WO2022082423A1 - 一种自动循环托盘机 - Google Patents

一种自动循环托盘机 Download PDF

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Publication number
WO2022082423A1
WO2022082423A1 PCT/CN2020/122149 CN2020122149W WO2022082423A1 WO 2022082423 A1 WO2022082423 A1 WO 2022082423A1 CN 2020122149 W CN2020122149 W CN 2020122149W WO 2022082423 A1 WO2022082423 A1 WO 2022082423A1
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pallet
automatic
circulating
cylinder
tray
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PCT/CN2020/122149
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English (en)
French (fr)
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梁左男
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梁左男
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Publication of WO2022082423A1 publication Critical patent/WO2022082423A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types

Definitions

  • the invention relates to the field of pallet machines, in particular to an automatic circulating pallet machine.
  • the claw hammer is a kind of hammer. Generally, one end of the claw hammer is round, and the other end is flat and bent downward and has a V opening. The purpose is to lift nails. It is widely used in various occasions. With the development of the assembly line production method, The claw hammer production industry is becoming more and more automated and intelligent. At present, the grinding and polishing method of the claw hammer is pallet loading: after the claw hammer is manually arranged and loaded, the material tray on which the claw hammer is placed is manually placed. The process of manually placing it to the place to be processed, and some use automatic feeding equipment, but usually it is necessary to manually replace the trays one by one. When the material in a tray is taken out, the new tray is manually replaced.
  • the purpose of the present invention is to provide an automatic circulating pallet machine, which can not only meet the feeding of claw hammer products of multiple specifications, but also has a simple structure, convenient installation, simple operation, and effectively improves the work efficiency.
  • an automatic circulating pallet machine comprising a circulating pallet, a base, a connecting block, a main body frame and an automatic palletizing machine, wherein the main body frame is fixed on the base through the connecting block, and the automatic palletizing machine It is fixedly installed on the main frame, and the circulating tray is fixedly installed on the automatic pallet machine;
  • the automatic circulating pallet machine includes a slide rail, a tray cylinder slider, a connecting seat, a tray cylinder, a tray cylinder guide rod and a control system.
  • the slider slide rail is fixed on the main frame, and the tray cylinder slider is slidably installed on the slider.
  • the connecting seat is fixedly installed on the pallet cylinder slider.
  • the connecting seat is fixedly connected with the pallet cylinder through the transverse connecting flange.
  • the pallet cylinder is sleeved on the guide rod of the pallet cylinder. Fixed on the main frame, the tray cylinder is connected with the control system. This design is used to make the circulating tray do front and rear circulating transmission.
  • the circulating tray is provided with a placement slot for fixing the claw hammer.
  • the placement slot includes two parallel horizontal slots located above, a longitudinal slot located in the middle and a square slot below.
  • a A is installed in the horizontal slot.
  • Type B movable positioning pins are installed in the longitudinal grooves.
  • the two type A movable locating pins on the horizontal groove are used to fix the round head of the claw hammer. Specifically, two locating pins are used to clamp the thinner part of the round head section, and the two type B movable locating pins on the longitudinal groove are used.
  • the hammer handle mounting hole for fixing the claw hammer head because the claw angle of some types of claw hammer head is relatively warped, and the square hole is used to fix the warped angle of the claw hammer head.
  • the present invention is further provided as follows: the main frame is formed by splicing and fixing aluminum profiles.
  • the frame material is the common material aluminum profile, which can be completed by simply splicing and fixing, and the structure is simple and easy to manufacture.
  • the connecting seat is provided with a fixed positioning pin. This design is used to pre-install the recirculating tray, and then fix the recirculating tray machine with bolts.
  • the circulating tray is further provided with pin holes matched with the fixed positioning pins.
  • the pin hole is sleeved on the fixed positioning pin on the connecting seat, and the two cooperate to pre-install the circulating tray.
  • the pre-installation of the positioning pin prevents the circulating tray from sliding freely on the automatic circulating tray machine, and then bolts the circulating tray It is fixed on the connecting seat to realize the fixing of the circulating tray on the automatic circulating tray machine.
  • handles are fixedly installed on two opposite sides of the circulating tray. This design is convenient for hand to pick and place the circulating tray.
