WO2022104788A1 - 自动化模切装置 - Google Patents

自动化模切装置 Download PDF

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Publication number
WO2022104788A1
WO2022104788A1 PCT/CN2020/130859 CN2020130859W WO2022104788A1 WO 2022104788 A1 WO2022104788 A1 WO 2022104788A1 CN 2020130859 W CN2020130859 W CN 2020130859W WO 2022104788 A1 WO2022104788 A1 WO 2022104788A1
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WO
WIPO (PCT)
Prior art keywords
cutting
die
roller
automatic die
motor
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PCT/CN2020/130859
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English (en)
French (fr)
Inventor
李新
侯飞
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深圳市博泰数码智能技术有限公司
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Priority to PCT/CN2020/130859 priority Critical patent/WO2022104788A1/zh
Publication of WO2022104788A1 publication Critical patent/WO2022104788A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • B26D7/14Means for treating work or cutting member to facilitate cutting by tensioning the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out

Definitions

  • the invention belongs to the technical field of die-cutting equipment, and in particular relates to an automatic die-cutting device.
  • die-cutting equipment is mostly used in the die-cutting process of substrates, and most of the die-cutting equipment is automated Different molds, so there are cumbersome die-cutting steps and high costs; and most automatic die-cutting equipment does not stop the feeding and receiving functions, and it is always running, so in the die-cutting process, for some special patterns, often This leads to the problem that the tension of the substrate becomes larger or smaller, which affects the adhesion effect and fit of the substrate on the roller, thereby affecting the production quality.
  • the main purpose of the present invention is to propose an automatic die-cutting device, which aims to solve the technical problems mentioned in the background art.
  • An automatic die-cutting device of the present invention includes a feeding mechanism for realizing the feeding of the substrate, a receiving mechanism for realizing the feeding and receiving of the substrate, and an automatic die-cutting operation for performing the die-cutting operation on the substrate.
  • a mechanism and a first floating roller mechanism for adjusting the tension of the substrate, the first floating roller mechanism is arranged between the feeding mechanism and the automatic die-cutting mechanism.
  • the first floating roller mechanism includes a mounting flange fixed on the wall panel and passing through the wall panel with a connecting shaft, a first lever disposed outside the wall panel and fixedly connected with one end of the connecting shaft of the mounting flange, One end of the first lever is used for a counterweight balance block for balancing, a displacement sensor that is movably arranged on the outer side of the wall panel and the other end of the first lever is movably connected to the other end of the first lever for measuring the displacement distance, and one end is arranged on the inner side of the wall panel and is connected to the displacement sensor.
  • the second lever fixedly connected to the other end of the connecting shaft of the mounting flange, the floating roller arranged on the other end of the second lever for tensioning the paper, and the floating roller movably arranged on the inner side of the wall panel and the movable end is movably connected to the first lever.
  • the second lever is used to pull the cylinder of the second lever.
  • a second floating roller mechanism is also included, and the second floating roller mechanism is arranged between the receiving mechanism and the automatic die-cutting mechanism.
  • the automatic die-cutting mechanism includes a frame, a die-cutting assembly arranged on the frame, a first motor arranged on the frame, a first drive roller connected to the first motor, and a first motor hinged on the frame.
  • a pressing roller, a first adjusting assembly arranged on the frame, a second driving roller and a second motor connected with the first adjusting assembly, the die-cutting assembly is located above the first driving roller, and the first adjusting assembly is used to adjust the second The size of the distance between the drive roller and the first drive roller.
  • the die-cutting assembly includes a fixing plate arranged on the frame, a first Y-axis motor, a first Z-axis motor and a die-cutting knife connected to the first Y-axis motor arranged on the fixing plate.
  • the first Z-axis motor The motor is connected with the die cutter.
  • the first adjustment assembly includes a first fixing bracket, a second fixing bracket, a first guide rail, a first connecting block and a first sliding block slidable on the first guide rail, and one end of the first guide rail is connected to the first fixing bracket , the other end is connected with the second fixing bracket, and the second transmission roller is connected with the first sliding block through the first connecting block.
  • the first adjustment assembly is located below the first drive roller.
  • the second motor includes a second servo motor.
  • the first motor includes a first servo motor.
  • the separation distance between the first pressing roller and the first driving roller is at least 1 mm.
