WO2022083058A1 - 一种管件扣压装置 - Google Patents

一种管件扣压装置 Download PDF

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Publication number
WO2022083058A1
WO2022083058A1 PCT/CN2021/082303 CN2021082303W WO2022083058A1 WO 2022083058 A1 WO2022083058 A1 WO 2022083058A1 CN 2021082303 W CN2021082303 W CN 2021082303W WO 2022083058 A1 WO2022083058 A1 WO 2022083058A1
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WO
WIPO (PCT)
Prior art keywords
arc
frame
pipe fitting
plate
crimping device
Prior art date
Application number
PCT/CN2021/082303
Other languages
English (en)
French (fr)
Inventor
林高锋
陈吉文
Original Assignee
德清恒升管件有限公司
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Filing date
Publication date
Application filed by 德清恒升管件有限公司 filed Critical 德清恒升管件有限公司
Publication of WO2022083058A1 publication Critical patent/WO2022083058A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/58—Snap connection
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/828—Other pressure application arrangements
    • B29C66/8286—Hand placed clamps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F3/00—Devices, e.g. jacks, adapted for uninterrupted lifting of loads
    • B66F3/24—Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated
    • B66F3/25—Constructional features
    • B66F3/26—Adaptations or arrangements of pistons
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F3/00—Devices, e.g. jacks, adapted for uninterrupted lifting of loads
    • B66F3/24—Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated
    • B66F3/25—Constructional features
    • B66F3/42—Constructional features with self-contained pumps, e.g. actuated by hand
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00—Tubular articles
    • B29L2023/22—Tubes or pipes, i.e. rigid

Definitions

  • the invention relates to the technical field of pipeline production equipment, in particular to a pipe fitting crimping device.
  • crimping machine disclosed in the Chinese Patent Application No. 201921312168.0, which includes a crimping machine with a box body and a crimping head.
  • the box body is fixedly connected, the box body is provided with an oil inlet pump and an oil storage tank connected with the pipeline of the crimping head, and a drive motor for driving the oil inlet pump is also arranged in the box body, wherein: the box body is provided with a clamp Pipe seat, the clamping groove is provided on the clamping groove, the central axis of the clamping groove is coaxial with the central axis of the crimping head, the clamping groove is provided with a number of elastic buckles, and the hose joint is A buckle groove is arranged in cooperation with the elastic buckle.
  • This crimping machine has certain limitations and can only be used in fixed workshops and other places, not suitable for use in the field, and has poor flexibility in use.
  • a pipe crimping device disclosed in the Chinese Patent Application No. 202010565509.6 includes an outer positioning frame, and the frame of the outer positioning frame is provided with two or more pieces in the shape of a circle.
  • the arc-shaped extrusion modules are distributed at intervals in an array, all the arc-shaped extrusion modules surround and form a crimping space for pipe fittings to be inserted, and all the arc-shaped extrusion modules are installed to be located in the outer positioning frame for all the arc-shaped extrusion modules
  • the inner movable elastic scaling enclosing frame of the withholding space scaling formed by the module, the outer positioning frame is provided with a linear propulsion mechanism that drives the inner movable elastic scaling enclosing frame to scale in the front-rear direction to drive the withholding space scaling.
  • This kind of structure is used in the field or other places with harsh conditions such as mountains and other places, but because the operation is hand-held, it is difficult to lay the pipe flat, and when using two hands, the main part of the crimping mechanism is held by one hand. , when the other hand operates the movable handle with force, the whole device will be unstable, the position of the crimping device in the pipe fitting will be unstable, and the crimping effect will be deteriorated.
  • the purpose of the present invention is to provide a pipe fitting crimping device with better crimping effect.
  • a pipe fitting crimping device comprising a hydraulic jack arranged in an upright shape and a power output piston rod extending up and down in an upright shape that the hydraulic jack has to drive upwards
  • a pipe fitting crimping assembly for crimping pipe fittings, the hydraulic jack also has a power take-off hydraulic cylinder block extending up and down in an upright shape and for the power take-off piston rod to move up and down, and the power take-off hydraulic cylinder block is fixed on the casing.
  • the pipe fitting withholding component includes an upright positioning and supporting outer frame, and two or more arc-shaped extrusion modules arranged in a circular array and spaced apart in the supporting positioning and supporting outer frame, All of the arc-shaped extrusion modules surround and form a crimping space for pipe fittings to be inserted into, and all the arc-shaped extrusion modules are mounted to the positioning support frame for the expansion of the crimping space formed by all the arc-shaped extrusion modules.
  • the inner movable elastic scaling enclosing frame, the positioning support outer frame is provided with a driving plate that can travel up and down and drive the inner movable elastic scaling enclosing frame to zoom in and out, and the lower side of the driving plate is formed with a power output piston for the power output.
