WO2022095405A1 - 磁钢片的插装设备 - Google Patents

磁钢片的插装设备 Download PDF

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Publication number
WO2022095405A1
WO2022095405A1 PCT/CN2021/093780 CN2021093780W WO2022095405A1 WO 2022095405 A1 WO2022095405 A1 WO 2022095405A1 CN 2021093780 W CN2021093780 W CN 2021093780W WO 2022095405 A1 WO2022095405 A1 WO 2022095405A1
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WO
WIPO (PCT)
Prior art keywords
assembly
magnetic steel
steel sheet
sheet loading
rail
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Application number
PCT/CN2021/093780
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English (en)
French (fr)
Inventor
韩小岗
李维安
Original Assignee
上海电气风电集团股份有限公司
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Application filed by 上海电气风电集团股份有限公司 filed Critical 上海电气风电集团股份有限公司
Publication of WO2022095405A1 publication Critical patent/WO2022095405A1/zh

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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets

Definitions

  • the present application relates to the technical field of generator assembly, and in particular, to a device for inserting magnetic steel sheets.
  • the rotor of the permanent magnet generator includes a plurality of magnetic steel sheets, and the magnetic steel sheets can be inserted into the rotor house through a magnetic insertion tool.
  • Existing fully automatic magnetic insertion tooling such as industrial robots, can realize the integration of magnetic steel sheet feeding and insertion without manual operation.
  • the fully automatic magnetic insertion tooling usually adopts the visual positioning scheme, which has the disadvantages of complex structure, high cost, high precision requirements, and low fault tolerance rate.
  • the fully automatic magnetic insertion tooling needs to take up a lot of installation space, and the application scenarios are limited.
  • the present application provides an insertion device for a magnetic steel sheet, which has a simple structure, low cost and wide application scenarios.
  • the application provides an insertion device for a magnetic steel sheet, comprising: a rail for assembling an object to be inserted; an insertion mechanism, including a frame, a clip assembly and an insertion rod assembly, the frame is movably assembled in The rail moves along the extension direction of the rail, the clip assembly is assembled to the frame, and includes a magnetic steel sheet loading cavity, the magnetic steel sheet loading cavity is used for loading the magnetic steel sheet, and the insertion rod
  • the assembly is movably assembled on the rack, and the rod assembly can be reciprocated relative to the rack, and the insertion rod assembly can correspond to the magnetic steel sheet loading cavity, and the magnetic steel sheet is inserted into the loading cavity during the reciprocating movement. cavity and reset.
  • the magazine clip assembly is rotatably assembled to the frame, and includes a plurality of the magnetic steel sheet loading cavities, and the multiple magnetic steel sheet loading cavities are distributed around the rotation axis of the magazine clip assembly.
  • a plurality of the magnetic steel sheet loading cavities correspond to the insertion rod assembly in sequence.
  • the insertion device includes a toggle lever assembly disposed on the frame, the toggle lever assembly includes a toggle lever movably arranged relative to the clip assembly, and the toggle lever is used for human action, and is toggled.
  • the clip assembly rotates; and/or the limit assembly includes a retractable limit rod, and the limit rod is used to move closer when the magnetic steel sheet loading cavity is aligned with the slot of the object to be inserted
  • One side of the magazine clip assembly protrudes and cooperates with the magazine clip assembly to limit the rotation of the magazine clip assembly. The clip assembly releases the limit fit.
  • the magnetic steel sheet loading cavity penetrates along the reciprocating motion direction of the insertion rod assembly, and the clip assembly includes a magnetic conductor, and the magnetic conductor is assembled on the surrounding wall of the magnetic steel sheet loading cavity, so The magnetizer is used to generate a magnetic attraction force with the magnetized magnetic steel sheet, so that the magnetic steel sheet is adsorbed in the magnetic steel sheet loading cavity.
  • the insertion mechanism includes a drive assembly and a reduction box, and the drive assembly, the reduction box, and the insertion rod assembly are sequentially connected in a transmission to transmit the power output by the drive assembly to the insertion rod.
  • the rod assembly drives the insertion rod assembly to be inserted into the magnetic steel sheet loading cavity and reset.
  • the plunger assembly passes through the reduction box, the reduction box includes a gear set for meshing transmission, the plunger assembly includes a rack and plunger extending in parallel, and the gear set is connected to the gear set.
  • the strip engages and drives, so that the plunger is inserted into the magnetic steel sheet loading cavity and reset.
  • the insertion device includes a gripping assembly assembled on the rack, a gap for the rail to pass through is left between the gripping assembly and the rack, and the gripping assembly includes A telescopic rod, the telescopic rod protrudes to a side close to the rail when the insertion rod assembly is inserted into the magnetic steel sheet loading cavity, and abuts against the rail, when the rack is opposite to the When the rail moves, it is retracted to a side away from the rail and separated from the rail.
  • the track includes a guide portion extending along an extension direction of the track
  • the frame includes a guide fit portion
  • the guide fit portion slidingly fits with the guide portion in the extension direction of the track and /or rolling fit;
  • the insertion device includes a manual pulling assembly assembled on the frame, and the manual pulling assembly is used for manpower to pull the insertion mechanism to move along the track.
  • the insertion mechanism includes a plurality of insertion positions corresponding to each slot of the object to be inserted
  • the insertion device includes a control assembly assembled in the rack, the control assembly and the The insertion mechanism is electrically connected, and the insertion mechanism is controlled to sequentially move from one insertion position to the next insertion position.
  • control assembly includes a cabinet body and a controller disposed in the cabinet body, the cabinet body includes a control panel, the control panel is for a user to input signals, and the controller is electrically connected to the control panel, A signal input by a user is received, and according to the signal, the insertion mechanism is controlled to move on the track and/or the insertion rod assembly is controlled to reciprocate, so as to insert the magnetic steel sheet into the object to be inserted.
  • the insertion device includes a counter assembled in the rack, and the counter is used to count the number of steps moved by the insertion mechanism, and the number of steps corresponds to the slot of the object to be inserted. quantity.
  • the track includes an annular track, and the annular track is configured as an integrated structure or a split structure; and/or the insertion device includes a positioning mechanism assembled on the rack, the The positioning mechanism is used for positioning and cooperating with the track when the magnetic steel sheet loading cavity is aligned with the slot of the object to be inserted.
  • the technical solution provided by the present application can at least achieve the following beneficial effects:
  • the present application provides an insertion device for magnetic steel sheets, including a rail and an insertion mechanism that is movably arranged on the rail, wherein the magazine clip assembly includes a magnetic steel sheet loading device
  • the insertion rod assembly can correspond to the magnetic steel sheet loading cavity, and can reciprocate. During the reciprocating movement, the magnetic steel sheet loading cavity is inserted into the object to be inserted and reset.
