WO2022088448A1 - 一种高强度钢管弯管模具芯棒 - Google Patents

一种高强度钢管弯管模具芯棒 Download PDF

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Publication number
WO2022088448A1
WO2022088448A1 PCT/CN2020/138259 CN2020138259W WO2022088448A1 WO 2022088448 A1 WO2022088448 A1 WO 2022088448A1 CN 2020138259 W CN2020138259 W CN 2020138259W WO 2022088448 A1 WO2022088448 A1 WO 2022088448A1
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WO
WIPO (PCT)
Prior art keywords
mandrel
steel pipe
steel tube
mandrel body
strength steel
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PCT/CN2020/138259
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English (en)
French (fr)
Inventor
林建维
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璋全五金制品(昆山)有限公司
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Publication of WO2022088448A1 publication Critical patent/WO2022088448A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D9/00—Bending tubes using mandrels or the like
    • B21D9/04—Bending tubes using mandrels or the like the mandrel being rigid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D9/00—Bending tubes using mandrels or the like
    • B21D9/05—Bending tubes using mandrels or the like co-operating with forming members
    • B21D9/07—Bending tubes using mandrels or the like co-operating with forming members with one or more swinging forming members engaging tube ends only

Definitions

  • the utility model relates to the technical field of high-strength steel pipe processing, in particular to a high-strength steel pipe bending die mandrel.
  • the existing pipe bending dies mostly use the joint mandrel as the inner support of the pipe, and each section is evenly distributed in the steel pipe.
  • the strength of the elbow is high. If the mandrel is easily stuck in the pipe, it will affect the production efficiency and the mandrel will wear too much.
  • the present utility model provides a high-strength steel pipe bend die mandrel, which can improve the depression at the bend and avoid being stuck in the pipe to affect production efficiency.
  • the utility model adopts the following technical scheme:
  • a high-strength steel pipe bending die mandrel is a straight rod type mandrel, comprising a mandrel body, the mandrel body cross-sectional shape of the mandrel body is adapted to the shape of the steel pipe, and the mandrel body is transverse.
  • the section size is smaller than the inner diameter of the steel pipe, and when the mandrel body is in the steel pipe, the unilateral gap between the mandrel body and the steel pipe wall is d, 0 ⁇ d ⁇ 0.5mm.
  • a groove for accommodating the steel pipe burr is provided on the side of the mandrel body close to the steel pipe burr.
  • edges of the end face of the mandrel body close to the bend of the steel pipe are all rounded R angles.
  • all the edges of the mandrel body are rounded R angles.
  • the original articulated mandrel is changed to a straight rod type mandrel
  • the cross-section of the mandrel corresponds to the shape of the steel pipe
  • the size of the mandrel must be smaller than the inner diameter of the steel pipe, but the unilateral gap cannot be More than 0.5mm
  • the inner side of the elbow is the burr side of the steel pipe
  • the straight rod mandrel must be designed to avoid the burr position.
  • the straight rod mandrel In the process of pipe bending, the straight rod mandrel is passed through the steel pipe, and the straight rod mandrel is close to the inner wall of the pipe during the pipe bending process. Since the straight rod mandrel can provide a supporting effect during the pipe bending process, the bending is reduced. The problem of depression at the pipe; the mandrel body is worn inside the steel pipe. When the pipe is bent, since the inner diameter of the mandrel body is only slightly smaller than the steel pipe, the mandrel body only needs to be fixedly connected to the mandrel rod at one end, and the other end does not need to be fixed. Access to elbows.