  • the driving surface against which the upper end of the rod abuts, the positioning and supporting outer frame is provided with a passage for the power-driven piston rod to pass up and down, and the positioning and supporting outer frame is fixedly installed on the bearing plate.
  • a base supporting plate is fixed to the bottom of the hydraulic jack.
  • a support column is connected between the bearing plate and the base supporting plate.
  • the base support plate is provided with ground insertion feet that can be inserted into the ground.
  • the inner movable elastic zooming enclosing frame includes a plurality of module bases surrounded to form a surrounding frame structure, and the module bases are elastically abutted against each other.
  • the arc-shaped extrusion modules are installed at the inner arc-shaped surfaces of the corresponding module bases.
  • the size of the inner movable elastic scaling enclosing frame in the axial direction gradually increases from top to bottom.
  • the lowermost arc-shaped extrusion module is also provided with flexible bearing arc-shaped pads in the axial front and rear regions, and the flexible bearing arc-shaped pads and the lowermost arc-shaped Extrusion modules are mounted on the same module base.
  • the driving plate is a U-shaped plate with an opening facing upward, and the driving plate wraps at least a part of the outer peripheral surface of the inner movable elastic zooming surrounding frame.
  • the positioning support outer frame and the bearing plate are connected up and down through a fixed column.
  • Fig. 1 is the three-dimensional structure schematic diagram of one style of withholding device in the embodiment
  • Fig. 2 is the three-dimensional structure schematic diagram of the upper half of the structure in Fig. 1;
  • FIG. 3 is a schematic three-dimensional structure diagram of the structure in FIG. 2 after removing an arc extrusion module
  • FIG. 4 is a schematic three-dimensional structure diagram of another style of the crimping device in the embodiment.
  • FIG. 5 is a schematic three-dimensional structure diagram of the upper half of the structure in FIG. 4 .
  • a pipe fitting crimping device comprising an upright hydraulic jack and a power take-off piston rod 1 that extends up and down in an upright manner and is driven upward by the hydraulic jack to crimp the pipe fittings.
  • the pipe withholding assembly that is, the hydraulic jack used in this application is a standing type. This hydraulic jack only needs to use the existing structure, but it must be noted that it needs a standing type, or an upright type, and the power
  • the output piston rod 1 is also the large piston of the jack, and the power output hydraulic cylinder block 2, which will be mentioned later, is also the large hydraulic cylinder block.
  • this hydraulic jack also has a driving side hydraulic cylinder s1 that drives the large piston to move up and down.
  • the driving side piston s2, the driving side hydraulic cylinder s1 and the driving side piston s2, that is, the small hydraulic cylinder and the small piston are the driving structure of the jack itself.
  • the size mentioned here is actually the radial diameter size, based on the principle of Pascal The principle is that the pressure of the liquid is the same everywhere, so that in a balanced system, the pressure exerted on the smaller piston is smaller, and the pressure exerted on the larger piston is also larger, which can keep the liquid at rest. , these are the existing basic knowledge, and will not be described in detail.
  • this hydraulic jack also has a power take-off hydraulic cylinder block 2 extending up and down in an upright shape and for the power take-off piston rod 1 to move up and down.
  • the power take-off piston rod 1 is the power take-off hydraulic cylinder
  • a great feature of the present application is that the body 2 moves up and down, and a flat bearing plate 3 is fixed on the outer shell of the power output hydraulic cylinder body 2, and the bearing plate 3 can be directly welded by steel plates.
  • the outer casing of the power take-off hydraulic cylinder block 2 is fixed on the upper part of the power take-off hydraulic cylinder block 2 as much as possible, because it is conducive to connecting with the upper pipe fitting crimping assembly.
  • the bearing plate 3 is actually around the power take-off.
  • the pipe fitting crimping assembly includes an upright positioning and supporting frame 4, and two or more arc-shaped extrusion modules a are arranged in the supporting, positioning and supporting frame 4 and are spaced apart in a circular array.
  • the arc-shaped extrusion modules a surround and form a crimping space k for the insertion of pipes, and all the arc-shaped extrusion modules a are installed in the positioning support frame 4 for the crimping formed by all the arc-shaped extrusion modules a.
  • the inner movable elastic scaling enclosing frame b scaled by the space k, the positioning support outer frame 4 is provided with a driving board q which can travel up and down and drive the inner movable elastic scaling enclosing frame b to zoom.
  • the basic structure of the pipe crimping assembly is similar to the structure design of some existing handheld products, but its driving direction is upward, that is, it is driven upward from the lower side of the inner movable elastic zoom surrounding frame b and makes it shrink.
