WO2022116304A1 - 显示面板、显示面板的制作方法和显示屏 - Google Patents

显示面板、显示面板的制作方法和显示屏 Download PDF

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Publication number
WO2022116304A1
WO2022116304A1 PCT/CN2020/137975 CN2020137975W WO2022116304A1 WO 2022116304 A1 WO2022116304 A1 WO 2022116304A1 CN 2020137975 W CN2020137975 W CN 2020137975W WO 2022116304 A1 WO2022116304 A1 WO 2022116304A1
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WO
WIPO (PCT)
Prior art keywords
substrate
display panel
splicing
light
length
Prior art date
Application number
PCT/CN2020/137975
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English (en)
French (fr)
Inventor
何波
Original Assignee
深圳市华星光电半导体显示技术有限公司
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Publication of WO2022116304A1 publication Critical patent/WO2022116304A1/zh

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Classifications

    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/33Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/301Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/302Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements characterised by the form or geometrical disposition of the individual elements

Definitions

  • the present application relates to the field of display technology, and in particular, to a display panel, a manufacturing method of the display panel, and a display screen.
  • LED display technology is a display method that directly uses LEDs as pixels.
  • the color LED display is composed of red, green and blue LEDs as the basic light-emitting elements, and is arranged in a dot matrix.
  • the LED display is usually composed of a display module, a control system and a power supply system.
  • the control system controls the on and off of the LED to emit different colors of light, and then image.
  • the smaller the LED crystal particles the smaller the pixel size of the display screen and the finer the display effect. In recent years, LED crystal particles have been more and more widely used in micron-level display screens.
  • the display panel 20 includes a substrate 10 on which a light-emitting element 11 composed of a plurality of LEDs is arranged, a support plate 14 is arranged under the substrate, and the substrate 10 includes a flat portion 12 and a
  • the bending part 13 has metal wires (not shown in the figure) on the bending part.
  • the present application provides a display panel, a manufacturing method of the display panel, and a display screen, so as to overcome the problem of circuit breakage that occurs when the existing display panels are spliced to form a large-size display screen.
  • the present application provides a display panel, the display panel includes a first substrate, a second substrate and a connector;
  • the first substrate and the second substrate are arranged opposite to each other, and the connecting member is arranged between the first substrate and the second substrate, and is used to fix the first substrate and the second substrate ;
  • the first substrate includes a body and a splicing part, and the splicing part is located on the side of the body;
  • the second substrate includes a flat part and a bent part, the bent part is located on the side of the flat part, the flat part is located under the body, and the bent part is located at the side of the flat part.
  • the folding portion is located below the splicing portion, and the length of the first substrate is greater than the length of the flat portion on the second substrate.
  • the second substrate includes a light-emitting element
  • the light-emitting element is located between the first substrate and the second substrate, and the light-emitting element includes a plurality of LEDs arranged in an array .
  • the length of the spliced portion is not less than the distance between two adjacent LEDs in the plurality of LEDs.
  • the first substrate includes a light-shielding member, the light-shielding member is located between the first substrate and the light-emitting member, the light-shielding member has a plurality of hollow regions, and the plurality of hollow regions arranged with the plurality of arrays of LEDs One-to-one correspondence.
  • the area of each of the plurality of hollowed-out regions is the same as the area of each of the plurality of LEDs arranged in the array.
  • the length of the spliced portion is not less than the radius of curvature of the bent portion.
  • the body and splice are integrally formed.
  • the display panel further includes a support plate located below the flat portion.
  • the length of the support plate is equal to the length of the flat portion.
  • the stiffness of the first substrate is greater than the stiffness of the second substrate.
  • the present application provides a display screen, the display screen is formed by splicing and combining a plurality of display panels, and the display panel includes a first substrate, a second substrate and a connector;
  • the first substrate includes a body and a splicing part, and the splicing part is located on the side of the body;
  • the second substrate includes a flat part and a bent part, the bent part is located on the side of the flat part, the flat part is located under the body, and the bent part is located at the side of the flat part.
  • the folding portion is located below the splicing portion, and the length of the first substrate is greater than the length of the flat portion on the second substrate.
  • the second substrate includes a light-emitting element
  • the light-emitting element is located between the first substrate and the second substrate, and the light-emitting element includes a plurality of LEDs arranged in an array .
  • the length of the spliced portion is not less than the distance between two adjacent LEDs in the plurality of LEDs.
  • the first substrate includes a light-shielding member, the light-shielding member is located between the first substrate and the light-emitting member, the light-shielding member has a plurality of hollow regions, and the plurality of hollow regions arranged with the plurality of arrays of LEDs One-to-one correspondence.
  • the area of each of the plurality of hollowed-out regions is the same as the area of each of the plurality of LEDs arranged in the array.
  • the length of the spliced portion is not less than the radius of curvature of the bent portion.
  • the body and splice are integrally formed.
  • the display panel further includes a support plate located below the flat portion.
  • the stiffness of the first substrate is greater than the stiffness of the second substrate.
  • the present application provides a method for manufacturing a display panel, comprising the following steps:
  • a first substrate and a second substrate are provided, and the first substrate includes a light shielding member with a plurality of hollow regions;
  • the second substrate is bent at the edge to form a flat part and a bent part, and the length of the flat part is not greater than the length of the body on the first substrate, and the upper part of the flat part corresponds to the The body of the first substrate, and the upper part of the bending part corresponds to the splicing part of the first substrate.
