WO2022062512A1 - 一种多联体储缆系统 - Google Patents

一种多联体储缆系统 Download PDF

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Publication number
WO2022062512A1
WO2022062512A1 PCT/CN2021/102401 CN2021102401W WO2022062512A1 WO 2022062512 A1 WO2022062512 A1 WO 2022062512A1 CN 2021102401 W CN2021102401 W CN 2021102401W WO 2022062512 A1 WO2022062512 A1 WO 2022062512A1
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WO
WIPO (PCT)
Prior art keywords
turntable
guide
platform
diameter ground
diameter
Prior art date
Application number
PCT/CN2021/102401
Other languages
English (en)
French (fr)
Inventor
刘娅
尚吉永
刘鑫伟
巴银华
孙家伟
张永东
曹聪聪
Original Assignee
万达集团股份有限公司
山东万达海缆有限公司
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Application filed by 万达集团股份有限公司, 山东万达海缆有限公司 filed Critical 万达集团股份有限公司
Publication of WO2022062512A1 publication Critical patent/WO2022062512A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B65H75/4402—Guiding arrangements to control paying-out and re-storing of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B65H75/4457—Arrangements of the frame or housing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/34—Handled filamentary material electric cords or electric power cables

Definitions

  • the invention relates to the field of cable storage equipment, in particular to a multi-connected cable storage system.
  • submarine cable storage is an extremely critical process before leaving the factory. Due to the characteristics of continuous, large length and high weight of the finished submarine cable, the cable is mostly coiled in a tray or cable storage tank for rewinding during storage. In the process of actual use, there are the following deficiencies:
  • the cable storage tank is a passive take-up, which is only suitable for the take-up of finished submarine cables of 110kV and below.
  • the cable storage tank is a passive take-up, which is only suitable for the take-up of finished submarine cables of 110kV and below.
  • the invention provides a multi-connected cable storage system, which realizes the functions of synchronously receiving and releasing cables; at the same time, multiple cable storage devices are designed in one piece to realize mass production of submarine cables with various specifications and cross-sections. Reasonable design, convenient operation of cable transmission, high electrification and high production efficiency.
  • a multi-connected cable storage system comprising a large-diameter earth turntable and a small-diameter earth turntable; a platform is provided above the large-diameter earth turntable and the small-diameter earth turntable, and the platform It is supported and fixed by a column; a pool is also arranged between the large-diameter ground turntable and the small-diameter ground turntable below the platform; a boss is arranged in the pool, and a rotating manipulator is arranged on the top of the boss; above the platform is a There are several tractors; a platform guide frame is arranged on the platform near the upper part of the large-diameter ground turntable; the upper part of the pool on the platform and the upper part of the small-diameter ground turntable are provided with rotating guide pipes.
  • the large-diameter earth turntable includes a large-diameter earth turntable chassis base; the geometric center of the large-diameter earth turntable chassis base is provided with a central column and is connected to the platform; the foundation below the large-diameter earth turntable chassis base A plurality of annular bosses are arranged on the central column as the axis; sliding guide rails are arranged on the bosses; large-diameter ground turntable support rollers adapted to the sliding guide rails are arranged under the large-diameter ground turntable chassis; A large-diameter ground turntable guide rail is arranged on the side wall of the large-diameter ground turntable, and a large-diameter ground turntable drive motor is installed on the outer circumference of the large-diameter ground turntable; the large-diameter ground turntable drive motor is provided with a large-diameter ground turntable driving rollers; the large-diameter ground turntable driving rollers are connected with
  • the platform guide frame includes a platform track installed above the platform; a cable rack is installed on the platform track; the platform track is composed of two single tracks, and any single track is provided with a rack guide rail
  • the right end of the cable rack is provided with a cable rack drive motor; the cable rack drive motor is provided with a drive gear, and the drive gear is meshed with the rack guide rail; the platform is provided between the two single tracks.
  • the platform guide frame includes a first frame body and a second frame body; a rotary table is arranged below the second frame body; the rotary table is rotatably installed above the platform; the outer upper end of the first frame body It is hinged with the right end of the second frame body, and a telescopic push cylinder is hinged between the outer lower end of the first frame body and the lower part of the second frame body; the second frame body has a downward curved arc structure, and its interior There is a submarine cable channel; the lower part of the second frame body is provided with a number of lower guide rollers; the two sides of the second frame body are provided with a number of side guide rollers; the outlet end of the second frame body is provided with Horizontal exit guide rollers and vertical exit guide rollers; the horizontal exit guide rollers and the vertical exit guide rollers are provided with two, and the horizontal exit guide rollers and the vertical exit guide rollers are distributed in a "well" structure; the second frame body There are limit plates above both ends of the frame; the limit plates are
  • a connecting seat is provided below the small-diameter ground turntable; the connecting seat is rotatably installed on the foundation, and the outer periphery of the connecting seat is provided with a small-diameter ground turntable side guide rail; the ground is provided with a diameter ground turntable drive motor; the small-diameter ground turntable drive roller connected to the small-diameter ground turntable drive motor is connected with the small-diameter ground turntable side guide rail; one side of the connecting seat is provided with a turntable brake; the outer side of the foundation, the small-diameter ground turntable A boss with a ring structure is arranged below it; the boss is provided with a small-diameter ground turntable slide rail; a small-diameter ground turntable support is arranged below the small-caliber ground turntable slide rail that matches the small-diameter ground turntable slide rail wheel.
  • the small-diameter ground turntable includes an inner turntable and an outer turntable; the inner turntable is embedded in the outer turntable and is rotatably connected to it; a connecting bolt is provided between the inner turntable and the outer turntable; the support roller It is installed below the outer turntable; the inner turntable and the outer turntable are respectively provided with an inner fence and an outer fence; the connecting bolts are provided with a plurality of them and are evenly distributed between the inner turntable and the outer turntable.
  • a center support is provided at the geometric center of the small-diameter ground turntable; an auxiliary beam is arranged on the lower center support of the platform; and a movable guide frame is installed on the auxiliary beam.
  • a channel is provided on one side of the platform; a traction machine is provided on the channel; at least two channels are provided, and the number of curved arcs of the channels is not uniform.