  • the tension of the substrate when applied to die-cutting equipment with automatic feeding and receiving, can be adjusted to avoid the problem of poor fit between the substrate and the roller caused by too small tension. .
  • Fig. 1 is the three-dimensional schematic diagram of the automatic die-cutting device of the present invention
  • FIG. 2 is a first two-dimensional schematic diagram of the first floating roller assembly in the present invention
  • FIG. 3 is a second two-dimensional schematic diagram of the first floating roller assembly in the present invention.
  • Fig. 4 is the first three-dimensional schematic diagram of the automatic die-cutting mechanism in the present invention.
  • FIG. 5 is a schematic diagram of the connection of the first pressing roller, the second pressing roller, the first driving roller and the second driving roller in the present invention
  • Fig. 6 is the structural representation of substrate in the present invention.
  • FIG. 7 is a three-dimensional schematic diagram of a die-cutting assembly in the present invention.
  • FIG. 8 is a schematic diagram of the connection structure between the first driving roller and the second pressing roller in the present invention.
  • Fig. 9 is the second three-dimensional schematic diagram of the automatic die-cutting mechanism in the present invention.
  • FIG. 10 is a first three-dimensional schematic view of the first dancer roller assembly in the present invention.
  • the die-cutting equipment are automatic die-cutting equipment, so the feeding and receiving functions do not stop and operate all the time. Therefore, during the die-cutting process, as shown in Figure 7, it is assumed that the substrate is The transmission direction of the machine is M, it needs to be cut from point A1 to point B1, and the process of cutting from point A1 to point B1.
  • the automatic die-cutting mechanism is only driven by the Y-axis motor and Z-axis motor, and the X-axis motor is static. Since the X-axis motor is stationary, the feeding and receiving mechanisms do not stop and operate all the time, which will cause the tension of the substrate to become larger or smaller, which will affect the adhesion of the substrate on the roller. degree of conformity, thereby affecting the quality of production.
  • FIG. 1 is a three-dimensional schematic diagram of an automatic die-cutting device of the present invention
  • an automatic die-cutting device of the present invention includes a feeding mechanism 600 for realizing the feeding of the substrate 88, and for realizing the receiving of the substrate.
  • a material receiving mechanism 603, an automatic die-cutting mechanism 601 for die-cutting the substrate 88, and a first floating roller mechanism 604 for adjusting the tension of the substrate 88, the first floating roller mechanism 604 is arranged on the feeding mechanism 600 and the automatic die-cutting mechanism 601.
  • the automatic die-cutting device of the present invention has the following beneficial effects: 1.
  • the tension of the substrate when applied to a die-cutting device with automatic feeding and receiving, the tension of the substrate can be adjusted to prevent the substrate from being over-tensioned.
  • the first floating roller mechanism includes a mounting flange 653 fixed on the wall panel 651 and passing through the wall panel 651 with a connecting shaft 652 , a mounting flange 653 disposed on the outside of the wall panel 651 and connected to the installation method
  • One end of the connecting shaft 652 of the flange 653 is fixedly connected to a first lever 654, one end of the first lever 654 is set at one end for balancing a weight balance block 655, which is movably arranged on the outer side of the wall plate 651 and the movable end is movably connected to the first lever A displacement sensor 656 at the other end of 654 for measuring displacement distance, a second lever 657 arranged on the inner side of the wall plate 651 and one end fixedly connected with the other end of the connecting shaft 652 of the mounting flange 653, and a second lever 657 arranged on the second lever 657
  • the floating roller 658 on the other end for tensioning the paper and the air cylinder 659
  • the first lever 654 and the second lever 657 are on the same horizontal plane, and are on the same horizontal plane to ensure uniformity;
  • the displacement sensor 656 is a linear displacement sensor, and the linear displacement sensor can be used to measure the movement more accurately.
  • the floating roller 658 is an adjustable eccentric floating roller, which makes the selection type of the floating roller 658 more flexible to ensure that it can adapt to more equipment;
  • the air cylinder 659 is a low-friction air cylinder, which can be used according to different needs. To choose low-friction cylinders with different bore diameters, you can also choose according to customer requirements.
  • a second floating roller mechanism 605 is also included, and the second floating roller mechanism is arranged between the receiving mechanism and the automatic die-cutting mechanism.
