WO2022063141A1 - Reaction vessel supply apparatus and reaction vessel supply method - Google Patents

Reaction vessel supply apparatus and reaction vessel supply method Download PDF

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Publication number
WO2022063141A1
WO2022063141A1 PCT/CN2021/119715 CN2021119715W WO2022063141A1 WO 2022063141 A1 WO2022063141 A1 WO 2022063141A1 CN 2021119715 W CN2021119715 W CN 2021119715W WO 2022063141 A1 WO2022063141 A1 WO 2022063141A1
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WO
WIPO (PCT)
Prior art keywords
reaction vessel
conveying device
supply
conveyor belt
guide
Prior art date
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PCT/CN2021/119715
Other languages
French (fr)
Chinese (zh)
Inventor
张少鹏
龚伟
张珥
高智诚
Original Assignee
迈克医疗电子有限公司
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Application filed by 迈克医疗电子有限公司 filed Critical 迈克医疗电子有限公司
Publication of WO2022063141A1 publication Critical patent/WO2022063141A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/02Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
    • G01N35/04Details of the conveyor system

Definitions

  • the present invention relates to the technical field of medical diagnosis, in particular to a reaction container supply device and a reaction container supply method.
  • the samples and reaction reagents need to be loaded into the reaction container together for testing.
  • the steps of supplying, loading samples and reaction reagents, detection and analysis, and recycling of waste reaction containers in reaction containers need to be transported through an assembly line to realize batch detection and analysis operations.
  • the existing reaction vessel supply device is set separately, and needs to be shut down for maintenance when a fault occurs, which greatly reduces the detection and analysis efficiency of the whole machine.
  • the purpose of the present invention is to provide a reaction container supply device and a reaction container supply method, the reaction container supply device can continuously supply the reaction container, which is beneficial to improve the working efficiency of the whole machine.
  • the present invention provides a reaction vessel supplying device, comprising: a fixing frame, including at least two mounting plates; at least two conveying devices, respectively movably connected with the at least two mounting plates in a one-to-one correspondence; each conveying device
  • the device comprises a pair of guide plates arranged opposite to each other, a supply channel is formed between the pair of guide plates, and the conveying device supplies a plurality of reaction vessels through the supply channel; the controller is used to monitor the supply of a conveying device currently in the working mode to the reaction vessels When the operating state is abnormal, the current conveying device is turned off, and the other conveying device in the at least two conveying devices is activated to continue supplying the reaction vessel.
  • the supply channel of each conveying device has a feeding position and a feeding position along its own length direction, and a first sensor is provided on the guide plate corresponding to the feeding position, which is used for reaching the reaction vessel when the reaction vessel reaches the feeding position.
  • a first signal is sent to the controller when the discharge position is in, and a second signal is sent to the controller when the reaction vessel is removed.
  • the controller is further configured to count the number of times of the first signal sent by the first sensor of the conveying device currently in the working mode, and when the number of times of the first signal is equal to the supply threshold of the reaction vessel, determine The current operating status of the conveyor is abnormal.
  • the controller is further configured to determine the running state of the current conveying device when the first signal or the second signal sent by the first sensor of the conveying device currently in the working mode is not received within a predetermined time. is abnormal.
  • the fixing frame further includes a bottom plate, the bottom plate is used to support at least two conveying devices, an end of the bottom plate corresponding to the supply channel is provided with a first magnetic member, and the guide plate member is provided with a second magnetic member and the second sensor, after the conveying device moves to a predetermined position along the mounting plate, the first magnetic piece and the second magnetic piece are attracted together, and the second sensor is triggered to send a third signal to the controller.
  • a fixing member is further provided at one end of the bottom plate corresponding to the supply channel, a positioning pin is arranged on the fixing member, a pin hole matched with the positioning pin is correspondingly arranged on the guiding plate member, and the conveying device moves along the mounting plate After reaching the predetermined position, the positioning pin extends into the pin hole.
  • each conveying device includes: a support plate, which is movably connected to the mounting plate, and a pair of guide plate members is fixedly connected to the support plate; a turntable, which is rotatably connected to the support plate, and the turntable includes a rotating shaft and A pair of discs are coaxially connected by the rotating shafts and arranged at intervals; a conveyor belt, one end of which is wound on the rotating shaft between the pair of discs; The side of the conveyor belt facing away from the rotating shaft; the runner assembly is connected to the support plate, the runner assembly is arranged between the turntable and the guide plate, and the other end of the conveyor belt is wound around the runner assembly, which is used to introduce the reaction vessel on the conveyor belt into the supply channel.
  • the runner assembly includes: a drive motor, which is electrically connected to the controller and rotatably connected to the support plate; a driving wheel, which is coaxially connected to the output shaft of the driving motor, and is provided on the driving There is an annular groove, and the other end of the conveyor belt is wound on the annular groove; the first guide wheel and the second guide wheel are respectively located between the turntable and the driving wheel, and are in frictional contact with the conveyor belt.
  • the second guide wheel is located on the side of the first guide wheel away from the turntable and above the supply channel for separating the reaction vessel from the conveyor belt.
  • the first center line between the center axis of the first guide wheel and the center axis of the second guide wheel is L1
  • the distance between the center axis of the second guide wheel and the center axis of the driving wheel is L1
  • the second center connecting line between them is L2
  • the included angle ⁇ between the first center connecting line L1 and the second center connecting line L2 is ⁇ 90°.
  • the reaction vessel has ears that are arranged oppositely, and the ears are connected to the conveyor belt, and a side of each guide plate facing the supply channel is provided with an inwardly recessed groove; the ears that are arranged oppositely
  • the width dimension d1 between them is larger than the width dimension d2 of the conveyor belt and smaller than the distance d3 between the pair of grooves.
  • the reaction vessel supplying device further includes a cover assembly, the cover assembly includes a cover plate and a protruding portion, the cover plate covers the supply channel between the second guide wheel and the discharging position, and the protruding portion is provided with On the side of the cover plate facing the supply channel, the protruding part is telescopically inserted into the supply channel below the second guide wheel.
  • a convex column and a locking pin rotatably connected to the convex column are provided on the support plate corresponding to the rotating shaft of the rotating plate, the rotating shaft is sleeved on the outer peripheral side of the convex column, and is pressed into it by the locking pin.
  • An elastic piece is arranged between one disc body and the other disc body and the support plate.
  • the present invention also provides a reaction container supply method of the aforementioned reaction container supply device, comprising: obtaining the operation state information of the supply device supplied to the reaction container by the conveying device currently in the working mode; when the operation state information is abnormal When , a stop signal is sent to the current conveying device; the other conveying device among the at least two conveying devices is activated to continue supplying the reaction vessel.
  • the present invention provides a reaction container supplying device and a reaction container supplying method.
  • a reaction container supplying device By providing at least two conveying devices that can be pushed and pulled, when an abnormality occurs in the supply of one of the conveying devices to the reaction container, the other conveying device can be replaced, so that the Continuously supply the reaction vessel, reduce the time of downtime to deal with abnormal problems, and improve the working efficiency of the whole machine.
  • the overall structure of the reaction vessel supplying device is compact and space-saving, which is favorable for being arranged in the pipeline detection and analysis equipment.
  • FIG. 1 is a schematic three-dimensional structure diagram of a reaction vessel supply device provided in an embodiment of the present invention
  • Fig. 2 is the side view structure schematic diagram of the reaction vessel supply device shown in Fig. 1 along the direction A;
  • Fig. 3 is the partial enlarged structural schematic diagram of the region D of the reaction vessel supply device shown in Fig. 2;
  • Fig. 4 is a partial enlarged structural schematic diagram of region B of the reaction vessel supply device shown in Fig. 1;
  • Fig. 5 is the structural representation of the conveying device in the reaction vessel supplying device shown in Fig. 1;
  • Fig. 6 is the exploded structure schematic diagram of the conveying device shown in Fig. 5;
  • FIG. 7 is a schematic view of the assembly structure of the reaction vessel and the conveyor belt in the reaction vessel supply device shown in FIG. 5;
  • FIG. 8 is a schematic top view of the structure of the lid assembly in the reaction vessel supply device shown in FIG. 5;
  • FIG. 9 is a schematic view of the rear structure of the cover assembly in the reaction vessel supply device shown in FIG. 5;
  • FIG. 10 is a flowchart of a method for supplying a reaction vessel according to an embodiment of the present invention.
  • reaction vessel supplying device and the reaction vessel supplying method provided by the embodiments of the present invention will be described in detail below with reference to FIGS. 1 to 10 .
  • an embodiment of the present invention provides a reaction vessel supply device, including: a fixing frame 1 , at least two conveying devices 2 and a controller (not shown in the figure).
  • the fixing frame 1 includes at least two mounting plates 11 , and the at least two conveying devices 2 are respectively movably connected with the at least two mounting plates 11 in a one-to-one correspondence.
  • Each conveying device 2 includes a pair of guide plates 20 disposed opposite to each other, a supply channel 21 is formed between the pair of guide plates 20 , and the conveying device 2 supplies a plurality of reaction vessels C through the supply channel 21 .
  • the conveying device 2 can be movably connected to the mounting plate 11 through a moving device, for example, the moving device can include a guide rail 111 and a slider 112 slidably connected to the guide rail 111 , the guide rail 111 is fixedly connected to the mounting plate 11 , and the conveying device 2 is fixed to the slider 112 Connected, the extending direction of the guide rail 111 is the moving direction of the conveying device 2 .
  • the conveying device 2 is movably arranged relative to the mounting plate 11 , which facilitates pulling the conveying device 2 from the fixing frame 1 for inspection, maintenance, loading the reaction vessel C, etc., and then pushing the conveying device 2 to the fixing frame 1 .
  • two moving devices may be arranged at intervals in the height direction of each conveying device 2 .
  • the mounting plate 11 may be partially hollowed out, which will not be repeated here.
  • the number of the conveying devices 2 is at least two, one of the conveying devices 2 is in the current working mode, and the rest of the conveying devices 2 are standby.
  • the at least two conveying devices 2 are respectively movably connected to the at least two mounting plates 11 in a one-to-one correspondence.
  • the controller is used to monitor the running state of the reaction vessel C supplied by one conveying device 2 currently in the working mode; when the operating state is abnormal, the current conveying device 2 is closed, and the other conveying device 2 in the at least two conveying devices 2 is activated to Continue to supply reaction vessel C.
  • the controller can be installed in any position, for example, it can be fixed on the fixing frame 1, and it can also be fixed on a position other than the reaction vessel supply device.
  • the current conveying device 2 can be turned off, and another conveying device 2 can be activated to continue supplying the reaction container C.
  • the closed conveying device 2 can be pulled out from the fixing frame 1 for maintenance work such as overhaul, and after the repair is completed, it can be pushed into the original position as a spare conveying device 2 .
  • the whole maintenance process does not affect the normal operation of the other conveying device 2, so that the reaction vessel C can be continuously supplied, the time for stopping the process of abnormal problems is reduced, and the working efficiency of the whole machine is improved.
  • At least two mounting plates 11 of the fixing frame 1 are arranged in parallel, so that at least two conveying devices 2 are arranged side by side, and when they are applied to the assembly line of the sample analysis device, it is convenient for the manipulator to follow the same direction perpendicular to the side-by-side direction. Move to the supply channel 21 of any designated conveying device 2, and grab the reaction container C, simplify the movement path of the manipulator, and improve the detection efficiency of the sample analysis device.
  • reaction vessel supplying device provided by the embodiment of the present invention, by setting at least two conveying devices 2 that can be pushed and pulled, when an abnormality occurs in the supply of one of the conveying devices 2 to the reaction vessel, it can be replaced with another conveying device 2, so that it can be Continuously supply the reaction vessel C, reduce the time of shutdown to deal with abnormal problems, and improve the working efficiency of the whole machine.
