AU2021218044B1 - Concatenate cable storage system - Google Patents
Concatenate cable storage system Download PDFInfo
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- AU2021218044B1 AU2021218044B1 AU2021218044A AU2021218044A AU2021218044B1 AU 2021218044 B1 AU2021218044 B1 AU 2021218044B1 AU 2021218044 A AU2021218044 A AU 2021218044A AU 2021218044 A AU2021218044 A AU 2021218044A AU 2021218044 B1 AU2021218044 B1 AU 2021218044B1
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- Australia
- Prior art keywords
- turnplate
- guide
- caliber ground
- cable
- ground
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4402—Guiding arrangements to control paying-out and re-storing of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4457—Arrangements of the frame or housing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
- Laying Of Electric Cables Or Lines Outside (AREA)
Abstract
Disclosed is a concatenate cable storage system. The concatenate cable storage
system comprises a large-caliber ground turnplate and a small-caliber ground
turnplate. A platform is arranged above the large-caliber ground turnplate and the
small-caliber ground turnplate and is supported and fixed by columns. A pool is
further arranged between the large-caliber ground turnplate and the small-caliber
ground turnplate below the platform. The pool is internally provided with a boss, and
the top of the boss is provided with a rotary manipulator. Several tractors are arranged
on the platform. A platform guide frame is arranged on the platform close to the upper
side of the large-caliber ground turnplate. Rotary guide pipes are arranged on the
platform and located above the pool and above the small-caliber ground turnplate.
Compared with the prior art, the present invention has the beneficial effects that
synchronous take-up and pay-off functions are realized, and meanwhile, a plurality of
cable storage devices are of a conjoined design, such that batch production of
submarine cables with various specification sections is realized; and the concatenate
cable storage system has the advantages of reasonable design, convenience in
conveying cables, high degree of electrification and high production efficiency.
Description
The present invention relates to the field of cable storage equipment, in particular
to a concatenate cable storage system.
Along with technological upgrade of an offshore wind power project, wind field
expansion and the accelerated pace of installation rush, the voltage class and length of
submarine cables have continued to rise. In order to guarantee the timeliness of
delivery, submarine cable storage is an extremely critical step before leaving the
factory. Thanks to characteristics of wholeness, great length and large weight of the
submarine cable, the submarine cable is often taken up by being wound around a
pallet or a cable tank in a centralized manner during storage, and the submarine cable
has the following defects in an actual using process:
1. The cable tank takes up the cable passively, and is only suitable for taking up
submarine cable products for rated voltage up to and including 110 k, and when
ultra-high voltage submarine cables with 220 kV voltage class or above are produced,
it is hard to take up the submarine cables manually with large labor intensity as the
product submarine cables are great in bending radius and large in weight.
2. The cable is taken up and stored by a single pallet, and it is hard to reverse the
cables when submarine cables with various specifications are produced in batches,
synchronous production operations of taking up the cables by the pallet and
transporting, shipping and paying off the cables synchronously cannot be realized, so
that the efficiency is low.
3. There is only one cable transporting trestle, so that there is a risk of stress
concentration due to overbending of cable cores as the bending radiuses are different when the submarine cables with different voltage classes and different specification sections are shipped and guided.
The present disclosure provides a concatenate cable storage system that realizes
synchronous take-up and pay-off functions, and meanwhile, a plurality of cable
storage devices are of a conjoined design, such that batch production of submarine
cables with various specification sections is realized. The concatenate cable storage
system has the advantages of reasonable design, convenience in conveying cables,
high degree of electrification and high production efficiency.
In order to achieve the purpose, the present invention provides the following
technical solution: a concatenate cable storage system comprises a large-caliber
ground turnplate and a small-caliber ground turnplate; a platform is arranged above
the large-caliber ground turnplate and the small-caliber ground turnplate and is
supported and fixed by columns; a pool is further arranged between the large-caliber
ground turnplate and the small-caliber ground turnplate below the platform; the pool
is internally provided with a boss, and the top of the boss is provided with a rotary
manipulator; several tractors are arranged on the platform; a platform guide frame is
arranged on the platform close to the upper side of the large-caliber ground turnplate;
and rotary guide pipes are arranged on the platform and located above the pool and
above the small-caliber ground turnplate.
In one form, the large-caliber ground turnplate comprises a large-caliber ground
turnplate subbase; a geometric center of the large-caliber ground turnplate subbase is
provided with a center column connected with the platform; a foundation below the
large-caliber ground turnplate subbase is provided with several annular bosses by
taking the center column as an axis; the bosses are provided with a sliding guide rail;
a large-caliber ground turnplate supporting roller matched with the sliding guide rail
is arranged below the large-caliber ground turnplate subbase; the side wall of the large-caliber ground turnplate is provided with a large-caliber ground turnplate guide rail, and the periphery of the large-caliber ground turnplate is provided with a large caliber ground turnplate driving motor; the large-caliber ground turnplate driving motor is provided with a large-caliber ground turnplate driving roller; the large-caliber ground turnplate driving roller is connected with the large-caliber ground turnplate guide rail; and the large-caliber ground turnplate subbase is provided with several annular fences by taking the center column as the axis.
In one form, the platform guide frame comprises a platform track mounted on the
platform; the platform track is provided with a cable arranging rack; the platform
track consists of two single tracks, and any one single track is provided with a rack
guide rail; the right end of the cable arranging rack is provided with a cable arranging
rack driving motor; the cable arranging rack driving motor is provided with a driving
gear, and the driving gear is engaged with the rack guide rail; a cable arranging port is
arranged between the two single tracks on the platform; the left end of the cable
arranging rack is of a downward inclining structure and is embedded into the cable
arranging port; and the cable arranging rack is internally provided with a cable
channel, and upper and lower ends of the cable channel are symmetrically provided
with several cable arranging guide wheels.