  • the first dancer roller mechanism 604 is used to adjust the situation that the tension of the printing material is too large, and the second dancer roller mechanism is used to adjust the situation that the tension of the printing material is too small.
  • FIG. 4 is a first three-dimensional schematic diagram of the automatic die-cutting mechanism of the present invention.
  • the automatic die-cutting mechanism includes a frame 10, a die-cutting assembly 30 arranged on the frame, and a first motor 20 arranged on the frame. , the first driving roller 41 connected with the first motor 20, the first pressing roller 42 hinged on the frame, the first adjusting assembly 400 arranged on the frame, the second driving roller 51 and connected with the first adjusting assembly
  • the second motor 30 , the die-cutting assembly 30 is located above the first driving roller 41 , and the first adjusting assembly 400 is used to adjust the distance between the second driving roller 51 and the first driving roller 41 .
  • the automatic die-cutting mechanism of the present invention has the following beneficial effects: 1.
  • the distance between the second drive roller and the first drive roller can be adjusted and adjusted, that is, to temporarily adjust the printing material to reach the predetermined level.
  • the moving distance of the die-cutting position is set to realize the effect of speed regulation, and the operation mode is simple and the regulation is precise. 2.
  • the adhesion firmness of the substrate and the first driving roller is improved. 3.
  • the first drive roller can drive the substrate to move in the X-axis direction, that is, there is no need to set the X-axis drive motor on the die-cutting assembly.
  • the substrate 88 passes through the second driving roller 51 first, then the first pressing roller 42 and the first driving roller 41, and finally passes through the first driving roller 41 and the second driving roller 41. Press roll 43 .
  • FIG. 8 it also includes a pressure roller left mounting plate 431, a pressure roller right mounting plate 432 and a mounting shaft 433, and the second pressure roller 43 is hinged between the pressure roller left mounting plate 431 and the pressure roller right mounting plate 432; installation One end of the shaft 433 passes through the left mounting plate 431 of the pressing roller and the right mounting plate 432 of the pressing roller and is connected to one side of the frame 10 ; the other end is connected to the other side of the frame 10 .
  • the preferred embodiment is based on the left mounting plate 431 of the pressing roller, the right mounting plate 432 of the pressing roller, and the mounting shaft 433 to realize the installation and fixation of the second pressing roller.
  • the die-cutting assembly includes a fixing plate 63 arranged on the frame, a first Y-axis motor 65 arranged on the fixing plate 63 , a first Z-axis motor 62 and the first Y-axis motor 65 connected die-cutting knife 64, the first Z-axis motor 65 is connected to the die-cutting knife 64; in the above preferred embodiment, the specific structure of the die-cutting assembly is limited, and the die-cutting knife is used for the die-cutting operation; wherein, the die-cutting knife The quantity can be designed according to actual needs.
  • the first adjusting assembly 400 includes a first fixing bracket 74 , a second fixing bracket 73 , a first guide rail 72 , a first connecting block 45 and a first sliding block 71 slidable on the first guide rail.
  • One end of a guide rail is connected with the first fixing bracket, and the other end is connected with the second fixing bracket.
  • the second driving roller 51 is connected with the first sliding block 71 through the first connecting block 45 .
  • the first guide rail 72 is a rotating shaft; it also includes a second motor connected to the first guide rail 72; when the second motor rotates in the forward direction, it drives the first guide rail to rotate forward to realize the first
  • the sliding block 71 moves downward, that is, the distance between the second driving roller and the first driving roller is enlarged; and when the second motor rotates in the reverse direction, the first guide rail is driven to reverse, so as to realize the upward movement of the first sliding block 71, That is, the size of the distance between the second drive roller and the first drive roller is reduced.
  • the stability of the up and down movement of the first sliding block 71 is greatly improved.
  • the first adjustment assembly also provides another embodiment; as shown in FIG. 9 , the first adjustment assembly includes a first driving shaft 471 connected to the second motor 30 , a second driven shaft 471
  • the shaft 461 , the first timing belt 441 and the first connecting block 45 , the first driving shaft 47 and the second driven shaft 461 are connected by the first timing belt 441 , and the first connecting block 45 is fixed on the first timing belt 441 , the second transmission roller 51 is connected with the first connection block 45 .
