WO2022100182A1 - 一种地下物流动车 - Google Patents

一种地下物流动车 Download PDF

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Publication number
WO2022100182A1
WO2022100182A1 PCT/CN2021/112566 CN2021112566W WO2022100182A1 WO 2022100182 A1 WO2022100182 A1 WO 2022100182A1 CN 2021112566 W CN2021112566 W CN 2021112566W WO 2022100182 A1 WO2022100182 A1 WO 2022100182A1
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WO
WIPO (PCT)
Prior art keywords
frame
plate
cover plate
underground logistics
vehicle according
Prior art date
Application number
PCT/CN2021/112566
Other languages
English (en)
French (fr)
Inventor
刘爱文
苏利杰
姚雄
黄美林
梅琨
侯建云
孙博
宋少波
刘伟
陈治国
尹刚
彭全海
黄恒
Original Assignee
中车长江车辆有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202011249995.7A external-priority patent/CN112389565A/zh
Priority claimed from CN202022583223.9U external-priority patent/CN214397013U/zh
Application filed by 中车长江车辆有限公司 filed Critical 中车长江车辆有限公司
Publication of WO2022100182A1 publication Critical patent/WO2022100182A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61BRAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
    • B61B13/00Other railway systems
    • B61B13/04Monorail systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F3/00Types of bogies
    • B61F3/02Types of bogies with more than one axle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D63/00Motor vehicles or trailers not otherwise provided for
    • B62D63/02Motor vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D63/00Motor vehicles or trailers not otherwise provided for
    • B62D63/02Motor vehicles
    • B62D63/04Component parts or accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/26Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means

Definitions

  • the present disclosure relates to the technical field of underground pipeline transportation, in particular, to an underground logistics vehicle.
  • the size of the cross-sectional area of the pipeline and the structural facilities in the pipeline determine the cost of pipeline construction and the efficiency of cargo transportation.
  • the larger the cross-sectional area of the pipeline the higher the height of the corresponding vehicle can be designed, so that the volume of the vehicle can be increased, and the transportation efficiency of the goods can be improved.
  • the corresponding pipeline construction costs have also increased significantly.
  • the simpler the structural facilities in the pipeline the more cost-saving the pipeline construction can be. Whether it is the size of the cross-sectional area of the pipeline or the design of the structural facilities in the pipeline, the structural design of the underground logistics vehicle is affected.
  • the purpose of the present disclosure is to overcome the deficiencies of the prior art and provide an underground logistics vehicle to solve the technical problems of high pipeline construction cost and low cargo transportation efficiency.
  • the underground logistics vehicle runs along a drainage ditch in the pipeline to transport goods
  • the drainage ditch includes a running surface and a guide surface
  • the underground logistics vehicle may include: a frame, along the length direction of the frame. Both ends are respectively provided with end bearing frames; and; a bogie, including running wheels and guide wheels, the bogie is connected with the end bearing frame; wherein, the bottom surface of the frame is along the height direction of the frame
  • the bottom surface height of the end bearing frame is greater than the bottom surface height of the vehicle frame, the running wheel travels along the running surface of the drainage ditch, and the guide wheel travels along the guiding surface of the drainage ditch.
  • the vehicle frame may include a frame structure formed by connecting a bottom frame, a column and a top frame, the end support frame is connected to the column, and the end support frame includes an end support beam and an end support plate , the arc transition between the root of the end bolster and the column, and the end bolster is arranged on the end bolster.
  • the bottom of the end bolster is provided with a spring seat
  • the top of the end bolster is provided with a first damping seat
  • the frame is connected to the bogie through the spring seat
  • a spring assembly is provided, and a shock absorber is connected between the frame through the first shock absorber seat and the bogie.
  • a mounting seat for installing an electrical cabinet or a super capacitor is connected to the end bolster, a buffer device for connecting a coupler and a buffer is provided on the end bolster, and the top of the frame is also A mounting bracket for mounting the current receiver is attached.
  • the bogie includes a panel frame
  • the panel frame may include an upper cover plate, a lower cover plate and an edge banding plate
  • the upper cover plate and the lower cover plate are both I-shaped and arranged opposite to each other, and there are many
  • the edge sealing plate is connected to the board edge position between the upper cover plate and the lower cover plate, and the upper cover plate, the lower cover plate and the edge sealing plate are enclosed to form an I-shaped box structure.
  • the bottom of the frame is connected with a guide frame for installing the guide wheel.
  • the upper cover plate and the lower cover plate are respectively connected with semicircular connecting plates at the opening positions of the I-shaped, and the connecting plates on the upper cover plate and the connecting plates on the lower cover plate are respectively connected
  • the annular structure is enclosed to form an annular structure, the annular surface of the annular structure is connected with a flange plate for installing the walking wheel, the inner peripheral side of the annular structure is connected with a reinforcement ring for enhancing the connection strength of the connecting plate, the A first drive motor for driving the traveling wheels to travel is installed in the reinforcing ring.
  • a first reinforcement partition plate and a second reinforcement partition plate are arranged in the plate frame of the box structure, and the edge sealing plate, the first reinforcement partition plate and the second reinforcement partition plate are all supported on the Between the upper cover plate and the lower cover plate, the first reinforcement partition plate and the second reinforcement partition plate are respectively parallel to the edge sealing plate.
  • the upper cover plate is provided with a spring assembly hole
  • the first reinforcing partition plate and/or the second reinforcing partition plate sinks in the direction of the lower cover plate at the position of the spring assembly hole
  • the plate frame of the box structure is also provided with a third reinforcement partition at the position of the spring assembly hole, and the height of the third reinforcement partition is the same as that of the first reinforcement partition and/or the second reinforcement partition. The height of the board after sinking is the same.
  • the upper cover plate and the lower cover plate are respectively provided with pin sleeve holes corresponding to their positions, and the pin sleeve holes of the upper cover plate and the pin sleeve holes of the lower cover plate are connected with A pin sleeve, a traction ball hinge is installed in the pin sleeve, the traction ball hinge is connected with a traction pin for connecting with the end bearing frame, the pin sleeve is connected with the edge sealing plate, the sealing The side plate is connected with a fourth reinforcing baffle at the position of the pin sleeve, and the plate frame is also connected with a second vibration damping seat.
  • a conveying clamping device is provided in the frame, and the conveying clamping device includes a bracket, and a plurality of rollers in the same length direction as the frame are arranged on the bracket, and a plurality of rollers are arranged on the bracket.
  • the rollers are all rotatably connected to the bracket, and the bracket or the frame is provided with a clamping assembly for clamping the goods on the roller.
  • the bracket includes two support beams respectively disposed at both ends of the rollers, and the upper surfaces of the two support beams are higher than the upper surfaces of the plurality of rollers.
  • the clamping assembly includes two clamping arms disposed on the support beam or the frame, and one end of the two clamping arms is rotatably disposed on the same support The two ends of the beam and the other ends of the two clamping arms are selectively away from or close to the support beam, so as to push or loosen the goods on the roller.
  • a column is connected to the support beam or the frame, the clamping arm is hinged with the column, a telescopic device is also hinged between the two clamping arms, and the two clamping arms are hinged.
  • the clamping arm is selectively moved away from or close to the support beam through the telescopic device, and two stoppers are also connected to the support beam or the frame.
  • a transmission member is provided at one end of the roller, the transmission member is connected with a second driving motor, and the second driving motor drives the plurality of rollers to rotate simultaneously through the transmission member, so as to The goods on the rollers are conveyed.
  • a gear is provided at one end of the roller, the transmission member is a chain, and the chain is engaged with a plurality of the rollers, and the bracket is provided with a gear located at the second driving motor.
  • a transmission port below the output end, the chain is engaged with the second drive motor through the transmission port, and a proximity switch for detecting the goods is provided on the bracket or the frame.