  • the insertion device realizes the insertion of the magnetic steel sheet, and has the advantages of simple structure, low cost and small space occupation, and can be widely used in the insertion scene of the magnetic steel sheet.
  • FIG. 1 is a schematic diagram illustrating that an insertion device according to an exemplary embodiment of the present application is assembled to an object to be inserted;
  • Fig. 2 is the schematic diagram of the insertion mechanism shown in Fig. 1;
  • FIG 3 is a schematic view of the magazine assembly shown in Figure 2;
  • Figure 4 is a side view of the magazine assembly shown in Figure 2;
  • Fig. 5 is A-A sectional view in Fig. 4;
  • Fig. 6 is the schematic diagram of the partial structure of the insertion mechanism shown in Fig. 2;
  • Fig. 7 is another schematic diagram of the partial structure of the insertion mechanism shown in Fig. 2;
  • Figure 8 is a schematic view of the plunger assembly shown in Figure 2;
  • Fig. 9 is the schematic diagram of the partial structure of the magazine assembly shown in Fig. 2;
  • FIG. 10 is a cross-sectional view of a partial structure of the insertion device shown in FIG. 1 assembled to the object to be inserted;
  • Figure 11 is a bottom view of the insertion mechanism shown in Figure 2;
  • Figure 12 is another schematic diagram of the insertion mechanism shown in Figure 2;
  • FIG. 13 is yet another schematic view of the insertion mechanism shown in FIG. 2 .
  • FIG. 1 is a schematic diagram of a magnetic steel sheet insertion device 100 and an object to be inserted 200 according to an exemplary embodiment of the present application.
  • FIG. 2 is a schematic view of the insertion mechanism 12 shown in FIG. 1 .
  • the insertion device 100 provided by the embodiment of the present application can insert the magnetic steel sheet 300 into the object 200 to be inserted.
  • the object 200 to be inserted includes but is not limited to the generator rotor house.
  • the insertion device 100 includes a rail 11 and an insertion mechanism 12 .
  • the rail 11 is used to be assembled to the object to be inserted 200 .
  • the insertion mechanism 12 is movably assembled to the rail 11.
  • the object to be inserted 200 is a generator rotor house with a cylindrical cylindrical structure, and the object to be inserted 200 includes a plurality of slots 201 distributed on the inner wall along the circumferential direction.
  • the track 11 is arranged in a circle A ring-shaped track is assembled at one end of the object to be inserted 200 , and the shape of the track 11 is adapted to the shape of the outer contour of the end of the object to be inserted 200 .
  • the track 11 is provided as an annular track of a one-piece structure.
  • the track 11 is provided as a circular track with a split structure.
  • the annular track 11 of the split structure can be formed by connecting 3 to 6 arc-shaped steel plates.
  • the number of curved steel plates is not limited to 3 to 6 pieces.
  • the object 200 to be inserted is not limited to this, and therefore, the shape of the track 11 is not limited to a circular shape.
  • the present application describes the insertion device 100 by taking the object 200 to be inserted as an example of a generator rotor house.
  • the insertion mechanism 12 includes a frame 120 , a clip assembly 122 and an insertion rod assembly 124 .
  • the rack 120 is movably assembled on the rail 11 and moves along the extending direction of the rail 11 .
  • the rail 11 includes a guide portion 110
  • the frame 120 includes a guide fitting portion 120 a (refer to FIG. 10 )
  • the guide fitting portion 120 a and the guide portion 110 are slidably fitted or rolled in the extending direction of the rail 11 to ensure that The smoothness of the movement of the insertion mechanism 12 relative to the rail 11 .
  • the specific implementations of the guide portion 110 and the guide matching portion 120a are not limited.
  • the guide portion 110 includes a groove 110a
  • the guide matching portion 120a may be a slider and a roller disposed in the groove 110a.
  • the magazine assembly 122 is assembled to the rack 120 and includes a magnetic steel sheet loading cavity 1220 , and the magnetic steel sheet 300 can be loaded in the magnetic steel sheet loading cavity 1220 .
  • the magazine assembly 122 is rotatably assembled to the frame 120, and the magnetic steel sheet loading cavity 1220 may be provided with a plurality of magnetic steel sheet loading cavities 122 surrounding the magazine clip The rotation axis of the assembly 122 is distributed. During the rotation of the magazine assembly 122 relative to the frame 120 , a plurality of the magnetic steel sheet loading cavities 1220 correspond to the insertion rod assembly 122 in sequence.
  • the magazine assembly 122 is configured as a rotatable structure, and the magazine assembly 122 includes a plurality of magnetic steel sheet loading cavities 1220, which can increase the loading capacity of the magazine assembly 122 for loading the magnetic steel sheet 300 at one time, thereby allowing The continuous operation time of the insertion device 100 is prolonged, the pause time is short, and the insertion efficiency of the magnetic steel sheet 300 is improved.
  • the magazine assembly 122 may be driven by a motor 125 (refer to FIG. 7 ), and the motor 125 may be assembled to the frame 120 .
  • the insertion rod assembly 124 is movably assembled to the rack 120 and can reciprocate relative to the rack 120.
  • the insertion rod assembly 124 can correspond to the magnetic steel sheet loading cavity 1220, and is inserted into the reciprocating process.
  • the magnetic steel sheet is loaded into the cavity 1220 and reset.
  • the insertion rod assembly 124 is inserted into the magnetic steel sheet loading cavity 1220 , the magnetic steel sheet 300 can be detached from the magnetic steel sheet loading cavity 1220 and enter into the slot 201 of the object 200 to be inserted.
  • the insertion device 100 realizes the insertion of the magnetic steel sheet 300, and has a simple structure, low cost, and small space occupation, and can be widely used in the insertion scene of the magnetic steel sheet.
  • FIG. 3 is a schematic diagram of the clip assembly 122 .
  • FIG. 4 shows a side view of the magazine assembly 122 .
  • FIG. 5 is view A-A of FIG. 4 .
  • the magazine assembly 122 includes a generally cylindrical magazine body 1222 and a plurality of projections 1224 that project radially of the magazine body 1222 .
  • the rotating shaft of the clip assembly 122 coincides with the axis of the clip main body 1222, and each protruding portion 1224 is provided with a magnetic steel sheet loading cavity 1220.
  • the specific numbers of the protruding parts 1224 and the magnetic steel sheet loading cavities 1220 are not limited.
  • the magnetic steel sheet loading cavity 1220 passes through along the reciprocating direction of the insertion rod assembly 122 , and the clip assembly 122 includes a magnetic conductor 1226 , and the magnetic conductor 1226 is assembled on the In the surrounding wall of the magnetic steel sheet loading cavity 1220 , the magnetic conductor 1226 is used to generate a magnetic attraction force with the magnetized steel steel sheet 300 , so that the magnetic steel sheet 300 is adsorbed in the magnetic steel sheet loading cavity 1220 .
