a fluorine source. Magnesium fluoride can be used both as a fluorine source and as a magnesium source.
- lithium fluoride (LiF) is prepared as a fluorine source
- magnesium fluoride (MgF 2 ) is prepared as a fluorine source and a magnesium source.
- the effect of lowering the melting point is highest (Non-Patent Document 4).
- the amount of lithium fluoride increases, there is a concern that the amount of lithium becomes excessive and the cycle characteristics deteriorate.
- the term "neighborhood" means a value larger than 0.9 times and smaller than 1.1 times the value.
- a solvent is prepared.
- a protonic solvent such as a ketone such as acetone, an alcohol such as ethanol and isopropanol, ether, dioxane, acetonitrile, N-methyl-2-pyrrolidone (NMP) and the like, which is unlikely to react with lithium.
- step S22 of FIG. 5B the above materials are mixed and crushed.
- Mixing can be done dry or wet, but wet is preferred because it can be crushed into smaller pieces.
- a ball mill, a bead mill, or the like can be used for mixing.
- zirconia balls it is preferable to use, for example, zirconia balls as a medium.
- the conditions of the ball mill, the bead mill, and the like may be the same as those of step S12.
- step S23 the material crushed and mixed as described above is recovered to obtain an additive element X source. Since the additive element X source shown in step S23 is formed from a plurality of materials, it may be referred to as a mixture.
- the D50 (median diameter) of the above mixture is preferably 600 nm or more and 20 ⁇ m or less, and more preferably 1 ⁇ m or more and 10 ⁇ m or less.
- Such a finely divided mixture tends to uniformly adhere to the surface of the particles of the composite oxide when mixed with the composite oxide having lithium, a transition metal and oxygen in a later step. It is preferable that the mixture is uniformly adhered to the surface of the composite oxide particles because halogen and magnesium are easily distributed in the vicinity of the surface of the composite oxide particles after heating. If there is a region near the surface that does not contain halogen and magnesium, it may be difficult to form the O3'type crystal structure described later in the charged state.
- step S21 of FIG. 5B the method of mixing two kinds of materials was illustrated, but it is not limited to this.
- four kinds of materials magnesium source (Mg source), fluorine source (F source), nickel source (Ni source), and aluminum source (Al source)
- Mg source magnesium source
- F source fluorine source
- Ni source nickel source
- Al source aluminum source
- a single material i.e. one material, may be used to prepare the additive element X source.
- the nickel source nickel oxide, nickel hydroxide or the like can be used.
- aluminum source aluminum oxide, aluminum hydroxide, or the like can be used.
- step S31 of FIG. 5A the LiMO 2 obtained in step S14 and the additive element X source are mixed.
- the mixing in step S31 is preferably milder than the mixing in step S12 so as not to destroy the particles of the composite oxide.
- the rotation speed is lower or the time is shorter than the mixing in step S12.
- the dry type is a milder condition than the wet type.
- a ball mill, a bead mill or the like can be used for mixing.
- zirconia balls it is preferable to use, for example, zirconia balls as a medium.
- a ball mill using zirconia balls having a diameter of 1 mm is used for mixing at 150 rpm for 1 hour in a dry manner.
- the mixing is performed in a dry room having a dew point of ⁇ 100 ° C. or higher and ⁇ 10 ° C. or lower.
- Step S32> Next, in step S32 of FIG. 5A, the material mixed above is recovered to obtain a mixture 903.
- the present embodiment describes a method of adding a mixture of lithium fluoride and magnesium fluoride to lithium cobalt oxide having few impurities
- one aspect of the present invention is not limited to this.
- a starting material of lithium cobalt oxide to which a magnesium source, a fluorine source, or the like is added and heated may be used.
- lithium cobalt oxide to which magnesium and fluorine have been added in advance may be used. If lithium cobalt oxide to which magnesium and fluorine are added is used, the steps up to step S32 can be omitted, which is more convenient.
- a magnesium source and a fluorine source may be further added to lithium cobalt oxide to which magnesium and fluorine have been added in advance.
- step S33 the mixture 903 is heated in an oxygen-containing atmosphere.
- the heating is preferably performed so that the particles of the mixture 903 do not stick to each other.
- the additive is uniformly and evenly added over the entire surface of the particles.
- the additive may be added unevenly to a part of the surface.
- the irregularities may increase, and defects such as cracks and / or cracks may increase. It is considered that this is due to the fact that the particles of the mixture 903 adhere to each other, the contact area with oxygen in the atmosphere is reduced, and the path of diffusion of the additive is obstructed.
- heating by a rotary kiln may be performed.
- the heating by the rotary kiln can be heated with stirring in either the continuous type or the batch type.
- the heating may be performed by a roller herring kiln.
- the heating temperature in step S33 needs to be equal to or higher than the temperature at which the reaction between LiMO 2 and the additive element X source proceeds.
- the temperature at which the reaction proceeds here may be any temperature at which mutual diffusion of the elements of LiMO 2 and the additive element X source occurs. Therefore, it may be possible to lower the melting temperature of these materials. For example, in the case of oxides, solid phase diffusion occurs from 0.757 times the melting temperature T m (Tanman temperature T d ) or more. Therefore, the heating temperature in step S33 may be, for example, 500 ° C. or higher.
- the reaction is more likely to proceed, which is preferable.
- the co-melting point of LiF and MgF 2 is around 742 ° C, so that the heating temperature in step S33 is preferably 742 ° C or higher.
- the heating temperature is more preferably 830 ° C. or higher.
- the heating temperature needs to be less than the decomposition temperature of LiMO 2 (1130 ° C. in the case of LiCoO 2 ). Further, at a temperature near the decomposition temperature, there is a concern about decomposition of LiMO 2 , although the amount is small. Therefore, the heating temperature in step S33 is preferably less than 1130 ° C, more preferably 1000 ° C or lower, further preferably 950 ° C or lower, and even more preferably 900 ° C or lower.
- 1130 ° C. is preferable, 830 ° C. or higher and 1000 ° C. or lower is more preferable, 830 ° C. or higher and 950 ° C. or lower is further preferable, and 830 ° C. or higher and 900 ° C. or lower is further preferable.
- some materials for example, LiF, which is a fluorine source, may function as a flux.
- the heating temperature can be lowered to below the decomposition temperature of LiMO 2 , for example, 742 ° C or higher and 950 ° C or lower, and additives such as magnesium can be distributed near the surface to produce a positive electrode active material with good characteristics. ..
- LiF has a lighter specific gravity in a gaseous state than oxygen
- LiF in the mixture 903 decreases.
- the function as a flux is weakened. Therefore, it is necessary to heat while suppressing the volatilization of LiF.
- LiF is not used as a fluorine source or the like, Li and F on the surface of LiMO 2 may react to generate LiF and volatilize. Therefore, even if a fluoride having a melting point higher than that of LiF is used, it is necessary to suppress volatilization in the same manner.
- the mixture 903 in an atmosphere containing LiF, that is, to heat the mixture 903 in a state where the partial pressure of LiF in the heating furnace is high. By such heating, the volatilization of LiF in the mixture 903 can be suppressed.
- the mixture 903 can be heated in an atmosphere containing LiF, for example, by arranging a lid on a container containing the mixture 903.
- the heating is preferably performed at an appropriate time.
- the heating time varies depending on conditions such as the heating temperature, the size of the particles of LiMO 2 in step S14, and the composition. Smaller particles may be more preferred at lower temperatures or shorter times than larger particles.
- the heating temperature is preferably, for example, 600 ° C. or higher and 950 ° C. or lower.
- the heating time is, for example, preferably 3 hours or more, more preferably 10 hours or more, still more preferably 60 hours or more.
- the heating temperature is preferably, for example, 600 ° C. or higher and 950 ° C. or lower.
- the heating time is, for example, preferably 1 hour or more and 10 hours or less, and more preferably about 2 hours.
- the temperature lowering time after heating is preferably, for example, 10 hours or more and 50 hours or less.
- Step S34 Next, the heated material is recovered to prepare the positive electrode active material 100. At this time, it is preferable to further sift the recovered particles.
- the positive electrode active material 100 according to one aspect of the present invention can be produced (step S34).
- steps S11 to S14 are performed in the same manner as in FIG. 4A to prepare a composite oxide (LiMO 2 ) having lithium, a transition metal, and oxygen.
- step S14 a composite oxide having lithium, a transition metal, and oxygen previously synthesized may be used. In this case, steps S11 to S13 can be omitted.
- a step for heating may be provided between steps S14 and S20.
- the heating may use the same conditions as the atmosphere and temperature of step S33 described later, and the processing time may be shorter than that of step S33.
- Step S20a As step S20a in FIG. 6, an additive element X1 source is prepared.
- the source of the additive element X1 it can be selected and used from the additive elements X described above.
- any one or a plurality selected from magnesium, fluorine, and calcium can be preferably used.
- a configuration using magnesium and fluorine as the additive element X1 is exemplified in FIG. 7A.
- Step S21 and step S22 included in step S20a shown in FIG. 7A can be produced in the same process as steps S21 and S22 shown in FIG. 5B.
- a solid phase method including a sol-gel method, a sputtering method, a vapor deposition method, a CVD (chemical vapor deposition) method, a PLD (pulse laser deposition) method, or the like is applied. be able to.
- Step S23 shown in FIG. 7A is a step of recovering the crushed and mixed material in step S22 shown in FIG. 7A to obtain the additive element X1 source.
- steps S31 to S33 shown in FIG. 6 can be manufactured in the same process as steps S31 to S33 shown in FIG. 6
- Step S34a> the material heated in step S33 is recovered to prepare a composite oxide.
- an additive element X2 source is prepared.
- the source of the additive element X2 it can be selected and used from the additive elements X described above.
- any one or a plurality selected from nickel, titanium, boron, zirconium, and aluminum can be preferably used.
- a configuration in which nickel and aluminum are used as the additive element X2 is exemplified in FIG. 7B.
- Step S41 and step S42 included in step S40 shown in FIG. 7B can be produced in the same process as steps S21 and S22 shown in FIG. 5B.
- a solid phase method including a sol-gel method, a sputtering method, a vapor deposition method, a CVD (chemical vapor deposition) method, a PLD (pulse laser deposition) method, or the like is applied. be able to.
- Step S43 shown in FIG. 7B is a step of recovering the crushed and mixed material in step S42 shown in FIG. 7B to obtain the additive element X2 source.
- step S40 shown in FIG. 7C is a modification of step S40 shown in FIG. 7B.
- a nickel source and an aluminum source are prepared (step S41), and each is independently crushed (step S42a) to prepare a plurality of additive element X2 sources (step S43).
- a solvent used for the sol-gel method is prepared in addition to the additive element X2 source.
- a metal alkoxide can be used as the metal source of the sol-gel method, and for example, alcohol can be used as the solvent.
- aluminum is added aluminum isopropoxide can be used as a metal source, and isopropanol (2-propanol) can be used as a solvent.
- zirconium zirconium (IV) tetrapropoxide can be used as a metal source, and isopropanol can be used as a solvent.
- step S51 in FIG. 6 is a step of mixing the composite oxide produced in step S34a and the additive element X2 source produced in step S40.
- step S51 in FIG. 6 can be processed in the same process as step S31 shown in FIG. 5A.
- step S52 in FIG. 6 the process can be performed in the same process as step S32 shown in FIG. 5A.
- the material produced in step S52 of FIG. 6 is the mixture 904.
- the mixture 904 is a material containing the additive element X2 added in step S40 in addition to the material of the mixture 903.
- step S53 in FIG. 6 the process can be performed in the same process as step S33 shown in FIG. 5A.
- Step S54 Next, the heated material is recovered to prepare the positive electrode active material 100. At this time, it is preferable to further sift the recovered particles.
- the positive electrode active material 100 according to one aspect of the present invention can be produced (step S54).
- the profile in the depth direction of each element can be changed by separating the steps of introducing the transition metal, the additive element X1 and the additive element X2. It may be possible.
- the concentration of the additive can be increased near the surface as compared to the inside of the particle.
- the ratio of the number of atoms of the additive element to the reference can be made higher in the vicinity of the surface than in the inside.
- a high-purity material is used as the transition metal source used in the synthesis, and a step in which impurities are less mixed in the synthesis is used to thoroughly eliminate the inclusion of impurities in the synthesis, and a desired additive element is used.
- a controlled positive electrode active material can be obtained.
- a positive electrode active material having high crystallinity can be obtained.
- the positive electrode active material obtained by the method for producing a positive electrode active material according to one aspect of the present invention can increase the capacity of the secondary battery and / or enhance the reliability of the secondary battery.
- the positive electrode active material of one aspect of the present invention is not limited to the materials listed above. Alternatively, as the positive electrode active material of one aspect of the present invention, in addition to the materials listed above, other materials may be mixed and used.
- the positive electrode active material for example, a composite oxide having a spinel-type crystal structure or the like can be used. Further, for example, a polyanion-based material can be used as the positive electrode active material. Examples of the polyanionic material include a material having an olivine type crystal structure, a pearcon type material, and the like. Further, as the positive electrode active material, for example, a material having sulfur can be used.
- LiNiO 2 or LiNi 1-x M x O 2 (M Co, Al, etc.
- a composite oxide having oxygen, a metal A, a metal M, and an element X can be used.
- Metal A is one or more of Li, Na, Mg
- metal M is one or more of Fe, Mn, Co, Ni, Ti, V, Nb
- element X is S, P, Mo, W, As, Si. One or more.
- a composite material (general formula LiMPO 4 (M is one or more of Fe (II), Mn (II), Co (II), Ni (II)) can be used.
- M is one or more of Fe (II), Mn (II), Co (II), Ni (II)
- Typical examples of the general formula LiMPO 4 are LiFePO 4 , LiNiPO 4 , LiCoPO 4 , LiMnPO 4 , LiFe a Ni b PO 4 , LiFe a Co b PO 4 , LiFe a Mn b PO 4 , LiNi a Co b PO 4 .
- LiNi a Mn b PO 4 (a + b is 1 or less, 0 ⁇ a ⁇ 1, 0 ⁇ b ⁇ 1), LiFe c Ni d Co e PO 4 , LiFe c Ni d Mn e PO 4 , LiNi c Co d Mn e PO 4 (c + d + e is 1 or less, 0 ⁇ c ⁇ 1, 0 ⁇ d ⁇ 1, 0 ⁇ e ⁇ 1), LiFe f Ni g Coh Mn i PO 4 (f + g + h + i is 1 or less, 0 ⁇ f ⁇ 1, 0 ⁇ Lithium compounds such as g ⁇ 1, 0 ⁇ h ⁇ 1, 0 ⁇ i ⁇ 1) can be used.
- a composite material such as the general formula Li (2-j) MSiO 4 (M is one or more of Fe (II), Mn (II), Co (II), Ni (II), 0 ⁇ j ⁇ 2) is used. Can be used.
- Typical examples of the general formula Li (2-j) MSiO 4 are Li (2-j) FeSiO 4 , Li (2-j) NiSiO 4 , Li (2-j) CoSiO 4 , Li (2-j) MnSiO.
- the represented Nacicon type compound can be used.
- the pear-con type compound include Fe 2 (MnO 4 ) 3 , Fe 2 (SO 4 ) 3 , Li 3 Fe 2 (PO 4 ) 3 and the like.
- a perovskite-type fluoride such as NaFeF 3 , FeF 3 , metal chalcogenides (sulfide, selenium, telluride) such as TiS 2 and MoS 2 , and a reverse spinel-type crystal structure such as LiMVO 4 are used.
- Materials such as oxides, vanadium oxides (V 2 O 5 , V 6 O 13 , LiV 3 O 8 and the like), manganese oxides, organic sulfur compounds and the like may be used.
- a borate-based material represented by the general formula LiMBO 3 (M is Fe (II), Mn (II), Co (II)) may be used.
- Materials having sodium include, for example, NaFeO 2 , Na 2/3 [Fe 1/2 Mn 1/2 ] O 2 , Na 2/3 [Ni 1/3 Mn 2/3 ] O 2 , Na 2 Fe 2 (SO). 4 ) 3 , Na 3 V 2 (PO 4 ) 3 , Na 2 FePO 4 F, NaVPO 4 F, NaMPO 4 (M is Fe (II), Mn (II), Co (II), Ni (II)) , Na 2 FePO 4 F, Na 4 Co 3 (PO 4 ) 2 P 2 O 7 , and other sodium-containing oxides may be used as the positive electrode active material.
- a lithium-containing metal sulfide may be used as the positive electrode active material.
- Li 2 TiS 3 and Li 3 NbS 4 can be mentioned.
- the positive electrode active material particles having a plurality of the positive electrode active materials listed above may be used.
- one of the positive electrode active materials listed above is used as the first material
- another one of the positive electrode active materials listed above is used as the second material
- at least a part of the first material is used as the second material. It may be a particle having a structure covered with the material of.
- Such particles having a structure in which at least a part of the first material is covered with the second material may be referred to as a positive electrode active material complex.
- the compounding treatment includes, for example, a compounding process using mechanical energy such as a mechanochemical method, a mechanofusion method, and a ball mill method, and a compounding process by a liquid phase reaction such as a co-precipitation method, a hydrothermal method, and a sol-gel method.
- the treatment may be performed by one or more of a composite treatment by a vapor phase reaction such as a barrel sputtering method, an ALD (Atomic Layer Deposition) method, a vapor deposition method, and a CVD (Chemical Vapor Deposition) method. can. Further, it is preferable to perform a heat treatment after the compounding treatment.
- the compounding treatment may be referred to as a surface coating treatment or a coating treatment.
- the positive electrode active material particles may form secondary particles.
- the secondary battery of one aspect of the present invention preferably has an electrolyte.
- an organic electrolyte, an ionic liquid, a solid electrolyte and the like can be used.
- the water may react with the electrolyte to form a compound.
- the generated compound reacts with the components of the battery, such as a current collector, an active material, a conductive auxiliary agent, and the like, and may cause a decrease in charge / discharge efficiency.
- reaction formulas (1) to (4) can be collectively expressed by the following reaction formula (5).
- hydrofluoric acid is produced by containing water. Hydrofluoric acid may react with, for example, the aluminum current collector of the positive electrode. When such a reaction occurs, the charge / discharge efficiency decreases and the discharge capacity decreases.
- the compound produced by the reaction of water with the electrolyte may be evaluated by nuclear magnetic resonance spectroscopy (NMR).
- NMR nuclear magnetic resonance spectroscopy
- a compound having fluorine may be detected by the 19 F-NMR spectrum.
- Compounds with phosphorus may be detected by the 31 P-NMR spectrum.
- the electrolyte contained in the secondary battery of one aspect of the present invention has a water content of less than 1000 ppm, preferably less than 100 ppm, more preferably less than 50 ppm, still more preferably less than 20 ppm, still more preferably less than 10 ppm, still more preferably less than 5 ppm, and further. It is preferably less than 1 ppm.
- the content of components such as impurities in the electrolyte of the present invention can be measured by, for example, ICP emission spectroscopy, ion chromatography, Karl Fisher moisture meter, gas chromatography.
- the water content of the electrolyte can be measured by, for example, a Karl Fischer titer.
- the electrolyte contained in the secondary battery of one aspect of the present invention has a hydrogen fluoride amount of 100 ppm or less, preferably 50 ppm or less, more preferably 20 ppm or less, still more preferably less than 10 ppm, still more preferably less than 5 ppm, still more preferably. It is less than 1 ppm.
- the water content of the electrolyte can be reduced by, for example, treatment under reduced pressure, heat treatment, addition of a desiccant such as a molecular sieve, and the like.
- a desiccant such as a molecular sieve, and the like.
- the molecular sieve is preferably removed from the electrolyte after treatment.
- an additive that absorbs water may be added to the electrolyte. Moreover, you may perform these processing in combination.
- the electrolyte contained in the secondary battery of one aspect of the present invention has a salt containing a metal as a carrier ion.
- the secondary battery of one embodiment of the present invention is selected from, for example, alkali metal ions such as sodium ion and potassium ion, and alkaline earth metal ions such as calcium ion, strontium ion, barium ion, beryllium ion, and magnesium ion. It has one or more as carrier ions.
- alkali metal ions such as sodium ion and potassium ion
- alkaline earth metal ions such as calcium ion, strontium ion, barium ion, beryllium ion, and magnesium ion. It has one or more as carrier ions.