  • the drive plate q actually needs to be set in the area near the bottom of the support frame 4 and move in this area, that is, the drive plate q is elastically zoomed within the surrounding frame b by its bottom part and
  • the supporting frame 4 is located between its bottom parts, so that the drive plate q is pushed up by the power output piston rod 1, and then lifts the inner movable elastic zoom to surround the frame b and continues to rise and squeeze, so that the inner movable elastic of the annular structure
  • the zooming and enclosing frame b shrinks to drive all the arc extrusion modules a to shrink to squeeze the pipe.
  • the lower part or the bottom surface of the driving plate q is formed with a driving surface q0 on the lower side which is vertically opposite to the power output piston rod 1 and for the upper end of the power output piston rod 1 to abut against.
  • the driving surface q0 can be The part of the bottom surface of the bottom surface of the drive plate q that is opposite to the upper end of the power output piston rod 1 is directly used as the force-bearing surface for the upward driving of the power output piston rod 1.
  • the driving surface q0 and the upper end face of the power output piston rod 1 When they are not initially crimped, they can be in contact with each other, or they can be separated by a little distance, which is all possible, because when crimping, the PTO piston rod 1 will rise, and as long as the rising process, the PTO piston rod 1 can push up and drive Board q can be.
  • the positioning and supporting outer frame 4 is provided with a passage 11 for the power-driven piston rod 1 to pass up and down, and the diameter of the passage 11 should be set to Consistent with the diameter of the power-driven piston rod 1 , it can be slightly larger by about one millimeter, so that the limit and guidance of the power-driven piston rod 1 will be better.
  • the positioning and supporting outer frame 4 is fixedly installed on the bearing plate 3, so that the positioning and supporting outer frame 4 and the bearing plate 3 and the power output hydraulic cylinder 2 are fixedly connected together, and the power drive
  • the piston rod 1 moves upward relative to the power output hydraulic cylinder block 2, that is, moves upward relative to the positioning support frame 4, then the drive plate q is driven upward by the power drive piston rod 1, and the drive plate q and the upper side of the positioning support frame 4 move upward.
  • the space between the parts is compressed, so that the inner movable elastic scaling enclosing frame b in this space is correspondingly compressed, and the inner movable elastic scaling enclosing frame b of the annular structure will be retracted toward the center, thereby driving the arc extrusion module.
  • a is also folded toward the center so that the crimping space k is reduced to crimp the pipe.
  • the structure of the present application can enable the pipe fittings to lie flat in the crimping space k and be supported. When crimping, one or both hands only need to operate the lever structure s3 to swing up and down. There is a structure to hold the large hydraulic cylinder and the withholding part firmly.
  • the application can be placed on the ground and the stability is higher. Compared with the prior art, it requires force and a hand-held device, which is safer and more reliable, and the position of the pipe fittings is also better. Stable, will not sway to affect the withholding effect.
  • the support frame 4 still adopts a frame-shaped structure similar to a frame.
  • the inner movable elastic zooming enclosing frame b includes a plurality of module bases m surrounding to form a surrounding frame structure, and the module bases m elastically abut against each other.
  • the module bases m can still adopt the eight structural styles in the prior art, and the elastic contact between the module bases m can also be realized by using circumferential springs.
  • the arc-shaped extrusion module a is installed at the inner arc-shaped surface m0 of the corresponding module base m, and the existing detachable latch structure can also be used for installation.
  • the driving plate q can still adopt a U-shaped plate or a C-shaped plate or other similar structures with the opening facing upward, and the main function is that the driving plate q wraps at least a part of the outer circumference of the inner movable elastic zooming surrounding frame b
  • the surface, specifically, the drive board q should surround and wrap some module bases m at the bottom of the inner movable elastic zooming surrounding frame b upwards, so that the inner movable elastic zooming surrounding frame b can be lifted and squeezed upwards to achieve shrinkage.
  • a base support plate 5 is fixed to the bottom of the hydraulic jack to improve the support stability of the bottom.
  • a support column 35 is connected between the carrying plate 3 and the base supporting plate 5, and both the carrying plate 3 and the base supporting plate 5 can adopt a square structure, and four supporting columns 35 are connected between the four corners,
  • the bearing plate 3, the base support plate 5, and the support column 35 can be fixedly connected by welding or screwing between steels.
  • the bearing plate 3, the base supporting plate 5 and the four supporting columns 35 can form a frustum-shaped structure. If this is the case, the side length of the bearing plate 3 is smaller than the side length of the base supporting plate 5.
  • This structure is not only stable. , the side part of the frustum-shaped structure also has a space for the lever structure to be operated up and down.
  • the base support plate 5 is installed with ground insertion feet 50 that can be inserted into the ground.
  • the ground insertion feet 50 can be anchor bolts, buried nails, or some other sharp mechanical structures that can be inserted into the ground.