  • the present application provides a display panel, a manufacturing method of the display panel, and a display screen.
  • a display panel By arranging a first substrate on a second substrate, and making the splicing part on the first substrate located above the bent part of the second substrate, the When multiple display panels are spliced into a large-size display, contact occurs between the first substrates of the multiple display panels. Since the splicing part has a certain length, and the splicing part is located above the bending part of the second substrate, there are multiple display panels.
  • the display panel When the display panel is combined and spliced, a certain space can be left between the two adjacent second substrates, so as to prevent the bending part on the second substrate from being collided and squeezed by the adjacent display panels, and avoid the occurrence of squeezing.
  • the metal wire is broken due to the bending part, and the splicing part is used for splicing and alignment, which improves the accuracy of splicing and reduces the difficulty of splicing.
  • FIG. 1 is a schematic structural diagram of a display panel in the prior art during splicing
  • FIG. 2 is a schematic structural diagram of a display panel during splicing according to an embodiment of the application
  • FIG. 3 is a schematic structural diagram of a display panel during splicing according to another embodiment of the present application.
  • FIG. 4 is a schematic structural diagram of a display panel structure during splicing according to another embodiment of the present application.
  • FIG. 5 is a top view of a display panel provided by the present application.
  • FIG. 6 is a schematic flowchart of a method for manufacturing a display panel provided by the present application.
  • FIG. 7 is a schematic structural diagram of a first substrate in an embodiment of the present application.
  • FIG. 8 is a side view of the second substrate before bending in an embodiment of the present application.
  • FIG. 9 is a top view of the second substrate before bending in an embodiment of the present application.
  • FIG. 10 is a schematic structural diagram of the first substrate and the second substrate when they are not bent after bonding
  • FIG. 11 is a schematic structural diagram of a display panel formed by cutting and bending the second substrate
  • FIG. 13 is a top view of the display panel after splicing.
  • first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as “first”, “second” may expressly or implicitly include one or more of said features. In the description of the present application, “plurality” means two or more, unless otherwise expressly and specifically defined.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection, electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection, electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation.
  • a first feature "on” or “under” a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them.
  • the first feature being “above”, “over” and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature is “below”, “below” and “below” the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
  • the present application provides a display panel, a manufacturing method of the display panel, and a display screen using the display panel, which will be described in detail below.
  • an embodiment of the present application provides a display panel, the display panel includes a first substrate, a second substrate and a connector; the first substrate and the second substrate are arranged opposite to each other, and the connector is arranged on the between the first substrate and the second substrate, used to fix the first substrate and the second substrate; the first substrate includes a body and a splicing part, and the splicing part is located on the side of the body A metal wire is arranged on the second substrate, the second substrate includes a flat part and a bent part, the bent part is located on the side of the flat part, and the flat part is located under the main body, so The bending portion is located below the splicing portion, and the length of the first substrate is greater than the length of the flat portion on the second substrate.
  • the splicing portion has a certain length and the splicing portion is located above the bent portion of the second substrate, when multiple display panels are combined and spliced, two adjacent A certain space can be left between the second substrates, to prevent the bending part on the second substrate from being collided and squeezed by the adjacent display panel, to avoid the breakage of the metal wire caused by the extrusion of the bending part, and to use splicing.
  • the splicing and alignment are carried out on the part, which improves the accuracy of splicing and reduces the difficulty of splicing.
  • the display panel is an LED display panel.
  • the display panel 100 includes a first substrate 101 , a second substrate 201 and a connector 301 .
  • the first substrate 101 includes a light-emitting element 210, and the light-emitting element 210 includes a plurality of LEDs 202 arranged in an array.
  • the first substrate 101 and the second substrate 201 are disposed opposite to each other, and are fixedly attached by connecting members 301 , and metal wires (not shown in the figure) are fabricated on the second substrate 201 .
  • the connecting member 301 is an optical adhesive (Optically Clear Adhesive, OCA), which has the advantages of high light transmittance and high adhesive force.
  • the connecting member 301 can also use other materials, as long as its light transmittance and adhesion It is enough to meet the actual needs, which is not limited here.
  • the first substrate 101 includes a main body 102 and a splicing part 103, the splicing part 103 is located on the side of the main body 102, the second substrate 201 includes a flat part 211 and a bending part 212, the bending part 212 is located on the side of the flat part 211, and is bent
  • the part 212 is located on the side of the flat part 211 , the flat part 211 is located below the body 102 , the bent part 212 is located below the splicing part 103 , and the length d1 of the first substrate is greater than the length d2 of the flat part on the second substrate.
  • the material of the second substrate 201 is polyimide. After the circuit is fabricated on the second substrate 201 , metal wires are distributed on the second substrate 201 . When splicing multiple display panels 100 , the first substrates 101 on the multiple display panels 100 are in contact with each other.
  • the splicing portion 103 has a certain length d3 , and the splicing portion 103 is located at the bent portion 212 of the second substrate 201 above, a certain space can be left between the two adjacent second substrates 201, that is, a certain distance e can be maintained between the flat parts 211 on the two adjacent second substrates 201, avoiding the need for the second substrate
  • the bent portion 212 on the 201 is collided and squeezed by the adjacent display panel, so that the metal wire on the bent portion 212 will not be broken due to the squeeze.
  • the material of the first substrate 101 is glass, which has good light transmittance and high rigidity, and the rigidity of the first substrate 101 is greater than that of the second substrate 201 .