  • the overall structure of the reaction vessel supplying device is compact and space-saving, which is favorable for being arranged in the pipeline detection and analysis equipment.
  • reaction vessel supply device including two conveying devices 2 as an example.
  • the supply channel 21 of each conveying device 2 has a feeding position P1 and a discharging position P2 along its own length direction, and a first sensor is provided on the guide plate 20 corresponding to the discharging position P2 201, for sending a first signal to the controller when the reaction container C reaches the discharging position P2, and sending a second signal to the controller when the reaction container C is taken away.
  • the first sensor 201 is a photoelectric sensor.
  • the first signal indicates that the reaction container C has reached the discharging position P2.
  • the controller can control the conveying device 2 to suspend the conveying of the reaction container C, so as to facilitate the removal of the reaction container C by a manipulator or manually.
  • the second signal indicates that the reaction container C at the discharging position P2 is empty, which means that the reaction container C has been taken away. At this time, the controller can control the conveying device 2 to continue conveying the next reaction container C.
  • the controller is further configured to count the number of times of the first signal sent by the first sensor 201 of the conveying device 2 currently in the working mode, and when the number of times of the first signal is equal to the supply threshold of the reaction vessel C When the current operating state of the conveying device 2 is determined to be abnormal.
  • the number of times the first signal sent by the first sensor 201 is the number of reaction vessels C that have been supplied to the discharge position P2.
  • the supply threshold of the reaction vessels C refers to the threshold value of the quantity of the reaction vessels C that have been supplied in place, and the threshold value may be, for example, 99.5% of the total quantity. For example, if the total number of reaction vessels C that can be supplied by the conveying device 2 is 1000, the supply threshold is 995.
  • the controller determines that the current operating state of the conveying device 2 is abnormal and needs to be switched to another conveying device 2, and reload the reaction vessel C for the conveyor 2.
  • the controller is further configured to determine the current conveying device 2 when the first signal or the second signal sent by the first sensor 201 of the conveying device 2 currently in the working mode is not received within a predetermined time.
  • the running status is abnormal.
  • the predetermined time is, for example, 1s. If the controller does not receive the first signal or the second signal within the predetermined time, it means that the reaction container C may be stuck due to the failure of the conveying device 2. Therefore, the controller judges that the current conveying device 2 is blocked. The operating state is abnormal, and it is necessary to switch to another conveying device 2 and eliminate the failure of the conveying device 2 .
  • the conveying device 2 needs to be pulled out from the fixed frame 1 along the moving device for maintenance, and then the conveying device 2 is pushed to the fixed frame 1 after the maintenance. . At this time, it is necessary to ensure that the conveying device 2 is pushed to the original position to avoid safety accidents when the conveying device 2 is started.
  • the fixing frame 1 further includes a bottom plate 12, the bottom plate 12 is used to support at least two conveying devices 2, one end of the bottom plate 12 corresponding to the supply channel 21 is provided with a first magnetic member 121, and the guide plate member 20 is provided with a first magnetic member 121.
  • Two magnetic pieces 203 and a second sensor 202 after the conveying device 2 moves to a predetermined position along the mounting plate 11, the first magnetic piece 121 and the second magnetic piece 203 are attracted together, and the second sensor 202 is triggered to send a third Signal.
  • the first magnetic member 121 is a magnet
  • the second magnetic member 203 is a metal member with magnetic attraction properties, such as an iron plate, a nickel plate or an iron-nickel alloy plate, the outer surface of which is coated with an anti-corrosion coating.
  • the second magnetic member 203 may also be an electrolytic lead galvanized sheet, that is, a galvanized layer on the surface of the cold-rolled sheet.
  • the second sensor 202 is a micro switch, and the micro switch is a switch triggered by a physical mechanism, which is not disturbed by the properties of the triggering object itself, which can effectively solve the problem of false detection caused by the photoelectric sensor in the past.
  • the second magnetic member 203 and the second sensor 202 are located in the same plane.
  • the conveying device 2 moves to a predetermined position along the mounting plate 11.
  • the first magnetic The component 121 can just touch the second sensor 202, thereby triggering the second sensor 202 to send a third signal to the controller.
  • the third signal indicates that the conveying device 2 has moved to a predetermined position along the mounting plate 11 and can be switched to the working mode at any time.
  • magnetic beads O are preset in the reaction container C, which are used for subsequent mixing of samples and reaction reagents, and functional modules such as magnetic bead detection.
  • the height difference between the first magnetic member 121 and the reaction container C needs to meet a preset distance.
  • the preset distance is related to the magnitude of the magnetic force of the first magnetic member 121, and is determined according to the specific application.
  • the conveying device 2 may be offset in the direction in which at least two conveying devices 2 are arranged side by side, resulting in the conveying device 2 . Abrasion occurs during operation, which is not conducive to the conveying accuracy of the reaction vessel C supplied by the conveying device 2 .
  • one end of the bottom plate 12 corresponding to the supply channel 21 is further provided with a fixing member 122, the fixing member 122 is provided with a positioning pin 123, and the guide plate member 20 is correspondingly provided with a pin hole 204 which is matched with the positioning pin 123. 2.
  • the positioning pin 123 extends into the pin hole 204. Through the cooperation of the positioning pin 123 and the pin hole 204, the conveying device 2 can be quickly positioned.
  • the continuous magnetic attraction force generated between the first magnetic member 121 and the second magnetic member 203 can ensure that the conveying device 2 does not move in the side-by-side direction, further improving the conveying accuracy of the conveying device 2 for supplying the reaction container C.
  • each conveying device 2 includes a support plate 22 , a turntable 23 , a conveyor belt 24 and a wheel assembly 25 .
  • the support plate 22 is movably connected to the mounting plate 11 , and a pair of guide plate members 20 are fixedly connected to the support plate 22 .
  • the support plate 22 is connected with the slider 112 of the aforementioned moving device, so as to realize the movable connection between the support plate 22 and the mounting plate 11 .
  • the support plate 22 also includes a bent portion 223 parallel to the bottom plate 12 , and a pair of guide plate members 20 are disposed on the bent portion 223 to form the supply channel 21 .
  • the turntable 23 is rotatably connected to the support plate 22 , and the turntable 23 includes a rotating shaft 231 and a pair of disc bodies 232 coaxially connected to the rotating shaft 231 and arranged at intervals.
  • One end of the conveyor belt 24 is wound on the rotating shaft 231 between the pair of disc bodies 232 , the conveyor belt 24 is provided with a plurality of reaction vessels C arranged in sequence along its length direction, and the reaction vessels C are located on the side of the conveyor belt 24 away from the rotating shaft 231 .
  • the runner assembly 25 is connected to the support plate 22 , the runner assembly 25 is arranged between the turntable 23 and the guide plate 20 , and the other end of the conveyor belt 24 is wound around the runner assembly 25 for guiding the reaction vessel C on the conveyor belt 24 into to the supply channel 21 .
  • the runner assembly 25 includes: a driving motor 251 , a driving runner 252 , a first guide wheel 253 and a second guide wheel 254 .
  • the drive motor 251 is electrically connected to the controller and connected to the support plate 22 .
  • the driving wheel 252 is coaxially connected with the output shaft of the driving motor 251 , an annular groove 252 a is provided on the driving wheel 252 , and the other end of the conveyor belt 24 is wound on the annular groove 252 a.
  • the driving motor 251 and the driving wheel 252 are respectively disposed on both sides of the support plate 22 to drive the driving wheel 252 to drive the conveyor belt 24 to rotate.
  • the first guide wheel 253 and the second guide wheel 254 are respectively located between the turntable 23 and the driving wheel 252, and are in frictional contact with the conveyor belt 24.
  • the first guide wheel 253 is arranged close to the turntable 23 and is used to guide the conveyor belt 24 into the supply channel 21.
  • the second guide wheel 254 is located on the side of the first guide wheel 253 away from the turntable 23 and above the supply channel 21 , and is used for separating the reaction vessel C from the conveyor belt 24 .
  • the driving motor 251 drives the driving wheel 252 to rotate in the counterclockwise direction, and drives the conveyor belt 24 to move in the direction of the arrow in the figure.
  • the wheel 254 Under the guidance of the wheel 254 , it is wound onto the annular groove 252 a of the driving wheel 252 , and at the same time, the plurality of reaction containers C set on the conveyor belt 24 are transported into the supply channel 21 below the second guide wheel 254 .
  • the reaction container C is separated from the conveyor belt 24 and falls into the supply channel 21 below the second guide wheel 254 .
  • the separation of the reaction vessel C and the conveyor belt 24 is related to the layout of the components of the runner assembly 25 and the structure of the supply channel 21 .
  • the first center line between the center axis of the first guide wheel 253 and the center axis of the second guide wheel 254 is L1
  • the center axis of the second guide wheel 254 and the driving wheel 252 The second center connecting line between the central axes of , is L2, and the included angle ⁇ between the first center connecting line L1 and the second center connecting line L2 is ⁇ 90°.
  • the reaction vessel C has ear portions E that are provided opposite to each other, and the ear portions E are connected to the conveyor belt 24 .
  • the reaction container C further includes a container body C1, the oppositely arranged ears E are connected to the container body C1, and a fixed column C2 is provided on the ear E, and the fixed column C2 passes through the through hole on the conveyor belt 24, so as to connect the reaction The ears E of the containers C are connected to the conveyor belt 24 .
  • each guide plate 20 facing the supply channel 21 is provided with an inwardly concave groove 205 , the width dimension d1 between the oppositely arranged ears E is greater than the width dimension d2 of the conveyor belt 24 and smaller than a pair of grooves 205 distance d3 between.
  • the conveyor belt 24 After the conveyor belt 24 is introduced into the supply channel 21 , it moves toward the driving wheel 252 under the guidance of the second guide wheel 254 , thereby driving the reaction container C to move upward, and the ear E of the reaction container C is guided by a pair of guide plates 20 .
  • the groove 205 provided inside blocks, and the conveyor belt 24 continues to move upward toward the driving wheel 252 through the groove 205, while the reaction container C moves downward under the action of its own gravity, so that the conveyor belt 24 is separated from the reaction container C.
  • the reaction vessel C falls into the supply channel 21 .
  • the reaction vessel supply device further includes a cover assembly 3.
  • the cover assembly 3 includes a cover plate 31 and a protruding portion 32.
  • the cover plate 31 is covered with the second guide wheel 254 and the discharge position.
  • the extension 32 is disposed on the side of the cover plate 31 facing the supply channel 21, and the extension 32 is retractably inserted into the supply channel 21 below the second guide wheel 254.
  • the cover assembly 3 further includes a toggle member 33 and a hinge 34 , and the cover plate 31 is pivotally connected with the guide plate member 20 through the hinge 34 to open or close the supply channel 21 .
  • the toggle member 33 is disposed on the side of the cover plate 31 away from the supply channel 21 and is connected to the extension portion 32 .
  • the protruding part 32 is telescopically inserted between the second guide wheel 254 and the reaction vessel C in the supply channel 21, and the other end is provided with a cylinder, the outer casing of the cylinder is provided with a spring (not shown in the figure), and the cover plate 31 is correspondingly provided with holes matched with the cylinder and the spring, so that the protruding portion 32 can be telescopically moved relative to the cover plate 31 .
  • the toggle member 33 is moved in the direction of the arrow in Fig. 8
  • the protruding portion 32 can be inserted into the supply channel 21 below the second guide wheel 254.
  • the toggle member 33 is moved in the opposite direction to the direction of the arrow in FIG. 8 , the protruding portion 32 is withdrawn from the supply channel 21 below the second guide wheel 254 , so that the cover plate 31 can be turned over around the hinge 34 to open the supply channel twenty one.