- the electrolyte contains a lithium salt.
- Lithium salts include, for example, LiPF 6 , LiClO 4 , LiAsF 6 , LiBF 4 , LiAlCl 4 , LiSCN, LiBr, LiI, Li 2 SO 4 , Li 2 B 10 Cl 10 , Li CF 3 SO 3 , LiCF 3 SO 3 .
- LiC 4 F 9 SO 3 , LiC (CF 3 SO 2 ) 3 , LiC (C 2 F 5 SO 2 ) 3 , LiN (CF 3 SO 2 ) 2 , LiN (C 4 F 9 SO 2 ) (CF 3 SO 2 ) ), LiN (C 2 F 5 SO 2 ) 2 , etc. can be used.
- the electrolyte contained in the secondary battery of one aspect of the present invention may be any one or two or more selected from esters, ethers, nitriles, sulfoxides, sulfones, sulfonic acid esters and the like, in addition to the salts described above. It can be used in combinations and ratios.
- the electrolytic solution contained in the secondary battery of one aspect of the present invention preferably has one or more of cyclic carbonate and chain carbonate.
- a solution containing one or more of cyclic carbonate and chain carbonate and the salt described above can be used.
- the cyclic carbonate fluorinated cyclic carbonate may be used.
- the chain carbonate a fluorinated chain carbonate may be used.
- the electrolyte may have more than one type of cyclic carbonate. Further, the electrolyte may have a plurality of types of chain carbonates.
- cyclic carbonate examples include ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate, chloroethylene carbonate, vinylene carbonate, ⁇ -butyrolactone, ⁇ -valerolactone, and the like.
- chain carbonate examples include dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC), and the like.
- fluorinated cyclic carbonate fluorinated ethylene carbonate
- fluorinated ethylene carbonate for example, monofluoroethylene carbonate (fluoroethylene carbonate, FEC, F1EC), difluoroethylene carbonate (DFEC, F2EC), trifluoroethylene carbonate (F3EC), tetrafluoroethylene carbonate (F4EC)
- FEC fluorinated ethylene carbonate
- FEC monofluoroethylene carbonate
- DFEC difluoroethylene carbonate
- F3EC trifluoroethylene carbonate
- F4EC tetrafluoroethylene carbonate
- DFEC has isomers such as cis-4,5 and trans-4,5.
- the monofluoroethylene carbonate (FEC) is represented by the following structural formula (101).
- Tetrafluoroethylene carbonate (F4EC) is represented by the following structural formula (102).
- Difluoroethylene carbonate (DFEC) is represented by the following structural formula (103).
- the fluorinated cyclic carbonate can improve the nonflammability and enhance the safety of the lithium ion secondary battery. It is important to solvate lithium ions using one or more fluorinated cyclic carbonates as the electrolyte and transport them in the electrolyte contained in the electrode during charging and discharging in order to operate at a low temperature.
- the desolvation energy required for the solvated lithium ions to enter the active material particles in the electrolyte contained in the electrode is reduced. If the energy of this desolvation can be reduced, lithium ions can be easily inserted into or desorbed from the active material particles even in a low temperature range. Lithium ions may move in a solvated state, but a hopping phenomenon may occur in which the coordinating solvent molecules are replaced. When the lithium ion is easily desolvated, it is easy to move due to the hopping phenomenon, and the lithium ion may be easily moved.
- the electrolyte contained in the secondary battery of one aspect of the present invention includes methyl formate, methyl acetate, ethyl acetate, methyl propionate, ethyl propionate, propyl propionate, methyl butyrate, and 1 , 3-dioxane, 1,4-dioxane, dimethoxyethane (DME), diethyl ether, methyl diglyme, tetrahydrofuran, acetonitrile, benzonitrile, dimethylsulfoxide, sulfolane, sulton, etc., or two or more of them. Can be used in any combination and ratio. Further, one of these or two or more of them may be used in combination with one or more of the cyclic carbonates and chain carbonates described above.
- the electrolytes include vinylene carbonate (VC), propane sultone (PS), tert-butylbenzene (TBB), fluoroethylene carbonate (FEC), lithium bis (oxalate) borate (LiBOB), succinonitrile, adiponitrile, fluorobenzene, etc.
- Additives such as cyclohexylbenzene and biphenyl may be added.
- the concentration of the material to be added may be, for example, 0.1 wt% or more and 5 wt% or less with respect to the entire solvent.
- the electrolyte contained in the secondary battery of one aspect of the present invention preferably contains an ionic liquid and a salt containing a metal as a carrier ion.
- Ionic liquids consist of cations and anions, including organic cations and anions.
- organic cation used for the electrolyte include aromatic cations such as imidazolium cations and pyridinium cations, quaternary ammonium cations, tertiary sulfonium cations, and aliphatic onium cations such as quaternary phosphonium cations.
- anions used for the electrolyte monovalent amide anions, monovalent methide anions, fluorosulfonic acid anions, perfluoroalkyl sulfonic acid anions, tetrafluoroborate anions, perfluoroalkyl borate anions, hexafluorophosphate anions, etc.
- perfluoroalkyl phosphate anion and the like can be mentioned.
- the electrolyte may be, for example, ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate, chloroethylene carbonate, vinylene carbonate, ⁇ -butyrolactone, ⁇ -valerolactone, dimethyl carbonate (DMC), diethyl carbonate.
- EC ethylene carbonate
- PC propylene carbonate
- PC butylene carbonate
- chloroethylene carbonate vinylene carbonate
- ⁇ -butyrolactone ⁇ -valerolactone
- DMC dimethyl carbonate
- diethyl carbonate diethyl carbonate
- DEC ethyl methyl carbonate
- EMC ethyl methyl carbonate
- methyl formate methyl acetate, ethyl acetate, methyl propionate, ethyl propionate, propyl propionate, methyl butyrate, 1,3-dioxane, 1,4-dioxane, dimethoxyethane
- An aprotic solvent obtained by mixing one of DME), dimethyl sulfoxide, diethyl ether, methyl diglime, acetonitrile, benzonitrile, tetrahydrofuran, sulfolane, sulton, etc., or two or more of these in any combination and ratio. May have.
- the electrolyte having an ionic liquid includes vinylene carbonate (VC), propane sultone (PS), tert-butylbenzene (TBB), fluoroethylene carbonate (FEC), lithium bis (oxalate) borate (LiBOB), succinonitrile, and the like.
- Additives such as adiponitrile, fluorobenzene, cyclohexylbenzene and biphenyl may be added.
- the concentration of the material to be added may be, for example, 0.1 wt% or more and 5 wt% or less with respect to the entire solvent.
- an ionic liquid represented by the following general formula (G1) can be used as the ionic liquid having an imidazolium cation.
- R 1 represents an alkyl group having 1 or more and 6 or less carbon atoms, an substituted or unsubstituted aryl group having 6 or more and 13 or less carbon atoms, and preferably an alkyl group having 1 or more and 4 or less carbon atoms.
- R 2 to R 4 independently represent an alkyl group having 1 or more and 6 or less carbon atoms, and an substituted or unsubstituted aryl group having 6 or more and 13 or less carbon atoms, preferably 1 or more and 4 or less.
- R5 represents the alkyl group or the main chain composed of two or more selected from the atoms of C, O, Si, N, S and P. Further, a substituent may be introduced into the main chain of R5 . Examples of the substituent to be introduced include an alkyl group and an alkoxy group. Further, the main chain of R5 may have a carboxy group. Further, the main chain of R5 may have a carbonyl group.
- an ionic liquid represented by the following general formula (G2) may be used.
- R 6 represents an alkyl group or a main chain composed of two or more selected atoms of C, O, Si, N, S and P, and R 7 to R.
- Each of 11 independently represents a hydrogen atom or an alkyl group having 1 or more and 4 or less carbon atoms.
- a substituent may be introduced into the main chain of R6 . Examples of the substituent to be introduced include an alkyl group and an alkoxy group.
- ionic liquid having a quaternary ammonium cation for example, ionic liquids represented by the following general formulas (G3), (G4), (G5) and (G6) can be used.
- R 28 to R 31 each independently represent any one of an alkyl group having 1 or more and 20 or less carbon atoms, a methoxy group, a methoxymethyl group, a methoxyethyl group, or a hydrogen atom.
- R 12 to R 17 each independently represent any one of an alkyl group having 1 or more and 20 or less carbon atoms, a methoxy group, a methoxymethyl group, a methoxyethyl group, or a hydrogen atom.
- R18 to R24 independently represent any one of an alkyl group having 1 or more and 20 or less carbon atoms, a methoxy group, a methoxymethyl group, a methoxyethyl group, or a hydrogen atom.
- n and m are 1 or more and 3 or less.
- ⁇ is 0 or more and 6 or less, ⁇ is 0 or more and 4 or less when n is 1, ⁇ is 0 or more and 5 or less when n is 2, and ⁇ is 0 or more and 6 or less when n is 3.
- ⁇ is 0 or more and 6 or less, ⁇ is 0 or more and 4 or less when m is 1, ⁇ is 0 or more and 5 or less when m is 2, and ⁇ is 0 or more and 6 or less when m is 3.
- ⁇ or ⁇ it means that it is not substituted. Further, the case where both ⁇ and ⁇ are 0 is excluded.
- X or Y is a linear or side chain alkyl group having 1 or more and 4 or less carbon atoms, a linear or side chain alkoxy group having 1 or more and 4 or less carbon atoms, or a carbon number as a substituent. Represents a linear or side chain alkoxyalkyl group of 1 or more and 4 or less.
- an ionic liquid represented by the following general formula (G7) can be used.
- R 25 to R 27 each independently represent a hydrogen atom, an alkyl group having 1 or more and 4 or less carbon atoms, or a phenyl group.
- R 25 to R 27 a main chain composed of two or more atoms selected from the atoms of C, O, Si, N, S, and P may be used.
- an ionic liquid represented by the following general formula (G8) can be used.
- R 32 to R 35 each independently represent a hydrogen atom, an alkyl group having 1 or more and 4 or less carbon atoms, or a phenyl group.
- R 32 to R 35 a main chain composed of two or more atoms selected from the atoms of C, O, Si, N, S, and P may be used.
- a ⁇ represented by the general formulas (G1) to (G8) a monovalent amide anion, a monovalent methide anion, a fluorosulfonic acid anion, a perfluoroalkylsulfonic acid anion, a tetrafluoroborate anion, and a perfluoroalkylborate.
- anions, hexafluorophosphate anions, perfluoroalkyl phosphate anions and the like can be used.
- the monovalent amide anion for example, one or more of a bis (fluorosulfonyl) amide anion and a bis (trifluoromethanesulfonyl) amide anion can be used.
- the ionic liquid may also have one or more of the hexfluorophosphate anion and the tetrafluoroborate anion.
- the anion represented by (FSO 2 ) 2 N ⁇ may be referred to as an FSA anion, and the anion represented by (CF 3 SO 2 ) 2 N ⁇ may be referred to as a TFSA anion.
- the ionic liquid represented by the general formula (G1) has an imidazolium cation and an anion represented by A ⁇ .
- Ionic liquids with imidazolium cations have low viscosities and can be used in a wide temperature range. Further, the ionic liquid having an imidazolium cation is highly stable and has a wide potential window, so that it can be suitably used as an electrolyte for a secondary battery.
- a salt such as a lithium salt can be mixed with the ionic liquid represented by the general formula (G1) and used as an electrolyte for a secondary battery.
- the imidazolium cation represented by the general formula (G1) has high oxidation resistance and reduction resistance, and has a wide potential window, so that it is suitable as a solvent used for an electrolyte.
- the width of the potential at which the electrolyte is not electrolyzed is called a potential window.
- the energy density of the secondary battery can be increased by increasing the charging voltage. Therefore, an excellent secondary battery can be realized by using an ionic liquid having a wide potential window and particularly excellent oxidation resistance.
- R 1 is a methyl group, an ethyl group or a propyl group
- one of R 2 , R 3 and R 4 is a hydrogen atom or a methyl group
- the other two are hydrogen atoms.
- anion A ⁇ one of (FSA anion) represented by (FSA anion) 2 N ⁇ and anion represented by (CF 3 SO 2 ) 2 N ⁇ ( TFSA anion), or a mixture of two .
- the metal salt of the amide-based anion represented is preferable because it has high stability at high temperature and also has high redox resistance.
- LiN (FSO 2 ) 2 or LiN (CF 3 SO 2 ) 2 or a mixture of the two it is possible to realize a secondary battery that is highly stable and can operate at a wide temperature. can.
- the secondary battery of one aspect of the present invention even when the secondary battery is repeatedly used at a high charging voltage, it is possible to suppress a decrease in capacity and realize remarkably excellent characteristics.
- the negative electrode of one aspect of the present invention has a negative electrode active material. Moreover, it is preferable that the negative electrode of one aspect of the present invention has a conductive agent. Further, it is preferable that the negative electrode of one aspect of the present invention has a binder.
- Negative negative active materials include materials that can react with carrier ions of secondary batteries, materials that can insert and remove carrier ions, materials that can alloy with metals that become carrier ions, and carrier ions. It is preferable to use a material or the like capable of dissolving and precipitating the metal.
- the negative electrode active material for example, carbon materials such as graphite, graphitizable carbon, non-graphitizable carbon, carbon nanotubes, carbon black and graphene can be used.
- the negative electrode active material for example, a material having one or more elements selected from silicon, tin, gallium, aluminum, germanium, lead, antimony, bismuth, silver, zinc, cadmium, and indium can be used.
- phosphorus, arsenic, boron, aluminum, gallium and the like may be added to silicon as impurity elements to reduce the resistance.
- the material having silicon for example, a material represented by SiO x (x is preferably smaller than 2, more preferably 0.5 or more and 1.6 or less) can be used.
- a material having silicon for example, a form having a plurality of crystal grains in one particle can be used.
- a form having one or a plurality of silicon crystal grains in one particle can be used.
- the one particle may have silicon oxide around the crystal grain of silicon.
- the silicon oxide may be amorphous.
- Silicon nanoparticles can be used as the negative electrode active material.
- the average particle size of the silicon nanoparticles is preferably 5 nm or more and less than 1 ⁇ m, more preferably 10 nm or more and 300 nm or less, and further preferably 10 nm or more and 100 nm or less.
- the silicon nanoparticles may have crystallinity. Further, the silicon nanoparticles may have a crystalline region and an amorphous region.
- lithium silicate Li 2c SiO (2 + c) , 0 ⁇ c ⁇ 2
- a zirconium compound, an yttrium compound, an iron compound, a nickel compound and the like may be contained in the lithium silicate phase, and it is more preferable that these metal compounds are dispersed in the lithium silicate phase.
- Li 2 SiO 3 and Li 4 SiO 4 can be used as the compound having silicon.
- Li 2 SiO 3 and Li 4 SiO 4 may be crystalline or amorphous, respectively.
- particles containing lithium silicate can be used as the negative electrode active material.
- the particles containing lithium silicate may have zirconium, yttrium, iron, or the like. Further, the particles containing lithium silicate may be in the form of having a plurality of silicon crystal grains in one particle.
- the average particle size of the particles containing lithium silicate is preferably 100 nm or more and 100 ⁇ m or less, and more preferably 500 nm or more and 50 ⁇ m or less.
- the analysis of the compound having silicon can be performed by using NMR, XRD, Raman spectroscopy and the like.
- a material that can be used as a negative electrode active material for example, an oxide having one or more elements selected from titanium, niobium, tungsten and molybdenum can be mentioned.
- the negative electrode active material a plurality of the metals, materials, compounds and the like shown above can be used in combination.
- the negative electrode active material of one aspect of the present invention may have fluorine in the surface layer portion. Since the negative electrode active material has a halogen on the surface layer portion, it is possible to suppress a decrease in charge / discharge efficiency. In addition, it is considered that the reaction with the electrolyte on the surface of the active material is suppressed. Further, in the negative electrode active material of one aspect of the present invention, at least a part of the surface of the negative electrode active material may be covered with a region containing halogen. The region may be, for example, membranous. Fluorine is particularly preferable as the halogen.
- the material that can be used as the negative electrode active material described above and the compound having a halogen as the second material are mixed and heat-treated.
- a material that causes a eutectic reaction with the second material may be mixed as the third material.
- the melting point due to the eutectic reaction is preferably lower than at least one of the melting point of the second material and the melting point of the third material. Since the melting point is lowered by the eutectic reaction, the surface of the first material may be easily covered by the second material and the third material during the heat treatment, and the covering property may be improved.
- the carrier ions are used. In some cases, it can contribute to charging and discharging.
- a material having oxygen and carbon can be used.
- carbonate can be used as the material having oxygen and carbon.
- an organic compound can be used as the material having oxygen and carbon.
- a hydroxide may be used as the third material.
- carbonates and hydroxides are inexpensive and highly safe, and are preferable. Further, carbonates, hydroxides and the like may have a co-melting point with a material having a halogen, which is preferable.
- lithium fluoride when it is mixed with the first material and heated, lithium fluoride does not cover the surface of the first material and aggregates only with lithium fluoride. There is. In such a case, the covertability of the first material to the surface may be improved by using a material that causes a euphoric reaction with lithium fluoride as the third material.
- heating may be performed at a low temperature by causing a eutectic reaction between the material having a halogen and the material having oxygen and carbon. Therefore, it is possible to suppress an oxidation reaction or the like on the surface.
- the negative electrode active material When a carbon material is used as the first material, carbon dioxide is generated by the reaction between the carbon material and oxygen in the atmosphere during heating, and the weight of the first material is reduced. There is a concern that damage to the surface of the material may occur.
- heating can be performed at a low temperature, so that weight reduction, surface damage, and the like can be suppressed even when a carbon material is used as the first material.
- graphite is prepared as the first material.
- the graphite scaly graphite, spheroidized natural graphite, MCMB and the like can be used. Further, the surface of graphite may be coated with a low-crystal carbon material.
- a material having a halogen is prepared.
- a halogen compound having a metal A1 can be used.
- the metal A1 for example, one or more selected from lithium, magnesium, aluminum, sodium, potassium, calcium, barium, lanthanum, cerium, chromium, manganese, iron, cobalt, nickel, zinc, zirconium, titanium, vanadium and niobium shall be used. Can be done.
- fluoride or chloride can be used as the halogen compound.
- the halogen contained in the material having a halogen is represented as an element Z.
- lithium fluoride is prepared as an example.
- a material having oxygen and carbon is prepared.
- a material having oxygen and carbon for example, a carbonate having the metal A2 can be used.
- the metal A2 for example, one or more selected from lithium, magnesium, aluminum, sodium, potassium, calcium, barium, lanthanum, cerium, chromium, manganese, iron, cobalt and nickel can be used.
- lithium carbonate is prepared as an example.
- the first material, the second material and the third material are mixed to obtain a mixture.
- an annealing step is performed to obtain a negative electrode active material according to one aspect of the present invention.
- the annealing step it is preferable to carry out the annealing step in a reducing atmosphere because the oxidation of the surface of the first material and the reaction between the first material and oxygen can be suppressed.
- a reducing atmosphere for example, it may be carried out in a nitrogen atmosphere or a noble gas atmosphere. Further, two or more kinds of gases of nitrogen and noble gas may be mixed and used. Further, heating may be performed under reduced pressure.
- the heating temperature is preferably higher than, for example, (M 2-550) [K] and lower than (M 2 +50) [K], and is preferably (M 2 ) . -400) It is more preferable that it is [K] or more and (M 2 ) [K] or less.
- the compound tends to cause solid phase diffusion at a temperature equal to or higher than the Tanman temperature.
- the Tanman temperature is, for example, 0.757 times the melting point of an oxide. Therefore, for example, the heating temperature is preferably 0.757 times or more the co-melting point or higher than the temperature in the vicinity thereof.
- the heating temperature is preferably equal to or lower than the melting point of the halogen-containing material.
- the heating temperature is higher than, for example, (M 23 ⁇ 0.7) [K] (M 2 +50) [K]. ], It is preferably (M 23 ⁇ 0.75) [K] or more (M 2 +20) [K] or less, and (M 23 ⁇ 0.75) [K] or more (M 2 +20). ) [K] or less, preferably higher than M 23 [K] and lower than (M 2 +10) [K], and (M 23 ⁇ 0.8) [K] or more and M 2 [K] or less. It is more preferable that it is (M 23 ) [K] or more, and it is more preferable that it is M 2 [K] or less.