  • the deformation of the splicing portion 103 on the first substrate 101 due to being squeezed can be reduced, and the risk of breaking the metal wire after the bending portion 212 is squeezed can be reduced.
  • the first substrate 101 can also Other materials such as resin are used, as long as their light transmittance and stiffness can meet the actual requirements, there is no limitation here.
  • the length d3 of the splicing portion 103 is not less than the distance d4 between two adjacent LEDs 202 in the plurality of LEDs 202 . If the length of the splicing portion 103 is too small, after splicing multiple display panels, the space between the two adjacent second substrates 201 will be too small, that is, the flat portion 211 on the two adjacent second substrates 201 will be too small. If the distance e between them is too small, when the curvature of the bending portion 212 is large, the bending portion 212 on the second substrate 201 is likely to be squeezed by the adjacent display panel.
  • the length d3 of the spliced part is equal to the distance d4 between the plurality of LEDs 202, it can not only ensure that the metal wires on the bending part 212 are not easily broken by extrusion, but also make the large-size display screen after splicing have good display uniformity. .
  • the length d3 of the splicing portion 103 is equal to the radius of curvature R of the bending portion 212 , which can ensure that after splicing a plurality of display panels 100 , two adjacent Sufficient space is left between the second substrates 201 to minimize the risk of breakage of the metal wires due to the extrusion of the bent portion 212 .
  • the length d3 of the splicing portion 103 can also be greater than the radius of curvature R of the bending portion 212, but if the length d3 is too large, the pixel pitch of the two adjacent display panels 100 at the splicing place will be too large, which will affect the large size after splicing. The display effect of the size display.
  • the body 102 and the splicing portion 103 on the first substrate 101 are integrally formed, so that the manufacturing process of the first substrate 101 can be simplified. It can be understood that the body 102 and the splicing part 103 can also be two independent parts, and the body 102 and the splicing part 103 are fixed by adhesive bonding.
  • the display panel 100 further includes a support plate 401 , the support plate 401 is located below the flat portion 211 on the second substrate 201 , and the support plate 401 can increase the rigidity of the display panel structure, The structure of the display panel is more stable.
  • the material of the support plate 401 may be glass, or may be a material with a certain rigidity such as resin, which is not specifically limited here.
  • the length d5 of the support plate 401 is equal to the length d2 of the flat portion 211 on the second substrate 201 , so that the second substrate 201 can be well supported by the support plate 401 , the material of the support plate 401 can be saved, and the manufacturing cost of the display panel 100 can be reduced.
  • the first substrate 101 includes a light shielding member 302 , the light shielding member 302 is located between the first substrate 101 and the second substrate 201 , and the light shielding member 302 is located between the first substrate 101 and the second substrate 201 .
  • the shading member 302 has a plurality of hollow regions 303 , and the plurality of hollow regions 303 correspond to the plurality of LEDs 202 arranged in an array one-to-one.
  • the light shielding member 302 can enable the light emitted by the plurality of LEDs 202 on the second substrate 201 to pass only through the plurality of hollow areas 303, preventing the color mixing between adjacent LEDs, and improving the contrast ratio of the display panel 100; Due to the existence of the shading member 302 at the splicing part of the block display panel 100, the color of the splicing part can be kept consistent, and the image segmentation feeling caused by the color difference of the splicing part of the large-size display screen formed by the splicing can be avoided.
  • the light-shielding member 302 needs to have a good light-shielding effect, and its material may be black resin, or may be a material that can better absorb light, such as an alloy containing chromium.
  • the area of each of the plurality of hollowed-out regions 303 is the same as the area of each of the plurality of LEDs 202 arranged in the array, so that the light shielding member 302 can be The best shading effect can be achieved, and the brightness of the display panel can be ensured, so that the luminous efficiency of the display panel will not be reduced due to the shading member 302 .
  • the embodiment of the present application also provides a display screen, the display screen is formed by splicing the display panels in the embodiment of the present application.
  • two adjacent display panels 100 pass through a splicing part 103 on a first substrate 101 , and contact with the body 102 on another first substrate 101 for combined splicing.
  • two adjacent display panels 100 may also be between the splicing parts 103 on the two first substrates 101 contact for combined stitching.
  • the display panels 100 can be fixed with glue at the splicing place of the two display panels 100, so as to improve the structural stability of the large-size display screen formed by the splicing.
  • the embodiment of the present application also provides a method for manufacturing a display panel, the method for manufacturing a display panel includes the following steps:
  • the second substrate is bent at the edge to form a flat part and a bent part, and the length of the flat part is not greater than the length of the body on the first substrate, and the upper part of the flat part corresponds to the The body of the first substrate, and the upper part of the bending part corresponds to the splicing part of the first substrate.
  • FIG. 6 is a flowchart of an embodiment of a method for manufacturing a display panel in an embodiment of the present application. As shown in the figure, the method includes:
  • the material of the second substrate 201 is polyimide, and the material of the first substrate 101 may be glass or resin; the light shielding member 302 is formed on the first substrate 101 through a photolithography process, and the first A side view of the substrate 101 is shown in FIG. 7 .
  • a circuit is fabricated on the second substrate 201 , so that metal wires are distributed on the second substrate 201 . ) process, etc.
  • a plurality of LEDs are transferred to the second substrate 201 to form a light-emitting element.
