WO2022077665A1 - 一种机电自动化焊接装置 - Google Patents

一种机电自动化焊接装置 Download PDF

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Publication number
WO2022077665A1
WO2022077665A1 PCT/CN2020/127951 CN2020127951W WO2022077665A1 WO 2022077665 A1 WO2022077665 A1 WO 2022077665A1 CN 2020127951 W CN2020127951 W CN 2020127951W WO 2022077665 A1 WO2022077665 A1 WO 2022077665A1
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WIPO (PCT)
Prior art keywords
fixedly connected
gear
base
welding
bearing plate
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Application number
PCT/CN2020/127951
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English (en)
French (fr)
Inventor
彭加山
彭晓芳
Original Assignee
苏州莱锦机电自动化有限公司
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Publication of WO2022077665A1 publication Critical patent/WO2022077665A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0211Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • B23K37/0229Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being situated alongside the workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0211Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0211Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • B23K37/0235Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member forming part of a portal

Definitions

  • the invention relates to the technical field of welding, in particular to an electromechanical automatic welding device.
  • Welding also known as welding, welding, is a manufacturing process and technology for joining metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. Welding has a wide range of applications, both for metals and for non-metals. There are many energy sources for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasonic. In addition to being used in factories, welding can be performed in a variety of environments, such as in the field, underwater, and in space. Welding can be dangerous to the operator wherever it is, so proper precautions must be taken when welding.
  • electromechanical automation equipment With the development of science and technology, electromechanical automation equipment has developed to a great extent, and its types and numbers are also increasing day by day. In the process of electromechanical automation production and operation, welding is a very common process. Although there are many types and quantities of electromechanical welding devices on the market, most electromechanical welding devices require manual operation during production and operation, resulting in low welding efficiency, unstable welding quality, increased welding costs, and increased working environment. Damage to operator.
  • the purpose of the present invention is to provide an electromechanical automatic welding device, which aims to solve the existing electromechanical welding device that requires manual operation, low welding efficiency, unstable welding quality, increased welding cost, and the working environment is difficult for operators. injury problem.
  • the present invention provides the following technical solutions:
  • An electromechanical automatic welding device includes a base, the interior of the base is a hollow structure, a load-bearing plate is slidably connected above the base, a sliding component fixedly connected to the load-bearing plate is slidably connected to the base, and the upper parts of the load-bearing plates are respectively fixed
  • a lifting assembly and a rotating assembly are connected, the lifting assembly and the rotating assembly are connected with a switching assembly slidably connected with the bearing plate, the rotating assembly is fixedly connected with a support plate, and the surface of the support plate is fixedly connected with a mechanical arm, and the mechanical arm is fixedly connected to the surface of the support plate.
  • the other end of the arm is hinged with a welding box, the lower end of the welding box is fixedly connected with a welding head, the side of the welding box is hinged with a second telescopic piece through the fixing seat, and the other end of the second telescopic piece is hinged with the support plate through the fixing seat.
  • the sliding assembly includes a first motor fixedly connected to the bottom surface of the base, the output shaft of the first motor is fixedly connected with a first rotating shaft, and the outer side of the first rotating shaft is fixedly connected with a first gear
  • the first rotating shaft extends through the first gear to the outside of the first gear, and is hinged with a triangular plate
  • the first gear is engaged with a second gear
  • the surface of the second gear is fixedly connected with a first circular shaft hinged with the triangular plate
  • the second gear is meshed with a third gear
  • the surface of the third gear is fixedly connected with a second circular shaft hinged with the triangle plate
  • the second circular shaft extends through the third gear to the external third gear
  • a connecting rod is connected, the other end of the connecting rod is hinged with a first sliding block, the first sliding block is slidably connected with a sliding rod that is slidably connected to the base, and a first sliding block is fixedly connected to the bearing plate above the sliding rod
  • the sliding rod is provided with a first chute that is slidably connected to the first sliding block
  • the base is symmetrically provided with grooves that are slidably connected to both ends of the sliding rod
  • the base is provided with The second chute is slidably connected with the second slider.
  • the lifting assembly includes a first bearing seat fixedly connected with the bearing plate, the first bearing seat is fixedly connected with a first optical axis, and the outer side of the first optical axis is fixedly connected with a switching assembly
  • the connected fourth gear the upper end of the first optical axis is fixedly connected with a screw rod, the screw rod is threadedly connected with a screw sleeve, and the outer side of the screw sleeve is fixedly connected with a casing connected with the rotating assembly, and the inside of the casing is It is a hollow structure, a third sliding block is fixedly connected to the side of the casing, a guide column fixedly connected with the bearing plate is arranged on the outer side of the third sliding block, and the guide column is provided with a third sliding block slidingly connected with the third sliding block.