  • a ground guide frame is provided on one side of the horizontal plane of the small-diameter ground turntable; the ground guide frame includes a traction table and a guide table; a traction unit is arranged on the traction table; One end is provided with a rotary table, and the other end of the guide table is provided with a work frame; the rotary table is provided with a rotary bearing seat, and the upper end of the rotary bearing seat is hinged with an arc-shaped lead frame; there is a section between the upper ends of the work frame An arc guide with the rotating bearing seat as the center of the circle; a sliding trolley is installed on the arc guide, and the lower end of the sliding trolley is provided with a rope reel; the lower end of the rope reel passes through the lanyard and the arc lead frame The lower end of the arc-shaped lead frame is provided with an arc-shaped lead frame bottom roller; both sides of the arc-shaped lead frame are provided with arc-shaped lead frame side rollers; the front of the traction table is provided
  • an auxiliary guide frame is provided at the platform entrance on one side of the small-diameter ground turntable;
  • the auxiliary guide frame includes a bracket;
  • the bracket is fixed on the base below the bracket through a support column;
  • the bracket has a rectangular frame structure
  • the upper and lower ends are provided with two vertical rollers, and the left and right ends are provided with two horizontal rollers;
  • the left and right ends of the bracket are provided with sliding grooves;
  • the chute moves up and down and is fixed by tightening nuts;
  • the intermediate shafts at both ends of the horizontal roller are provided with adjustment devices, and a connecting bearing is provided between the intermediate shaft and the horizontal roller;
  • the adjustment device includes an adjustment device.
  • the inner end of the adjusting screw is connected with the intermediate shaft through a limit ring, and the middle part of the adjusting screw is provided with a guide ring through the bracket; the guide ring is threadedly connected with the adjusting screw to adjust
  • the outer end of the screw rod is provided with a handle.
  • the beneficial effects of the present invention are as follows: the large-diameter earth turntable and the small-diameter earth turntable respectively store submarine cables of different sizes and models, and simultaneously the large-diameter earth turntable and the small-diameter earth turntable are also installed with different sizes.
  • the fence is used for further classified storage; optimized design for the guidance of submarine cables in different positions to improve the stability and reliability of the submarine cable during transportation, and prevent the internal cable core from being damaged due to stress concentration.
  • FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
  • FIG. 2 is a schematic structural diagram of Embodiment 2 of the present invention.
  • FIG. 3 is a front view of the large-diameter earth turntable according to Embodiment 1 of the present invention.
  • FIG. 4 is a plan view of the large-diameter earth turntable according to Embodiment 1 of the present invention.
  • FIG. 5 is a schematic structural diagram of a platform guide frame according to Embodiment 2 of the present invention.
  • FIG. 6 is a schematic structural diagram of a small-diameter earth turntable according to Embodiment 1 of the present invention.
  • FIG. 7 is a schematic structural diagram of an auxiliary beam in a small-diameter earth turntable according to Embodiment 1 of the present invention.
  • FIG. 8 is a schematic structural diagram of a ground guide frame according to Embodiment 2 of the present invention.
  • FIG. 9 is a plan view of the ground guide frame according to Embodiment 2 of the present invention.
  • FIG. 10 is a perspective view of the auxiliary guide frame according to Embodiment 1 of the present invention.
  • FIG. 11 is a front view of the auxiliary guide frame according to Embodiment 1 of the present invention.
  • connection may be a fixed connection It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components.
  • connected may be a fixed connection It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components.
  • a multi-unit cable storage system includes a large-diameter earth turntable 1 and a small-diameter earth turntable 4; a platform 3 is provided above the large-diameter earth turntable 1 and the small-diameter earth turntable 4 , and the platform 3 is supported and fixed by the column 2; a pool 8 is also provided between the large-diameter ground turntable 1 and the small-diameter ground turntable 4 below the platform 3; the pool 8 is provided with a boss, and the top of the boss is provided with There is a rotating manipulator 9; when the pool is designed to be 16 meters in diameter, it can accommodate more than 100 kilometers of finished submarine cables, and can conduct underwater test simulations for special submarine cables such as submarine optical cables.
  • an automatic control cable arm is set above the pool, which can realize mechanical automatic cable coiling operation. Only 1 to 2 workers are needed to complete the operation of the cable, which reduces the working time and labor intensity of the workers' cable operation, and greatly reduces the Reduce labor costs and improve production efficiency.
  • the finished product test channel is preset in the pool, which is convenient for workers to enter and exit and maintain. At the same time, multiple pools can be formed in a series structure with a core channel in the middle. When the cable length of a single take-up pool exceeds the carrying capacity, it can be extended to the second take-up pool for storage and finished product testing. At the same time, storage and finished product testing can also be carried out separately through the rotating guide tube 101 above.
  • tractors 10 are arranged above the platform 3; several tractors are arranged on different positions of the platform 3, the maximum traction force is 8000kg, and the maximum achievable traction speed is 20 m/min, which meets the requirements of different cable storage systems. Coil cable needs, provide enough traction for cable loading.
  • a platform guide frame 5 is provided on the platform 3 near the upper part of the large-diameter ground turntable 1 ; a rotating guide tube 101 is provided above the upper pool 8 on the platform 3 and above the small-diameter ground turntable 4 .
  • the rotary guide tube 101 has a curved arc structure as a whole, and its bottom end is hinged with the platform 3 to realize 360° rotation of the rotary guide tube 101 , which is convenient for guiding the submarine cable retraction.
  • the large-diameter earth turntable 1 includes a large-diameter earth turntable chassis base 13; the geometric center of the large-diameter earth turntable chassis base 13 is provided with a central column 12 and is connected to the platform 3; A plurality of annular bosses 14 are arranged on the foundation 11 below the large-diameter ground turntable chassis base 13 with the central column 12 as the axis; the bosses 14 are provided with sliding guide rails; the large-diameter ground turntable chassis base 13 The bottom is provided with a large-diameter ground turntable supporting roller 15 that is adapted to the sliding guide rail; the side wall of the large-diameter ground turntable 1 is provided with a large-diameter ground turntable guide rail 19, and the outer circumference of the large-diameter ground turntable 1 is installed with a large-diameter ground turntable.
  • the ground turntable chassis base 13 is provided with a plurality of ring-shaped fences 16 with the central column 12 as the axis.
  • the platform guide frame 5 includes a platform rail 31 installed above the platform 3; a cable rack 32 is installed on the platform rail 31; the platform rail 31 is composed of two single rails , and any single track is provided with a rack guide 34; the right end of the cable rack 32 is provided with a cable rack drive motor 35; the cable rack drive motor 35 is provided with a drive gear, and the drive gear and the gear
  • the guide rails 34 are engaged with each other; a cable opening 36 is arranged between the two single tracks on the platform 3;
  • a cable channel is arranged inside the cable rack 32, and a plurality of cable guide wheels 33 are symmetrically arranged at the upper and lower ends of the cable channel.
  • the platform guide frame 5 can move left and right on the platform guide rail to adjust the position of the control cable frame. According to the large-diameter ground turntable 1, the finished submarine cables with different cross-sections from the inner ring to the outer ring need to be adjusted to the appropriate position for coiling. . Adjustable and controllable, improve production efficiency and reduce labor costs for wiring.
  • the large-diameter ground turntable support rollers 15 below 13 play the role of bearing and support, and the grooves on both sides of the boss 14 on the foundation 11 are convenient for operators to perform auxiliary operations and equipment maintenance.