  • the transfer of the LEDs 202 can take the following method: pouring a plurality of LEDs into the holding tank containing the solution, the bottom of the holding tank is provided with a transfer substrate, the transfer substrate is provided with a plurality of holes, and the bottom of the holding tank is provided with a suction filter and The suction filtration device makes the solution of the holding tank flow to the suction filter port, drives the LED to flow to the bottom of the holding tank, and embeds it into the hole of the transfer substrate. Finally, the LED is transferred by aligning the transfer substrate and the second substrate. To the preset LED fixing position on the second substrate, the method can also have higher efficiency when transferring LED chips with smaller size.
  • the structure of the finally formed second substrate is shown in FIG. 8 and FIG. 9 .
  • the first substrate 101 and the second substrate 201 are aligned and bonded, and then the first substrate and the second substrate are fixed by the connector, and the connector adopts optical adhesive (OCA). Adhesive with good light transmission and adhesion.
  • OCA optical adhesive
  • the first substrate 101 is further provided with a light shielding member 302 including a plurality of hollow regions 303 .
  • the LED chips are just right It is located at the hollow position of the light shielding member 302 .
  • the material of the shading member 302 can be non-ferrous metal chrome or chrome-containing alloy. Non-ferrous metal chrome or chrome-containing alloy has a good absorption effect on light, and the material of the shading member 302 can also be made of black resin. More environmentally friendly, while lower cost.
  • a plurality of hollow regions 303 are formed on the light shielding member 302 by performing a grouping process on the light shielding member 302 , and the light shielding member 302 having the plurality of hollowing out regions 303 can be fabricated by a photolithography process.
  • FIG. 10 The structure after the first substrate 101 and the second substrate 201 are bonded together is shown in FIG. 10 .
  • a part of the second substrate 213 in the bending area of the display panel is cut off, and the part 214 to be bent is retained.
  • the edge of the second substrate is bent, and the length of the first substrate is greater than the length of the flat part on the second substrate, the upper part of the flat part corresponds to the body of the first substrate, the The upper part of the bending part corresponds to the splicing part of the first substrate.
  • a flat part 211 and a bent part 212 are formed after bending.
  • the flat part 211 is located below the main body 102 and is bent