  • the rotating assembly includes a second bearing seat that is fixedly connected with the bearing plate, the second bearing seat is fixedly connected with a second optical axis, and the lower and outer sides of the second optical axis are fixedly connected with
  • the sixth gear connected by the switching assembly, the second optical axis penetrates the casing above and is fixedly connected with a flat key on the outside, the sixth gear is slidably connected to the outside of the flat key with a worm gear, and the upper and lower sides of the worm gear are symmetrically in contact with the casing.
  • the baffle is fixedly connected to the inner wall, the worm gear is engaged with a worm, the worm is fixedly connected with a third optical axis that is fixedly connected to the support plate, and one end of the third optical axis is fixedly connected to a third optical axis that is fixedly connected to the inner wall of the housing.
  • the fourth gear and the sixth gear are located on the same horizontal plane, and have the same size and size.
  • the switching assembly includes a fifth gear that meshes with the fourth gear and the sixth gear, the bottom surface of the fifth gear is fixedly connected with a second rotating shaft, and the second rotating shaft is fixedly connected with a second rotating shaft.
  • motor a fourth sliding block is fixedly connected to the bottom surface of the second motor, the bearing plate is provided with a fourth sliding groove slidingly connected with the fourth sliding block, a connecting rod is fixedly connected to the side surface of the fourth sliding block, and the The end of the connecting rod is fixedly connected with a first telescopic piece which is fixedly connected with the bearing plate.
  • the beneficial effects of the present invention are: the device supports the welding box through the support plate and the mechanical arm, the welding head welds the workpiece, and under the action of the second telescopic piece, the welding angle of the welding head is changed.
  • the load-bearing plate is driven to move left and right along the base, and then the welding head is moved to weld the workpiece in the length direction.
  • the welding head is driven to rotate, and the workpiece is welded in the width direction, thereby realizing automatic welding, reducing production costs, improving welding efficiency and welding quality.
  • the device solves the problems of the existing electromechanical welding device that need manual operation, low welding efficiency, unstable welding quality, increased welding cost, and harm to operators due to the working environment.
  • the invention has a reasonable structure design and simple operation. , It is easy to use, realizes automatic welding, reduces production costs, improves welding efficiency and makes welding quality more stable and reliable, and improves the working environment of operators.
  • Fig. 1 is the structural representation of a kind of electromechanical automation welding device
  • Fig. 2 is the A-direction view in Fig. 1;
  • Fig. 3 is the B-direction view in Fig. 1;
  • an electromechanical automatic welding device in an embodiment of the present invention, includes a base 1, the interior of the base 1 is a hollow structure, a bearing plate 17 is slidably connected above the base 1, and the base 1 slides A sliding assembly fixedly connected with the bearing plate 17 is connected, a lifting assembly and a rotating assembly are respectively fixedly connected above the bearing plate 17, and a switching assembly slidingly connected with the bearing plate 17 is connected to the lifting assembly and the rotating assembly.
  • the assembly is fixedly connected with a support plate 43, the surface of the support plate 43 is fixedly connected with a mechanical arm 44, the other end of the mechanical arm 44 is hinged with a welding box 45, and the lower end of the welding box 45 is fixedly connected with a welding head 46, the welding A second telescopic piece 47 is hinged on the side of the box 45 through a fixed seat, and the other end of the second telescopic piece 47 is hinged with the support plate 43 through the fixed seat.
  • the welding box 45 is supported by the support plate 43 and the mechanical arm 44, and the welding head 46 welds the workpiece.
  • the load-bearing plate 17 is driven to move left and right along the base 1, and then the welding head 46 is driven to move to weld the workpiece in the length direction.
  • the welding head 46 is driven to rotate, and the workpiece is welded in the width direction, thereby realizing automatic welding, reducing production costs, improving welding efficiency, and making welding quality more stable and reliable, and improve the work of operators.
  • the lifting assembly and the rotating assembly can be switched through the switching assembly, and the second telescopic member 47 is a telescopic rod.
  • the sliding assembly includes a first motor 2 fixedly connected to the inner bottom surface of the base 1, and the output shaft of the first motor 2 is fixedly connected with a first rotating shaft 3 , the outer side of the first rotating shaft 3 is fixedly connected with a first gear 4, the first rotating shaft 3 extends through the first gear 4 to the outside of the first gear 4, and is hinged with a triangular plate 5, and the first gear 4 is meshed with a
  • the second gear 6 the surface of the second gear 6 is fixedly connected with the first circular shaft 7 hinged with the triangular plate 5, the second gear 6 is engaged with the third gear 8, and the surface of the third gear 8 is fixedly connected with the
  • the slider 11, the first slider 11 is slidably connected to a sliding rod 13 that is s
  • the output shaft of the first motor 2 drives the first shaft 3 and the first gear 4 to rotate. 8.
