WO2022104853A1 - 一种纺织用棉线卷绕装置 - Google Patents

一种纺织用棉线卷绕装置 Download PDF

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Publication number
WO2022104853A1
WO2022104853A1 PCT/CN2020/131302 CN2020131302W WO2022104853A1 WO 2022104853 A1 WO2022104853 A1 WO 2022104853A1 CN 2020131302 W CN2020131302 W CN 2020131302W WO 2022104853 A1 WO2022104853 A1 WO 2022104853A1
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WIPO (PCT)
Prior art keywords
frame
motor
box body
winding
winding mechanism
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PCT/CN2020/131302
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English (en)
French (fr)
Inventor
丁齐军
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苏州宸浩纺织科技有限公司
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Publication of WO2022104853A1 publication Critical patent/WO2022104853A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines
    • B65H54/702Arrangements for confining or removing dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements

Definitions

  • the invention relates to the textile industry, in particular to a cotton thread winding device for textile use.
  • Cotton thread is an essential material in the traditional textile industry. At present, most of the cotton thread is wound manually in the textile workshop. This method is inefficient, and the manual long-term operation is prone to errors and cannot guarantee the winding effect. Therefore, in order to solve this problem. There is an urgent need to develop a cotton yarn winding device for textile use.
  • the purpose of the present invention is to provide a textile cotton yarn winding device to solve the problems raised in the above-mentioned background art.
  • the present invention provides the following technical solutions:
  • a cotton thread winding device for textiles comprises a load-bearing base, a winding mechanism is arranged above the left side of the load-bearing base, and a lower winding mechanism used in conjunction with the upper winding mechanism is arranged above the right side of the load-bearing base. Winding is carried out on the upper winding mechanism, and then the rolled cotton thread roll is drawn out through the lower winding mechanism.
  • a box body is installed in the upper winding mechanism, an adjusting device is installed on the right side of the box body, and the box body is installed.
  • the left side is equipped with a connecting device used in conjunction with the adjusting device, a tensioning device is horizontally arranged in the middle of the adjusting device and the connecting device, a dust suction device is installed inside the box, and the rolling mechanism is A lower winding support device is installed, and a control device is electrically installed outside the box.
  • the roller frame for fixing the cotton thread is set outside the middle tensioning device to perform the winding operation.
  • the middle tensioning device is axially moved to the upper side of the right winding mechanism through the adjustment device, and the bottom winding support device is used to carry out the winding operation, which is electrically installed inside the control device.
  • There is a PLC logic controller used to control the internal electrical equipment of the device.
  • a wireless transmitting module is arranged inside the PLC logic controller, and a wireless receiving module is arranged in the other electrical devices inside the device.
  • the wireless transmitting module cooperates with the wireless receiving module.
  • the module completes the control of the electrical equipment of the device by the PLC logic controller.
  • the adjusting device includes a first motor, a motor stabilizer, two shock-absorbing bases, a first fixed shaft frame and a connecting frame, and the connecting frame is installed above the right side of the box body through the first fixed shaft frame , the first motor is connected and installed at the bottom of the connection frame, the motor stabilizer is fixed at the bottom of the first motor, and the two cushioning bases are respectively connected to the left and right sides of the bottom of the motor stabilizer.
  • the first motor can be driven by the first fixed axle frame
  • the top connecting frame is rotated axially.
  • the tensioning device includes a second motor, a second fixed axle frame, a connecting shaft and several bidirectional electric telescopic frames
  • the second motor is installed outside the connection frame
  • the second fixed shaft frame is installed on the connection frame
  • the connecting shaft is horizontally installed on the left side of the connecting frame through the second fixed shaft frame
  • several two-way electric telescopic frames are installed on the connecting shaft at equal distances
  • a rubber connector is installed at both ends of each two-way electric telescopic frame.
  • the second motor can drive the inner connecting shaft to rotate through the second fixed axle frame, and several two-way electric telescopic frames can drive the rubber connectors on both sides to expand and contract, so as to support and tighten the externally fixed winding roller when it rotates.
  • the rubber joint can increase the friction force when the support is tightened and improve the stability.