  • the magnetic beads O are preset in the reaction container C.
  • the opening H of the reaction container C is opened, and the reaction container C moves downward and falls into the supply channel 21.
  • the beads O tend to escape towards the opening H of the reaction vessel C due to inertia.
  • the toggle member 33 By moving the toggle member 33 to the left, the protruding portion 32 can be inserted into the supply channel 21 below the second guide wheel 254, and cover the opening H of the reaction vessel C just separated from the conveyor belt 24, thereby preventing magnetic Bead O escapes from opening H.
  • the cover plate 31 covers the supply channel 21 between the second guide wheel 254 and the discharge position P2, which can prevent impurities such as dust from falling into the reaction container C, and avoid affecting the cleanliness of subsequent samples and the results of sample analysis. accuracy.
  • the conveyor belt 24 cannot drive the reaction vessel C to continue to move toward the supply channel 21.
  • the controller recognizes that the operating state of the conveying device 2 is abnormal, and controls the drive motor 251 to stop. At this time, a small amount of reaction containers C will fall into the supply channel 21 and cannot continue to move to the discharge position P2.
  • the controller can judge the current operating state of the conveying device 2 by not receiving the first signal or the second signal sent by the first sensor 201 of the conveying device 2 currently in the working mode within a predetermined time. , you can also manually move a small amount of reaction containers C to a suitable position, for example, the reaction container C at the front of the queue is moved to the discharge position P2, and the rest of the reaction containers C are arranged in sequence without affecting the movement of the new conveyor belt 24, so as to avoid wasting reactions container C.
  • the cover plate 31 is turned over around the hinge 34, so that the cover plate 31 is covered with the supply channel 21, the toggle member 33 is moved to the left, and the new conveyor belt 24 is reloaded into the rotating shaft 231 of the turntable 23 and the wheel assembly 25, move the conveying device 2 to the original position of the fixed frame 1 as a backup conveying device.
  • the support plate 22 of the conveying device 2 is provided with a convex column 221 and a locking pin 222 rotatably connected to the convex column 221 corresponding to the rotating shaft 231 of the turntable 23.
  • the rotating shaft 231 is sleeved on the outer peripheral side of the convex column 221,
  • the lock pin 222 is press-fitted to one of the disk bodies 232 , and an elastic member 26 is provided between the other disk body 232 and the support plate 22 .
  • the elastic member 26 is an O-shaped rubber ring. Since the force arm of the locking pin 222 pressing against the disc body 232 is short, the disc body 232 is not easily pressed. An elastic member 26 is arranged between the disk body 232 and the support plate 22 , which can increase the friction force generated by the extrusion between the disk body 232 and the support plate 22 to achieve the purpose of preventing loosening.
  • an embodiment of the present invention further provides a reaction vessel supply method of the reaction vessel supply device as described above, including:
  • Step S1 obtaining the operating state information supplied to the reaction vessel C by the conveying device 2 currently in the working mode
  • Step S2 when the running state information is abnormal, send a stop signal to the current conveying device 2;
  • Step S3 Activate the other conveying device 2 of the at least two conveying devices 2 to continue supplying the reaction vessel C.
  • the controller judges that the current operating state of the conveying device 2 is abnormal, it may be that the remaining capacity of the reaction vessel C is insufficient, or that the current conveying device 2 is faulty, and the conveying device 2 needs to be moved along the moving device.
  • Pull out from the fixing frame 1 for maintenance for example, reload the reaction container C for the conveying device 2, eliminate the failure of the conveying device 2, and then push the conveying device 2 to the original position of the fixing frame 1 after the maintenance.
  • the maintenance process does not affect the normal operation of other conveying devices 2 , so that the reaction vessel C can be continuously supplied, the time for stopping the process of abnormal problems is reduced, and the working efficiency of the whole machine is improved.

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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Abstract

A reaction vessel supply apparatus and a reaction vessel supply method. The reaction vessel supply apparatus comprises: a fixed bracket (1), comprising at least two mounting plates (11); at least two conveying devices (2) that are respectively and movably connected to the at least two mounting plates (11) in a one-to-one correspondence mode, wherein each conveying device (2) comprises a pair of guide plate members (20) arranged opposite to each other, a supply channel (21) is formed between the pair of guide plate members (20), and the conveying devices (2) supply a plurality of reaction vessels (C) by means of the supply channels (21); and a controller used for monitoring the running state of one conveying device (2) that currently is in a working mode and supplies the reaction vessel (C), wherein when the running state is abnormal, the current conveying device (2) is closed, and the other conveying device (2) of at least two conveying devices (2) is started to continuously supply the reaction vessel (C). The apparatus can continuously supply the reaction vessels, shortens the time of shutting down and processing an abnormal problem, and improves the working efficiency of a whole machine.

Description

反应容器供给装置及反应容器供给方法Reaction vessel supply device and reaction vessel supply method
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求享有于2020年09月22日提交的名称为“反应容器供给装置及反应容器供给方法”的中国专利申请第202011001581.2号的优先权,该申请的全部内容通过引用并入本文中。This application claims the priority of Chinese Patent Application No. 202011001581.2, filed on September 22, 2020, entitled "Reaction Vessel Supply Device and Reaction Vessel Supply Method", the entire content of which is incorporated herein by reference.
技术领域technical field
本发明涉及医疗诊断技术领域,特别是涉及一种反应容器供给装置及反应容器供给方法。The present invention relates to the technical field of medical diagnosis, in particular to a reaction container supply device and a reaction container supply method.
背景技术Background technique
在医疗诊断领域,通过对血液、尿液等体液样本进行检测分析时,需要将样本和反应试剂一并加载于反应容器中再进行检测。反应容器从供给、装载样本及反应试剂、检测分析、回收废弃反应容器等步骤需要通过流水线进行输送,以实现批量检测分析作业。现有反应容器供给装置单独设置,出现故障时需要停机检修,大大降低了整机的检测分析效率。In the field of medical diagnosis, when testing and analyzing body fluid samples such as blood and urine, the samples and reaction reagents need to be loaded into the reaction container together for testing. The steps of supplying, loading samples and reaction reagents, detection and analysis, and recycling of waste reaction containers in reaction containers need to be transported through an assembly line to realize batch detection and analysis operations. The existing reaction vessel supply device is set separately, and needs to be shut down for maintenance when a fault occurs, which greatly reduces the detection and analysis efficiency of the whole machine.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种反应容器供给装置及反应容器供给方法,该反应容器供给装置可以连续供应反应容器,有利于提高整机的工作效率。The purpose of the present invention is to provide a reaction container supply device and a reaction container supply method, the reaction container supply device can continuously supply the reaction container, which is beneficial to improve the working efficiency of the whole machine.
一方面,本发明提出了一种反应容器供给装置,包括:固定架,包括至少两个安装板;至少两个输送装置,分别与至少两个安装板一一对应地可移动连接;每个输送装置包括相对设置的一对导向板件,一对导向板件之间形成供给通道,输送装置通过供给通道供给多个反应容器;控制器,用于监测当前处于工作模式的一个输送装置供给反应容器的运行状态;当运行状态为异常时,关闭当前输送装置,并启动至少两个输送装置中的另 一个输送装置以继续供给反应容器。In one aspect, the present invention provides a reaction vessel supplying device, comprising: a fixing frame, including at least two mounting plates; at least two conveying devices, respectively movably connected with the at least two mounting plates in a one-to-one correspondence; each conveying device The device comprises a pair of guide plates arranged opposite to each other, a supply channel is formed between the pair of guide plates, and the conveying device supplies a plurality of reaction vessels through the supply channel; the controller is used to monitor the supply of a conveying device currently in the working mode to the reaction vessels When the operating state is abnormal, the current conveying device is turned off, and the other conveying device in the at least two conveying devices is activated to continue supplying the reaction vessel.
根据本发明实施例的一个方面,每个输送装置的供给通道沿自身长度方向具有进料位置和出料位置,导向板件上对应于出料位置设置有第一传感器,用于在反应容器到达出料位置时向控制器发送第一信号,以及在反应容器被取走时向控制器发送第二信号。According to an aspect of the embodiment of the present invention, the supply channel of each conveying device has a feeding position and a feeding position along its own length direction, and a first sensor is provided on the guide plate corresponding to the feeding position, which is used for reaching the reaction vessel when the reaction vessel reaches the feeding position. A first signal is sent to the controller when the discharge position is in, and a second signal is sent to the controller when the reaction vessel is removed.
根据本发明实施例的一个方面,控制器还用于统计当前处于工作模式的输送装置的第一传感器发送的第一信号的次数,并且在第一信号的次数等于反应容器的供给阈值时,判断当前输送装置的运行状态为异常。According to an aspect of the embodiment of the present invention, the controller is further configured to count the number of times of the first signal sent by the first sensor of the conveying device currently in the working mode, and when the number of times of the first signal is equal to the supply threshold of the reaction vessel, determine The current operating status of the conveyor is abnormal.
根据本发明实施例的一个方面,控制器还用于在预定时间内未收到当前处于工作模式的输送装置的第一传感器发送的第一信号或者第二信号时,判断当前输送装置的运行状态为异常。According to an aspect of the embodiment of the present invention, the controller is further configured to determine the running state of the current conveying device when the first signal or the second signal sent by the first sensor of the conveying device currently in the working mode is not received within a predetermined time. is abnormal.
根据本发明实施例的一个方面,固定架还包括底板,底板用于支撑至少两个输送装置,底板的与供给通道对应的一端设置有第一磁性件,导向板件上设置有第二磁性件和第二传感器,输送装置沿安装板移动到预定位置后,第一磁性件与第二磁性件吸附在一起,并触发第二传感器向控制器发送第三信号。According to an aspect of the embodiment of the present invention, the fixing frame further includes a bottom plate, the bottom plate is used to support at least two conveying devices, an end of the bottom plate corresponding to the supply channel is provided with a first magnetic member, and the guide plate member is provided with a second magnetic member and the second sensor, after the conveying device moves to a predetermined position along the mounting plate, the first magnetic piece and the second magnetic piece are attracted together, and the second sensor is triggered to send a third signal to the controller.
根据本发明实施例的一个方面,底板与供给通道对应的一端还设置有固定件,固定件上设置有定位销,导向板件对应设置有与定位销配合的销孔,输送装置沿安装板移动到预定位置后,定位销伸入销孔。According to an aspect of the embodiment of the present invention, a fixing member is further provided at one end of the bottom plate corresponding to the supply channel, a positioning pin is arranged on the fixing member, a pin hole matched with the positioning pin is correspondingly arranged on the guiding plate member, and the conveying device moves along the mounting plate After reaching the predetermined position, the positioning pin extends into the pin hole.
根据本发明实施例的一个方面,每个输送装置包括:支撑板,与安装板可移动连接,一对导向板件与支撑板固定连接;转盘,与支撑板可转动连接,转盘包括转轴和与转轴同轴连接且间隔设置的一对盘体;传送带,其一端卷绕于一对盘体之间的转轴上,传送带沿自身长度方向设置有依次排布的多个反应容器,且反应容器位于传送带背离转轴的一侧;转轮组件,与支撑板连接,转轮组件设置于转盘与导向板件之间,传送带的另一端卷绕于转轮组件,用于将传送带上的反应容器导入至供给通道。According to an aspect of the embodiment of the present invention, each conveying device includes: a support plate, which is movably connected to the mounting plate, and a pair of guide plate members is fixedly connected to the support plate; a turntable, which is rotatably connected to the support plate, and the turntable includes a rotating shaft and A pair of discs are coaxially connected by the rotating shafts and arranged at intervals; a conveyor belt, one end of which is wound on the rotating shaft between the pair of discs; The side of the conveyor belt facing away from the rotating shaft; the runner assembly is connected to the support plate, the runner assembly is arranged between the turntable and the guide plate, and the other end of the conveyor belt is wound around the runner assembly, which is used to introduce the reaction vessel on the conveyor belt into the supply channel.