In one form, the platform guide frame comprises a first frame body and a second
frame body; a rotary table is arranged below the second frame body; the rotary table is
rotatably mounted on the platform; the upper end of the outer side of the first frame
body is hinged with the right end of the second frame body, and a telescopic push
cylinder is hinged between the lower end of the outer side of the first frame body and
the lower side of the second frame body; the second frame body is of a downward
bending arc-shaped structure and is internally provided with a submarine cable
channel; the lower portion of the second frame body is provided with several lower
guide rollers; two sides of the second frame body are provided with several side guide
rollers; the outlet end of the second frame body is provided with horizontal outlet guide rollers and perpendicular outlet guide rollers; there are two horizontal outlet guide rollers and two perpendicular outlet guide rollers, and the horizontal outlet guide rollers and the perpendicular outlet guide rollers are distributed in a structure of a Chinese character "#"; limiting plates are arranged above two ends of the second frame body; each of the limiting plates is provided with a position adjusting groove; the position adjusting groove is internally provided with a limiting guide roller; the second frame body is provided with a reinforcing rib of a continuous triangular structure; the lower guide rollers and the side guide rollers are arranged to be of a staggered structure; and the lower guide rollers, the side guide rollers and the limiting guide rollers are coated with rubber layers.
In one form, a connecting seat is arranged at the lower part of the small-caliber
ground turnplate; the connecting seat is rotatably mounted on the foundation, and the
periphery of the connecting seat is provided with a small-caliber ground turnplate side
guide rail; the foundation is provided with a small-caliber ground turnplate driving
motor; a small-caliber ground turnplate driving roller connected onto the small-caliber
ground turnplate driving motor is connected with the small-caliber ground turnplate
side guide rail; one side of the connecting seat is provided with a turnplate brake; an
annular boss is arranged below the small-caliber ground turnplate and located on the
outer side of the foundation; the boss is provided with a small-caliber ground turnplate
slide rail; and a small-caliber ground turnplate supporting roller matched with the
small-caliber ground turnplate slide rail is arranged at the lower part of the small
caliber ground turnplate.
In one form, the small-caliber ground turnplate comprises an inner turnplate and
an outer turnplate; the inner turnplate is embedded into the outer turnplate and is
rotatably connected with the outer turnplate; connecting bolts are arranged between
the inner turnplate and the outer turnplate; the supporting roller is mounted under the
outer turnplate; the inner turnplate and the outer turnplate are provided with an inner
fence and an outer fence respectively; and there are a plurality of connecting bolts, and the connecting bolts are uniformly distributed between the inner turnplate and the outer turnplate.
In one form, a geometric center of the small-caliber ground turnplate is provided
with a center bracket; the center bracket below the platform is provided with an
auxiliary cross beam; and the auxiliary cross beam is provided with a movable guide
frame.
In one form, one side of the platform is provided with channels on which tractors
are arranged; and there are at least two channels, and bending radians of the channels
are inconsistent.
In one form, one side of a horizontal plane of the small-caliber ground turnplate
is provided with a ground guide frame; the ground guide frame comprises a traction
table and a guide table; the traction table is provided with a traction unit, the end of
the guide table close to the traction table is provided with a rotary table, and the other
end of the guide table is provided with a working frame; the rotary table is provided
with a rotary bearing pedestal, and the upper end of the rotary bearing pedestal is
hinged with an arc-shaped cable guide frame; an arc-shaped guide rail centering at the
rotary bearing pedestal is arranged between upper ends of the working frame; the arc
shaped guide rail is provided with a slip trolley, and the lower end of the slip trolley is
provided with a rope winder; the lower end of the rope winder is hinged to the upper
side of the outer side of the arc-shaped cable guide frame via a sling; the lower end of
the arc-shaped cable guide frame is provided with arc-shaped cable guide frame
bottom rollers; two sides of the arc-shaped cable guide frame are provided with arc
shaped cable guide frame side rollers; an auxiliary guide table is arranged in front of
the traction table; the auxiliary guide table is inclined upwards, and the bottom of the
auxiliary guide table is provided with auxiliary guide table bottom rollers; two sides
of two ends of the auxiliary guide table are provided with auxiliary guide table side
rollers; the auxiliary guide table bottom rollers, the auxiliary guide table side rollers,
the arc-shaped cable guide frame bottom rollers and the arc-shaped cable guide frame side rollers are coated with rubber layers; and the traction unit consists of two conveyor belts, a transfer channel is formed between the two conveyor belts, and the two conveyor belts are internally provided with oppositely arranged push air cylinders.
In one form, an inlet of the platform on one side of the small-caliber ground
turnplate is provided with an auxiliary guide frame; the auxiliary guide frame
comprises a bracket; the bracket is fixed to a base below the bracket via a supporting
column; the bracket is of a rectangular frame structure, upper and lower ends of the
bracket are provided with two perpendicular rolling shafts, and left and right ends of
the bracket are provided with two horizontal rolling shafts; two sides of left and right
ends of the bracket are provided with sliding chutes; the horizontal rolling shafts
move up and down in the sliding chutes via intermediate shafts at two ends of the
horizontal rolling shafts and are fixed by fastening nuts; the intermediate shafts at two
ends of the horizontal rolling shafts are each provided with an adjusting device, and a
connecting bearing is arranged between each of the intermediate shafts and the
corresponding horizontal rolling shaft; the adjusting device comprises an adjusting
lead screw; the inner end of the adjusting lead screw is rotatably embedded and
connected with the intermediate shaft via a limiting ring, and a position, penetrating
through the bracket, of the middle of the adjusting lead screw is provided with a guide
ring; and the guide ring is in threaded connection with the adjusting lead screw, and
the outer end of the adjusting lead screw is provided with a handle.