  • the positioning and supporting outer frame 4 and the bearing plate 3 are connected up and down through a fixing column 43 .
  • the fixing column 43 can be a threaded column extending up and down, and the bottom of the positioning support frame 4 can be integrally connected with a plurality of U-shaped mounting frames u with upward openings, at least two, preferably in a circular array.
  • the fixing columns 43 pass through the frame bottom plate u0 of the bearing plate 3 and the U-shaped mounting frame u respectively up and down, and the fixing columns 43 are located at the upper and lower sides of the frame plate u0 and the upper and lower sides of the bearing plate 3 respectively.
  • the adjusting locking nut s is set to be tightened, so as to realize a detachable fixing method between the positioning support outer frame 4 and the bearing plate 3, which is convenient for disassembly, replacement and maintenance, and is more flexible in use.
  • the positioning and supporting outer frame 4 can also be assembled in a pin-shaft type by a combination of two halves, but it is preferable to use a frame structure of upper and lower halves, rather than the structure of the front and rear halves in the hand-held direction in the prior art.
  • the size of the inner movable elastic scaling enclosing frame b in the axial direction gradually increases from top to bottom. That is to say, the length dimension of the discrete rings formed by all the module bases m is larger in the axial direction, similar to a shape that is normally distributed in the axial direction, ensuring that the lower part of the enclosing frame b has better support for the elastic scaling of the inner movement. Because the pipe fitting of the present application is laid flat in the crimping space k, it can form a better support state, and the human hand only needs to operate the lever structure, which can be more stable for the lower support of the pipe fitting, and upward It is also more stable when crimping.
  • the lowermost arc-shaped extrusion module a is also provided with a flexible bearing arc-shaped spacer r in the axial front and rear sides, and the flexible bearing arc-shaped spacer r and the lowermost arc-shaped spacer r are also provided.