根据本发明实施例的一个方面,转轮组件包括:驱动电机,与控制器电连接,并与支撑板可转动连接;主动转轮,与驱动电机的输出轴同轴连接,主动转轮上设置有环形槽,传送带的另一端卷绕于环形槽上;第一导 向轮和第二导向轮,分别位于转盘与主动转轮之间,且与传送带摩擦接触,第一导向轮靠近转盘设置,用于将传送带导入供给通道,第二导向轮位于第一导向轮远离转盘的一侧,且位于供给通道的上方,用于将反应容器与传送带分离。According to an aspect of the embodiment of the present invention, the runner assembly includes: a drive motor, which is electrically connected to the controller and rotatably connected to the support plate; a driving wheel, which is coaxially connected to the output shaft of the driving motor, and is provided on the driving There is an annular groove, and the other end of the conveyor belt is wound on the annular groove; the first guide wheel and the second guide wheel are respectively located between the turntable and the driving wheel, and are in frictional contact with the conveyor belt. When the conveyor belt is introduced into the supply channel, the second guide wheel is located on the side of the first guide wheel away from the turntable and above the supply channel for separating the reaction vessel from the conveyor belt.
根据本发明实施例的一个方面,第一导向轮的中心轴与第二导向轮的中心轴之间的第一中心连线为L1,第二导向轮的中心轴与主动转轮的中心轴之间的第二中心连线为L2,第一中心连线L1与第二中心连线为L2之间的夹角θ≥90°。According to an aspect of the embodiment of the present invention, the first center line between the center axis of the first guide wheel and the center axis of the second guide wheel is L1, and the distance between the center axis of the second guide wheel and the center axis of the driving wheel is L1. The second center connecting line between them is L2, and the included angle θ between the first center connecting line L1 and the second center connecting line L2 is θ≥90°.
根据本发明实施例的一个方面,反应容器具有相对设置的耳部,且耳部与传送带连接,每个导向板件朝向供给通道的一侧设置有向内凹陷的凹槽;相对设置的耳部之间的宽度尺寸d1大于传送带的宽度尺寸d2,且小于一对凹槽之间的距离d3。According to an aspect of the embodiment of the present invention, the reaction vessel has ears that are arranged oppositely, and the ears are connected to the conveyor belt, and a side of each guide plate facing the supply channel is provided with an inwardly recessed groove; the ears that are arranged oppositely The width dimension d1 between them is larger than the width dimension d2 of the conveyor belt and smaller than the distance d3 between the pair of grooves.
根据本发明实施例的一个方面,反应容器供给装置还包括盖组件,盖组件包括盖板和伸出部,盖板盖合于第二导向轮与出料位置之间的供给通道,伸出部设置于盖板朝向供给通道的一侧,且伸出部可伸缩地插入第二导向轮下方的供给通道内。According to an aspect of the embodiment of the present invention, the reaction vessel supplying device further includes a cover assembly, the cover assembly includes a cover plate and a protruding portion, the cover plate covers the supply channel between the second guide wheel and the discharging position, and the protruding portion is provided with On the side of the cover plate facing the supply channel, the protruding part is telescopically inserted into the supply channel below the second guide wheel.
根据本发明实施例的一个方面,支撑板上对应于转盘的转轴设置有凸柱和与凸柱可转动连接的锁销,转轴套设于凸柱的外周侧,并通过锁销压合于其中一个盘体,另一个盘体与支撑板之间设置有弹性件。According to an aspect of the embodiment of the present invention, a convex column and a locking pin rotatably connected to the convex column are provided on the support plate corresponding to the rotating shaft of the rotating plate, the rotating shaft is sleeved on the outer peripheral side of the convex column, and is pressed into it by the locking pin. An elastic piece is arranged between one disc body and the other disc body and the support plate.
另一方面,本发明还提供了一种如前所述的反应容器供给装置的反应容器供给方法,包括:获取当前处于工作模式的输送装置供给反应容器的运行状态信息;当运行状态信息为异常时,向当前输送装置发送停机信号;启动至少两个输送装置中的另一个输送装置以继续供给反应容器。On the other hand, the present invention also provides a reaction container supply method of the aforementioned reaction container supply device, comprising: obtaining the operation state information of the supply device supplied to the reaction container by the conveying device currently in the working mode; when the operation state information is abnormal When , a stop signal is sent to the current conveying device; the other conveying device among the at least two conveying devices is activated to continue supplying the reaction vessel.
本发明提供的一种反应容器供给装置及反应容器供给方法,通过设置可推拉移动的至少两个输送装置,当其中一个输送装置供给反应容器出现异常时,可以更换为另一个输送装置,从而可以连续供给反应容器,减少停机处理异常问题的时间,提高整机工作效率。另外,该反应容器供给装置整体结构紧凑、节省空间,有利于布置于流水线检测分析设备中。The present invention provides a reaction container supplying device and a reaction container supplying method. By providing at least two conveying devices that can be pushed and pulled, when an abnormality occurs in the supply of one of the conveying devices to the reaction container, the other conveying device can be replaced, so that the Continuously supply the reaction vessel, reduce the time of downtime to deal with abnormal problems, and improve the working efficiency of the whole machine. In addition, the overall structure of the reaction vessel supplying device is compact and space-saving, which is favorable for being arranged in the pipeline detection and analysis equipment.
附图说明Description of drawings
下面将参考附图来描述本发明示例性实施例的特征、优点和技术效果。在附图中,相同的部件使用相同的附图标记。附图并未按照实际的比例绘制。Features, advantages, and technical effects of exemplary embodiments of the present invention will be described below with reference to the accompanying drawings. In the drawings, the same components are given the same reference numerals. The drawings are not drawn to actual scale.
图1是本发明实施例提供的一种反应容器供给装置的立体结构示意图;1 is a schematic three-dimensional structure diagram of a reaction vessel supply device provided in an embodiment of the present invention;
图2是图1所示的反应容器供给装置沿方向A的侧视结构示意图;Fig. 2 is the side view structure schematic diagram of the reaction vessel supply device shown in Fig. 1 along the direction A;
图3是图2所示的反应容器供给装置的区域D的局部放大结构示意图;Fig. 3 is the partial enlarged structural schematic diagram of the region D of the reaction vessel supply device shown in Fig. 2;
图4是图1所示的反应容器供给装置的区域B的局部放大结构示意图;Fig. 4 is a partial enlarged structural schematic diagram of region B of the reaction vessel supply device shown in Fig. 1;
图5是图1所示的反应容器供给装置中的输送装置的结构示意图;Fig. 5 is the structural representation of the conveying device in the reaction vessel supplying device shown in Fig. 1;
图6是图5所示的输送装置的分解结构示意图;Fig. 6 is the exploded structure schematic diagram of the conveying device shown in Fig. 5;
图7是图5所示的反应容器供给装置中的反应容器与传送带的组装结构示意图;7 is a schematic view of the assembly structure of the reaction vessel and the conveyor belt in the reaction vessel supply device shown in FIG. 5;
图8是图5所示的反应容器供给装置中的盖组件的俯视结构示意图;8 is a schematic top view of the structure of the lid assembly in the reaction vessel supply device shown in FIG. 5;
图9是图5所示的反应容器供给装置中的盖组件的背面结构示意图;FIG. 9 is a schematic view of the rear structure of the cover assembly in the reaction vessel supply device shown in FIG. 5;
图10是本发明实施例提供的一种反应容器供给方法的流程框图。FIG. 10 is a flowchart of a method for supplying a reaction vessel according to an embodiment of the present invention.
具体实施方式detailed description
下面将详细描述本申请的各个方面的特征和示例性实施例。在下面的详细描述中,提出了许多具体细节,以便提供对本申请的全面理解。但是,对于本领域技术人员来说很明显的是,本申请可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请的更好的理解。在附图和下面的描述中,至少部分的公知结构和技术没有被示出,以便避免对本申请造成不必要的模糊;并且,为了清晰,可能夸大了部分结构的尺寸。此外,下文中所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。Features and exemplary embodiments of various aspects of the present application are described in detail below. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to those skilled in the art that the present application may be practiced without some of these specific details. The following description of the embodiments is merely to provide a better understanding of the present application by illustrating examples of the present application. In the drawings and the following description, at least some well-known structures and techniques are not shown in order to avoid unnecessarily obscuring the present application; and, the dimensions of some structures may be exaggerated for clarity. Furthermore, the features, structures or characteristics described below may be combined in any suitable manner in one or more embodiments.
为了更好地理解本发明,下面结合图1至图10对本发明实施例提供的反应容器供给装置及反应容器供给方法进行详细描述。In order to better understand the present invention, the reaction vessel supplying device and the reaction vessel supplying method provided by the embodiments of the present invention will be described in detail below with reference to FIGS. 1 to 10 .
请一并参阅图1至图3,本发明实施例提供了一种反应容器供给装置,包括:固定架1、至少两个输送装置2和控制器(图中未示出)。Please refer to FIG. 1 to FIG. 3 together, an embodiment of the present invention provides a reaction vessel supply device, including: a fixing frame 1 , at least two conveying devices 2 and a controller (not shown in the figure).
固定架1包括至少两个安装板11,至少两个输送装置2分别与至少两个安装板11一一对应地可移动连接。每个输送装置2包括相对设置的一对导向板件20,一对导向板件20之间形成供给通道21,输送装置2通过供给通道21供给多个反应容器C。The fixing frame 1 includes at least two mounting plates 11 , and the at least two conveying devices 2 are respectively movably connected with the at least two mounting plates 11 in a one-to-one correspondence. Each conveying device 2 includes a pair of guide plates 20 disposed opposite to each other, a supply channel 21 is formed between the pair of guide plates 20 , and the conveying device 2 supplies a plurality of reaction vessels C through the supply channel 21 .
输送装置2可以通过移动装置与安装板11可移动连接,移动装置例如可以包括导轨111和与导轨111滑动连接的滑块112,导轨111与安装板11固定连接,输送装置2与滑块112固定连接,导轨111的延伸方向即为输送装置2的移动方向。输送装置2相对于安装板11可移动设置,便于将输送装置2从固定架1拉出进行检修、维护、装载反应容器C等操作,然后再将输送装置2推送至固定架1。The conveying device 2 can be movably connected to the mounting plate 11 through a moving device, for example, the moving device can include a guide rail 111 and a slider 112 slidably connected to the guide rail 111 , the guide rail 111 is fixedly connected to the mounting plate 11 , and the conveying device 2 is fixed to the slider 112 Connected, the extending direction of the guide rail 111 is the moving direction of the conveying device 2 . The conveying device 2 is movably arranged relative to the mounting plate 11 , which facilitates pulling the conveying device 2 from the fixing frame 1 for inspection, maintenance, loading the reaction vessel C, etc., and then pushing the conveying device 2 to the fixing frame 1 .
为了提高输送装置2的固定稳定性,每个输送装置2的高度方向上可以设置间隔分布的两个移动装置。为了减轻固定架1的重量,提高固定架1的刚度,安装板11可以局部镂空设置,不再赘述。另外,输送装置2的数量至少为两个,其中一个输送装置2处于当前工作模式,其余输送装置2均为备用的。至少两个输送装置2分别与至少两个安装板11一一对应地可移动连接。In order to improve the fixed stability of the conveying device 2 , two moving devices may be arranged at intervals in the height direction of each conveying device 2 . In order to reduce the weight of the fixing frame 1 and improve the rigidity of the fixing frame 1 , the mounting plate 11 may be partially hollowed out, which will not be repeated here. In addition, the number of the conveying devices 2 is at least two, one of the conveying devices 2 is in the current working mode, and the rest of the conveying devices 2 are standby. The at least two conveying devices 2 are respectively movably connected to the at least two mounting plates 11 in a one-to-one correspondence.