  • the connecting device includes a pillar, the electric telescopic adjustment frame and a connecting shaft frame, the pillar is welded on the upper left side of the box body, and the connecting shaft frame is installed on the inner side above the pillar through the electric telescopic adjustment frame, and the upper In front of the roller, the connecting shaft is rotated to the right through the adjusting device, several bidirectional electric telescopic frames are retracted, the winding shaft is inserted into the connecting shaft, and then the connecting shaft is rotated to the left through the adjusting device.
  • the electric telescopic adjustment frame extends the connecting shaft frame outward and connects with the outer end of the connecting shaft. After the connection is completed, several bidirectional electric telescopic frames are pushed out to the outside to support and tighten the external winding roller, and then the first Two motors drive the connecting shaft to rotate for winding operation.
  • the dust suction device includes a dust suction fan, a connecting pipe, a dust collecting bin, a grid frame, three communication ports, three air ducts and a bin door, and the dust suction fan is installed on the left side of the inside of the box.
  • the dust collecting bin is connected with the dust collecting fan through the connecting pipe
  • the grid frame is installed in the middle of the top surface of the box
  • the three communication ports are installed on the grid frame at equal distances.
  • the generated flying flocs are sucked into the dust collection chamber through the mesh frame and air duct for collection, and the dust collection chamber can be opened regularly to clean the interior.
  • the roll-down support device includes a connecting seat, a sliding rail, two electric lifting slides, a shock absorber and two U-shaped supporting seats, the sliding rail is arranged above the connecting seat, and the two electric lifting and lowering seats are arranged above the connecting seat.
  • the sliding seat is slidably connected to the sliding rail, and the U-shaped support seat is connected to the electric lifting sliding seat through the shock absorber.
  • the winding roller moves to the top of the right-side unwinding mechanism, the electric lifting slide is raised, and the U-shaped support seats on both sides support the winding roller through the end frames at both ends of the winding roller.
  • the length of the connecting base and the slide rail in the figure is a part of the overall length.
  • the beneficial effects of the present invention are: the device has a reasonable design, and the automatic upper and lower roller operations of the cotton thread can be realized through the internal winding mechanism and the lower winding mechanism, which further improves the winding efficiency of the cotton thread, reduces the labor burden, and simultaneously. It can effectively treat the flying flocs generated during winding and optimize the production environment, which has high practicability and market prospects, and is suitable for large-scale promotion and use.
  • Figure 1 is a schematic diagram of the internal structure of a cotton yarn winding device for textile use.
  • Fig. 2 is a schematic diagram of the external structure of a cotton yarn winding device for textile use.
  • Fig. 3 is a schematic diagram of the lower winding of a cotton yarn winding device for textile use.
  • FIG. 4 is a schematic structural diagram of a U-shaped support seat in a cotton thread winding device for textile use.
  • a cotton yarn winding device for textiles includes a load-bearing base 1 , a winding mechanism 2 is arranged above the left side of the load-bearing base 1 , and a winding mechanism 2 is arranged on the right side of the load-bearing base 1 .
  • the upper winding mechanism 2 is provided with a lower winding mechanism 3 used in conjunction with the upper winding mechanism 2.
  • the cotton thread is wound up and wound on the upper winding mechanism 2, and then the rolled cotton yarn is exported through the lower winding mechanism 2.
  • a box body 201 is installed, an adjustment device 4 is installed on the right side of the box body 201, and a connection device 7 for use with the adjustment device 4 is installed on the left side of the box body 201.
  • a tensioning device 8 is horizontally arranged in the middle of the connecting device 7 , a dust suction device 5 is installed inside the box body 201 , a lower-rolling support device 6 is installed on the lower-rolling mechanism 3 , and outside the box body 201 is also installed.
  • the control device 9 is electrically installed, the roller frame for fixing the cotton thread is set outside the middle tensioning device 8, and the winding operation is performed.
  • the middle tensioning device 8 is axially moved above the right rolling mechanism 3 through the adjusting device 4, and the bottom rolling supporting device 6 is used to perform rolling down operation.
  • the control device 9 is electrically installed inside the control device 9 for controlling the inside of the device.