- the heating temperature is preferably higher than 350 ° C. and lower than 900 ° C., more preferably 390 ° C. or higher and 850 ° C. or lower. It is more preferably 520 ° C. or higher and 910 ° C. or lower, further preferably 570 ° C. or higher and 860 ° C. or lower, and further preferably 610 ° C. or higher and 860 ° C. or lower.
- the heating time is, for example, preferably 1 hour or more and 60 hours or less, and more preferably 3 hours or more and 20 hours or less.
- 8A, 8B, 8C and 8D show an example of a cross section of the negative electrode active material 400.
- the cross section of the negative electrode active material 400 By exposing the cross section of the negative electrode active material 400 by processing, the cross section can be observed and analyzed.
- the negative electrode active material 400 shown in FIG. 8A has a region 401 and a region 402.
- the region 402 is located outside the region 401. Further, it is preferable that the region 402 is in contact with the surface of the region 401.
- At least a portion of the region 402 preferably comprises the surface of the negative electrode active material 400.
- the region 401 is, for example, a region including the inside of the negative electrode active material 400.
- Region 401 has the first material mentioned above.
- Region 402 has, for example, element Z, oxygen, carbon, metal A1 and metal A2.
- the element Z is, for example, fluorine, chlorine or the like.
- the region 402 may not contain some of the elements Z, oxygen, carbon, metal A1 and metal A2. Alternatively, the concentration of some of the elements Z, oxygen, carbon, metal A1 and metal A2 in region 402 may be low and may not be detected by analysis.
- the region 402 may be referred to as a surface layer portion or the like of the negative electrode active material 400.
- the negative electrode active material 400 can have various forms such as one particle, an aggregate of a plurality of particles, and a thin film.
- Region 401 may be the particles of the first material.
- the region 401 may be an aggregate of a plurality of particles of the first material.
- the region 401 may be a thin film of the first material.
- Region 402 may be part of the particle.
- the region 402 may be the surface layer portion of the particles.
- the region 402 may be a part of the thin film.
- the region 402 may be the upper layer of the thin film.
- the region 402 may be a coating layer formed on the surface of the particles.
- the region 402 may be a region having a bond between the element constituting the first material and the element Z.
- the surface of the first material may be modified with element Z or a functional group having element Z. Therefore, in the negative electrode active material of one aspect of the present invention, a bond between the element constituting the first material and the element Z may be observed.
- a bond between the element constituting the first material and the element Z may be observed.
- the first material is graphite and the element Z is fluorine
- a CF bond may be observed.
- the first material has silicon and the element Z is fluorine, for example, a Si—F bond may be observed.
- the region 401 is the graphite particles, and the region 402 is the coating layer of the graphite particles.
- the region 401 is a region containing the inside of the graphite particles, and the region 402 is a surface layer portion of the graphite particles.
- Region 402 has, for example, a bond between element Z and carbon. Further, the region 402 has, for example, a bond between the element Z and the metal A1. The region 402 also has, for example, a carbonic acid group.
- the element Z is detected, and the element Z is preferably detected at a concentration of 1 atomic% or more.
- the concentration of the element Z can be calculated, for example, assuming that the total concentration of carbon, oxygen, metal A1, metal A2 and element Z is 100%. Alternatively, the value obtained by adding the concentration of nitrogen to the concentration of these elements may be calculated as 100%. Further, the concentration of the element Z is, for example, 60 atomic% or less, or 30 atomic% or less, for example.
- the negative electrode active material 400 is analyzed by XPS, it is preferable to detect a peak caused by the bond between the element Z and carbon. Further, a peak caused by the bond between the element Z and the metal A1 may be detected.
- the peak suggesting a carbon-fluorine bond (hereinafter referred to as peak F2) is in the vicinity of 688 eV, for example, an energy range higher than 686.5 eV and lower than 689.5 eV in the F1s spectrum of XPS.
- peak F1 the peak suggesting the lithium-fluorine bond
- peak F1 the peak suggesting the lithium-fluorine bond
- the intensity of the peak F2 is preferably larger than 0.1 times and smaller than 10 times the intensity of the peak F1, for example, 0.3 times or more and 3 times or less.
- the negative electrode active material 400 is analyzed by XPS, it is preferable that a peak corresponding to a carbonate or a carbonic acid group is observed.
- the peak position corresponding to the carbonate or the carbonate group is observed in the vicinity of 290 eV, for example, in the energy range higher than 288.5 eV and lower than 291.5 eV.
- the region 401 has a region not covered by the region 402. Further, in the example shown in FIG. 8C, the region 402 covering the recessed region on the surface of the region 401 is thicker.
- the region 401 has the region 401a and the region 401b.
- the region 401a is a region including the inside of the region 401, and the region 401b is located outside the region 401a. Further, it is preferable that the region 401b is in contact with the region 402.
- Region 401b is a surface layer portion of region 401.
- the region 401b contains one or more elements of the element Z, oxygen, carbon, metal A1 and metal A2 possessed by the region 402. Further, in the region 401b, the elements such as element Z, oxygen, carbon, metal A1 and metal A2 possessed by the region 402 have a concentration gradient in which the concentration gradually decreases from the surface or the vicinity of the surface toward the inside. May be good.
- the concentration of the element Z possessed by the region 401b is higher than the concentration of the element Z possessed by the region 401a. Further, the concentration of the element Z possessed by the region 401b is preferably lower than the concentration of the element Z possessed by the region 402.
- the oxygen concentration of the region 401b may be higher than the oxygen concentration of the region 401a. Further, the oxygen concentration of the region 401b may be lower than the oxygen concentration of the region 402.
- the concentration of the element Z is preferably 10 atomic% or more and 70 atomic% or less, for example, assuming that the total concentration of the element Z and oxygen is 100 atomic%.
- the region 402 has, for example, a region having a thickness of 50 nm or less, more preferably 1 nm or more and 35 nm or less, still more preferably 5 nm or more and 20 nm or less.
- the region 401b has, for example, a region having a thickness of 50 nm or less, more preferably 1 nm or more and 35 nm or less, and further preferably 5 nm or more and 20 nm or less.
- the region 402 is a region covered with a region having lithium fluoride and a region covered with a region having lithium carbonate with respect to the region 401. , May have. Further, since the region 402 does not hinder the insertion and desorption of lithium, an excellent secondary battery can be realized without reducing the output characteristics of the secondary battery and the like.
- the secondary battery has an exterior body (not shown), a positive electrode 503, a negative electrode 506, a separator 507, and an electrolyte in which a lithium salt and the like are dissolved.
- the separator 507 is provided between the positive electrode 503 and the negative electrode 506.
- the positive electrode of one aspect of the present invention has a positive electrode active material layer.
- the positive electrode active material layer has a positive electrode active material.
- the positive electrode active material layer may have a conductive agent, a binder, or the like.
- the positive electrode of one aspect of the present invention preferably has a current collector, and it is preferable that a positive electrode active material layer is provided on the current collector.
- the positive electrode 503 has a positive electrode active material layer 502 and a positive electrode current collector 501.
- the positive electrode active material layer 502 has a positive electrode active material 561, a conductive auxiliary material, and a binder.
- FIG. 9B shows an enlarged view of a region surrounded by a broken line as a region 502a in FIG. 9A as an enlarged view of a part of the positive electrode active material layer 502.
- FIG. 9B shows an example in which acetylene black 553 and graphene 554 are used as the conductive auxiliary agent.
- the negative electrode of one aspect of the present invention has a negative electrode active material layer.
- the negative electrode active material layer has a negative electrode active material.
- the negative electrode active material layer may have a conductive agent, a binder, or the like.
- the negative electrode of one aspect of the present invention preferably has a current collector, and it is preferable that a negative electrode active material layer is provided on the current collector.
- the negative electrode 506 has a negative electrode active material layer 505 and a negative electrode current collector 504. Further, the negative electrode active material layer 505 has a negative electrode active material 563, a conductive auxiliary agent, and a binder.
- FIG. 9B shows an enlarged view of a region surrounded by a broken line as a region 505a in FIG. 9A as an enlarged view of a part of the negative electrode active material layer 505.
- FIG. 9D shows an example in which acetylene black 556 and graphene 557 are used as the conductive auxiliary agents.
- a carbon material, a metal material, a conductive ceramic material, or the like can be used as the conductive agent. Further, a fibrous material may be used as the conductive agent.
- the content of the conductive agent with respect to the total amount of the active material layer is preferably 1 wt% or more and 10 wt% or less, and more preferably 1 wt% or more and 5 wt% or less.
- the conductive agent can form a network of electrical conduction in the active material layer.
- the conductive agent can maintain the path of electrical conduction between the active materials.
- a graphene compound can be used as the conductive agent. Further, as the conductive agent, natural graphite, artificial graphite such as mesocarbon microbeads, carbon fiber and the like can be used.
- carbon fiber such as mesophase pitch type carbon fiber and isotropic pitch type carbon fiber can be used.
- carbon fiber carbon nanofiber, carbon nanotube, or the like can be used.
- the carbon nanotubes can be produced, for example, by a vapor phase growth method.
- a carbon material such as carbon black (acetylene black (AB) or the like), graphite particles, graphene, fullerene or the like can be used.
- metal powders such as copper, nickel, aluminum, silver, and gold, metal fibers, and conductive ceramic materials can be used.
- the graphene compound refers to graphene, multi-layer graphene, multi-graphene, graphene oxide, multi-layer graphene oxide, multi-graphene oxide, reduced graphene oxide, reduced multi-layer graphene oxide, reduced multi-graphene oxide, graphene. Includes quantum dots and the like.
- the graphene compound has carbon, has a flat plate shape, a sheet shape, or the like, and has a two-dimensional structure formed by a carbon 6-membered ring. The two-dimensional structure formed by the carbon 6-membered ring may be called a carbon sheet.
- the graphene compound may have a functional group. Further, the graphene compound preferably has a bent shape. The graphene compound may also be curled up into carbon nanofibers.
- the materials described above can be used in combination.
- graphene oxide has carbon and oxygen, has a sheet-like shape, and has a functional group, particularly an epoxy group, a carboxy group or a hydroxy group.
- the reduced graphene oxide has carbon and oxygen, has a sheet-like shape, and has a two-dimensional structure formed by a carbon 6-membered ring. It may be called a carbon sheet. Although one reduced graphene oxide functions, a plurality of reduced graphene oxides may be laminated.
- the reduced graphene oxide preferably has a portion having a carbon concentration of more than 80 atomic% and an oxygen concentration of 2 atomic% or more and 15 atomic% or less. By setting such carbon concentration and oxygen concentration, it is possible to function as a highly conductive conductive agent even in a small amount.
- the reduced graphene oxide preferably has an intensity ratio G / D of G band to D band of 1 or more in the Raman spectrum. Graphene oxide reduced at such an intensity ratio can function as a highly conductive conductive agent even in a small amount.
- the sheet-like graphene compound is dispersed substantially uniformly in the internal region of the active material layer. Since the plurality of graphene compounds are formed so as to partially cover the plurality of granular active substances or to stick to the surface of the plurality of granular active substances, they are in surface contact with each other.
- a network-like graphene compound sheet (hereinafter referred to as graphene compound net or graphene net) can be formed by binding a plurality of graphene compounds to each other.
- the graphene net can also function as a binder for binding the active materials to each other. Therefore, since the amount of the binder can be reduced or not used, the ratio of the active material to the electrode volume and the electrode weight can be improved. That is, the charge / discharge capacity of the secondary battery can be increased.
- graphene oxide As the graphene compound, mix it with an active material to form a layer to be an active material layer, and then reduce the amount. That is, it is preferable that the active material layer after completion has reduced graphene oxide.
- the graphene compound can be dispersed substantially uniformly in the internal region of the active material layer.
- the graphene compounds remaining in the active material layer partially overlap and are dispersed to the extent that they are in surface contact with each other. Can form a three-dimensional conductive path.
- the graphene oxide may be reduced by, for example, heat treatment or by using a reducing agent.
- a reducing agent such as acetylene black, which make point contact with active materials
- graphene compounds enable surface contact with low contact resistance, so the amount of electrical conductivity in the electrode is smaller than that of ordinary conductive agents. Can be improved. Therefore, the ratio of the active material in the active material layer can be increased. As a result, the discharge capacity of the secondary battery can be increased.
- binder for example, it is preferable to use a rubber material such as styrene-butadiene rubber (SBR), styrene-isoprene-styrene rubber, acrylonitrile-butadiene rubber, butadiene rubber, and ethylene-propylene-diene copolymer. Further, fluorine rubber can be used as the binder.
- SBR styrene-butadiene rubber
- fluorine rubber can be used as the binder.
- a water-soluble polymer for example, a polysaccharide or the like can be used.
- a polysaccharide one or more selected from cellulose derivatives such as carboxymethyl cellulose (CMC), methyl cellulose, ethyl cellulose, hydroxypropyl cellulose, diacetyl cellulose, and regenerated cellulose, and starch and the like can be used. Further, it is more preferable to use these water-soluble polymers in combination with the above-mentioned rubber material.
- the binder includes polystyrene, methyl polyacrylate, methyl polymethacrylate (polymethylmethacrylate, PMMA), sodium polyacrylate, polyvinyl alcohol (PVA), polyethylene oxide (PEO), polypropylene oxide, polyimide, and polyvinyl chloride.
- PVA polyvinyl alcohol
- PEO polyethylene oxide
- PAN polyacrylonitrile
- ethylenepropylene diene polymer polyvinyl acetate, nitrocellulose and the like are preferably used. ..
- the binder may be used in combination of a plurality of the above.
- a material having a particularly excellent viscosity adjusting effect may be used in combination with another material.
- a rubber material or the like has excellent adhesive strength and elastic strength, but it may be difficult to adjust the viscosity when mixed with a solvent. In such a case, for example, it is preferable to mix with a material having a particularly excellent viscosity adjusting effect.
- a material having a particularly excellent viscosity adjusting effect for example, a water-soluble polymer may be used.
- examples of the water-soluble polymer having a particularly excellent viscosity-adjusting effect include the above-mentioned polysaccharides such as carboxymethyl cellulose (CMC), methyl cellulose, ethyl cellulose, hydroxypropyl cellulose and diacetyl cellulose, cellulose derivatives such as regenerated cellulose, and starch. One or more selected can be used.
- CMC carboxymethyl cellulose
- methyl cellulose methyl cellulose
- ethyl cellulose methyl cellulose
- hydroxypropyl cellulose and diacetyl cellulose cellulose derivatives such as regenerated cellulose
- starch cellulose derivatives
- the cellulose derivative such as carboxymethyl cellulose has higher solubility by using, for example, a salt such as a sodium salt or an ammonium salt of carboxymethyl cellulose, and easily exerts an effect as a viscosity adjusting agent.
- the high solubility can also enhance the dispersibility with the active material and other components when preparing the electrode slurry.
- the cellulose and the cellulose derivative used as the binder of the electrode include salts thereof.
- the water-soluble polymer stabilizes its viscosity by being dissolved in water, and the active material and other materials to be combined as a binder, such as styrene-butadiene rubber, can be stably dispersed in the aqueous solution. Further, since it has a functional group, it is expected that it can be easily stably adsorbed on the surface of the active material. In addition, many cellulose derivatives such as carboxymethyl cellulose have functional groups such as hydroxyl groups and carboxyl groups, and since they have functional groups, the polymers interact with each other and exist widely covering the surface of the active material. There is expected.
- the immobile membrane is a membrane having no electrical conductivity or a membrane having extremely low electrical conductivity.
- the passivation membrane suppresses the conductivity of electricity and can conduct lithium ions.
- the active material layer can be prepared by mixing an active material, a binder, a conductive auxiliary agent and a solvent to prepare a slurry, forming the slurry on a current collector, and volatilizing the solvent.
- the solvent used for the slurry is preferably a polar solvent.
- a polar solvent for example, one or a mixture of water, methanol, ethanol, acetone, tetrahydrofuran (THF), dimethylformamide (DMF), N-methylpyrrolidone (NMP) and dimethyl sulfoxide (DMSO) can be used. ..
- Electrode As positive and negative current collectors, metals such as stainless steel, gold, platinum, zinc, iron, copper, aluminum, and titanium, and alloys thereof, have high conductivity and do not alloy with carrier ions such as lithium. Materials can be used. Further, an aluminum alloy to which an element for improving heat resistance such as silicon, titanium, neodymium, scandium, and molybdenum is added can be used. Further, it may be formed of a metal element that reacts with silicon to form silicide. Metallic elements that react with silicon to form silicide include zirconium, titanium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, cobalt, nickel and the like.
- a sheet-like shape, a net-like shape, a punching metal-like shape, an expanded metal-like shape, or the like can be appropriately used. It is preferable to use a current collector having a thickness of 10 ⁇ m or more and 30 ⁇ m or less.
- the negative electrode current collector preferably uses a material that does not alloy with carrier ions such as lithium.
- a titanium compound may be provided by laminating on the metal element shown above.
- titanium compounds include titanium nitride, titanium oxide, titanium nitride in which a part of nitrogen is replaced with oxygen, titanium oxide in which a part of oxygen is replaced with nitrogen, and titanium oxide (TIO x N y , 0 ⁇ x.
- titanium oxide titanium oxide
- Ti x N y 0 ⁇ x.
- titanium oxide titanium oxide
- titanium oxide titanium oxide
- the active material layer contains a compound having oxygen
- the oxidation reaction between the metal element and oxygen can be suppressed.
- the active material layer contains a compound having oxygen
- the oxidation reaction between the metal element and oxygen can be suppressed.
- the active material layer contains a compound having oxygen
- the oxidation reaction between the metal element and oxygen can be suppressed.
- Graphene or a graphene compound can be used as graphene 554 and graphene 557.
- the graphene compound means multi-layer graphene, multi-graphene, graphene oxide, multi-layer graphene oxide, multi-graphene oxide, reduced graphene oxide, reduced multi-layer graphene oxide, reduced multi-graphene oxide, graphene quantum dot. Etc. are included.
- the graphene compound has carbon, has a flat plate shape, a sheet shape, or the like, and has a two-dimensional structure formed by a carbon 6-membered ring.
- the two-dimensional structure formed by the carbon 6-membered ring may be called a carbon sheet.
- the graphene compound may have a functional group. Further, the graphene compound preferably has a bent shape.
- the graphene compound may also be curled up into carbon nanofibers.
- the graphene or graphene compound can function as a conductive agent.
- the plurality of graphenes or graphene compounds can form a three-dimensional conductive path in the positive electrode or the negative electrode to enhance the conductivity of the positive electrode or the negative electrode. Further, since the graphene or graphene compound can cling to the particles at the positive electrode or the negative electrode, it is possible to suppress the collapse of the particles at the positive electrode or the negative electrode and increase the strength of the positive electrode or the negative electrode.
- graphene or a graphene compound has a thin sheet-like shape and can form an excellent conductive path even if the volume occupied in the positive electrode or the negative electrode is small, it is possible to increase the volume of the active material in the positive electrode or the negative electrode. can. Therefore, the capacity of the secondary battery can be increased.
- separator 507 for example, one made of paper, non-woven fabric, glass fiber, ceramics or the like can be used. Alternatively, those made of nylon (polyamide), vinylon (polyvinyl alcohol-based fiber), polyester, acrylic, polyolefin, polyurethane, polypropylene, polyethylene and the like can be used. It is preferable that the separator is processed into an envelope shape and arranged so as to wrap either the positive electrode or the negative electrode.
- a polymer film having, for example, polypropylene, polyethylene, polyimide or the like can be used for the separator 507.
- Polyimide has good wettability of ionic liquids and may be more preferable as a material for the separator 507.
- the polymer film having polypropylene, polyethylene or the like can be produced by a dry method or a wet method.
- the dry method is a manufacturing method in which a polymer film having polypropylene, polyethylene, polyimide or the like is stretched while being heated to form a gap between crystals and to make fine pores.
- the wet method is a manufacturing method in which a solvent is mixed with a resin in advance to form a film, and then the solvent is extracted to make holes.