控制器用于监测当前处于工作模式的一个输送装置2供给反应容器C的运行状态;当运行状态为异常时,关闭当前输送装置2,并启动至少两个输送装置2中的另一个输送装置2以继续供给反应容器C。控制器可以设置于任一位置,例如固定于固定架1上,也可以固定于反应容器供给装置以外的其它位置。The controller is used to monitor the running state of the reaction vessel C supplied by one conveying device 2 currently in the working mode; when the operating state is abnormal, the current conveying device 2 is closed, and the other conveying device 2 in the at least two conveying devices 2 is activated to Continue to supply reaction vessel C. The controller can be installed in any position, for example, it can be fixed on the fixing frame 1, and it can also be fixed on a position other than the reaction vessel supply device.
当控制器判断当前处于工作模式的一个输送装置2的运行状态为异常时,可以关闭当前输送装置2,并启动另一个输送装置2继续供给反应容器C。关闭的输送装置2可以从固定架1拉出进行检修等维护工作,维修完成后再将其推入原位,作为备用的输送装置2。整个维护过程不影响另 一个输送装置2正常工作,从而可以连续供给反应容器C,减少停机处理异常问题的时间,提高整机工作效率。When the controller determines that the running state of one conveying device 2 currently in the working mode is abnormal, the current conveying device 2 can be turned off, and another conveying device 2 can be activated to continue supplying the reaction container C. The closed conveying device 2 can be pulled out from the fixing frame 1 for maintenance work such as overhaul, and after the repair is completed, it can be pushed into the original position as a spare conveying device 2 . The whole maintenance process does not affect the normal operation of the other conveying device 2, so that the reaction vessel C can be continuously supplied, the time for stopping the process of abnormal problems is reduced, and the working efficiency of the whole machine is improved.
可选地,固定架1的至少两个安装板11平行设置,以使至少两个输送装置2并排设置,将其应用于样本分析设备的流水线上时,便于机械手沿垂直于并排方向的同一方向移动至任一指定的输送装置2的供给通道21处,并抓取反应容器C,简化机械手的运动路径,提高样本分析设备的检测效率。Optionally, at least two mounting plates 11 of the fixing frame 1 are arranged in parallel, so that at least two conveying devices 2 are arranged side by side, and when they are applied to the assembly line of the sample analysis device, it is convenient for the manipulator to follow the same direction perpendicular to the side-by-side direction. Move to the supply channel 21 of any designated conveying device 2, and grab the reaction container C, simplify the movement path of the manipulator, and improve the detection efficiency of the sample analysis device.
本发明实施例提供的一种反应容器供给装置,通过设置可推拉移动的至少两个输送装置2,当其中一个输送装置2供给反应容器出现异常时,可以更换为另一个输送装置2,从而可以连续供给反应容器C,减少停机处理异常问题的时间,提高整机工作效率。另外,该反应容器供给装置整体结构紧凑、节省空间,有利于布置于流水线检测分析设备中。In the reaction vessel supplying device provided by the embodiment of the present invention, by setting at least two conveying devices 2 that can be pushed and pulled, when an abnormality occurs in the supply of one of the conveying devices 2 to the reaction vessel, it can be replaced with another conveying device 2, so that it can be Continuously supply the reaction vessel C, reduce the time of shutdown to deal with abnormal problems, and improve the working efficiency of the whole machine. In addition, the overall structure of the reaction vessel supplying device is compact and space-saving, which is favorable for being arranged in the pipeline detection and analysis equipment.
下面结合附图进一步详细描述本发明实施例提供的一种反应容器供给装置的具体结构。为了便于描述,本发明实施例以反应容器供给装置包括两个输送装置2为例进行说明。The specific structure of a reaction vessel supplying device provided in an embodiment of the present invention will be described in further detail below with reference to the accompanying drawings. For the convenience of description, the embodiment of the present invention is described by taking the reaction vessel supply device including two conveying devices 2 as an example.
请一并参阅图1和图4,每个输送装置2的供给通道21沿自身长度方向具有进料位置P1和出料位置P2,导向板件20上对应于出料位置P2设置有第一传感器201,用于在反应容器C到达出料位置P2时向控制器发送第一信号,以及在反应容器C被取走时向控制器发送第二信号。Please refer to FIG. 1 and FIG. 4 together, the supply channel 21 of each conveying device 2 has a feeding position P1 and a discharging position P2 along its own length direction, and a first sensor is provided on the guide plate 20 corresponding to the discharging position P2 201, for sending a first signal to the controller when the reaction container C reaches the discharging position P2, and sending a second signal to the controller when the reaction container C is taken away.
可选地,第一传感器201为光电传感器。其中,第一信号表示反应容器C已到达出料位置P2,此时控制器可以控制输送装置2暂停输送反应容器C,便于机械手或者人工取走反应容器C。第二信号表示出料位置P2处的反应容器C为空,代表反应容器C已被取走,此时控制器可以控制输送装置2继续输送下一个反应容器C。Optionally, the first sensor 201 is a photoelectric sensor. The first signal indicates that the reaction container C has reached the discharging position P2. At this time, the controller can control the conveying device 2 to suspend the conveying of the reaction container C, so as to facilitate the removal of the reaction container C by a manipulator or manually. The second signal indicates that the reaction container C at the discharging position P2 is empty, which means that the reaction container C has been taken away. At this time, the controller can control the conveying device 2 to continue conveying the next reaction container C.
作为一种可选的实施方式,控制器还用于统计当前处于工作模式的输送装置2的第一传感器201发送的第一信号的次数,并且在第一信号的次数等于反应容器C的供给阈值时,判断当前输送装置2的运行状态为异常。As an optional implementation manner, the controller is further configured to count the number of times of the first signal sent by the first sensor 201 of the conveying device 2 currently in the working mode, and when the number of times of the first signal is equal to the supply threshold of the reaction vessel C When the current operating state of the conveying device 2 is determined to be abnormal.
第一传感器201发送的第一信号的次数即为已供给到出料位置P2的 反应容器C的数量。反应容器C的供给阈值指的是,反应容器C已供给到位的数量阈值,该阈值例如可以为总数量的99.5%。举例来说,如果输送装置2可以供给的反应容器C的总数量为1000,则供给阈值为995个。当第一传感器201发送的第一信号的次数等于反应容器C的供给阈值时,代表反应容器C余量不足,故控制器判断当前输送装置2的运行状态为异常,需要切换为其它的输送装置2,并为该输送装置2重新装载反应容器C。The number of times the first signal sent by the first sensor 201 is the number of reaction vessels C that have been supplied to the discharge position P2. The supply threshold of the reaction vessels C refers to the threshold value of the quantity of the reaction vessels C that have been supplied in place, and the threshold value may be, for example, 99.5% of the total quantity. For example, if the total number of reaction vessels C that can be supplied by the conveying device 2 is 1000, the supply threshold is 995. When the number of times of the first signal sent by the first sensor 201 is equal to the supply threshold of the reaction container C, it means that the remaining amount of the reaction container C is insufficient, so the controller determines that the current operating state of the conveying device 2 is abnormal and needs to be switched to another conveying device 2, and reload the reaction vessel C for the conveyor 2.
作为一种可选的实施方式,控制器还用于在预定时间内未收到当前处于工作模式的输送装置2的第一传感器201发送的第一信号或者第二信号时,判断当前输送装置2的运行状态为异常。As an optional implementation manner, the controller is further configured to determine the current conveying device 2 when the first signal or the second signal sent by the first sensor 201 of the conveying device 2 currently in the working mode is not received within a predetermined time. The running status is abnormal.
该预定时间例如为1s,如果控制器在预定时间内未收到第一信号或者第二信号,表示反应容器C可能因为输送装置2的故障原因被卡住,故控制器判断当前输送装置2的运行状态为异常,需要切换为其它的输送装置2,并排除该输送装置2的故障问题。The predetermined time is, for example, 1s. If the controller does not receive the first signal or the second signal within the predetermined time, it means that the reaction container C may be stuck due to the failure of the conveying device 2. Therefore, the controller judges that the current conveying device 2 is blocked. The operating state is abnormal, and it is necessary to switch to another conveying device 2 and eliminate the failure of the conveying device 2 .
如前所述,当控制器判断当前输送装置2的运行状态为异常时,需要将该输送装置2沿移动装置从固定架1拉出进行维护,维护完毕再将输送装置2推送至固定架1。此时需要确保输送装置2推送至原位,避免启动输送装置2时出现安全事故。As mentioned above, when the controller judges that the current operating state of the conveying device 2 is abnormal, the conveying device 2 needs to be pulled out from the fixed frame 1 along the moving device for maintenance, and then the conveying device 2 is pushed to the fixed frame 1 after the maintenance. . At this time, it is necessary to ensure that the conveying device 2 is pushed to the original position to avoid safety accidents when the conveying device 2 is started.
具体来说,固定架1还包括底板12,底板12用于支撑至少两个输送装置2,底板12的对应于供给通道21的一端设置有第一磁性件121,导向板件20上设置有第二磁性件203和第二传感器202,输送装置2沿安装板11移动到预定位置后,第一磁性件121与第二磁性件203吸附在一起,并触发第二传感器202向控制器发送第三信号。Specifically, the fixing frame 1 further includes a bottom plate 12, the bottom plate 12 is used to support at least two conveying devices 2, one end of the bottom plate 12 corresponding to the supply channel 21 is provided with a first magnetic member 121, and the guide plate member 20 is provided with a first magnetic member 121. Two magnetic pieces 203 and a second sensor 202, after the conveying device 2 moves to a predetermined position along the mounting plate 11, the first magnetic piece 121 and the second magnetic piece 203 are attracted together, and the second sensor 202 is triggered to send a third Signal.
可选地,第一磁性件121为磁铁,第二磁性件203为具有吸磁性能的金属件,例如铁板、镍板或者铁镍合金板,外表面涂覆防腐涂层。可选地,第二磁性件203还可以为电解亚铅镀锌板,即在冷轧板表面镀锌层。可选地,第二传感器202为微动开关,微动开关为物理机械触发的开关,不受触发物体本身属性干扰,可有效解决以往光电传感器带来的检测误判的问题。第二磁性件203和第二传感器202位于同一平面内,当第一磁性 件121与第二磁性件203吸附在一起时,说明输送装置2沿安装板11移动到预定位置,此时第一磁性件121恰好可以碰触到第二传感器202,从而触发第二传感器202向控制器发送第三信号。第三信号表示输送装置2沿安装板11移动到预定位置,可以随时被切换为工作模式。Optionally, the first magnetic member 121 is a magnet, and the second magnetic member 203 is a metal member with magnetic attraction properties, such as an iron plate, a nickel plate or an iron-nickel alloy plate, the outer surface of which is coated with an anti-corrosion coating. Optionally, the second magnetic member 203 may also be an electrolytic lead galvanized sheet, that is, a galvanized layer on the surface of the cold-rolled sheet. Optionally, the second sensor 202 is a micro switch, and the micro switch is a switch triggered by a physical mechanism, which is not disturbed by the properties of the triggering object itself, which can effectively solve the problem of false detection caused by the photoelectric sensor in the past. The second magnetic member 203 and the second sensor 202 are located in the same plane. When the first magnetic member 121 and the second magnetic member 203 are attracted together, it means that the conveying device 2 moves to a predetermined position along the mounting plate 11. At this time, the first magnetic The component 121 can just touch the second sensor 202, thereby triggering the second sensor 202 to send a third signal to the controller. The third signal indicates that the conveying device 2 has moved to a predetermined position along the mounting plate 11 and can be switched to the working mode at any time.