  • the automatic pallet machine is divided into upper and lower layers, and the circulating pallet of each layer is driven by a corresponding pallet cylinder.
  • Each layer has an independent air control system, so the front and rear transmissions of the circulating trays on each layer can not interfere with each other, and the circulating feeding of the circulating trays can be realized.
  • the present invention further provides that: the square groove is provided with a sensor, and the sensor is connected with the control system.
  • the sensor is used to send a signal to the control system. After the control system receives the signal, it sends a corresponding command to the corresponding cylinder.
  • the sensor can only send a signal to the control system when the recirculating tray is fixed on the automatic recirculating tray machine.
  • the present invention has the following beneficial effects:
  • the three-layer design of the automatic recirculating pallet machine makes the overall structure of the present invention simple, reasonable in structure, effectively saving space, and the main frame can also be moved as a whole, which is convenient for the handling of the automatic pallet machine;
  • the automatic circulating pallet machine has three layers up and down, and each layer has an independent air control system, so the front and rear transmissions of the circulating pallet on each layer do not interfere with each other. accidental injury. Based on the three-layer structure, even if a large number of workpieces are placed, enough time is left for workers to place them, which makes it more convenient for manual placement of materials and robotic equipment to retrieve materials;
  • the front and rear cycle operation of the three-layer pallet is controlled by programming, which meets the requirements of automatic loading and unloading of polished workpieces;
  • movable positioning pins on the circulating tray, which can stably fix the claw hammers. By adjusting the movable positioning pins, different sizes of claw hammers can be placed, realizing the function of placing products of various specifications in one tray, which greatly saves the cost.
  • the circulating tray is fixed with screws, which is convenient for disassembly, and at the same time, it is also convenient for the adjustment of the movable positioning pin, which integrates picking and discharging.
  • the present invention can be used for multiple purposes on one plate, saves cost, integrates taking and discharging materials, is flexible and convenient to use, and fully meets the requirements of industrial robots for grinding, polishing, and loading and unloading of claw hammers.
  • FIG. 1 is a schematic structural diagram of the present invention.
  • FIG. 2 is a schematic structural diagram of a single-layer automatic recirculating pallet machine installed with recirculating pallets according to the present invention.
  • Fig. 3 is a front view of the circulating tray of the present invention.
  • an automatic recirculating pallet machine 5 includes recirculating pallets, a base 1 , a connecting block 2 , a main frame 3 and an automatic pallet making machine 4 , and the main frame 3 is fixed on the base 1 through the connecting block 2
  • the automatic pallet machine 4 is fixedly installed on the main frame 3
  • the circulating tray 5 is fixedly installed on the automatic pallet machine 4;
  • the automatic recirculating pallet machine 4 includes a slider slide rail 41, a pallet cylinder slider 42, a connecting seat 43, a pallet air cylinder 44, a pallet cylinder guide rod 45 and
  • the slider slide rail 41 is fixed on the main frame 3
  • the pallet cylinder slider 42 is slidably installed on the slider slide rail 41
  • the connecting seat 43 is fixedly installed on the pallet cylinder slider 42
  • the connecting seat 43 is connected by the horizontal connection method
  • the flange 46 is fixedly connected with the tray cylinder 44
  • the tray cylinder 44 is sleeved on the rod of the tray cylinder guide 45
  • the two ends of the tray cylinder guide rod 45 are fixed on the main frame 3 through the longitudinal connecting flange 47
  • the tray cylinder 44 is connected to the control system.
  • the automatic pallet machine is divided into upper and lower layers, and the circulating pallet of each layer is driven by the corresponding pallet cylinder.
  • a fixed positioning pin 431 is provided on the connecting seat.
  • the circulating tray 5 is provided with a placement slot 51 for fixing the claw hammer.
  • the placement slot 51 includes two parallel horizontal slots 511 located at the top, and longitudinal slots 512 located in the middle and the bottom.
  • the square groove 513, the type A movable positioning pin 52 is installed in the horizontal groove 511, the B type movable positioning pin 53 is installed in the vertical groove 512, and the square groove 513 is provided with a sensor, the sensor and the control system
  • the recirculating tray 5 is also provided with pin holes 54 matched with the fixed positioning pins 431.
