WO2022079858A1 - 部品実装システム - Google Patents

部品実装システム Download PDF

Info

Publication number
WO2022079858A1
WO2022079858A1 PCT/JP2020/038946 JP2020038946W WO2022079858A1 WO 2022079858 A1 WO2022079858 A1 WO 2022079858A1 JP 2020038946 W JP2020038946 W JP 2020038946W WO 2022079858 A1 WO2022079858 A1 WO 2022079858A1
Authority
WO
WIPO (PCT)
Prior art keywords
feeder
component mounting
transfer device
mounting machine
mounted portion
Prior art date
Application number
PCT/JP2020/038946
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
浩平 石川
満 三治
Original Assignee
株式会社Fuji
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to JP2022556776A priority Critical patent/JPWO2022079858A1/ja
Priority to PCT/JP2020/038946 priority patent/WO2022079858A1/ja
Priority to DE112020007691.1T priority patent/DE112020007691T5/de
Publication of WO2022079858A1 publication Critical patent/WO2022079858A1/ja

Links

Images

Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02—Feeding of components
    • H05K13/021—Loading or unloading of containers

Definitions

  • a component mounting system including a replacement robot has been proposed (see, for example, Patent Document 1).
  • Each component mounting machine has a supply area and a stock area to which the feeder can be attached and detached.
  • the supply area is configured as an area where the feeder can supply parts.
  • the stock area is configured as an area where the feeder can be stocked.
  • the feeder storage has a storage area where the feeder can be attached and detached at the same height as the supply area of each component mounting machine.
  • the AGV carries the feeder in and out of the storage area of the feeder storage from outside the component mounting line.
  • the replacement robot removes the feeder containing the parts required for the next mounting process from the storage area of the feeder storage and attaches it to the supply area of each component mounting machine, or installs the feeder containing the parts unnecessary for the next mounting process. Remove it from the supply area and attach it to the stock area or storage area.
  • the replacement robot exchanges the feeder between the storage area of the feeder storage and each supply area or each stock area of the plurality of component mounting machines, and the feeder between the supply area and the stock area. Needs replacement. For this reason, it takes a long time to replace all the feeders when changing the setup, and there is a possibility that the start of production is delayed and the production efficiency deteriorates.
  • the main purpose of this disclosure is to improve production efficiency by efficiently exchanging feeders.
  • the component mounting system of the present disclosure is It is a component mounting system that mounts components. From the feeder mounted on the first mounted portion, which has a first mounted portion on which the feeder is mounted and can supply parts, and a second mounted portion on which the feeder is mounted and stored. Multiple component mounting machines that take out and mount the supplied components, An automatic transfer device that conveys a feeder and supplies it to the second mounted portion of the plurality of component mounting machines. A feeder transfer device that transfers a feeder between the first mounted portion and the second mounted portion in the plurality of component mounting machines, respectively. The gist is to prepare.
  • the component mounting system of the present disclosure includes a plurality of component mounting machines, an automatic transfer device, and a feeder transfer device.
  • Each of the plurality of component mounting machines has a first mounted portion to which a feeder is mounted and parts can be supplied, and a second mounted portion to which the feeder is mounted and stored. Parts supplied from the feeder mounted on the mounting part are taken out and mounted.
  • the automatic transfer device conveys the feeder and supplies it to the second mounted portion of the plurality of component mounting machines.
  • the feeder transfer device transfers the feeder between the first mounted portion and the second mounted portion in each of the plurality of component mounting machines.
  • FIG. 1 is a schematic configuration diagram of a component mounting system.
  • FIG. 2 is a schematic configuration diagram of a component mounting machine and a feeder stand.
  • FIG. 3 is a schematic configuration diagram of the feeder.
  • FIG. 4 is a schematic configuration diagram of the loader.
  • FIG. 5 is a schematic configuration diagram of a component mounting machine and an AGV.
  • FIG. 6 is a schematic configuration diagram of the AGV.
  • FIG. 7 is a block diagram showing an electrical connection relationship of a component mounting system.
  • the left-right direction is the X-axis direction
  • the front-back direction is the Y-axis direction
  • the up-down direction is the Z-axis direction.
  • the component mounting system 10 produces a mounted board by mounting components on a board S on which solder is printed.
  • a printing device 12, a printing inspection device 14, and a plurality of printed devices 14 are produced. It includes a component mounting machine 20, a mounting inspection device (not shown), a loader 50, an AGV60, and a management device 80 that manages the entire system.