  • a mobile wire pay-off frame 32 is arranged above the large-diameter ground turntable 1, which can be moved on the platform guide rail 31 to adjust the position of the lower cable opening at the left end of the control wire frame 32, so that according to the fence 16 on the ground turntable 1, the different specifications of the cross section can be adjusted.
  • the finished submarine cable is reeled. Improve production efficiency and reduce labor costs for wiring.
  • a connecting seat 43 is provided below the small-diameter ground turntable 4; the connecting seat 43 is rotatably mounted on the foundation 11 and the outer periphery of the connecting seat 43 is provided with a small-diameter ground turntable side guide rail 46; the foundation 11 is provided with a small-diameter ground turntable drive motor 44; the small-diameter ground turntable drive roller 47 connected on the small-diameter ground turntable drive motor 44 is connected to the small-diameter ground turntable side guide rail 46; the connection One side of the seat 43 is provided with a turntable brake 45; the outer side of the foundation 11 is provided with a ring-shaped boss under the small-diameter ground turntable 4; the small-diameter ground turntable slide rail 49 is arranged on the boss; A small-diameter earth turntable supporting roller 48 is arranged below the small-diameter earth turntable 4 , which is matched with the small-diameter earth turntable slide rail 49 .
  • the small-diameter ground turntable 4 includes an inner turntable 41 and an outer turntable 42; the inner turntable 41 is embedded in the outer turntable 42 and connected to it in rotation; a connecting bolt 403 is provided between the inner turntable 41 and the outer turntable 42
  • the support roller 48 is installed below the outer turntable 42; the inner turntable 41 and the outer turntable 42 are respectively provided with an inner fence 401 and an outer fence 402; Between the turntable 41 and the outer turntable 42 .
  • the small-diameter ground turntable driving motor 44 drives the small-diameter ground turntable driving roller 47 , thereby driving the connecting seat 43 to rotate, so that the inner turntable 41 rotates, and the cables are wound and stored through the inner fence 401 .
  • the inner turntable 41 and the outer turntable 42 are connected in rotation, that is, the connecting bolt 403 between the two is not fixed. Therefore, when the inner turntable 41 rotates, the outer turntable 42 is relatively in a stationary state, thereby reducing the drive of the small-diameter turntable.
  • the drive torque of the motor 44 reduces energy usage.
  • the small-diameter ground turntable driving motor 44 drives the small-diameter ground turntable driving roller 47 , thereby driving the connecting seat 43 to rotate, so that the inner turntable 41 and the outer turntable 42 rotate simultaneously, and the cables are wound and stored through the outer fence 402 .
  • the small-diameter ground turntable support roller 48 provided below the outer turntable 42 cooperates with the small-diameter ground turntable slide rail 49 on the boss 14 to realize the functions of bearing and guiding.
  • a center support is provided at the geometric center of the small-diameter ground turntable 4 ; an auxiliary beam 404 is provided on the lower center support of the platform 3 ; a movable guide frame 405 is installed on the auxiliary beam 404 .
  • the guide frame 405 plays the role of winding and guiding the cable.
  • the guide frame 405 can adjust the displacement on the auxiliary beam 404.
  • the motor gear and rack guide are matched.
  • a channel is provided on one side of the platform 3 ; a traction machine 10 is provided on the channel; at least two channels are provided, and the number of curvatures of the channels is not uniform.
  • a first channel 102 and a second channel 103 are provided, and the first channel 102 and the second channel 103 finally merge to form a transmission channel.
  • it is connected to the outdoor cable plank road through two openings on the wall of the factory building, and the junction is fixed and supported by columns.
  • the setting of the two channels realizes the transmission cable coverage of the finished submarine cable with a voltage level of 220kV and above and the bending radius of different cross-sectional specifications.
  • the channel is selected according to the size of the cable diameter to avoid the risk of stress concentration and damage to the submarine cable. .
  • an auxiliary guide frame 7 is provided at the entrance of the platform 3 on one side of the small-diameter ground turntable 4 ;
  • the auxiliary guide frame 7 includes a bracket 701 ;
  • the bracket 701 is fixed to the On the base 703 below the bracket 701;
  • the bracket 701 is in the shape of a rectangular frame, and its upper and lower ends are provided with two vertical rollers 704, and its left and right ends are provided with two horizontal rollers 705;
  • the intermediate shafts 708 at both ends of the horizontal roller 705 Both are provided with an adjusting device, and a connecting bearing 713 is provided between the intermediate shaft 708 and the horizontal roller 705;
  • the adjusting device includes an adjusting screw 709; the inner end of the adjusting screw 709 is connected to the intermediate shaft through a limit ring 712
  • Example 2 Compared with Example 1, the specific differences between Example 2 and it are: first, the structure of the platform guide frame 5 is different. Referring to FIG. 2 and FIG. 5, the guide rail mobile type is changed to a rotary structure, Specifically, the platform guide frame 5 includes a first frame body 52 and a second frame body 53; a rotary table 51 is arranged below the second frame body 53; the rotary table 51 is rotatably installed above the platform 3; the The outer upper end of the first frame body 52 and the right end of the second frame body 53 are hingedly connected, and a telescopic push cylinder 54 is hinged between the outer lower end of the first frame body 52 and the lower part of the second frame body 53; The body 53 has a downward curved arc structure, and a submarine cable channel is arranged inside it; the lower part of the second frame body 53 is provided with a number of lower guide rollers 56; The side guide roller 55; the outlet end of the second frame body 53 is provided with a horizontal outlet guide roller 58 and a vertical outlet guide roller 59
  • Limiting plates 501 are provided above both ends of the second frame body 53; A limit guide roller 57 is installed in the position adjustment groove 502; the second frame body 53 is provided with a reinforcing rib 503 in a continuous triangular structure; the lower guide roller 56 and the side guide roller 55 are arranged in a staggered structure; The lower guide roller 56 , the side guide roller 55 and the limit guide roller 57 are all wrapped with a rubber layer.
  • the rotary table 51 is rotatably installed above the platform 3, and can be adjusted in a 360° direction through the motor drive.
  • the stretching of the telescopic push cylinder 54 can realize the relative up-down angle adjustment of the first frame body 52 and the second frame body 53 to meet the needs of The need for different angle adjustment of the submarine cable during the retraction and release process reduces the risk of stress concentration on the cable core due to excessive bending of the submarine cable, which leads to damage to the internal structure of the submarine cable.
  • a lower guide roller 56 is provided at the lower part of the second frame body 53 to assist in conveying, and a number of side guide rollers are arranged on both sides of the second frame body 53 55. Reduce the wear and tear caused to the submarine cable during the pulling process in the left and right directions.
  • the outlet end of the second frame body 53 is provided with horizontal outlet guide rollers 58 and vertical outlet guide rollers 59 distributed in a "well"-like structure, and at the same time above both ends of the second frame body 53 are provided with adjustable limit guides Rollers 57, these further improve the stability of the submarine cable during transport.