另外,如图3所示,反应容器C内预置有磁珠O,用于后续混匀样本与反应试剂及磁珠检测等功能模块。为了防止第一磁性件121磁化反应容器C中的磁珠O,影响磁珠检测结果,第一磁性件121与反应容器C之间的高度差需要满足预设距离。该预设距离与第一磁性件121的磁力的大小有关,根据具体的使用场合而定。In addition, as shown in FIG. 3 , magnetic beads O are preset in the reaction container C, which are used for subsequent mixing of samples and reaction reagents, and functional modules such as magnetic bead detection. In order to prevent the first magnetic member 121 from magnetizing the magnetic beads O in the reaction container C and affecting the detection result of the magnetic beads, the height difference between the first magnetic member 121 and the reaction container C needs to meet a preset distance. The preset distance is related to the magnitude of the magnetic force of the first magnetic member 121, and is determined according to the specific application.
由于安装板11等零部件的加工误差或者其与导轨111、滑块112的组装误差等原因,使得输送装置2在至少两个输送装置2并排设置的方向上有可能偏移,导致输送装置2在运行过程中产生磨损,不利于输送装置2供给反应容器C的运送精度。Due to the processing error of the mounting plate 11 and other components or the assembly error of the guide rail 111 and the slider 112, etc., the conveying device 2 may be offset in the direction in which at least two conveying devices 2 are arranged side by side, resulting in the conveying device 2 . Abrasion occurs during operation, which is not conducive to the conveying accuracy of the reaction vessel C supplied by the conveying device 2 .
为了解决该问题,底板12对应于供给通道21的一端还设置有固定件122,固定件122上设置有定位销123,导向板件20对应设置有与定位销123配合的销孔204,输送装置2沿安装板11移动到预定位置后,定位销123伸入销孔204。通过定位销123与销孔204的配合,可以快速定位输送装置2。同时第一磁性件121与第二磁性件203之间产生的持续磁吸力能够确保输送装置2在并排的方向上不发生移动,进一步提高了输送装置2供给反应容器C的运送精度。In order to solve this problem, one end of the bottom plate 12 corresponding to the supply channel 21 is further provided with a fixing member 122, the fixing member 122 is provided with a positioning pin 123, and the guide plate member 20 is correspondingly provided with a pin hole 204 which is matched with the positioning pin 123. 2. After moving to a predetermined position along the mounting plate 11, the positioning pin 123 extends into the pin hole 204. Through the cooperation of the positioning pin 123 and the pin hole 204, the conveying device 2 can be quickly positioned. At the same time, the continuous magnetic attraction force generated between the first magnetic member 121 and the second magnetic member 203 can ensure that the conveying device 2 does not move in the side-by-side direction, further improving the conveying accuracy of the conveying device 2 for supplying the reaction container C.
请一并参阅图5至图7,每个输送装置2包括:支撑板22、转盘23、传送带24和转轮组件25。Please refer to FIG. 5 to FIG. 7 together, each conveying device 2 includes a support plate 22 , a turntable 23 , a conveyor belt 24 and a wheel assembly 25 .
支撑板22与安装板11可移动连接,一对导向板件20与支撑板22固定连接。具体来说,支撑板22与前述移动装置的滑块112连接,以实现支撑板22与安装板11可移动连接。支撑板22还包括平行于底板12的弯折部223,一对导向板件20设置于该弯折部223,以形成供给通道21。The support plate 22 is movably connected to the mounting plate 11 , and a pair of guide plate members 20 are fixedly connected to the support plate 22 . Specifically, the support plate 22 is connected with the slider 112 of the aforementioned moving device, so as to realize the movable connection between the support plate 22 and the mounting plate 11 . The support plate 22 also includes a bent portion 223 parallel to the bottom plate 12 , and a pair of guide plate members 20 are disposed on the bent portion 223 to form the supply channel 21 .
转盘23与支撑板22可转动连接,转盘23包括转轴231和与转轴231同轴连接且间隔设置的一对盘体232。The turntable 23 is rotatably connected to the support plate 22 , and the turntable 23 includes a rotating shaft 231 and a pair of disc bodies 232 coaxially connected to the rotating shaft 231 and arranged at intervals.
传送带24的一端卷绕于一对盘体232之间的转轴231上,传送带24 沿自身长度方向设置有依次排布的多个反应容器C,且反应容器C位于传送带24背离转轴231的一侧。One end of the conveyor belt 24 is wound on the rotating shaft 231 between the pair of disc bodies 232 , the conveyor belt 24 is provided with a plurality of reaction vessels C arranged in sequence along its length direction, and the reaction vessels C are located on the side of the conveyor belt 24 away from the rotating shaft 231 .
转轮组件25与支撑板22连接,转轮组件25设置于转盘23与导向板件20之间,传送带24的另一端卷绕于转轮组件25,用于将传送带24上的反应容器C导入至供给通道21。The runner assembly 25 is connected to the support plate 22 , the runner assembly 25 is arranged between the turntable 23 and the guide plate 20 , and the other end of the conveyor belt 24 is wound around the runner assembly 25 for guiding the reaction vessel C on the conveyor belt 24 into to the supply channel 21 .
进一步地,转轮组件25包括:驱动电机251、主动转轮252、第一导向轮253和第二导向轮254。Further, the runner assembly 25 includes: a driving motor 251 , a driving runner 252 , a first guide wheel 253 and a second guide wheel 254 .
驱动电机251与控制器电连接,并与支撑板22连接。主动转轮252与驱动电机251的输出轴同轴连接,主动转轮252上设置有环形槽252a,传送带24的另一端卷绕于环形槽252a上。具体来说,驱动电机251与主动转轮252分别设置于支撑板22的两侧,以驱动主动转轮252带动传送带24转动。The drive motor 251 is electrically connected to the controller and connected to the support plate 22 . The driving wheel 252 is coaxially connected with the output shaft of the driving motor 251 , an annular groove 252 a is provided on the driving wheel 252 , and the other end of the conveyor belt 24 is wound on the annular groove 252 a. Specifically, the driving motor 251 and the driving wheel 252 are respectively disposed on both sides of the support plate 22 to drive the driving wheel 252 to drive the conveyor belt 24 to rotate.
第一导向轮253和第二导向轮254分别位于转盘23与主动转轮252之间,且与传送带24摩擦接触,第一导向轮253靠近转盘23设置,用于将传送带24导入供给通道21,第二导向轮254位于第一导向轮253远离转盘23的一侧,且位于供给通道21的上方,用于将反应容器C与传送带24分离。The first guide wheel 253 and the second guide wheel 254 are respectively located between the turntable 23 and the driving wheel 252, and are in frictional contact with the conveyor belt 24. The first guide wheel 253 is arranged close to the turntable 23 and is used to guide the conveyor belt 24 into the supply channel 21. The second guide wheel 254 is located on the side of the first guide wheel 253 away from the turntable 23 and above the supply channel 21 , and is used for separating the reaction vessel C from the conveyor belt 24 .
如图5所示,驱动电机251驱动主动转轮252沿逆时针方向转动,带动传送带24沿图中箭头方向移动,转盘23的转轴231卷绕的传送带24在第一导向轮253和第二导向轮254的引导下,被卷绕至主动转轮252的环形槽252a上,同时将传送带24上设置的多个反应容器C运送至第二导向轮254下方的供给通道21内。As shown in FIG. 5 , the driving motor 251 drives the driving wheel 252 to rotate in the counterclockwise direction, and drives the conveyor belt 24 to move in the direction of the arrow in the figure. Under the guidance of the wheel 254 , it is wound onto the annular groove 252 a of the driving wheel 252 , and at the same time, the plurality of reaction containers C set on the conveyor belt 24 are transported into the supply channel 21 below the second guide wheel 254 .
其中,传送带24经过第二导向轮254时,反应容器C与传送带24发生分离,从而落入第二导向轮254下方的供给通道21内。反应容器C与传送带24发生分离与转轮组件25各部件的布局及供给通道21的结构有关系。Wherein, when the conveyor belt 24 passes the second guide wheel 254 , the reaction container C is separated from the conveyor belt 24 and falls into the supply channel 21 below the second guide wheel 254 . The separation of the reaction vessel C and the conveyor belt 24 is related to the layout of the components of the runner assembly 25 and the structure of the supply channel 21 .
一方面,如图5所示,第一导向轮253的中心轴与第二导向轮254的中心轴之间的第一中心连线为L1,第二导向轮254的中心轴与主动转轮252的中心轴之间的第二中心连线为L2,第一中心连线L1与第二中心连 线为L2之间的夹角θ≥90°。On the one hand, as shown in FIG. 5 , the first center line between the center axis of the first guide wheel 253 and the center axis of the second guide wheel 254 is L1, and the center axis of the second guide wheel 254 and the driving wheel 252 The second center connecting line between the central axes of , is L2, and the included angle θ between the first center connecting line L1 and the second center connecting line L2 is θ≥90°.
由于第一中心连线L1与第二中心连线为L2之间的夹角θ≥90°,当传送带24被第一导向轮253导入供给通道21后且与第二导向轮254摩擦接触时,如图5最右边所示的反应容器C在自身重力的作用下,与向上运动的传送带24有发生分离的趋势。Since the angle θ between the first center line L1 and the second center line L2 is greater than or equal to 90°, when the conveyor belt 24 is introduced into the supply channel 21 by the first guide wheel 253 and is in frictional contact with the second guide wheel 254, The reaction vessel C shown on the far right of FIG. 5 tends to separate from the upwardly moving conveyor belt 24 under the action of its own gravity.
另一方面,如图3和图7所示,反应容器C具有相对设置的耳部E,且耳部E与传送带24连接。具体来说,反应容器C还包括容器本体C1,相对设置的耳部E与容器本体C1连接,耳部E上设置有固定柱C2,固定柱C2穿过传送带24上的通孔,从而将反应容器C的耳部E与传送带24连接。每个导向板件20朝向供给通道21的一侧设置有向内凹陷的凹槽205,相对设置的耳部E之间的宽度尺寸d1大于传送带24的宽度尺寸d2,且小于一对凹槽205之间的距离d3。On the other hand, as shown in FIG. 3 and FIG. 7 , the reaction vessel C has ear portions E that are provided opposite to each other, and the ear portions E are connected to the conveyor belt 24 . Specifically, the reaction container C further includes a container body C1, the oppositely arranged ears E are connected to the container body C1, and a fixed column C2 is provided on the ear E, and the fixed column C2 passes through the through hole on the conveyor belt 24, so as to connect the reaction The ears E of the containers C are connected to the conveyor belt 24 . The side of each guide plate 20 facing the supply channel 21 is provided with an inwardly concave groove 205 , the width dimension d1 between the oppositely arranged ears E is greater than the width dimension d2 of the conveyor belt 24 and smaller than a pair of grooves 205 distance d3 between.
当传送带24被导入供给通道21后,在第二导向轮254的导向作用下朝向主动转轮252运动,从而带动反应容器C向上运动,而反应容器C的耳部E被一对导向板件20内设置的凹槽205阻挡,而传送带24穿过凹槽205继续朝向主动转轮252向上运动,同时反应容器C在自身重力的作用下向下运动,从而使得传送带24与反应容器C发生分离,反应容器C落入供给通道21内。After the conveyor belt 24 is introduced into the supply channel 21 , it moves toward the driving wheel 252 under the guidance of the second guide wheel 254 , thereby driving the reaction container C to move upward, and the ear E of the reaction container C is guided by a pair of guide plates 20 . The groove 205 provided inside blocks, and the conveyor belt 24 continues to move upward toward the driving wheel 252 through the groove 205, while the reaction container C moves downward under the action of its own gravity, so that the conveyor belt 24 is separated from the reaction container C. The reaction vessel C falls into the supply channel 21 .