Compared with the prior art, the present invention has the beneficial effects that
the large-caliber ground turnplate and the small-caliber ground turnplate store
submarine cables of different sizes and models respectively, and meanwhile, both the
large-caliber ground turnplate and the small-caliber ground turnplate are provided
with fences of different dimensions for further storing the submarine cables in a
classified manner; by optimizing design of guiding the submarine cables in different
positions, the stability and reliability in a submarine cable conveying process are
improved, a condition that the cable cores are damaged due to stress concentration in the submarine cables is prevented, and a problem that outer sheaths of the submarine cables are worn in the conveying process is prevented, too; meanwhile, as the pool and the rotary manipulator are additionally arranged between the large-caliber ground turnplate and the small-caliber ground turnplate, it is convenient to conduct an underwater experiment on the submarine cables before being stored, thereby ensuring the outgoing quality; the structural design of the large-caliber ground turnplate and the small-caliber ground turnplate is further optimized, such that the energy consumption is reduced while the cables are stored normally; and the whole process adopts electrical automatic control, thereby liberating the labor productivity greatly and improving the working efficiency.
Fig. 1 is a structural schematic diagram of the embodiment 1 of the present
invention;
Fig. 2 is a structural schematic diagram of the embodiment 2 of the present
invention;
Fig. 3 is a front view of a large-caliber ground turnplate of the embodiment 1 of
the present invention;
Fig. 4 is a top view of the large-caliber ground turnplate of the embodiment 1 of
the present invention;
Fig. 5 is a structural schematic diagram of a platform guide frame of the
embodiment 2 of the present invention;
Fig. 6 is a structural schematic diagram of a small-caliber ground turnplate of the
embodiment 1 of the present invention;
Fig. 7 is a structural schematic diagram of an auxiliary cross beam in the small
caliber ground turnplate of the embodiment 1 of the present invention;
Fig. 8 is a structural schematic diagram of a ground guide frame of the
embodiment 2 of the present invention;
Fig. 9 is a top view of the ground guide frame of the embodiment 2 of the present
invention;
Fig. 10 is a three-dimensional diagram of an auxiliary guide frame of the
embodiment 1 of the present invention; and
Fig. 11 is a front view of an auxiliary guide frame of the embodiment 1 of the
present invention.
In the drawings, large-caliber ground turnplate 1, column 2, platform 3, small
caliber ground turnplate 4, platform guide frame 5, ground guide frame 6, auxiliary
guide frame 7, pool 8, rotary manipulator 9, tractor 10, rotary guide pipe 101, first
channel 102, second channel 103, foundation 11, center column 12, large-caliber
subbase 13, annular slot 14, large-caliber ground turnplate supporting roller 15, fence
16, large-caliber ground turnplate driving motor 17, large-caliber ground turnplate
driving roller 18, large-caliber ground turnplate guide rail 19, platform track 31, cable
arranging rack 32, cable arranging guide wheel 33, rack guide rail 34, cable arranging
rack driving motor 35, cable arranging port 36, small-caliber ground turnplate 4, inner
turntable 41, outer turntable 452, connecting seat 43, small-caliber ground turnplate
driving motor 44, turnplate brake 45, small-caliber ground turnplate side guide rail 46,
small-caliber ground turnplate driving roller 47, small-caliber ground turnplate
supporting roller 48, small-caliber ground turnplate slide rail 49, inner fence 401,
outer fence 402, connecting bolt 403, auxiliary cross beam 404, guide frame 405,
cable guide frame 5, rotary table 51, first frame body 52, second frame body 53,
telescopic push cylinder 54, side guide roller 55, lower guide roller 56, limiting guide
roller 57, horizontal outlet guide roller 58, perpendicular outlet guide roller 59,
limiting plate 501, position adjusting groove 502, reinforcing rib 503, auxiliary guide
table 601, traction table 602, guide table 603, auxiliary guide table bottom roller 604,
auxiliary guide table side roller 605, traction unit 606, conveyor belt 607, push air
cylinder 608, rotary table 609, arc-shaped cable guide frame 610, working frame 611,
arc-shaped guide rail 612, slip trolley 613, rope winder 614, sling 615, arc-shaped cable guide frame bottom roller 616, arc-shaped cable guide frame side roller 617, bracket 701, supporting column 702, base 703, perpendicular rolling shaft 704, horizontal rolling shaft 705, sliding chute 706, fastening nut 707, intermediate shaft
708, adjusting lead screw 709, handle 710, guide ring 711, limiting ring 712,
connecting bearing 713, reinforcing frame 714, bolt hole 715.
Clear and complete description will be made on technical scheme in the
embodiments of the present invention below in combination with drawings in the
embodiments of the present invention. The described embodiments are merely a part
of embodiments of the present invention and are not all the embodiments. On a basis
of the embodiments in the present invention, all other embodiments obtained by those
skilled in the art without creative efforts fall into the scope of protection of the present
invention.
In description of the present invention, it should be noted that orientation or
position relationships indicated by terms: "upper", "lower", "inner", "outer", "front
end", "back end", "two ends", "one end", "the other end" and the like are orientation
or position relationships indicated by the drawings and are only to describe the present
invention and simplify the description rather than to indicate or imply that the
indicated device or components must have specific orientations and are configured
and operated in the specific orientations. Therefore, it cannot be construed as
limitations to the present invention. In addition, the terms "first" and "second" are
only used for a description purpose rather than being construed to indicate or imply
relative importance.
In the description of the present invention, it should be noted that unless
otherwise specified and defined, terms "mounting", "provided with", "connection"
and the like should be understood in a broad sense, for example, "connection" can be
either fixed connection or detachable connection or integrated connection, can be either mechanical connection or electric connection, and can be either direct connection or indirect connection via an intermediation or inner communication of two components. Those skilled in the art can understand specific meaning of the terms in the present invention under specific circumstances.