  • the second sliding block 15 drives the bearing plate 17 to move left and right along the base 1 .
  • the sliding rod 13 is provided with a first sliding slot 12 slidably connected with the first sliding block 11, and the base 1 is symmetrically provided with the sliding rod 13 grooves 14 for sliding connection at both ends, and a second sliding groove 16 for sliding connection with the second sliding block 15 is provided above the base 1 .
  • the first sliding block 11 slides with the first chute 12 in the sliding rod 13, and drives the sliding rod 13 to move left and right along the groove 14, thereby driving the second sliding block 15 and the load-bearing plate 17 in the first sliding block 13.
  • the second chute 16 moves left and right.
  • the lifting assembly includes a first bearing seat 18 fixedly connected with the bearing plate 17 , and the first bearing seat 18 is fixedly connected with a first optical axis 19 , so
  • the outer side of the first optical axis 19 is fixedly connected with a fourth gear 20 connected with the switching assembly, the upper end of the first optical axis 19 is fixedly connected with a lead screw 21, and the lead screw 21 is threadedly connected with a screw sleeve 22, and the screw
  • the outer side of the sleeve 22 is fixedly connected with a casing 23 which is connected with the rotating assembly, the inner part of the casing 23 is a hollow structure, the side of the casing 23 is fixedly connected with a third sliding block 24,
  • the guide column 26 is fixedly connected with the bearing plate 17 , and the guide column 26 is provided with a third sliding groove 25 slidably connected with the third sliding block 24 .
  • the fourth gear 20 is driven to rotate by the switching component, and then the housing 23 and the third sliding shaft are driven by the mutual cooperation of the first optical axis 19, the screw rod 21, the screw sleeve 22 and the casing 23.
  • the block 24 moves up and down along the third chute 25 in the guide column 26 , thereby driving the welding head 46 to move up and down, setting the first bearing seat 18 to fix and support the first optical axis 19 .
  • the rotating assembly includes a second bearing seat 34 fixedly connected to the bearing plate 17 , and the second bearing seat 34 is fixedly connected with a second optical axis 35 , a sixth gear 36 connected to the switching assembly is fixedly connected below the second optical axis 35, the second optical axis 35 penetrates through the casing 23 and is fixedly connected to the outside with a flat key 37, the sixth gear 36 A worm wheel 38 is slidably connected to the outside of the flat key 37.
  • the upper and lower sides of the worm wheel 38 are symmetrically contacted with a baffle plate 39 that is fixedly connected to the inner wall of the housing 23.
  • the worm wheel 38 is engaged with a worm 40, which is fixedly connected with a support.
  • the plate 43 is fixedly connected to a third optical axis 41 , and one end of the third optical axis 41 is fixedly connected to a third bearing seat 42 that is fixedly connected to the inner wall of the housing 23 .
  • the sixth gear 36 is driven to rotate by the switching component, and then the third optical axis 41 is driven to rotate under the interaction of the second optical axis 35, the flat key 37, the worm wheel 38 and the worm 40, thereby driving the third optical axis 41 to rotate.
  • the welding head 46 is driven to rotate, the second bearing seat 34 is arranged to fix and support the second optical axis 35 , and the third bearing seat 42 is arranged to fix and support the third optical axis 41 .
  • the fourth gear 20 and the sixth gear 36 are located on the same horizontal plane, and have the same size and size.
  • the fourth gear 20 and the sixth gear 36 are arranged on the same horizontal plane, and the sizes of the two are equal, so as to ensure that the switching assembly meshes well with the fourth gear 20 and the sixth gear 36 and ensure the stability of movement. .
  • the switching assembly includes a fifth gear 33 that meshes with the fourth gear 20 and the sixth gear 36 , and a bottom surface of the fifth gear 33 is fixedly connected with a fifth gear 33 .
  • Two rotating shafts 32, the second rotating shaft 32 is fixedly connected with the second motor 31, the bottom surface of the second motor 31 is fixedly connected with the fourth sliding block 29, and the bearing plate 17 is provided with a sliding connection with the fourth sliding block 29
  • a connecting rod 28 is fixedly connected to the side of the fourth sliding block 29 , and the end of the connecting rod 28 is fixedly connected to a first telescopic member 27 that is fixedly connected to the bearing plate 17 .
  • the output shaft of the second motor 31 drives the second shaft 32 to rotate, and then drives the fifth gear 33 to mesh with the fourth gear 20 and the sixth gear 36 to drive the lifting assembly and steering.