  • a ground guide frame 6 is provided on one side of the horizontal plane of the small-diameter ground turntable 4; as a backup cable take-up and release device, it is used for active coiling when producing submarine cables with large cross-section specifications and large bending radius, and the cables are arranged neatly , to avoid cross-crimping, which can eliminate the harm of cable damage caused by cable stress concentration caused by untwisted cables.
  • the ground guide frame 6 includes a traction table 602 and a guiding table 603; a traction unit 606 is provided on the traction table 602;
  • the rotary table 609, the other end of the guide table 603 is provided with a work frame 611; the rotary table 609 is provided with a rotary bearing seat, and the upper end of the rotary bearing seat is hinged with an arc-shaped lead frame 610;
  • the lower end of the arc lead frame 610 is hingedly connected to the upper side of the outer side of the arc lead frame 610 through a lanyard 615; the lower end of the arc lead frame 610 is provided with an arc lead frame bottom roller 616; both sides of the arc lead frame 610 are provided with Arc lead frame
  • the auxiliary traction is realized by the extrusion of the two conveyor belts 607 in the traction table 602 and the pushing cylinder 608, and the submarine cable is transported to the ground turntable.
  • the rotary table 609, the curved guide rail 612, the sliding trolley 613 and the curved lead frame 610 the horizontal angle of the cable when the submarine cable is wound and stored on the ground turntable is adjusted, and the submarine cable is wound and stored through the ground turntable. Then, its height will change.
  • the arc-shaped lead frame 610 is pulled by the rope reel 614 provided under the sliding trolley 613, so as to adjust the vertical angle direction of the incoming wire.

Abstract

一种多联体储缆系统，包括大口径地转盘（1）和小口径地转盘（4）；大口径地转盘（1）和小口径地转盘（4）上方设有平台（3），且平台（3）通过立柱（2）支撑固定；平台（3）的下方大口径地转盘（1）和小口径地转盘（4）之间还设有水池（8）；水池（8）内设有凸台，且凸台顶部设有旋转机械手（9）；平台（3）上方设有若干牵引机（10）；平台（3）上靠近大口径地转盘（1）的上方处设有平台导向架（5）；平台（3）上水池（8）的上方和小口径地转盘（4）的上方均设有旋转导向管（101）。

Description

一种多联体储缆系统 技术领域
本发明涉及储缆设备领域，具体涉及一种多联体储缆系统。
背景技术
随着海上风电项目的技术升级、风场扩容、抢装节奏加快，海底电缆的电压等级及长度不断攀升，为保障交付时效性，海缆储存是出厂之前极为关键的一道工序。因成品海底电缆连续一整根、大长度、高重量的特性，在存储时多采用集中盘绕在一个托盘或储缆池的方式进行收线，在实际使用的过程中存在以下不足：
1、储缆池是被动式收线，仅适用于110kV及以下海缆成品的收线，在生产220kV及以上电压等级的超高压海缆时，因成品海缆弯曲半径较大、重量高，人工收线困难，劳动强度大。
2、采用单个托盘收线储缆，在多种规格海缆批量生产时存在倒缆困难，不能同时实现托盘收线和输缆装船放线的同步生产作业，效率低。
3、仅有一个输缆栈道，在不同电压等级和不同规格截面的海缆装船导缆时，将会因弯曲半径不同导致过度弯曲缆芯而产生应力集中的风险。
发明内容
本发明提供了一种多联体储缆系统，实现同步收、放线的功能；同时多个储缆装置为连体式设计，实现多种规格截面海缆的批量化生产。设计合理、输缆操作便捷、电气化程度高、生产效率高。
为实现上述目的，本发明提供如下技术方案：一种多联体储缆系统，包括大口径地转盘和小口径地转盘；所述大口径地转盘和小口径地转盘上方设有平台，且平台通过立柱支撑固定；所述平台的下方大口径地转盘和小口径地转盘之间还设有水池；所述水池内设有凸台，且凸台顶部设有旋转机械手；所述平台上方设有若干的牵引机；所述平台上靠近大口径地转盘的上方处设有平台导向架；所述平台上水池的上方和小口径地转盘的上方均设有旋转导向管。