Embodiment 1: referring to Fig. 1, a concatenate cable storage system comprises
a large-caliber ground turnplate 1 and a small-caliber ground turnplate 4, wherein a
platform 3 is arranged above the large-caliber ground turnplate 1 and the small-caliber
ground turnplate 4, and the platform 3 is supported and fixed by columns 2; pools 8
are further arranged between the large-caliber ground turnplate 1 and the small-caliber
ground turnplate 4 below the platform 3; the pool 8 is internally provided with a boss,
and the top of the boss is provided with a rotary manipulator 9; when the pool is
designed with the diameter of 16 meters, finished submarine cables over 100 km can
be accommodated, and underwater experiment simulation can be carried out on a
special submarine cable such as a submarine optical cable. An automatically
controlled cable arranging arm is arranged above the pool, such that an automatic
mechanical cable winding operation can be achieved. The cables can be taken up only
by 1-2 workers to assist operation, such that the working hours and the labor intensity
of manual cable arranging operation are reduced, the labor cost is lowered greatly and
the production efficiency is improved. A finished cable test channel is arranged in the
pool in advance, such that it is convenient for a worker to get in and out and maintain.
Meanwhile, a plurality of pools are arranged to be of a concatemer structure with a
cable core channel in the middle. When the cable winding length of the single take-up
pool exceeds a bearing capacity, the cable can extend to the second take-up pool to be
stored and subjected to finished cable test. Meanwhile, the cable can be stored and
tested independently by means of a rotary guide pipe 101 above.
Several tractors 10 are arranged on the platform 3. Several tractors are arranged
in different positions of the platform 3, the maximum tractive force of the tractor is
8000 kg, and the maximum traction speed capable of being achieved is 20 m/min, thereby meeting the cable winding requirements of different cable storage systems and providing an enough traction force to transport and ship the cable.
A platform guide frame 5 is arranged on the platform 3 close to the upper side of
the large caliber ground turnplate 1, and rotary guide pipes 101 are arranged on the
platform 3 and located above the pool 8 and above the small-caliber ground turnplate
4. The rotary guide pipes 101 are of bended arc-shaped structure integrally, and the
bottom ends of the rotary guide pipes 101 are hinged to the platform 3, such that the
rotary guide pipes 101 rotate at 360 degrees, and therefore, it is convenient to guide
take-up and pay-off of the submarine cables.
Referring to Fig. 3 and Fig. 4, the large-caliber ground turnplate 1 comprises a
large-caliber ground turnplate subbase 13; the geometric center of the large-caliber
ground turnplate subbase 13 is provided with a center column 12 connected with the
platform 3; a foundation 11 below the large-caliber ground turnplate subbase 13 is
provided with several annular bosses 14 by taking the center column 12 as an axis; the
bosses 14 are provided with a sliding guide rail; a large-caliber ground turnplate
supporting roller 15 matched with the sliding guide rail is arranged below the large
caliber ground turnplate subbase 13; the side wall of the large-caliber ground turnplate
1 is provided with a large-caliber ground turnplate guide rail 19, and the periphery of
the large-caliber ground turnplate 1 is provided with a large-caliber ground turnplate
driving motor 17; the large-caliber ground turnplate driving motor 17 is provided with
a large-caliber ground turnplate driving roller 18; the large-caliber ground turnplate
driving roller 18 is connected with the large-caliber ground turnplate guide rail 19;
and the large-caliber ground turnplate subbase 13 is provided with several annular
fences 16 by taking the center column 12 as the axis.
Referring to Fig. 3 and Fig. 4, the platform guide frame 5 comprises a platform
track 31 mounted on the platform 3; the platform track 31 is provided with a cable
arranging rack 32; the platform track 31 consists of two single tracks, and any one
single track is provided with a rack guide rail 34; the right end of the cable arranging rack 32 is provided with a cable arranging rack driving motor 35; the cable arranging rack driving motor 35 is provided with a driving gear engaged with the rack guide rail
34; a cable arranging port 36 is arranged between the two single tracks on the
platform 3; the left end of the cable arranging rack 32 is of a downward inclining
structure and is embedded into the cable arranging port 36; and the cable arranging
rack 32 is internally provided with a cable channel, and upper and lower ends of the
cable channel are symmetrically provided with several cable arranging guide wheels
33.
The platform guide frame 5 can move left and right on the platform guide rail to
adjust and control the position of the cable arranging rack to a proper position to wind
the cable according to a requirement of taking up the finished submarine cables with
different specification sections on the large-caliber ground turnplate 1 from inner ring
to outer ring. Adjustability and controllability are achieved, the production efficiency
is improved and the cable arranging labor cost is lowered.
The large-caliber ground turnplate 1 is provided with several equally divided
fences from inner ring to outer ring, and the fences cooperate with the movable cable
arranging rack above to wind and take up the finished submarine cables with different
sections and bending radiuses.
The corresponding fences 16 in the large-caliber ground turnplate 1 can be
selected as needed to wind the cable, the large-caliber ground turnplate driving motor
17 drives the large-caliber ground turnplate driving roller 18 to rotate the large-caliber
ground turnplate 1, the large-caliber ground turnplate supporting roller 15 below the
large-caliber ground turnplate subbase 13 plays bearing and supporting roles, and it is
convenient for an operator for auxiliary operation and equipment maintenance in later
period via grooves on two sides of the bosses 14 on the foundation 11.
The movable pay-off frame 32 is arranged above the large-caliber ground
turnplate 1 and can move on the platform guide rail 31 to adjust and control the
position of a cable lowering opening at the left end of the cable arranging rack 32 so as to wind the finished submarine cables with different specification sections according to the fences 16 on the ground turnplate 1. The production efficiency is improved and the cable arranging labor cost is lowered.