  • the PLC logic controller of the electrical equipment (not shown in the figure), a wireless transmitting module is arranged inside the PLC logic controller, and a wireless receiving module used in conjunction with other electrical devices inside the device is arranged, and the wireless transmitting module cooperates with the wireless
  • the receiving module completes the control of the electrical equipment of the device by the PLC logic controller. In this case, the remaining electrical components are connected with the power supply to which they are adapted through wires, and an appropriate control device should be selected according to the actual situation to meet the control requirements.
  • the electrical connection is completed in sequence, and the detailed connection means are known in the art.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the adjusting device 4 includes a first motor 401 , a motor stabilizer 402 , two shock-absorbing bases 403 , a first fixed shaft frame 404 and a connecting frame 405 , and the connecting frame 405 passes through the first fixed shaft frame 404 Installed on the upper right side of the box body 201, the first motor 401 is connected and installed at the bottom of the connecting frame 405, the motor stabilizer 402 is fixed at the bottom of the first motor 401, and the two shock-absorbing bases 403 are respectively connected to the left and right sides of the bottom of the motor stabilizer 402.
  • the first motor 401 can drive the top connecting frame 405 to rotate axially through the first fixed shaft frame 404;
  • the tensioning device 8 includes a second motor 801, a second fixed shaft frame 802, a connecting shaft 803 and several Two-way electric telescopic frame 804, the second motor 801 is installed on the outside of the connecting frame 405, the second fixed shaft frame 802 is installed on the inner side of the connecting frame 405, and the connecting shaft 803 is horizontally installed on the left side of the connecting frame 405 through the second fixed shaft frame 802.
  • Two two-way electric telescopic frames 804 are installed on the connecting shaft 803 at equal distances, and a rubber connector 805 is installed at both ends of each two-way electric telescopic frame 804.
  • the second motor 801 can drive the inner side through the second fixed axle frame 802
  • the connecting shaft 803 rotates, and several two-way electric telescopic frames 804 can drive the rubber joints 805 on both sides to expand and contract, so as to support and tighten the externally fixed winding roller when it rotates, and the rubber joints 805 can increase the support tension.
  • the connecting device 7 includes a strut 701, the electric telescopic adjustment frame 702 and a connecting shaft frame 703, the strut 701 is welded on the upper left side of the box body 201, and the connecting shaft frame 703 passes through the electric telescopic adjustment frame 702 is installed on the upper and inner side of the pillar 701.
  • the connecting shaft 803 is rotated to the right by the adjusting device 4, and several bidirectional electric telescopic frames 804 are retracted, and the winding shaft is inserted on the connecting shaft 803, and then the adjusting device 4. Rotate the connecting shaft 803 to the left. At this time, the electric telescopic adjusting frame 702 on the left side extends the connecting shaft frame 703 to the outer end of the connecting shaft 803. After the connection is completed, several two-way electric telescopic frames 804 It is pushed out to the outside to support and tighten the external winding roller, and then the second motor 801 drives the connecting shaft to rotate to perform the winding operation.
  • the dust suction device 5 includes a dust suction fan 501, a connecting pipe 502, a dust collecting bin 503, a grid frame 504, three communication ports 505, three air ducts 506 and a bin door 507.
  • 501 is installed on the left side of the box body 201
  • the dust collecting bin 503 is connected to the dust suction fan 501 through the connecting pipe 502
  • the net frame 504 is installed in the middle of the top surface of the box body 201
  • the three communication ports 505 are installed on the net frame 504 at equal distances.
  • the roll-down support device 6 includes a connecting seat 601, a sliding rail 602, two electric lifting slides 603, a shock absorber 604 and two U-shaped supporting seats 605.
  • the sliding rail 602 is arranged above the connecting seat 601, and the two electric The lift slide 603 is slidably connected to the slide rail 602, and the U-shaped support base 605 is connected to the electric lift slide 603 through the shock absorber 604.
  • the two electric lift slides 603 are adjusted according to the size of the winding roller.
  • the winding roller In relative position, the winding roller is moved to the upper side of the right winding mechanism 3 by the adjusting device 4, the electric lifting slide 603 is raised, and the U-shaped support seats 605 on both sides are wound by the end frames at both ends of the winding roller.