  • the assembly moves, expands and contracts through the first telescopic member 27, drives the fourth slider 29 and the second motor 31 to move along the fourth chute 30 through the connecting rod 28, and realizes the switching between the lifting assembly and the steering assembly.
  • the telescopic element 27 is an air cylinder or a hydraulic cylinder to ensure smooth movement.
  • the working principle of the present invention is: the welding box 45 is supported by the support plate 43 and the mechanical arm 44, the welding head 46 welds the workpiece, and under the action of the second telescopic piece 47, the welding angle of the welding head 46 is changed, and the first Motor 2, the output shaft of the first motor 2 drives the first shaft 3 and the first gear 4 to rotate. , Under the mutual cooperation of the first sliding block 11 and the sliding rod 13, the second sliding block 15 drives the bearing plate 17 to move left and right along the base 1, and then drives the welding head 46 to move to weld the workpiece in the length direction.
  • a telescopic piece 27 expands and contracts, and drives the fourth slider 29 and the second motor 31 to move along the fourth chute 30 through the connecting rod 28, so as to switch the lifting and turning of the welding head 46, turn on the second motor 31, and the first
  • the output shaft of the second motor 31 drives the second shaft 32 to rotate, which in turn drives the fifth gear 33 to mesh with the fourth gear 20 , and drives the fourth gear 20 to rotate, thereby driving the first optical shaft 19 , the screw rod 21 , the screw sleeve 22 and the housing 23 cooperates with each other, drives the housing 23 and the third slider 24 to move up and down along the third chute 25 in the guide column 26, and then drives the welding head 46 to move up and down to weld the workpiece in the height direction.
  • the 33 meshes with the sixth gear 36, it drives the sixth gear 36 to rotate, and then drives the third optical axis 41 to rotate under the interaction of the second optical axis 35, the flat key 37, the worm wheel 38 and the worm 40, and then drives the welding