- the left figure of FIG. 9C shows an enlarged view of the region 507a as an example of the separator 507 (when manufactured by the wet method).
- a structure in which a plurality of holes 582 are formed in the polymer film 581 is shown.
- the right figure of FIG. 9C shows an enlarged view of the region 507b as another example of the separator 507 (when manufactured by the dry method).
- a structure in which a plurality of holes 585 are formed in the polymer film 584 is shown.
- the diameter of the hole of the separator may differ between the surface layer portion of the surface facing the positive electrode after charging and discharging and the surface layer portion of the surface facing the negative electrode.
- the surface layer portion of the separator is preferably, for example, a region within 5 ⁇ m, more preferably within 3 ⁇ m from the surface.
- the separator may have a multi-layer structure.
- a structure in which two types of polymer materials are laminated may be used.
- a structure obtained by coating a polymer film having polypropylene, polyethylene, polyimide or the like with a ceramic material, a fluorine material, a polyamide material, or a mixture thereof can be used.
- a structure in which a ceramic-based material, a fluorine-based material, a polyamide-based material, or a mixture thereof is coated on a non-woven fabric can be used.
- Polyimide has good wettability of ionic liquids and may be more preferable as a material for coating.
- fluorine-based material for example, PVdF, polytetrafluoroethylene and the like can be used.
- polyamide-based material for example, nylon, aramid (meth-based aramid, para-based aramid) and the like can be used.
- Exterior body As the exterior body of the secondary battery, one or more selected from a metal material such as aluminum and a resin material can be used. Further, a film-like exterior body can also be used. As the film, a metal thin film having excellent flexibility such as aluminum, stainless steel, copper, and nickel is provided on a film made of a material such as polyethylene, polypropylene, polycarbonate, ionomer, and polyamide, and an exterior is further formed on the metal thin film. A film having a three-layer structure provided with an insulating synthetic resin film such as a polyamide resin or a polyester resin can be used as the outer surface of the body.
- This embodiment can be used in combination with other embodiments as appropriate.
- the secondary battery 500 shown in FIGS. 10A and 10B has a positive electrode 503, a negative electrode 506, a separator 507, an exterior body 509, a positive electrode lead electrode 510, and a negative electrode lead electrode 511.
- a cross-sectional view of the laminated type secondary battery shown in FIG. 10A or the like for example, as shown in FIG. 15 described later, a structure in which a positive electrode, a separator, and a negative electrode are laminated and surrounded by an exterior body can be used.
- FIG. 11A shows an example of the positive electrode 503 and the negative electrode 506.
- the positive electrode 503 has a positive electrode active material layer 502 on the positive electrode current collector 501. Further, it is preferable that the positive electrode 503 has a tab region where the positive electrode current collector 501 is exposed.
- the negative electrode 506 has a negative electrode active material layer 505 on the negative electrode current collector 504. Further, it is preferable that the negative electrode 506 has a tab region where the negative electrode current collector 504 is exposed.
- FIG. 11B shows the negative electrode 506, the separator 507, and the positive electrode 503 laminated.
- an example in which 5 sets of negative electrodes and 4 sets of positive electrodes are used is shown. It can also be called a laminate consisting of a negative electrode, a separator, and a positive electrode.
- the tab regions of the positive electrode 503 are joined to each other, and the positive electrode lead electrode 510 is joined to the tab region of the positive electrode on the outermost surface.
- the tab regions of the negative electrode 506 are bonded to each other, and the negative electrode lead electrode 511 is bonded to the tab region of the negative electrode on the outermost surface.
- the negative electrode 506, the separator 507, and the positive electrode 503 are arranged on the exterior body 509.
- the exterior body 509 is bent at the portion shown by the broken line. After that, the outer peripheral portion of the exterior body 509 is joined. For example, thermocompression bonding may be used for joining. At this time, a region (hereinafter referred to as an introduction port 516) that is not joined to a part (or one side) of the exterior body 509 is provided so that the electrolyte 508 can be put in later.
- an introduction port 516 a region that is not joined to a part (or one side) of the exterior body 509 is provided so that the electrolyte 508 can be put in later.
- the electrolyte 508 is introduced into the exterior body 509 from the introduction port 516 provided in the exterior body 509.
- the electrolyte 508 is preferably introduced under a reduced pressure atmosphere or an inert atmosphere.
- the introduction port 516 is joined. In this way, the laminated type secondary battery 500 can be manufactured.
- the positive electrode lead electrode 510 and the negative electrode lead electrode 511 are led out from the same side to the outside of the exterior body, and the secondary battery 500 shown in FIG. 10A is manufactured.
- the secondary battery 500 shown in FIG. 10B can also be manufactured by leading the positive electrode lead electrode 510 and the negative electrode lead electrode 511 to the outside of the exterior body from the opposite sides.
- the secondary battery 600 shown in FIG. 13 has a positive electrode 503, a negative electrode 506, a separator 507, an exterior body 509, a positive electrode lead electrode 510, and a negative electrode lead electrode 511.
- the exterior body 509 is sealed in region 514.
- the laminated type secondary battery 600 can be manufactured, for example, by using the manufacturing apparatus shown in FIG.
- the manufacturing apparatus 570 shown in FIG. 14 has a member input chamber 571, a transfer chamber 572, a processing chamber 573, and a member take-out chamber 576.
- Each room can be configured to be connected to various exhaust mechanisms according to the intended use. Further, each room can be configured to be connected to various gas supply mechanisms according to the intended use.
- the inert gas is supplied into the manufacturing apparatus 570.
- As the gas supplied to the inside of the manufacturing apparatus 570 it is preferable to use a gas that has been highly purified by a gas purifier before being introduced into the manufacturing apparatus 570.
- the member charging room 571 is a room for charging a positive electrode, a separator, a negative electrode, an exterior body, and the like into the manufacturing apparatus 570.
- the transport chamber 572 has a transport mechanism 580.
- the treatment chamber 573 has a stage and an electrolyte dropping mechanism.
- the member take-out room 576 is a room for taking out the manufactured secondary battery to the outside of the manufacturing apparatus 570.
- the procedure for manufacturing the laminated secondary battery 600 is as follows.
- FIG. 16D is a cross section corresponding to the alternate long and short dash line AB in FIG. 16C.
- the description of the stage 591 may be omitted in order to avoid complicating the drawings.
- the dropping method for example, any one of a dispense method, a spray method, an inkjet method and the like can be used. Further, an ODF (One Drop Fill) method can be used for dropping the electrolyte.
- the electrolyte 515a By moving the nozzle 594, the electrolyte 515a can be dropped over the entire surface of the positive electrode 503. Alternatively, the electrolyte 515a may be dropped over the entire surface of the positive electrode 503 by moving the stage 591.
- the electrolyte is preferably dropped from a position where the shortest distance from the surface to be dropped is greater than 0 mm and 1 mm or less.
- the viscosity of the electrolyte dropped from the nozzle or the like is in the range of 0.3 mPa ⁇ s or more and 1000 mPa ⁇ s or less at room temperature (25 ° C.), the electrolyte can be dropped from the nozzle.
- the temperature of the electrolyte is preferably equal to or higher than the melting point of the electrolyte, lower than the boiling point, or lower than the flash point.
- the separator 507 is arranged on the positive electrode 503 so as to overlap the entire surface of the positive electrode 503 (FIG. 17A).
- the electrolyte 515b is dropped onto the separator 507 using the nozzle 594 (FIG. 17B).
- the negative electrode 506 is placed on the separator 507 (FIG. 17C).
- the negative electrodes 506 are arranged so as to overlap each other so as not to protrude from the separator 507 when viewed from above.
- the electrolyte 515c is dropped onto the negative electrode 506 using the nozzle 594 (FIG. 17D). After that, the laminated body 512 shown in FIG.
- the 15 can be manufactured by further laminating the laminated body of the positive electrode 503, the separator 507, and the negative electrode 506. Next, the positive electrode 503, the separator 507, and the negative electrode 506 are sealed by the exterior body 509a and the exterior body 509b (FIGS. 17E and 17F).
- the positive electrode and the negative electrode are arranged so that the positive electrode active material layer and the negative electrode active material layer sandwich the separator.
- the region where the negative electrode active material layer does not face the positive electrode active material layer is small or absent.
- the electrolyte has an ionic liquid and the negative electrode active material layer has a region not facing the positive electrode active material layer, the charge / discharge efficiency of the secondary battery may decrease. Therefore, in the secondary battery of one aspect of the present invention, for example, it is preferable that the end portion of the positive electrode active material layer and the end portion of the negative electrode active material layer are aligned as much as possible.
- the end portion of the positive electrode active material layer is located inside the end portion of the negative electrode active material layer.
- a plurality of secondary batteries are individually separated by sealing the exterior bodies 509a and 509b in the region 514 so as to surround the active material layer one by one and then dividing the laminated body 512 on the outside of the region 514. be able to.
- a frame-shaped resin layer 513 is formed on the exterior body 509b.
- a frame-shaped resin layer 513 is formed on the exterior body 509b.
- sealing is performed in the region 514 by thermocompression bonding or welding under atmospheric pressure. Further, it is also possible to perform only thermocompression bonding or sealing by welding without performing the above-mentioned sealing by light irradiation.
- FIG. 13 shows an example in which the exterior body 509 is sealed on four sides (sometimes called a four-sided seal), as shown in FIGS. 10A and 10B, it is sealed on three sides (called a three-sided seal). In some cases).
- a laminated secondary battery 600 can be manufactured.
- FIG. 18 shows an example of a cross-sectional view of the laminated body of one aspect of the present invention.
- the laminated body 550 shown in FIG. 18 is manufactured by arranging one separator between the positive electrode and the negative electrode while bending it.
- one separator 507 is folded back a plurality of times so as to be sandwiched between the positive electrode active material layer 502 and the negative electrode active material layer 505.
- the separator 507 is folded back at least 5 times.
- the separator 507 is not only provided so as to be sandwiched between the positive electrode active material layer 502 and the negative electrode active material layer 505, but also by further bending the extending portion, the plurality of positive electrode 503 and the negative electrode 506 are bundled together with tape or the like. You may try to do it.
- the electrolyte can be dropped onto the positive electrode 503.
- the electrolyte can be dropped onto the negative electrode 506.
- the electrolyte can be dropped onto the separator 507 before the separator is bent or after the separator 507 is bent and overlapped with the negative electrode 506 or the positive electrode 503. .. By dropping the electrolyte on at least one of the negative electrode 506, the separator 507, and the positive electrode 503, the negative electrode 506, the separator 507, or the positive electrode 503 can be impregnated with the electrolyte.
- the secondary battery 970 shown in FIG. 19A has a laminated body 972 inside the housing 971.
- the terminal 973b and the terminal 974b are electrically connected to the laminated body 972. At least a part of the terminal 973b and at least a part of the terminal 974b are exposed to the outside of the housing 971.
- the laminated body 972 As the laminated body 972, a structure in which a positive electrode, a negative electrode, and a separator are laminated can be applied. Further, as the laminated body 972, a positive electrode, a negative electrode, a structure in which a separator is wound, and the like can be applied.
- the laminated body 972 a laminated body having a structure in which the separator is folded back, which is shown in FIG. 18, can be used.
- a strip-shaped separator 976 is superposed on the positive electrode 975a, and the negative electrode 977a is superposed on the positive electrode 975a with the separator 976 sandwiched between them. Then, the separator 976 is folded back and superposed on the negative electrode 977a.
- the positive electrode 975b is superposed on the negative electrode 977a with the separator 976 in between.
- the laminated body 972 can be manufactured by folding back the separator and arranging the positive electrode and the negative electrode in order.
- the structure including the laminated body produced in this way may be referred to as a "spin turn structure".
- the positive electrode lead electrode 973a is electrically connected to the positive electrode of the laminated body 972.
- a tab region can be provided on each of the positive electrodes of the laminated body 972, and each tab region and the positive electrode lead electrode 973a can be electrically connected by welding or the like.
- the negative electrode lead electrode 974a is electrically connected to the negative electrode of the laminated body 972.
- One laminated body 972 may be arranged inside the housing 971, or a plurality of laminated bodies 972 may be arranged.
- FIG. 20B shows an example of preparing two sets of laminated bodies 972.
- the prepared laminated body 972 is housed in the housing 971, the terminals 973b and the terminals 974b are mounted, and the housing 971 is sealed. It is preferable to electrically connect the conductor 973c to each of the positive electrode lead electrodes 973a of the plurality of laminated bodies 972. Further, it is preferable to electrically connect the conductor 974c to each of the negative electrode lead electrodes 974a of the plurality of laminated bodies 972.
- the terminal 973b is electrically connected to the conductor 973c, and the terminal 974b is electrically connected to the conductor 974c.
- the conductor 973c may have a conductive region and an insulating region. Further, the conductor 974c may have a region having conductivity and a region having insulation.
- a metal material (such as aluminum) can be used as the housing 971.
- a metal material such as aluminum
- a resin material can be used as the housing 971.
- the housing 971 is provided with a safety valve, an overcurrent protection element, or the like.
- the safety valve is a valve that releases gas when the inside of the housing 971 reaches a predetermined pressure in order to prevent the battery from exploding.
- FIG. 21C An example of a cross-sectional view of a secondary battery according to another aspect of the present invention is shown in FIG. 21C.
- the secondary battery 560 shown in FIG. 21C is manufactured by using the laminated body 130 shown in FIG. 21A and the laminated body 131 shown in FIG. 21B.
- FIG. 21C in order to clarify the figure, the laminated body 130, the laminated body 131, and the separator 507 are excerpted and shown.
- the laminate 130 has a positive electrode 503 and a separator 507 having positive electrode active material layers on both sides of a positive electrode current collector, and a negative electrode 506 and a separator 507 having negative electrode active material layers on both sides of a negative electrode current collector.
- Positive electrode 503 having positive electrode active material layers on both sides of the positive electrode current collector are laminated in this order.
- the laminate 131 has a negative electrode 506 and a separator 507 having negative electrode active material layers on both sides of the negative electrode current collector, and a positive electrode 503 and a separator 507 having positive electrode active material layers on both sides of the positive electrode current collector.
- Negative electrodes 506 having negative electrode active material layers on both sides of the negative electrode current collector are laminated in this order.
- the method for producing a secondary battery according to one aspect of the present invention can be applied when producing a laminated body. Specifically, when laminating the negative electrode 506, the separator 507, and the positive electrode 503 in order to produce the laminated body, the electrolyte is dropped onto at least one of the negative electrode 506, the separator 507, and the positive electrode 503. By dropping a plurality of drops of the electrolyte, the negative electrode 506, the separator 507, or the positive electrode 503 can be impregnated with the electrolyte.
- the plurality of laminated bodies 130 and the plurality of laminated bodies 131 are covered with a wound separator 507.
- the electrolyte after arranging the laminated body 130, the electrolyte can be dropped onto the laminated body 130. Similarly, after arranging the laminated body 131, the electrolyte can be dropped onto the laminated body 131. Further, the electrolyte can be dropped onto the separator 507 before the separator 507 is bent or after the separator 507 is bent and overlapped with the laminated body. By dropping a plurality of drops of the electrolyte, the laminate 130, the laminate 131, or the separator 507 can be impregnated with the electrolyte.
- a secondary battery of another aspect of the present invention will be described with reference to FIGS. 22 and 23.
- the secondary battery shown here can be called a winding type secondary battery or the like.
- the secondary battery 913 shown in FIG. 22A has a winding body 950 having a terminal 951 and a terminal 952 inside the housing 930.
- the winding body 950 is immersed in the electrolyte inside the housing 930.
- the terminal 952 is in contact with the housing 930, and the terminal 951 is not in contact with the housing 930 by using an insulating material or the like.
- the housing 930 is shown separately for convenience, but in reality, the winding body 950 is covered with the housing 930, and the terminals 951 and 952 extend outside the housing 930. It exists.
- a metal material for example, aluminum or the like
- a resin material can be used as the housing 930.
- the housing 930 shown in FIG. 22A may be formed of a plurality of materials.
- the housing 930a and the housing 930b are bonded to each other, and the winding body 950 is provided in the region surrounded by the housing 930a and the housing 930b.
- an insulating material such as an organic resin can be used.
- a material such as an organic resin on the surface on which the antenna is formed it is possible to suppress the shielding of the electric field by the secondary battery 913. If the electric field shielding by the housing 930a is small, an antenna may be provided inside the housing 930a.
- a metal material can be used as the housing 930b.
- the wound body 950 has a negative electrode 931, a positive electrode 932, and a separator 933.
- the wound body 950 is a wound body in which the negative electrode 931 and the positive electrode 932 are overlapped and laminated with the separator 933 interposed therebetween, and the laminated sheet is wound.
- a plurality of layers of the negative electrode 931, the positive electrode 932, and the separator 933 may be further laminated.
- an electrolyte is dropped onto at least one of the negative electrode 931, the separator 933, and the positive electrode 932. .. That is, it is preferable to drop the electrolyte before turning the laminated sheet. By dropping a plurality of drops of the electrolyte, the negative electrode 931, the separator 933, or the positive electrode 932 can be impregnated with the electrolyte.
- the secondary battery 913 having the winding body 950a as shown in FIG. 23 may be used.
- the winding body 950a shown in FIG. 23A has a negative electrode 931, a positive electrode 932, and a separator 933.
- the negative electrode 931 has a negative electrode active material layer 931a.
- the positive electrode 932 has a positive electrode active material layer 932a.
- the separator 933 has a wider width than the negative electrode active material layer 931a and the positive electrode active material layer 932a, and is wound so as to overlap the negative electrode active material layer 931a and the positive electrode active material layer 932a. Further, it is preferable that the width of the negative electrode active material layer 931a is wider than that of the positive electrode active material layer 932a from the viewpoint of safety. Further, the wound body 950a having such a shape is preferable in terms of safety and productivity.
- the negative electrode 931 is electrically connected to the terminal 951.
- the terminal 951 is electrically connected to the terminal 911a.
- the positive electrode 932 is electrically connected to the terminal 952.
- the terminal 952 is electrically connected to the terminal 911b.
- the winding body 950a and the electrolyte are covered with the housing 930 to form the secondary battery 913.
- the housing 930 is provided with a safety valve, an overcurrent protection element, or the like. The safety valve is temporarily opened only when the inside of the housing 930 exceeds a predetermined internal pressure in order to prevent the battery from exploding.
- the secondary battery 913 may have a plurality of winding bodies 950a. By using a plurality of winding bodies 950a, it is possible to obtain a secondary battery 913 having a larger charge / discharge capacity.
- FIG. 24A is an exploded perspective view of a coin-type (single-layer flat type) secondary battery
- FIG. 24B is an external view
- FIG. 24C is a cross-sectional view thereof.
- Coin-type secondary batteries are mainly used in small electronic devices.
- FIG. 24A in order to make it easy to understand, a schematic diagram is made so that the overlap (vertical relationship and positional relationship) of the members can be understood. Therefore, FIGS. 24A and 24B do not have a completely matching correspondence diagram.
- the positive electrode 304, the separator 310, the negative electrode 307, the spacer 322, and the washer 312 are overlapped. These are sealed with a negative electrode can 302 and a positive electrode can 301.
- the gasket for sealing is not shown.
- the spacer 322 and the washer 312 are used to protect the inside or fix the position inside the can when crimping the positive electrode can 301 and the negative electrode can 302. Stainless steel or insulating material is used for the spacer 322 and the washer 312.
- the laminated structure in which the positive electrode active material layer 306 is formed on the positive electrode current collector 305 is referred to as the positive electrode 304.
- the separator 310 and the ring-shaped insulator 313 are arranged so as to cover the side surface and the upper surface of the positive electrode 304, respectively.
- the separator 310 has a wider plane area than the positive electrode 304.
- FIG. 24B is a perspective view of the completed coin-shaped secondary battery.
- a positive electrode can 301 that also serves as a positive electrode terminal and a negative electrode can 302 that also serves as a negative electrode terminal are insulated and sealed with a gasket 303 that is made of polypropylene or the like.
- the positive electrode 304 is formed by a positive electrode current collector 305 and a positive electrode active material layer 306 provided in contact with the positive electrode current collector 305.
- the negative electrode 307 is formed by a negative electrode current collector 308 and a negative electrode active material layer 309 provided in contact with the negative electrode current collector 308.