  • the rollers are supported, several two-way electric telescopic frames 804 are retracted inward, and the two electric lifting slides 603 drive the top winding roller to move outward on the slide rail 602 to the next position.
  • the connection between the base 601 and the slide rail 602 is shown in the figure. The length is part of the overall length.
  • the working principle of the present invention is as follows: the cotton thread is wound on the upper winding mechanism 2, and then the rolled cotton thread roller is exported through the lower winding mechanism 2, and the roller frame for fixing the cotton thread is set outside the middle tensioning device 8, and the winding operation is performed.
  • the second motor 801 can drive the inner connecting shaft 803 to rotate through the second fixed axle frame 802, and several two-way electric telescopic frames 804 can drive the rubber joints 805 on both sides to expand and contract, so as to rotate the externally fixed winding roller.
  • the rubber connector 805 can increase the friction force when the support is tightened and improve the stability.
  • the connecting shaft 803 is rotated to the right side by the adjusting device 4, and several two-way electric telescopic frames 804 are retracted. Insert the winding shaft on the connecting shaft 803, and then rotate the connecting shaft 803 to the left through the adjusting device 4. At this time, the electric telescopic adjusting frame 702 on the left side extends the connecting shaft frame 703 to the outside to connect with the connecting shaft. The outer ends of 803 are connected. After the connection is completed, several bidirectional electric telescopic frames 804 are pushed out to the outside to support and tighten the external winding rollers, and then the second motor 801 drives the connecting shaft to rotate to perform the winding operation.
  • the generated flying flocs are sucked into the dust collection bin 503 through the mesh frame 504 and the air duct 506 for collection.
  • the dust collection bin 503 can be opened regularly to clean the interior.