  • the extrusion module a is mounted on the same module base m. Since the pipe fittings need to be evenly stressed, the size of the arc extrusion module a is generally designed to be consistent, while the axis of the lower module base m is larger, after the arc extrusion module a is installed, There will also be an area on both sides of the axial direction. This vacated area can be laid with a flexible bearing arc block r by bonding or other methods.
  • the flexible bearing arc block r can be made of flexible rubber or silica gel. , so that not only in the initial state, it can carry more axial parts of the pipe to improve the stability, and it can also be compressed by itself after being pressed against by the pipe without crushing the pipe.
  • the operation of the device is also more convenient. Different pipes or joints are sleeved and put into the crimping space k, and the crimping space k is reduced by operating the lever structure so that the pipe fittings or joints and other components are crimped and fastened together.
  • the device in this application is very suitable for outdoor use, especially for the use of small and medium-sized pipe fittings, and the effect is very good.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
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Abstract

一种管件扣压装置，包括液压千斤顶以及管件扣压组件，液压千斤顶具有动力输出活塞杆（1）和动力输出液压缸缸体（2），动力输出液压缸缸体的外壳上固定有呈平铺状的承载平板（3），管件扣压组件包括呈直立状的定位支撑外框（4）、定位支撑外框中设置有的两块以上呈圆周阵列间隔分布的弧形挤压模块（a），所有弧形挤压模块包围形成供管件插入的扣压空间（k），所有弧形挤压模块安装至位于定位支撑外框内的内活动弹性缩放包围框架（b），定位支撑外框内设有能上下行进并带动所述内活动弹性缩放包围框架缩放的驱动板（q），驱动板的下侧形成有供所述动力输出活塞杆的上端抵靠的驱动面（q0）。该管件扣压装置方便携带，操作简单方便，扣压效果更好。

Description

一种管件扣压装置 技术领域
本发明涉及管道生产设备技术领域，具体为一种管件扣压装置。
 背景技术
现有的管件扣压的机械结构种类繁多，又如申请号为201921312168.0的中国专利公开的一种扣压机，包括箱体和扣压机头的扣压机，所述的扣压机头位于箱体上方，与箱体固定连接，所述的箱体内设置有与扣压机头管路连接的进油泵和储油箱，箱体内还设置有用于驱动进油泵的驱动电机，其中：所述的箱体上设置有夹管座，所述的夹管座上设置有夹槽，所述夹槽的中心轴与扣压机头的中心轴同轴设置，所述的夹槽上设置有若干个弹性卡扣，胶管接头上设置有与弹性卡扣配合设置的卡扣槽。这种扣压机具有一定的局限的，只能在固定的车间等场所使用，并不适合在野外使用，使用的灵活性较差。
于是，又有了新的使用更加灵活的扣压结构，如申请号为202010565509.6的中国专利公开的一种管件扣压装置，包括外定位框，所述外定位框的框内设有两块以上呈圆周阵列间隔分布的弧形挤压模块，所有所述弧形挤压模块包围形成供管件插入的扣压空间，所有所述弧形挤压模块安装至位于外定位框内供所有所述弧形挤压模块所形成的扣压空间缩放的内活动弹性缩放包围框架，所述外定位框上设置有在前后方向驱动所述内活动弹性缩放包围框架缩放以带动所述扣压空间缩放的直线型推进机构，这种结构在野外或者其他和山区等条件恶劣的场所使用，但是由于操作是手持式的，使得管件很难放平，而且两个手使用时，扣压机构的主体部分是通过一个手来拿住的，当另一个手用力操作活动手持柄时，会使得整个装置不稳，管件中扣压装置中的位置不稳定，会造成扣压效果变差。