  • handles 55 are fixedly installed on opposite sides of the recirculating tray.
  • the working principle of the present invention is as follows: firstly, adjust the movable bolt according to the size of the claw hammer, set the adjusted circulating tray on the fixed positioning pin through the pin hole, and then fix it on the connecting seat through the bolt, from the bottom Install the three-layer circulating trays of the automatic circulating tray machine in sequence, start the automatic circulating tray machine, and manually place the claw hammer heads on the circulating tray.
  • the sensor in the square groove sends a signal to the control system. After the control system receives the signal, it sends a signal to the pallet cylinder that controls the circulating pallet. After receiving the signal, the pallet cylinder starts and slides along the guide rod of the pallet cylinder. The pallet cylinder drives the connecting seat.
  • the circulating pallet filled with claw hammers is transported to the other end, that is, the pick-up place of the robot equipment.
  • the circulating pallet The sensor in the square groove sends a signal to the control system again. After the control system receives the signal, it sends a signal to the pallet cylinder that controls the circulating pallet. After receiving the signal, the pallet air cylinder will pneumatically transport the empty circulating pallet along the guide rod of the pallet cylinder. At the initial position, the workers continue to feed the materials, and the upper and lower three-layer automatic circulation pallet machines cycle back and forth to realize the automatic cycle feeding and reclaiming of the claw hammer.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

一种自动循环托盘机，包括循环托盘（5）、底座（1）、连接块（2）、主体框架（3）及自动托盘机（4），主体框架（3）通过连接块（2）固定在底座（1）上，自动托盘机（4）固定安装在主体框架（3）上，循环托盘（5）固定安装在自动托盘机（4）上；自动循环托盘机包括滑块滑轨（41）、托盘气缸滑块（42）、连接座（43）、托盘气缸（44）、托盘气缸导杆（45）及控制系统；循环托盘（5）上设有用于固定羊角锤头的放置槽（51），放置槽（51）包括位于上方的两两左右平行的横槽（511）、位于中间的纵槽（512）以及下方的方形槽（513），横槽（511）内安装A种活动定位销（52），纵槽（512）内安装B种活动定位销（53）；该自动循环托盘机能满足多个规格的羊角锤产品的上料，且构造简单，安装方便，操作简捷，有效的提高了工作效率。