  • two electric lifting slides are adjusted according to the size of the winding roller.
  • the relative position of 603 is moved by the adjusting device 4 to the upper side of the right unwinding mechanism 3, the electric lifting slide 603 is raised, and the U-shaped support seats 605 on both sides are moved by the end frames at both ends of the winding roller.
  • the winding roller is supported, a number of two-way electric telescopic frames 804 are retracted to the inside, and the two electric lifting slides 603 drive the top winding roller to move outward on the slide rail 602 to the next position.
  • connection base 601 and the slide rail are connected.
  • the length of 602 is a part of the overall length
  • a PLC logic controller (not shown in the figure) for controlling the electrical equipment inside the control device 9 is electrically installed inside the control device 9, and a wireless controller is arranged inside the PLC logic controller.
  • the transmitter module is provided with a wireless receiver module used in conjunction with other electrical devices inside the device. The wireless transmitter module cooperates with the wireless receiver module to complete the PLC logic controller's control of the device's electrical equipment.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

一种纺织用棉线卷绕装置,包括承重底座,在承重底座左侧上方设置有上卷机构,在承重底座右侧上方设置有与上卷机构配合使用的下卷机构,在上卷机构中安装有箱体,在箱体右侧安装有调节装置,在箱体左侧安装有与调节装置配合使用的连接装置,在调节装置与连接装置中部水平设置有涨紧装置,在箱体内部安装有吸尘装置,在下卷机构上安装有下卷支撑装置,在箱体外部还电性安装有控制装置,该装置设计合理,通过内部上卷机构和下卷机构可实现棉线自动化上下辊操作,进一步提高了棉线卷绕的效率,减轻人工负担,同时对卷绕时产生的飞絮进行有效处理,优化生产环境。

Description

一种纺织用棉线卷绕装置 技术领域
本发明涉及纺织业,具体是一种纺织用棉线卷绕装置。
背景技术
纺织,大致分为纺纱与编织两道工序,中国机具纺织起源于五千年前新石器时期的纺轮和腰机。西周时期具有传统性能的简单缫车、纺车、织机相继出现,汉代广泛使用提花机、斜织机,唐以后中国纺织机日趋完善,大大促进了纺织业的发展,随着纺织知识体系和学科体系的不断发展和完善,特别是非织造纺织材料和三维复合编织等技术产生后,已经不仅是传统的手工纺纱和织布,也包括无纺布技术,现代三维编织技术,现代静电纳米成网技术等生产的服装用、产业用、装饰用纺织品。所以,现代纺织是指一种纤维或纤维集合体的多尺度结构加工技术。
技术问题
棉线是传统纺织行业必备的物料,目前在纺织车间内大多采用人工对棉线进行卷绕,这种方式效率较低,人工长期操作容易出现误差,不能保证卷绕效果,因此,为解决这一问题,亟需研制一种纺织用棉线卷绕装置。
技术解决方案
在本发明的目的在于提供一种纺织用棉线卷绕装置,以解决上述背景技术中提出的问题。
实现上述目的,本发明提供如下技术方案:
一种纺织用棉线卷绕装置,包括承重底座,在所述承重底座左侧上方设置有上卷机构,在所述承重底座右侧上方设置有所述上卷机构配合使用的下卷机构,棉线在上卷机构进行上卷缠绕,而后通过下卷机构将成卷的棉线辊导出,在所述上卷机构中安装有箱体,在所述箱体右侧安装有调节装置,在所述箱体左侧安装有与所述调节装置配合使用的连接装置,在所述调节装置与连接装置中部水平设置有涨紧装置,在所述箱体内部安装有吸尘装置,在所述下卷机构上安装有下卷支撑装置,在所述箱体外部还电性安装有控制装置,将固定棉线的辊架套装在中部涨紧装置外部,进行卷绕操作,同时底部吸尘装置对卷绕时产生的飞絮进行收集,卷绕完成后,通过调节装置将中部涨紧装置轴向移动至右侧下卷机构上方,配合底部下卷支撑装置进行下卷操作,在所述控制装置内部电性安装有用于控制本装内部电气设备的PLC逻辑控制器,在所述PLC逻辑控制器内部设置有无线发射模块,在装置内部其余电气装置内部设有配合使用的无线接收模块,无线发射模块配合无线接收模块完成PLC逻辑控制器对装置电气设备的控制。
作为本发明进一步的方案:所述调节装置包括第一电机、电机稳定架、两个缓震底座、第一固定轴架和连接架,连接架通过第一固定轴架安装在箱体右侧上方,第一电机连接安装在连接架底部,电机稳定架固定在第一电机底部,两个缓震底座分别连接在电机稳定架底部左右两侧,所述第一电机可通过第一固定轴架带动顶部连接架进行轴向转动。
作为本发明进一步的方案:所述涨紧装置包括第二电机、第二固定轴架、连接轴和若干个双向电动伸缩架,第二电机安装在连接架外侧,第二固定轴架安装在连接架内侧,连接轴通过第二固定轴架水平安装在连接架左侧,若干个双向电动伸缩架等距安装在连接轴上,在每个双向电动伸缩架两端均安装有一个橡胶连接头,所述第二电机可通过第二固定轴架带动内侧连接轴转动,若干个双向电动伸缩架可带动两侧橡胶连接头进行伸缩,从而对外部固定的卷绕辊在转动时进行支撑涨紧,橡胶连接头可增加支撑涨紧时的摩擦力,提高稳定性。
作为本发明进一步的方案:所述连接装置包括支柱、所述电动伸缩调节架和连接轴架,支柱焊装在箱体左侧上方,连接轴架通过电动伸缩调节架安装在支柱上方内侧,上辊前,通过调节装置将连接轴转动至右侧,若干个双向电动伸缩架收缩,将卷绕轴插装在连接轴上,而后通过调节装置将连接轴转动至左侧,此时左侧所述电动伸缩调节架将连接轴架向外伸出,与连接轴外端连接,连接完成后,若干个双向电动伸缩架向外部顶出,对外部卷绕辊进行支撑涨紧,而后所述第二电机驱动连接轴转动进行卷绕操作。
作为本发明进一步的方案:所述吸尘装置包括吸尘风机、连接管道、集尘仓、网架、三个连通口、三个风道和仓门,吸尘风机安装在箱体内部左侧,集尘仓通过连接管道与吸尘风机连通,网架安装在箱体顶面中部,三个连通口等距安装在网架上,连通口通过风道与底部集尘仓连通,卷绕时产生的飞絮通过网架和风道吸入集尘仓内部收集,可定期打开集尘仓对内部进行清理。
作为本发明进一步的方案:所述下卷支撑装置包括连接座、滑轨、两个电动升降滑座、缓震架和两个U型支撑座,滑轨设置在连接座上方,两个电动升降滑座与滑轨滑动连接,U型支撑座通过缓震架与电动升降滑座连接,卷绕完成后,根据卷绕辊的尺寸,调节两个电动升降滑座的相对位置,通过调节装置将卷绕辊辊向移动至右侧下卷机构上方,电动升降滑座进行升高,两侧U型支撑座通过卷绕辊两端端架将卷绕辊进行支撑,若干个双向电动伸缩架向内部收缩,两个电动升降滑座带动顶部卷绕辊在滑轨上向外部移动至下一部位,图中连接座与滑轨的长度为整体长度一部分。
有益效果
与现有技术相比,本发明的有益效果是:本装置设计合理,通过内部上卷机构和下卷机构可实现棉线自动化上下辊操作,进一步提高了棉线卷绕的效率,减轻人工负担,同时对卷绕时产生的飞絮进行有效处理,优化生产环境,具有较高的实用性和市场前景,适合大范围推广使用。
附图说明
图1为一种纺织用棉线卷绕装置的内部结构示意图。
图2为一种纺织用棉线卷绕装置的外部结构示意图。
图3为一种纺织用棉线卷绕装置的下卷示意图。
图4为一种纺织用棉线卷绕装置中U型支撑座的结构示意图。
图中:1-承重底座,2-上卷机构,3-下卷机构,4-调节装置,5-吸尘装置,6-下卷支撑装置,7-连接装置,8-涨紧装置,9-控制装置,201-箱体,401-第一电机,402-电机稳定架,403-缓震底座,404-第一固定轴架,405-连接架,501-吸尘风机,502-连接管道,503-集尘仓,504-网架,505-连通口,506-风道,507-仓门,601-连接座,602-滑轨,603-电动升降滑座,604-缓震架,605-U型支撑座,701-支柱,702-电动伸缩调节架,703-连接轴架,801-第二电机,802-第二固定轴架,803-连接轴,804-双向电动伸缩架,805-橡胶连接头。
本发明的实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。