  • the second motor when the second motor rotates in the forward direction, it drives the first drive shaft to rotate forward, so as to realize the downward movement of the first connection block 45, that is, to expand the gap between the second drive roller and the first drive roller.
  • the first driving shaft is driven to reverse, so as to realize the upward movement of the first connecting block 45, that is, reduce the distance between the second driving roller and the first driving roller.
  • the first adjusting assembly is located under the first driving roller.
  • the second motor includes a second servo motor.
  • the first motor includes a first servo motor.
  • the type of motor can be selected according to specific needs.
  • the distance between the first pressing roller and the first driving roller is at least 1 mm, so that the substrate can be accommodated and the fit between the substrate and the first driving roller can be ensured.
  • the number of automatic die-cutting mechanisms 601 is two to improve die-cutting efficiency and adapt to die-cutting operations such as more complicated and cumbersome die-cutting routes.
  • the origin A1-B1-C1-D1-origin E1's trajectory is a square, while the origin A2-B2-C2-D2-
  • the trajectory of the origin E2 is a circle; it can only be realized by the double automatic die-cutting mechanism; and an automatic die-cutting component, from the origin A1-B1, the X-axis movement is zero, and from the origin A2-B2, the X-axis will generate movement.
  • the adjustment of the transmission speed of the substrate by the first adjustment component is the advantage of this equipment, and is the key to realize the simultaneous die-cutting of different patterns by different automatic die-cutting mechanisms.
  • the present invention also has the following beneficial effects: 1. Based on line contact, so the die-cutting pressure is more stable; 2. Using an active floating roller device, different die-cutting stations can die-cut different patterns, instead of the same pattern, Repeatedly install the die-cutting head to increase the speed; 3. The multi-head die-cutting station takes up less space; 4. It can be connected to a digital printing machine or combined with a digital post-processing equipment.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