Referring to the Fig. 6 and Fig. 7, a connecting seat 43 is arranged at the lower
part of the small-caliber ground turnplate 4; the connecting seat 43 is rotatably
mounted on the foundation 11, and the periphery of the connecting seat 43 is provided
with a small-caliber ground turnplate side guide rail 46; the foundation 11 is provided
with a small-caliber ground turnplate driving motor 44; a small-caliber ground
turnplate driving roller 47 connected onto the small-caliber ground turnplate driving
motor 44 is connected with a small-caliber ground turnplate side guide rail 46; one
side of the connecting seat 43 is provided with a turnplate brake 45; an annular boss is
arranged below the small-caliber ground turnplate 4 and located on the outer side of
the foundation 1; the boss is provided with a small-caliber ground turnplate slide rail
49; and a small-caliber ground turnplate supporting roller 48 matched with the small
caliber ground turnplate slide rail 49 is arranged at the lower part of the small-caliber
ground turnplate 4.
The small-caliber ground turnplate 4 comprises an inner turnplate 41 and an
outer turnplate 42; the inner turnplate 41 is embedded into the outer turnplate 42 and
is rotatably connected with the outer turnplate; connecting bolts 403 are arranged
between the inner turnplate 41 and the outer turnplate 42; the supporting roller 48 is
mounted below the outer turnplate 42; the inner turnplate 41 and the outer turnplate
42 are provided with an inner fence 401 and an outer fence 402 respectively; and there
are a plurality of connecting bolts 403 that are uniformly distributed between the inner
turnplate 41 and the outer turnplate 42.
The small-caliber ground turnplate driving motor 44 drives the small-caliber
ground turnplate driving roller 47 so as to drive the connecting seat 43 to rotate, such
that the inner turnplate 41 rotates, and the cable is wound and stored via the inner
fence 401. In the process, the inner turnplate 41 and the outer turnplate 42 are rotatably connected, i.e., the connecting bolts 403 therebetween are not used for fixing, and thus, when the inner turnplate 41 rotates, the outer turnplate 42 is in a static state relatively, such that a driving torque of the small-caliber ground turnplate driving motor 44 is reduced, and the energy consumption is reduced.
When the outer diameter of the cable needing to be stored is relatively large, an
operator fixes the inner turnplate 41 and the outer turnplate 42 via the connecting
bolts 403 by way of an annular channel between the foundation 11 and the boss. The
small-caliber ground turnplate driving motor 44 drives the small-caliber ground
turnplate driving roller 47 so as to drive the connecting seat 43 to rotate, such that the
inner turnplate 41 and the outer turnplate 42 rotate simultaneously, and the cable is
wound and stored via the outer fence 402. The small-caliber ground turnplate
supporting roller 48 arranged under the outer turnplate 42 is matched with the small
caliber ground turnplate slide rail 49 on the boss 14 to play bearing and guiding roles.
The geometric center of the small-caliber ground turnplate 4 is provided with a
center bracket; the center bracket below the platform 3 is provided with an auxiliary
cross beam 404; and the auxiliary cross beam 404 is provided with a movable guide
frame 405.
In order to improve the stability in the cable winding process, the cable is wound
and guided by the guide frame 405. The guide frame 405 can be adjusted in
displacement on the auxiliary cross beam 404, and the displacement adjusting mode
of the guide frame 405 can be made by matching either the motor roller with the slide
rail or the motor rack with the rack guide rail. A position of a cable fall point of the
submarine cable in the small-caliber ground turnplate 4 is achieved by adjusting the
position of the guide frame 405, such that a full-coverage take-up effect of the
finished submarine cables with different specification sections in a whole radius range
of the small-caliber ground turnplate 4 can be achieved.
Referring to Fig. 2, one side of the platform 3 is provided with channels on
which tractors 10 are arranged, there are at least two channels, and bending radians of the channels are inconsistent. As shown in the figure, a first channel 102 and a second channel 103 are arranged, and the first channel 102 and the second channel 103 are converged finally to form a transfer channel. Specifically, two openings penetrate through a plant wall to be connected with the outdoor cable transporting trestle, and a convergence is fixed and supported by columns. By arranging the two channels, cable transporting coverage in a cable diameter range of finished submarine cables with 220 kV voltage classes or above and different section specifications and bending radiuses is achieved, and the risk of stress concentration and damage to the submarine cables is avoided by selecting the channels according to the size of the cable diameter.
Referring to Fig. 10 and Fig. 11, the inlet of the platform 3 on one side of the
small-caliber ground turnplate 4 is provided with an auxiliary guide frame 7; the
auxiliary guide frame 7 comprises a bracket 701; the bracket 701 is fixed to a base
703 below the bracket 701 via a supporting column 702; the bracket 701 is of a
rectangular frame structure, upper and lower ends of the bracket are provided with
two perpendicular rolling shafts 704, and left and right ends of the bracket are
provided with two horizontal rolling shafts 705; two sides of left and right ends of the
bracket 701 are provided with sliding chutes 706; the horizontal rolling shafts 705
move up and down in the sliding chutes 706 via intermediate shafts 708 at two ends of
the horizontal rolling shafts 705 and are fixed by fastening nuts 707; the intermediate
shafts 708 at two ends of the horizontal rolling shafts 705 are each provided with an
adjusting device, and a connecting bearing 713 is arranged between each of the
intermediate shafts 708 and the corresponding horizontal rolling shaft 705; the
adjusting device comprises an adjusting lead screw 709; the inner end of the adjusting
lead screw 709 is rotatably embedded and connected with the intermediate shaft 708
via a limiting ring 712; a position, penetrating through the bracket 701, of the middle
of the adjusting lead screw 709 is provided with a guide ring 711; and the guide ring
711 is in threaded connection with the adjusting lead screw 709, and the outer end of
the adjusting lead screw 709 is provided with a handle 710.