  • the length d1 of the first substrate 101 is greater than the length d2 of the flat portion 211 on the second substrate 201, so that when a plurality of display panels 100 are spliced, two adjacent second substrates 201 A certain space can be left therebetween to prevent the bending portion 212 on the second substrate 201 from being collided and squeezed by the adjacent display panels.
  • the formed structure is shown in FIG. 11 .
  • the display panel 100 After the display panel 100 is fabricated, multiple display panels 100 are spliced together, as shown in FIG. 12 and FIG. 13 , to form a large-size display screen.
  • the plurality of display panels 100 are spliced into a large
  • contact occurs between the first substrates 101 of the plurality of display panels 100. Since the splicing portion 103 has a certain length, and the splicing portion 103 is located above the bent portion of the second substrate 201, the multiple display panels 100 are in contact with each other.
  • the splicing part 103 is used for splicing and alignment, which improves the accuracy of splicing and reduces the difficulty of splicing.
  • a display panel, a method for manufacturing a display panel, and a display screen provided by the present application have been described in detail above.
  • the principles and implementations of the present application are described with specific examples in this paper.
  • the descriptions of the above embodiments are only used to help Understand the technical solutions of the present application and their core ideas; those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these modifications or The replacement does not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

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Abstract

一种显示面板(100)、显示面板(100)的制作方法和显示屏,在第二基板(201)上设置第一基板(101),并使第一基板(101)上的拼接部(103)位于第二基板(201)的弯折部(212)上方;在将多个显示面板(100)拼接成大尺寸的显示屏时,避免了第二基板(201)上的弯折部(212)被相邻的显示面板(100)碰撞和挤压,减小了因为挤压弯折部(212)而造成的金属导线断裂的风险。

Description

显示面板、显示面板的制作方法和显示屏 技术领域
本申请涉及显示技术领域,具体涉及一种显示面板、显示面板的制作方法和显示屏。
背景技术
发光二极管(Light Emitting Diode,LED)显示技术是直接以LED作为像素的显示方式。彩色LED显示屏是以红、绿、蓝三色LED组成基本发光元素,并以点阵方式排布,LED显示屏通常由显示模块、控制系统和电源系统构成,通过控制系统控制LED的亮灭来发出不同色光,进而成像。LED 晶体颗粒越小,显示屏的像素尺寸就越小,显示效果越细腻,近年来LED晶体颗粒在微米级别的显示屏得到了越来越广泛地应用。
在日常使用中,根据不同的需求通常需要将多个较小的LED显示面板拼接组合形成一个大尺寸的显示屏。在现有技术中,如图1所示,显示面板20中包括基板10,在基板10上设有多个LED构成的发光件11,基板下方设有支撑板14,基板10包括平坦部12和弯折部13,弯折部上有金属导线(图中未示出)。在将多个显示面板20拼接成一个大尺寸的显示屏时,多个显示面板之间的距离d难以控制,当距离d过近时,一个显示面板中的弯折部13会被相邻的显示面板挤压,在区域C处容易造成金属导线的断裂和损坏,影响了显示效果,同时拼接的精确度难以把握,拼接较为困难。
技术问题
本申请提供一种显示面板、显示面板的制作方法和显示屏,以克服现有的显示面板在拼接组成大尺寸显示屏时发生的线路断裂的问题。
技术解决方案
第一方面,本申请提供了一种显示面板,所述显示面板包括第一基板、第二基板和连接件;
所述第一基板和所述第二基板相对设置,所述连接件设置在所示第一基板和所述第二基板之间,用于固定贴合所述第一基板和所述第二基板;
所述第一基板包括本体和拼接部,所述拼接部位于所述本体侧边;
所述第二基板上设有金属导线,所述第二基板包括平坦部和弯折部,所述弯折部位于所述平坦部侧边,所述平坦部位于所述本体下方,所述弯折部位于所述拼接部下方,所述第一基板的长度大于所述第二基板上平坦部的长度。
在一些实施方案中,所述第二基板包括发光件,所述发光件位于所述第一基板和所述第二基板之间,所述发光件包括多个阵列排列的LED   。
在一些实施方案中,所述拼接部的长度不小于所述多个LED中相邻两个LED之间的距离。
在一些实施方案中,所述第一基板包括遮光件,所述遮光件位于所述第一基板和所述发光件之间,所述遮光件上具有多个镂空区域,所述多个镂空区域与所述多个阵列排布的LED  一一对应。