  • FIG. 1 shows a schematic three-dimensional structural diagram of an underground logistics vehicle according to one or more embodiments of the present disclosure
  • FIG. 2 shows a schematic front view structure of an underground logistics vehicle according to one or more embodiments of the present disclosure
  • Fig. 3 is the front view structure schematic diagram of the frame in Fig. 1;
  • Fig. 4 is the top three-dimensional structure schematic diagram of the frame in Fig. 1;
  • Fig. 5 is the bottom three-dimensional structure schematic diagram of the frame in Fig. 1;
  • Fig. 6 is the top three-dimensional structure schematic diagram of the bogie frame in Fig. 1;
  • Fig. 7 is the bottom three-dimensional structure schematic diagram of the bogie frame in Fig. 1;
  • Fig. 8 is the internal three-dimensional structure schematic diagram of the bogie frame in Fig. 1;
  • Fig. 9 is the three-dimensional structure schematic diagram of the bogie in Fig. 1;
  • Fig. 10 is the structural schematic diagram of the bogie in Fig. 1 walking on the drainage ditch;
  • Fig. 11 is a three-dimensional schematic diagram of the conveying clamping device in Fig. 1;
  • FIG. 12 is an enlarged schematic view of the connection between the gears on the roller and the chain in FIG. 11;
  • FIG. 13 is a schematic view of the structure of the conveying clamping device of FIG. 1 installed on the frame.
  • urban underground logistics vehicles operate in underground pipelines, and drainage ditches for draining sewage or accumulated water are usually set in the pipelines.
  • the top of the drainage ditch is used as the running surface 291
  • the side wall of the drainage ditch is used as the guide surface 292 .
  • the underground logistics vehicle may include a vehicle frame 100 , a bogie 200 , and a conveying clamping device 300 .
  • the vehicle frame 100 may include a frame structure formed by interconnecting a bottom frame 101 , a column 102 and a top frame 103 .
  • the bottom frame 101 may include a main beam 111 , a secondary beam 112 and a bottom plate 113 , and the main beam 111 is disposed at the middle part of the bottom of the vehicle frame 100 along the length direction of the vehicle frame 100 .
  • the plurality of secondary beams 112 are respectively connected to the main beam 111 along the width direction of the vehicle frame 100 by welding or bolting, and the plurality of secondary beams 112 are arranged at intervals along the length direction of the main beam 111 .
  • the upper surfaces of the main beam 111 and the secondary beam 112 after being connected are flush, and the bottom plate 113 can be connected to the upper surfaces of the main beam 111 and the secondary beam 112 by welding or bolting.
  • the main beam 111 may be made of materials such as I-beam, channel steel, or composite steel.
  • the secondary beam 112 may be a variable-section beam, and the cross-sectional area of the root of the secondary beam 112 is larger than the cross-sectional area of the end.
  • the structure form of the bottom frame in which a plurality of longitudinal beams are combined can also be selected.
  • the frame 100 can also be designed to have an open-top structure.
  • the upright post 102 may include a corner post 114 and a side post 115 .
  • the four corner posts 114 are respectively connected to the four corners of the chassis by welding or bolting, and the side posts 115 are disposed on the chassis between the two corner posts 114 along the length direction of the vehicle frame 100 .
  • the upright column 102 can be made of materials such as I-beam, channel steel or combined section steel.
  • the top frame 103 may include a longitudinal beam 116 , a transverse beam 117 and a top plate 118 . Both ends of the longitudinal beam 116 and the transverse beam 117 are respectively connected to the top of the column by welding or bolting, and the top plate 118 passes through The longitudinal beams 116 and the transverse beams 117 are connected by welding or bolting.
  • the longitudinal beam 116 and the transverse beam 117 can be made of rectangular tubes.
  • a reinforcing plate 119 may be connected between the uprights by welding or bolting, and one side of the reinforcing plate 119 is connected to the top frame.
  • the two end brackets 120 are respectively disposed at both ends of the vehicle frame 100 along the length direction of the vehicle frame 100 for connecting with the bogie 200 .
  • the end bolster 120 may include two end bolsters 121 with L-shaped cross-sections, and the short side of each end bolster 121 may be connected to the corresponding corner post 114 and the secondary beam 112 by welding or bolting. connect.
  • the arc transition between the long side of each end bolster 121 and the corresponding corner post 114 and the secondary beam 112 is in a retracted structure to avoid interference between the end bolster 121 and the wheel.
  • An end support plate 122 can be connected between the two end support beams 121 by welding or bolt connection, and the end support plate 122 and the corresponding secondary beam 112 also have a retracted structure with a circular arc transition.
  • the end support plate 122 and the two end support beams 121 together form the end support frame 120 connected to the bogie 200 .
  • the height of the bottom surface of the end bolster 120 is greater than that of the vehicle frame 100 , that is, the bottom of the end bolster 121 is higher than the top of the bottom frame.
  • the top frame of 100 is further raised, thereby achieving the purpose of increasing the volume of the vehicle, greatly improving the transportation efficiency of the vehicle, and reducing the construction cost of the pipeline.
  • the frame of the present disclosure can increase the volume of the vehicle by at least 30% relative to the existing frame.
  • the connection manner of the end support frame 120 and the vehicle frame 100 is different.
  • the end brackets 120 may be connected directly to the end walls.
  • a cross beam can be added between the two corner posts 114 at the end wall position, so that the end bearing frame 120 is connected with the cross beam, the secondary beam 112 and the two corner posts 114 respectively, so as to ensure the end The reliability of the connection of the support frame 120.
  • the height at which the end support frame 120 is raised relative to the bottom frame can be determined according to the actual distance between the bottom frame of the vehicle frame 100 and the ground after the end support frame 120 is connected to the bogie 200 .
  • a spring seat 123 corresponding to the position of the spring assembly 250 on the bogie 200 is provided at the bottom of the end bolster 121 .
  • a first damping seat 124 corresponding to the position of the shock absorber 280 on the bogie 200 is provided on the top lower surface of the end bolster 121 , and the end bearing 120 is connected to the steering through the spring seat 123 and the first damping seat 124 respectively The rack 200 is connected.
  • a buffer device 130 is provided on the end support plate 122 , a coupler and a buffer are installed in the buffer device 130 , and the adjacent frames 100 They are connected by couplers and damped by shock absorbers.
  • mounting brackets 140 are also connected to the tops of both ends along the length direction of the vehicle frame 100 , that is, the mounting brackets 140 are connected to the corner posts 114 through two channel steels to form a triangular structure.
  • An edge-sealing channel steel is connected between the channel steels on the two corner posts 114 to form an installation frame 140 , and a current receiver 600 is installed on the installation frame 140 for receiving electrical energy.
  • the upper surface of the end support frame 120 is also connected with a mounting seat 150 formed by two channel steels.
  • An electrical cabinet 400 is installed on the mounting seat 150 at one end of the frame 100 for controlling electric power, and the other end of the frame 100 is installed
  • a super capacitor 500 or a battery is installed on the base 150 for storing electric energy.
  • the current receivers 600 are installed at the top positions of both ends of the vehicle through the mounting brackets 140, and the station charging device is correspondingly installed above the vehicle, so that more space can be reserved for the transportation of goods on the ground, which further improves the Efficiency of underground pipeline transportation.
  • a super capacitor 500 or a battery is installed on the mounting base 150.
  • the bogie 200 may include a plate frame 210 and a guide frame 231 .
  • the plate frame 210 has an I-shaped box structure as a whole, so as to meet the bearing requirements of the vehicle frame 100 .
  • the plate frame 210 may include an upper cover plate 211 , a lower cover plate 212 and an edge sealing plate 213 .
  • the upper cover plate 211 and the lower cover plate 212 are both I-shaped and disposed opposite to each other.