Description

一种自动循环托盘机 技术领域
本发明涉及托盘机领域，特别是涉及一种自动循环托盘机。
背景技术
羊角锤是锤子的一种，一般羊角锤的一头是圆的，另一头扁平向下弯曲并且开V口，目的是为了起钉子，广泛用于各种场合，随着流水线型生产方式的发展，羊角锤生产行业自动化、智能化程度也越来越高，当前羊角锤的打磨抛光的上料方式为托盘上料：羊角锤经人工排列上料后，再经人工将放有羊角锤的料盘人工放至待加工处的流程，也有的是使用自动上料设备，但通常需要人工去逐一手动更换托盘，当一个托盘内的物料取完之后，人工更换新的托盘，后者虽然在一定程度上降低了工人的劳动强度，但还是需要较多的人力，也影响了上料的效率，当采用机器人设备对羊角锤进行打磨抛光时，这种人工或者半人工的上料方式，严重影响了上料的效率，降低了企业自动化、智能化的程度，不利于企业长远的发展，且当需要打磨抛光不同规格的羊角锤产品时，不同规格之间互相切换产品困难，无法满足流水线产品的上料要求。因此，特别需要一种能自动切换产品规格的自动循环上料机构，以解决上述存在的现有问题。
发明内容
为了解决现有技术中存在的问题，本发明的目的在于提供一种自动循环托盘机，既能满足多个规格的羊角锤产品的上料，且构造简单，安装方便，操作简捷，有效的提高了工作效率。
本发明提供的技术方案为：一种自动循环托盘机，包括循环托盘，还包括底座、连接块、主体框架及自动托盘机，所述主体框架通过连接块固定在底座上，所述自动托盘机固定安装在主体框架上，所述循环托盘固定安装在自动托盘机上；
所述自动循环托盘机包括滑块滑轨、托盘气缸滑块、连接座、托盘气缸、托盘气缸导杆及控制系统，滑块滑轨固定于主体框架上，托盘气缸滑块滑动安装在滑块滑轨上，连接座固定安装在托盘气缸滑块上，连接座通过横向连接法兰与托盘气缸固定连接，托盘气缸套设在托盘气缸导杆上，托盘气缸导杆两端通过纵向 连接法兰固定在主体框架上，所述托盘气缸与控制系统连接。本设计用于让循环托盘做前后循环传动。
所述循环托盘上设有用于固定羊角锤头的放置槽，所述放置槽包括位于上方的两两左右平行的横槽、位于中间的纵槽以及下方的方形槽，所述横槽内安装A种活动定位销，所述纵槽内安装B种活动定位销。横槽上的两个A种活动定位销是用于固定羊角锤头的圆头，具体为用两个定位销夹住圆头段较细的部分，纵槽上的两个B种活动定位销用于固定羊角锤头的锤柄安装孔，因为有些种类羊角锤头的羊角角度比较翘，方孔用于固定羊角锤头的翘角。
本发明进一步设置为：所述的主体框架采用铝型材拼接、固定而成。框架选材为常用材料铝型材，简单拼接固定即可完成，结构简单易制作。
本发明进一步设置为：所述连接座上设有固定定位销。本设计用于先将循环托盘进行预安装，然后在用螺栓对循环托盘机进行固定。
本发明进一步设置为：所述循环托盘上还设有与固定定位销相配合的销孔。该销孔套在连接座上的固定定位销上，二者配合将循环托盘进行预安装，通过定位销的预安装，使循环托盘不至于在自动循环托盘机上随意滑动，再通过螺栓将循环托盘固定在连接座上，实现将循环托盘固定在自动循环托盘机上。
本发明进一步设置为：所述循环托盘上相对的两边固定安装有拎手。本设计便于人手取放循环托盘。
本发明进一步设置为：所述自动托盘机分上下三层，每层的循环托盘由相应的托盘气缸驱动。每层都具有独立的气控系统，故每层循环托盘前后传动能够互不干扰，实现循环托盘的循环送料。
本发明进一步设置为：所述方形槽内设有传感器，所述传感器与控制系统连接。传感器用于向控制系统发出信号，控制系统接收到信号后，向对应的气缸发出对应的命令，所述传感器只有当循环托盘固定在自动循环托盘机上时才能向控制系统发出信号。
本发明与现有技术相比所产生的有益效果：
1、自动循环托盘机上下为三层设计使本发明整体结构简单，构造合理，有效的节省了空间，主体框架还可整体移动，便于自动托盘机的搬运；
2、自动循环托盘机上下三层，每层都具有独立的气控系统，故每层循环托 盘前后传动互不干扰，使用时，人工直接在托盘机后面集中放料，避免了机器人对人的误伤。基于三层结构，即使摆放工件数量较多，也为工人留下了足够的摆放时间，使人工集中摆料、机器人设备取料更加方便；
3、通过编程来控制三层托盘的前后循环运行，满足了被打磨抛光工件的自动化上下料的要求；
4、循环托盘上设有活动定位销，可以将羊角锤稳定固定，通过调节活动定位销可以摆放不同大小的羊角锤，实现了一盘摆放多种规格产品的功能，大大节省了成本。且循环托盘是用螺丝固定，方便拆卸，同时也为方便了活动定位销的调整，集取放料于一体。