在一些实施方案中,所述多个镂空区域中每个镂空区域的面积和所述多个阵列排布的LED中每个LED的面积相同。
在一些实施方案中,所述拼接部的长度不小于所述弯折部的曲率半径。
在一些实施方案中,所述本体和拼接部为一体成型。
在一些实施方案中,所述显示面板还包括支撑板,所述支撑板位于所述平坦部的下方。
在一些实施方案中,所述支撑板的长度等于所述平坦部的长度。
在一些实施方案中,所述第一基板的刚度大于所述第二基板的刚度。
第二方面,本申请提供了一种显示屏,所述显示屏由多个显示面板拼接组合形成,所述显示面板包括第一基板、第二基板和连接件;
所述第一基板包括本体和拼接部,所述拼接部位于所述本体侧边;
所述第二基板上设有金属导线,所述第二基板包括平坦部和弯折部,所述弯折部位于所述平坦部侧边,所述平坦部位于所述本体下方,所述弯折部位于所述拼接部下方,所述第一基板的长度大于所述第二基板上平坦部的长度。
在一些实施方案中,所述第二基板包括发光件,所述发光件位于所述第一基板和所述第二基板之间,所述发光件包括多个阵列排列的LED   。
在一些实施方案中,所述拼接部的长度不小于所述多个LED中相邻两个LED之间的距离。
在一些实施方案中,所述第一基板包括遮光件,所述遮光件位于所述第一基板和所述发光件之间,所述遮光件上具有多个镂空区域,所述多个镂空区域与所述多个阵列排布的LED  一一对应。
在一些实施方案中,所述多个镂空区域中每个镂空区域的面积和所述多个阵列排布的LED中每个LED的面积相同。
在一些实施方案中,所述拼接部的长度不小于所述弯折部的曲率半径。
在一些实施方案中,所述本体和拼接部为一体成型。
在一些实施方案中,所述显示面板还包括支撑板,所述支撑板位于所述平坦部的下方。
在一些实施方案中,所述第一基板的刚度大于所述第二基板的刚度。
第三方面,本申请提供了一种显示面板的制作方法,包括如下步骤:
提供第一基板和第二基板,所述第一基板上包括具有多个镂空区域的遮光件;
在第二基板上进行电路制作,使所述第二基板上分布有金属导线;
将所述第一基板与所述第二基板贴合,并将所述第一基板和所述第二基板用连接件固定;
在所述第二基板的边缘处,切除部分所述第二基板;
在所述第二基板的边缘处对其进行折弯,形成平坦部和弯折部,并使所述平坦部的长度不大于所述第一基板上本体的长度,所述平坦部上方对应所述第一基板的本体,所述弯折部上方对应所述第一基板的拼接部。
有益效果
本申请提供了一种显示面板、显示面板的制作方法和显示屏,通过在第二基板上设置第一基板,并使第一基板上的拼接部位于第二基板的弯折部上方,在将多个显示面板拼接成大尺寸的显示屏时,多个显示面板的第一基板之间发生接触,由于拼接部具有一定的长度,且拼接部位于第二基板的弯折部上方,在多个显示面板进行组合拼接时,能使两个相邻的第二基板之间能留有一定的空间,防止第二基板上的弯折部被相邻的显示面板碰撞和挤压,避免因为挤压弯折部而造成的金属导线断裂,另外利用拼接部进行拼接和对位,提高了拼接的精确性,降低了拼接难度。
附图说明
下面结合附图,通过对本申请的具体实施方式详细描述,将使本申请的技术方案及其他有益效果显而易见。
图1为现有技术中的显示面板在拼接时的结构示意图;
图2为本申请一个实施例的显示面板在拼接时的结构示意图;
图3为本申请另一个实施例的显示面板在拼接时的结构示意图;
图4为本申请另一个实施例的显示面板结构在拼接时的结构示意图;
图5为本申请提供的显示面板的俯视图;
图6为本申请提供的显示面板制作方法的流程示意图;
图7为本申请实施例中第一基板的结构示意图;
图8为本申请实施例中第二基板在弯折前的侧视图;
图9为本申请实施例中第二基板在弯折前的俯视图;
图10为第一基板与第二基板贴合之后未进行弯折时的结构示意图;
图11为将第二基板进行切割和弯折后形成的显示面板结构示意图;
图12为将显示面板进行拼接后的侧视图;
图13为将显示面板进行拼接后的俯视图。
本发明的实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。
本申请提供一种显示面板、该显示面板的制作方法和采用了该显示面板的显示屏,以下分别进行详细说明。
首先,本申请实施例提供了一种显示面板,所述显示面板包括第一基板、第二基板和连接件;所述第一基板和所述第二基板相对设置,所述连接件设置在所示第一基板和所述第二基板之间,用于固定贴合所述第一基板和所述第二基板;所述第一基板包括本体和拼接部,所述拼接部位于所述本体侧边;所述第二基板上设有金属导线,所述第二基板包括平坦部和弯折部,所述弯折部位于所述平坦部侧边,所述平坦部位于所述本体下方,所述弯折部位于所述拼接部下方,所述第一基板的长度大于所述第二基板上平坦部的长度。
本申请实施例中通过在第二基板上设置第一基板,并使第一基板上的拼接部位于第二基板的弯折部上方,在将多个显示面板拼接成大尺寸的显示屏时,多个显示面板的第一基板之间发生接触,由于拼接部具有一定的长度,且拼接部位于第二基板的弯折部上方,在多个显示面板进行组合拼接时,能使两个相邻的第二基板之间能留有一定的空间,防止第二基板上的弯折部被相邻的显示面板碰撞和挤压,避免因为挤压弯折部而造成的金属导线断裂,另外利用拼接部进行拼接和对位,提高了拼接的精确性,降低了拼接难度。
在一个具体实施例中,显示面板为LED显示面板,如图2所示,显示面板100包括第一基板101、第二基板201和连接件301。第一基板101上包括发光件210,发光件210包括多个阵列排布的LED202。第一基板101和第二基板201相对设置,并通过连接件301固定贴合,第二基板201上制作有金属导线(图中未示出)。在本申请实施例中,连接件301为光学胶(Optically Clear Adhesive,OCA),具有高透光率和高黏着力等优点,连接件301也可以使用其他的材料,只要其透光率和黏着力满足实际需求即可,此处不做限定。
第一基板101包括本体102和拼接部103,拼接部103位于本体102的侧边,第二基板201包括平坦部211和弯折部212,弯折部212位于平坦部211的侧边,弯折部212位于平坦部211的侧边,平坦部211位于本体102下方,弯折部212位于拼接部103下方,第一基板的长度d1大于第二基板上平坦部的长度d2。
第二基板201的材料为聚酰亚胺,通过在第二基板201上进行电路制作后,第二基板201上分布有金属导线。在将多个显示面板100进行拼接时,多个显示面板100上的第一基板101之间接触,由于拼接部103具有一定的长度d3,且拼接部103位于第二基板201的弯折部212上方,能使两个相邻的第二基板201之间能留有一定的空间,即两个相邻第二基板201上的平坦部211之间能保持一定的距离e,避免了第二基板201上的弯折部212被相邻的显示面板碰撞和挤压,从而使弯折部212上的金属导线不会因为挤压而发生断裂。