  • a plurality of magnet conducting bodies 1226 may be provided correspondingly, and at least one magnet conducting body 1226 is assembled on the surrounding wall of each magnetic steel sheet loading cavity 1220 .
  • the clip main body 1222 includes an inner cavity 1222 a, and the magnetic conductor 1226 is assembled on the inner wall of the inner cavity 1222 a, corresponding to the magnetic steel sheet loading cavity 1220 .
  • the material of the clip body 1222 is not limited, and an aluminum clip body 1222 can be used.
  • the magnetic conductive body 1226 is made of magnetic conductive material, and the specific material is not limited, and the size of the magnetic conductive body 1226 can be adjusted according to the size of the magnetism.
  • FIG. 6 is a schematic diagram of a partial structure of the insertion mechanism 12 shown in FIG. 2 .
  • FIG. 6 is another schematic view of the partial structure of the insertion mechanism 12 shown in FIG. 2 .
  • the insertion mechanism 12 includes a drive assembly 121 and a reduction box 123 , and the drive assembly 121 , the reduction box 123 and the insertion rod assembly 124 are sequentially connected in a driving manner to connect the drive assembly
  • the power output from 121 is transmitted to the plunger assembly 124, which drives the plunger assembly 124 to be inserted into the magnetic steel sheet loading cavity 1220 and reset.
  • the drive assembly 121 drives the insertion rod assembly 124 to reciprocate, thereby saving manpower and reducing the strength of manual insertion.
  • the reduction box 123 can be set with a larger transmission ratio to reduce the rotational speed of the drive assembly 121, thereby reducing the reciprocating speed of the insertion rod assembly 124, so as to increase the thrust during the insertion process and improve the stability of the insertion process. , reduce vibration and noise.
  • the drive assembly 121 can use a forward and reverse rotation motor, and the reciprocating direction of the plunger assembly 124 can be changed by changing the direction of the motor, so as to realize the insertion action and the reset action of the plunger assembly 124 .
  • the drive assembly 121 is not limited to only a motor.
  • the reduction box 123 includes a box body 123a and a gear set 123b for meshing transmission assembled in the box body 123a.
  • the reduction box 123 further includes a bracket 123c connected to the outer wall of the box body 123a, and the drive assembly 121 is supported on the bracket 123c.
  • the input end of the gear set 123b extends out of the casing 123a and is connected with the drive assembly 121 in a transmission manner.
  • the plunger assembly 124 includes a rack 124a and a plunger 124b extending in parallel, the rack 124a and the plunger 124b pass through the reduction box 123 , the gear set 123b and the rack 124a Engage the transmission, so that the insertion rod 124b is inserted into the magnetic steel sheet loading cavity 1200 and reset.
  • the transmission mode is simple in structure and stable in transmission.
  • FIG. 8 is a schematic diagram of the rod assembly 124 shown in FIG. 2 .
  • the insertion rod assembly 124 includes a push block 124c, and the push block 124c is assembled on both the rack 124a and the insertion rod 124b at one end close to the clip assembly 122 for pushing against the magnetic steel sheet 300 .
  • the shape of the pushing block 124c may match the shape of the magnetic steel sheet loading cavity 1220, but is not limited thereto.
  • the rod insertion mechanism 12 further includes a pushing guide block 124d.
  • the pushing guide block 124d is assembled on the box body 123a.
  • the pushing guide block 124d is internally formed with a cavity 124e that matches the shape of the pushing block 124c. During the process of inserting the magnetic steel sheet into the loading cavity 1200 and resetting, the cavity 124e passes through the cavity 124e to provide guidance for the reciprocating motion of the pushing block 124c.
  • FIG. 9 is a schematic diagram of a partial structure of the clip assembly 122 shown in FIG. 2 .
  • the insertion device 100 includes a lever assembly 13 assembled on the frame 120 , and the lever assembly 13 includes a lever 130 movably arranged relative to the clip assembly 122 .
  • the toggle lever 130 is used for manpower to toggle the clip assembly 13 to rotate.
  • the toggle lever 130 can be manually toggled to rotate the magazine clip assembly 122 , so that the magnetic steel sheet loading cavity 1220 corresponds to the insertion lever assembly 124 in turn.
  • the lever 130 is rotatably arranged relative to the clip assembly 122 , and the rotation axis of the lever 130 may coincide with the rotation axis of the clip assembly 122 .
  • the lever 130 includes a pawl 130a, and the magazine assembly 122 includes a ratchet 1228, and the pawl 130a toggles the ratchet 1228 to achieve one-way intermittent movement.
  • the ratchet 1228 can be provided separately and assembled to the clip body 1222 .
  • the ratchet 1228 may be formed directly on the clip body 1222.
  • the middle area of the ratchet 1228 is left blank to reduce material and weight.
  • the insertion device 100 includes a limit assembly 14 assembled on the rack 120 , the limit assembly 14 includes a retractable limit rod 140 , and the limit rod 140 is used for the magnetic steel
  • the chip loading cavity 1220 is aligned with the slot 201 of the object 200 to be inserted, it protrudes toward the side close to the clip assembly 122 , and cooperates with the clip assembly 122 to limit the rotation of the clip assembly 122 .
  • the clip assembly 122 and the object to be inserted 200 remain relatively fixed, the insertion rod assembly 124, the magnetic steel sheet loading cavity 1220 and the slot 201 are aligned, and the insertion rod assembly 124 can be inserted into the slot 201.
  • Magnetic steel sheet 300 is
  • the limit rod 140 is retracted to the side away from the clip assembly 120 to release the limit cooperation with the clip assembly 122 .
  • the limit rod 140 can be controlled by manpower to extend toward the side close to the magazine assembly 122 and retract toward the side away from the magazine assembly 122 .
  • a limiting notch 1222b is provided on the outer peripheral surface of the magazine main body 1222, and the limiting rod 140 is inserted into the limiting notch 1222b to achieve a matching limit with the magazine assembly 122.
  • There are a plurality of limit notches 1222b the plurality of limit notches 1222b can be set according to the position of each magnetic steel sheet loading cavity 1220, and the plurality of limit notches 1222b can be set in one-to-one correspondence with the plurality of magnetic steel sheet loading chambers 1220.
  • the limiting notch 1222b and the ratchet wheel 1228 may be offset along the axial direction of the clip body 1222 .
  • the limit assembly 14 includes a support 142 for supporting the limit rod 140 and a handle assembly 144 for driving the limit rod 140 to extend and retract.
  • the handle assembly 144 is rotatably connected to the support 142, and rotating the handle assembly 144 in different directions can drive the limiting rod 140 to extend and retract, respectively.
  • the handle assembly 144 may include a handle 144a, a link 144b connecting the handle 144a and the limit rod 140, and the rotation of the handle 144a is converted into a telescopic motion of the limit rod 140 through the link 144b.