  • the head 46 rotates to weld the workpiece in the width direction, thereby realizing automatic welding, reducing production costs, improving welding efficiency, making welding quality more stable and reliable, and improving the working environment of operators.

Abstract

本发明涉及焊接技术领域,具体是一种机电自动化焊接装置,包括底座,所述底座内部为中空结构,所述底座上方滑动连接有承重板,所述底座滑动连接有与承重板固定连接的滑动组件,所述承重板上方分别固定连接有升降组件和转动组件,所述升降组件和转动组件连接有与承重板滑动连接的切换组件,所述转动组件固定连接有支撑板,本装置解决了现有的机电焊接装置存在的需要人工进行操作,焊接效率较低,焊接质量不稳定,增加了焊接成本且工作环境对操作人员造成伤害的问题,本发明结构设计合理,操作简单,使用方便,实现了自动化进行焊接,降低生产成本、提高了焊接效率和焊接质量更稳定可靠、改善操作人员的工作环境。

Description

一种机电自动化焊接装置 技术领域
本发明涉及焊接技术领域,具体是一种机电自动化焊接装置。
背景技术
焊接,也称作熔接、镕接,是一种以加热、高温或者高压的方式接合金属或其他热塑性材料如塑料的制造工艺及技术。焊接应用广泛,既可用于金属,也可用于非金属。现代焊接的能量来源有很多种,包括气体焰、电弧、激光、电子束、摩擦和超声波等。除了在工厂中使用外,焊接还可以在多种环境下进行,如野外、水下和太空。无论在何处,焊接都可能给操作者带来危险,所以在进行焊接时必须采取适当的防护措施。
技术问题
随着科技的发展,机电自动化设备有了很大程度的发展,其种类和数量也正在与日俱增,在机电自动化生产和操作过程中,焊接是十分常见的一个工艺流程。目前市场上的机电焊接装置虽然种类和数量非常多,但是大多数的机电焊接装置在生产和操作过程中需要人工进行操作,使得焊接效率较低,焊接质量不稳定,增加了焊接成本,工作环境对操作人员造成伤害。
技术解决方案
本发明的目的在于提供一种机电自动化焊接装置,旨在解决现有的机电焊接装置存在的需要人工进行操作,焊接效率较低,焊接质量不稳定,增加了焊接成本且工作环境对操作人员造成伤害的问题。
为实现上述目的,本发明提供如下技术方案:
一种机电自动化焊接装置,包括底座,所述底座内部为中空结构,所述底座上方滑动连接有承重板,所述底座滑动连接有与承重板固定连接的滑动组件,所述承重板上方分别固定连接有升降组件和转动组件,所述升降组件和转动组件连接有与承重板滑动连接的切换组件,所述转动组件固定连接有支撑板,所述支撑板表面固定连接有机械臂,所述机械臂另一端铰接有焊接盒,所述焊接盒下端固定连接有焊接头,所述焊接盒侧面通过固定座铰接有第二伸缩件,所述第二伸缩件另一端通过固定座与支撑板铰接。
作为本发明进一步的方案:所述滑动组件包括与底座内部底面固定连接的第一电机,所述第一电机输出轴固定连接有第一转轴,所述第一转轴外侧固定连接有第一齿轮,所述第一转轴穿过第一齿轮延伸至第一齿轮外部,并铰接有三角板,所述第一齿轮啮合有第二齿轮,所述第二齿轮表面固定连接有与三角板铰接的第一圆轴,所述第二齿轮啮合有第三齿轮,所述第三齿轮表面固定连接有与三角板铰接的第二圆轴,所述第二圆轴穿过第三齿轮延伸至外部第三齿轮,并固定连接有连杆,所述连杆另一端铰接有第一滑块,所述第一滑块滑动连接有与底座滑动连接的滑杆,所述滑杆上方固定连接有与承重板固定连接的第二滑块,所述第二滑块与底座滑动连接。
作为本发明进一步的方案:所述滑杆设有与第一滑块滑动连接的第一滑槽,所述底座内对称设有与滑杆两端滑动连接的凹槽,所述底座上方设有与第二滑块滑动连接的第二滑槽。
作为本发明进一步的方案:所述升降组件包括与承重板固定连接的第一轴承座,所述第一轴承座固定连接有第一光轴,所述第一光轴外侧固定连接有与切换组件连接的第四齿轮,所述第一光轴上端固定连接有丝杆,所述丝杆螺纹连接有螺套,所述螺套外侧固定连接有与转动组件连接的壳体,所述壳体内部为中空结构,所述壳体侧面固定连接有第三滑块,所述第三滑块外侧设有与承重板固定连接的导向柱,所述导向柱设有与第三滑块滑动连接的第三滑槽。
作为本发明再进一步的方案:所述转动组件包括与承重板固定连接的第二轴承座,所述第二轴承座固定连接有第二光轴,所述第二光轴下方外侧固定连接有与切换组件连接的第六齿轮,所述第二光轴上方贯穿壳体并外侧固定连接有平键,所述第六齿轮和平键外侧滑动连接有蜗轮,所述蜗轮上下两侧对称接触有与壳体内壁固定连接的挡板,所述蜗轮啮合有蜗杆,所述蜗杆固定连接有与支撑板固定连接的第三光轴,所述第三光轴一端固定连接有与壳体内壁固定连接的第三轴承座。