  • the printing apparatus 12 prints solder on the surface of the substrate S.
  • the print inspection device 14 inspects the state of the solder printed by the printing device 12.
  • the component mounting machine 20 picks up the components supplied from the feeder 30 with a suction nozzle (collecting member) and mounts them on the substrate S.
  • the mounting inspection device inspects the mounting state of the components mounted by the component mounting machine 20.
  • the printing device 12, the printing inspection device 14, the component mounting machine 20, and the mounting inspection device are arranged in this order from the upstream along the transport direction of the substrate S to form a production line.
  • the component mounting machine 20 includes a substrate transfer device 22 that conveys the substrate S in the X-axis direction, a head 25, and a head moving device 24 that moves the head 25 in the horizontal direction (XY axis direction). , And a mounting control device 29 (see FIG. 7).
  • the head 25 has a suction nozzle for sucking parts and an elevating device for raising and lowering the suction nozzle by a ball screw mechanism, a motor, or the like.
  • the head moving device 24 includes a slider 24a to which the head 25 is attached, and a motor (not shown) that moves the slider 24a in the horizontal direction (XY axis direction) via a ball screw mechanism or the like.
  • the component mounting machine 20 also includes a mark camera 26, a parts camera 27, and the like.
  • the mark camera 26 captures a reference mark attached to the substrate S from above in order to detect the position of the substrate S.
  • the parts camera 27 captures images of parts sucked by the suction nozzle from below in order to detect suction mistakes and suction deviations.
  • the mounting control device 29 is composed of a well-known CPU 29a, ROM 29b, HDD 29c, RAM 29d, and the like.
  • the mounting control device 29 inputs an image signal or the like from the mark camera 26 or the parts camera 27. Further, the mounting control device 29 outputs a drive signal to the board transfer device 22, the head 25, the head moving device 24, and the like.
  • the CPU 29a of the mounting control device 29 controls the head moving device 24 so that the head 25 moves above the parts supplied from the feeder 30 when executing the mounting process for mounting the parts on the substrate S. Subsequently, the CPU 29a controls the head 25 so that the suction nozzle is lowered by the elevating device and the component is sucked to the suction nozzle. The CPU 29a controls the head moving device 24 so that the parts sucked by the suction nozzle move above the parts camera 27, and the parts are imaged by the parts camera 27. The CPU 29a processes the captured image of the component, measures the suction deviation amount of the component, and corrects the mounting position of the component on the substrate S based on the measured suction displacement amount. Then, the CPU 29a controls the head moving device 24 so that the component attracted to the nozzle moves above the corrected mounting position, and the suction nozzle is lowered by the elevating device so that the component is mounted on the substrate S. To control.
  • the feeder 30 is a rectangular cassette-type tape feeder, and is detachably held on the feeder stand 40.
  • the feeder 30 includes a tape reel 32, a tape feed mechanism 33, a connector 35, a rail member 37, and a feeder control device 39 (see FIG. 7).
  • the tape 31 is wound around the tape reel 32. Cavities are formed in the tape 31 at predetermined intervals along the longitudinal direction thereof. Each cavity contains a component. These parts are protected by a film covering the surface of the tape 31.
  • the tape feeding mechanism 33 pulls out the tape 31 from the tape reel 32 and feeds it to the component supply position.
  • the parts housed in the tape 31 are exposed at the parts supply position by peeling off the film before the parts supply position, and are sucked by the head 25 (suction nozzle).
  • On both sides of the connector 35 there are two positioning pins 34 protruding in the mounting direction.
  • the rail member 37 is provided at the lower end of the feeder 30 and extends in the mounting direction.
  • the feeder control device 39 is composed of a well-known CPU, ROM, RAM, etc., and outputs a drive signal to the tape feed mechanism 33 (feed motor). Further, the feeder control device 39 can communicate with a control unit (mounting control device 29 or the like) to which the feeder 30 is attached via the connector 35.
  • the component mounting machine 20 has two upper and lower areas in which the feeder 30 can be set in the front.
  • the upper area is a supply area 20A in which the feeder 30 can supply parts to the parts supply position
  • the lower area is a stock area 20B for stocking the feeder 30.
  • a feeder stand 40 to which a plurality of feeders 30 can be attached and detached is provided.
  • the feeder table 40 is an L-shaped table in a side view, and has a slot 42, two positioning holes 44, and a connector 45.
  • the rail member 37 of the feeder 30 is inserted into the slot 42.