作为优化，所述大口径地转盘包括大口径地转盘底盘座；所述大口径地转盘底盘座 的几何中心处设有中心立柱并与平台相接；所述大口径地转盘底盘座下方的地基上以中心立柱为轴心设有若干环形的凸台；所述凸台上设有滑行导轨；所述大口径地转盘底盘座下方设有与滑行导轨相适配的大口径地转盘支撑滚轮；所述大口径地转盘的侧壁上设有大口径地转盘导轨，且大口径地转盘的外周上安装有大口径地转盘驱动电机；所述大口径地转盘驱动电机上设有大口径地转盘驱动滚轮；所述大口径地转盘驱动滚轮与大口径地转盘导轨相接；所述大口径地转盘底盘座上设有以中心立柱为轴心，若干环形结构的围栏。
作为优化，所述平台导向架包括安装于平台上方的平台轨道；所述平台轨道上安装有排线架；所述平台轨道由两条单轨道构成，且任一单轨道上设有齿条导轨；所述排线架的右端设有排线架驱动电机；所述排线架驱动电机上设有驱动齿轮，且驱动齿轮与齿条导轨相啮合；所述平台上两条单轨道之间设有排线口；所述排线架的左端呈向下倾斜状结构，并内嵌于排线口中；所述排线架的内部设有电缆通道，且电缆通道的上下端对称的设有若干的排线导轮。
作为优化，所述平台导向架包括第一架体和第二架体；所述第二架体下方设有旋转台；所述旋转台旋转安装于平台上方；所述第一架体的外侧上端和第二架体的右端相铰接，第一架体的外侧下端和第二架体的下方之间铰接设有伸缩推缸；所述第二架体呈向下弯曲的弧形结构，其内部设有海缆通道；所述第二架体的下部设有若干的下导辊；所述第二架体的两侧设有若干的侧导辊；所述第二架体的出口端设有水平出口导辊和垂直出口导辊；所述水平出口导辊和垂直出口导辊设有2根，且水平出口导辊和垂直出口导辊呈“井”状结构分布；所述第二架体的两端上方均设有限位板；所述限位板上设有调位槽；所述调位槽内安装有限位导辊；所述第二架体上设有呈连续三角形结构的加强筋；所述下导辊和侧导辊呈交错状结构排列；所述下导辊、侧导辊和限位导辊外均包裹有橡胶层。
作为优化，所述小口径地转盘的下方设有连接座；所述连接座旋转安装于地基上且连接座的外周上设有小口径地转盘侧导轨；所述地基上设有口径地转盘驱动电机；所述口径地转盘驱动电机上连接的小口径地转盘驱动滚轮与小口径地转盘侧导轨相接；所述连接座的一侧设有转盘制动器；所述地基的外侧，小口径地转盘的下方设有环形结构的凸台；所述凸台上设有小口径地转盘滑轨；所述小口径地转盘的下方设有与小口径地转盘滑轨相适配的小口径地转盘支撑滚轮。
作为优化，所述小口径地转盘包括内转盘和外转盘；所述内转盘内嵌于外转盘中并与其旋转相接；所述内转盘和外转盘之间设有连接栓；所述支撑滚轮安装于外转盘的下方；所述内转盘和外转盘上分别设有内围栏和外围栏；所述连接栓设有多个，且均布于内转盘 和外转盘之间。
作为优化，所述小口径地转盘的几何中心处设有中心支架；所述平台的下方中心支架上设有辅助横梁；所述辅助横梁安装有移动式的导向架。
作为优化，所述平台的一侧上设有通道；所述通道上设有牵引机；所述通道设有至少两条，且通道的弯曲弧度数均不一致。
作为优化，所述小口径地转盘的水平面一侧设有地面导向架；所述地面导向架包括牵引台和导向台；所述牵引台上设有牵引机组；所述导向台上靠近牵引台的一端设有旋转台，导向台的另一端设有工作架；所述旋转台设有旋转轴承座，且旋转轴承座的上端铰接有弧形导线架；所述工作架的上端之间设有一段以旋转轴承座为圆心的弧形导轨；所述弧形导轨上安装有滑移小车，且滑移小车的下端设有卷绳器；所述卷绳器的下端通过挂绳与弧形导线架的外侧上方相铰接；所述弧形导线架的下端设有弧形导线架底部滚辊；所述弧形导线架的两侧设有弧形导线架侧滚辊；所述牵引台的前方设有辅助导向台；所述辅助导向台呈向上倾斜状，且辅助导向台的底部设有辅助导向台底部滚辊，辅助导向台两端的两侧均设有辅助导向台侧滚辊；所述辅助导向台底部滚辊、辅助导向台侧滚辊、弧形导线架底部滚辊和弧形导线架侧滚辊的外部均包裹有橡胶层；所述牵引机组由两条传送皮带组成，两条传送皮带之间形成传送通道，且两条传送皮带内均安装有相向设立的推动气缸。
作为优化，所述小口径地转盘一侧的平台入口处设有辅助导向架；所述辅助导向架包括支架；所述支架通过支撑柱固定于支架下方的底座上；所述支架呈长方形框架结构状，其上下端设有两根垂直滚轴，其左右端设有两根水平滚轴；所述支架的左右端两侧均设有滑槽；所述水平滚轴通过其两端的中间轴在滑槽内上下移动，并通过紧固螺母进行固定；所述水平滚轴两端的中间轴上均设有调节装置，且中间轴与水平滚轴之间设有连接轴承；所述调节装置包括调节丝杆；所述调节丝杆的内端通过限位环与中间轴旋转卡嵌相接，调节丝杆的中部贯穿于支架设有导向环；所述导向环与调节丝杆螺纹相接，调节丝杆的外端设有把手。
与现有技术相比，本发明的有益效果如下：大口径地转盘和小口径地转盘分别对不同尺寸型号的海缆进行存储，同时大口径地转盘和小口径地转盘也均安装有不同尺寸的围栏，用于进一步的进行分类存放；针对不同位置的海缆导向进行优化设计，提高海缆输送过程中的稳定性和可靠性，防止海缆的内部因应力集中而导致缆芯损坏的情况，也防止海缆外护套在输送过程中出现外部磨损的问题；同时在大口径地转盘和小口径地转盘之间加设水池和旋转机械手，方便对海缆存储之前进行水下实验，确保出厂质量；进一步的优化 了大口径地转盘和小口径地转盘的结构设计，确保在正常存缆的同时，降低能源消耗；整个过程采用电气自动化控制，极大的解放了劳动生产力，提高了工作效率。
附图说明
图1为本发明实施例1的结构示意图。
图2为本发明实施例2的结构示意图。
图3为本发明实施例1的大口径地转盘的主视图。
图4为本发明实施例1的大口径地转盘的俯视图。
图5为本发明实施例2的平台导向架的结构示意图。
图6为本发明实施例1的小口径地转盘的结构示意图。
图7为本发明实施例1的小口径地转盘中辅助横梁的结构示意图。
图8为本发明实施例2的地面导向架的结构示意图。
图9为本发明实施例2的地面导向架的俯视图。
图10为本发明实施例1的辅助导向架的立体图。
图11为本发明实施例1的辅助导向架的主视图。
其中，大口径地转盘1、立柱2、平台3、小口径地转盘4、平台导向架5、地面导向架6、辅助导向架7、水池8、旋转机械手9、牵引机10、旋转导向管101、第一通道102、第二通道103、地基11、中心立柱12、大口径底盘座13、环槽14、大口径地转盘支撑滚轮15、围栏16、大口径地转盘驱动电机17、大口径地转盘驱动滚轮18、大口径地转盘导轨19、平台轨道31、排线架32、排线导轮33、齿条导轨34、排线架驱动电机35、排线口36、小口径地转盘4、内转盘41、外转盘42、连接座43、小口径地转盘驱动电机44、转盘制动器45、小口径地转盘侧导轨46、小口径地转盘驱动滚轮47、小口径地转盘支撑滚轮48、小口径地转盘滑轨49、内围栏401、外围栏402、连接栓403、辅助横梁404、导向架405、导线架5、旋转台51、第一架体52、第二架体53、伸缩推缸54、侧导辊55、下导辊56、限位导辊57、水平出口导辊58、垂直出口导辊59、限位板501、调位槽502、加强筋503、辅助导向台601、牵引台602、导向台603、辅助导向台底部滚辊604、辅助导向台侧滚辊605、牵引机组606、传送皮带607、推动气缸608、旋转台609、弧形导线架610、工作架611、弧形导轨612、滑移小车613、卷绳器614、挂绳615、弧形导线架底部滚辊616、弧形导线架侧滚辊617、支架701、支撑柱702、底座703、垂直滚轴704、水平滚轴705、滑槽706、紧固螺母707、中间轴708、调节丝杆709、把手710、导向环 711、限位环712、连接轴承713、加强架714、螺栓孔715。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