作为本发明更进一步的方案:所述第四齿轮和第六齿轮位于同一水平面,且二者大小尺寸相等。
作为本发明再进一步的方案:所述切换组件包括与第四齿轮和第六齿轮啮合的第五齿轮,所述第五齿轮底面固定连接有第二转轴,所述第二转轴固定连接有第二电机,所述第二电机底面固定连接有第四滑块,所述承重板设有与第四滑块滑动连接的第四滑槽,所述第四滑块侧面固定连接有连接杆,所述连接杆端部固定连接有与承重板固定连接的第一伸缩件。
有益效果
与现有技术相比,本发明的有益效果是:本装置是通过支撑板和机械臂对焊接盒进行支撑,焊接头对工件进行焊接,在第二伸缩件作用下,改变焊接头的焊接角度,在滑动组件作用下,带动承重板沿着底座左右移动,进而带动焊接头进行移动,对工件长度方向上进行焊接,在升降组件作用下,带动焊接头进行升降,对工件高度方向上进行焊接,在转动组件作用下,带动焊接头进行转动,对工件宽度方向上进行焊接,从而实现了自动化进行焊接,降低生产成本、提高了焊接效率和焊接质量更稳定可靠、改善操作人员的工作环境,本装置解决了现有的机电焊接装置存在的需要人工进行操作,焊接效率较低,焊接质量不稳定,增加了焊接成本且工作环境对操作人员造成伤害的问题,本发明结构设计合理,操作简单,使用方便,实现了自动化进行焊接,降低生产成本、提高了焊接效率和焊接质量更稳定可靠、改善操作人员的工作环境。
附图说明
图1为一种机电自动化焊接装置的结构示意图;
图2为图1中的A向视图;
图3为图1中的B向视图;
图4为壳体的内部剖视图。
图中:1、底座;2、第一电机;3、第一转轴;4、第一齿轮;5、三角板;6、第二齿轮;7、第一圆轴;8、第三齿轮;9、第二圆轴;10、连杆;11、第一滑块;12、第一滑槽;13、滑杆;14、凹槽;15、第二滑块;16、第二滑槽;17、承重板;18、第一轴承座;19、第一光轴;20、第四齿轮;21、丝杆;22、螺套;23、壳体;24、第三滑块;25、第三滑槽;26、导向柱;27、第一伸缩件;28、连接杆;29、第四滑块;30、第四滑槽;31、第二电机;32、第二转轴;33、第五齿轮;34、第二轴承座;35、第二光轴;36、第六齿轮;37、平键;38、蜗轮;39、挡板;40、蜗杆;41、第三光轴;42、第三轴承座;43、支撑板;44、机械臂;45、焊接盒;46、焊接头;47、第二伸缩件。
本发明的实施方式
下下面结合具体实施方式对本专利的技术方案作进一步详细地说明。
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。
实施例1
请参阅图1-4,本发明实施例中,一种机电自动化焊接装置,包括底座1,所述底座1内部为中空结构,所述底座1上方滑动连接有承重板17,所述底座1滑动连接有与承重板17固定连接的滑动组件,所述承重板17上方分别固定连接有升降组件和转动组件,所述升降组件和转动组件连接有与承重板17滑动连接的切换组件,所述转动组件固定连接有支撑板43,所述支撑板43表面固定连接有机械臂44,所述机械臂44另一端铰接有焊接盒45,所述焊接盒45下端固定连接有焊接头46,所述焊接盒45侧面通过固定座铰接有第二伸缩件47,所述第二伸缩件47另一端通过固定座与支撑板43铰接。
在本发明的实施例中,通过支撑板43和机械臂44对焊接盒45进行支撑,焊接头46对工件进行焊接,在第二伸缩件47作用下,改变焊接头46的焊接角度,在滑动组件作用下,带动承重板17沿着底座1左右移动,进而带动焊接头46进行移动,对工件长度方向上进行焊接,在升降组件作用下,带动焊接头46进行升降,对工件高度方向上进行焊接,在转动组件作用下,带动焊接头46进行转动,对工件宽度方向上进行焊接,从而实现了自动化进行焊接,降低生产成本、提高了焊接效率和焊接质量更稳定可靠、改善操作人员的工作环境,根据实际需要通过切换组件,对升降组件和转动组件实现切换,第二伸缩件47为伸缩杆。
实施例2
请参阅图1-2,作为本发明的一种优选实施例,所述滑动组件包括与底座1内部底面固定连接的第一电机2,所述第一电机2输出轴固定连接有第一转轴3,所述第一转轴3外侧固定连接有第一齿轮4,所述第一转轴3穿过第一齿轮4延伸至第一齿轮4外部,并铰接有三角板5,所述第一齿轮4啮合有第二齿轮6,所述第二齿轮6表面固定连接有与三角板5铰接的第一圆轴7,所述第二齿轮6啮合有第三齿轮8,所述第三齿轮8表面固定连接有与三角板5铰接的第二圆轴9,所述第二圆轴9穿过第三齿轮8延伸至外部第三齿轮8,并固定连接有连杆10,所述连杆10另一端铰接有第一滑块11,所述第一滑块11滑动连接有与底座1滑动连接的滑杆13,所述滑杆13上方固定连接有与承重板17固定连接的第二滑块15,所述第二滑块15与底座1滑动连接。