综上所述，本发明能一盘多用，节约了成本，集取放料于一体，使用灵活方便，充分满足了羊角锤的工业机器人打磨抛光上下料要求。
附图说明
图1为本发明的结构示意图。
图2为本发明安装有循环托盘的单层自动循环托盘机的结构示意图。
图3为本发明循环托盘的主视图。
具体实施方式
下面结合附图说明及具体实施例对本发明作进一步地说明。
如图1所示，一种自动循环托盘机5，包括循环托盘，还包括底座1、连接块2、主体框架3及自动托盘机4，所述主体框3架通过连接块2固定在底座1上，所述自动托盘机4固定安装在主体框架3上，所述循环托盘5固定安装在自动托盘机4上；
下面具体说明自动循环托盘机，如图1、图2所示所述自动循环托盘机4包括滑块滑轨41、托盘气缸滑块42、连接座43、托盘气缸44、托盘气缸导杆45及控制系统，滑块滑轨41固定于主体框架3上，托盘气缸滑块42滑动安装在滑块滑轨41上，连接座43固定安装在托盘气缸滑块42上，连接座43通过横向连接法兰46与托盘气缸44固定连接，托盘气缸44套设在托盘气缸导45杆上，托盘气缸导杆45两端通过纵向连接法兰47固定在主体框架3上，所述托盘气缸44与控制系统连接；所述自动托盘机分上下三层，每层的循环托盘由相应的托盘气缸驱动。为了便于将循环托盘5在自动循环托盘上进行快速定位，所述连接 座上设有固定定位销431。
下面具体说明循环托盘：
参考图3、图4，所述循环托盘5上设有用于固定羊角锤头的放置槽51，所述放置51包括位于上方的两两左右平行的横槽511、位于中间的纵槽512以及下方的方形槽513，，所述横槽511内安装A种活动定位销52，所述纵槽512内安装B种活动定位销53，所述方形槽513内设有传感器，所述传感器与控制系统连接，所述循环托盘5上还设有与固定定位销431相配合的销孔54，为了方便人手取放循环托盘5，所述循环托盘上相对的两边固定安装有拎手55。
本发明的工作原理为：首先，根据羊角锤的大小将活动螺栓调节好，将调节好的循环托盘通过销孔套设在固定定位销上，再通过螺栓将其固定在连接座上，从下到上依次将自动循环托盘机的三层循环托盘安装好，启动自动循环托盘机，人工将羊角锤头摆放在循环托盘上，当其中一层循环托盘摆满羊角锤头，该循环托盘上的方形槽内的传感器向控制系统发出信号，控制系统接收到信号后，向控制循环托盘的托盘气缸发出信号，托盘气缸收到信号后启动，沿着托盘气缸导杆滑动，托盘气缸带动连接座与托盘气缸滑块在滑块滑轨上滑动，从而将装满羊角锤的循环托盘输送到另一端，即机器人设备的取件处，当循环托盘上的羊角锤取用完以后，该循环托盘方形槽内的传感器再次向控制系统发出信号，控制系统收到信号后，向控制该循环托盘的托盘气缸发出信号，托盘气缸收到信号后气动，将空的循环托盘沿托盘气缸导杆输送到初始位置，由工人继续上料，上下三层自动循环托盘机循环往复，实现羊角锤的自动循环上料取料。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内，本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (5)

  1. 一种自动循环托盘机，包括循环托盘，其特征在于：还包括底座、连接块、主体框架及自动托盘机，所述主体框架通过连接块固定在底座上，所述自动托盘机固定安装在主体框架上，所述循环托盘固定安装在自动托盘机上；
    所述自动循环托盘机包括滑块滑轨、托盘气缸滑块、连接座、托盘气缸、托盘气缸导杆及控制系统，滑块滑轨固定于主体框架上，托盘气缸滑块滑动安装在滑块滑轨上，连接座固定安装在托盘气缸滑块上，连接座通过横向连接法兰与托盘气缸固定连接，托盘气缸套设在托盘气缸导杆上，托盘气缸导杆两端通过纵向连接法兰固定在主体框架上，所述托盘气缸与控制系统连接；
    所述循环托盘上设有用于固定羊角锤头的放置槽，所述放置槽包括位于上方的两两左右平行的横槽、位于中间的纵槽以及下方的方形槽，所述横槽内安装A种活动定位销，所述纵槽内安装B种活动定位销；
    所述的主体框架采用铝型材拼接、固定而成。
  2. 根据权利要求1所述的一种自动循环托盘机，其特征在于：所述连接座上设有固定定位销。
  3. 根据权利要求1所述的一种自动循环托盘机，其特征在于：所述循环托盘上还设有与固定定位销相配合的销孔及，所述循环托盘上相对的两边固定安装有拎手。
  4. 根据权利要求3所述的一种自动循环托盘机，其特征在于：所述自动托盘机分上下三层，每层的循环托盘由相应的托盘气缸驱动。
  5. 根据权利要求1所述的一种自动循环托盘机，其特征在于：所述方形槽内设有传感器，所述感应器与控制系统连接。
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