  • FIG. 10 is a cross-sectional view of a partial structure of the insertion device 100 shown in FIG. 2 assembled to the object to be inserted 200 .
  • the insertion device 100 includes a clamping assembly 15 assembled on a rack 120 , a gap 11 a is left between the clamping assembly 15 and the rack 120 , and the rail 11 is disposed in the gap 11 a .
  • the gripping assembly 15 includes a retractable rod 150, and the retractable rod 150 is used to extend toward the side close to the rail 11 when the magnetic steel sheet loading cavity 1220 is aligned with the slot 201 of the object 200 to be inserted. , abuts against the rail 11 .
  • the force of the magnetic steel sheet 300 acting against the insertion rod assembly 124 will cause the insertion mechanism 12 to overturn.
  • the insertion mechanism 12 can be made to hold the rail tightly by the retractable rod 150 abutting the rail 11 . 11. Counteract the reaction force of the magnetic steel sheet 300 acting on the insertion rod assembly 124 to keep the insertion mechanism 12 in balance.
  • the gripping assembly 15 may include an air cylinder, the piston rod of which acts as the retractable rod 150, but is not limited thereto.
  • the holding components 15 can be arranged in multiple groups, and are assembled to the rack 120 at intervals.
  • the holding assembly 15 and the frame 120 are provided separately, and the holding assembly 15 is fixedly connected to the frame 120 through the connecting assembly 19 .
  • the connecting assembly 19 includes a handwheel 190 and a screw (not shown) connected to the center of the handwheel 190 . By rotating the hand wheel 190 , the screw can be screwed into the frame 120 , so that the clamping assembly 15 is fixedly connected with the frame 120 .
  • the connection assembly 19 can directly use a threaded coupling. Multiple groups of connecting assemblies 19 may be provided, and each group of holding assemblies 15 is connected to the rack 120 through a set of connecting assemblies 19 .
  • the insertion device 100 includes a manual pulling assembly 16 assembled on the frame 120 , and the manual pulling assembly 16 is used for manpower to pull the insertion mechanism 12 to move along the track 11 .
  • the manual pulling assembly 16 can still move along the track 11 when the insertion mechanism 12 is powered off, which improves the flexibility of the insertion mechanism 12 in use.
  • the manual traction assembly 16 includes handles 160, and two or more sets of handles can be provided (refer to FIG. 12 ), which are respectively disposed on both sides of the frame 120 to facilitate the operator to grasp and apply force with both hands.
  • FIG. 11 is a bottom view of the insertion mechanism 12 shown in FIG. 2 .
  • the insertion mechanism 12 includes a plurality of insertion positions for being directly opposite to the respective slots 201 of the object 200 to be inserted, and the insertion device 100 includes a control assembly assembled on the rack 120 . 17.
  • the control assembly 17 is electrically connected to the insertion mechanism 12, and controls the insertion mechanism 12 to sequentially move from one insertion position to the next insertion position.
  • the insertion mechanism 12 includes a rolling wheel 120b assembled on the frame 120, and the rolling wheel 120b is arranged in the track 11 for rolling.
  • the rolling wheel 120b can be driven by a motor (not shown), and the control assembly 17 is connected with the motor to control the motor to drive the rolling Wheel 120b rotates.
  • One or more rolling wheels 120b can be provided, and a plurality of rolling wheels 120b can increase the driving force to ensure the power required for the insertion mechanism 12 to move.
  • the control assembly 17 includes a cabinet 170 and a controller (not shown) disposed in the cabinet 170 .
  • the cabinet 170 includes a control panel 170a, the control panel 170a is for the user to input signals, the controller is electrically connected to the control panel 170a, receives the signal input by the user, and controls the insertion mechanism 12 in the place move on the rail 11 and/or control the reciprocating motion of the insertion rod assembly 124, so as to insert the magnetic steel sheet 300 into the slot 201 of the object 200 to be inserted and reset.
  • the controller may be electrically connected to the motor 135 , the driving assembly 121 and the motor driving the scroll wheel 120 b respectively, so as to realize the fully automatic control of the insertion mechanism 12 .
  • the user input signal may be structural parameters of the object 200 to be inserted, such as the diameter of the generator rotor housing and the number of openings 202 , wherein the openings 202 correspond to the slots 201 one-to-one. It should be noted that the signal input through the control panel 170a is not limited to this. In the embodiment shown in FIG. 2 , the motor 135 and the drive assembly 121 are both disposed in the cabinet 170 to play a protective role.
  • FIG. 12 is another schematic diagram of the insertion mechanism 12 shown in FIG. 2 .
  • the insertion device 100 includes a counter 18 assembled on the rack 120 , and the counter 18 is used to count the number of steps that the insertion mechanism 12 moves on the track 11 , and the number of steps The number of slots 201 corresponding to the object 200 to be inserted.
  • the track 11 may include counting holes 111, and each time the counter 18 passes through a counting hole 111, the value is incremented by one.
  • the counter 18 may be electrically connected to the controller to output a step count signal to the controller.
  • FIG. 13 is another schematic diagram of the insertion mechanism 12 shown in FIG. 2 .
  • the insertion device 100 includes a positioning mechanism 20 .
  • the positioning mechanism 20 is assembled on the rack 120 for positioning and matching with the rail 11 when the magnetic steel sheet loading cavity 1220 is aligned with the slot 201 , so that the insertion mechanism 12 is relative to the rail 11 . Keep it fixed to ensure the safety and smoothness of the insertion process.
  • the positioning mechanism 20 includes a positioning pin 21 , the track 11 includes a positioning hole 112 (refer to FIG. 1 ), and the positioning pin 21 is positioned and matched with the positioning hole 112 .
  • the insertion end of the positioning pin 21 may be configured as a tapered structure with the small end facing downward, thereby reducing the accuracy of positioning and matching.
  • the counting hole 111 can be used as the positioning hole 112 at the same time.
  • the positioning mechanism 20 further includes a driving part 22 , the driving part 22 is drivingly connected with the positioning pin 21 , and drives the positioning pin 21 to be inserted into the positioning hole 112 and disengaged from the positioning hole 112 .
  • the driving part 22 can be electrically connected with the controller in the control assembly 17 , and the controller controls the driving part 22 to drive the positioning hole 112 to expand and contract, so as to realize the positioning cooperation and release of the positioning cooperation.
  • the driving part 22 may use an air cylinder or a motor, but is not limited thereto.