在本发明的实施例中,开启第一电机2,第一电机2输出轴带动第一转轴3和第一齿轮4转动,在三角板5、第二齿轮6、第一圆轴7、第三齿轮8、第二圆轴9、连杆10、第一滑块11和滑杆13相互配合作用下,通过第二滑块15带动承重板17沿着底座1左右移动。
实施例3
请参阅图1-2,作为本发明的一种优选实施例,所述滑杆13设有与第一滑块11滑动连接的第一滑槽12,所述底座1内对称设有与滑杆13两端滑动连接的凹槽14,所述底座1上方设有与第二滑块15滑动连接的第二滑槽16。
在本发明的实施例中,第一滑块11与滑杆13内第一滑槽12滑动,带动滑杆13沿着凹槽14左右移动,进而带动第二滑块15和承重板17在第二滑槽16内左右移动。
实施例4
请参阅图1,作为本发明的一种优选实施例,所述升降组件包括与承重板17固定连接的第一轴承座18,所述第一轴承座18固定连接有第一光轴19,所述第一光轴19外侧固定连接有与切换组件连接的第四齿轮20,所述第一光轴19上端固定连接有丝杆21,所述丝杆21螺纹连接有螺套22,所述螺套22外侧固定连接有与转动组件连接的壳体23,所述壳体23内部为中空结构,所述壳体23侧面固定连接有第三滑块24,所述第三滑块24外侧设有与承重板17固定连接的导向柱26,所述导向柱26设有与第三滑块24滑动连接的第三滑槽25。
在本发明的实施例中,通过切换组件带动第四齿轮20转动,进而在第一光轴19、丝杆21、螺套22和壳体23相互配合作用下,带动壳体23和第三滑块24沿着导向柱26内第三滑槽25上下移动,进而带动焊接头46进行升降,设置第一轴承座18,对第一光轴19进行固定、支撑。
实施例5
请参阅图1、4,作为本发明的一种优选实施例,所述转动组件包括与承重板17固定连接的第二轴承座34,所述第二轴承座34固定连接有第二光轴35,所述第二光轴35下方外侧固定连接有与切换组件连接的第六齿轮36,所述第二光轴35上方贯穿壳体23并外侧固定连接有平键37,所述第六齿轮36和平键37外侧滑动连接有蜗轮38,所述蜗轮38上下两侧对称接触有与壳体23内壁固定连接的挡板39,所述蜗轮38啮合有蜗杆40,所述蜗杆40固定连接有与支撑板43固定连接的第三光轴41,所述第三光轴41一端固定连接有与壳体23内壁固定连接的第三轴承座42。
在本发明的实施例中,通过切换组件带动第六齿轮36转动,进而在第二光轴35、平键37、蜗轮38和蜗杆40相互配合作用下,带动第三光轴41进行转动,进而带动焊接头46进行转动,设置第二轴承座34,对第二光轴35进行固定、支撑,设置第三轴承座42,对第三光轴41进行固定、支撑。
实施例6
请参阅图1,作为本发明的一种优选实施例,所述第四齿轮20和第六齿轮36位于同一水平面,且二者大小尺寸相等。
在本发明的实施例中,设置第四齿轮20和第六齿轮36位于同一水平面,且二者大小尺寸相等,保证切换组件与第四齿轮20和第六齿轮36啮合良好,保证运动的稳定性。
实施例7
请参阅图1、3,作为本发明的一种优选实施例,所述切换组件包括与第四齿轮20和第六齿轮36啮合的第五齿轮33,所述第五齿轮33底面固定连接有第二转轴32,所述第二转轴32固定连接有第二电机31,所述第二电机31底面固定连接有第四滑块29,所述承重板17设有与第四滑块29滑动连接的第四滑槽30,所述第四滑块29侧面固定连接有连接杆28,所述连接杆28端部固定连接有与承重板17固定连接的第一伸缩件27。
在本发明的实施例中,开启第二电机31,第二电机31输出轴带动第二转轴32转动,进而带动第五齿轮33与第四齿轮20和第六齿轮36啮合,带动升降组件和转向组件进行运动,通过第一伸缩件27进行伸缩,通过连接杆28带动第四滑块29和第二电机31沿着第四滑槽30进行移动,实现对升降组件和转向组件进行切换,第一伸缩件27为气缸或液压缸,保证运动平稳。
本发明的工作原理是:通过支撑板43和机械臂44对焊接盒45进行支撑,焊接头46对工件进行焊接,在第二伸缩件47作用下,改变焊接头46的焊接角度,开启第一电机2,第一电机2输出轴带动第一转轴3和第一齿轮4转动,在三角板5、第二齿轮6、第一圆轴7、第三齿轮8、第二圆轴9、连杆10、第一滑块11和滑杆13相互配合作用下,通过第二滑块15带动承重板17沿着底座1左右移动,进而带动焊接头46进行移动,对工件长度方向上进行焊接,通过第一伸缩件27进行伸缩,通过连接杆28带动第四滑块29和第二电机31沿着第四滑槽30进行移动,实现对焊接头46升降和转向进行切换,开启第二电机31,第二电机31输出轴带动第二转轴32转动,进而带动第五齿轮33与第四齿轮20啮合,带动第四齿轮20转动,进而在第一光轴19、丝杆21、螺套22和壳体23相互配合作用下,带动壳体23和第三滑块24沿着导向柱26内第三滑槽25上下移动,进而带动焊接头46进行升降,对工件高度方向上进行焊接,当第五齿轮33与第六齿轮36啮合时,带动第六齿轮36转动,进而在第二光轴35、平键37、蜗轮38和蜗杆40相互配合作用下,带动第三光轴41进行转动,进而带动焊接头46进行转动,对工件宽度方向上进行焊接,从而实现了自动化进行焊接,降低生产成本、提高了焊接效率和焊接质量更稳定可靠、改善操作人员的工作环境。