请一并参阅图4、图7至图9,反应容器供给装置还包括盖组件3,盖组件3包括盖板31和伸出部32,盖板31盖合于第二导向轮254与出料位置P2之间的供给通道21,伸出部32设置于盖板31朝向供给通道21的一侧,且伸出部32可伸缩地插入第二导向轮254下方的供给通道21内。Please refer to FIG. 4, FIG. 7 to FIG. 9 together. The reaction vessel supply device further includes a cover assembly 3. The cover assembly 3 includes a cover plate 31 and a protruding portion 32. The cover plate 31 is covered with the second guide wheel 254 and the discharge position. In the supply channel 21 between P2, the extension 32 is disposed on the side of the cover plate 31 facing the supply channel 21, and the extension 32 is retractably inserted into the supply channel 21 below the second guide wheel 254.
如图8和图9所示,盖组件3还包括拨动件33和铰链34,盖板31通过铰链34与导向板件20枢转连接,以打开或者关闭供给通道21。拨动件33设置于盖板31背离供给通道21的一侧,并与伸出部32连接。伸出部32的一端可伸缩地插入第二导向轮254与供给通道21内的反应容器C之间,另一端设置有柱体,柱体外套设有弹簧(图中未示出),盖板31对应设置有与柱体及弹簧配合的孔,使得伸出部32相对于盖板31可伸缩运动。当沿图8中箭头方向移动拨动件33时,可以将伸出部32插入第二导 向轮254下方的供给通道21内。当沿与图8中箭头方向相反的方向移动拨动件33时,伸出部32从第二导向轮254下方的供给通道21内退出,从而可以将盖板31绕铰链34翻转,打开供给通道21。As shown in FIGS. 8 and 9 , the cover assembly 3 further includes a toggle member 33 and a hinge 34 , and the cover plate 31 is pivotally connected with the guide plate member 20 through the hinge 34 to open or close the supply channel 21 . The toggle member 33 is disposed on the side of the cover plate 31 away from the supply channel 21 and is connected to the extension portion 32 . One end of the protruding part 32 is telescopically inserted between the second guide wheel 254 and the reaction vessel C in the supply channel 21, and the other end is provided with a cylinder, the outer casing of the cylinder is provided with a spring (not shown in the figure), and the cover plate 31 is correspondingly provided with holes matched with the cylinder and the spring, so that the protruding portion 32 can be telescopically moved relative to the cover plate 31 . When the toggle member 33 is moved in the direction of the arrow in Fig. 8, the protruding portion 32 can be inserted into the supply channel 21 below the second guide wheel 254. When the toggle member 33 is moved in the opposite direction to the direction of the arrow in FIG. 8 , the protruding portion 32 is withdrawn from the supply channel 21 below the second guide wheel 254 , so that the cover plate 31 can be turned over around the hinge 34 to open the supply channel twenty one.
如图7所示,反应容器C内预置有磁珠O,当传送带24与反应容器C发生分离后,反应容器C的开口H敞开,反应容器C向下运动落入供给通道21中,磁珠O由于惯性有朝向反应容器C的开口H逸出的趋势。将拨动件33向左侧移动,可以将伸出部32插入第二导向轮254下方的供给通道21内,并盖合于恰与传送带24分离的反应容器C的开口H,从而可以防止磁珠O从开口H逸出。另外,盖板31盖合于第二导向轮254与出料位置P2之间的供给通道21,可以防止灰尘等杂质掉落于反应容器C中,避免影响后续样本的清洁度及样本分析结果的准确性。As shown in FIG. 7 , the magnetic beads O are preset in the reaction container C. When the conveyor belt 24 is separated from the reaction container C, the opening H of the reaction container C is opened, and the reaction container C moves downward and falls into the supply channel 21. The beads O tend to escape towards the opening H of the reaction vessel C due to inertia. By moving the toggle member 33 to the left, the protruding portion 32 can be inserted into the supply channel 21 below the second guide wheel 254, and cover the opening H of the reaction vessel C just separated from the conveyor belt 24, thereby preventing magnetic Bead O escapes from opening H. In addition, the cover plate 31 covers the supply channel 21 between the second guide wheel 254 and the discharge position P2, which can prevent impurities such as dust from falling into the reaction container C, and avoid affecting the cleanliness of subsequent samples and the results of sample analysis. accuracy.
当转盘23的转轴231卷绕的传送带24大部分被卷绕至主动转轮252的环形凹槽252a上且传送带24处于拉紧状态时,传送带24无法带动反应容器C继续朝向供给通道21移动,控制器识别出该输送装置2的运行状态为异常,控制驱动电机251停转,此时将有少量反应容器C落入供给通道21且无法继续移动至出料位置P2。将输送装置2从固定架1中移出,将拨动件33向右侧移动,然后将盖板31绕铰链34的枢轴翻转,可以将落入供给通道21内的少量反应容器C手动取出,避免影响新的传送带24上设置的反应容器C的计数。When most of the conveyor belt 24 wound by the rotating shaft 231 of the turntable 23 is wound on the annular groove 252a of the driving wheel 252 and the conveyor belt 24 is in a tensioned state, the conveyor belt 24 cannot drive the reaction vessel C to continue to move toward the supply channel 21. The controller recognizes that the operating state of the conveying device 2 is abnormal, and controls the drive motor 251 to stop. At this time, a small amount of reaction containers C will fall into the supply channel 21 and cannot continue to move to the discharge position P2. Remove the conveying device 2 from the fixing frame 1, move the toggle member 33 to the right, and then turn the cover plate 31 around the pivot of the hinge 34, and then a small amount of the reaction container C falling into the supply channel 21 can be manually taken out, Avoid affecting the count of reaction vessels C set on the new conveyor belt 24 .
如果不需要考虑反应容器C的计数,以控制器在预定时间内未收到当前处于工作模式的输送装置2的第一传感器201发送的第一信号或者第二信号判断当前输送装置2的运行状态,也可以手动将少量反应容器C移动至合适位置,例如排队最前方的反应容器C移动至出料位置P2,其余反应容器C依次排列,不影响新的传送带24的运动即可,避免浪费反应容器C。然后将盖板31绕铰链34翻转,使盖板31盖合于供给通道21,将拨动件33向左侧移动,再将新的传送带24重新装载入转盘23的转轴231与转轮组件25之间,将输送装置2移动至固定架1的原位置,作为备用输送装置。If the count of the reaction vessel C does not need to be considered, the controller can judge the current operating state of the conveying device 2 by not receiving the first signal or the second signal sent by the first sensor 201 of the conveying device 2 currently in the working mode within a predetermined time. , you can also manually move a small amount of reaction containers C to a suitable position, for example, the reaction container C at the front of the queue is moved to the discharge position P2, and the rest of the reaction containers C are arranged in sequence without affecting the movement of the new conveyor belt 24, so as to avoid wasting reactions container C. Then, the cover plate 31 is turned over around the hinge 34, so that the cover plate 31 is covered with the supply channel 21, the toggle member 33 is moved to the left, and the new conveyor belt 24 is reloaded into the rotating shaft 231 of the turntable 23 and the wheel assembly 25, move the conveying device 2 to the original position of the fixed frame 1 as a backup conveying device.
再次参阅图6,输送装置2的支撑板22上对应于转盘23的转轴231 设置有凸柱221和与凸柱221可转动连接的锁销222,转轴231套设于凸柱221的外周侧,并通过锁销222压合于其中一个盘体232,另一个盘体232与支撑板22之间设置有弹性件26。Referring to FIG. 6 again, the support plate 22 of the conveying device 2 is provided with a convex column 221 and a locking pin 222 rotatably connected to the convex column 221 corresponding to the rotating shaft 231 of the turntable 23. The rotating shaft 231 is sleeved on the outer peripheral side of the convex column 221, The lock pin 222 is press-fitted to one of the disk bodies 232 , and an elastic member 26 is provided between the other disk body 232 and the support plate 22 .
可选地,该弹性件26为O型橡胶圈。由于锁销222压合盘体232的力臂较短,盘体232不易被压紧。盘体232与支撑板22之间设置有弹性件26,可以增大盘体232与支撑板22之间因挤压产生的摩擦力,达到防松的目的。Optionally, the elastic member 26 is an O-shaped rubber ring. Since the force arm of the locking pin 222 pressing against the disc body 232 is short, the disc body 232 is not easily pressed. An elastic member 26 is arranged between the disk body 232 and the support plate 22 , which can increase the friction force generated by the extrusion between the disk body 232 and the support plate 22 to achieve the purpose of preventing loosening.
参阅图10,本发明实施例还提供了一种如前所述的反应容器供给装置的反应容器供给方法,包括:Referring to FIG. 10 , an embodiment of the present invention further provides a reaction vessel supply method of the reaction vessel supply device as described above, including:
步骤S1:获取当前处于工作模式的输送装置2供给反应容器C的运行状态信息;Step S1: obtaining the operating state information supplied to the reaction vessel C by the conveying device 2 currently in the working mode;
步骤S2:当运行状态信息为异常时,向当前输送装置2发送停机信号;Step S2: when the running state information is abnormal, send a stop signal to the current conveying device 2;
步骤S3:启动至少两个输送装置2中的另一个输送装置2以继续供给反应容器C。Step S3: Activate the other conveying device 2 of the at least two conveying devices 2 to continue supplying the reaction vessel C.
如前所述,当控制器判断当前输送装置2的运行状态为异常时,有可能是反应容器C的余量不足,也有可能是当前输送装置2出现故障,需要将该输送装置2沿移动装置从固定架1拉出进行维护,例如重新为该输送装置2装载反应容器C,排除该输送装置2的故障问题,维护完毕再将输送装置2推送至固定架1的原位置。维护过程不影响其它输送装置2的正常工作,从而可以连续供给反应容器C,减少停机处理异常问题的时间,提高整机工作效率。As mentioned above, when the controller judges that the current operating state of the conveying device 2 is abnormal, it may be that the remaining capacity of the reaction vessel C is insufficient, or that the current conveying device 2 is faulty, and the conveying device 2 needs to be moved along the moving device. Pull out from the fixing frame 1 for maintenance, for example, reload the reaction container C for the conveying device 2, eliminate the failure of the conveying device 2, and then push the conveying device 2 to the original position of the fixing frame 1 after the maintenance. The maintenance process does not affect the normal operation of other conveying devices 2 , so that the reaction vessel C can be continuously supplied, the time for stopping the process of abnormal problems is reduced, and the working efficiency of the whole machine is improved.
本领域技术人员应能理解,上述实施例均是示例性而非限制性的。在不同实施例中出现的不同技术特征可以进行组合,以取得有益效果。本领域技术人员在研究附图、说明书及权利要求书的基础上,应能理解并实现所揭示的实施例的其他变化的实施例。在权利要求书中,术语“包括”并不排除其他装置或步骤;物品没有使用数量词修饰时旨在包括一个/种或多个/种物品,并可以与“一个/种或多个/种物品”互换使用”;术语“第一”、“第二”用于标示名称而非用于表示任何特定的顺序。权利要求中 的任何附图标记均不应被理解为对保护范围的限制。权利要求中出现的多个部分的功能可以由一个单独的硬件或软件模块来实现。某些技术特征出现在不同的从属权利要求中并不意味着不能将这些技术特征进行组合以取得有益效果。Those skilled in the art should understand that the above-mentioned embodiments are all illustrative and not restrictive. Different technical features appearing in different embodiments can be combined to achieve beneficial effects. Those skilled in the art should be able to understand and implement other variant embodiments of the disclosed embodiments on the basis of studying the drawings, the description and the claims. In the claims, the term "comprising" does not exclude other means or steps; an item is intended to include one/one or more/kinds of items when not modified by a quantifier, and may be combined with "one/one or more/kinds of items" "Used interchangeably"; the terms "first", "second" are used to designate names and not to indicate any particular order. Any reference signs in the claims should not be construed as limiting the scope of protection. The functions of the multiple parts appearing in the claims can be realized by a single hardware or software module. The appearance of certain technical features in different dependent claims does not mean that these technical features cannot be combined to achieve beneficial effects.