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Abstract

本申请提供一种磁钢片的插装设备。该插装设备包括轨道和插装机构。轨道用于组装于待插装对象。插装机构包括机架、弹夹组件和插杆组件，所述机架移动地组装于所述轨道，沿所述轨道的延伸方向移动，所述弹夹组件组装于所述机架，包括磁钢片装载腔，所述磁钢片装载腔用于装载磁钢片，所述插杆组件活动组装于所述机架，相对于所述机架往复运动，所述插杆组件能够与所述磁钢片装载腔对应，且在往复运动的过程中向待插装对象插入所述磁钢片装载腔和复位。该插装设备实现了磁钢片的插装，且结构简单、成本低、空间占用小，能够广泛应用于磁钢片的插装场景中。

Description

磁钢片的插装设备 技术领域
本申请涉及发电机组装技术领域，具体而言，涉及一种磁钢片的插装设备。
背景技术
永磁发电机的转子包括多个磁钢片，磁钢片可以通过插磁工装插装于转子屋。现有的全自动插磁工装，例如工业机器人，可以实现磁钢片送料和插装一体，无需人工操作。然而，全自动的插磁工装通常采用视觉定位方案，具有结构复杂、成本高、精度要求高、容错率低等缺点。并且，全自动的插磁工装需要占用很大的安装空间，应用场景受限。
发明内容
本申请提供一种磁钢片的插装设备，结构简单、成本低，且应用场景广泛。
本申请提供一种磁钢片的插装设备，包括：轨道，用于组装于待插装对象；插装机构，包括机架、弹夹组件和插杆组件，所述机架移动地组装于所述轨道，沿所述轨道的延伸方向移动，所述弹夹组件组装于所述机架，包括磁钢片装载腔，所述磁钢片装载腔用于装载磁钢片，所述插杆组件活动组装于所述机架，相对于所述机架往复运动，所述插杆组件能够与所述磁钢片装载腔对应，且在所述往复运动的过程中插入所述磁钢片装载腔和复位。
可选的，所述弹夹组件可转动地组装于所述机架，包括多个所述磁钢片装载腔，所述多个磁钢片装载腔围绕所述弹夹组件的转轴分布，在所述弹夹组件相对于所述机架转动的过程中，多个所述磁钢片装载腔依次与所述插杆组件对应。
可选的，所述插装设备包括设置于所述机架的拨杆组件，所述拨杆组件包括相对于所述弹夹组件活动设置的拨杆，所述拨杆供人力作用，拨动所述弹夹组件转动；和/或所述限位组件包括可伸缩的限位杆，所述限位杆用于在所述磁钢片装载腔对准待插装对象的插槽时向靠近所述弹夹组件的一侧伸出，与所述弹夹组件限位配合，以限制所述弹夹组件转动，所述限位杆向远离所述弹夹组件的一侧缩回时与所述弹夹组件解除限位配合。
可选的，所述磁钢片装载腔沿所述插杆组件的往复运动方向贯通，所述弹夹组件包括导磁体，所述导磁体组装于所述磁钢片装载腔的围壁，所述导磁体用于与充磁后的磁钢片产生磁性吸力，使磁钢片吸附在所述磁钢片装载腔内。
可选的，所述插装机构包括驱动组件和减速箱，所述驱动组件、所述减速箱与所述插杆组件三者依次传动连接，将所述驱动组件输出的动力传递给所述插杆组件，带动所述插杆组件插入所述磁钢片装载腔和复位。
可选的，所述插杆组件穿过所述减速箱，所述减速箱包括啮合传动的齿轮组，所述插杆 组件包括并行延伸的齿条和插杆，所述齿轮组与所述齿条啮合传动，使所述插杆插入所述磁钢片装载腔和复位。
可选的，所述插装设备包括组装于所述机架的抱紧组件，所述抱紧组件与所述机架之间留有供所述轨道穿过的间隙，所述抱紧组件包括可伸缩杆，所述可伸缩杆在所述插杆组件插入所述磁钢片装载腔时向靠近所述轨道的一侧伸出，与所述轨道抵靠，在所述机架相对于所述轨道移动时向远离所述轨道的一侧缩回，与所述轨道分离。
可选的，所述轨道包括沿所述轨道的延伸方向延伸的导向部，所述机架包括导向配合部，所述导向配合部与所述导向部在所述轨道的延伸方向上滑动配合和/或滚动配合；和/或
所述插装设备包括组装于所述机架的手动牵引组件，所述手动牵引组件供人力作用，牵引所述插装机构沿所述轨道移动。
可选的，所述插装机构包括多个用于与待插装对象的各个插槽对应的插装位置，所述插装设备包括组装于所述机架的控制组件，所述控制组件与所述插装机构电连接，控制所述插装机构从一个所述插装位置顺次移动至下一个所述插装位置。
可选的，所述控制组件包括柜体和设置所述柜体内的控制器，所述柜体包括控制面板，所述控制面板供用户输入信号，所述控制器与所述控制面板电连接，接收用户输入的信号，根据所述信号控制所述插装机构在所述轨道上移动和/或控制所述插杆组件往复运动，用于将磁钢片插入待插装对象。
可选的，所述插装设备包括组装于所述机架的计数器，所述计数器用于计录所述插装机构移动的步数，所述步数对应所述待插装对象的插槽的数量。
可选的，所述轨道包括圆环形轨道，所述圆环形轨道设置为一体式结构或分体式结构；和/或所述插装设备包括组装于所述机架的定位机构，所述定位机构用于在所述磁钢片装载腔对准所述待插装对象的插槽时与所述轨道定位配合。
本申请提供的技术方案至少可以达到以下有益效果：本申请提供了一种磁钢片的插装设备，包括轨道和移动设置于轨道上的插装机构，其中，弹夹组件包括磁钢片装载腔，插杆组件能够与所述磁钢片装载腔对应，且可以往复运动，在往复运动的过程中向待插装对象插入所述磁钢片装载腔和复位。该插装设备实现了磁钢片的插装，且结构简单、成本低、空间占用小，能够广泛应用于磁钢片的插装场景中。
附图说明
图1是本申请一示例性实施例示出的插装设备组装于待插装对象的示意图；
图2是图1中示出的插装机构的示意图；
图3是图2中示出的弹夹组件的示意图；
图4是图2中示出的弹夹组件的侧视图；
图5是图4中的A-A剖视图；
图6是图2中示出的插装机构的部分结构的示意图；
图7是图2中示出的插装机构的部分结构的又一示意图；
图8是图2中示出的插杆组件的示意图；
图9是图2中示出的弹夹组件的部分结构的示意图；
图10是图1中示出的插装设备组装于待插装对象的部分结构的剖视图；
图11是图2中示出的插装机构的底部视图；
图12是图2中示出的插装机构的又一示意图；
图13是图2中示出的插装机构的再一示意图。
具体实施方式
这里将详细地对示例性实施例进行说明，其示例表示在附图中。下面的描述涉及附图时，除非另有表示，不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反，它们仅是与本申请的一些方面相一致的装置和方法的例子。