  • a plurality of edge sealing boards 213 are connected between the upper cover board 211 and the lower cover board 212 along the board edge position between the upper cover board 211 and the lower cover board 212, so that the upper cover board 211, the lower cover board 212 and the edge sealing board 213 is enclosed to form an I-shaped box structure.
  • the upper cover plate 211 , the lower cover plate 212 and the edge sealing plate 213 may be connected by welding or bolt connection.
  • both ends of the two edge sealing plates 213 located in the middle part of the I-shaped shape extend to the two edge sealing plates 213 at the edge part of the I-shaped shape respectively, so that the I-shaped plate frame 210 forms the limbs to be independently closed.
  • the middle of the plate frame 210 also forms a box-like structure of an elongated independent enclosed space.
  • a semicircular connecting plate 214 can be connected to the I-shaped opening position of the upper cover plate 211 by welding or bolting.
  • the I-shaped opening position of the lower cover plate 212 is also A semicircular connecting plate 214 is connected.
  • the connecting plate 214 on the upper cover plate 211 and the connecting plate 214 on the lower cover plate 212 are enclosed to form an annular structure, and the annular structure serves as the running part of the plate frame 210 and is connected by welding or bolts on the annular surface of the annular structure.
  • a flange plate 215 is connected, and the flange plate 215 is provided with a plurality of threaded holes for installing the running wheel 220 .
  • a reinforcing ring 216 may be connected to the inner peripheral side of the annular structure by welding or bolting, so as to enhance the connection strength of the connecting plate 214 .
  • two connecting plates 214 can be respectively connected at the I-shaped openings on the same side of the upper cover 211 and the lower cover 212 , and the reinforcing ring 216 is connected between the two connecting plates 214 .
  • a first reinforced partition 2131 and a second reinforced partition 2132 are respectively provided in the independent closed spaces of the four limbs of the panel frame 210 .
  • the first reinforcing partition plate 2131 is parallel to the edge sealing plate 213 at the edge of the I-shape
  • the second reinforcing partition plate 2132 is parallel to the edge sealing plate 213 at the middle portion of the I-shaped shape. Therefore, the edge sealing plate 213 , the first reinforcing partition plate 2131 and the second reinforcing partition plate 2132 are jointly supported between the upper cover plate 211 and the lower cover plate 212 to jointly bear the gravity of the vehicle frame 100 .
  • reinforced partitions such as reinforced partitions arranged in a well-shaped shape
  • the reinforced partition plate and the edge sealing plate 213 can also be arranged at an angle, such as an inclined well-shaped reinforced partition plate.
  • the guide frame 231 may be connected to the four corners of the lower cover plate 212 by welding or bolting.
  • the guide frame 231 is provided with bolt holes for connecting the guide wheel 230 , and three reinforcing ribs 2311 are connected between the guide frame 231 and the lower cover plate 212 by welding or bolt connection to enhance the structural strength of the guide frame 231 .
  • the board surface of the guide frame 231 is parallel to the running direction of the guide wheel 230 , and the three reinforcing ribs 2311 are perpendicular to the board surface of the guide frame 231 .
  • the plate frame 210 designed in the present disclosure is connected to the running wheel 220 through the flange plate 215 on the running part, and is also connected to the guide wheel 230 through the guide frame 231, so that the running wheel 220 is running on the running surface 291 while the guide wheel 230 is running on the running surface 291.
  • the guide surface 292 plays a guiding role for the plate frame 210 .
  • the shape of the drainage ditch set in the pipeline is fully utilized, and the design of the guide rail in the pipeline is cancelled.
  • the plate frame 210 has an I-shaped box structure as a whole.
  • the external dimension of the bogie 200 can be greatly reduced, which is beneficial to shorten the length of the underground pipeline transportation vehicle, thereby improving the flexibility of the pipeline route.
  • the annular structure design of the running part can also facilitate the installation of the first driving motor 240 for driving the running wheel 220 to run, so that the first driving motor 240 is located inside the plate frame 210 .
  • the bogie 200 needs to be designed as a dual-axle, tri-axle or multi-axle according to the bearing requirements of the plate-type frame 210, a plurality of the above-mentioned plate-type structures 210 can be connected to each other along the traveling direction of the traveling wheels 220, so as to The bogie 200 is formed as a biaxial, triaxial or multiaxial.
  • the plate frame 210 of the present disclosure can also be designed as a rectangular box-type structure, and the running part is integrally designed above the plate frame 210, which can also realize that the running wheel 220 runs on the running surface 291 and the guide wheel 230 runs on the guiding surface.
  • the plate frame 210 of the rectangular box structure also has the characteristics of smaller size and shape than the frame of the side frame or the beam structure bogie.
  • a third reinforced partition plate 2133 is also provided. That is, the first reinforcement partition plate 2131 and the third reinforcement partition plate 2133 are provided with a gap at the position of the spring assembly hole 2111 , which can increase the height of the spring assembly 250 , thereby enabling the vehicle to have better dynamic performance.
  • the cross-sectional size of the spring assembly hole 2111 is designed to be larger, more third reinforcement partitions 2133 can be designed, or the second reinforcement partitions 2132 can be directly used as the third reinforcement partitions 2133 .
  • the sinking heights of the first reinforcing partition plate 2131 , the second reinforcing partition plate 2132 and the third reinforcing partition plate 2133 are the same.
  • the central positions of the upper cover 211 and the lower cover 212 are respectively provided with corresponding pin sleeve holes 2112 , the pin sleeve holes 2112 of the upper cover 211 and the pins of the lower cover 212
  • a pin sleeve 217 for installing the traction pin 270 is connected between the sleeve holes 2112 by welding or bolting.
  • the pin sleeve 217 is also connected with the edge sealing plate 213.
  • a fourth reinforcement is connected between the two edge sealing plates 213 located in the middle part of the I-shape by welding or bolting.
  • the partition plate 2134 and the fourth reinforcing partition plate 2134 are welded with the pin sleeve 217 .
  • a second vibration damping seat 218 is also connected to the edge sealing plate 213 at the edge of the panel frame 210 for installing the damper 280 connected between the vehicle frame 100 and the panel frame 210 .
  • the second vibration damping seats 218 are symmetrically arranged on both sides of the plate frame 210.
  • the running wheels 220 can be connected to the flange plates 215 on both sides of the plate frame 210 by bolts.
  • the first driving wheel 220 can be driven
  • a driving motor 240 is installed in the annular structure so that the first driving motor 240 is located at the opening of the I-shaped plate frame 210 , thereby preventing the first driving motor 240 from protruding from the plate frame 210 and protecting the first driving motor 240 .
  • the guide wheels 230 are mounted on the guide frames 231 at the four corners of the lower cover plate 212 by bolts.
  • a spring assembly 250 is installed in the spring assembly hole 2111 , and the spring assembly 250 is connected to the spring seat 123 on the end bracket 120 and the spring assembly hole 2111 . Since the spring assembly hole 2111 is designed with a sunken structure, the spring assembly 250 can be designed to be higher, so that the vehicle has better dynamic performance.
  • a traction ball hinge 260 is installed in the pin sleeve hole 2112 , the traction ball hinge 260 is connected with a traction pin 270 , and the vehicle frame 100 is connected with the plate frame 210 through the traction pin 270 .
  • the damper 80 is installed between the first damper mount 124 and the second damper mount 218 .
  • the plate-type bogie has a compact structure design.
  • the steering can be reduced under the premise of meeting the bearing requirements of the bogie.
  • the overall dimensions of the frame are reduced, thereby shortening the length of the vehicle, which is beneficial to the flexibility of pipeline routing.
  • the running wheel 220 is designed to run on the running surface 291 of the drainage ditch
  • the guide wheel 230 is designed to run on the guiding surface 292 of the drainage ditch, so that the design of the guide rail can be eliminated for the pipeline, saving energy construction cost of the pipeline.