- the negative electrode 307 is not limited to the laminated structure, and a lithium metal foil or an alloy foil of lithium and aluminum may be used.
- the positive electrode 304 and the negative electrode 307 used in the coin-type secondary battery 300 may have the active material layer formed on only one side thereof.
- a material having corrosion resistance to the electrolyte can be used.
- metals such as nickel, aluminum and titanium, alloys of these metals, or alloys of these metals with other metals (eg, stainless steel, etc.) can be used. Further, in order to prevent corrosion due to the electrolyte, it is preferable to coat it with nickel, aluminum or the like.
- the positive electrode can 301 is electrically connected to the positive electrode 304
- the negative electrode can 302 is electrically connected to the negative electrode 307.
- the negative electrode 307, the positive electrode 304, and the separator 310 are immersed in an electrolyte, and as shown in FIG. 24C, the positive electrode 304, the separator 310, the negative electrode 307, and the negative electrode can 302 are laminated in this order with the positive electrode can 301 facing down, and the positive electrode can 301 is laminated. And the negative electrode can 302 are crimped via the gasket 303 to manufacture a coin-shaped secondary battery 300.
- a coin-type secondary battery 300 having a high capacity, a high charge / discharge capacity, and excellent cycle characteristics can be used.
- the separator 310 may not be required in the secondary battery.
- the cylindrical secondary battery 616 has a positive electrode cap (battery lid) 601 on the upper surface and a battery can (exterior can) 602 on the side surface and the bottom surface.
- the battery can (exterior can) 602 is made of a metal material and has excellent water permeability barrier property and gas barrier property.
- the positive electrode cap 601 and the battery can (exterior can) 602 are insulated by a gasket (insulating packing) 610.
- FIG. 25B is a diagram schematically showing a cross section of a cylindrical secondary battery.
- the cylindrical secondary battery shown in FIG. 25B has a positive electrode cap (battery lid) 601 on the upper surface and a battery can (outer can) 602 on the side surface and the bottom surface.
- These positive electrode caps and the battery can (exterior can) 602 are insulated by a gasket (insulating packing) 610.
- a battery element in which a band-shaped positive electrode 604 and a negative electrode 606 are wound with a separator 605 sandwiched between them is provided inside the hollow cylindrical battery can 602.
- the battery element is wound around the center pin.
- One end of the battery can 602 is closed and the other end is open.
- a material having corrosion resistance to the electrolyte can be used.
- metals such as nickel, aluminum and titanium, alloys of these metals, or alloys of these metals with other metals (eg, stainless steel, etc.) can be used.
- the battery element in which the positive electrode, the negative electrode, and the separator are wound is sandwiched between a pair of insulating plates 608 and insulating plates 609 facing each other. Further, an electrolyte (not shown) is injected into the inside of the battery can 602 provided with the battery element.
- the electrolyte the same electrolyte as that of the coin-type secondary battery can be used.
- the positive electrode and the negative electrode used in the cylindrical storage battery are wound, it is preferable to form active substances on both sides of the current collector.
- a positive electrode terminal (positive electrode current collecting lead) 603 is connected to the positive electrode 604, and a negative electrode terminal (negative electrode current collecting lead) 607 is connected to the negative electrode 606.
- a metal material such as aluminum can be used for both the positive electrode terminal 603 and the negative electrode terminal 607.
- the positive electrode terminal 603 is resistance welded to the safety valve mechanism 613, and the negative electrode terminal 607 is resistance welded to the bottom of the battery can 602.
- the safety valve mechanism 613 is electrically connected to the positive electrode cap 601 via a PTC element (Positive Temperature Coefficient) 611. The safety valve mechanism 613 disconnects the electrical connection between the positive electrode cap 601 and the positive electrode 604 when the increase in the internal pressure of the battery exceeds a predetermined threshold value.
- the PTC element 611 is a heat-sensitive resistance element whose resistance increases when the temperature rises, and the amount of current is limited by the increase in resistance to prevent abnormal heat generation.
- Barium titanate (BaTIO 3 ) -based semiconductor ceramics or the like can be used as the PTC element.
- FIG. 25C shows an example of the power storage system 615.
- the power storage system 615 has a plurality of secondary batteries 616.
- the positive electrode of each secondary battery is in contact with the conductor 624 separated by the insulator 625 and is electrically connected.
- the conductor 624 is electrically connected to the control circuit 620 via the wiring 623.
- the negative electrode of each secondary battery is electrically connected to the control circuit 620 via the wiring 626.
- As the control circuit 620 a charge / discharge control circuit for charging / discharging and a protection circuit for preventing overcharging or overdischarging can be applied.
- the control circuit 620 is, for example, one or more of charge control, discharge control, charge voltage measurement, discharge voltage measurement, charge current measurement, discharge current measurement, and remaining amount measurement using charge amount integration. Has the function of performing. Further, the control circuit 620 has, for example, a function of performing one or more of overcharge detection, overdischarge detection, charge overcurrent detection, and discharge overcurrent detection. Further, it is preferable that the control circuit 620 has a function of stopping charging, stopping discharging, changing charging conditions, and changing discharge conditions based on these detection results.
- FIG. 25D shows an example of the power storage system 615.
- the power storage system 615 has a plurality of secondary batteries 616, and the plurality of secondary batteries 616 are sandwiched between the conductive plate 628 and the conductive plate 614.
- the plurality of secondary batteries 616 are electrically connected to the conductive plate 628 and the conductive plate 614 by wiring 627.
- the plurality of secondary batteries 616 may be connected in parallel, may be connected in series, or may be connected in parallel and then further connected in series.
- a temperature control device may be provided between the plurality of secondary batteries 616.
- the secondary battery 616 When the secondary battery 616 is overheated, it can be cooled by the temperature control device, and when the secondary battery 616 is too cold, it can be heated by the temperature control device. Therefore, the performance of the power storage system 615 is less likely to be affected by the outside air temperature.
- the power storage system 615 is electrically connected to the control circuit 620 via the wiring 621 and the wiring 622.
- the wiring 621 is electrically connected to the positive electrode of the plurality of secondary batteries 600 via the conductive plate 628
- the wiring 622 is electrically connected to the negative electrode of the plurality of secondary batteries 600 via the conductive plate 614.
- FIG. 26C shows a block diagram of a vehicle having a motor.
- the electric vehicle is equipped with a first battery 1301a and 1301b as a main drive secondary battery and a second battery 1311 that supplies electric power to the inverter 1312 that starts the motor 1304.
- the second battery 1311 is also referred to as a cranking battery or a starter battery.
- the second battery 1311 may have a high output and does not require much large capacity, and the capacity of the second battery 1311 is smaller than that of the first batteries 1301a and 1301b.
- a secondary battery manufactured by using the method for manufacturing a secondary battery according to one aspect of the present invention can be used for one or both of the first batteries 1301a and 1301b.
- first batteries 1301a and 1301b are connected in parallel, but three or more batteries may be connected in parallel. Further, if the first battery 1301a can store sufficient electric power, the first battery 1301b may not be present.
- the plurality of secondary batteries may be connected in parallel, may be connected in series, or may be connected in parallel and then further connected in series. Multiple secondary batteries are also called assembled batteries.
- a service plug or a circuit breaker capable of cutting off a high voltage without using a tool is provided, and the first battery 1301a has. It will be provided.
- the electric power of the first batteries 1301a and 1301b is mainly used to rotate the motor 1304, but the 42V system (high voltage system) in-vehicle parts (electric power steering 1307, heater 1308) via the DCDC circuit 1306. , Defogger 1309, etc.). Even if the rear wheel has a rear motor 1317, the first battery 1301a is used to rotate the rear motor 1317.
- the second battery 1311 supplies electric power to 14V system (low voltage system) in-vehicle parts (audio 1313, power window 1314, lamps 1315, etc.) via the DCDC circuit 1310.
- 14V system low voltage system
- in-vehicle parts audio 1313, power window 1314, lamps 1315, etc.
- first battery 1301a will be described with reference to FIG. 26A.
- FIG. 26A shows an example of a large battery pack 1415.
- One electrode of the battery pack 1415 is electrically connected to the control circuit unit 1320 by wiring 1421.
- the other electrode is electrically connected to the control circuit unit 1320 by wiring 1422.
- the battery pack may be configured by connecting a plurality of secondary batteries in series.
- control circuit unit 1320 may use a memory circuit including a transistor using an oxide semiconductor.
- a charge control circuit or a battery control system having a memory circuit including a transistor using an oxide semiconductor may be referred to as a BTOS (Battery operating system or Battery oxide semiconductor).
- the control circuit unit 1320 detects the terminal voltage of the secondary battery and manages the charge / discharge state of the secondary battery. For example, in order to prevent overcharging, both the output transistor of the charging circuit and the cutoff switch can be turned off almost at the same time.
- FIG. 26B An example of the block diagram of the battery pack 1415 shown in FIG. 26A is shown in FIG. 26B.
- the control circuit unit 1320 includes a switch unit 1324 including at least a switch for preventing overcharging, a switch for preventing overdischarge, a control circuit 1322 for controlling the switch unit 1324, and a voltage measuring unit for the first battery 1301a. And have.
- the control circuit unit 1320 sets the upper limit voltage and the lower limit voltage of the secondary battery to be used, and limits the upper limit of the current from the outside, the upper limit of the output current to the outside, and the like.
- the range of the lower limit voltage or more and the upper limit voltage or less of the secondary battery is within the voltage range recommended for use, and if it is out of the range, the switch unit 1324 operates and functions as a protection circuit.
- control circuit unit 1320 can also be called a protection circuit because it controls the switch unit 1324 to prevent over-discharging or over-charging. For example, when the control circuit 1322 detects a voltage that is likely to cause overcharging, the switch of the switch unit 1324 is turned off to cut off the current. Further, a PTC element may be provided in the charge / discharge path to provide a function of cutting off the current in response to an increase in temperature. Further, the control circuit unit 1320 has an external terminal 1325 (+ IN) and an external terminal 1326 ( ⁇ IN).
- the switch unit 1324 can be configured by combining one or both of an n-channel type transistor and a p-channel type transistor.
- the switch unit 1324 is not limited to a switch having a Si transistor using single crystal silicon, and is, for example, Ge (germanium), SiGe (silicon germanium), GaAs (gallium arsenide), GaAlAs (gallium aluminum arsenide), InP (phosphorization).
- the switch unit 1324 may be formed by a power transistor having (indium), SiC (silicon carbide), ZnSe (zinc selenium), GaN (gallium arsenide), GaOx (gallium oxide; x is a real number larger than 0) and the like.
- the storage element using the OS transistor can be freely arranged by stacking it on a circuit using a Si transistor or the like, integration can be easily performed.
- the OS transistor can be manufactured by using the same manufacturing apparatus as the Si transistor, it can be manufactured at low cost. That is, it is also possible to stack the control circuit unit 1320 using the OS transistor on the switch unit 1324 and integrate them into one chip. Since the occupied volume of the control circuit unit 1320 can be reduced, the size can be reduced.
- the first batteries 1301a and 1301b mainly supply electric power to a 42V system (high voltage system) in-vehicle device, and the second battery 1311 supplies electric power to a 14V system (low voltage system) in-vehicle device.
- a lead-acid battery is often used as the second battery 1311 because of its cost advantage.
- a lithium ion secondary battery is used for both the first battery 1301a and the second battery 1311.
- the second battery 1311 may use a lead storage battery, an all-solid-state battery, or an electric double layer capacitor.
- the regenerative energy due to the rotation of the tire 1316 is sent to the motor 1304 via the gear 1305, and is charged from the motor controller 1303 or the battery controller 1302 to the second battery 1311 via the control circuit unit 1321.
- the first battery 1301a is charged from the battery controller 1302 via the control circuit unit 1320.
- the first battery 1301b is charged from the battery controller 1302 via the control circuit unit 1320. In order to efficiently charge the regenerative energy, it is desirable that the first batteries 1301a and 1301b can be quickly charged.
- the battery controller 1302 can set the charging voltage, charging current, and the like of the first batteries 1301a and 1301b.
- the battery controller 1302 can set charging conditions according to the charging characteristics of the secondary battery to be used and quickly charge the battery.
- the outlet of the charger or the connection cable of the charger is electrically connected to the battery controller 1302.
- the electric power supplied from the external charger charges the first batteries 1301a and 1301b via the battery controller 1302.
- a control circuit may be provided and the function of the battery controller 1302 may not be used, but the first batteries 1301a and 1301b are charged via the control circuit unit 1320 in order to prevent overcharging. Is preferable.
- the connection cable or the connection cable of the charger is provided with a control circuit.
- the control circuit unit 1320 may be referred to as an ECU (Electronic Control Unit).
- the ECU is connected to a CAN (Control Area Area Network) provided in the electric vehicle.
- CAN is one of the serial communication standards used as an in-vehicle LAN.
- the ECU also includes a microcomputer. Further, the ECU uses a CPU or a GPU.
- a next-generation clean energy vehicle such as a hybrid vehicle (HV), an electric vehicle (EV), or a plug-in hybrid vehicle (PHV)
- HV hybrid vehicle
- EV electric vehicle
- PHS plug-in hybrid vehicle
- agricultural machinery such as electric tractors, motorized bicycles including electrically assisted bicycles, motorcycles, electric wheelchairs, electric carts, small or large vessels, submarines, aircraft such as fixed-wing or rotary-wing aircraft, rockets, artificial satellites, etc.
- Secondary batteries can also be mounted on transport vehicles such as space explorers, planetary explorers, and spacecraft.
- the automobile 2001 shown in FIG. 27A is an electric vehicle that uses an electric motor as a power source for traveling. Alternatively, it is a hybrid vehicle in which an electric motor and an engine can be appropriately selected and used as a power source for traveling.
- the vehicle 2001 shown in FIG. 27A has the battery pack 1415 shown in FIG. 24A.
- the battery pack 1415 has a secondary battery module.
- the battery pack 1415 further preferably has a charge control device that is electrically connected to the secondary battery module.
- the secondary battery module has one or more secondary batteries.
- the automobile 2001 can be charged by receiving electric power from an external charging facility by a plug-in method, a non-contact power supply method, or the like to the secondary battery of the automobile 2001.
- the charging method or the standard of the connector may be appropriately performed by a predetermined method such as CHAdeMO (registered trademark) or a combo.
- the charging device may be a charging station provided in a commercial facility or a household power source.
- the plug-in technology can charge a secondary battery mounted on an automobile 2001 by supplying electric power from the outside. Charging can be performed by converting AC power into DC power via a conversion device such as an ACDC converter.
- a power receiving device on a vehicle and supply electric power from a ground power transmission device in a non-contact manner to charge the vehicle.
- this non-contact power supply system by incorporating a power transmission device on the road or the outer wall, charging can be performed not only while the vehicle is stopped but also while the vehicle is running. Further, electric power may be transmitted and received between two vehicles by using this contactless power feeding method. Further, a solar cell may be provided on the exterior portion of the vehicle to charge the secondary battery when the vehicle is stopped or running. An electromagnetic induction method or a magnetic field resonance method can be used for such non-contact power supply.
- FIG. 27B shows a large transport vehicle 2002 having a motor controlled by electricity as an example of a transport vehicle.
- the secondary battery module of the transport vehicle 2002 is, for example, a configuration in which four secondary batteries of 3.5 V or more and 4.7 V or less are connected in parallel as one cell, and 48 of these cells are connected in series to obtain a maximum voltage. It is a secondary battery module with 170V. Since it has the same functions as those in FIG. 27A except that the number of secondary batteries constituting the secondary battery module of the battery pack 2201 is different, the description thereof will be omitted.
- FIG. 27C shows, as an example, a large transport vehicle 2003 having a motor controlled by electricity.
- the secondary battery module of the transport vehicle 2003 has, for example, a maximum voltage of 600 V in which 100 or more secondary batteries of 3.5 V or more and 4.7 V or less are connected in series. Therefore, a secondary battery having a small variation in characteristics is required.
- a secondary battery having a small variation in characteristics is required.
- FIG. 27D shows, as an example, an aircraft 2004 with an engine that burns fuel. Since the aircraft 2004 shown in FIG. 27D has wheels for takeoff and landing, it can be said to be a part of a transportation vehicle, and a plurality of secondary batteries are connected to form a secondary battery module, which is charged with the secondary battery module. It has a battery pack 2203 including a control device.
- the secondary battery module of the aircraft 2004 has a maximum voltage of 32V in which eight 4V secondary batteries are connected in series, for example. Since it has the same functions as those in FIG. 27A except that the number of secondary batteries constituting the secondary battery module of the battery pack 2203 is different, the description thereof will be omitted.
- FIG. 27E shows a transport vehicle 2005 for transporting cargo as an example. It has a motor controlled by electricity, and performs various operations by supplying electric power from the secondary battery constituting the secondary battery module of the battery pack 2204. Further, the transport vehicle 2005 is not limited to being driven and operated by a human as a driver, and can be operated unmanned by CAN communication or the like. Although the forklift is shown in FIG. 27E, the forklift is not particularly limited, and the present invention relates to an industrial machine that can be operated by CAN communication or the like, for example, an automatic transport machine, a work robot, a small construction machine, or the like. A battery pack having a secondary battery can be mounted.
- FIG. 28A is an example of an electric bicycle using the secondary battery of one aspect of the present invention.
- the secondary battery of one aspect of the present invention can be applied to the electric bicycle 2100 shown in FIG. 28A.
- the power storage device 2102 shown in FIG. 28B has, for example, a plurality of secondary batteries and a protection circuit.
- the electric bicycle 2100 includes a power storage device 2102.
- the power storage device 2102 can supply electricity to a motor that assists the driver. Further, the power storage device 2102 is portable and is shown in FIG. 28B in a state of being removed from the bicycle. Further, the power storage device 2102 contains a plurality of secondary batteries 2101 according to one aspect of the present invention, and the remaining battery level and the like can be displayed on the display unit 2103. Further, the power storage device 2102 has a control circuit 2104 capable of charging control or abnormality detection of a secondary battery, which is shown as an example in one aspect of the present invention. The control circuit 2104 is electrically connected to the positive electrode and the negative electrode of the secondary battery 2101. Further, a small solid-state secondary battery may be provided in the control circuit 2104.
- control circuit 2104 By providing the control circuit 2104 with a small solid-state secondary battery, it is possible to supply electric power to hold the data of the memory circuit of the control circuit 2104 for a long time. Further, by combining the positive electrode active material 100 according to one aspect of the present invention with a secondary battery using the positive electrode, a synergistic effect on safety can be obtained. The secondary battery and the control circuit 2104 using the positive electrode active material 100 according to one aspect of the present invention as the positive electrode can greatly contribute to the eradication of accidents such as fires caused by the secondary battery.
- FIG. 28C is an example of a two-wheeled vehicle using the secondary battery of one aspect of the present invention.
- the scooter 2300 shown in FIG. 28C includes a power storage device 2302, side mirrors 2301, and a turn signal lamp 2303.
- the power storage device 2302 can supply electricity to the turn signal lamp 2303.
- the power storage device 2302 containing a plurality of secondary batteries using the positive electrode active material 100 according to one aspect of the present invention can have a high capacity and can contribute to miniaturization.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery may be electrically connected to the secondary battery.
- the power storage device 2302 can be stored in the storage under the seat 2304.
- the power storage device 2302 can be stored in the under-seat storage 2304 even if the under-seat storage 2304 is small.
- the house shown in FIG. 29A has a power storage device 2612 having a secondary battery having stable battery characteristics and a solar panel 2610 by using the method for manufacturing a secondary battery according to one aspect of the present invention.
- the power storage device 2612 is electrically connected to the solar panel 2610 via wiring 2611 and the like. Further, the power storage device 2612 and the ground-mounted charging device 2604 may be electrically connected.
- the electric power obtained by the solar panel 2610 can be charged to the power storage device 2612. Further, the electric power stored in the power storage device 2612 can be charged to the secondary battery of the vehicle 2603 via the charging device 2604.
- the power storage device 2612 is preferably installed in the underfloor space. By installing it in the underfloor space, the space above the floor can be effectively used. Alternatively, the power storage device 2612 may be installed on the floor.
- the electric power stored in the power storage device 2612 can also be supplied to other electronic devices in the house. Therefore, even when the power cannot be supplied from the commercial power supply due to a power failure or the like, the electronic device can be used by using the power storage device 2612 as an uninterruptible power supply.