 技术解决方案
本发明的目的是提供一种扣压效果更好的管件扣压装置。
本发明的上述技术目的是通过以下技术方案得以实现的：一种管件扣压装置，包括呈直立状设置的液压千斤顶以及由所述液压千斤顶所具有的呈直立状上下延伸的动力输出活塞杆向上驱动进行扣压管件的管件扣压组件，所述液压千斤顶还具有呈直立状上下延伸的并供所述动力输出活塞杆上下移动的动力输出液压缸缸体，所述动力输出液压缸缸体的外壳上固定有呈平铺状的承载平板，所述管件扣压组件包括呈直立状的定位支撑外框、所述支定位支撑外框中设置有的两块以上呈圆周阵列间隔分布的弧形挤压模块，所有所述弧形挤压模块包围形成供管件插入的扣压空间，所有所述弧形挤压模块安装至位于所述定位支撑外框内供所有所述弧形挤压模块所形成的扣压空间缩放的内活动弹性缩放包围框架，所述定位支撑外框内设有能上下行进并带动所述内活动弹性缩放包围框架缩放的驱动板，所述驱动板的下侧形成有供所述动力输出活塞杆的上端抵靠的驱动面，所述定位支撑外框上开设有供所述动力驱动活塞杆上下穿过的通向孔道，所述定位支撑外框固定安装在所述承载平板上。
作为对本发明的优选，所述液压千斤顶的底部固定有一基底支撑平板。
作为对本发明的优选，所述承载平板和所述基底支撑平板之间连接有支撑柱。
作为对本发明的优选，所述基底支撑平板上安装有能插入地下的地表插入脚。
作为对本发明的优选，所述内活动弹性缩放包围框架包括若干块包围形成一个环绕式框架结构的模块底座，模块底座之间弹性抵靠住。
作为对本发明的优选，所述弧形挤压模块安装在相应模块底座的内侧弧形表面处。
作为对本发明的优选，所述内活动弹性缩放包围框架在轴向上的尺寸由上往下逐渐变大。
作为对本发明的优选，最靠下的弧形挤压模块在轴向的前后两侧区域内还均设置有柔性承载弧形垫块，所述柔性承载弧形垫块和最靠下的弧形挤压模块安装在同一个模块底座上。
作为对本发明的优选，所述驱动板为呈开口朝上的U型板，所述驱动板包裹住至少一部分所述内活动弹性缩放包围框架的外周表面。
作为对本发明的优选，所述定位支撑外框与承载平板之间通过固定柱上下连接住。
 有益效果
1.方便携带，使用也相对较为灵活；
2.操作简单方便，适合在野外和山区等条件恶劣的场所使用；
3.扣压效果更好，稳定性更好，操作也更加省力，可以扩大使用范围；
4.不容易坏，使用寿命得以延长。
 附图说明
图1为实施例中扣压装置一种样式的立体结构示意图；
图2为图1中结构的上半部分的立体结构示意图；
图3为图2中结构去掉一个弧形挤压模块后的立体结构示意图；
图4为实施例中扣压装置另一种样式的立体结构示意图；
图5为图4中结构的上半部分的立体结构示意图。
图中：1、动力输出活塞杆，2、动力输出液压缸缸体，3、承载平板，4、定位支撑外框，a、弧形挤压模块，k、扣压空间，b、内活动弹性缩放包围框架，q、驱动板，q0、驱动面，11、通向孔道，5、基底支撑平板，35、支撑柱，50、地表插入脚，m、模块底座，m0、内侧弧形表面，r、柔性承载弧形垫块，43、固定柱，s1、驱动侧液压缸，s2、驱动侧活塞，s3、杠杆结构，u、U型安装框，u0、框底板。
 本发明的实施方式
以下具体实施例仅仅是对本发明的解释，其并不是对本发明的限制，本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改，但只要在本发明的权利要求范围内都受到专利法的保护。
实施例，如图1-5所示，一种管件扣压装置，包括呈直立状设置的液压千斤顶以及由所述液压千斤顶所具有的呈直立状上下延伸的动力输出活塞杆1向上驱动进行扣压管件的管件扣压组件，也即本申请采用的液压千斤顶是站立式的，这种液压千斤顶只要采用现有的结构即可，但一定要注意，是需要站立式的，或者说是直立式的，动力输出活塞杆1也即千斤顶的大活塞，后面会提及的动力输出液压缸缸体2也即大液压缸缸体，当然，这种液压千斤顶还具有驱动大活塞上下移动的驱动侧液压缸s1和驱动侧活塞s2，驱动侧液压缸s1和驱动侧活塞s2也即小液压缸和小活塞，是千斤顶本身的驱动结构，这里讲的大小其实就是径向的直径尺寸，所基于的原理为帕斯卡原理，即：液体各处的压强是一致的，这样，在平衡的系统中，比较小的活塞上面施加的压力比较小，而大的活塞上施加的压力也比较大，这样能够保持液体的静止，这些都是现有的基础知识，不再详述，那么驱动侧活塞s2处在驱动侧液压缸s1以外的一端还会连接一个杠杆结构s3上，通过杠杆结构s3带动驱动侧活塞s2进行活塞运动，从而使得动力输出活塞杆1上下移动，动力输出活塞杆1向上就驱动管件扣压组件进行管件扣压，动力输出活塞杆1向下，就回到初始状态，可以进行下一个管件扣压作业或者停止作业。前面也提到过，这种液压千斤顶还具有呈直立状上下延伸的并供所述动力输出活塞杆1上下移动的动力输出液压缸缸体2，动力输出活塞杆1就是在动力输出液压缸缸体2中上下移动的，本申请的一个很大的特点在于，所述动力输出液压缸缸体2的外壳上固定有呈平铺状的承载平板3，承载平板3可以采用钢铁板直接焊接在动力输出液压缸缸体2的外壳上并尽量固定在动力输出液压缸缸体2靠上的部分，因为这样有利于跟靠上方的管件扣压组件进行衔接，这个承载平板3其实就是环绕在动力输出液压缸缸体2上固定的平板支撑结构。