  • the running wheel 220 and the guide wheel 230 of the present disclosure may adopt a rubber wheel structure, which can reduce the impact force of the vehicle on the running surface 291 and the guide surface 292, thereby prolonging the life of the pipeline.
  • the conveying clamping device 300 may include a bracket 301 , a roller 320 and a clamping assembly.
  • the bracket 301 includes two oppositely arranged support beams 310.
  • the bracket 301 can be made of channel steel, I-beam or rectangular tube.
  • the two support beams 310 are relatively arranged on the frame 100 by welding or bolting.
  • On the bottom plate 113 the two support beams 310 are both perpendicular to the running direction of the vehicle frame 100 .
  • a plurality of rollers 320 are respectively rotatably connected between the two support beams 310.
  • the two support beams 310 can be drilled or provided with bearings, so that the rollers 320 and the support beams 310 can be connected to the brackets.
  • the length direction of each roller 320 is the same as the running direction of the vehicle frame 100 to facilitate loading and unloading of goods from both sides of the vehicle.
  • the upper surfaces of the plurality of rollers 320 are lower than the upper surfaces of the support beams 310 on both sides, so that the goods loaded on the vehicle pass through the height difference between the rollers 320 and the support beams 310 to limit the movement of the goods along the running direction of the vehicle frame 100 . Placement.
  • a second drive motor 380 is installed on one of the support beams 310 , and a transmission port 312 is opened on the upper surface of the support beam 310 relative to the output end of the second drive motor 380 .
  • a transmission member 370 is provided in the support beam 310 , and the transmission member 370 may be a chain, and the chain is engaged with the output end of the second driving motor 380 through the transmission port 312 .
  • the rollers 320 are provided with gears 390 located in the support beam 310 on the side of the second driving motor 380, and the gears 390 of the plurality of rollers 320 are meshed and connected with the chain.
  • the chain drives the plurality of rollers 320 to rotate simultaneously with the rotation of the second driving motor 380 , thereby realizing the function of the plurality of rollers 320 moving the goods in the frame 100 .
  • the transmission member 370 can also be in the form of a transmission belt, so that the plurality of rollers 320 are driven to rotate on the support beam 310 by the transmission belt.
  • a proximity switch 11 is also installed on the support beam 310 on one side of the second driving motor 380 , and the two proximity switches 11 are located at two ends of the support beam 310 respectively.
  • the second driving motor 380 stops running, so that the roller 320 stops moving; when any one of the two proximity switches 11 detects the goods, the second driving motor 380 keeps running, The roller 320 is rotated.
  • the rollers 320 can be automatically started and stopped according to the loading and unloading state of the goods, thereby realizing the automatic operation of the goods transportation and reducing the labor intensity.
  • the present disclosure is further provided with clamping components on the support beam 310 for clamping the goods on the rollers 320 .
  • the clamping assembly includes a clamping arm 330 , and two ends of the support beam 310 opposite to the second driving motor 380 are respectively connected with two uprights 340 by welding or bolting. The top of the uprights 340 is connected to the clamping arm 330 . Hinged.
  • the clamping arm 330 has an L-shaped structure as a whole, the upright column 340 is hinged with the inflection point of the L-shaped structure, and a telescopic device 350 is hinged between the short sides of the two L-shaped structures.
  • the telescopic device 350 When the telescopic device 350 is extended, the long side of the L-shaped structure is close to the support beam 310 to avoid the clamping arm 330 blocking the loading and unloading of the goods; when the telescopic device 350 is shortened, the long side of the L-shaped structure is away from the supporting beam 310, and the goods The long side of the L-shaped structure of the clamping arm 330 is pressed against the roller 320, thereby ensuring the stability of the goods during transportation.
  • two stoppers 360 may also be connected to the support beam 310 by welding or bolt connection.
  • the stopper 360 can limit the long side of the L-shaped structure to return to the position of the support beam 310 .
  • the telescopic device 350 can be a cylinder, a hydraulic cylinder, or an electric push cylinder.
  • the second driving motor 380 In the process of loading the goods, when the goods are transported to the door of the vehicle, the second driving motor 380 is activated, and the goods are transferred into the vehicle frame 100 through the rotation of the rollers 320 . When it is necessary to adjust the placement position of the goods in the vehicle frame 100 , it can also be realized by controlling the rotation of the second driving motor 380 . During the unloading process, the second drive motor 380 is still controlled to move the goods to the door of the vehicle, and then the goods are transferred to a designated position. In the whole process of cargo handling, manual participation is not required, which not only realizes the function of the cargo moving in the frame 100, but also reduces the labor intensity of manual labor.
  • the clamping assembly 303 , the upright post 340 and the stopper 360 can not only be disposed on the support beam 310 , but also can be disposed on the vehicle frame 100 by welding or bolting, etc., and can also clamp the roller 320 . of goods.
  • the clamping assembly 303 can also be designed in a structural form that directly pushes the goods through a telescopic device such as an air cylinder, a hydraulic cylinder, or an electric push cylinder.
  • the clamping assembly 303 is designed as the structural form of the clamping arm 330, which can save the space of the vehicle, thereby improving the loading rate of cargo transportation.
  • two sets of conveying and clamping devices are arranged on the bottom plate 113 of the vehicle frame 100 , which can reduce the span of the roller 320 and increase the size of the roller 320 The carrying capacity of the cargo.
  • the supporting beams 310 on the side where the second driving motor 380 is installed on the two groups of conveying and clamping devices are arranged adjacent to each other, and the supporting beams 310 on the side of the clamping arm 330 are far away from each other, and when the two groups of the second driving motors 380 When both are rotating forward, the rotation directions of the rollers 320 on the two groups of conveying clamping devices are opposite. That is, the two groups of conveying clamping devices are centrally symmetric with respect to the midpoint of the support beam 310 on the side where the second driving motor 380 is installed.
  • the two sets of conveying clamping devices arranged symmetrically in the center can enable the goods to be loaded and unloaded from both sides of the vehicle at the same time, thereby improving the efficiency of loading and unloading of goods.
  • more groups of conveying and clamping devices may also be arranged in the vehicle frame 100 along the running direction of the vehicle frame 100 , so as to realize the automation of loading and unloading the entire vehicle.