一种自动化模切装置,包括用于实现承印物(88)上料的上料机构(600)、用于实现承印物收料的收料机构(603)、用于对承印物进行模切操作的自动化模切机构(601)和用于调整承印物张力的第一浮动辊机构(604),第一浮动辊机构设置于上料机构和自动化模切机构之间。该模切装置能够实现自动化模切,调整承印物张力,避免承印物因张力过小所导致的与辊筒贴合度差的问题。

Description

自动化模切装置 技术领域
本发明属于模切设备技术领域,尤其涉及一种自动化模切装置。
背景技术
目前,模切设备多应用于承印物的模切处理工艺,而大部分模切设备均为自动化模切设备,自动化模切设备进行工作时需使用模具进行大批量产品模切,不同图案需要利用不同模具,因此存在模切步骤繁琐以及成本高;而且大多数自动化模切设备中上料和收料功能是不停止的,是一直运作,因此在模切过程中,针对一些特殊图案,往往会导致承印物的张力变大或者变小问题,从而影响到承印物在辊筒上的附着效果、贴合度,从而影响生产质量。
发明内容
本发明的主要目的在于提出一种自动化模切装置,旨在解决背景技术中所提及的技术问题。
本发明的一种自动化模切装置,包括用于实现承印物上料的上料机构、用于实现承印物上料收料的收料机构、用于对承印物进行模切操作的自动化模切机构和用于调整承印物张力的第一浮动辊机构,第一浮动辊机构设置于上料机构和自动化模切机构之间。
优选地,第一浮动辊机构包括固定在墙板上且贯穿墙板带有连接轴的安装法兰、设置在墙板外侧且与安装法兰的连接轴一端固定连接的第一杠杆、设置在第一杠杆一端用于起平衡作用的配重平衡块、活动设置在墙板外侧上且活动端活动连接第一杠杆另一端用于测量位移距离的位移传感器、设置在墙板内侧且一端与所述安装法兰的连接轴另一端固定连接的第二杠杆、设置在所述第二杠杆另一端上用于拉紧纸张的浮动辊和活动设置在所述墙板内侧上且活动端活动连接第二杠杆用于拉动第二杠杆的气缸。
优选地,还包括第二浮动辊机构,第二浮动辊机构设置于收料机构和自动化模切机构之间。
优选地,自动化模切机构包括机架、设置在机架上的模切组件、设置于机架上的第一电机、与第一电机连接的第一驱动辊、铰接于机架上的第一压辊、设置于机架上的第一调节组件、第二传动辊和与第一调节组件连接的第二电机,模切组件位于第一驱动辊的上方,第一调节组件用于调整第二传动辊和第一驱动辊之间的距离大小。
优选地,模切组件包括设置于机架上的固定板、设置于固定板上的第一Y轴电机、第一Z轴电机和与第一Y轴电机连接的模切刀,第一Z轴电机与模切刀连接。
优选地,第一调节组件包括第一固定支架、第二固定支架、第一导轨、第一连接块和可在第一导轨上滑动的第一滑块,第一导轨一端与第一固定支架连接,另一端与第二固定支架连接,第二传动辊通过第一连接块与第一滑块连接。
优选地,第一调节组件位于第一驱动辊下方。
优选地,第二电机包括第二伺服电机。
优选地,第一电机包括第一伺服电机。
优选地,第一压辊和第一驱动辊之间的间隔距离至少为1mm。
本发明的自动化模切装置,有益效果如下:
1、基于第一浮动辊机构,在应用于具备自动化上料、收料的模切设备内时,能够调整承印物张力,避免承印物因张力过小所导致的与辊筒贴合度差问题。
2、自动化模切机构,实现自动化模切功能。
3、基于第一浮动辊机构调整张力,实现不停机情况下的工单切换。
附图说明
图1为本发明自动化模切装置的三维示意图;
图2为本发明中第一浮动辊组件的第一二维示意图;
图3为本发明中第一浮动辊组件的第二二维示意图;
图4为本发明中自动化模切机构的第一三维示意图;
图5为本发明中第一压辊、第二压辊、第一驱动辊、第二传动辊的连接示意图;
图6为本发明中承印物的结构示意图;
图7为本发明中模切组件的三维示意图;
图8为本发明中第一驱动辊、第二压辊之间连接结构示意图;
图9为本发明中自动化模切机构的第二三维示意图;
图10为本发明中第一浮动辊组件的第一三维示意图。
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
具体实施方式
应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。需要注意的是,相关术语如“第一”、“第二”等可以用于描述各种组件,但是这些术语并不限制该组件。这些术语仅用于区分一个组件和另一组件。例如,不脱离本发明的范围,第一组件可以被称为第二组件,并且第二组件类似地也可以被称为第一组件。术语“和/或”是指相关项和描述项的任何一个或多个的组合。