Embodiment 2: compared with the embodiment 1, the embodiment 2 is
specifically different from the embodiment 1 in that first, the structure of the platform
guide frame 5 is different. Referring to Fig. 2 and Fig. 5, the strucuture of moving on
the guide rail is replaced by the rotary structure, specifically, the platform guide frame
5 comprises a first frame body 52 and a second frame body 53; a rotary table 51 is
arranged below the second frame body 53; the rotary table 51 is rotatably mounted on
the platform 3; the upper end of the outer side of the first frame body 52 is hinged
with the right end of the second frame body 53, and a telescopic push cylinder 54 is
hinged between the lower end of the outer side of the first frame body 52 and the
lower side of the second frame body 53; the second frame body 53 is of a downward
bending arc-shaped structure and is internally provided with a submarine cable
channel; the lower portion of the second frame body 53 is provided with several lower
guide rollers 56; two sides of the second frame body 53 are provided with several side
guide rollers 55; the outlet end of the second frame body 53 is provided with
horizontal outlet guide rollers 58 and perpendicular outlet guide rollers 59; two
horizontal outlet guide rollers 58 and two perpendicular outlet guide rollers 59 are
arranged and are distributed in a structure of a Chinese character "Jing"; limiting
plates 501 are arranged above two ends of the second frame body 53; the limiting
plate 501 is provided with a position adjusting groove 502; the position adjusting
groove 502 is internally provided with a limiting guide roller 57; the second frame
body 53 is provided with a reinforcing rib 503 of a continuous triangular structure; the
lower guide rollers 56 and the side guide rollers 55 are arranged to be of a staggered
structure; and the lower guide rollers 56, the side guide rollers 55 and the limiting
guide rollers 57 are coated with rubber layers.
The rotary table 51 is rotatably mounted on the platform 3, and is driven by the
motor to be adjusted at 360 degrees. Stretched by the telescopic push cylinder 54,
relatively upper and lower angles of the first frame body 52 and the second frame
body 53 are adjusted to meet the requirement of adjusting the submarine cable at different angles in a take-up and pay-off process, and the damage to the internal structure of the submarine cable is avoided as the risk of stress concentration of the cable core due to overbending of the submarine cable is reduced. As the submarine cable is under the action of a downward drawing force, the lower guide rollers 56 are arranged at the lower portion of the second frame body 53 to play an auxiliary transfer role. Two sides of the second frame body 53 are provided with several side guide rollers 55 to reduce wear of the submarine cable in the drawing process left and right.
The outlet end of the second frame body 53 is provided with the horizontal outlet
guide rollers 58 and the perpendicular outlet guide rollers 59 distributed in a structure
of a Chinese character 'Jing', and meanwhile, adjustable limiting guide rollers 57 are
arranged above the two ends of the second frame body 53, thereby further improving
the stability of the submarine cable in the transfer process.
Second, one side of the horizontal surface of the small-caliber ground turnplate 4
is provided with a ground guide frame 6. As a standby take-up and pay-off device for
winding the submarine cables with large section specifications and large bending
radiuses actively, the ground guide frame 6 can orderly arrange the cables and prevent
the cables from being pressed in an intersected manner, such that the damage to the
cables due to stress concentration of the cables as a result of no reverse-twist can be
eliminated. Referring to Fig. 8 and Fig. 9, the ground guide frame 6 comprises a
traction table 602 and a guide table 603; the traction table 602 is provided with a
traction unit 606; the end of the guide table 603 close to the traction table 602 is
provided with a rotary table 609, and the other end of the guide table 603 is provided
with a working frame 611; the rotary table 609 is provided with a rotary bearing
pedestal, and the upper end of the rotary bearing pedestal is hinged with an arc-shaped
cable guide frame 610; an arc-shaped guide rail 612 centering at the rotary bearing
pedestal is arranged between upper ends of the working frame 611; the arc-shaped
guide rail 612 is provided with a slip trolley 613, and the lower end of the slip trolley
613 is provided with a rope winder 614; the lower end of the rope winder 614 is hinged to the upper side of the outer side of the arc-shaped cable guide frame 610 via a sling 615; the lower end of the arc-shaped cable guide frame 610 is provided with arc-shaped cable guide frame bottom rollers 616; two sides of the arc-shaped cable guide frame 610 are provided with arc-shaped cable guide frame side rollers 617; an auxiliary guide table 601 is arranged in front of the traction table 602; the auxiliary guide table 601 is inclined upwards, and the bottom of the auxiliary guide table 601 is provided with auxiliary guide table bottom rollers 604; two sides of two ends of the auxiliary guide table 601 are provided with auxiliary guide table side rollers 605; the auxiliary guide table bottom rollers 604, the auxiliary guide table side rollers 605, the arc-shaped cable guide frame bottom rollers 616 and the arc-shaped cable guide frame side rollers 617 are coated with rubber layers; and the traction unit 606 consists of two conveyor belts 607, a transfer channel is formed between the two conveyor belts 607, and the two conveyor belts 607 are internally provided with oppositely arranged push air cylinders 608.
Guided by the auxiliary guide table 601, the submarine cable is squeezed by the
two conveyor belts 607 and the push air cylinders 608 in the traction table 602 to be
pulled in an auxiliary manner and conveyed to a ground turnplate. In order to
guarantee the stability in the submarine cable transfer process, by cooperation of the
rotary table 609, the arc-shaped guide rail 612, the slip trolley 613 and the arc-shaped
cable guide frame 610, a cable feeding horizontal angle when the submarine cable is
wound and stored on the ground turnplate is adjusted. After the submarine cable is
wound and stored on the ground turnplate, the height of the submarine cable will
change, and at the moment, the rope winder 614 arranged below the slip trolley 613
pulls the arc-shaped cable guide frame 610, thereby adjusting a perpendicular angle
direction of the fed cable.
The reference to any prior art in this specification is not, and should not be taken
as, an acknowledgement or any form of suggestion that such prior art forms part of
the common general knowledge.