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Abstract

一种地下物流动车,包括车架(100)与转向架(200),沿车架(100)长度方向的两端分别设置有端承架(120);转向架(200)包括走行轮(220)与导向轮(230),转向架(200)与端承架(120)相连接;端承架(120)的底面高度大于车架(100)的底面高度,走行轮(220)沿排水沟的走行面(291)行走,导向轮(230)沿排水沟的导向面(292)行走。

Description

一种地下物流动车
相关申请的交叉引用
本申请要求于2020年11月10日提交、申请号为202011249995.7且名称为“一种地下物流动车”的中国专利申请的优先权,其全部内容通过引用合并于此。
技术领域
本公开内容涉及地下管道运输技术领域,具体来说,是指一种地下物流动车。
背景技术
随着城市地下物流系统的日益发展,地下管道运输车辆的设计已逐渐成为重要的研究课题。管道截面积的大小、管道内的结构设施决定着管道建设成本的高低以及货物输送效率的高低。管道的截面积越大,则相应车辆的高度也能够设计得更高,从而能够增大车辆的容积,提高货物的输送效率。但是,相应的管道建设成本也大幅的增加。管道内的结构设施越简单,也越能节省管道建设的成本。无论是管道的截面积大小,还是管道内结构设施的设计,都影响着地下物流动车的结构设计。
因此,如何设计一种地下物流动车的结构,在最大限度降低管道建设成本的同时,还能够提高货物的输送效率,是本技术领域的技术人员亟待解决的技术问题。
发明内容
有鉴于此,本公开内容的目的在于克服现有技术的不足,提供一种地下物流动车,以解决管道建设成本高并且货物输送效率低的技术问题。
依据本公开内容的地下物流动车,沿管道内的排水沟运行以输送货物,所述排水沟包括走行面以及导向面,所述地下物流动车可以包括:车架,沿所述车架长度方向的两端分别设置有端承架;以及;转向架,包括走行轮与导向轮,所述转向架与所述端承架相连接;其中,所述车架的底面沿所述车架的高度方向凹陷,所述端承架的底面高度大于所述车架的底面高度,所述走行轮沿所述排水沟的走行面行走,所述导向轮沿所述排水沟的导向面行走。
在一些实施方式中,所述车架可以包括底架、立柱以及顶架连接形成的框架结构,所述端承架与所述立柱相连接,所述端承架包括端承梁与端承板,所述端承梁的根部与所述立柱之间圆弧过渡,所述端承板设置于所述端 承梁上。
在一些实施方式中,所述端承梁的底部设置有弹簧座,所述端承梁的顶部设置有第一减振座,所述车架通过所述弹簧座与所述转向架之间连接有弹簧组件,所述车架通过所述第一减振座与所述转向架之间连接有减振器。
在一些实施方式中,所述端承梁上连接有用于安装电气柜或者超级电容的安装座,所述端承板上设置有用于连接车钩与缓冲器的缓冲装置,所述车架的顶部还连接有用于安装受流器的安装架。
在一些实施方式中,所述转向架包括板式构架,所述板式构架可以包括上盖板、下盖板以及封边板,所述上盖板与下盖板均为工字形并且相对设置,多块所述封边板连接于所述上盖板与下盖板之间的板边位置,所述上盖板、下盖板以及封边板围合形成工字形的盒式结构,所述板式构架的底部连接有用于安装所述导向轮的导向架。
在一些实施方式中,所述上盖板与下盖板分别在工字形的开口位置连接有半圆形的连接板,所述上盖板上的连接板与所述下盖板上的连接板围合形成环形结构,所述环形结构的环形面连接有用于安装所述行走轮的法兰板,所述环形结构的内周侧连接有用于增强所述连接板连接强度的加强环,所述加强环内安装有用于驱动所述走行轮行走的第一驱动电机。
在一些实施方式中,所述盒式结构的板式构架内设置有第一加强隔板与第二加强隔板,所述封边板、第一加强隔板以及第二加强隔板均支撑于所述上盖板与所述下盖板之间,所述第一加强隔板与第二加强隔板分别平行于所述封边板。
在一些实施方式中,所述上盖板开设有弹簧组件孔,所述第一加强隔板和/或第二加强隔板在所述弹簧组件孔位置向所述下盖板的方向下沉,所述盒式结构的板式构架内还设置有位于所述弹簧组件孔位置的第三加强隔板,所述第三加强隔板的高度与所述第一加强隔板和/或第二加强隔板下沉后的高度相同。
在一些实施方式中,所述上盖板与下盖板上分别开设有位置相对应的销套孔,所述上盖板的销套孔与所述下盖板的销套孔之间连接有销套,所述销套内安装有牵引球铰,所述牵引球铰连接有用于与所述端承架相连接的牵引销,所述销套与所述封边板相连接,所述封边板在所述销套位置连接有第四加强隔板,所述板式构架还连接有第二减振座。
在一些实施方式中,所述车架内设置有输送夹紧装置,所述输送夹紧装置包括支架,所述支架上设置有多个与所述车架的长度方向相同的辊筒,多个所述辊筒均可转动地连接在所述支架上,所述支架或者所述车架上设置有用于夹紧所述辊筒上的货物的夹紧组件。
在一些实施方式中,所述支架包括分别设置于所述辊筒两端的两个支撑梁,两个所述支撑梁的上表面均高于多个所述辊筒的上表面。
在一些实施方式中,所述夹紧组件包括两个设置于所述支撑梁或者所述车架上的夹紧臂,两个所述夹紧臂的一端可转动地设置于同一根所述支撑梁的两端,两个所述夹紧臂的另一端选择性的远离或者靠近所述支撑梁,以顶紧或者松开所述辊筒上的货物。
在一些实施方式中,所述支撑梁或者所述车架上连接有立柱,所述夹紧臂与所述立柱相铰接,两个所述夹紧臂之间还铰接有伸缩装置,两个所述夹紧臂通过所述伸缩装置选择性的远离或者靠近所述支撑梁,所述支撑梁或者所述车架上还连接有两个止挡。
在一些实施方式中,所述辊筒的一端设置有传动件,所述传动件连接有第二驱动电机,所述第二驱动电机通过所述传动件同时驱动多个所述辊筒转动,以输送所述辊筒上的货物。
在一些实施方式中,所述辊筒的一端设置有齿轮,所述传动件为链条,所述链条与多个所述辊筒啮合连接,所述支架上开设有位于所述第二驱动电机的输出端下方的传动口,所述链条穿过所述传动口与所述第二驱动电机啮合连接,所述支架或者所述车架上设置有用于检测所述货物的接近开关。
附图说明
为了更清楚地说明本公开内容实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1示出了依据本公开内容的一个或多个实施方式的地下物流动车的立体结构示意图;
图2示出了依据本公开内容的一个或多个实施方式的地下物流动车的主视结构示意图;
图3是图1中车架的主视结构示意图;
图4是图1中车架的俯视立体结构示意图;
图5是图1中车架的仰视立体结构示意图;
图6是图1中转向架构架的俯视立体结构示意图;
图7是图1中转向架构架的仰视立体结构示意图;
图8是图1中转向架构架的内部立体结构示意图;
图9是图1中转向架的立体结构示意图;
图10是图1中转向架在排水沟上行走的结构示意图;
图11是图1中输送夹紧装置的立体结构示意图;
图12是图11中辊筒上的齿轮与链条连接的放大结构示意图;以及
图13是图1输送夹紧装置安装在车架上的结构示意图。
具体实施方式
为使本公开内容的目的、技术方案和优点更加清楚,下面将对本公开内容的技术方案进行详细的描述。显然,所描述的实施例仅仅是本公开内容一部分实施例,而不是全面的实施例。基于本公开内容中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本公开内容所保护的范围。
如图10所示,城市地下物流车辆在地下管道内运行,通常会在管道内设置用于排除污水或者积水的排水沟。本公开内容以排水沟的顶部作为走行面291,以排水沟的侧壁作为导向面292。
依据本公开内容实施例的地下物流动车,如图1至图13所示,可以包括车架100、转向架200以及输送夹紧装置300。如图3至图5所示,车架100可以包括通过底架101、立柱102以及顶架103相互连接而成的框架结构。具体来说,底架101可以包括主梁111、次梁112以及底板113,主梁111沿车架100的长度方向设置于车架100底部的中间部位。多个次梁112分别沿车架100的宽度方向与主梁111通过焊接或者螺栓连接的方式相连接,多个次梁112沿主梁111的长度方向间隔设置。主梁111与次梁112连接后的上表面平齐,底板113可以通过焊接或者螺栓连接的方式连接在主梁111与次梁112的上表面上。