背景技术中提及了大部分模切设备均为自动化模切设备,因此上料和收料功能是不停止的,是一直运作,因此在模切过程中,如图7所示,假设承印物的传输方向为M,需要从A1点切割至B1点,在A1点切割至B1点过程,自动化模切机构在这个过程中仅有Y轴电机、Z轴电机驱动,X轴电机是静止。而由于X轴电机静止,但是上料、收料机构是不停止的,是一直运作,会导致承印物的张力变大或者变小问题,从而影响到承印物在辊筒上的附着效果、贴合度,从而影响生产质量。
如图1所示,图1为本发明自动化模切装置的三维示意图;本发明的一种自动化模切装置,包括用于实现承印物88上料的上料机构600、用于实现承印物收料的收料机构603、用于对承印物88进行模切操作的自动化模切机构601和用于调整承印物88张力的第一浮动辊机构604,第一浮动辊机构604设置于上料机构600和自动化模切机构601之间。本发明的自动化模切装置,有益效果如下:1、基于第一浮动辊机构,在应用于具备自动化上料、收料的模切设备内时,能够调整承印物张力,避免承印物因张力过小所导致的与辊筒贴合度差问题。2、自动化模切机构,实现自动化模切功能。
如图2、图3、图10所示,第一浮动辊机构包括固定在墙板651上且贯穿墙板651带有连接轴652的安装法兰653、设置在墙板651外侧且与安装法兰653的连接轴652一端固定连接的第一杠杆654、设置在第一杠杆654一端用于起平衡作用的配重平衡块655、活动设置在墙板651外侧上且活动端活动连接第一杠杆654另一端用于测量位移距离的位移传感器656、设置在墙板651内侧且一端与所述安装法兰653的连接轴652另一端固定连接的第二杠杆657、设置在所述第二杠杆657另一端上用于拉紧纸张的浮动辊658和活动设置在所述墙板651内侧上且活动端活动连接第二杠杆657用于拉动所述第二杠杆657的气缸659。本优选实施例对于第一浮动辊机构进行具体结构限定,采用双牵引辊单元双浮动辊机构设计,对印刷过程中纸张的张力进行精准控制,使纸张在印刷引擎内运行更加稳定。
其中,第一杠杆654与所述第二杠杆657在同一水平平面上,在同意水平平面上以保证受均匀;所述位移传感器656为直线位移传感器,采用直线位移传感器可以更准确的测量出移动的距离;所述浮动辊658为可调偏心浮动辊,使浮动辊658的选择类型更灵活多变,以保证可以适应更多的设备;所述气缸659为低摩擦气缸,可以根据不同的需求来进行选择不同缸径的低摩擦气缸,也可以根据客户的要求来进行选择。
其中,还包括第二浮动辊机构605,第二浮动辊机构设置于收料机构和自动化模切机构之间。第一浮动辊机构604用于调整承印物张力过大情况,而第二浮动辊机构用于调整承印物张力过小情况。
如图4所示,图4为本发明自动化模切机构的第一三维示意图自动化模切机构包括机架10、设置在机架上的模切组件30、设置于机架上的第一电机20、与第一电机20连接的第一驱动辊41、铰接于机架上的第一压辊42、设置于机架上的第一调节组件400、第二传动辊51和与第一调节组件连接的第二电机30,模切组件30位于第一驱动辊41的上方,第一调节组件400用于调整第二传动辊51和第一驱动辊41之间的距离大小。本发明的自动化模切机构,有益效果如下:1、基于第一调节组件、第二电机设置,能够调整调整第二传动辊和第一驱动辊之间的距离大小,即临时调整承印物到达预设模切位置的移动距离,实现调速效果,且操作方式简便以及调控精准。2、基于第一驱动辊、第一压辊设置,提高承印物和第一驱动辊上的附着牢固性。3、基于第一驱动辊、第一电机的独特设计,实现第一驱动辊带动承印物实现X轴方向移动,即无需在模切组件上设置X轴驱动电机。
如图5所示,在实际应用时,承印物88依先后顺序,先经过第二传动辊51,然后经第一压辊42和第一驱动辊41,最后通过第一驱动辊41和第二压辊43。
如图8所示,还包括压辊左安装板431、压辊右安装板432和安装轴433,第二压辊43铰接于压辊左安装板431和压辊右安装板432之间;安装轴433一端依次穿过压辊左安装板431、压辊右安装板432后与机架10一侧连接;另一端与机架10另一侧连接。本优选实施例基于压辊左安装板431、压辊右安装板432和安装轴433,实现第二压辊的安装、固定。
如图4、图7所示,模切组件包括设置于机架上的固定板63、设置于固定板63上的第一Y轴电机65、第一Z轴电机62和与第一Y轴电机65连接的模切刀64,第一Z轴电机65与模切刀64连接;上述优选实施例中对于模切组件进行具体结构限定,模切刀用于进行模切操作;其中,模切刀数量可根据实际需要进行设计。