  • Two positioning pins 34 of the feeder 30 are inserted into the two positioning holes 44, and the feeder 30 is positioned on the feeder base 40.
  • the connector 45 is provided between the two positioning holes 44 and is connected to the connector 35 of the feeder 30.
  • FIG. 8 is an explanatory diagram showing an example of supply area information and stock area information stored in the HDD 29c.
  • the supply area information is information on the feeder 30 set in the supply area 20A.
  • the stock area information is information on the feeder 30 set in the stock area 20B.
  • the supply area information includes the position information (slot number) of the mounting position of the feeder 30 in the supply area 20A, as the feeder information, the ID information of the feeder 30, the information of the parts type housed in the feeder 30, and the number of remaining parts. Information etc. are included. These pieces of information are associated with each other and stored in the HDD 29c.
  • the position information is determined in order with the reference slot (for example, the leftmost slot 42) as the head position "001" among the plurality of slots 42 of the feeder table 40.
  • the stock area information includes the position information (slot number) of the mounting position of the feeder 30 in the stock area 20B, as the feeder information, the ID information of the feeder 30, the information of the parts type housed in the feeder 30, and the number of remaining parts. Information etc. are included. These pieces of information are associated with each other and stored in the HDD 29c.
  • the supply area information and the stock area information are acquired from the feeder control device 39 of the feeder 30 to the mounting control device 29 of the component mounting machine 20 when the feeder 30 is attached / detached or a component is supplied during the component mounting process. Will be updated as appropriate.
  • FIG. 8 it is shown that the feeder 30 is not attached to the position where the position information of the stock area information is “003”.
  • the loader 50 moves along a guide rail 18 provided on the front surface of the plurality of component mounting machines 20 in parallel with the transfer direction (X-axis direction) of the substrate.
  • the loader 50 includes a loader moving device 51 and a feeder transfer device 53, and also includes a position sensor 57, a monitoring sensor 58, and a loader control device 59 as shown in FIG.
  • the loader moving device 51 includes an X-axis motor 52a that drives a drive belt for moving the loader 50 in the X-axis direction, a guide roller 52b that rolls on the guide rail 18 and guides the movement of the loader 50.
  • the feeder transfer device 53 transfers the feeder 30 between the supply area 20A and the stock area 20B of the component mounting machine 20 at a position where the loader 50 faces the feeder base 40 of any of the component mounting machines 20.
  • the feeder transfer device 53 includes a Y-axis slider 55 and a Z-axis motor 56a that moves the Y-axis slider 55 along the Z-axis guide rail 56b.
  • the Y-axis slider 55 includes a clamp portion 54 that clamps the feeder 30, and a Y-axis motor 55a that moves the clamp portion 54 along the Y-axis guide rail 55b.
  • the Y-axis slider 55 is driven by the Z-axis motor 56a to move to a position facing the supply area 20A of the component mounting machine 20 and a position facing the stock area 20B.
  • the position sensor 57 is an encoder that detects the moving position of the loader 50 in the left-right direction (X-axis direction).
  • the monitoring sensor 58 monitors the presence or absence of an obstacle (operator) in the left-right direction (X-axis direction) of the loader 50, and is configured as, for example, a laser scanner.
  • the loader control device 59 is composed of a well-known CPU, ROM, RAM, etc., inputs a detection signal from the position sensor 57 and the monitoring sensor 58, and outputs a drive signal to the loader moving device 51 and the feeder transfer device 53.
  • the loader control device 59 When the loader control device 59 transfers the feeder 30 from the stock area 20B (transfer source) to the supply area 20A (transfer destination), the loader control device 59 first moves downward where the Y-axis slider 55 faces the stock area 20B. The Z-axis motor 56a is controlled so as to do so. Subsequently, the loader control device 59 controls the Y-axis motor 55a so that the clamp portion 54 moves in a direction close to the feeder base 40 of the stock area 20B, and clamps the feeder 30 attached to the feeder base 40. Clamp at 54. Then, the loader control device 59 controls the Y-axis motor 55a so that the clamp portion 54 moves in the direction away from the feeder base 40 (forward in FIG. 4).
  • the feeder 30 is removed from the feeder stand 40 of the stock area 20B and collected in the loader 50.
  • the loader control device 59 controls the Z-axis motor 56a so that the Y-axis slider 55 moves upward at a position facing the supply area 20A.
  • the loader control device 59 controls the Y-axis motor 55a so that the clamp portion 54 that clamps the feeder 30 moves in the direction (rear in the middle of FIG. 4) close to the feeder base 40 of the supply area 20A, and the clamp portion. Release the clamp of 54.