以上的仅是本发明的优选实施方式,应当指出,对于本领域的技术人员来说,在不脱离本发明构思的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。

Claims (7)

  1. 一种机电自动化焊接装置,包括底座(1),所述底座(1)内部为中空结构,所述底座(1)上方滑动连接有承重板(17),其特征在于,所述底座(1)滑动连接有与承重板(17)固定连接的滑动组件,所述承重板(17)上方分别固定连接有升降组件和转动组件,所述升降组件和转动组件连接有与承重板(17)滑动连接的切换组件,所述转动组件固定连接有支撑板(43),所述支撑板(43)表面固定连接有机械臂(44),所述机械臂(44)另一端铰接有焊接盒(45),所述焊接盒(45)下端固定连接有焊接头(46),所述焊接盒(45)侧面通过固定座铰接有第二伸缩件(47),所述第二伸缩件(47)另一端通过固定座与支撑板(43)铰接。
  2. 根据权利要求1所述的机电自动化焊接装置,其特征在于,所述滑动组件包括与底座(1)内部底面固定连接的第一电机(2),所述第一电机(2)输出轴固定连接有第一转轴(3),所述第一转轴(3)外侧固定连接有第一齿轮(4),所述第一转轴(3)穿过第一齿轮(4)延伸至第一齿轮(4)外部,并铰接有三角板(5),所述第一齿轮(4)啮合有第二齿轮(6),所述第二齿轮(6)表面固定连接有与三角板(5)铰接的第一圆轴(7),所述第二齿轮(6)啮合有第三齿轮(8),所述第三齿轮(8)表面固定连接有与三角板(5)铰接的第二圆轴(9),所述第二圆轴(9)穿过第三齿轮(8)延伸至外部第三齿轮(8),并固定连接有连杆(10),所述连杆(10)另一端铰接有第一滑块(11),所述第一滑块(11)滑动连接有与底座(1)滑动连接的滑杆(13),所述滑杆(13)上方固定连接有与承重板(17)固定连接的第二滑块(15),所述第二滑块(15)与底座(1)滑动连接。
  3. 根据权利要求2所述的机电自动化焊接装置,其特征在于,所述滑杆(13)设有与第一滑块(11)滑动连接的第一滑槽(12),所述底座(1)内对称设有与滑杆(13)两端滑动连接的凹槽(14),所述底座(1)上方设有与第二滑块(15)滑动连接的第二滑槽(16)。
  4. 根据权利要求1所述的机电自动化焊接装置,其特征在于,所述升降组件包括与承重板(17)固定连接的第一轴承座(18),所述第一轴承座(18)固定连接有第一光轴(19),所述第一光轴(19)外侧固定连接有与切换组件连接的第四齿轮(20),所述第一光轴(19)上端固定连接有丝杆(21),所述丝杆(21)螺纹连接有螺套(22),所述螺套(22)外侧固定连接有与转动组件连接的壳体(23),所述壳体(23)内部为中空结构,所述壳体(23)侧面固定连接有第三滑块(24),所述第三滑块(24)外侧设有与承重板(17)固定连接的导向柱(26),所述导向柱(26)设有与第三滑块(24)滑动连接的第三滑槽(25)。
  5. 根据权利要求4所述的机电自动化焊接装置,其特征在于,所述转动组件包括与承重板(17)固定连接的第二轴承座(34),所述第二轴承座(34)固定连接有第二光轴(35),所述第二光轴(35)下方外侧固定连接有与切换组件连接的第六齿轮(36),所述第二光轴(35)上方贯穿壳体(23)并外侧固定连接有平键(37),所述第六齿轮(36)和平键(37)外侧滑动连接有蜗轮(38),所述蜗轮(38)上下两侧对称接触有与壳体(23)内壁固定连接的挡板(39),所述蜗轮(38)啮合有蜗杆(40),所述蜗杆(40)固定连接有与支撑板(43)固定连接的第三光轴(41),所述第三光轴(41)一端固定连接有与壳体(23)内壁固定连接的第三轴承座(42)。
  6. 根据权利要求5所述的机电自动化焊接装置,其特征在于,所述第四齿轮(20)和第六齿轮(36)位于同一水平面,且二者大小尺寸相等。
  7. 根据权利要求6所述的机电自动化焊接装置,其特征在于,所述切换组件包括与第四齿轮(20)和第六齿轮(36)啮合的第五齿轮(33),所述第五齿轮(33)底面固定连接有第二转轴(32),所述第二转轴(32)固定连接有第二电机(31),所述第二电机(31)底面固定连接有第四滑块(29),所述承重板(17)设有与第四滑块(29)滑动连接的第四滑槽(30),所述第四滑块(29)侧面固定连接有连接杆(28),所述连接杆(28)端部固定连接有与承重板(17)固定连接的第一伸缩件(27)。
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