- FIG. 29B shows an example of a power storage device according to one aspect of the present invention.
- a large power storage device 791 obtained by the method for manufacturing a secondary battery according to one aspect of the present invention is installed in the underfloor space portion 796 of the building 799.
- a control device 790 is installed in the power storage device 791, and the control device 790 is connected to a distribution board 703, a power storage controller 705 (also referred to as a control device), a display 706, and a router 709 by wiring. It is electrically connected.
- Electric power is sent from the commercial power supply 701 to the distribution board 703 via the drop line mounting portion 710. Further, electric power is transmitted to the distribution board 703 from the power storage device 791 and the commercial power supply 701, and the distribution board 703 transfers the transmitted electric power to a general load via an outlet (not shown). It supplies 707 and the power storage system load 708.
- the general load 707 is, for example, an electric device such as a television or a personal computer
- the storage system load 708 is, for example, an electric device such as a microwave oven, a refrigerator, or an air conditioner.
- the power storage controller 705 includes a measurement unit 711, a prediction unit 712, and a planning unit 713.
- the measuring unit 711 has a function of measuring the amount of electric power consumed by the general load 707 and the power storage system load 708 during one day (for example, from 0:00 to 24:00). Further, the measuring unit 711 may have a function of measuring the electric power of the power storage device 791 and the electric power supplied from the commercial power source 701.
- the prediction unit 712 is based on the amount of electric power consumed by the general load 707 and the power storage system load 708 during the next day, and the demand consumed by the general load 707 and the power storage system load 708 during the next day. It has a function to predict the amount of electric power.
- the planning unit 713 has a function of making a charge / discharge plan of the power storage device 791 based on the power demand amount predicted by the prediction unit 712.
- the amount of electric power consumed by the general load 707 and the power storage system load 708 measured by the measuring unit 711 can be confirmed by the display 706. It can also be confirmed in an electric device such as a television or a personal computer via a router 709. Further, it can be confirmed by a portable electronic terminal such as a smartphone or a tablet via the router 709. Further, the amount of power demand for each time zone (or every hour) predicted by the prediction unit 712 can be confirmed by the display 706, the electric device, and the portable electronic terminal.
- the secondary battery of one aspect of the present invention can be used, for example, for one or both of an electronic device and a lighting device.
- the electronic device include a mobile information terminal such as a mobile phone, a smartphone, or a notebook computer, a portable game machine, a portable music player, a digital camera, and a digital video camera.
- the personal computer 2800 shown in FIG. 30A has a housing 2801, a housing 2802, a display unit 2803, a keyboard 2804, a pointing device 2805, and the like.
- a secondary battery 2807 is provided inside the housing 2801, and a secondary battery 2806 is provided inside the housing 2802.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 2807 may be electrically connected to the secondary battery 2807.
- a touch panel is applied to the display unit 2803.
- the personal computer 2800 can be used as a tablet terminal by removing the housing 2801 and the housing 2802 and using only the housing 2802.
- the large-sized secondary battery obtained by the method for producing a secondary battery according to one aspect of the present invention can be applied to one or both of the secondary battery 2806 and the secondary battery 2807.
- the shape of the secondary battery obtained by the method for manufacturing a secondary battery according to one aspect of the present invention can be freely changed by changing the shape of the exterior body.
- the capacity of the secondary batteries can be increased and the usage time of the personal computer 2800 can be lengthened.
- the weight of the personal computer 2800 can be reduced.
- a flexible display is applied to the display unit 2803 of the housing 2802.
- a large-sized secondary battery obtained by the method for manufacturing a secondary battery according to one aspect of the present invention is applied to the secondary battery 2806.
- a bendable secondary battery can be obtained by using a flexible film for the exterior body. ..
- the housing 2802 can be bent and used.
- a part of the display unit 2803 can also be used as a keyboard.
- housing 2802 can be folded so that the display unit 2803 is on the inside as shown in FIG. 30D, or the housing 2802 can be folded so that the display unit 2803 is on the outside as shown in FIG. 30E.
- the secondary battery of one aspect of the present invention is applied to a bendable secondary battery, mounted on an electronic device, and incorporated along a curved surface of a house, an inner wall or an outer wall of a building, or an interior or exterior of an automobile. It is possible.
- FIG. 31A shows an example of a mobile phone.
- the mobile phone 7400 includes an operation button 7403, an external connection port 7404, a speaker 7405, a microphone 7406, and the like, in addition to the display unit 7402 incorporated in the housing 7401.
- the mobile phone 7400 has a secondary battery 7407.
- the secondary battery of one aspect of the present invention for the secondary battery 7407, it is possible to provide a lightweight and long-life mobile phone.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 7407 may be electrically connected to the secondary battery 7407.
- FIG. 31B shows a state in which the mobile phone 7400 is curved.
- the secondary battery 7407 provided inside the mobile phone 7400 is also bent. Further, the state of the bent secondary battery 7407 at that time is shown in FIG. 31C.
- the secondary battery 7407 is a thin storage battery.
- the secondary battery 7407 is fixed in a bent state.
- the secondary battery 7407 has a lead electrode electrically connected to the current collector.
- the current collector is a copper foil, which is partially alloyed with gallium to improve the adhesion to the active material layer in contact with the current collector, and the reliability of the secondary battery 7407 in a bent state is improved. It has a high composition.
- FIG. 31D shows an example of a bangle type display device.
- the portable display device 7100 includes a housing 7101, a display unit 7102, an operation button 7103, and a secondary battery 7104.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 7104 may be electrically connected to the secondary battery 7104.
- FIG. 31E shows the state of the bent secondary battery 7104. When the secondary battery 7104 is attached to the user's arm in a bent state, the housing is deformed and the curvature of a part or the whole of the secondary battery 7104 changes.
- the degree of bending at an arbitrary point of the curve is expressed by the value of the radius of the corresponding circle, which is called the radius of curvature, and the inverse of the radius of curvature is called the curvature.
- a part or all of the main surface of the housing or the secondary battery 7104 changes within the range of the radius of curvature of 40 mm or more and 150 mm or less. High reliability can be maintained as long as the radius of curvature on the main surface of the secondary battery 7104 is in the range of 40 mm or more and 150 mm or less.
- FIG. 31F shows an example of a wristwatch-type personal digital assistant.
- the mobile information terminal 7200 includes a housing 7201, a display unit 7202, a band 7203, a buckle 7204, an operation button 7205, an input / output terminal 7206, and the like.
- the personal digital assistant 7200 can execute various applications such as mobile phone, e-mail, text viewing and creation, music playback, Internet communication, and computer games.
- the display unit 7202 is provided with a curved display surface, and can display along the curved display surface. Further, the display unit 7202 is provided with a touch sensor and can be operated by touching the screen with a finger or a stylus. For example, the application can be started by touching the icon 7207 displayed on the display unit 7202.
- the operation button 7205 can have various functions such as power on / off operation, wireless communication on / off operation, manner mode execution / cancellation, and power saving mode execution / cancellation. ..
- the function of the operation button 7205 can be freely set by the operating system incorporated in the mobile information terminal 7200.
- the mobile information terminal 7200 can execute short-range wireless communication standardized for communication. For example, by communicating with a headset capable of wireless communication, it is possible to make a hands-free call.
- the mobile information terminal 7200 is provided with an input / output terminal 7206, and data can be directly exchanged with another information terminal via a connector. It is also possible to charge via the input / output terminal 7206. The charging operation may be performed by wireless power supply without going through the input / output terminal 7206.
- the display unit 7202 of the portable information terminal 7200 has a secondary battery of one aspect of the present invention.
- the secondary battery of one aspect of the present invention it is possible to provide a lightweight and long-life portable information terminal.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery may be electrically connected to the secondary battery.
- the secondary battery 7104 shown in FIG. 31E can be incorporated in a curved state inside the housing 7201 or in a bendable state inside the band 7203.
- the portable information terminal 7200 has a sensor.
- a human body sensor such as a fingerprint sensor, a pulse sensor, or a body temperature sensor, a touch sensor, a pressure sensor, an acceleration sensor, or the like is preferably mounted.
- FIG. 31G shows an example of an armband type display device.
- the display device 7300 has a display unit 7304 and has a secondary battery according to an aspect of the present invention.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery may be electrically connected to the secondary battery.
- the display device 7300 can be provided with a touch sensor in the display unit 7304, and can also function as a portable information terminal.
- the display surface of the display unit 7304 is curved, and display can be performed along the curved display surface. Further, the display device 7300 can change the display status by communication standard short-range wireless communication or the like.
- the display device 7300 is provided with an input / output terminal, and can directly exchange data with another information terminal via a connector. It can also be charged via the input / output terminals.
- the charging operation may be performed by wireless power supply without going through the input / output terminals.
- the secondary battery of one aspect of the present invention as the secondary battery of the display device 7300, a lightweight and long-life display device can be provided.
- FIGS. 31H, 32 and 33 An example of mounting a secondary battery having good cycle characteristics according to one aspect of the present invention in an electronic device will be described with reference to FIGS. 31H, 32 and 33.
- the secondary battery of one aspect of the present invention as a secondary battery in an electronic device, a lightweight and long-life product can be provided.
- daily electronic devices include electric toothbrushes, electric shavers, electric beauty devices, etc.
- the secondary batteries of these products are compact and lightweight, with a stick-shaped shape in consideration of user-friendliness.
- a large-capacity secondary battery is desired.
- FIG. 31H is a perspective view of a device also called a cigarette-containing smoking device (electronic cigarette).
- the electronic cigarette 7500 is composed of an atomizer 7501 including a heating element, a secondary battery 7504 for supplying electric power to the atomizer, and a cartridge 7502 including a liquid supply bottle or a sensor.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 7504 may be electrically connected to the secondary battery 7504.
- the secondary battery 7504 shown in FIG. 31H has an external terminal so that it can be connected to a charging device. Since the secondary battery 7504 becomes the tip portion when it is held, it is desirable that the total length is short and the weight is light. Since the secondary battery of one aspect of the present invention has a high capacity and good cycle characteristics, it is possible to provide a compact and lightweight electronic cigarette 7500 that can be used for a long period of time.
- FIGS. 32A and 32B show an example of a tablet terminal that can be folded in half.
- the tablet-type terminal 7600 shown in FIGS. 32A and 32B has a housing 7630a, a housing 7630b, a movable portion 7640 connecting the housing 7630a and the housing 7630b, a display unit 7631 having a display unit 7631a and a display unit 7631b, and a switch 7625. It has a switch 7627, a fastener 7629, and an operation switch 7628.
- FIG. 32A shows a state in which the tablet-type terminal 7600 is open
- FIG. 32B shows a state in which the tablet-type terminal 7600 is closed.
- the tablet-type terminal 7600 has a storage body 7635 inside the housing 7630a and the housing 7630b.
- the power storage body 7635 passes through the movable portion 7640 and is provided over the housing 7630a and the housing 7630b.
- the display unit 7631 can use all or part of the area as the touch panel area, and can input data by touching an image, characters, an input form, or the like including an icon displayed in the area.
- a keyboard button may be displayed on the entire surface of the display unit 7631a on the housing 7630a side, and information such as characters and images may be displayed on the display unit 7631b on the housing 7630b side.
- the keyboard may be displayed on the display unit 7631b on the housing 7630b side, and information such as characters and images may be displayed on the display unit 7631a on the housing 7630a side.
- the keyboard display switching button on the touch panel may be displayed on the display unit 7631, and the keyboard may be displayed on the display unit 7631 by touching the button with a finger or a stylus.
- touch input can be simultaneously performed on the touch panel area of the display unit 7631a on the housing 7630a side and the touch panel area of the display unit 7631b on the housing 7630b side.
- the switch 7625 to the switch 7627 may be not only an interface for operating the tablet terminal 7600 but also an interface capable of switching various functions.
- at least one of the switch 7625 to the switch 7627 may function as a switch for switching the power of the tablet terminal 7600 on and off.
- at least one of the switch 7625 to the switch 7627 may have a function of switching the display direction such as vertical display or horizontal display, or a function of switching between black and white display and color display.
- at least one of the switch 7625 to the switch 7627 may have a function of adjusting the brightness of the display unit 7631.
- the brightness of the display unit 7631 can be optimized according to the amount of external light during use detected by the optical sensor built in the tablet terminal 7600.
- the tablet terminal may incorporate not only an optical sensor but also other detection devices such as a gyro, an acceleration sensor, and other sensors that detect the inclination.
- FIG. 32A shows an example in which the display areas of the display unit 7631a on the housing 7630a side and the display unit 7631b on the housing 7630b side are almost the same, but the display areas of the display unit 7631a and the display unit 7631b are particularly different. It is not limited, and one size and the other size may be different, and the display quality may be different. For example, one may be a display panel capable of displaying a higher definition than the other.
- FIG. 32B shows a tablet-type terminal 7600 closed in half.
- the tablet-type terminal 7600 has a charge / discharge control circuit 7634 including a housing 7630, a solar cell 7633, and a DCDC converter 7636. Further, as the storage body 7635, a secondary battery according to one aspect of the present invention is used.
- the housing 7630a and the housing 7630b can be folded so as to overlap each other when not in use. By folding, the display unit 7631 can be protected, so that the durability of the tablet terminal 7600 can be enhanced. Further, since the storage body 7635 using the secondary battery of one aspect of the present invention has a high capacity and good cycle characteristics, it is possible to provide a tablet-type terminal 7600 that can be used for a long time over a long period of time. In order to enhance safety, a protection circuit for preventing overcharging and / or overdischarging of the secondary battery included in the storage body 7635 may be electrically connected to the secondary battery.
- the tablet-type terminal 7600 shown in FIGS. 32A and 32B displays various information (still images, moving images, text images, etc.), a calendar, a date, a time, and the like on the display unit. It can have a function, a touch input function for touch input operation or editing of information displayed on a display unit, a function for controlling processing by various software (programs), and the like.
- the solar cell 7633 mounted on the surface of the tablet terminal 7600 can supply electric power to a touch panel, a display unit, a video signal processing unit, or the like.
- the solar cell 7633 can be provided on one side or both sides of the housing 7630, and can be configured to efficiently charge the power storage body 7635. If a lithium ion battery is used as the power storage body 7635, there is an advantage that the size can be reduced.
- FIG. 32C shows the solar cell 7633, the storage body 7635, the DCDC converter 7636, the converter 7637, the switch SW1 to the switch SW3, and the display unit 7631, and shows the storage body 7635, the DCDC converter 7636, the converter 7637, the switch SW1 to the switch SW3. Is the location corresponding to the charge / discharge control circuit 7634 shown in FIG. 32B.
- the electric power generated by the solar cell is stepped up or down by the DCDC converter 7636 so as to be a voltage for charging the storage body 7635. Then, when the power from the solar cell 7633 is used for the operation of the display unit 7631, the switch SW1 is turned on, and the converter 7637 boosts or lowers the voltage required for the display unit 7631. Further, when the display is not performed on the display unit 7631, the switch SW1 may be turned off and the switch SW2 may be turned on to charge the power storage body 7635.
- the storage body 7635 is charged by another power generation means such as a piezoelectric element (piezo element) or a thermoelectric conversion element (Peltier element) without particular limitation. It may be a configuration.
- a non-contact power transmission module that wirelessly (non-contactly) transmits and receives power for charging, or a configuration performed in combination with other charging means may be used.
- FIG. 33 shows an example of another electronic device.
- the display device 8000 is an example of an electronic device using the secondary battery 8004 according to one aspect of the present invention.
- the display device 8000 corresponds to a display device for receiving TV broadcasts, and includes a housing 8001, a display unit 8002, a speaker unit 8003, a secondary battery 8004, and the like.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 8004 may be electrically connected to the secondary battery 8004.
- the secondary battery 8004 according to one aspect of the present invention is provided inside the housing 8001.
- the display device 8000 can be supplied with electric power from a commercial power source, or can use the electric power stored in the secondary battery 8004. Therefore, even when the power cannot be supplied from the commercial power supply due to a power failure or the like, the display device 8000 can be used by using the secondary battery 8004 according to one aspect of the present invention as an uninterruptible power supply.
- the display unit 8002 includes a light emitting device having a light emitting element such as a liquid crystal display device and an organic EL element in each pixel, an electrophoresis display device, a DMD (Digital Micromirror Device), a PDP (Plasma Display Panel), and a FED (Field Emission Display). ), Etc., a semiconductor display device can be used.
- a light emitting element such as a liquid crystal display device and an organic EL element in each pixel
- an electrophoresis display device such as a liquid crystal display device and an organic EL element in each pixel
- a DMD Digital Micromirror Device
- PDP Plasma Display Panel
- FED Field Emission Display
- the display device includes all information display devices such as those for receiving TV broadcasts, those for personal computers, and those for displaying advertisements.
- the stationary lighting device 8100 is an example of an electronic device using the secondary battery 8103 according to one aspect of the present invention.
- the lighting device 8100 includes a housing 8101, a light source 8102, a secondary battery 8103, and the like.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 8103 may be electrically connected to the secondary battery 8103.
- FIG. 33 illustrates a case where the secondary battery 8103 is provided inside the ceiling 8104 in which the housing 8101 and the light source 8102 are installed, but the secondary battery 8103 is provided inside the housing 8101. It may have been done.
- the lighting device 8100 can be supplied with electric power from a commercial power source, or can use the electric power stored in the secondary battery 8103. Therefore, even when the power cannot be supplied from the commercial power supply due to a power failure or the like, the lighting device 8100 can be used by using the secondary battery 8103 according to one aspect of the present invention as an uninterruptible power supply.
- FIG. 33 illustrates the stationary lighting device 8100 provided on the ceiling 8104
- the secondary battery according to one aspect of the present invention includes, for example, a side wall 8105, a floor 8106, a window 8107, etc., other than the ceiling 8104. It can be used for a stationary lighting device provided in the above, or it can be used for a desktop lighting device or the like.
- an artificial light source that artificially obtains light by using electric power can be used.
- an incandescent lamp, a discharge lamp such as a fluorescent lamp, an LED, and / or a light emitting element such as an organic EL element can be mentioned as an example of the artificial light source.
- the air conditioner having the indoor unit 8200 and the outdoor unit 8204 is an example of an electronic device using the secondary battery 8203 according to one aspect of the present invention.
- the indoor unit 8200 has a housing 8201, an air outlet 8202, a secondary battery 8203, and the like.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 8203 may be electrically connected to the secondary battery 8203.
- FIG. 33 illustrates the case where the secondary battery 8203 is provided in the indoor unit 8200, the secondary battery 8203 may be provided in the outdoor unit 8204. Alternatively, the secondary battery 8203 may be provided in both the indoor unit 8200 and the outdoor unit 8204.
- the air conditioner can be supplied with electric power from a commercial power source, or can use the electric power stored in the secondary battery 8203.
- the secondary battery 8203 when the secondary battery 8203 is provided in both the indoor unit 8200 and the outdoor unit 8204, the secondary battery 8203 according to one aspect of the present invention is provided even when the power cannot be supplied from the commercial power source due to a power failure or the like.
- the air conditioner can be used by using the power supply as an uninterruptible power supply.
- FIG. 33 illustrates a separate type air conditioner composed of an indoor unit and an outdoor unit
- the integrated air conditioner having the functions of the indoor unit and the outdoor unit in one housing is used.
- the secondary battery according to one aspect of the present invention can also be used.
- the electric refrigerator-freezer 8300 is an example of an electronic device using the secondary battery 8304 according to one aspect of the present invention.
- the electric freezer / refrigerator 8300 has a housing 8301, a refrigerator door 8302, a freezer door 8303, a secondary battery 8304, and the like.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 8304 may be electrically connected to the secondary battery 8304.
- the secondary battery 8304 is provided inside the housing 8301.
- the electric refrigerator-freezer 8300 can be supplied with electric power from a commercial power source, or can use the electric power stored in the secondary battery 8304. Therefore, even when the power cannot be supplied from the commercial power source due to a power failure or the like, the electric refrigerator-freezer 8300 can be used by using the secondary battery 8304 according to one aspect of the present invention as an uninterruptible power supply.