  • the rail member 37 of the feeder 30 is inserted into the slot 42 of the feeder base 40 of the supply area 20A and attached to the feeder base 40.
  • the loader control device 59 transfers the feeder 30 from the supply area 20A (transfer source) to the stock area 20B (transfer destination), first, the Y-axis slider 55 is located above the position facing the supply area 20A. The Z-axis motor 56a is controlled so as to move to. Subsequently, the loader control device 59 controls the Y-axis motor 55a so that the clamp portion 54 moves in a direction close to the feeder base 40 of the supply area 20A, and clamps the feeder 30 attached to the feeder base 40. Clamp at 54. Then, the loader control device 59 controls the Y-axis motor 55a so that the clamp portion 54 moves in the direction away from the feeder base 40 (forward in FIG. 4).
  • the feeder 30 is removed from the feeder stand 40 in the supply area 20A and collected in the loader 50.
  • the loader control device 59 controls the Z-axis motor 56a so that the Y-axis slider 55 moves downward at a position facing the stock area 20B.
  • the loader control device 59 controls the Y-axis motor 56a so that the clamp portion 54 that clamps the feeder 30 moves in the direction (rear in the middle of FIG. 4) close to the feeder base 40 of the stock area 20B, and the clamp portion. Release the clamp of 54.
  • the rail member 37 of the feeder 30 is inserted into the slot 42 of the feeder base 40 of the stock area 20B and attached to the feeder base 40.
  • the loader control device 59 When the loader control device 59 is instructed to change the setup or transfer the out-of-parts feeder 30 with the designation of the component mounting machine 20 and the designation of the transfer source and transfer destination of the feeder 30, the designated component mounting is performed.
  • the loader moving device 51 is controlled so that the loader 50 moves (runs) with the position facing the machine 20 as a target position.
  • the loader control device 59 controls to remove the feeder 30 from the transfer source and attach the removed feeder 30 to the transfer destination as described above.
  • the loader control device 59 stops traveling until the obstacle is no longer detected.
  • the AGV60 is configured as an automatic transfer device (for example, a floor traveling type automatic transfer device), and moves between a warehouse (not shown) for storing a large number of feeders 30 and each component mounting machine 20. As shown in FIG. 5, the AGV60 conveys the feeder table 40 (pallet) to which the feeder 30 is attached, collects the used feeder 30 together with the feeder table 40 (pallet) from the stock area 20B, or collects the used feeder table 40 (pallet) together with the stock area 20B. The feeder 30 to be used is replenished together with the feeder stand 40 (pallet).
  • a floor traveling type automatic transfer device for example, a floor traveling type automatic transfer device
  • a plurality of AGV60s are arranged, one AGV60 collects the feeder table 40 to which the used feeder 30 is attached from the stock area 20B, and the other AGV60 is the feeder 30 to be used.
  • the feeder stand 40 to which is attached is replenished to the stock area 20B.
  • the AGV 60 may be configured so that the feeder table 40 can be collected and replenished by one unit.
  • the AGV 60 includes an AGV moving device 61, a pallet transfer device 63, a position sensor 67, a monitoring sensor 68, and an AGV control device 69.
  • the AGV moving device 61 travels the AGV 60 along a predetermined traveling route, and has a drive motor and a steering device for driving the wheels 62.
  • the pallet transfer device 63 includes a pair of support members 64 extending in parallel to support the bottom surface of the feeder table 40 (pallet), an elevating device (not shown) for raising and lowering the support members 64. Have.
  • the position sensor 67 detects the traveling position of the AGV 60.
  • the monitoring sensor 68 monitors the presence or absence of an obstacle (worker) in the traveling direction of the AGV 60, and is configured as, for example, a laser scanner.
  • the AGV control device 69 is composed of a well-known CPU, ROM, RAM, etc., inputs a detection signal from the position sensor 67 and the monitoring sensor 68, and outputs a drive signal to the AGV moving device 61 and the pallet transfer device 63.
  • the AGV control device 69 When the AGV control device 69 is instructed to collect the feeder table 40 (pallet) with the designation of the component mounting machine 20, the position facing the stock area 20B of the designated component mounting machine 20 is set in advance as a target position.
  • the AGV moving device 61 is controlled so that the AGV 60 moves (runs) along the traveling route.
  • the AGV control device 69 controls the AGV moving device 61 so that the AGV 60 advances until the pair of support members 64 enters under the feeder base 40 of the stock area 20B.
  • the AGV control device 69 controls the elevating device so that the support member 64 rises, and controls the AGV moving device 61 so that the AGV 60 moves backward.
  • the plurality of feeders 30 attached to the feeder table 40 are collected by the AGV 60 together with the feeder table 40.