在一些实施例中,主梁111可以选用工字钢、槽钢或者组合型钢等材料制作而成。次梁112可以选用变截面梁,次梁112根部的截面积大于端部的截面积。当然,根据车架100的具体跨度,还可以选用多根纵横梁相组合的底架结构形式。根据所运输的货物的种类,车架100还可以设计为顶部开口的结构形式。
如图3至图5所示,立柱102可以包括角柱114与边柱115。四个角柱114分别通过焊接或者螺栓连接的方式连接在底架的四角,边柱115沿车架100的长度方向设置于两个角柱114之间的底架上。立柱102可以选用工字钢、槽钢或者组合型钢等材料制作而成。
如图3至图5所示,顶架103可以包括纵梁116、横梁117以及顶板118,纵梁116和横梁117的两端分别通过焊接或者螺栓连接的方式连接在立柱的顶部,顶板118通过焊接或者螺栓连接的方式连接在纵梁116与横梁117上。纵梁116与横梁117可以选用矩管制作而成。为了增强车架100顶部的刚度,在立柱之间可以通过焊接或者螺栓连接的方式连接有加强板119,加强板119的其中一边与顶架相连接。
如图1至图5所示,两个端承架120沿车架100的长度方向分别设置于车架100的两端,用于与转向架200相连接。具体来说,端承架120可以包括两个L形截面的端承梁121,每个端承梁121的短边与对应的角柱114和次梁112之间可以通过焊接或者螺栓连接的方式相连接。
在一些实施例中,每个端承梁121的长边与对应的角柱114和次梁112之间圆弧过渡呈内收的结构,以避免端承梁121与车轮之间的干涉。在两个端承梁121之间可以通过焊接或者螺栓连接的方式连接有端承板122,端承板122与对应的次梁112之间也呈圆弧过渡的内收结构。端承板122与两个端承梁121共同形成连接在转向架200上的端承架120。
如图1至图5所示,值得注意的是,端承架120的底面高度大于车架100的底面高度,即端承梁121的底部高于底架的顶部。当端承架120连接在转向架200后,整个车架100形成中部凹陷的结构形式。由于端承架120的高度升高,使车架100的顶架降低,当管道的截面大小相同、车辆的长度相同时,能够延长立柱的高度,相对于现有的车架100,将车架100的顶架进一步升高,从而达到了增大车辆容积的目的,大幅的提高了车辆的运输效率,降低了管道的建设成本。相对于现有的车架,本公开内容的车架至少能够增大车辆30%的容积。
在一些实施方式中,根据车架100不同的结构形式,端承架120与车架100的连接方式不同。例如,对于具有端墙结构的车架100,端承架120可以直接与端墙相连接。对于未设置端墙结构的车架100,可以在端墙位置的两根角柱114之间增设横梁,从而使端承架120分别与横梁、次梁112以及两根角柱114相连接,以保证端承架120连接的可靠性。
当然,端承架120相对于底架升高的高度,可以根据端承架120连接在转向架200后,车架100的底架与地面之间的实际距离而确定。
如图1至图5所示,为了方便端承架120与转向架200之间的连接,在端承梁121的底部设置有与转向架200上的弹簧组件250位置相对应的弹簧座123,在端承梁121的顶部下表面设置有与转向架200上的减振器280位置相对应的第一减振座124,端承架120通过弹簧座123和第一减振座124分别与转向架200相连接。
如图1至图5所示,为了方便相邻车架100之间的连接,在端承板122上设置有缓冲装置130,缓冲装置130内安装有车钩与缓冲器,相邻的车架100之间通过车钩相连接,并且通过缓冲器减振。
如图1至图5所示,在一些实施方式中,沿车架100长度方向的两端顶部还连接有安装架140,即安装架140通过两根槽钢连接在角柱114上形成三角形结构,两根角柱114上的槽钢之间再连接一根封边槽钢形成安装架140,安装架140上安装有受流器600,用于接收电能。同时,在端承架120的上表面还连接有两根槽钢形成的安装座150,车架100一端的安装座150上安装有电气柜400,用于控制电能,车架100另一端的安装座150上安装有超级电容500或者蓄电池,用于存储电能。
本公开内容通过安装架140将受流器600安装在车辆两端的顶部位置,相对应的使车站充电装置安装在车辆的上方,从而能够为地面的货物输送留 出更大的空间,进一步提高了地下管道运输的效率。同时,在安装座150上安装有超级电容500或者蓄电池,当车辆在车站装卸货物时充电,无需再在管道内部设置输电线路或者减少输电线路的布置,从而大幅降低了管道的建设成本。
如图6至图9所示,转向架200可以包括板式构架210与导向架231。其中,板式构架210整体呈工字形的盒式结构,以满足车架100的承载要求。板式构架210可以包括上盖板211、下盖板212以及封边板213,上盖板211与下盖板212均为工字形并且相对设置。多块封边板213沿上盖板211与下盖板212之间的板边位置连接于上盖板211与下盖板212之间,使上盖板211、下盖板212以及封边板213围合形成工字形的盒式结构。上盖板211、下盖板212以及封边板213之间可以通过焊接或者螺栓连接的方式相连接。
如图8所示,位于工字形中间部位的两块封边板213的两端分别向工字形的边缘部位的两块封边板213延伸,从而使工字形的板式构架210形成四肢为独立封闭空间的盒式结构。同时,板式构架210的中部也形成长条形独立封闭空间的盒式结构。
如图6至图9所示,在上盖板211工字形的开口位置可以通过焊接或者螺栓连接的方式连接有半圆形的连接板214,同样的,在下盖板212工字形的开口位置也连接有半圆形的连接板214。上盖板211上的连接板214与下盖板212上的连接板214围合形成环形结构,该环形结构作为板式构架210的走行部,在环形结构的环形面上通过焊接或者螺栓连接的方式连接有法兰板215,法兰板215上开设有多个螺纹孔,用于安装走行轮220。此外,在环形结构的内周侧可以通过焊接或者螺栓连接的方式连接有加强环216,用于增强连接板214的连接强度。当然,为了提高连接板214的整体强度,可以在上盖板211与下盖板212同一侧工字形的开口位置分别连接两块连接板214,加强环216连接于两块连接板214之间。
如图8所示,为了进一步增强板式构架210的承载能力,在板式构架210的四肢独立封闭空间内分别设置有第一加强隔板2131与第二加强隔板2132。其中,第一加强隔板2131平行于工字形边缘部位的封边板213,第二加强隔板2132平行于工字形中间部位的封边板213。由此,封边板213、第一加强隔板2131以及第二加强隔板2132共同支撑于上盖板211与下盖板212之间,共同承担车架100的重力。当然,根据板式构架210的具体尺寸以及每肢独立封闭空间的具体尺寸,还可以在每肢独立封闭空间内设置更多的加强隔板,例如布置成井字形的加强隔板。此外,根据板式构架210的受力情况,还可以使加强隔板与封边板213之间呈角度的布置,例如斜井字形的加强隔板。
如图6至图9所示,导向架231可以通过焊接或者螺栓连接的方式连接在下盖板212的四角。导向架231上设置有用于连接导向轮230的螺栓孔, 并且导向架231与下盖板212之间通过焊接或者螺栓连接的方式连接有三块加强筋2311,用于增强导向架231的结构强度。其中,导向架231的板面平行于导向轮230的行走方向,三块加强筋2311与导向架231的板面垂直。
本公开内容所设计的板式构架210通过走行部上的法兰板215连接走行轮220,又通过导向架231连接导向轮230,使走行轮220在走行面291上行走的同时,导向轮230在导向面292上对板式构架210起到导向的作用。充分利用了管道内设置的排水沟的形状,取消了管道内导向轨的设计。此外,板式构架210整体呈工字形的盒式结构,通过合理的封边板213、第一加强隔板2131以及第二加强隔板2132的结构设计,在承受同样车架100重力的前提下,能够极大减小转向架200的外形尺寸,从而有利于缩短地下管道运输车辆的长度,从而提高管道线路的灵活性。行走部的环形结构设计,还能够方便用于驱动走行轮220行走的第一驱动电机240的安装,使第一驱动电机240位于板式构架210的内部。