- high-frequency heating devices such as microwave ovens and electronic devices such as electric rice cookers require high electric power in a short time. Therefore, by using the secondary battery according to one aspect of the present invention as an auxiliary power source for assisting the electric power that cannot be covered by the commercial power source, it is possible to prevent the breaker of the commercial power source from tripping when the electronic device is used. ..
- the power usage rate the ratio of the amount of power actually used (called the power usage rate) to the total amount of power that can be supplied by the source of commercial power.
- the power usage rate the ratio of the amount of power actually used
- the secondary battery 8304 can be used as an auxiliary power source to keep the daytime power usage rate low.
- the cycle characteristics of the secondary battery can be improved and the reliability can be improved. Further, according to one aspect of the present invention, it is possible to obtain a high-capacity secondary battery, thereby improving the characteristics of the secondary battery, and thus reducing the size and weight of the secondary battery itself. can. Therefore, by mounting the secondary battery, which is one aspect of the present invention, in the electronic device described in the present embodiment, it is possible to obtain an electronic device having a longer life and a lighter weight.
- FIG. 34A shows an example of a wearable device.
- Wearable devices use a secondary battery as a power source.
- a wearable device that can be used not only for wired charging but also for wireless charging, where the connector to be connected is exposed, in order to improve splash-proof, water-resistant, or dust-proof performance when the user uses it in daily life or outdoors. Is desired.
- a secondary battery according to one aspect of the present invention can be mounted on the spectacle-type device 9000 as shown in FIG. 34A.
- the spectacle-type device 9000 has a frame 9000a and a display unit 9000b.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery may be electrically connected to the secondary battery.
- the headset type device 9001 can be equipped with a secondary battery which is one aspect of the present invention.
- the headset-type device 9001 has at least a microphone unit 9001a, a flexible pipe 9001b, and an earphone unit 9001c.
- a secondary battery can be provided in the flexible pipe 9001b or in the earphone portion 9001c.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery may be electrically connected to the secondary battery.
- the secondary battery according to one aspect of the present invention can be mounted on the device 9002 that can be directly attached to the body.
- the secondary battery 9002b can be provided in the thin housing 9002a of the device 9002.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 9002b may be electrically connected to the secondary battery 9002b.
- the secondary battery according to one aspect of the present invention can be mounted on the device 9003 that can be attached to clothes.
- the secondary battery 9003b can be provided in the thin housing 9003a of the device 9003.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 9003b may be electrically connected to the secondary battery 9003b.
- a secondary battery which is one aspect of the present invention, can be mounted on the belt-type device 9006.
- the belt-type device 9006 has a belt portion 9006a and a wireless power supply receiving portion 9006b, and a secondary battery can be mounted inside the belt portion 9006a.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery may be electrically connected to the secondary battery.
- a secondary battery which is one aspect of the present invention, can be mounted on the wristwatch type device 9005.
- the wristwatch-type device 9005 has a display unit 9005a and a belt unit 9005b, and a secondary battery can be provided on the display unit 9005a or the belt unit 9005b.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery may be electrically connected to the secondary battery.
- the display unit 9005a can display not only the time but also various information such as an incoming mail and / or a telephone call.
- the wristwatch type device 9005 is a wearable device of a type that is directly wrapped around the wrist, a sensor for measuring the pulse, blood pressure, etc. of the user may be mounted. It is possible to manage the health by accumulating data on the amount of exercise and health of the user.
- FIG. 34B shows a perspective view of the wristwatch-type device 9005 removed from the arm.
- FIG. 34C shows a state in which the secondary battery 913 according to one aspect of the present invention is built in the inside.
- the secondary battery 913 is provided at a position overlapping the display unit 9005a, and is compact and lightweight.
- FIG. 35A shows an example of a cleaning robot.
- the cleaning robot 9300 has a display unit 9302 arranged on the upper surface of the housing 9301, a plurality of cameras 9303 arranged on the side surface, a brush 9304, an operation button 9305, a secondary battery 9306, various sensors, and the like.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 9306 may be electrically connected to the secondary battery 9306.
- the cleaning robot 9300 is provided with tires, suction ports, and the like.
- the cleaning robot 9300 is self-propelled, can detect dust 9310, and can suck dust from a suction port provided on the lower surface.
- the cleaning robot 9300 can analyze an image taken by the camera 9303 and determine the presence or absence of an obstacle such as a wall, furniture, or a step. Further, when an object that is likely to be entangled with the brush 9304 such as wiring is detected by image analysis, the rotation of the brush 9304 can be stopped.
- the cleaning robot 9300 includes a secondary battery 9306 according to an aspect of the present invention, and a semiconductor device or an electronic component inside the cleaning robot 9300. By using the secondary battery 9306 according to one aspect of the present invention for the cleaning robot 9300, the cleaning robot 9300 can be made into a highly reliable electronic device with a long operating time.
- FIG. 35B shows an example of a robot.
- the robot 9400 shown in FIG. 35B includes a secondary battery 9409, an illuminance sensor 9401, a microphone 9402, an upper camera 9403, a speaker 9404, a display unit 9405, a lower camera 9406 and an obstacle sensor 9407, a moving mechanism 9408, a calculation device, and the like.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 9409 may be electrically connected to the secondary battery 9409.
- the microphone 9402 has a function of detecting a user's voice, environmental sound, and the like. Further, the speaker 9404 has a function of emitting sound. The robot 9400 can communicate with the user by using the microphone 9402 and the speaker 9404.
- the display unit 9405 has a function of displaying various information.
- the robot 9400 can display the information desired by the user on the display unit 9405.
- the display unit 9405 may be equipped with a touch panel. Further, the display unit 9405 may be a removable information terminal, and by installing the display unit 9405 at a fixed position of the robot 9400, charging and data transfer are possible.
- the upper camera 9403 and the lower camera 9406 have a function of photographing the surroundings of the robot 9400. Further, the obstacle sensor 9407 can detect the presence / absence of an obstacle in the traveling direction when the robot 9400 moves forward by using the moving mechanism 9408. The robot 9400 can recognize the surrounding environment and move safely by using the upper camera 9403, the lower camera 9406 and the obstacle sensor 9407.
- the robot 9400 includes a secondary battery 9409 according to an aspect of the present invention, and a semiconductor device or an electronic component inside the robot 9400.
- the secondary battery according to one aspect of the present invention for the robot 9400, the robot 9400 can be made into a highly reliable electronic device having a long operating time.
- FIG. 35C shows an example of an air vehicle.
- the flying object 9500 shown in FIG. 35C has a propeller 9501, a camera 9502, a secondary battery 9503, and the like, and has a function of autonomously flying.
- a protection circuit for preventing overcharging and / or overdischarging of the secondary battery 9503 may be electrically connected to the secondary battery 9503.
- the image data taken by the camera 9502 is stored in the electronic component 9504.
- the electronic component 9504 can analyze the image data and detect the presence or absence of an obstacle when moving. Further, the remaining battery level can be estimated from the change in the storage capacity of the secondary battery 9503 by the electronic component 9504.
- the flying object 9500 includes a secondary battery 9503 according to an aspect of the present invention inside the flying object 9500. By using the secondary battery according to one aspect of the present invention for the flying object 9500, the flying object 9500 can be made into a highly reliable electronic device having a long operating time.
- This embodiment can be implemented in combination with other embodiments as appropriate.
- each embodiment can be appropriately combined with the configuration shown in other embodiments to form one aspect of the present invention. Further, when a plurality of configuration examples are shown in one embodiment, the configuration examples can be appropriately combined.
- the content described in one embodiment is another content (may be a part of the content) described in the embodiment, and / or one or more. It is possible to apply, combine, or replace the contents described in another embodiment (some contents may be used).
- figure (which may be a part) described in one embodiment is another part of the figure, another figure (which may be a part) described in the embodiment, and / or one or more.
- figures (which may be a part) described in another embodiment of the above more figures can be formed.
- the components are classified by function and shown as blocks independent of each other.
- it is difficult to separate the components for each function and there may be a case where a plurality of functions are involved in one circuit or a case where one function is involved in a plurality of circuits. Therefore, the blocks in the block diagram are not limited to the components described in the specification, and can be appropriately paraphrased according to the situation.
- the size, the thickness of the layer, or the area are shown in any size for convenience of explanation. Therefore, it is not necessarily limited to that scale. It should be noted that the drawings are schematically shown for the sake of clarity, and are not limited to the shapes or values shown in the drawings. For example, it is possible to include variations in the signal, voltage, or current due to noise, or variations in the signal, voltage, or current due to timing deviation.
- electrode and “wiring” do not functionally limit these components.
- an “electrode” may be used as part of a “wiring” and vice versa.
- the terms “electrode” and “wiring” may be used when a plurality of “electrodes”, a plurality of “wiring”, or a plurality of “electrodes” and a plurality of “wiring” are integrally formed. include.
- the voltage and the potential can be paraphrased as appropriate.
- the voltage is a potential difference from a reference potential.
- the reference potential is a ground voltage
- the voltage can be paraphrased as a potential.
- the ground potential does not always mean 0V.
- the potential is relative, and the potential given to the wiring or the like may be changed depending on the reference potential.
- membrane and layer can be interchanged with each other in some cases or depending on the situation.
- conductive layer to the term “conductive film”.
- insulating film to the term “insulating layer”.
- the switch means a switch that is in a conductive state (on state) or a non-conducting state (off state) and has a function of controlling whether or not a current flows.
- the switch means a switch having a function of selecting and switching a path through which a current flows.
- the channel length means, for example, in the top view of a transistor, a region or a channel where a semiconductor (or a part where a current flows in the semiconductor when the transistor is on) and a gate overlap is formed.
- the distance between the source and the drain in the area means, for example, in the top view of a transistor, a region or a channel where a semiconductor (or a part where a current flows in the semiconductor when the transistor is on) and a gate overlap is formed. The distance between the source and the drain in the area.
- the channel width is a source in, for example, a region where a semiconductor (or a portion where a current flows in a semiconductor when a transistor is on) and a gate electrode overlap, or a region where a channel is formed.
- a and B are connected includes those in which A and B are directly connected and those in which A and B are electrically connected.
- the fact that A and B are electrically connected means that an electric signal can be exchanged between A and B when an object having some kind of electrical action exists between A and B. It means what is said.
- the secondary battery of one aspect of the present invention was produced and evaluated.
- the positive electrode active material was prepared with reference to the manufacturing method shown in FIG.
- LiMO 2 in step S14 a commercially available lithium cobalt oxide (CellSeed C-10N manufactured by Nippon Chemical Industrial Co., Ltd.) having cobalt as a transition metal M and having no particular additive was prepared.
- Lithium fluoride and magnesium fluoride were prepared as X1 sources in the same manner as in step S20a, and lithium fluoride and magnesium fluoride were mixed by the solid phase method in the same manner as in steps S31 to S32.
- the number of atoms of cobalt was 100, the amount of lithium fluoride was added so that the number of molecules was 0.33 and the number of molecules of magnesium fluoride was 1. This was designated as a mixture 903.
- step S33 it was annealed in the same manner as in step S33.
- 30 g of the mixture 903 was placed in a square alumina container, a lid was placed, and the mixture was heated in a muffle furnace.
- Oxygen gas was introduced by purging the inside of the furnace, and it did not flow during heating.
- the annealing temperature was 900 ° C. for 20 hours.
- Nickel hydroxide and aluminum hydroxide were added to the composite oxide after heating as step S101 and mixed dry.
- the number of atoms of cobalt was 100
- the number of atoms of nickel was 0.5
- the number of atoms of aluminum was 0.5. This was designated as a mixture 904.
- step S33 it was annealed in the same manner as in step S33.
- 30 g of the mixture 903 was placed in a square alumina container, a lid was placed, and the mixture was heated in a muffle furnace.
- Oxygen gas was introduced by purging the inside of the furnace, and the flow was performed during heating.
- the annealing temperature was 850 ° C. for 10 hours.
- a positive electrode was prepared using the positive electrode active material prepared above.
- PVDF polyvinylidene fluoride
- NMP is used as a solvent.
- the prepared slurry was applied to a current collector to volatilize the solvent.
- the press was performed at 120 ° C. at 120 kN / m to form a positive electrode active material layer on the current collector to prepare a positive electrode.
- a 20 ⁇ m thick aluminum foil was used as the current collector.
- the positive electrode active material layer was provided on one side of the current collector.
- the loading amount was approximately 10 mg / cm 2 .
- a positive electrode prepared above and a lithium metal as a counter electrode were used.
- the separator either polyimide having a thickness of 23 ⁇ m or polypropylene having a thickness of 25 ⁇ m was used.
- electrolytes hereinafter, electrolyte A, electrolyte B, electrolyte C, and electrolyte D
- polypropylene having a thickness of 25 ⁇ m was used as a separator.
- a polyimide having a thickness of 23 ⁇ m was used as a separator.
- a secondary battery using the electrolyte A and a secondary battery using the electrolyte B were made of stainless steel. Further, as the positive electrode can of the coin, as the secondary battery using the electrolyte C and the secondary battery using the electrolyte D, stainless steel covered with aluminum was used. The negative electrode can was made of stainless steel.
- Electrolyte A was prepared.
- Lithium hexafluorophosphate (LiPF 6 ) was used as the lithium salt.
- the concentration of the lithium salt in the electrolyte was 1.00 mol / L.
- the water concentration of the electrolyte A was 4.4 ppm.
- the electrolyte B as a comparative example of the electrolyte A, an electrolyte adjusted so that the water concentration was about 1000 ppm was used.
- a mixture of ethylene carbonate (EC) and diethyl carbonate (DEC) at EC: DEC 3: 7 (volume ratio) was used as the solvent, and lithium hexafluorophosphate (LiPF 6 ) was used as the lithium salt.
- the concentration of the lithium salt in the electrolytic solution was 1.00 mol / L.
- water was added.
- water to be added water corresponding to 1000 ppm with respect to the sum of the total amount of the electrolyte before the water was added and the amount of the water to be added was added.
- Electrolyte C was prepared.
- EMI-FSA represented by the structural formula (G11) was used as the solvent for the electrolyte C.
- LiFSA lithium bis (fluorosulfonyl) amide
- the concentration of the lithium salt in the electrolyte was 2.15 mol / L.
- the water concentration of the electrolyte C was 25.6 ppm.
- electrolyte D as a comparative example of the electrolyte C, an electrolyte adjusted so that the water concentration was about 1000 ppm was used.
- EMI-FSA represented by the structural formula (G11) is used as the solvent of the electrolyte D
- LiFSA lithium bis (fluorosulfonyl) amide
- the concentration of the lithium salt in the electrolyte is 2.15 mol / L
- the water content is high.
- water to be added water corresponding to 1000 ppm with respect to the sum of the total amount of the electrolyte before the water was added and the amount of the water to be added was added.
- a Karl Fischer Moisture Meter MKC-610 (manufactured by Kyoto Electronics Manufacturing Co., Ltd.) was used to measure the water content of the electrolyte.
- 36A and 36B show the charge / discharge characteristics of the secondary battery.
- the broken line shows the charge / discharge characteristics of the secondary battery using the electrolyte A
- the solid line shows the charge / discharge characteristics of the secondary battery using the electrolyte B
- the broken line shows the charge / discharge characteristics of the secondary battery using the electrolyte C
- the solid line shows the charge / discharge characteristics of the secondary battery using the electrolyte D.
- the reaction between the electrolyte and the water may cause a reaction that inhibits charging / discharging.
- a cycle test was conducted in an environment of 45 ° C. Charging was performed at CCCV (0.5C, termination current 0.05C, 4.6V) and discharging was performed at CC (0.5C, 2.5V). The capacity of the secondary battery was calculated based on the weight of the positive electrode active material. The C rate was calculated with 1C as a reference at 200 mA / g (per weight of positive electrode active material).
- FIG. 37A and 37B show the cycle characteristics of the secondary battery.
- the broken line shows the charge / discharge characteristics of the secondary battery using the electrolyte A
- the solid line shows the charge / discharge characteristics of the secondary battery using the electrolyte B
- the broken line shows the charge / discharge characteristics of the secondary battery using the electrolyte C
- the solid line shows the charge / discharge characteristics of the secondary battery using the electrolyte D.
- evaluation was performed using NMR.
- a nuclear magnetic resonance apparatus (AVANCE III400 400 MHz manufactured by Bruker Japan Co., Ltd.) was used for the measurement, and acetonitrile-d3 (CD3CN) was used as the solvent.
- CD3CN acetonitrile-d3
- FIG. 38 shows the 31 P-NMR spectrum of the NMR of the electrolyte A.
- FIG. 39A shows a 31 P-NMR spectrum of NMR of the electrolyte B, and
- FIG. 39B shows an enlarged view of a part of FIG. 39A.