  • the AGV control device 69 When the AGV control device 69 is instructed to replenish the feeder base 40 (pallet) with the designation of the component mounting machine 20, the designated component mounting machine 20 holds the feeder base 40 on the pair of support members 64.
  • the AGV moving device 61 is controlled so that the AGV 60 moves (runs) along a predetermined running route with a position facing the stock area 20B as a target position.
  • the AGV control device 69 controls the AGV moving device 61 so that the AGV 60 advances until the pair of support members 64 enters the stock area 20B. Then, the AGV control device 69 controls the elevating device so that the support member 64 descends, and controls the AGV moving device 61 so that the AGV 60 retracts.
  • the plurality of feeders 30 attached to the feeder stand 40 are replenished to the stock area 20B together with the feeder stand 40.
  • the AGV control device 69 stops traveling until the obstacle is no longer detected.
  • the management device 80 is a general-purpose computer, and as shown in FIG. 7, includes a CPU 81, a ROM 82, an HDD 83 (storage device), and a RAM 84.
  • An input device 85 such as a keyboard or a mouse and a display 86 are electrically connected to the management device 80.
  • the HDD 83 stores feeder holding information, job information, status information, and the like as various information necessary for production. This information is managed for each component mounting machine 20.
  • the production schedule defines, in each component mounting machine 20, which component is mounted on which board S in what order, and how many boards S (products) mounted in this way are manufactured. It's a schedule.
  • the feeder possession information is information regarding the feeder 30 possessed by each component mounting machine 20.
  • the feeder possession information includes position information (slot number) of the mounting position of the feeder 30, ID information of the feeder 30, information on the parts type housed in the feeder 30, information on the number of remaining parts, and the like.
  • the information is stored in the HDD 83 in association with each other for each component mounting machine 20.
  • the feeder possession information is acquired from the mounting control device 29 of each component mounting machine 20 to the management device 80 and updated as appropriate during production.
  • the job information is information regarding mounting instructions (production instructions for a board on which components are mounted) for each component mounting machine 20. This job information includes the type of substrate, the type of suction nozzle, the type and size of parts to be mounted, the mounting position, and the like, and these information are stored in the HDD 83 in association with each other for each job.
  • the status information is information indicating the operating status of each component mounting machine 20. This status information includes production, setup change, abnormality occurrence, and the like. The status information is acquired from each component mounting machine 20 to the management device 80 and updated as appropriate.
  • the management device 80 is connected to the mounting control device 29 so as to be communicable by wire, and exchanges various information with each component mounting machine 20 of each component mounting system 10.
  • the management device 80 receives the operation status from each component mounting machine 20 and updates the status information to the latest information.
  • the management device 80 is communicably connected to the feeder control device 39 of the feeder 30 attached to the feeder base 40 of each component mounting machine 20 via the mounting control device 29.
  • the management device 80 receives the attachment / detachment status from the corresponding component mounting machine 20 and the feeder possession information. Is updated with the latest information.
  • the management device 80 is wirelessly connected to the loader control device 59 so as to be able to communicate with each other, and exchanges various information with the loader 50. Further, the management device 80 is wirelessly connected to the AGV control device 69 so as to be able to communicate with each other, and exchanges various information with the AGV 60. In addition, the management device 80 is communicably connected to each control device of the printing device 12, the printing inspection device 14, and the mounting inspection device, and exchanges various information from the corresponding devices.
  • FIG. 9 is a flowchart showing an example of a feeder supply instruction transmission process executed by the CPU 81 of the management device 80.
  • the CPU 81 of the management device 80 first determines whether or not the current job has been completed (step S100). Whether or not the job has ended can be determined by examining the status information.
  • the CPU 81 determines that the current job has been completed, it determines whether or not a setup change has occurred (step S110), and when it determines that the current job has not been completed, that is, the job is being executed, the parts are out of stock. Is determined (step S120).