在本发明的描述中，需要说明的是，术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“设置有”、“连接”等，应做广义理解，例如“连接”，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
实施例1：参照图1所示，一种多联体储缆系统，包括大口径地转盘1和小口径地转盘4；所述大口径地转盘1和小口径地转盘4上方设有平台3，且平台3通过立柱2支撑固定；所述平台3的下方大口径地转盘1和小口径地转盘4之间还设有水池8；所述水池8内设有凸台，且凸台顶部设有旋转机械手9；水池设计为16米直径时，可容纳超过100公里的成品海缆，能够对特殊海缆如海底光缆进行水下试验模拟。并在水池上方设置有自动控制排线手臂，可以实现机械自动盘缆作业，仅需要1～2名工人辅助操作即可完成收线，减少了工人排线操作的工作时长和劳动强度，大大降低了人工成本，提高生产劳效。水池中预设成品试验通道，方便工人进出及维修。同时可将多个水池为串联体结构，中间设置有线芯通道，当单个收线水池的盘缆长度超过承载容量时，可以延伸至第二个收线水池中进行存储及成品试验。同时也可通过上方的旋转导向管101单独对其进行存储及成品试验。
所述平台3上方设有若干的牵引机10；平台3的不同位置上设置有若干台牵引机，其最大牵引力为8000kg，可实现的最大牵引速度为20米/分，满足不同储缆系统的盘缆需 要，提供足够牵引力进行输缆装船。
所述平台3上靠近大口径地转盘1的上方处设有平台导向架5；所述平台3上水池8的上方和小口径地转盘4的上方均设有旋转导向管101。旋转导向管101整体呈弯曲弧形结构，其底端与平台3相铰接，实现旋转导向管101的360°旋转，便于对海缆收放进行导向作业。
参照图3和图4所示，所述大口径地转盘1包括大口径地转盘底盘座13；所述大口径地转盘底盘座13的几何中心处设有中心立柱12并与平台3相接；所述大口径地转盘底盘座13下方的地基11上以中心立柱12为轴心设有若干环形的凸台14；所述凸台14上设有滑行导轨；所述大口径地转盘底盘座13下方设有与滑行导轨相适配的大口径地转盘支撑滚轮15；所述大口径地转盘1的侧壁上设有大口径地转盘导轨19，且大口径地转盘1的外周上安装有大口径地转盘驱动电机17；所述大口径地转盘驱动电机17上设有大口径地转盘驱动滚轮18；所述大口径地转盘驱动滚轮18与大口径地转盘导轨19相接；所述大口径地转盘底盘座13上设有以中心立柱12为轴心，若干环形结构的围栏16。
参照图3和图4所示，所述平台导向架5包括安装于平台3上方的平台轨道31；所述平台轨道31上安装有排线架32；所述平台轨道31由两条单轨道构成，且任一单轨道上设有齿条导轨34；所述排线架32的右端设有排线架驱动电机35；所述排线架驱动电机35上设有驱动齿轮，且驱动齿轮与齿条导轨34相啮合；所述平台3上两条单轨道之间设有排线口36；所述排线架32的左端呈向下倾斜状结构，并内嵌于排线口36中；所述排线架32的内部设有电缆通道，且电缆通道的上下端对称的设有若干的排线导轮33。
平台导向架5可在平台导轨上左右移动，调节控制排线架的位置，根据大口径地转盘1内圈至外圈上不同规格截面的成品海缆收线需要调整到适当的位置进行盘缆。可调可控，提高生产效率，降低排线人工成本。
大口径地转盘1上内圈至外圈进行若干等分的设置围栏，与上方的可移动式排线架配合实现不同截面和弯曲半径的成品海缆盘绕收线。
根据需求选取相应大口径地转盘1中的围栏16对电缆进行收卷，通过大口径地转盘驱动电机17带动大口径地转盘驱动滚轮18实现大口径地转盘1的旋转，大口径地转盘底盘座13下方的大口径地转盘支撑滚轮15起到承载支撑的作用，地基11上凸台14两侧的凹槽，方便后期操作人员对其进行辅助操作和设备维护。
大口径地转盘1上方设置有移动式的放线架32，可在平台导轨31上移动，调节控制排线架32左端下缆口的位置，以便根据地转盘1上的围栏16对不同规格截面的成品海缆 进行盘缆。提高生产效率，降低排线人工成本。
参照图6和图7所示，所述小口径地转盘4的下方设有连接座43；所述连接座43旋转安装于地基11上且连接座43的外周上设有小口径地转盘侧导轨46；所述地基11上设有小口径地转盘驱动电机44；所述小口径地转盘驱动电机44上连接的小口径地转盘驱动滚轮47与小口径地转盘侧导轨46相接；所述连接座43的一侧设有转盘制动器45；所述地基11的外侧，小口径地转盘4的下方设有环形结构的凸台；所述凸台上设有小口径地转盘滑轨49；所述小口径地转盘4的下方设有与小口径地转盘滑轨49相适配的小口径地转盘支撑滚轮48。
所述小口径地转盘4包括内转盘41和外转盘42；所述内转盘41内嵌于外转盘42中并与其旋转相接；所述内转盘41和外转盘42之间设有连接栓403；所述支撑滚轮48安装于外转盘42的下方；所述内转盘41和外转盘42上分别设有内围栏401和外围栏402；所述连接栓403设有多个，且均布于内转盘41和外转盘42之间。
小口径地转盘驱动电机44驱动小口径地转盘驱动滚轮47，从而带动连接座43旋转使得内转盘41旋转，电缆通过内围栏401实现缠绕存放。在这个过程中内转盘41和外转盘42为旋转连接，即两者之间的连接栓403不进行固定，因此内转盘41旋转时，外转盘42相对处于静止状态，从而降低小口径地转盘驱动电机44的驱动扭矩，减少能耗使用。
当所需存放的电缆外径相对较大时，操作人员通过地基11和凸台之间的环形通道，将内转盘41和外转盘42之间通过连接栓403进行固定。小口径地转盘驱动电机44驱动小口径地转盘驱动滚轮47，从而带动连接座43旋转使得内转盘41和外转盘42同时旋转，电缆通过外围栏402实现缠绕存放。外转盘42下方设有的小口径地转盘支撑滚轮48和凸台14上的小口径地转盘滑轨49相配合，实现承载和导向的作用。
所述小口径地转盘4的几何中心处设有中心支架；所述平台3的下方中心支架上设有设有辅助横梁404；所述辅助横梁404安装有移动式的导向架405。