在本申请使用的术语是仅仅出于描述特定实施例的目的，而非旨在限制本申请。除非另作定义，本申请使用的技术术语或者科学术语应当为本申请所属领域内具有一般技能的人士所理解的通常意义。本申请中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性，而只是用来区分不同的组成部分。同样，“一个”或者“一”等类似词语也不表示数量限制，而是表示存在至少一个，若仅指代“一个”时会再单独说明。“多个”或者“若干”表示两个及两个以上。除非另行指出，“前部”、“后部”、“下部”和/或“上部”、“顶部”、“底部”等类似词语只是为了便于说明，而并非限于一个位置或者一种空间定向。“包括”或者“包含”等类似词语意指出现在“包括”或者“包含”前面的元件或者物件涵盖出现在“包括”或者“包含”后面列举的元件或者物件及其等同，并不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接，而且可以包括电性的连接，不管是直接的还是间接的。
请参考图1和图2，图1所示为本申请一示例性实施例示出的磁钢片的插装设备100和待插装对象200的示意图。图2所示为图1中示出的插装机构12的示意图。
本申请实施例提供的插装设备100可以向待插装对象200内插入磁钢片300。其中，待插装对象200包括但不限于发电机转子屋。
插装设备100包括轨道11和插装机构12，轨道11用于组装于待插装对象200。插装机 构12可移动地组装于轨道11。在一个实施例中，待插装对象200为圆柱形筒状结构的发电机转子屋，待插装对象200包括沿周向分布于内壁的多个插槽201，相应的，轨道11设置成圆环形轨道，并组装于待插装对象200的一端，轨道11的形状与待插装对象200端部的外轮廓形状相适配。在一个实施例中，轨道11设置为一体式结构的圆环形轨道。在其他一些实施例中，轨道11设置为分体式结构的圆环形轨道。例如，分体式结构的圆环形轨道11可以由3～6片弧形钢板连接而成。当然，弧形钢板的数量不仅限于3～6片。
但需要说明的是，待插装对象200不仅限于此，因此，轨道11的形状也不仅限于圆环形。本申请以待插装对象200为发电机转子屋为例对插装设备100进行说明。
插装机构12包括机架120、弹夹组件122和插杆组件124。其中，所述机架120可移动地组装于所述轨道11，并沿着所述轨道11的延伸方向移动。在一个实施例中，轨道11包括导向部110，机架120包括导向配合部120a(参考图10)，导向配合部120a与导向部110在轨道11的延伸方向上滑动配合或滚动配合，以确保插装机构12相对于轨道11移动的顺畅性。导向部110和导向配合部120a的具体实施方式不限。本实施例中，导向部110包括凹槽110a，导向配合部120a可以是设置于凹槽110a内的滑块和滚轮。
弹夹组件122组装于所述机架120，包括磁钢片装载腔1220，磁钢片300可以装载在磁钢片装载腔1220内。在一个实施例中，弹夹组件122可转动地组装于所述机架120，并且，所述磁钢片装载腔1220可以设有多个，多个磁钢片装载腔122围绕所述弹夹组件122的转轴分布，在所述弹夹组件122相对于所述机架120转动的过程中，多个所述磁钢片装载腔1220依次与所述插杆组件122对应。该实施例中，弹夹组件122设置成可转动的结构，以及弹夹组件122包括多个磁钢片装载腔1220，可以提高弹夹组件122一次装载磁钢片300的装载量，由此可以延长插装设备100连续作业的时间，停顿时间短，提高磁钢片300的插装效率。弹夹组件122可以通过电机125(参考图7)驱动，电机125可以组装于机架120。
插杆组件124活动组装于所述机架120，可以相对于所述机架120往复运动，所述插杆组件124能够与所述磁钢片装载腔1220对应，且在往复运动的过程中插入所述磁钢片装载腔1220和复位。插杆组件124在插入所述磁钢片装载腔1220时，磁钢片300可以从磁钢片装载腔1220中脱离，进入待插装对象200的插槽201内。根据以上的描述可知，插装设备100实现了磁钢片300的插装，且结构简单、成本低、空间占用小，能够广泛应用于磁钢片的插装场景中。
请参考图3至图5，图3所示为弹夹组件122的示意图。图4所示为弹夹组件122的侧视图。图5所示为图4中的A-A视图。
在一个实施例中，弹夹组件122包括大致呈圆柱状的弹夹主体1222和沿弹夹主体1222的径向凸出的多个凸出部分1224。其中，弹夹组件122的转轴与弹夹主体1222的轴线重合，每个凸出部分1224设有一个磁钢片装载腔1220。凸出部分1224和磁钢片装载腔1220的具体数量不限。
在图3至图5所示的实施例中，磁钢片装载腔1220沿所述插杆组件122的往复运动方向贯通，所述弹夹组件122包括导磁体1226，所述导磁体1226组装于所述磁钢片装载腔1220的围壁，所述导磁体1226用于与充磁后的磁钢片300产生磁性吸力，使磁钢片300吸附在所述磁钢片装载腔1220内。这使得磁钢片300的装载方式简单，且方便磁钢片300在插杆组件124的抵推力的作用下顺畅地脱离磁钢片装载腔1220，进入待插装对象200的插槽201内。
在设有多个磁钢片装载腔1220的实施例中，导磁体1226可以相应的设置多块，每个磁钢片装载腔1220的围壁均组装有至少一块导磁体1226。本实施例中，弹夹主体1222包括内腔1222a，导磁体1226组装于内腔1222a的内壁，对应磁钢片装载腔1220。弹夹主体1222的材质不限，可以采用铝质的弹夹主体1222。导磁体1226由导磁材料制成，具体材料不限，导磁体1226的尺寸大小可以根据磁性的大小调整。
请参考图6和图7，图6所示为图2中示出的插装机构12部分结构的示意图。图6所示为图2中示出的插装机构12部分结构的又一示意图。
在一个实施例中，所述插装机构12包括驱动组件121和减速箱123，所述驱动组件121、所述减速箱123与所述插杆组件124三者依次传动连接，将所述驱动组件121输出的动力传递给所述插杆组件124，带动所述插杆组件124插入所述磁钢片装载腔1220和复位。通过驱动组件121带动插杆组件124做往复运动，可以节约人力，降低人工插装的强度。减速箱123可以设置较大的传动比，以减小驱动组件121的转速，从而可以降低插杆组件124的往复运动速度，以增大插装过程中的推力和提高插装过程中的稳定性，减小振动和噪音。在一个实施例中，驱动组件121可以采用正反转电机，通过改变电机的转向改变插杆组件124往复运动的方向，实现插杆组件124的插装动作和复位动作。当然，驱动组件121不仅限于电机。