在本申请的一些实施例中,第一基板101的材料为玻璃,其具有良好的透光性且刚度较大,第一基板101的刚度大于第二基板201的刚度,在拼接多个显示面板时可以减小第一基板101上拼接部103因为被挤压而发生的变形,减小了弯折部212被挤压后造成金属导线断裂的风险,可以理解的是,第一基板101也可以采用树脂等其他材料,只要其透光性能和刚度能满足实际需求,此处不做限定。
在本申请的一些实施例中,如图2所示,拼接部103的长度d3不小于多个LED202中相邻两个LED202之间的距离d4。如果拼接部103的长度太小,在将多个显示面板进行拼接后,两个相邻的第二基板201之间的空间会过小,即两个相邻第二基板201上的平坦部211之间的距离e过小,当弯折部212的曲率较大时,容易造成第二基板201上的弯折部212被相邻的显示面板挤压。当拼接部的长度d3等于多个LED202之间的距离d4时,既能保证弯折部212上的金属导线不易被挤压折断,又能使拼接后的大尺寸显示屏具有良好的显示均匀度。
在本申请的一些实施例中,如图3所示,拼接部103的长度d3等于弯折部212的曲率半径R,如此能够保证在将多个显示面板100进行拼接后,两个相邻的第二基板201之间会留有足够的空间,最大程度上减少了因为弯折部212被挤压而发生的金属导线断裂风险。可以理解的是,拼接部103的长度d3也可以大于弯折部212的曲率半径R,但是长度d3过大会造成两个相邻的显示面板100在拼接处的像素间距过大,影响拼接后大尺寸显示屏的显示效果。
在本申请的一些实施例中,如图3所示,第一基板101上的本体102和拼接部103一体成型,如此可以简化第一基板101的制作工艺。可以理解的是,本体102和拼接部103也可以是两个独立的部分,本体102和拼接部103之间通过粘合剂粘合固定。
在本申请的一些实施例中,如图4所示,显示面板100还包括支撑板401,支撑板401位于第二基板201上平坦部211的下方,支撑板401可以增加显示面板结构的刚度,使显示面板的结构更加稳定。支撑板401的材料可以是玻璃,也可以是树脂等具有一定刚度的材料,具体此处不做限定。
在本申请的一些实施例中,如图4所示,支撑板401的长度d5等于第二基板201上平坦部211的长度d2,如此既能使支撑板401对第二基板201有良好的支撑,又能节省支撑板401的材料,可以降低显示面板100的制造成本。
在本申请的一些实施例中,如图4所示,第一基板101上包括遮光件302,遮光件302位于第一基板101和第二基板201之间,遮光件302位于第一基板101和多个LED202之间,遮光件302上具有多个镂空区域303,多个镂空区域303与多个阵列排布的LED202 一一对应。遮光件302能使第二基板201上多个LED202发出的光只从多个镂空区域303中通过,防止相邻LED之间的颜色混杂,提升了显示面板100的对比度;另外,在相邻两块显示面板100的拼接处,由于有遮光件302的存在,能使拼接处的颜色保持一致,避免了拼接组成的大尺寸显示屏因为拼接处的颜色差异而造成的图像分割感。遮光件302需要有良好的遮光效果,其材料可以为黑色树脂,也可以是含铬的合金等能较好吸收光的材料。
在本申请的一些实施例中,如图4所示,多个镂空区域303中每个镂空区域的面积和多个阵列排布的LED202中每个LED的面积相同,如此既可以使遮光件302能达到最好的遮光效果,又能保证显示面板的亮度,使显示面板的发光效率不会因为遮光件302而降低。
本申请实施例还提供了一种显示屏,显示屏由本申请实施例中的显示面板拼接组成,如图4所示,相邻的两个显示面板100通过一个第一基板101上的拼接部103,和另一个第一基板101上的本体102之间接触,以进行组合拼接,可以理解的是,相邻的两个显示面板100也可以是两个第一基板101上的拼接部103之间接触,以进行组合拼接。在两个显示面板100的拼接处可以用胶将显示面板100之间进行固定,以提升拼接组成的大尺寸显示屏的结构稳定性。
本申请实施例中还提供一种显示面板的制作方法,该显示面板的制作方法其包括如下步骤:
在第二基板上进行电路制作,使所述第二基板上分布有金属导线;
提供第一基板和第二基板;
在第二基板上进行电路制作,使所述第二基板上分布有金属导线;
将所述第一基板与所述第二基板贴合,并将所述第一基板和所述第二基板用连接件固定;
在所述第二基板的边缘处,切除部分所述第二基板;
在所述第二基板的边缘处对其进行折弯,形成平坦部和弯折部,并使所述平坦部的长度不大于所述第一基板上本体的长度,所述平坦部上方对应所述第一基板的本体,所述弯折部上方对应所述第一基板的拼接部。
图6为本申请实施例中显示面板的制作方法的一个实施例流程图,如图所示,该方法包括:
S101、提供第一基板和第二基板,所述第一基板上包括具有多个镂空区域的遮光件;
在本申请实施例中,第二基板201的材料为聚酰亚胺,第一基板101的材料可以是玻璃或者树脂;通过光刻工艺在第一基板101上形成遮光件302,形成的第一基板101的侧视图如图7所示。
S102、在第二基板上进行电路制作。
在第二基板201上进行电路制作,使所述第二基板201上分布有金属导线,其采用的工艺可以是低温多晶硅(Low Temperature Poly-silicon,LTPS)工艺,氧化铟镓锌(IndiumGalliumZincOxide,IGZO)工艺等。
在本申请实施中,第二基板201上完成电路制作后,将多个LED转移至所述第二基板201上,形成发光件。LED202的转移可以采取如下方法:将多个LED倒入装有溶液的容纳槽中,容纳槽的底部设有转移基板,转移基板上设有多个孔洞,容纳槽的底部设有抽滤口和抽滤装置,抽滤装置使容纳槽的溶液向抽滤口流动,带动LED流向容纳槽底部,并嵌入进转移基板的孔洞中,最后通过将转移基板和第二基板进行对位,将LED转移至第二基板上预设的LED固定位置中,该方法在转移尺寸较小的LED芯片时也能有较高的效率。
最终形成的第二基板的结构如图8和图9所示。
S103、将所述第一基板与所述第二基板贴合,并将所述第一基板和所述第二基板用连接件固定。
将第一基板101与第二基板201对位贴合,然后通过连接件将第一基板和第二基板固定,连接件采用光学胶(OCA),可以理解的是连接件也可以是其他的具有良好透光性和黏着力的胶。
在本申请的一些实施例中,在第一基板101上还设有包括多个镂空区域303的遮光件302,在将第一基板101与第二基板201对位贴合时,使LED芯片刚好位于遮光件302的镂空位置。