为提高电缆缠绕过程中的稳定性，通过导向架405对电缆起到缠绕导向的作用，导向架405在辅助横梁404可进行位移调整，其位移调整方式可以通过电机滚轮和滑轨，也可以通过电机齿轮和齿条导轨配合。通过调节导向架405的位置来实现海缆在小口径地转盘4中的落线点位置，可实现不同规格截面的成品海缆在小口径地转盘4整个半径范围内的全覆盖收线效果。
[根据细则91更正 26.07.2021]　
参照图2所示，所述平台3的一侧上设有通道；所述通道上设有牵引机10；所述通道设有至少两条，且通道的弯曲弧度数均不一致。其中图中所示，设有第一通道102和第 二通道103，且第一通道102和第二通道103最后汇合形成传送通道。具体为通过在厂房墙体上贯通两处开口与室外的输缆栈道相连接，汇合处采用立柱进行固定支撑。两条通道的设置实现了220kV及以上电压等级、不同截面规格弯曲半径的成品海缆线径范围的输缆覆盖，根据缆径的大小进行通道的选择，避免产生应力集中和损伤海缆的风险。
参照图10和图11所示，所述小口径地转盘4一侧的平台3入口处设有辅助导向架7；所述辅助导向架7包括支架701；所述支架701通过支撑柱702固定于支架701下方的底座703上；所述支架701呈长方形框架结构状，其上下端设有两根垂直滚轴704，其左右端设有两根水平滚轴705；所述支架701的左右端两侧均设有滑槽706；所述水平滚轴705通过其两端的中间轴708在滑槽706内上下移动，并通过紧固螺母707进行固定；所述水平滚轴705两端的中间轴708上均设有调节装置，且中间轴708与水平滚轴705之间设有连接轴承713；所述调节装置包括调节丝杆709；所述调节丝杆709的内端通过限位环712与中间轴708旋转卡嵌相接，调节丝杆709的中部贯穿于支架701处设有导向环711；所述导向环711与调节丝杆709螺纹相接，调节丝杆709的外端设有把手710。
实施例2：相对比实施例1中，实施例2与其的具体区别为：第一，平台导向架5的结构不同，参照图2和图5所示，将导轨移动式改为旋转式结构，具体为所述平台导向架5包括包括第一架体52和第二架体53；所述第二架体53下方设有旋转台51；所述旋转台51旋转安装于平台3上方；所述第一架体52的外侧上端和第二架体53的右端相铰接，第一架体52的外侧下端和第二架体53的下方之间铰接设有伸缩推缸54；所述第二架体53呈向下弯曲的弧形结构，其内部设有海缆通道；所述第二架体53的下部设有若干的下导辊56；所述第二架体53的两侧设有若干的侧导辊55；所述第二架体53的出口端设有水平出口导辊58和垂直出口导辊59；所述水平出口导辊58和垂直出口导辊59均设有2根，且水平出口导辊58和垂直出口导辊59呈“井”状结构分布所述第二架体53的两端上方均设有限位板501；所述限位板501上设有调位槽502；所述调位槽502内安装有限位导辊57；所述第二架体53上设有呈连续三角形结构的加强筋503；所述下导辊56和侧导辊55呈交错状结构排列；所述下导辊56、侧导辊55和限位导辊57外均包裹有橡胶层。
[根据细则91更正 26.07.2021]　
其中旋转台51旋转安装于平台3上方，通过电机驱动可实现360°方向的调整，伸缩推缸54的拉伸，实现第一架体52和第二架体53的相对上下角度调节，以满足海缆在收放过程中不同角度调节的需求，降低因海缆过度弯曲，使得缆芯产生应力集中的风险，从而导致海缆内部结构的损害。由于海缆处于向下拉拽力的作用下，因此在第二架体53的下部设有下导辊56，起到辅助传送的作用，第二架体53的两侧设有若干的侧导辊55， 降低在左右方向拉拽过程中，对海缆造成的磨损。第二架体53的出口端设有呈“井”状结构分布的水平出口导辊58和垂直出口导辊59，和同时在第二架体53的两端上方设有可调式的限位导辊57，这些都进一步提高了海缆在传送过程中的稳定性。
第二，所述小口径地转盘4的水平面一侧设有地面导向架6；作为备用收放线装置，用于生产大截面规格、大弯曲半径的海缆时进行主动式盘绕，排线整齐，避免交叉压线，可以消除因未退扭产生的电缆应力集中而损伤电缆的危害。参照图8和图9所示，所述地面导向架6包括牵引台602和导向台603；所述牵引台602上设有牵引机组606；所述导向台603上靠近牵引台602的一端设有旋转台609，导向台603的另一端设有工作架611；所述旋转台609上设有旋转轴承座，且旋转轴承座的上端铰接有弧形导线架610；所述工作架611的上端之间设有一段以旋转轴承座为圆心的弧形导轨612；所述弧形导轨612上安装有滑移小车613，且滑移小车613的下端设有卷绳器614；所述卷绳器614的下端通过挂绳615与弧形导线架610的外侧上方相铰接；所述弧形导线架610的下端设有弧形导线架底部滚辊616；所述弧形导线架610的两侧设有弧形导线架侧滚辊617；所述牵引台602的前方设有辅助导向台601；所述辅助导向台601呈向上倾斜状，且辅助导向台601的底部设有辅助导向台底部滚辊604，辅助导向台601两端的两侧均设有辅助导向台侧滚辊605；所述辅助导向台底部滚辊604、辅助导向台侧滚辊605、弧形导线架底部滚辊616和弧形导线架侧滚辊617的外部均包裹有橡胶层；所述牵引机组606由两条传送皮带607组成，两条传送皮带607之间形成传送通道，且两条传送皮带607内均安装有相向设立的推动气缸608。
海缆在辅助导向台601的导向下，通过牵引台602中的两条传送皮带607和推动气缸608的挤压实现辅助牵引，将海缆向地转盘中输送，为保证海缆传送过程中的稳定性，通过旋转台609、弧形导轨612、滑移小车613和弧形导线架610的配合，调整海缆往地转盘上进行缠绕存放时的进线水平角度，海缆经过地转盘缠绕存放后，其高度会发生变化，此时通过滑移小车613下方设有的卷绳器614拉拽弧形导线架610，从而对其进线的垂直角度方向进行调整。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (10)

  1. 一种多联体储缆系统，其特征在于：包括大口径地转盘(1)和小口径地转盘(4)；所述大口径地转盘(1)和小口径地转盘(4)上方设有平台(3)，且平台(3)通过立柱(2)支撑固定；所述平台(3)的下方大口径地转盘(1)和小口径地转盘(4)之间还设有水池(8)；所述水池(8)内设有凸台，且凸台顶部设有旋转机械手(9)；所述平台(3)上方设有若干的牵引机(10)；所述平台(3)上靠近大口径地转盘(1)的上方处设有平台导向架(5)；所述平台(3)上水池(8)的上方和小口径地转盘(4)的上方均设有旋转导向管(101)。
  2. 根据权利要求1所述的一种多联体储缆系统，其特征在于：所述大口径地转盘(1)包括大口径地转盘底盘座(13)；所述大口径地转盘底盘座(13)的几何中心处设有中心立柱(12)并与平台(3)相接；所述大口径地转盘底盘座(13)下方的地基(11)上以中心立柱(12)为轴心设有若干环形的凸台(14)；所述凸台(14)上设有滑行导轨；所述大口径地转盘底盘座(13)下方设有与滑行导轨相适配的大口径地转盘支撑滚轮(15)；所述大口径地转盘(1)的侧壁上设有大口径地转盘导轨(19)，且大口径地转盘(1)的外周上安装有大口径地转盘驱动电机(17)；所述大口径地转盘驱动电机(17)上设有大口径地转盘驱动滚轮(18)；所述大口径地转盘驱动滚轮(18)与大口径地转盘导轨(19)相接；所述大口径地转盘底盘座(13)上设有以中心立柱(12)为轴心，若干环形结构的围栏(16)。