  • Whether or not a setup change has occurred can be determined by examining the status information, and whether or not a part has run out can be determined by examining the number of remaining parts in the feeder possession information. ..
  • the CPU 81 ends the feeder supply instruction transmission process.
  • the CPU 81 determines that the setup change has occurred in step S110, the CPU 81 sets the feeder 30 that is not used for the next job among the used feeders 30 in the supply area 20A as the collection target feeder (step S130). Subsequently, the CPU 81 sets the feeder 30 used for the next job among the feeders 30 in the stock area 20B as the supply target feeder (step S140). Then, the CPU 81 acquires each position information (slot number) of the collection target feeder and the supply target feeder from the feeder possession information (step S150), and sets the collection instruction of the collection target feeder and the supply instruction of the supply target feeder to the loader 50 (step S150). It is transmitted to the loader control device 59) (step S160), and the feeder supply instruction transmission process is terminated.
  • the collection instructions include the designated information of the component mounting machine 20 that holds the collection target feeder in the supply area 20A, the current (collection source) position information (slot number) of the collection target feeder, and the collection destination position of the collection target feeder. Information and is included. Further, in the supply instruction, the designation information of the component mounting machine 20 having the supply target feeder in the stock area 20B, the current (supply source) position information (slot number) of the supply target feeder, and the supply destination of the supply target feeder are provided. Location information and is included.
  • the loader control device 59 transfers the collection target feeder from the supply area 20A of the designated component mounting machine 20 to the stock area 20B, and the supply target feeder is the designated component mounting machine 20. It is controlled to transfer from the stock area 20B to the supply area 20A.
  • the CPU 81 determines in step S120 that a component outage has occurred, the CPU 81 sets the out-of-parts feeder 30 in the supply area 20A as the collector to be collected (step S170), and the out-of-parts in the feeder 30 in the stock area 20B. A feeder 30 containing parts of the same component type as the feeder 30 is set as the feeder to be supplied (step S180). Then, the CPU 81 acquires each position information (slot number) of the collection target feeder and the supply target feeder from the feeder possession information (step S150), and sets the collection instruction of the collection target feeder and the supply instruction of the supply target feeder to the loader 50 (step S150).
  • step S160 It is transmitted to the loader control device 59) (step S160), and the feeder supply instruction transmission process is terminated.
  • the information included in the collection instruction and the supply instruction, and the operation of the loader control device 59 that has received the collection instruction and the supply instruction are described above.
  • FIG. 10 is a flowchart showing an example of a feeder stock instruction transmission process executed by the CPU 81 of the management device 80.
  • the CPU 81 of the management device 80 first determines whether or not the setup change by the loader 50 has occurred and the setup change has been completed (step S200). This determination can be made by examining the status information. When it is determined that the setup change has not occurred, or when it is determined that the setup change has occurred but the setup change has not been completed, the CPU 81 ends the feeder stock instruction transmission process.
  • step S210 when the CPU 81 determines that the setup change has occurred and the setup change has been completed, the CPU 81 transmits a collection instruction of the feeder stand 40 in the stock area 20B to the AGV control device 69 (step S210).
  • the setup change by the loader 50 is completed, the used feeder 30 used in the completed job is attached to the stock area 20B. Therefore, the process of step S210 instructs the collection of the feeder table 40 to which the used feeder 30 in the stock area 20B is attached.
  • the CPU 81 transmits a stock instruction of the feeder table 40 to which the feeder 30 to be used is attached to the AGV control device 69 (step S220), and ends the feeder stock instruction transmission process.
  • the feeder 30 to be used includes the feeder 30 used in the next and subsequent jobs, and also includes a spare feeder 30 among the feeders 30 used in the running job, which is expected to be out of parts. Further, the collection instruction and the stock instruction include the designated information of the target component mounting machine 20.
  • the feeder base 40 of the supply area 20A of the present embodiment corresponds to the first mounted portion of the present disclosure
  • the feeder base 40 of the stock area 20B corresponds to the second mounted portion
  • the component mounting machine 20 corresponds to the component mounting portion.