还有比较重要的结构，就是所述管件扣压组件结构设计，由于是要靠动力输出活塞杆1向上运行来进行扣压管件动作的，所以本申请的管件扣压组件是应该设置在动力输出活塞杆1靠上方的区域内的，这是跟现有技术较大的区别点，具体区别和有益效果后续会做进一步说明。具体地，所述管件扣压组件包括呈直立状的定位支撑外框4、所述支定位支撑外框4中设置有的两块以上呈圆周阵列间隔分布的弧形挤压模块a，所有所述弧形挤压模块a包围形成供管件插入的扣压空间k，所有所述弧形挤压模块a安装至位于所述定位支撑外框4内供所有所述弧形挤压模块a所形成的扣压空间k缩放的内活动弹性缩放包围框架b，所述定位支撑外框4内设有能上下行进并带动所述内活动弹性缩放包围框架b缩放的驱动板q。管件扣压组件的基本架构跟现有一些手持产品结构设计的差不多的，但是它的驱动方向是向上的，也即是从内活动弹性缩放包围框架b的下侧开始向上进行驱动并使其进行收缩来扣压管件，那么，驱动板q其实就是需要设置在支撑外框4靠底部的区域内并在该区域内活动，也即驱动板q是在在内活动弹性缩放包围框架b靠其底部部位和所述支撑外框4靠其底部部位之间的，这样驱动板q被动力输出活塞杆1向上推动后顺势托举内活动弹性缩放包围框架b并持续上升挤压，使得环形结构的内活动弹性缩放包围框架b收缩从而带动所有弧形挤压模块a收缩以挤压管件。所以，所述驱动板q下侧部分或者说底面处形成有靠下侧的与动力输出活塞杆1上下相对并供所述动力输出活塞杆1的上端抵靠的驱动面q0，驱动面q0可以直接用所述驱动板q底面中与动力输出活塞杆1上端上下相对的那部分底面，以作为供动力输出活塞杆1向上驱动的受力面，驱动面q0与动力输出活塞杆1的上端端面之间初始未扣压的时候可以接触连接住也可以间隔一点距离，都是可以的，因为扣压的时候，动力输出活塞杆1会上升，只要上升过程中，动力输出活塞杆1能向上顶起驱动板q即可。当然，由于有定位支撑外框4的格挡，所述定位支撑外框4上开设有供所述动力驱动活塞杆1上下穿过的通向孔道11，通向孔道11的直径尺寸应设置成跟所述动力驱动活塞杆1的直径尺寸相一致，可以稍微大一毫米左右，使得对动力驱动活塞杆1的限位导向性会更好些。
还有比较重要的是，所述定位支撑外框4固定安装在所述承载平板3上，这样使得定位支撑外框4和承载平板3以及动力输出液压缸缸体2固定连接在一起，动力驱动活塞杆1相对动力输出液压缸缸体2向上移动，也即相对定位支撑外框4向上移动，那么驱动板q被动力驱动活塞杆1向上驱动以后，驱动板q与定位支撑外框4上侧部位之间的空间被压缩，从而使得这个空间内的内活动弹性缩放包围框架b相应被压缩，而环形构造的内活动弹性缩放包围框架b会向中心收拢，从而带动所述弧形挤压模块a也向中心收拢使得扣压空间k缩小以扣压管件。本申请的结构可以使得管件可以平放在扣压空间k并得到支撑，扣压时，一只手或者两只手都只需要操作杠杆结构s3上下摆动即可，无需像对比文件中一样，一个手还有拿稳大液压缸和扣压部分的结构，本申请只要放在地上即可且稳定性还更高，相比现有技术又要用力又要手持装置，更加安全可靠，而且管件的位置也更加稳定，不会偏来偏去影响扣压效果。
具体地，支撑外框4还是采用类似于方框的框型结构，所述内活动弹性缩放包围框架b包括若干块包围形成一个环绕式框架结构的模块底座m，模块底座m之间弹性抵靠住，模块底座m还是可以采用现有技术中8个的结构样式，模块底座m之间弹性抵靠也还是可以采用周向的弹簧实现。同样地，所述弧形挤压模块a安装在相应模块底座m的内侧弧形表面m0处，也可以采用现有的可拆卸的插销结构进行安装。另外，所述驱动板q还是可以采用开口朝上的U型板或者C型板或者其他类似结构，主要作用也就是所述驱动板q包裹住至少一部分所述内活动弹性缩放包围框架b的外周表面，具体说，就是驱动板q要向上半包围包裹住内活动弹性缩放包围框架b中靠其底部的一些模块底座m，这样才能向上托举挤压内活动弹性缩放包围框架b实现收缩。
作为优选，所述液压千斤顶的底部固定有一基底支撑平板5，提升底部的支撑稳定性。进一步，所述承载平板3和所述基底支撑平板5之间连接有支撑柱35，承载平板3和基底支撑平板5均可以采用方形结构，在四个边角之间连接四个支撑柱35，承载平板3、基底支撑平板5、支撑柱35均可以采用钢铁间并通过焊接或者螺纹连接进行固定连接。承载平板3、基底支撑平板5和四个支撑柱35可形成一个锥台型结构，如果是这样的话，承载平板3的边长是要小于基底支撑平板5的边长的，这种结构不仅稳定，这种锥台型结构的侧部还有能空出供杠杆结构进行上下操作的空间。
作为优选，所述基底支撑平板5上安装有能插入地下的地表插入脚50，地表插入脚50可以采用地脚螺栓、地埋钉，或者其他一些能插入地表的尖锐的机械结构，基底支撑平板5可以开设有相应的安装孔等装配结构，方便地表插入脚50更加需要进行可拆装连接在基底支撑平板5，以根据具体现在环境进行使用，因为有时候在野外，地面不平整、土质酥松、砂石地面等情况较多，这样使得整个扣压机放上去会不平整，而且稳定性会不够，扣压用力过程装置可能会偏移，地表插入脚50的结构设计，使得整个装置可以很好地支撑在各种比较恶劣的地表。
作为优选，所述定位支撑外框4与承载平板3之间通过固定柱43上下连接住。固定柱43可以采用上下延伸的螺纹柱，所述定位支撑外框4的底部靠通向孔道11周围可以一体固定连接有若干开口朝上的U型安装框u，至少两个，优选呈圆周阵列分布在通向孔道11周围，固定柱43上下分别穿过承载平板3和U型安装框u的框底板u0，并在固定柱43处在框底板u0上下侧和承载平板3的上下侧分别套设调节锁紧螺母s进行拧紧，以实现定位支撑外框4与承载平板3之间可拆卸式的固定方式，方便拆装、更换、维修，使用更加灵活。而定位支撑外框4同样可以采用两半组合的结构进行销轴式的拼装，但是这里优选采用上下两半框的框体结构，而不是像现有技术手持方向前后两半的结构。