It will be understood that the terms "comprise" and "include" and any of their
derivatives (e.g. comprises, comprising, includes, including) as used in this
specification, and the claims that follow, is to be taken to be inclusive of features to
which the term refers, and is not meant to exclude the presence of any additional
features unless otherwise stated or implied.
In some cases, a single embodiment may, for succinctness and/or to assist in
understanding the scope of the disclosure, combine multiple features. It is to be
understood that in such a case, these multiple features may be provided separately (in
separate embodiments), or in any other suitable combination. Alternatively, where
separate features are described in separate embodiments, these separate features may
be combined into a single embodiment unless otherwise stated or implied. This also
applies to the claims which can be recombined in any combination. That is a claim
may be amended to include a feature defined in any other claim. Further a phrase
referring to "at least one of' a list of items refers to any combination of those items,
including single members. As an example, "at least one of: a, b, or c" is intended to
cover: a, b, c, a-b, a-c, b-c, and a-b-c.
For those skilled in the art, it is apparently that the present invention is not
limited to details of the above exemplary embodiments. The present invention can be
implemented in other specific forms without departing the spirit or essential features
of the present invention. Therefore, from any point of view, the embodiments shall be
regarded as exemplary and non-restrictive. The scope of the present invention is
defined by appended claims rather than the above description. Therefore, all changes
falling into content and scope of equivalent elements of the claims shall be included in
the present invention. Any reference signs in the claims shall not be regarded as
limiting the claims involved.
Claims (10)
1. A concatenate cable storage system, comprising a large-caliber ground
turnplate and a small-caliber ground turnplate, wherein a platform is arranged above
the large-caliber ground turnplate and the small-caliber ground turnplate and is
supported and fixed by a column; a pool is further arranged between the large-caliber
ground turnplate and the small-caliber ground turnplate below the platform; the pool
is internally provided with a boss, and a top of the boss is provided with a rotary
manipulator; several tractors are arranged on the platform; a platform guide frame is
arranged on the platform close to an upper side of the large-caliber ground turnplate;
rotary guide pipes are arranged on the platform and located above the pool and above
the small-caliber ground turnplate.
2. The concatenate cable storage system according to claim 1, wherein the large
caliber ground turnplate comprises a large-caliber ground turnplate subbase; a
geometric center of the large-caliber ground turnplate subbase is provided with a
center column connected with the platform; a foundation below the large-caliber
ground turnplate subbase is provided with several annular bosses by taking the center
column as an axis; the bosses are provided with a sliding guide rail; a large-caliber
ground turnplate supporting roller matched with the sliding guide rail is arranged
below the large-caliber ground turnplate subbase; a side wall of the large-caliber
ground turnplate is provided with a large-caliber ground turnplate guide rail, and a
periphery of the large-caliber ground turnplate is provided with a large-caliber ground
turnplate driving motor; the large-caliber ground turnplate driving motor is provided
with a large-caliber ground turnplate driving roller; the large-caliber ground turnplate
driving roller is connected with the large-caliber ground turnplate guide rail; and the
large-caliber ground turnplate subbase is provided with several annular fences by
taking the center column as an axis.
3. The concatenate cable storage system according to claim 1, wherein the
platform guide frame comprises a platform track mounted on the platform; the
platform track is provided with a cable arranging rack; the platform track consists of
two single tracks, and any one single track is provided with a rack guide rail; a right
end of the cable arranging rack is provided with a cable arranging rack driving motor;
the cable arranging rack driving moto is provided with a driving gear, and the driving
gear is engaged with the rack guide rail; a cable arranging port is arranged between
the two single tracks on the platform; a left end of the cable arranging rack is of a
downward inclining structure and is embedded into the cable arranging port; and the
cable arranging rack is internally provided with a cable channel, and upper and lower
ends of the cable channel are symmetrically provided with several cable arranging
guide wheels.
4. The concatenate cable storage system according to claim 1, wherein the
platform guide frame comprises a first frame body and a second frame body; a rotary
table is arranged below the second frame body; the rotary table is rotatably mounted
on the platform; an upper end of an outer side of the first frame body is hinged with a
right end of the second frame body; a telescopic push cylinder is hinged between a
lower end of an outer side of the first frame body and a lower side of the second frame
body; the second frame body is of a downward bending arc-shaped structure and is
internally provided with a submarine cable channel; a lower portion of the second
frame body is provided with several lower guide rollers; two sides of the second
frame body are provided with several side guide rollers; an outlet end of the second
frame body is provided with horizontal outlet guide rollers and perpendicular outlet
guide rollers; there are two horizontal outlet guide rollers and two perpendicular outlet
guide rollers, and the horizontal outlet guide rollers and the perpendicular outlet guide
rollers are distributed in a structure of a Chinese character "#"; limiting plates are
arranged above two ends of the second frame body; the limiting plate is provided with
a position adjusting groove; the position adjusting groove is internally provided with a limiting guide roller; the second frame body is provided with a reinforcing rib of a continuous triangular structure; the lower guide rollers and the side guide rollers are arranged to be of a staggered structure; and the lower guide rollers, the side guide rollers and the limiting guide rollers are coated with rubber layers.
5. The concatenate cable storage system according to claim 1, wherein a
connecting seat is arranged at the lower part of the small-caliber ground turnplate; the
connecting seat is rotatably mounted on the foundation, and a periphery of the
connecting seat is provided with a small-caliber ground turnplate side guide rail; the
foundation is provided with a small-caliber ground turnplate driving motor; a small
caliber ground turnplate driving roller connected onto the small-caliber ground
turnplate driving motor is connected with the small-caliber ground turnplate side
guide rail; one side of the connecting seat is provided with a turnplate brake; an
annular boss is arranged below the small-caliber ground turnplate and located on the
outer side of the foundation; the boss is provided with a small-caliber ground turnplate
slide rail; and a small-caliber ground turnplate supporting roller matched with the
small-caliber ground turnplate slide rail is arranged at the lower part of the small
caliber ground turnplate.