  • the AGV 60 corresponds to an automatic transfer device
  • the feeder transfer device 53 of the loader 50 corresponds to a feeder transfer device.
  • the feeder table 40 corresponds to a pallet.
  • the loader 50 includes a feeder transfer device 53, and by moving between a plurality of component mounting machines 20, a single feeder transfer device 53 can be used as a supply area 20A for each component mounting machine 20.
  • the feeder 30 is to be transferred between the and the stock area 20B.
  • the feeder transfer device may be individually provided in each component mounting machine 20.
  • the feeder transfer device 53 of the loader 50 is configured to transfer the feeders 30 one by one.
  • the feeder transfer device 53 may be configured to collectively transfer the feeder 30 together with the feeder table 40 (pallet), similarly to the pallet transfer device 63 of the AGV60 described above.
  • the pallet transfer device 63 of the AGV60 is configured to collectively transfer the feeder 30 together with the feeder stand 40 to the stock area 20B of the component mounting machine 20.
  • the pallet transfer device 63 may be configured to transfer the feeders 30 one by one in the same manner as the feeder transfer device 53 of the loader 50 described above.
  • the CPU 81 collects the used feeder 30 (collection target feeder) from the supply area 20A when the current job is completed, and the feeder is used in the next job. It was decided to send a collection instruction and a supply instruction to supply 30 (supply target feeder). However, if the empty slot 42 of the feeder stand 40 in the supply area 20A has a margin, the CPU 81 supplies the feeder 30 to be used in the next job before the end of the current job (during the execution of the job). Supply instructions may be sent.
  • the component mounting system of the present disclosure is a component mounting system for mounting components, and is a first mounted portion on which a feeder is mounted to enable supply of components, and a feeder mounted and stored.
  • a plurality of component mounting machines having a second mounted portion to be mounted, and taking out and mounting a component supplied from a feeder mounted on the first mounted portion, and a plurality of component mounting machines for transporting the feeder.
  • the feeder transfer device that replenishes the second mounted portion of the mounting machine and the feeder that transfers the feeder between the first mounted portion and the second mounted portion in the plurality of component mounting machines, respectively.
  • the gist is to have a device.
  • the feeder can be efficiently replaced by the cooperation between the automatic transfer device and the feeder transfer device, and the production efficiency can be improved.
  • the automatic transfer device is a component to be used in the next and subsequent jobs on the second mounted portion of the component mounting machine while the component mounting machine is executing a job.
  • the feeder transfer device accommodates the parts used in the next job when the job being executed in the component mounting machine is completed or before the job being executed is completed. May be transferred from the second mounted portion of the component mounting machine to the first mounted portion. By doing this, job switching can be performed smoothly.
  • the automatic transfer device supplies a feeder accommodating the same component type to the second mounted portion of the component mounting machine before the component breakage occurs in the component mounting machine.
  • the feeder transfer device when a component is cut off in any of the feeders mounted on the first mounted portion of the component mounting machine, the feeder with the broken parts and the second cover are used. It may be replaced with a feeder accommodating the same part type mounted on the mounting portion. In this way, the feeder that has run out of parts can be replaced smoothly.
  • the second mounted portion is composed of a pallet on which a plurality of the feeders are mounted, and the automatic transfer device transports the pallets on which the plurality of feeders are mounted.
  • the feeder is configured to be attached to and detached from the component mounting machine together with the pallet, and the feeder transfer device exchanges the feeder individually between the first mounted portion and the second mounted portion. It may be configured as follows. By doing so, a plurality of feeders can be replenished to each component mounting machine at once, and a plurality of feeders can be replenished to each component mounting machine in a short time.
  • This disclosure can be used in the manufacturing industry of component mounting systems.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Automatic Assembly (AREA)
  • Supply And Installment Of Electrical Components (AREA)
PCT/JP2020/038946 2020-10-15 2020-10-15 部品実装システム WO2022079858A1 (ja)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2022556776A JPWO2022079858A1 (de) 2020-10-15 2020-10-15
PCT/JP2020/038946 WO2022079858A1 (ja) 2020-10-15 2020-10-15 部品実装システム
DE112020007691.1T DE112020007691T5 (de) 2020-10-15 2020-10-15 Komponenten-Montage-System