  • the high-strength steel pipe bending die mandrel of the utility model not only specially designs the design size of the straight-bar mandrel, but also the position where the front end of the mandrel body contacts the inner wall of the outer R angle of the steel pipe is designed as a rounded R angle, which can avoid The sharp point at the right angle causes deformation at the outer R corner of the steel pipe.
  • the utility model is aimed at supporting the high-strength steel pipe during bending to reduce the problem of depression.
  • the production cost of the mandrel of the utility model is low, and only a piece of Cr12MoV die steel material is required for micro-processing.
  • the live cut core ball is made of copper material and assembled after multi-stage processing, which not only saves the material cost, but also the processing cost is much lower; more importantly, the product can be produced stably in large quantities, and there is no risk of mandrel breakage and stuck in the tube; on the other hand , the mandrel of the present invention is an integrated rod-shaped mandrel based on the consideration that the mandrel is not allowed to be distributed in the product tube after the pipe is bent, and the concave and strong pressure of each segment of the articulated core ball is avoided, which solves the problem of the traditional articulated mandrel.
  • the high-strength material is bent, it is easy for the material to sag and get stuck at the joint.
  • Fig. 1 is the structural representation of the mandrel described in the utility model
  • Fig. 2 is the use state diagram of the high-strength steel pipe bending die mandrel described in Embodiment 1 of the present utility model;
  • FIG. 3 is a state diagram of the high-strength steel pipe bending die mandrel being sleeved into the high-strength steel pipe according to Embodiment 1 of the present utility model;
  • FIG. 4 is an internal cross-sectional view of the high-strength steel pipe bending die mandrel described in Embodiment 1 of the present utility model when the mandrel is sleeved into the high-strength steel pipe;
  • FIG. 5 is a cross-sectional view of the high-strength steel pipe bending die mandrel according to Embodiment 1 of the present invention when the mandrel is sleeved into the high-strength steel pipe.
  • 1- mandrel body 2- wheel die, 3- clamping die, 4- mandrel rod, 5- steel pipe, 6- groove.
  • a high-strength steel pipe elbow die mandrel as shown in Figures 1 to 5 the die mandrel is a straight rod type mandrel, comprising a mandrel rod 4 and a mandrel body 1, a mandrel rod 4 and a mandrel The rear end of the body 1 is screwed together.
  • the cross section of the mandrel body 1 is rectangular, which matches the shape of the steel pipe.
  • the size of the cross-section of the mandrel body 1 is smaller than the inner diameter of the steel pipe 5.
  • the unilateral gap with the wall of the steel pipe 5 is 0.3 mm; the side of the mandrel body 1 close to the burr of the steel pipe 5 is provided with a groove 6 for accommodating the burr of the steel pipe 5; the front edge and the rear edge of the front end of the mandrel body 1 are rounded R angle, as shown in area A of Figure 4; further, all the edges of the mandrel body are rounded R angles.
  • the wheel die 2 and the clamping die 3 clamp and drive the steel pipe 5 during the pipe bending process.
  • the inner wall is supported, so that no depression occurs at the elbow.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

一种高强度钢管弯管模具芯棒，所述模具芯棒为直棒式芯棒，包括芯棒拉杆（4）和芯棒本体（1），芯棒拉杆（4）与芯棒本体（1）后端螺接，所示芯棒本体（1）横截面形状与钢管（5）形状相适配，芯棒本体（1）横截面尺寸小于钢管（5）内径，芯棒本体（1）在钢管（5）内时，芯棒本体（1）与钢管壁的单边间隙为d，0＜d≤0.5mm。该高强度钢管弯管模具芯棒为一体式棒型芯棒，解决了传统活节芯棒在高强度材料弯管时，容易材料凹陷卡在活节处的问题；不仅对直棒式芯棒的设计尺寸进行了特殊设计，同时在芯棒本体（1）的前端接触钢管外R角内壁的位置设计为圆润R角，可避免直角的尖锐点造成钢管（5）外R角处变形；高强度钢管（5）在弯管时，可以降低凹陷问题，生产成本低。