6. The concatenate cable storage system according to claim 5, wherein the small
caliber ground turnplate comprises an inner turnplate and an outer turnplate; the inner
turnplate is embedded into the outer turnplate and is rotatably connected with the
outer turnplate; connecting bolts are arranged between the inner turnplate and the
outer turnplate; the supporting roller is mounted under the outer turnplate; the inner
turnplate and the outer turnplate are provided with an inner fence and an outer fence
respectively; and there are a plurality of connecting bolts, and the connecting bolts are
uniformly distributed between the inner turnplate and the outer turnplate.
7. The concatenate cable storage system according to claim 6, wherein a
geometric center of the small-caliber ground turnplate is provided with a center bracket; the center bracket below the platform is provided with an auxiliary cross beam; and the auxiliary cross beam is provided with a movable guide frame.
8. The concatenate cable storage system according to claim 1, wherein one side
of the platform is provided with channels; the channel is provided with a tractor; and
there are at least two channels, and bending radians of the channels are inconsistent.
9. The concatenate cable storage system according to claim 1, wherein one side
of a horizontal plane of the small-caliber ground turnplate is provided with a ground
guide frame; the ground guide frame comprises a traction table and a guide table; the
traction table is provided with a traction unit; an end of the guide table close to the
traction table is provided with a rotary table, and the other end of the guide table is
provided with a working frame; the rotary table is provided with a rotary bearing
pedestal, and an upper end of the rotary bearing pedestal is hinged with an arc-shaped
cable guide frame; an arc-shaped guide rail centering at the rotary bearing pedestal is
arranged between upper ends of the working frame; the arc-shaped guide rail is
provided with a slip trolley, and a lower end of the slip trolley is provided with a rope
winder; a lower end of the rope winder is hinged to an upper side of an outer side of
the arc-shaped cable guide frame via a sling; a lower end of the arc-shaped cable
guide frame is provided with an arc-shaped cable guide frame bottom roller; two sides
of the arc-shaped cable guide frame are provided with arc-shaped cable guide frame
side rollers; an auxiliary guide table is arranged in front of the traction table; the
auxiliary guide table is inclined upwards, a bottom of the auxiliary guide table is
provided with an auxiliary guide table bottom roller, and two sides of two ends of the
auxiliary guide table are provided with auxiliary guide table side rollers, the auxiliary
guide table bottom roller, the auxiliary guide table side rollers, the arc-shaped cable
guide frame bottom roller and the arc-shaped cable guide frame side rollers are coated
with rubber layers; and the traction unit consists of two conveyor belts, a transfer
channel is formed between the two conveyor belts, and the two conveyor belts are
internally provided with oppositely arranged push air cylinders.
10. The concatenate cable storage system according to claim 1, wherein an inlet
of the platform on one side of the small-caliber ground turnplate is provided with an
auxiliary guide frame; the auxiliary guide frame comprises a bracket; the bracket is
fixed to a base below the bracket via a supporting column; the bracket is of a
rectangular frame structure, upper and lower ends of the bracket are provided with
two perpendicular rolling shafts and left and right ends of the bracket are provided
with two horizontal rolling shafts; two sides of left and right ends of the bracket are
provided with sliding chutes; the horizontal rolling shafts move up and down in the
sliding chutes via intermediate shafts at two ends of the horizontal rolling shafts and
are fixed by fastening nuts; the intermediate shafts at two ends of the horizontal
rolling shafts are each provided with an adjusting device, and a connecting bearing is
arranged between each of the intermediate shafts and the corresponding horizontal
rolling shaft; the adjusting device comprises an adjusting lead screw; an inner end of
the adjusting lead screw is rotatably embedded and connected with the intermediate
shaft via a limiting ring; a position, penetrating through the bracket, of the middle of
the adjusting lead screw is provided with a guide ring; and the guide ring is in
threaded connection with the adjusting lead screw, and an outer end of the adjusting
lead screw is provided with a handle.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN202011005376.3 | 2020-09-23 | ||
CN202011005376.3A CN112158686B (en) | 2020-09-23 | 2020-09-23 | Multi-connection cable storage system |
Publications (1)
Publication Number | Publication Date |
---|---|
AU2021218044B1 true AU2021218044B1 (en) | 2021-12-23 |
Family
ID=73864334
Family Applications (1)
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AU2021218044A Active AU2021218044B1 (en) | 2020-09-23 | 2021-06-25 | Concatenate cable storage system |
Country Status (3)
Country | Link |
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CN (1) | CN112158686B (en) |
AU (1) | AU2021218044B1 (en) |
WO (1) | WO2022062512A1 (en) |
Cited By (1)
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CN117161676A (en) * | 2023-11-03 | 2023-12-05 | 山西省水利建筑工程局集团有限公司 | Water conservancy pipeline construction is with direction interfacing apparatus |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112158686B (en) * | 2020-09-23 | 2023-05-23 | 万达集团股份有限公司 | Multi-connection cable storage system |
CN114940417B (en) * | 2022-06-30 | 2023-09-26 | 合肥神马科技集团有限公司 | Linear driving type swing cable arrangement device |
CN115954802B (en) * | 2023-03-13 | 2023-07-14 | 南通市海洋水建工程有限公司 | Wind power sea cable laying system |
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CN102774712A (en) * | 2012-07-17 | 2012-11-14 | 中英海底系统有限公司 | Power cable transfer loading and unloading method |
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Also Published As
Publication number | Publication date |
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WO2022062512A1 (en) | 2022-03-31 |
CN112158686B (en) | 2023-05-23 |
CN112158686A (en) | 2021-01-01 |
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