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2020/038946 WO2022079858A1 (ja) 2020-10-15 2020-10-15 部品実装システム

Publications (1)

Publication Number Publication Date
WO2022079858A1 true WO2022079858A1 (ja) 2022-04-21

Family

ID=81209012

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2020/038946 WO2022079858A1 (ja) 2020-10-15 2020-10-15 部品実装システム

Country Status (3)

Country Link
JP (1) JPWO2022079858A1 (de)
DE (1) DE112020007691T5 (de)
WO (1) WO2022079858A1 (de)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016035145A1 (ja) * 2014-09-02 2016-03-10 富士機械製造株式会社 部品実装システム及び部品実装方法
WO2017085782A1 (ja) * 2015-11-17 2017-05-26 富士機械製造株式会社 実装処理方法、実装システム、交換制御装置および部品実装機
WO2018008148A1 (ja) * 2016-07-08 2018-01-11 富士機械製造株式会社 部品実装システムおよび管理装置
JP2018085543A (ja) * 2018-02-07 2018-05-31 株式会社Ｆｕｊｉ 部品実装機のカセット式フィーダ入替システム
JP2018190944A (ja) * 2017-05-12 2018-11-29 株式会社Ｆｕｊｉ 部品実装システム
WO2020166050A1 (ja) * 2019-02-15 2020-08-20 株式会社Ｆｕｊｉ 部品実装システム及びデータ作成装置

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017033268A1 (ja) 2015-08-25 2017-03-02 富士機械製造株式会社 部品実装ライン

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016035145A1 (ja) * 2014-09-02 2016-03-10 富士機械製造株式会社 部品実装システム及び部品実装方法
WO2017085782A1 (ja) * 2015-11-17 2017-05-26 富士機械製造株式会社 実装処理方法、実装システム、交換制御装置および部品実装機
WO2018008148A1 (ja) * 2016-07-08 2018-01-11 富士機械製造株式会社 部品実装システムおよび管理装置
JP2018190944A (ja) * 2017-05-12 2018-11-29 株式会社Ｆｕｊｉ 部品実装システム
JP2018085543A (ja) * 2018-02-07 2018-05-31 株式会社Ｆｕｊｉ 部品実装機のカセット式フィーダ入替システム
WO2020166050A1 (ja) * 2019-02-15 2020-08-20 株式会社Ｆｕｊｉ 部品実装システム及びデータ作成装置

Also Published As

Publication number Publication date
JPWO2022079858A1 (de) 2022-04-21
DE112020007691T5 (de) 2023-07-27

Similar Documents

Publication Publication Date Title
WO2017033268A1 (ja) 部品実装ライン
CN112567900B (zh) 元件安装系统
CN111557130B (zh) 基板作业系统
US10935961B2 (en) Working system
JP2018190944A (ja) 部品実装システム
CN112292919B (zh) 单元更换装置
JP2023126381A (ja) システム
JP2023001272A (ja) 部品実装ラインおよび部品供給方法
JPWO2018198333A1 (ja) 作業システム
WO2022079858A1 (ja) 部品実装システム
JP6840209B2 (ja) 部品実装ライン
JP6850849B2 (ja) テープフィーダ保管庫および部品実装ライン
WO2022097288A1 (ja) 部品実装システム
WO2022101991A1 (ja) 管理装置および管理方法並びに作業装置
WO2022113227A1 (ja) 部品補給方法および管理装置
CN113170605B (zh) 安装系统
WO2022101992A1 (ja) 管理装置および管理方法並びに作業装置
JP2024040656A (ja) 部品実装システムおよび部品実装方法

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20957687

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 2022556776

Country of ref document: JP

Kind code of ref document: A

122 Ep: pct application non-entry in european phase

Ref document number: 20957687

Country of ref document: EP

Kind code of ref document: A1