Description

一种高强度钢管弯管模具芯棒 技术领域
本实用新型涉及高强度钢管加工技术领域，具体涉及一种高强度钢管弯管模具芯棒。
背景技术
钢管在进行弯管时容易造成弯管处凹陷，现有弯管模具为了解决凹陷问题大多使用活节芯棒作为管内支撑，每节平均分布于钢管内，然而强度超过600MPa的高强度钢管，由于弯管处的强度较高，若使用活节芯棒容易卡于管内，轻则影响生产效率、芯棒磨耗过大，严重则造成活节处断于管内停止生产。
实用新型内容
针对上述技术问题，本实用新型提供一种高强度钢管弯管模具芯棒，能改善弯管处的凹陷，并且避免了卡于管内影响生产效率。
为实现上述目的，本实用新型采用如下的技术方案：
一种高强度钢管弯管模具芯棒，所述模具芯棒为直棒式芯棒，包括芯棒本体，芯棒本体所述芯棒本体横截面形状与钢管形状相适配，芯棒本体横截面尺寸小于钢管内径，芯棒本体在钢管内时，芯棒本体与钢管壁的单边间隙为d，0＜d≤0.5mm。
进一步的，所述芯棒本体靠近钢管毛刺一侧设有容纳钢管毛刺的凹槽。
进一步的，所述芯棒本体靠近钢管弯折处的端面的棱均为圆润R角。
进一步的，所述芯棒本体的所有棱均为圆润R角。
本实用新型的高强度钢管弯管模具芯棒，将原有活节芯棒改成直棒式芯棒，芯棒断面与钢管形状相呼应，芯棒尺寸必须小于钢管内径，但单边间隙不可大于0.5mm，其中弯管内侧为钢管毛刺侧，直棒式芯棒在此部位必须进行避让设计，直棒式芯棒对应在毛刺位置处设有凹槽，以避免芯棒挤压毛刺部位。
在弯管过程中，此直棒式芯棒穿于钢管内，在弯管过程时直棒式芯棒紧贴于管内壁，由于弯管过程直棒式芯棒能提供支撑效果，减少了弯管处凹陷问题；芯棒本体穿在钢管内部，当弯管时，由于芯棒本体内径仅略小于钢管，所以芯棒本体仅需一端与芯棒拉杆固定连接，另一端不须再特别固定即可接触弯管处。
本实用新型的高强度钢管弯管模具芯棒不仅对直棒式芯棒的设计尺寸进行了特殊设计，同时在芯棒本体的前端接触钢管外R角内壁的位置设计为圆润R角，可避免直角的尖锐点造成钢 管外R角处变形。
本实用新型是针对高强度钢管在弯管时进行支撑以降低凹陷问题，一方面，本实用新型的芯棒生产成本低，仅须一截Cr12MoV模具钢材料进行微量加工即可，比起现有活截芯球属铜材质多段加工后进行装配，不只在材料成本上节约，并且加工成本也低廉许多；更重要是产品可大量稳定生产，没有芯棒断裂、卡于管内的风险；另一方面，本实用新型的芯棒是基于不让芯棒在弯管后仍分布于产品管内，避免凹陷强压每段活节芯球的考虑提出的一体式棒型芯棒，解决了传统活节芯棒在高强度材料弯管时，容易材料凹陷卡在活节处的问题。
附图说明
图1是本实用新型所述的芯棒结构示意图；
图2是本实用新型实施例1所述的高强度钢管弯管模具芯棒使用状态图；
图3是本实用新型实施例1所述的高强度钢管弯管模具芯棒套入高强度钢管内的状态图；
图4是本实用新型实施例1所述的高强度钢管弯管模具芯棒套入高强度钢管内时内部剖面图；
图5是本实用新型实施例1所述的高强度钢管弯管模具芯棒套入高强度钢管内时横截面图。
其中，1-芯棒本体，2-轮模，3-夹持模，4-芯棒拉杆，5-钢管，6-凹槽。
具体实施方式
下面结合附图及具体实施例对本实用新型作进一步说明。
如图1至图5所示的一种高强度钢管弯管模具芯棒，所述模具芯棒为直棒式芯棒，包括芯棒拉杆4和芯棒本体1，芯棒拉杆4与芯棒本体1后端螺接，所述芯棒本体1横截面为矩形，与钢管形状相适配，芯棒本体1横截面尺寸小于钢管5内径，芯棒本体1在钢管内时，芯棒本体1与钢管5壁的单边间隙为0.3mm；所述芯棒本体1靠近钢管5毛刺一侧设有容纳钢管5毛刺的凹槽6；所述芯棒本体1前端的前棱和后棱为圆润R角，如图4的A区域所示；进一步的，芯棒本体的所有棱均为圆润R角。
如图3所示，在弯管过程中轮模2及夹持模3夹持带动钢管5，如图4所示直棒式芯棒穿于钢管5，在弯管过程中给予钢管5弯管处内壁支撑，使弯管处不造成凹陷发生。
所属领域的普通技术人员应当理解：以上所述仅为本实用新型的具体实施例而已，并不用于限制本实用新型，凡在本实用新型的精神和原则之内，所做的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。