在本专利的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本专利和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。在本专利的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本专利中的具体含义。
实施例一:
请参阅图1~4,本发明实施例中,一种纺织用棉线卷绕装置,包括承重底座1,在所述承重底座1左侧上方设置有上卷机构2,在所述承重底座1右侧上方设置有所述上卷机构2配合使用的下卷机构3,棉线在上卷机构2进行上卷缠绕,而后通过下卷机构2将成卷的棉线辊导出,在所述上卷机构2中安装有箱体201,在所述箱体201右侧安装有调节装置4,在所述箱体201左侧安装有与所述调节装置4配合使用的连接装置7,在所述调节装置4与连接装置7中部水平设置有涨紧装置8,在所述箱体201内部安装有吸尘装置5,在所述下卷机构3上安装有下卷支撑装置6,在所述箱体201外部还电性安装有控制装置9,将固定棉线的辊架套装在中部涨紧装置8外部,进行卷绕操作,同时底部吸尘装置5对卷绕时产生的飞絮进行收集,卷绕完成后,通过调节装置4将中部涨紧装置8轴向移动至右侧下卷机构3上方,配合底部下卷支撑装置6进行下卷操作,在所述控制装置9内部电性安装有用于控制本装内部电气设备的PLC逻辑控制器(图中未示出),在所述PLC逻辑控制器内部设置有无线发射模块,在装置内部其余电气装置内部设有配合使用的无线接收模块,无线发射模块配合无线接收模块完成PLC逻辑控制器对装置电气设备的控制,本案中其余电气件与其适配的电源通过导线进行连接,并且应该根据实际情况,选择了合适的控制装置,以满足控制需求,各电气件之间先后工作顺序完成电性连接,其详细连接手段,为本领域公知技术。
实施例二:
在本实施例中,所述调节装置4包括第一电机401、电机稳定架402、两个缓震底座403、第一固定轴架404和连接架405,连接架405通过第一固定轴架404安装在箱体201右侧上方,第一电机401连接安装在连接架405底部,电机稳定架402固定在第一电机401底部,两个缓震底座403分别连接在电机稳定架402底部左右两侧,所述第一电机401可通过第一固定轴架404带动顶部连接架405进行轴向转动;所述涨紧装置8包括第二电机801、第二固定轴架802、连接轴803和若干个双向电动伸缩架804,第二电机801安装在连接架405外侧,第二固定轴架802安装在连接架405内侧,连接轴803通过第二固定轴架802水平安装在连接架405左侧,若干个双向电动伸缩架804等距安装在连接轴803上,在每个双向电动伸缩架804两端均安装有一个橡胶连接头805,所述第二电机801可通过第二固定轴架802带动内侧连接轴803转动,若干个双向电动伸缩架804可带动两侧橡胶连接头805进行伸缩,从而对外部固定的卷绕辊在转动时进行支撑涨紧,橡胶连接头805可增加支撑涨紧时的摩擦力,提高稳定性;所述连接装置7包括支柱701、所述电动伸缩调节架702和连接轴架703,支柱701焊装在箱体201左侧上方,连接轴架703通过电动伸缩调节架702安装在支柱701上方内侧,上辊前,通过调节装置4将连接轴803转动至右侧,若干个双向电动伸缩架804收缩,将卷绕轴插装在连接轴803上,而后通过调节装置4将连接轴803转动至左侧,此时左侧所述电动伸缩调节架702将连接轴架703向外伸出,与连接轴803外端连接,连接完成后,若干个双向电动伸缩架804向外部顶出,对外部卷绕辊进行支撑涨紧,而后所述第二电机801驱动连接轴转动进行卷绕操作。
实施例三:
在本实施例中,所述吸尘装置5包括吸尘风机501、连接管道502、集尘仓503、网架504、三个连通口505、三个风道506和仓门507,吸尘风机501安装在箱体201内部左侧,集尘仓503通过连接管道502与吸尘风机501连通,网架504安装在箱体201顶面中部,三个连通口505等距安装在网架504上,连通口505通过风道506与底部集尘仓503连通,卷绕时产生的飞絮通过网架504和风道506吸入集尘仓503内部收集,可定期打开集尘仓503对内部进行清理;所述下卷支撑装置6包括连接座601、滑轨602、两个电动升降滑座603、缓震架604和两个U型支撑座605,滑轨602设置在连接座601上方,两个电动升降滑座603与滑轨602滑动连接,U型支撑座605通过缓震架604与电动升降滑座603连接,卷绕完成后,根据卷绕辊的尺寸,调节两个电动升降滑座603的相对位置,通过调节装置4将卷绕辊辊向移动至右侧下卷机构3上方,电动升降滑座603进行升高,两侧U型支撑座605通过卷绕辊两端端架将卷绕辊进行支撑,若干个双向电动伸缩架804向内部收缩,两个电动升降滑座603带动顶部卷绕辊在滑轨602上向外部移动至下一部位,图中连接座601与滑轨602的长度为整体长度一部分。