  3. 根据权利要求1所述的一种多联体储缆系统，其特征在于：所述平台导向架(5)包括安装于平台(3)上方的平台轨道(31)；所述平台轨道(31)上安装有排线架(32)；所述平台轨道(31)由两条单轨道构成，且任一单轨道上设有齿条导轨(34)；所述排线架(32)的右端设有排线架驱动电机(35)；所述排线架驱动电机(35)上设有驱动齿轮，且驱动齿轮与齿条导轨(34)相啮合；所述平台(3)上两条单轨道之间设有排线口(36)；所述排线架(32)的左端呈向下倾斜状结构，并内嵌于排线口(36)中；所述排线架(32)的内部设有电缆通道，且电缆通道的上下端对称的设有若干的排线导轮(33)。
  4. 根据权利要求1所述的一种多联体储缆系统，其特征在于：所述平台导向架(5)包括包括第一架体(52)和第二架体(53)；所述第二架体(53)下方设有旋转台(51)；所述旋转台(51)旋转安装于平台(3)上方；所述第一架体(52)的外侧上端和第二架体(53)的右端相铰接，第一架体(52)的外侧下端和第二架体(53)的下方之间铰接设有伸缩推缸(54)；所述第二架体(53)呈向下弯曲的弧形结构，其内部设有海缆通道； 所述第二架体(53)的下部设有若干的下导辊(56)；所述第二架体(53)的两侧设有若干的侧导辊(55)；所述第二架体(53)的出口端设有水平出口导辊(58)和垂直出口导辊(59)；所述水平出口导辊(58)和垂直出口导辊(59)均设有2根，且水平出口导辊(58)和垂直出口导辊(59)呈“井”状结构分布；所述第二架体(53)的两端上方均设有限位板(501)；所述限位板(501)上设有调位槽(502)；所述调位槽(502)内安装有限位导辊(57)；所述第二架体(53)上设有呈连续三角形结构的加强筋(503)；所述下导辊(56)和侧导辊(55)呈交错状结构排列；所述下导辊(56)、侧导辊(55)和限位导辊(57)外均包裹有橡胶层。
  5. 根据权利要求1所述的一种多联体储缆系统，其特征在于：所述小口径地转盘(4)的下方设有连接座(43)；所述连接座(43)旋转安装于地基(11)上且连接座(43)的外周上设有小口径地转盘侧导轨(46)；所述地基(11)上设有小口径地转盘驱动电机(44)；所述小口径地转盘驱动电机(44)上连接的小口径地转盘驱动滚轮(47)与小口径地转盘侧导轨(46)相接；所述连接座(43)的一侧设有转盘制动器(45)；所述地基(11)的外侧，小口径地转盘(4)的下方设有环形结构的凸台；所述凸台上设有小口径地转盘滑轨(49)；所述小口径地转盘(4)的下方设有与小口径地转盘滑轨(49)相适配的小口径地转盘支撑滚轮(48)。
  6. 根据权利要求5所述的一种多联体储缆系统，其特征在于：所述小口径地转盘(4)包括内转盘(41)和外转盘(42)；所述内转盘(41)内嵌于外转盘(42)中并与其旋转相接；所述内转盘(41)和外转盘(42)之间设有连接栓(403)；所述支撑滚轮(48)安装于外转盘(42)的下方；所述内转盘(41)和外转盘(42)上分别设有内围栏(401)和外围栏(402)；所述连接栓(403)设有多个，且均布于内转盘(41)和外转盘(42)之间。
  7. 根据权利要求6所述的一种多联体储缆系统，其特征在于：所述小口径地转盘(4)的几何中心处设有中心支架；所述平台(3)的下方中心支架上设有设有辅助横梁(404)；所述辅助横梁(404)安装有移动式的导向架(405)。
  8. 根据权利要求1所述的一种多联体储缆系统，其特征在于：所述平台(3)的一侧上设有通道；所述通道上设有牵引机(10)；所述通道设有至少两条，且通道的弯曲弧度数均不一致。
  9. 根据权利要求1所述的一种多联体储缆系统，其特征在于：所述小口径地转盘(4)的水平面一侧设有地面导向架(6)；所述地面导向架(6)包括牵引台(602)和导向台 (603)；所述牵引台(602)上设有牵引机组(606)；所述导向台(603)上靠近牵引台(602)的一端设有旋转台(609)，导向台(603)的另一端设有工作架(611)；所述旋转台(609)上设有旋转轴承座，且旋转轴承座的上端铰接有弧形导线架(610)；所述工作架(611)的上端之间设有一段以旋转轴承座为圆心的弧形导轨(612)；所述弧形导轨(612)上安装有滑移小车(613)，且滑移小车(613)的下端设有卷绳器(614)；所述卷绳器(614)的下端通过挂绳(615)与弧形导线架(610)的外侧上方相铰接；所述弧形导线架(610)的下端设有弧形导线架底部滚辊(616)；所述弧形导线架(610)的两侧设有弧形导线架侧滚辊(617)；所述牵引台(602)的前方设有辅助导向台(601)；所述辅助导向台(601)呈向上倾斜状，且辅助导向台(601)的底部设有辅助导向台底部滚辊(604)，辅助导向台(601)两端的两侧均设有辅助导向台侧滚辊(605)；所述辅助导向台底部滚辊(604)、辅助导向台侧滚辊(605)、弧形导线架底部滚辊(616)和弧形导线架侧滚辊(617)的外部均包裹有橡胶层；所述牵引机组(606)由两条传送皮带(607)组成，两条传送皮带(607)之间形成传送通道，且两条传送皮带(607)内均安装有相向设立的推动气缸(608)。
  10. 根据权利要求1所述的一种多联体储缆系统，其特征在于：所述小口径地转盘(4)一侧的平台(3)入口处设有辅助导向架(7)；所述辅助导向架(7)包括支架(701)；所述支架(701)通过支撑柱(702)固定于支架(701)下方的底座(703)上；所述支架(701)呈长方形框架结构状，其上下端设有两根垂直滚轴(704)，其左右端设有两根水平滚轴(705)；所述支架(701)的左右端两侧均设有滑槽(706)；所述水平滚轴(705)通过其两端的中间轴(708)在滑槽(706)内上下移动，并通过紧固螺母(707)进行固定；所述水平滚轴(705)两端的中间轴(708)上均设有调节装置，且中间轴(708)与水平滚轴(705)之间设有连接轴承(713)；所述调节装置包括调节丝杆(709)；所述调节丝杆(709)的内端通过限位环(712)与中间轴(708)旋转卡嵌相接，调节丝杆(709)的中部贯穿于支架(701)处设有导向环(711)；所述导向环(711)与调节丝杆(709)螺纹相接，调节丝杆(709)的外端设有把手(710)。
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