Claims (4)

  1. 一种高强度钢管弯管模具芯棒，其特征在于，所述模具芯棒为直棒式芯棒，包括芯棒本体，芯棒本体所述芯棒本体横截面形状与钢管形状相适配，芯棒本体横截面尺寸小于钢管内径，芯棒本体在钢管内时，芯棒本体与钢管壁的单边间隙为d，0＜d≤0.5mm。
  2. 根据权利要求1所述的一种高强度钢管弯管模具芯棒，其特征在于，所述芯棒本体靠近钢管毛刺一侧设有容纳钢管毛刺的凹槽。
  3. 根据权利要求1所述的一种高强度钢管弯管模具芯棒，其特征在于，所述芯棒本体靠近钢管弯折处的端面的棱均为圆润R角。
  4. 根据权利要求1所述的一种高强度钢管弯管模具芯棒，其特征在于，所述芯棒本体的所有棱均为圆润R角。
PCT/CN2020/138259 2020-10-26 2020-12-22 一种高强度钢管弯管模具芯棒 WO2022088448A1 (zh)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4538436A (en) * 1982-10-15 1985-09-03 Rigobert Schwarze Pipe bending machine with bending mandrel
US5749255A (en) * 1995-12-08 1998-05-12 Sankei Giken Kogyo Kabushiki Kaisya Bending device for hollow double-structured pipe
CN1856375A (zh) * 2003-08-12 2006-11-01 帕利玛·W·卢德维希公司 通过辊或模具弯曲使型材弯曲及变形的方法和设备
CN201470735U (zh) * 2009-08-06 2010-05-19 戚墅堰机车车辆厂工业公司 一种钢管弯曲用模具
CN102049436A (zh) * 2010-11-11 2011-05-11 西北工业大学 一种确定厚壁管数控弯曲芯棒直径和提前量的方法
CN203541265U (zh) * 2013-09-13 2014-04-16 天津市海晟易铭科技有限公司 矩形管弯管模具

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4538436A (en) * 1982-10-15 1985-09-03 Rigobert Schwarze Pipe bending machine with bending mandrel
US5749255A (en) * 1995-12-08 1998-05-12 Sankei Giken Kogyo Kabushiki Kaisya Bending device for hollow double-structured pipe
CN1856375A (zh) * 2003-08-12 2006-11-01 帕利玛·W·卢德维希公司 通过辊或模具弯曲使型材弯曲及变形的方法和设备
CN201470735U (zh) * 2009-08-06 2010-05-19 戚墅堰机车车辆厂工业公司 一种钢管弯曲用模具
CN102049436A (zh) * 2010-11-11 2011-05-11 西北工业大学 一种确定厚壁管数控弯曲芯棒直径和提前量的方法
CN203541265U (zh) * 2013-09-13 2014-04-16 天津市海晟易铭科技有限公司 矩形管弯管模具

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