减速箱123包括箱体123a和组装于箱体123a内的啮合传动的齿轮组123b。减速箱123还包括连接于箱体123a外壁的支架123c，驱动组件121支撑于支架123c。齿轮组123b的输入端伸出箱体123a外，与驱动组件121传动连接。在一个实施例中，所述插杆组件124包括并行延伸的齿条124a和插杆124b，齿条124a和插杆124b穿过所述减速箱123，所述齿轮组123b与所述齿条124a啮合传动，使所述插杆124b插入所述磁钢片装载腔1200和复位。该传动方式结构简单，传动平稳。
请参考图8，图8为图2中示出的插杆组件124的示意图。
在一个实施例中，所述插杆组件124包括抵推块124c，抵推块124c组装于齿条124a和插杆124b两者上靠近弹夹组件122的一端，用于抵推磁钢片300。抵推块124c的形状可以与磁钢片装载腔1220的形状相适配，但不仅限于此。插杆机构12还包括抵推导向块124d，抵推导向块124d组装于箱体123a，抵推导向块124d内部形成有与抵推块124c外形相适配的空腔124e，抵推块124c在插入磁钢片装载腔1200和复位的过程中通过空腔124e，为抵推块124c的往复运动提供导向。
请结合图2、图3和图9，图9是图2中示出的弹夹组件122的部分结构的示意图。
在一个实施例中，所述插装设备100包括组装于所述机架120的拨杆组件13，所述拨杆组件13包括相对于所述弹夹组件122活动设置的拨杆130，所述拨杆130供人力作用，拨动所述弹夹组件13转动。该实施例中，可以通过人力拨动拨杆130，使弹夹组件122转动，进而使磁钢片装载腔1220轮流地与插杆组件124对应。
在一个具体的实施例中，拨杆130相对于弹夹组件122转动设置，拨杆130的转轴可以与弹夹组件122的转轴重合。拨杆130包括棘爪130a，弹夹组件122包括棘轮1228，棘爪130a拨动棘轮1228实现单向间歇运动。棘轮1228可以单独设置，并组装于弹夹主体1222。或者，棘轮1228也可以直接形成于弹夹主体1222。棘轮1228的中间区域留空，以减少材料和降低重量。
在一个实施例中，所述插装设备100包括组装于所述机架120的限位组件14，限位组件14包括可伸缩的限位杆140，限位杆140用于在所述磁钢片装载腔1220对准待插装对象200的插槽201时向靠近所述弹夹组件122的一侧伸出，与弹夹组件122限位配合，以限制弹夹组件122转动。此时，弹夹组件122与待插装对象200保持相对固定，插杆组件124、磁钢片装载腔1220以及插槽201三者对准，通过插杆组件124即可向插槽201内插入磁钢片300。插装动作完成后，限位杆140向远离所述弹夹组件120的一侧缩回，与所述弹夹组件122解除限位配合。限位杆140可以通过人力控制，向靠近弹夹组件122的一侧伸出，以及向远离弹夹组件122的一侧缩回。
在一个实施例中，弹夹主体1222的外周面设有限位缺口1222b，限位杆140插入限位缺口1222b内，与弹夹组件122实现配合限位。限位缺口1222b设有多个，多个限位缺口1222b可以根据各磁钢片装载腔1220的位置设定，多个限位缺口1222b可以与多个磁钢片装载腔1220一一对应设置。限位缺口1222b与棘轮1228可以沿弹夹主体1222的轴向错开。
在一个实施例中，限位组件14包括支撑限位杆140的支座142和带动限位杆140伸缩的手柄组件144。其中，手柄组件144转动连接于支座142，向不同的方向转动手柄组件144，可以分别带动限位杆140伸出和缩回。手柄组件144可以包括手柄144a、连接手柄144a和限位杆140的连杆144b，通过连杆144b将手柄144a的转动转换为限位杆140的伸缩运动。
请参考图10，图10所示为图2中示出的插装设备100组装于待插装对象200的部分结构的剖视图。
在一个实施例中，所述插装设备100包括组装于机架120的抱紧组件15，所述抱紧组件15与所述机架120之间留有间隙11a，轨道11设置于间隙11a内。所述抱紧组件15包括可伸缩杆150，可伸缩杆150用于在所述磁钢片装载腔1220对准待插装对象200的插槽201时向靠近所述轨道11的一侧伸出，与所述轨道11抵靠。在插装磁钢片300时，磁钢片300反作用于插杆组件124的作用力会导致插装机构12倾覆，通过可伸缩杆150与轨道11抵靠，可以使插装机构12抱紧轨道11，抵消磁钢片300作用于插杆组件124的反作用力，使插装机构12保持平衡。当所述机架120相对于所述轨道11移动时，可伸缩杆150向远离所述轨 道11的一侧缩回，与所述轨道11分离。在一个实施例中，抱紧组件15可以包括气缸，气缸的活塞杆用作可伸缩杆150，但不仅限于此。抱紧组件15可以设置多组，间隔的组装于机架120。
在图10所示的实施例中，抱紧组件15与机架120分体设置，抱紧组件15通过连接组件19与机架120固定连接。连接组件19包括手轮190和连接于手轮190中心位置处的螺杆(未图示)。旋转手轮190，可以使螺杆旋入机架120，使抱紧组件15与机架120固定连接。当然，在其他一些实施例中，连接组件19可以直接采用螺纹联接件。连接组件19可以设置多组，每组抱紧组件15通过一组连接组件19连接于机架120。
在一个实施例中，所述插装设备100包括组装于所述机架120的手动牵引组件16，所述手动牵引组件16供人力作用，牵引所述插装机构12沿所述轨道11移动。手动牵引组件16可以在插装机构12失电的情况下依然能够沿轨道11移动，提高了插装机构12使用的灵活性。在一个实施例中，手动牵引组件16包括把手160，把手可以设置两组或两组以上(参考图12)，分别设置在机架120的两侧，便于操作人员双手抓握和施力。
请结合图1、图2和图11，图11是图2中示出的插装机构12的底部视图。
在一个实施例中，所述插装机构12包括多个用于与待插装对象200的各个插槽201正对的插装位置，所述插装设备100包括组装于机架120的控制组件17，所述控制组件17与插装机构12电连接，控制所述插装机构12从一个所述插装位置顺次移动至下一个所述插装位置。例如，插装机构12包括组装于机架120的滚动轮120b，滚动120b滚动设置于轨道11内，滚动轮120b可以通过电机(未图示)驱动，控制组件17与电机连接，控制电机驱动滚动轮120b转动。滚动轮120b可以设置一个或多个，多个滚动轮120b可以增加驱动力，确保插装机构12移动时所需的动力。