如图4所示,第一调节组件400包括第一固定支架74、第二固定支架73、第一导轨72、第一连接块45和可在第一导轨上滑动的第一滑块71,第一导轨一端与第一固定支架连接,另一端与第二固定支架连接,第二传动辊51通过第一连接块45与第一滑块71连接。基于对于第一调节组件的具体结构限定,第一导轨72为转轴;还包括与第一导轨72连接的第二电机;第二电机正向转动时,驱动第一导轨正转,以实现第一滑块71向下移动,即扩大第二传动辊和第一驱动辊之间的距离大小;而第二电机反向转动时,驱动第一导轨反转,以实现第一滑块71向上移动,即缩小第二传动辊和第一驱动辊之间的距离大小。在调节过程,大大提高第一滑块71上下移动的稳定性。
第一调节组件除了图4所示的实施方式;还提供了另一种实施方式;如图9所示, 第一调节组件包括与第二电机30连接的第一主动轴471、第二从动轴461、第一同步带441和第一连接块45,第一主动轴47和第二从动轴461之间通过第一同步带441连接,第一连接块45固定于第一同步带441上,第二传动辊51与第一连接块45连接。基于对于第一调节组件的具体结构限定,第二电机正向转动时,驱动第一主动轴正转,以实现第一连接块45向下移动,即扩大第二传动辊和第一驱动辊之间的距离大小;而第二电机反向转动时,驱动第一主动轴反转,以实现第一连接块45向上移动,即缩小第二传动辊和第一驱动辊之间的距离大小。
其中,如图4所示,第一调节组件位于第一驱动辊下方。第二电机包括第二伺服电机。第一电机包括第一伺服电机。电机的种类可根据具体需要进行选择。
其中,第一压辊和第一驱动辊之间的间隔距离至少为1mm;以使得承印物能有容纳的空间,以及保证承印物与第一驱动辊之间的贴合度。
如图1所示,自动化模切机构601数量为两个,以提高模切效率,适应模切路线更复杂、繁琐等模切操作。具体地,如图6所示;当承印物上具备两种形状不同的图案的情况下,原点A1-B1-C1-D1-原点E1的轨迹是正方形,而原点A2-B2-C2-D2-原点E2的轨迹是圆形;仅可利用双自动化模切机构实现;而且一个自动化模切组件,由原点A1-B1,X轴移动量为零,由原点A2-B2,X轴会产生移动量,此时就需要使用第一调节组件上下移动,而实现不同自动化模切机构使用不同的运行速度。即第一调节组件的调节承印物传输速度是本设备的优势,是实现不同自动化模切机构同时进行不同图案模切的关键所在。
本发明还具备以下有益效果:1、基于线接触,因此模切压力更稳定;2、采用主动浮辊装置,不同的模切工位,可以模切不同的图案,而不是必须相同图案的,重复加装模切头来提升速度;3、多头模切站占用空间更小;4、可以连线数码印刷机,或组合数码后加工设备中。
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (10)

  1. 一种自动化模切装置,其特征在于,包括用于实现承印物上料的上料机构、用于实现承印物上料收料的收料机构、用于对承印物进行模切操作的自动化模切机构和用于调整承印物张力的第一浮动辊机构,第一浮动辊机构设置于上料机构和自动化模切机构之间。
  2. 如权利要求1所述自动化模切装置,其特征在于,第一浮动辊机构包括固定在墙板上且贯穿墙板带有连接轴的安装法兰、设置在墙板外侧且与安装法兰的连接轴一端固定连接的第一杠杆、设置在第一杠杆一端用于起平衡作用的配重平衡块、活动设置在墙板外侧上且活动端活动连接第一杠杆另一端用于测量位移距离的位移传感器、设置在墙板内侧且一端与所述安装法兰的连接轴另一端固定连接的第二杠杆、设置在所述第二杠杆另一端上用于拉紧纸张的浮动辊和活动设置在所述墙板内侧上且活动端活动连接第二杠杆用于拉动第二杠杆的气缸。
  3. 如权利要求1所述自动化模切装置,其特征在于,还包括第二浮动辊机构,第二浮动辊机构设置于收料机构和自动化模切机构之间。
  4. 如权利要求1所述自动化模切装置,其特征在于,自动化模切机构包括机架、设置在机架上的模切组件、设置于机架上的第一电机、与第一电机连接的第一驱动辊、铰接于机架上的第一压辊、设置于机架上的第一调节组件、第二传动辊和与第一调节组件连接的第二电机,模切组件位于第一驱动辊的上方,第一调节组件用于调整第二传动辊和第一驱动辊之间的距离大小。
  5. 如权利要求4所述自动化模切装置,其特征在于,模切组件包括设置于机架上的固定板、设置于固定板上的第一Y轴电机、第一Z轴电机和与第一Y轴电机连接的模切刀,第一Z轴电机与模切刀连接。
  6. 如权利要求4所述自动化模切装置,其特征在于,第一调节组件包括第一固定支架、第二固定支架、第一导轨、第一连接块和可在第一导轨上滑动的第一滑块,第一导轨一端与第一固定支架连接,另一端与第二固定支架连接,第二传动辊通过第一连接块与第一滑块连接。
  7. 如权利要求4所述自动化模切装置,其特征在于,第一调节组件位于第一驱动辊下方。
  8. 如权利要求4所述自动化模切装置,其特征在于,第二电机包括第二伺服电机。
  9. 如权利要求4所述自动化模切装置,其特征在于,第一电机包括第一伺服电机。
  10. 如权利要求4所述自动化模切装置,其特征在于,第一压辊和第一驱动辊之间的间隔距离至少为1mm。
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