在一些实施方式中,根据板式构架210承载的需要,若转向架200需要设计为双轴、三轴或者多轴时,可以将多个上述板式构架210沿走行轮220行走的方向相互连接,从而形成双轴、三轴或者多轴的转向架200。当然,本公开内容的板式构架210还可以设计为矩形的盒式结构,将走行部整体设计在板式构架210的上方,同样能够实现走行轮220在走行面291上行走、导向轮230在导向面292上行走的功能,同时,矩形盒式结构的板式构架210同样比侧架或者梁式结构转向架的构架具有更小的尺寸外形的特点。
如图6至图9所示,在上盖板211的四角开设有弹簧组件孔2111,用于安装弹簧组件250。在弹簧组件孔2111对应的独立封闭空间内还设置有第三加强隔板2133,第一加强隔板2131与第三加强隔板2133在弹簧组件孔2111位置向下盖板212的方向下沉,即第一加强隔板2131与第三加强隔板2133在弹簧组件孔2111位置设置缺口,能够增大弹簧组件250的高度,从而使得车辆具有更好的动力学性能。当然,当弹簧组件孔2111的截面尺寸设计较大时,还可以设计更多的第三加强隔板2133,或者直接将第二加强隔板2132作为第三加强隔板2133使用。此时,第一加强隔板2131、第二加强隔板2132以及第三加强隔板2133的下沉高度相同。
如图6至图9所示,在上盖板211与下盖板212的中心位置分别开设有位置相对应的销套孔2112,上盖板211的销套孔2112与下盖板212的销套孔2112之间通过焊接或者螺栓连接的方式连接有用于安装牵引销270的销套217。其中,销套217还与封边板213相连接,为了增强销套217的连接强度,在位于工字形中间部位的两块封边板213之间通过焊接或者螺栓连接的方式连接有第四加强隔板2134,第四加强隔板2134与销套217焊接。此外,在板式构架210边缘部位的封边板213上还连接有第二减振座218,用于安装连接于车架100与板式构架210之间的减振器280。其中,第二减振座218对称设 置于板式构架210的两侧。
如图9与图10所示,走行轮220可以通过螺栓连接在板式构架210两侧的法兰板215上,当转向架200需要设计为动力转向架时,可以将驱动走行轮220行走的第一驱动电机240安装在环形结构内,使第一驱动电机240位于工字形板式构架210的开口位置,从而避免第一驱动电机240凸出板式构架210,保护第一驱动电机240。导向轮230通过螺栓安装在下盖板212四角的导向架231上。当板式构架210在排水沟上行走时,走行轮220沿排水沟的走行面291行走,导向轮230沿排水沟的导向面292行走。
如图6至图9所示,在弹簧组件孔2111内安装有弹簧组件250,弹簧组件250连接于端承架120上的弹簧座123与弹簧组件孔2111内。由于弹簧组件孔2111为下沉式的结构设计,使弹簧组件250能够设计为更高的高度,从而使得车辆具有更好的动力学性能。在销套孔2112内安装有牵引球铰260,牵引球铰260连接有牵引销270,车架100通过牵引销270与板式构架210相连接。在第一减振座124与第二减振座218之间安装有减振器80。
如图10所示,依据本公开内容实施例的板式转向架结构设计紧凑,通过盒式结构设计并且在板式构架210内设置加强隔板,在满足转向架承载需要的前提下,能够减小转向架的外形尺寸,从而缩短车辆的长度,有利于管道线路布置的灵活性。本公开内容根据排水沟的结构特点,将走行轮220设计在排水沟的走行面291上行走,将导向轮230设计在排水沟的导向面292上行走,能够使管道取消导向轨的设计,节省了管道的建设成本。
在一些实施方式中,本公开内容的走行轮220与导向轮230可以采用胶轮结构,能够降低车辆对走行面291和导向面292之间的冲击力,从而延长管道的寿命。
如图11至图13所示,输送夹紧装置300可以包括支架301、辊筒320以及夹紧组件。支架301包括两个相对设置的支撑梁310,支架301可以选用槽钢、工字钢或者矩管等材料制作而成,两个支撑梁310通过焊接或者螺栓连接的方式相对设置在车架100的底板113上,两个支撑梁310均垂直于车架100的行驶方向。多个辊筒320分别转动地连接在两个支撑梁310之间,例如,可以在两个支撑梁310上通过开孔或者设置轴承的方式,使辊筒320与支撑梁310连接后能够在支架301上转动。每个辊筒320的长度方向与车架100的行驶方向相同,以便于从车辆的两侧装卸货物。其中,多个辊筒320的上表面低于两侧支撑梁310的上表面,使装载在车辆上的货物通过辊筒320与支撑梁310之间的高差限定货物沿车架100行驶方向的摆放位置。
如图11所示,在其中一侧的支撑梁310上安装有第二驱动电机380,支撑梁310的上表面相对于第二驱动电机380输出端的位置开设有传动口312。在支撑梁310内设置有传动件370,传动件370可以选用链条,链条通过传动口312与第二驱动电机380的输出端啮合连接。如图12所示,辊筒320上设 置有位于第二驱动电机380一侧支撑梁310内的齿轮390,多个辊筒320的齿轮390均与链条啮合连接。当第二驱动电机380运行时,链条随第二驱动电机380的转动而带动多个辊筒320同时转动,从而实现多个辊筒320在车架100内带动货物移动的功能。当然,传动件370也可以选用传动皮带的结构形式,使多个辊筒320通过传动皮带的带动在支撑梁310上转动。
在一些实施方式中,在第二驱动电机380一侧的支撑梁310上还安装有接近开关11,两个接近开关11分别位于支撑梁310的两端。当两个接近开关11均检测到货物时,第二驱动电机380停止运行,使辊筒320停止动作;当两个接近开关11中的任意一个检测到货物时,第二驱动电机380保持运行,使辊筒320转动。本公开内容通过在支撑梁310上设置两个接近开关11,能够实现辊筒320根据货物的装卸状态而自动启停,从而实现了货物输送的自动化运行,减少了人工劳动强度。
如图11所示,为了保证货物在运输过程中的稳定性,本公开内容在支撑梁310上还设置有夹紧组件,用于夹紧辊筒320上的货物。具体来说,夹紧组件包括夹紧臂330,与第二驱动电机380相对的支撑梁310两端通过焊接或者螺栓连接的方式分别连接有两个立柱340,立柱340的顶部与夹紧臂330铰接。
如图11所示,夹紧臂330整体呈L形结构,立柱340与L形结构的拐点处相铰接,两个L形结构的短边之间铰接有伸缩装置350。当伸缩装置350伸长时,L形结构的长边向支撑梁310靠近,以避免夹紧臂330阻挡货物的装卸;当伸缩装置350缩短时,L形结构的长边远离支撑梁310,货物通过夹紧臂330的L形结构的长边顶紧在辊筒320上,从而保证了货物在运输过程中的稳定性。
在一些实施方式中,在支撑梁310上还可以通过焊接或者螺栓连接的方式连接有两个止挡360,两个止挡360分别对应L形结构的长边靠近支撑梁310时的位置。当夹紧臂330通过伸缩装置350靠近支撑梁310时,止挡360能够限制L形结构的长边复原至支撑梁310的位置。其中,伸缩装置350可以选用气缸、液压缸或者电推缸等结构。
在上装货物的过程中,当货物运输至车辆的门口时,启动第二驱动电机380,通过辊筒320的转动将货物转移至车架100内。当需要调整货物在车架100内的摆放位置时,同样通过控制第二驱动电机380的转动即可实现。在卸货的过程中,仍然通过控制第二驱动电机380将货物移动至车辆的门口,再将货物转运至指定的位置。整个货物的搬运过程中,无需人工参与,既实现了货物在车架100内移动的功能,同时又减轻了人工的劳动强度。
在一些实施方式中,夹紧组件303、立柱340以及止挡360不仅可以设置在支撑梁310上,还可以通过焊接或者螺栓连接等方式设置在车架100上,同样能够夹紧辊筒320上的货物。当然,夹紧组件303还可以设计为通过气 缸、液压缸或者电推缸等伸缩装置直接顶推货物的结构形式。但是依据本公开内容实施例的地下物流动车将夹紧组件303设计为夹紧臂330的结构形式,能够节省车辆的空间,从而提高货物运输的装车率。
如图11与图13所示,根据车架100的实际长度,将两组输送夹紧装置设置在车架100的底板113上,能够减小辊筒320的跨度,从而增大了辊筒320对货物的承载能力。具体来说,两组输送夹紧装置上安装有第二驱动电机380一侧的支撑梁310相邻设置,夹紧臂330一侧的支撑梁310相互远离,并且当两组第二驱动电机380均正转时,两组输送夹紧装置上的辊筒320的转动方向相反。即两组输送夹紧装置关于安装有第二驱动电机380一侧的支撑梁310的中点中心对称。