遮光件302的材料可采用有色金属铬或者是含铬合金,有色金属铬或含铬合金对光有着良好的吸收作用,遮光件302的材料也可采用黑色树脂,使用黑色树脂比使用含铬金属更加环保,同时成本更低。通过对遮光件302进行团案化处理,在遮光件302上形成多个镂空区域303,具有多个镂空区域303的遮光件302可以通过光刻工艺来制作。
第一基板101与第二基板201贴合之后的结构如图10所示。
S104、在所述第二基板的边缘处,切除部分所述第二基板。
为了方便后续对第二基板201进行弯折,如图5所示,对处于显示面板的弯折区的部分第二基板213进行切除,保留待弯折的部分214。
S105、在所述第二基板的边缘处对其进行折弯,形成平坦部和弯折部。
在第二基板的边缘处对其进行弯折,并使所述第一基板的长度大于所述第二基板上平坦部的长度,所述平坦部上方对应所述第一基板的本体,所述弯折部上方对应所述第一基板的拼接部。
如图4和图5所示,对第二基板201上待弯折的部分214进行折弯后,折弯后形成平坦部211和弯折部212,平坦部211位于本体102的下方,弯折部212位于拼接部103的下方,第一基板101的长度d1大于第二基板201上平坦部211的长度d2,如此可以在拼接多个显示面板100时,使两个相邻的第二基板201之间能留有一定的空间,避免了第二基板201上的弯折部212被相邻的显示面板碰撞和挤压。
在第二基板201的边缘处对其进行折弯后,形成的结构如图11所示。
显示面板100制作完成后,将多个显示面板100拼接在一起,如图12和图13所示,形成大尺寸显示屏。
本申请实施例通过在第二基板201上设置第一基板101,并使第一基板101上的拼接部103位于第二基板201的弯折部212上方,在将多个显示面板100拼接成大尺寸的显示屏时,多个显示面板100的第一基板101之间发生接触,由于拼接部103具有一定的长度,且拼接部103位于第二基板201的弯折部上方,在多个显示面板100进行组合拼接时,能使两个相邻的第二基板201之间能留有一定的空间,避免了第二基板201上的弯折部212被相邻的显示面板碰撞和挤压,从而解决了因为挤压弯折部212造成的金属导线断裂的问题,另外利用拼接部103进行拼接和对位,提高了拼接的精确性,降低了拼接难度。
以上对本申请提供的一种显示面板、显示面板的制作方法和显示屏进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的技术方案及其核心思想;本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例的技术方案的范围。

Claims (20)

  1. 一种显示面板,其中,所述显示面板包括第一基板、第二基板和连接件;
    所述第一基板和所述第二基板相对设置,所述连接件设置在所示第一基板和所述第二基板之间,用于固定贴合所述第一基板和所述第二基板;
    所述第一基板包括本体和拼接部,所述拼接部位于所述本体侧边;
    所述第二基板上设有金属导线,所述第二基板包括平坦部和弯折部,所述弯折部位于所述平坦部侧边,所述平坦部位于所述本体下方,所述弯折部位于所述拼接部下方,所述第一基板的长度大于所述第二基板上平坦部的长度。
  2. 根据权利要求1所述的显示面板,其中,所述第二基板包括发光件,所述发光件位于所述第一基板和所述第二基板之间,所述发光件包括多个阵列排列的LED 。
  3. 根据权利要求2所述的显示面板,其中,所述拼接部的长度不小于所述多个LED中相邻两个LED之间的距离。
  4. 根据权利要求2所述的显示面板,其中,所述第一基板包括遮光件,所述遮光件位于所述第一基板和所述发光件之间,所述遮光件上具有多个镂空区域,所述多个镂空区域与所述多个阵列排布的LED  一一对应。
  5. 根据权利要求4所述的显示面板,其中,所述多个镂空区域中每个镂空区域的面积和所述多个阵列排布的LED中每个LED的面积相同。
  6. 根据权利要求1所述的显示面板,其中,所述拼接部的长度不小于所述弯折部的曲率半径。
  7. 根据权利要求1所述的显示面板,其中,所述本体和拼接部为一体成型。
  8. 根据权利要求1所述的显示面板,其中,所述显示面板还包括支撑板,所述支撑板位于所述平坦部的下方。
  9. 根据权利要求8所述的显示面板,其中,所述支撑板的长度等于所述平坦部的长度。
  10. 根据权利要求1所述的显示面板,其中,所述第一基板的刚度大于所述第二基板的刚度。
  11. 一种显示屏,其中,所述显示屏由多个显示面板拼接组合形成,所述显示面板包括第一基板、第二基板和连接件;
    所述第一基板包括本体和拼接部,所述拼接部位于所述本体侧边;
    所述第二基板上设有金属导线,所述第二基板包括平坦部和弯折部,所述弯折部位于所述平坦部侧边,所述平坦部位于所述本体下方,所述弯折部位于所述拼接部下方,所述第一基板的长度大于所述第二基板上平坦部的长度。
  12. 根据权利要求11所述的显示屏,其中,所述第二基板包括发光件,所述发光件位于所述第一基板和所述第二基板之间,所述发光件包括多个阵列排列的LED 。
  13. 根据权利要求12所述的显示屏,其中,所述拼接部的长度不小于所述多个LED中相邻两个LED之间的距离。
  14. 根据权利要求12所述的显示屏,其中,所述第一基板包括遮光件,所述遮光件位于所述第一基板和所述发光件之间,所述遮光件上具有多个镂空区域,所述多个镂空区域与所述多个阵列排布的LED  一一对应。
  15. 根据权利要求14所述的显示屏,其中,所述多个镂空区域中每个镂空区域的面积和所述多个阵列排布的LED中每个LED的面积相同。
  16. 根据权利要求11所述的显示屏,其中,所述拼接部的长度不小于所述弯折部的曲率半径。
  17. 根据权利要求11所述的显示屏,其中,所述本体和拼接部为一体成型。
  18. 根据权利要求11所述的显示屏,其中,所述显示面板还包括支撑板,所述支撑板位于所述平坦部的下方。
  19. 根据权利要求11所述的显示屏,其中,所述第一基板的刚度大于所述第二基板的刚度。
  20. 一种显示面板的制作方法,其中,包括如下步骤:
    提供第一基板和第二基板,所述第一基板上包括具有多个镂空区域的遮光件;
    在第二基板上进行电路制作,使所述第二基板上分布有金属导线;
    将所述第一基板与所述第二基板贴合,并将所述第一基板和所述第二基板用连接件固定;
    在所述第二基板的边缘处,切除部分所述第二基板;
    在所述第二基板的边缘处对其进行折弯,形成平坦部和弯折部,并使所述平坦部的长度不大于所述第一基板上本体的长度,所述平坦部上方对应所述第一基板的本体,所述弯折部上方对应所述第一基板的拼接部。
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