Claims (13)

  1. 一种反应容器供给装置,其特征在于,包括:A reaction vessel supply device, characterized in that, comprising:
    固定架,包括至少两个安装板;a fixing frame, including at least two mounting plates;
    至少两个输送装置,分别与至少两个所述安装板一一对应地可移动连接;每个所述输送装置包括相对设置的一对导向板件,所述一对导向板件之间形成供给通道,所述输送装置通过所述供给通道供给多个反应容器;At least two conveying devices are respectively movably connected with the at least two mounting plates in a one-to-one correspondence; each conveying device includes a pair of guide plates disposed opposite to each other, and a supply is formed between the pair of guide plates a channel, the conveying device supplies a plurality of reaction vessels through the supply channel;
    控制器,用于监测当前处于工作模式的一个所述输送装置供给反应容器的运行状态;当所述运行状态为异常时,关闭当前所述输送装置,并启动至少两个所述输送装置中的另一个所述输送装置以继续供给所述反应容器。The controller is used to monitor the running state of one of the conveying devices currently in the working mode for supplying the reaction vessel; when the operating state is abnormal, close the current conveying device, and start at least two of the conveying devices. Another said delivery device to continue feeding said reaction vessel.
  2. 根据权利要求1所述的反应容器供给装置,其特征在于,每个所述输送装置的所述供给通道沿自身长度方向具有进料位置和出料位置,所述导向板件上对应于所述出料位置设置有第一传感器,用于在所述反应容器到达所述出料位置时向所述控制器发送第一信号,以及在所述反应容器被取走时向所述控制器发送第二信号。The reaction vessel supplying device according to claim 1, wherein the supplying channel of each conveying device has a feeding position and a discharging position along its own length direction, and the guide plate corresponds to the The discharge position is provided with a first sensor for sending a first signal to the controller when the reaction vessel reaches the discharge position, and to send a first signal to the controller when the reaction vessel is taken away. Second signal.
  3. 根据权利要求2所述的反应容器供给装置,其特征在于,所述控制器还用于统计当前处于工作模式的所述输送装置的所述第一传感器发送的所述第一信号的次数,并且在所述第一信号的次数等于所述反应容器的供给阈值时,判断当前所述输送装置的运行状态为异常。The reaction vessel supplying device according to claim 2, wherein the controller is further configured to count the number of times the first signal is sent by the first sensor of the conveying device currently in the working mode, and When the number of times of the first signal is equal to the supply threshold of the reaction vessel, it is determined that the current operating state of the conveying device is abnormal.
  4. 根据权利要求2所述的反应容器供给装置,其特征在于,所述控制器还用于在预定时间内未收到当前处于工作模式的所述输送装置的所述第一传感器发送的所述第一信号或者所述第二信号时,判断当前所述输送装置的运行状态为异常。The reaction vessel supply device according to claim 2, wherein the controller is further configured to not receive the first sensor sent by the first sensor of the conveying device currently in the working mode within a predetermined time. When a signal or the second signal is present, it is determined that the current operating state of the conveying device is abnormal.
  5. 根据权利要求1所述的反应容器供给装置,其特征在于,所述固定架还包括底板,所述底板用于支撑所述至少两个输送装置,所述底板的对应于所述供给通道的一端设置有第一磁性件,所述导向板件上设置有第二磁性件和第二传感器,所述输送装置沿所述安装板移动到预定位置后,所述第一磁性件与所述第二磁性件吸附在一起,并触发所述第二传感器向 所述控制器发送第三信号。The reaction vessel supply device according to claim 1, wherein the fixing frame further comprises a bottom plate, the bottom plate is used for supporting the at least two conveying devices, and one end of the bottom plate corresponding to the supply channel A first magnetic piece is arranged, a second magnetic piece and a second sensor are arranged on the guide plate piece, and after the conveying device moves to a predetermined position along the mounting plate, the first magnetic piece and the second magnetic piece The magnets snap together and trigger the second sensor to send a third signal to the controller.
  6. 根据权利要求5所述的反应容器供给装置,其特征在于,所述底板对应于所述供给通道的一端还设置有固定件,所述固定件上设置有定位销,所述导向板件对应设置有与所述定位销配合的销孔,所述输送装置沿所述安装板移动到所述预定位置后,所述定位销伸入所述销孔。The reaction vessel supply device according to claim 5, wherein a fixing member is further provided at one end of the bottom plate corresponding to the supply channel, the fixing member is provided with a positioning pin, and the guide plate member is correspondingly provided There are pin holes matched with the positioning pins, and after the conveying device moves to the predetermined position along the mounting plate, the positioning pins extend into the pin holes.
  7. 根据权利要求1所述的反应容器供给装置,其特征在于,每个所述输送装置包括:The reaction vessel supply device according to claim 1, wherein each of the conveying devices comprises:
    支撑板,与所述安装板可移动连接,所述一对导向板件与所述支撑板固定连接;a support plate, which is movably connected to the mounting plate, and the pair of guide plate members is fixedly connected to the support plate;
    转盘,与所述支撑板可转动连接,所述转盘包括转轴和与所述转轴同轴连接且间隔设置的一对盘体;a turntable, rotatably connected to the support plate, the turntable comprises a rotating shaft and a pair of disc bodies coaxially connected to the rotating shaft and arranged at intervals;
    传送带,其一端卷绕于所述一对盘体之间的所述转轴上,所述传送带沿自身长度方向设置有依次排布的多个所述反应容器,且所述反应容器位于所述传送带背离所述转轴的一侧;A conveyor belt, one end of which is wound on the rotating shaft between the pair of discs, the conveyor belt is provided with a plurality of the reaction vessels arranged in sequence along its length direction, and the reaction vessels are located on the conveyor belt the side away from the shaft;
    转轮组件,与所述支撑板连接,所述转轮组件设置于所述转盘与所述导向板件之间,所述传送带的另一端卷绕于所述转轮组件,用于将所述传送带上的所述反应容器导入至所述供给通道。a runner assembly, connected to the support plate, the runner assembly is arranged between the turntable and the guide plate, the other end of the conveyor belt is wound around the runner assembly, and used to rotate the The reaction vessels on the conveyor are introduced into the supply channel.
  8. 根据权利要求7所述的反应容器供给装置,其特征在于,所述转轮组件包括:The reaction vessel supply device according to claim 7, wherein the runner assembly comprises:
    驱动电机,与所述控制器电连接,并与支撑板连接;a driving motor, electrically connected with the controller, and connected with the support plate;
    主动转轮,与所述驱动电机的输出轴同轴连接,所述主动转轮上设置有环形槽,所述传送带的所述另一端卷绕于所述环形槽上;a driving wheel, coaxially connected with the output shaft of the driving motor, an annular groove is arranged on the driving wheel, and the other end of the conveyor belt is wound on the annular groove;
    第一导向轮和第二导向轮,分别位于所述转盘与所述主动转轮之间,且与所述传送带摩擦接触,所述第一导向轮靠近所述转盘设置,用于将所述传送带导入所述供给通道,所述第二导向轮位于所述第一导向轮远离所述转盘的一侧,且位于所述供给通道的上方,用于将所述反应容器与所述传送带分离。The first guide wheel and the second guide wheel are respectively located between the turntable and the driving wheel, and are in frictional contact with the conveyor belt. The first guide wheel is arranged close to the turntable and is used to move the conveyor belt Introduced into the supply channel, the second guide wheel is located on the side of the first guide wheel away from the turntable and above the supply channel, for separating the reaction vessel from the conveyor belt.
  9. 根据权利要求8所述的反应容器供给装置,其特征在于,所述第一导向轮的中心轴与所述第二导向轮的中心轴之间的第一中心连线为L1, 所述第二导向轮的中心轴与所述主动转轮的中心轴之间的第二中心连线为L2,所述第一中心连线L1与所述第二中心连线为L2之间的夹角θ≥90°。The reaction vessel supplying device according to claim 8, wherein the first center connecting line between the center axis of the first guide wheel and the center axis of the second guide wheel is L1, and the second The second center connecting line between the center axis of the guide wheel and the center axis of the driving wheel is L2, and the angle between the first center connecting line L1 and the second center connecting line L2 is θ≥ 90°.
  10. 根据权利要求7所述的反应容器供给装置,其特征在于,所述反应容器具有相对设置的耳部,且所述耳部与所述传送带连接,每个所述导向板件朝向所述供给通道的一侧设置有向内凹陷的凹槽,相对设置的所述耳部之间的宽度尺寸d1大于所述传送带的宽度尺寸d2,且小于所述一对凹槽之间的距离d3。The reaction vessel supply device according to claim 7, wherein the reaction vessel has oppositely arranged ears, and the ears are connected with the conveyor belt, and each of the guide plates faces the supply channel An inwardly concave groove is provided on one side of the belt, and the width dimension d1 between the oppositely arranged ears is larger than the width dimension d2 of the conveyor belt, and smaller than the distance d3 between the pair of grooves.
  11. 根据权利要求8所述的反应容器供给装置,其特征在于,所述反应容器供给装置还包括盖组件,所述盖组件包括盖板和伸出部,所述盖板盖合于所述第二导向轮与所述出料位置之间的所述供给通道,所述伸出部设置于所述盖板朝向所述供给通道的一侧,且所述伸出部可伸缩地插入所述第二导向轮下方的所述供给通道内。The reaction vessel supply device according to claim 8, wherein the reaction vessel supply device further comprises a cover assembly, the cover assembly includes a cover plate and a protruding portion, the cover plate is covered with the second guide The supply channel between the wheel and the discharge position, the protruding part is arranged on the side of the cover plate facing the supply channel, and the protruding part is retractably inserted into the second guide in the supply channel below the wheel.
  12. 根据权利要求7所述的反应容器供给装置,其特征在于,所述支撑板上对应于所述转盘的转轴设置有凸柱和与所述凸柱可转动连接的锁销,所述转轴套设于所述凸柱的外周侧,并通过所述锁销压合于其中一个所述盘体,另一个所述盘体与所述支撑板之间设置有弹性件。The reaction vessel supply device according to claim 7, wherein a convex column and a locking pin rotatably connected to the convex column are provided on the support plate corresponding to the rotating shaft of the turntable, and the rotating shaft is sleeved An elastic member is arranged on the outer peripheral side of the protruding column and is press-fitted to one of the disk bodies through the lock pin, and between the other disk body and the support plate.
  13. 一种如权利要求1至12任一项所述的反应容器供给装置的反应容器供给方法,其特征在于,包括:A reaction vessel supply method of the reaction vessel supply device according to any one of claims 1 to 12, characterized in that, comprising:
    获取当前处于工作模式的输送装置供给反应容器的运行状态信息;Obtain the running state information of the reaction vessel supplied by the conveying device currently in the working mode;
    当所述运行状态信息为异常时,向当前所述输送装置发送停机信号;When the operating state information is abnormal, send a stop signal to the current conveying device;
    启动至少两个所述输送装置中的另一个所述输送装置以继续供给所述反应容器。The other of the at least two of the delivery devices is activated to continue feeding the reaction vessel.
PCT/CN2021/119715 2020-09-22 2021-09-22 Reaction vessel supply apparatus and reaction vessel supply method WO2022063141A1 (en)

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