进一步优化，所述内活动弹性缩放包围框架b在轴向上的尺寸由上往下逐渐变大。也即所有模块底座m形成的离散环体在轴向上的长度尺寸越靠下越大，类似一个在轴向正态分布的形状，保证内活动弹性缩放包围框架b下侧部分有更好的支撑性，因为本申请的管件平放在扣压空间k中后，就能形成较好地托起支撑的状态，人手只要操作杠杆结构即可，这种结构对于管件的下部支撑能更加稳定，且向上扣压时也更加平稳。再进一步，最靠下的弧形挤压模块a在轴向的前后两侧区域内还均设置有柔性承载弧形垫块r，所述柔性承载弧形垫块r和最靠下的弧形挤压模块a安装在同一个模块底座m上。由于管件扣压需要受力均匀，所以弧形挤压模块a的尺寸一般都是设计成一致的，而如前述靠下的模块底座m轴线尺寸较大，在安装完弧形挤压模块a以后，轴向两侧还会空出来一个区域，这个空出来的区域就可以通过粘结等方式铺设一个柔性承载弧形垫块r，柔性承载弧形垫块r可以采用柔性的橡胶或者硅胶等垫块，这样不仅在初始状态，可以承载更多管件轴向部分以提升稳定性，还能在扣压时被管件抵靠后自身压缩而不会压坏管件。
装置操作也较为方便，将不同的管件或者接头等套接好放入到扣压空间k中，通过操作杠杆结构使得扣压空间k缩小以使得管件或接头等部件扣压紧固在一起。
本申请中的装置非常适合户外，特别是对于中小型管件的使用，效果非常好。
以上所述，仅为本发明的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，可轻易想到各种等效的修改或替换，这些修改或替换都应涵盖在本发明的保护范围之内。因此，本发明的保护范围应以权利要求的保护范围为准。

Claims (10)

  1. 一种管件扣压装置，其特征在于：包括呈直立状设置的液压千斤顶以及由所述液压千斤顶所具有的呈直立状上下延伸的动力输出活塞杆（1）向上驱动进行扣压管件的管件扣压组件，所述液压千斤顶还具有呈直立状上下延伸的并供所述动力输出活塞杆（1）上下移动的动力输出液压缸缸体（2），所述动力输出液压缸缸体（2）的外壳上固定有呈平铺状的承载平板（3），所述管件扣压组件包括呈直立状的定位支撑外框（4）、所述支定位支撑外框（4）中设置有的两块以上呈圆周阵列间隔分布的弧形挤压模块（a），所有所述弧形挤压模块（a）包围形成供管件插入的扣压空间（k），所有所述弧形挤压模块（a）安装至位于所述定位支撑外框（4）内供所有所述弧形挤压模块（a）所形成的扣压空间（k）缩放的内活动弹性缩放包围框架（b），所述定位支撑外框（4）内设有能上下行进并带动所述内活动弹性缩放包围框架（b）缩放的驱动板（q），所述驱动板（q）的下侧形成有供所述动力输出活塞杆（1）的上端抵靠的驱动面（q0），所述定位支撑外框（4）上开设有供所述动力驱动活塞杆（1）上下穿过的通向孔道（11），所述定位支撑外框（4）固定安装在所述承载平板（3）上。
  2. 根据权利要求1所述的一种管件扣压装置，其特征在于：所述液压千斤顶的底部固定有一基底支撑平板（5）。
  3. 根据权利要求2所述的一种管件扣压装置，其特征在于：所述承载平板（3）和所述基底支撑平板（5）之间连接有支撑柱（35）。
  4. 根据权利要求2所述的一种管件扣压装置，其特征在于：所述基底支撑平板（5）上安装有能插入地下的地表插入脚（50）。
  5. 根据权利要求1所述的一种管件扣压装置，其特征在于：所述内活动弹性缩放包围框架（b）包括若干块包围形成一个环绕式框架结构的模块底座（m），模块底座（m）之间弹性抵靠住。
  6. 根据权利要求5所述的一种管件扣压装置，其特征在于：所述弧形挤压模块（a）安装在相应模块底座（m）的内侧弧形表面（m0）处。
  7. 根据权利要求5所述的一种管件扣压装置，其特征在于：所述内活动弹性缩放包围框架（b）在轴向上的尺寸由上往下逐渐变大。
  8. 根据权利要求5所述的一种管件扣压装置，其特征在于：最靠下的弧形挤压模块（a）在轴向的前后两侧区域内还均设置有柔性承载弧形垫块（r），所述柔性承载弧形垫块（r）和最靠下的弧形挤压模块（a）安装在同一个模块底座（m）上。
  9. 根据权利要求1所述的一种管件扣压装置，其特征在于：所述驱动板（q）为呈开口朝上的U型板，所述驱动板（q）包裹住至少一部分所述内活动弹性缩放包围框架（b）的外周表面。
  10. 根据权利要求1所述的一种管件扣压装置，其特征在于：所述定位支撑外框（4）与承载平板（3）之间通过固定柱（43）上下连接住。
PCT/CN2021/082303 2020-10-22 2021-03-23 一种管件扣压装置 WO2022083058A1 (zh)

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CN113306162B (zh) * 2021-05-26 2024-08-20 永丰工业技术(山东)有限公司 一种滚动式纤维增强塑料管与铝材的压合设备
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