控制组件17包括柜体170和设置所述柜体170内的控制器(未图示)。其中，所述柜体170包括控制面板170a，所述控制面板170a供用户输入信号，所述控制器与所述控制面板170a电连接，接收用户输入的信号，控制所述插装机构12在所述轨道11上移动和/或控制所述插杆组件124往复运动，以向所述待插装对象200的插槽201内插入磁钢片300和复位。例如，控制器可以分别与电机135、驱动组件121以及与驱动滚动轮120b的电机电连接，以实现对插装机构12的全自动化控制。用户输入信号可以是待插装对象200的结构参数，例如发电机转子屋的直径和开孔202的数量，其中，开孔202与插槽201一一对应。需要说明的是，通过控制面板170a输入的信号不仅限于此。在图2所示的实施例中，电机135以及驱动组件121均设置于柜体170内，起到防护作用。
请结合图1和图12，图12是图2中示出的插装机构12的又一示意图。
在一个实施例中，所述插装设备100包括组装于所述机架120的计数器18，所述计数器18用于计录所述插装机构12在轨道11移动的步数，所述步数对应所述待插装对象200的插槽201的数量。例如，轨道11可以包括计数孔111，计数器18每经过一个计数孔111，数值 加1。计数器18可以与控制器电连接，向控制器输出步数信号。
请参考图13，图13所示为图2中示出的插装机构12的再一示意图。
插装设备100包括定位机构20，定位机构20组装于机架120，用于在所述磁钢片装载腔1220对准插槽201时与轨道11定位配合，使插装机构12相对于轨道11保持固定，保证插装过程的安全性和顺畅性。
在一个实施例中，定位机构20包括定位销21，轨道11包括定位孔112(参考图1)，定位销21与定位孔112定位配合。其中，定位销21的插入端可以设置为小端朝下的锥形结构，由此可以降低定位配合时的精度。计数孔111可以同时用作定位孔112。定位机构20还包括驱动部22，驱动部22与定位销21传动连接，带动定位销21插入定位孔112以及脱离定位孔112。驱动部22可以与控制组件17中的控制器电连接，由控制器控制驱动部22带动定位孔112伸缩，实现定位配合和解除定位配合。驱动部22可以采用气缸或电机，但不仅限于此。
以上所述仅为本申请的较佳实施例而已，并不用以限制本申请，凡在本申请的精神和原则之内，所做的任何修改、等同替换、改进等，均应包含在本申请保护的范围之内。

Claims (12)

  1. 一种磁钢片的插装设备，其特征在于，包括：
    轨道，用于组装于待插装对象；
    插装机构，包括机架、弹夹组件和插杆组件，所述机架移动地组装于所述轨道，沿所述轨道的延伸方向移动，所述弹夹组件组装于所述机架，包括磁钢片装载腔，所述磁钢片装载腔用于装载磁钢片，所述插杆组件活动组装于所述机架，相对于所述机架往复运动，所述插杆组件能够与所述磁钢片装载腔对应，且在往复运动的过程中插入所述磁钢片装载腔和复位。
  2. 根据权利要求1所述的插装设备，其特征在于，所述弹夹组件可转动地组装于所述机架，包括多个所述磁钢片装载腔，所述多个磁钢片装载腔围绕所述弹夹组件的转轴分布，在所述弹夹组件相对于所述机架转动的过程中，多个所述磁钢片装载腔依次与所述插杆组件对应。
  3. 根据权利要求2所述的插装设备，其特征在于，所述插装设备包括设置于所述机架的拨杆组件，所述拨杆组件包括相对于所述弹夹组件活动设置的拨杆，所述拨杆供人力作用，拨动所述弹夹组件转动；和/或
    所述限位组件包括可伸缩的限位杆，所述限位杆用于在所述磁钢片装载腔对准待插装对象的插槽时向靠近所述弹夹组件的一侧伸出，与所述弹夹组件限位配合，以限制所述弹夹组件转动，所述限位杆向远离所述弹夹组件的一侧缩回时与所述弹夹组件解除限位配合。
  4. 根据权利要求1至3任一项所述的插装设备，其特征在于，所述磁钢片装载腔沿所述插杆组件的往复运动方向贯通，所述弹夹组件包括导磁体，所述导磁体组装于所述磁钢片装载腔的围壁，所述导磁体用于与充磁后的磁钢片产生磁性吸力，使磁钢片吸附在所述磁钢片装载腔内。
  5. 根据权利要求1至3任一项所述的插装设备，其特征在于，所述插装机构包括驱动组件和减速箱，所述驱动组件、所述减速箱与所述插杆组件三者依次传动连接，将所述驱动组件输出的动力传递给所述插杆组件，带动所述插杆组件插入所述磁钢片装载腔和复位。
  6. 根据权利要求5所述的插装设备，其特征在于，所述插杆组件穿过所述减速箱，所述减速箱包括啮合传动的齿轮组，所述插杆组件包括并行延伸的齿条和插杆，所述齿轮组与所述齿条啮合传动，使所述插杆插入所述磁钢片装载腔和复位。
  7. 根据权利要求1至3任一项所述的插装设备，其特征在于，所述插装设备包括组装于所述机架的抱紧组件，所述抱紧组件与所述机架之间留有供所述轨道穿过的间隙，所述抱紧组件包括可伸缩杆，所述可伸缩杆在所述插杆组件插入所述磁钢片装载腔时向靠近所述轨道的一侧伸出，与所述轨道抵靠，在所述机架相对于所述轨道移动时向远离所述轨道的一侧缩回，与所述轨道分离。
  8. 根据权利要求1至3任一项所述的插装设备，其特征在于，所述轨道包括沿所述轨道的延伸方向延伸的导向部，所述机架包括导向配合部，所述导向配合部与所述导向部在所述轨道的延伸方向上滑动配合和/或滚动配合；和/或
    所述插装设备包括组装于所述机架的手动牵引组件，所述手动牵引组件供人力作用，牵 引所述插装机构沿所述轨道移动。
  9. 根据权利要求1至3任一项所述的插装设备，其特征在于，所述插装机构包括多个用于与待插装对象的各个插槽对应的插装位置，所述插装设备包括组装于所述机架的控制组件，所述控制组件与所述插装机构电连接，控制所述插装机构从一个所述插装位置顺次移动至下一个所述插装位置。
  10. 根据权利要求9所述的插装设备，其特征在于，所述控制组件包括柜体和设置所述柜体内的控制器，所述柜体包括控制面板，所述控制面板供用户输入信号，所述控制器与所述控制面板电连接，接收用户输入的信号，根据所述信号控制所述插装机构在所述轨道上移动和/或控制所述插杆组件往复运动，用于将磁钢片插入待插装对象。
  11. 根据权利要求1至3任一项所述的插装设备，其特征在于，所述插装设备包括组装于所述机架的计数器，所述计数器用于计录所述插装机构移动的步数，所述步数对应所述待插装对象的插槽的数量。
  12. 根据权利要求1至3任一项所述的插装设备，其特征在于，所述轨道包括圆环形轨道，所述圆环形轨道设置为一体式结构或分体式结构；和/或所述插装设备包括组装于所述机架的定位机构，所述定位机构用于在所述磁钢片装载腔对准所述待插装对象的插槽时与所述轨道定位配合。
PCT/CN2021/093780 2020-11-05 2021-05-14 磁钢片的插装设备 WO2022095405A1 (zh)

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