- Positive electrode active material particles 50: Concave, 53: Barrier film, 54: Hole, 55: Crystal surface, 56: Barrier film, 57: Crack, 58: Hole, 100: Positive electrode active material, 130: Laminated body, 131 : Laminated body, 300: Secondary battery, 301: Positive electrode can, 302: Negative electrode can, 303: Gasket, 304: Positive electrode, 305: Positive electrode current collector, 306: Positive electrode active material layer, 307: Negative electrode, 308: Negative electrode collection Electrical body, 309: Negative electrode active material layer, 310: Separator, 312: Washer, 313: Ring-shaped insulator, 322: Spacer, 400: Negative electrode active material, 401: Region, 401a: Region, 401b: Region, 402: Region , 500: Secondary battery, 501: Positive electrode current collector, 502: Positive electrode active material layer, 502a: Region, 503: Positive electrode, 504: Negative electrode current collector, 505: Negative electrode active material layer
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Abstract
Description
図2は正極活物質の結晶構造を説明する図である。
図3は正極活物質粒子の断面模式図である。
図4A及び図4Bは本発明の一態様の正極活物質の作製方法の一例を説明する図である。
図5A乃至図5Cは本発明の一態様の正極活物質の作製方法の一例を説明する図である。
図6は本発明の一態様の正極活物質の作製方法の一例を説明する図である。
図7A乃至図7Cは本発明の一態様の正極活物質の作製方法の一例を説明する図である。
図8A、図8B、図8C、図8Dは負極活物質粒子の断面模式図である。
図9A、図9B、図9C、図9Dは、二次電池の断面図の一例である。
図10A及び図10Bは、二次電池の外観の一例を示す図である。
図11A及び図11Bは二次電池の作製方法を説明する図である。
図12A及び図12Bは二次電池の作製方法を説明する図である。
図13は、二次電池の外観の一例を示す図である。
図14は、二次電池の製造装置の一例を示す上面図である。
図15は、二次電池の作製方法の一例を示す断面図である。
図16A乃至図16Cは、二次電池の作製方法の一例を示す斜視図である。図16Dは、図16Cに対応する断面図である。
図17A乃至図17Fは、二次電池の作製方法の一例を示す斜視図である。
図18は、二次電池の一例を示す断面図である。
図19Aは、二次電池の一例を示す図である。図19B及び図19Cは、積層体の作製方法の一例を示す図である。
図20A乃至図20Cは、二次電池の作製方法の一例を示す図である。
図21A及び図21Bは、積層体の一例を示す断面図である。図21Cは、二次電池の一例を示す断面図である。
図22A及び図22Bは、二次電池の一例を示す図である。図22Cは、二次電池の内部の様子を示す図である。
図23A乃至図23Cは二次電池の一例を示す図である。
図24Aは、コイン型二次電池の分解斜視図であり、図24Bはコイン型二次電池の斜視図であり、図24Cはその断面斜視図である。
図25A及び図25Bは、円筒型の二次電池の例であり、図25Cは、複数の円筒型の二次電池の例であり、図25Dは、複数の円筒型の二次電池を有する蓄電システムの例である。
図26Aは、電池パックの一例を示す斜視図である。図26Bは電池パックの一例を示すブロック図である。図26Cは、モータを有する車両の一例を示すブロック図である。
図27A乃至図27Eは、輸送用車両の一例を示す図である。
図28Aは電動自転車を示す図であり、図28Bは電動自転車の二次電池を示す図であり、図28Cは電動バイクを説明する図である。
図29A及び図29Bは、蓄電装置の一例を示す図である。
図30A乃至図30Eは、電子機器の一例を示す図である。
図31A乃至図31Hは電子機器の一例を説明する図である。
図32A乃至図32Cは電子機器の一例を説明する図である。
図33は電子機器の一例を説明する図である。
図34A乃至図34Cは電子機器の一例を説明する図である。
図35A乃至図35Cは、電子機器の一例を示す図である。
図36A及び図36Bは、二次電池の充放電特性の一例を示す図である。
図37A及び図37Bは、二次電池のサイクル特性の一例を示す図である。
図38は、NMRスペクトルを示す図である。
図39A、図39Bは、NMRスペクトルを示す図である。
本実施の形態は、本発明の一態様の二次電池の一例について説明する。
以下に、本発明の一態様の二次電池に用いることが好ましい正極活物質について説明する。
正極活物質は、キャリアイオンとなる金属(以降、元素A)を有することが好ましい。元素Aとして例えばリチウム、ナトリウム、カリウム等のアルカリ金属、およびカルシウム、ベリリウム、マグネシウム等の第2族の元素を用いることができる。
本発明の一態様の正極活物質の粒径は、大きすぎるとリチウムの拡散が難しくなる、集電体に塗工したときに活物質層の表面が粗くなりすぎる、等の問題がある。一方、小さすぎると、集電体への塗工時に活物質層を担持しにくくなる、電解質との反応が過剰に進む等の問題点も生じる。そのため、平均粒子径(D50:メディアン径ともいう。)が、1μm以上100μm以下が好ましく、2μm以上40μm以下であることがより好ましく、5μm以上30μm以下がさらに好ましい。
ある正極活物質が、高電圧で充電されたときO3’型結晶構造を示す否かは、高電圧で充電された正極を、XRD、電子線回折、中性子線回折、電子スピン共鳴(ESR)、核磁気共鳴(NMR)等を用いて解析することで判断できる。特にXRDは、正極活物質が有するコバルト等の遷移金属の対称性を高分解能で解析できる、結晶性の高さおよび結晶の配向性を比較できる、格子の周期性歪みおよび結晶子サイズの解析ができる、二次電池を解体して得た正極をそのまま測定しても十分な精度を得られる、等の点で好ましい。
<ステップS11>
図4AのステップS11では、リチウム、遷移金属の材料として、リチウム源及び遷移金属源を準備する。なお、図面において、リチウム源をLi源、遷移金属源をM源として図示している。
次に、ステップS12として、上記のリチウム源、遷移金属源、及び添加元素X源を解砕、及び混合する。解砕、及び混合は、乾式または湿式で行うことができる。特に水分含有量を10ppm以下まで抑えた、純度が99.5%以上の脱水アセトンを用いて、解砕を行うと好適である。なお、本明細書等において、解砕と記載している文言は、粉砕と読み替えてもよい。また、混合には例えばボールミル、またはビーズミル等を用いることができる。ボールミルを用いる場合は、例えばメディアとしてジルコニアボールを用いることが好ましい。また、ボールミル、またはビーズミル等を用いる場合、メディアまたは材料からのコンタミネーションを抑制するために、周速を、100mm/s以上2000mm/s以下とすることが好ましい。例えば、周速838mm/s(回転数400rpm、ボールミルの直径40mm)として実施してもよい。また、解砕、及び混合において、上述の脱水アセトンを用いることで、材料に混入しうる不純物を低減することができる。
次に、ステップS13として、上記で混合した材料を加熱する。本工程の加熱温度は、800℃以上1100℃未満で行うことが好ましく、900℃以上1000℃以下で行うことがより好ましく、950℃程度がさらに好ましい。温度が低すぎると、リチウム源及び遷移金属源の分解及び溶融が不十分となるおそれがある。一方温度が高すぎると、リチウム源からリチウムが蒸散する、及び/または遷移金属源として用いる金属が過剰に還元される、などの原因で欠陥が生じるおそれがある。例えば、遷移金属としてコバルトを用いた場合、コバルトが2価となる欠陥が生じうる。
以上の工程により、本発明の一態様の正極活物質100を作製することができる(ステップS14)。なお、正極活物質100は、リチウム、遷移金属、及び酸素を有する複合酸化物(LiMO2)として、表す場合がある。ただし、本発明の一態様の正極活物質は、LiMO2で表されるリチウム複合酸化物の結晶構造を有すればよく、その組成が厳密にLi:M:O=1:1:2に限定されるものではない。
次に、本発明の一態様の正極活物質の作製方法の他の一例について、図5A、図5B、及び図5Cを用いて説明を行う。
図5AのステップS20として、添加元素X源を準備する。添加元素X源としては、先に記載の材料を用いることができる。また、添加元素Xとしては、複数の元素を用いてもよい。添加元素Xとして、複数の元素を用いる場合について、図5B、及び図5Cを用いて説明する。添加元素Xの添加は、固相法、ゾルゲル法をはじめとする液相法、スパッタリング法、蒸着法、CVD(化学気相成長)法、PLD(パルスレーザデポジション)法等の方法を適用することができる。
図5BのステップS21において、マグネシウム源(Mg源)と、フッ素源(F源)と、を準備する。また、マグネシウム源、及びフッ素源と合わせて、リチウム源を準備してもよい。
次に、図5BのステップS22において、上記の材料を混合及び解砕する。混合は乾式または湿式で行うことができるが、湿式はより小さく解砕することができるため好ましい。混合には例えばボールミル、またはビーズミル等を用いることができる。ボールミルを用いる場合は、例えばメディアとしてジルコニアボールを用いることが好ましい。ボールミル、またはビーズミル等の条件については、ステップS12と同様の条件とすればよい。
次に、ステップS23において、上記で解砕、混合した材料を回収して、添加元素X源を得る。なお、ステップS23に示す添加元素X源は、複数の材料から形成されているため、混合物と呼称してもよい。
次に、図5AのステップS31において、ステップS14で得られるLiMO2と、添加元素X源と、を混合する。リチウム、遷移金属及び酸素を有する複合酸化物中の遷移金属の原子数Mと、添加元素X源が有するマグネシウムの原子数Mgとの比は、M:Mg=100:y(0.1≦y≦6)であることが好ましく、M:Mg=100:y(0.3≦y≦3)であることがより好ましい。
次に、図5AのステップS32において、上記で混合した材料を回収し、混合物903を得る。
次に、ステップS33において、混合物903を、酸素を含む雰囲気中で加熱する。該加熱は、混合物903の粒子同士が固着しないように加熱すると好ましい。
次に、加熱した材料を回収し、正極活物質100を作製する。このとき、回収された粒子をさらに、ふるいにかけることが好ましい。以上の工程により、本発明の一態様の正極活物質100を作製することができる(ステップS34)。
次に、本発明の一態様の正極活物質の作製方法の他の一例について、図6、並びに図7A、図7B、及び図7Cを用いて説明を行う。
図6のステップS20aとして、添加元素X1源を準備する。添加元素X1源としては、先に記載の添加元素Xの中から選択して用いることができる。例えば、添加元素X1としては、マグネシウム、フッ素、及びカルシウムの中から選ばれるいずれか一または複数を好適に用いることができる。本実施の形態においては、添加元素X1として、マグネシウム、及びフッ素を用いる構成を、図7Aに例示する。図7Aに示すステップS20aに含まれるステップS21、及びステップS22については、図5Bに示すステップS21、及びステップS22と同様の工程にて作製することができる。添加元素X1の添加は、固相法、ゾルゲル法をはじめとする液相法、スパッタリング法、蒸着法、CVD(化学気相成長)法、PLD(パルスレーザデポジション)法等の方法を適用することができる。
次に、ステップS33で加熱した材料を回収し、複合酸化物を作製する。
図6のステップS40として、添加元素X2源を準備する。添加元素X2源としては、先に記載の添加元素Xの中から選択して用いることができる。例えば、添加元素X2としては、ニッケル、チタン、ホウ素、ジルコニウム、及びアルミニウムの中から選ばれるいずれか一または複数を好適に用いることができる。本実施の形態においては、添加元素X2として、ニッケル、及びアルミニウムを用いる構成を、図7Bに例示する。図7Bに示すステップS40に含まれるステップS41、及びステップS42については、図5Bに示すステップS21、及びステップS22と同様の工程にて作製することができる。添加元素X2の添加は、固相法、ゾルゲル法をはじめとする液相法、スパッタリング法、蒸着法、CVD(化学気相成長)法、PLD(パルスレーザデポジション)法等の方法を適用することができる。
次に、図6のステップS51としては、ステップS34aにて作製された複合酸化物と、ステップS40で作製された添加元素X2源と、を混合する工程である。なお、図6のステップS51としては、図5Aに示すステップS31と同様の工程にて処理を行うことができる。また、図6のステップS52としては、図5Aに示すステップS32と同様の工程にて処理を行うことができる。なお、図6のステップS52で作製される材料としては、混合物904となる。混合物904としては、混合物903の材料に加え、ステップS40で添加した添加元素X2が含まれる材料となる。また、図6のステップS53としては、図5Aに示すステップS33と同様の工程にて処理を行うことができる。
次に、加熱した材料を回収し、正極活物質100を作製する。このとき、回収された粒子をさらに、ふるいにかけることが好ましい。以上の工程により、本発明の一態様の正極活物質100を作製することができる(ステップS54)。
本発明の一態様の正極活物質は、上記に挙げた材料に限られない。あるいは、本発明の一態様の正極活物質として、上記に挙げた材料に加えて、他の材料を混合して用いてもよい。
正極活物質として、上記に挙げた正極活物質を複数有する粒子を用いてもよい。例えば、第1の材料として上記に挙げた正極活物質の一を用い、第2の材料として上記に挙げた正極活物質の他の一を用い、第1の材料の少なくとも一部を、第2の材料が覆う構造を有する粒子、としてもよい。このような、第1の材料の少なくとも一部を第2の材料が覆う構造を有する粒子を、正極活物質複合体と呼ぶ場合がある。複合化処理としては、例えば、メカノケミカル法、メカノフュージョン法、及びボールミル法などの機械的エネルギーによる複合化処理、共沈法、水熱法、及びゾル−ゲル法などの液相反応による複合化処理、ならびに、バレルスパッタ法、ALD(Atomic Layer Deposition)法、蒸着法、及びCVD(Chemical Vapor Deposition)法などの気相反応による複合化処理、のいずれか一以上の複合化処理を行うことができる。また、複合化処理の後に、加熱処理を行うことが好ましい。なお、複合化処理とは、表面コーティング処理、又はコーティング処理、と呼ばれる場合もある。
本発明の一態様の二次電池は、電解質を有することが好ましい。電解質としては、有機電解質、イオン液体、及び固体電解質などを用いることができる。本発明の一態様の二次電池としては、特にイオン液体を有すると好ましい。
本発明の一態様の負極は、負極活物質を有する。また、本発明の一態様の負極は、導電剤を有することが好ましい。また、本発明の一態様の負極は、バインダを有することが好ましい。
表層部にハロゲンを有する負極活物質の作製方法の一例について説明する。
本実施の形態では、図9を用いて本発明の一態様の二次電池の例について説明する。二次電池は、外装体(図示せず)、正極503、負極506、セパレータ507、および、リチウム塩などを溶解させた電解質を有する。セパレータ507は、正極503と負極506との間に設けられる。
本明細書等においてグラフェン化合物とは、グラフェン、多層グラフェン、マルチグラフェン、酸化グラフェン、多層酸化グラフェン、マルチ酸化グラフェン、還元された酸化グラフェン、還元された多層酸化グラフェン、還元されたマルチ酸化グラフェン、グラフェン量子ドット等を含む。グラフェン化合物とは、炭素を有し、平板状、シート状等の形状を有し、炭素6員環で形成された二次元的構造を有するものをいう。該炭素6員環で形成された二次元的構造は炭素シートといってもよい。グラフェン化合物は官能基を有してもよい。またグラフェン化合物は屈曲した形状を有することが好ましい。またグラフェン化合物は丸まってカーボンナノファイバーのようになっていてもよい。
バインダとしては、例えば、スチレン−ブタジエンゴム(SBR)、スチレン−イソプレン−スチレンゴム、アクリロニトリル−ブタジエンゴム、ブタジエンゴム、エチレン−プロピレン−ジエン共重合体などのゴム材料を用いることが好ましい。またバインダとして、フッ素ゴムを用いることができる。
正極集電体および負極集電体として、ステンレス、金、白金、亜鉛、鉄、銅、アルミニウム、チタン等の金属、及びこれらの合金など、導電性の高く、リチウム等のキャリアイオンと合金化しない材料を用いることができる。また、シリコン、チタン、ネオジム、スカンジウム、モリブデンなどの耐熱性を向上させる元素が添加されたアルミニウム合金を用いることができる。また、シリコンと反応してシリサイドを形成する金属元素で形成してもよい。シリコンと反応してシリサイドを形成する金属元素としては、ジルコニウム、チタン、ハフニウム、バナジウム、ニオブ、タンタル、クロム、モリブデン、タングステン、コバルト、ニッケル等がある。集電体は、シート状、網状、パンチングメタル状、エキスパンドメタル状等の形状を適宜用いることができる。集電体は、厚みが10μm以上30μm以下のものを用いるとよい。
セパレータ507には、例えば、紙、不織布、ガラス繊維、セラミックス等で形成されたものを用いることができる。或いはナイロン(ポリアミド)、ビニロン(ポリビニルアルコール系繊維)、ポリエステル、アクリル、ポリオレフィン、ポリウレタン、ポリプロピレン、ポリエチレン等で形成されたものを用いることができる。セパレータはエンベロープ状に加工し、正極または負極のいずれか一方を包むように配置することが好ましい。
二次電池が有する外装体としては、例えばアルミニウムなどの金属材料、および樹脂材料から選ばれる一以上を用いることができる。また、フィルム状の外装体を用いることもできる。フィルムとしては、例えばポリエチレン、ポリプロピレン、ポリカーボネート、アイオノマー、ポリアミド等の材料からなる膜上に、アルミニウム、ステンレス、銅、ニッケル等の可撓性に優れた金属薄膜を設け、さらに該金属薄膜上に外装体の外面としてポリアミド系樹脂、ポリエステル系樹脂等の絶縁性合成樹脂膜を設けた三層構造のフィルムを用いることができる。
本実施の形態では、二次電池の作製方法を説明する。
ここで、図10A及び図10Bに外観図を示すラミネート型の二次電池の作製方法の一例について、図11A及び図11Bならびに図12A及び図12Bを用いて説明する。図10A及び図10Bに示す二次電池500は、正極503、負極506、セパレータ507、外装体509、正極リード電極510及び負極リード電極511を有する。なお、図10A等に示すラミネート型の二次電池の断面図として例えば、後述する図15に示すように、正極、セパレータおよび負極を積層し、外装体で囲んだ構造を用いることができる。
次に、図13に外観図を示すラミネート型の二次電池600の作製方法の一例について、図14、図15、図16A乃至図16D、及び図17A乃至図17Fを用いて説明する。図13に示す二次電池600は、正極503、負極506、セパレータ507、外装体509、正極リード電極510及び負極リード電極511を有する。外装体509は領域514において封止されている。
本発明の一態様の積層体の断面図の一例を図18に示す。図18に示す積層体550は、1枚のセパレータを折り曲げながら正極と負極との間に配置することで作製される。
本発明の別の一態様の二次電池の断面図の一例を図21Cに示す。図21Cに示す二次電池560は、図21Aに示す積層体130と、図21Bに示す積層体131と、を用いて作製される。なお、図21Cでは図を明瞭にするため、積層体130、積層体131、及び、セパレータ507を抜粋して示す。
本発明の別の一態様の二次電池について、図22及び図23を用いて説明する。ここで示す二次電池は、捲回型の二次電池などと呼ぶことができる。
コイン型の二次電池の一例について説明する。図24Aはコイン型(単層偏平型)の二次電池の分解斜視図であり、図24Bは、外観図であり、図24Cは、その断面図である。コイン型の二次電池は主に小型の電子機器に用いられる。
円筒型の二次電池の例について図25Aを参照して説明する。円筒型の二次電池616は、図25Aに示すように、上面に正極キャップ(電池蓋)601を有し、側面及び底面に電池缶(外装缶)602を有している。電池缶(外装缶)602は金属材料で形成され、透水バリア性とガスバリア性がともに優れている。これら正極キャップ601と電池缶(外装缶)602とは、ガスケット(絶縁パッキン)610によって絶縁されている。
本実施の形態では、本発明の一態様の二次電池の適用例について図26乃至図35を用いて説明する。
まず、本発明の一態様の二次電池を電気自動車(EV)に適用する例を示す。
次に、本発明の一態様の二次電池を建築物に実装する例について図29を用いて説明する。
本発明の一態様の二次電池は、例えば、電子機器及び照明装置の一方または双方に用いることができる。電子機器としては、例えば、携帯電話、スマートフォン、もしくはノート型コンピュータ等の携帯情報端末、携帯型ゲーム機、携帯音楽プレーヤ、デジタルカメラ、デジタルビデオカメラなどが挙げられる。
以上の実施の形態、及び実施の形態における各構成の説明について、以下に付記する。
図6に示す作製方法を参照して、正極活物質の作製を行った。
次に、上記で作製した正極活物質を用いて、正極を作製した。上記で作製した正極活物質と、アセチレンブラック(AB)と、ポリフッ化ビニリデン(PVDF)を、正極活物質:AB:PVDF=95:3:2(重量比)で混合し、溶媒としてNMPを用いてスラリーを作製した。作製したスラリーを集電体に塗工し、溶媒を揮発させた。その後、120℃において120kN/mのプレスを行い、集電体上に正極活物質層を形成し、正極を作製した。集電体として20μm厚のアルミニウム箔を用いた。正極活物質層は、集電体の片面に設けた。担持量は、およそ10mg/cm2であった。
次に、評価のため、CR2032タイプ(直径20mm高さ3.2mm)のコイン型の二次電池を作製した。
作製したコイン型の二次電池の充放電特性の評価を行った。45℃の環境下で充電をCCCV(0.5C、終止電流0.05C、終止電圧4.6V)で行い、放電をCC(0.5C、終止電圧2.5V)で行った。
次に、作製したコイン型の二次電池のサイクル特性の評価を行った。
Claims (7)
- 正極と、負極と、電解質と、を有し、
前記電解質の水分量は、1000ppm未満である二次電池。 - 正極と、負極と、電解質と、を有し、
前記電解質の水分量は、1000ppm未満であり、
前記電解質の前記水分量は、カールフィッシャー水分計により測定される二次電池。 - 請求項1または請求項2において、
前記電解質は、リチウム塩と、環状カーボネートと、を有する二次電池。 - 請求項1または請求項2において、
前記電解質は、リチウム塩と、イオン液体と、を有する二次電池。 - 請求項4において、
前記イオン液体は、
イミダゾリウムカチオン、ピリジニウムカチオン、四級アンモニウムカチオン、三級スルホニウムカチオン、および四級ホスホニウムカチオンから選ばれる一以上のカチオンと、
1価のアミド系アニオン、1価のメチド系アニオン、フルオロスルホン酸アニオン、パーフルオロアルキルスルホン酸アニオン、テトラフルオロボレートアニオン、パーフルオロアルキルボレートアニオン、ヘキサフルオロホスフェートアニオン、およびパーフルオロアルキルホスフェートアニオンから選ばれる一以上のアニオンと、
を有する二次電池。 - 請求項1乃至請求項5のいずれか一に記載の二次電池と、表示部と、センサと、を有する電子機器。
- 請求項1乃至請求項5のいずれか一に記載の二次電池と、電気モータと、制御装置と、を有し、
前記制御装置は、前記二次電池からの電力を前記電気モータに供給する機能を有する車両。
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JP2010113939A (ja) * | 2008-11-06 | 2010-05-20 | Nissan Motor Co Ltd | 双極型二次電池およびその製造方法 |
JP2019216106A (ja) * | 2013-07-23 | 2019-12-19 | ゴーション,インコーポレイテッド | リチウムイオン電池の電解質添加剤としてのオキシラニルアシル誘導体 |
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JP2010113939A (ja) * | 2008-11-06 | 2010-05-20 | Nissan Motor Co Ltd | 双極型二次電池およびその製造方法 |
JP2019216106A (ja) * | 2013-07-23 | 2019-12-19 | ゴーション,インコーポレイテッド | リチウムイオン電池の電解質添加剤としてのオキシラニルアシル誘導体 |
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