在装卸货物的过程中,呈中心对称布置的两组输送夹紧装置能够使货物从车辆的两侧同时装卸货物,从而提高货物装卸的效率。当然,根据车架100的实际长度,还可以在车架100内沿车架100的行驶方向设置更多组数的输送夹紧装置,从而实现整个车辆装卸货物的自动化。
以上所述,仅为本公开内容的具体实施方式,但本公开内容的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开内容揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本公开内容的保护范围之内。

Claims (15)

  1. 一种地下物流动车,沿管道内的排水沟运行以输送货物,所述排水沟包括走行面(291)以及导向面(292),所述地下物流动车包括:
    车架(100),沿所述车架(100)长度方向的两端分别设置有端承架(120);以及;
    转向架(200),包括走行轮(220)与导向轮(230),所述转向架(200)与所述端承架(120)相连接;
    其中,所述车架(100)的底面沿所述车架(100)的高度方向凹陷,所述端承架(120)的底面高度大于所述车架(100)的底面高度,所述走行轮(220)沿所述排水沟的走行面(291)行走,所述导向轮(230)沿所述排水沟的导向面(292)行走。
  2. 根据权利要求1所述的地下物流动车,其中,所述车架(100)包括底架(101)、立柱(102)以及顶架(103)连接形成的框架结构,所述端承架(120)与所述立柱(102)相连接,所述端承架(120)包括端承梁(121)与端承板(122),所述端承梁(121)的根部与所述立柱(102)之间圆弧过渡,所述端承板(122)设置于所述端承梁(121)上。
  3. 根据权利要求2所述的地下物流动车,其中,所述端承梁(121)的底部设置有弹簧座(123),所述端承梁(121)的顶部设置有第一减振座(124),所述车架(100)通过所述弹簧座(123)与所述转向架(200)之间连接有弹簧组件(250),所述车架(100)通过所述第一减振座(124)与所述转向架(200)之间连接有减振器(280)。
  4. 根据权利要求2所述的地下物流动车,其中,所述端承梁(121)上连接有用于安装电气柜(400)或者超级电容(500)的安装座(150),所述端承板(122)上设置有用于连接车钩与缓冲器的缓冲装置(130),所述车架(100)的顶部还连接有用于安装受流器(600)的安装架(140)。
  5. 根据权利要求1所述的地下物流动车,其中,所述转向架(200)包括板式构架(210),所述板式构架(210)包括上盖板(211)、下盖板(212)以及封边板(213),所述上盖板(211)与下盖板(212)均为工字形并且相对设置,多块所述封边板(213)连接于所述上盖板(211)与下盖板(212)之间的板边位置,所述上盖板(211)、下盖板(212)以及封边板(213)围合形成工字形的盒式结构,所述板式构架(210)的底部连接有用于安装所述导向轮(230)的导向架(231)。
  6. 根据权利要求5所述的地下物流动车,其中,所述上盖板(211)与下盖板(212)分别在工字形的开口位置连接有半圆形的连接板(214),所述上盖板(211)上的连接板(214)与所述下盖板(212)上的连接板(214) 围合形成环形结构,所述连接板(214)的环形面连接有用于安装所述行走轮(220)的法兰板(215),所述环形结构的内周侧连接有用于增强所述连接板(214)连接强度的加强环(216),所述加强环(216)内安装有用于驱动所述走行轮(220)行走的第一驱动电机(240)。
  7. 根据权利要求5所述的地下物流动车,其中,所述盒式结构的板式构架(210)内设置有第一加强隔板(2131)与第二加强隔板(2132),所述封边板(213)、第一加强隔板(2131)以及第二加强隔板(2132)均支撑于所述上盖板(211)与所述下盖板(212)之间,所述第一加强隔板(2131)与第二加强隔板(2132)分别平行于所述封边板(213)。
  8. 根据权利要求7所述的地下物流动车,其中,所述上盖板(211)开设有弹簧组件孔(2111),所述第一加强隔板(2131)和/或第二加强隔板(2132)在所述弹簧组件孔(2111)位置向所述下盖板(212)的方向下沉,所述盒式结构的板式构架(210)内还设置有位于所述弹簧组件孔(2111)位置的第三加强隔板(2133),所述第三加强隔板(2133)的高度与所述第一加强隔板(2131)和/或第二加强隔板(2132)下沉后的高度相同。
  9. 根据权利要求5所述的地下物流动车,其中,所述上盖板(211)与下盖板(212)上分别开设有位置相对应的销套孔(2112),所述上盖板(211)的销套孔(2112)与所述下盖板(212)的销套孔(2112)之间连接有销套(217),所述销套(217)内安装有牵引球铰(260),所述牵引球铰(260)连接有用于与所述端承架(120)相连接的牵引销(270),所述销套(217)与所述封边板(213)相连接,所述封边板(213)在所述销套(217)位置连接有第四加强隔板(2134),所述板式构架(210)还连接有第二减振座(218)。
  10. 根据权利要求1至9中任一项所述的地下物流动车,其中,所述车架(100)内设置有输送夹紧装置(300),所述输送夹紧装置(300)包括支架(301),所述支架(301)上设置有多个与所述车架(100)的长度方向相同的辊筒(320),多个所述辊筒(320)均可转动地连接在所述支架上,所述支架(301)或者所述车架(100)上设置有用于夹紧所述辊筒(320)上的货物的夹紧组件(303)。
  11. 根据权利要求10所述的地下物流动车,其中,所述支架(301)包括分别设置于所述辊筒(320)两端的两个支撑梁(310),两个所述支撑梁(310)的上表面均高于多个所述辊筒(320)的上表面。
  12. 根据权利要求11所述的地下物流动车,其中,所述夹紧组件(303)包括两个设置于所述支撑梁(310)或者所述车架(100)上的夹紧臂(330),两个所述夹紧臂(330)的一端可转动地设置于同一根所述支撑梁(310)的两端,两个所述夹紧臂(330)的另一端选择性的远离或者靠近所述支撑梁(310),以顶紧或者松开所述辊筒(320)上的货物。
  13. 根据权利要求12所述的地下物流动车,其中,所述支撑梁(310) 或者所述车架(100)上连接有立柱(340),所述夹紧臂(330)与所述立柱(340)相铰接,两个所述夹紧臂(330)之间还铰接有伸缩装置(350),两个所述夹紧臂(330)通过所述伸缩装置(350)选择性的远离或者靠近所述支撑梁(310),所述支撑梁(310)或者所述车架(100)上还连接有两个止挡(360)。
  14. 根据权利要求10所述的地下物流动车,其中,所述辊筒(320)的一端设置有传动件(370),所述传动件(370)连接有第二驱动电机(380),所述第二驱动电机(380)通过所述传动件(370)同时驱动多个所述辊筒(320)转动,以输送所述辊筒(320)上的货物。
  15. 根据权利要求14所述的地下物流动车,其中,所述辊筒(320)的一端设置有齿轮(390),所述传动件(370)为链条,所述传动件(370)与多个所述辊筒(320)啮合连接,所述支架(301)上开设有位于所述第二驱动电机(380)的输出端下方的传动口(312),所述传动件(370)穿过所述传动口(312)与所述第二驱动电机(380)啮合连接,所述支架(301)或者所述车架(100)上设置有用于检测所述货物的接近开关(311)。
PCT/CN2021/112566 2020-11-10 2021-08-13 一种地下物流动车 WO2022100182A1 (zh)

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