本发明的工作原理是:棉线在上卷机构2进行上卷缠绕,而后通过下卷机构2将成卷的棉线辊导出,将固定棉线的辊架套装在中部涨紧装置8外部,进行卷绕操作,所述第二电机801可通过第二固定轴架802带动内侧连接轴803转动,若干个双向电动伸缩架804可带动两侧橡胶连接头805进行伸缩,从而对外部固定的卷绕辊在转动时进行支撑涨紧,橡胶连接头805可增加支撑涨紧时的摩擦力,提高稳定性,上辊前,通过调节装置4将连接轴803转动至右侧,若干个双向电动伸缩架804收缩,将卷绕轴插装在连接轴803上,而后通过调节装置4将连接轴803转动至左侧,此时左侧所述电动伸缩调节架702将连接轴架703向外伸出,与连接轴803外端连接,连接完成后,若干个双向电动伸缩架804向外部顶出,对外部卷绕辊进行支撑涨紧,而后所述第二电机801驱动连接轴转动进行卷绕操作,卷绕时产生的飞絮通过网架504和风道506吸入集尘仓503内部收集,可定期打开集尘仓503对内部进行清理,卷绕完成后,根据卷绕辊的尺寸,调节两个电动升降滑座603的相对位置,通过调节装置4将卷绕辊辊向移动至右侧下卷机构3上方,电动升降滑座603进行升高,两侧U型支撑座605通过卷绕辊两端端架将卷绕辊进行支撑,若干个双向电动伸缩架804向内部收缩,两个电动升降滑座603带动顶部卷绕辊在滑轨602上向外部移动至下一部位,图中连接座601与滑轨602的长度为整体长度一部分,在所述控制装置9内部电性安装有用于控制本装内部电气设备的PLC逻辑控制器(图中未示出),在所述PLC逻辑控制器内部设置有无线发射模块,在装置内部其余电气装置内部设有配合使用的无线接收模块,无线发射模块配合无线接收模块完成PLC逻辑控制器对装置电气设备的控制。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。

Claims (6)

  1. 一种纺织用棉线卷绕装置,包括承重底座(1),其特征在于,在所述承重底座(1)左侧上方设置有上卷机构(2),在所述承重底座(1)右侧上方设置有所述上卷机构(2)配合使用的下卷机构(3),在所述上卷机构(2)中安装有箱体(201),在所述箱体(201)右侧安装有调节装置(4),在所述箱体(201)左侧安装有与所述调节装置(4)配合使用的连接装置(7),在所述调节装置(4)与连接装置(7)中部水平设置有涨紧装置(8),在所述箱体(201)内部安装有吸尘装置(5),在所述下卷机构(3)上安装有下卷支撑装置(6),在所述箱体(201)外部还电性安装有控制装置(9)。
  2. 根据权利要求1所述的纺织用棉线卷绕装置,其特征在于,所述调节装置(4)包括第一电机(401)、电机稳定架(402)、两个缓震底座(403)、第一固定轴架(404)和连接架(405);
    连接架(405)通过第一固定轴架(404)安装在箱体(201)右侧上方,第一电机(401)连接安装在连接架(405)底部,电机稳定架(402)固定在第一电机(401)底部,两个缓震底座(403)分别连接在电机稳定架(402)底部左右两侧。
  3. 根据权利要求2所述的纺织用棉线卷绕装置,其特征在于,所述涨紧装置(8)包括第二电机(801)、第二固定轴架(802)、连接轴(803)和若干个双向电动伸缩架(804);
    第二电机(801)安装在连接架(405)外侧,第二固定轴架(802)安装在连接架(405)内侧,连接轴(803)通过第二固定轴架(802)水平安装在连接架(405)左侧,若干个双向电动伸缩架(804)等距安装在连接轴(803)上,在每个双向电动伸缩架(804)两端均安装有一个橡胶连接头(805)。
  4. 根据权利要求3所述的纺织用棉线卷绕装置,其特征在于,所述连接装置(7)包括支柱(701)、所述电动伸缩调节架(702)和连接轴架(703);
    支柱(701)焊装在箱体(201)左侧上方,连接轴架(703)通过电动伸缩调节架(702)安装在支柱(701)上方内侧。
  5. 根据权利要求4所述的纺织用棉线卷绕装置,其特征在于,所述吸尘装置(5)包括吸尘风机(501)、连接管道(502)、集尘仓(503)、网架(504)、三个连通口(505)、三个风道(506)和仓门(507);
    吸尘风机(501)安装在箱体(201)内部左侧,集尘仓(503)通过连接管道(502)与吸尘风机(501)连通,网架(504)安装在箱体(201)顶面中部,三个连通口(505)等距安装在网架(504)上,连通口(505)通过风道(506)与底部集尘仓(503)连通。
  6. 根据权利要求5所述的纺织用棉线卷绕装置,其特征在于,所述下卷支撑装置(6)包括连接座(601)、滑轨(602)、两个电动升降滑座(603)、缓震架(604)和两个U型支撑座(605);
    滑轨(602)设置在连接座(601)上方,两个电动升降滑座(603)与滑轨(602)滑动连接,U型支撑座(605)通过缓震架(604)与电动升降滑座(603)连接。
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