CN112158686B - Multi-connection cable storage system - Google Patents

Multi-connection cable storage system Download PDF

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Publication number
CN112158686B
CN112158686B CN202011005376.3A CN202011005376A CN112158686B CN 112158686 B CN112158686 B CN 112158686B CN 202011005376 A CN202011005376 A CN 202011005376A CN 112158686 B CN112158686 B CN 112158686B
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CN
China
Prior art keywords
guide
caliber ground
ground turntable
turntable
platform
Prior art date
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Active
Application number
CN202011005376.3A
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Chinese (zh)
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CN112158686A (en
Inventor
刘娅
刘鑫伟
张永东
巴银华
孙家伟
曹聪聪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Wanda Cable Co ltd
Wanda Group Co Ltd
Original Assignee
Shandong Wanda Cable Co ltd
Wanda Group Co Ltd
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Publication date
Application filed by Shandong Wanda Cable Co ltd, Wanda Group Co Ltd filed Critical Shandong Wanda Cable Co ltd
Priority to CN202011005376.3A priority Critical patent/CN112158686B/en
Publication of CN112158686A publication Critical patent/CN112158686A/en
Priority to PCT/CN2021/102401 priority patent/WO2022062512A1/en
Priority to AU2021218044A priority patent/AU2021218044B1/en
Application granted granted Critical
Publication of CN112158686B publication Critical patent/CN112158686B/en
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Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44Constructional details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44Constructional details
    • B65H75/4402Guiding arrangements to control paying-out and re-storing of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44Constructional details
    • B65H75/4457Arrangements of the frame or housing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables

Abstract

The invention discloses a multi-connection cable storage system, which comprises a large-caliber ground turntable and a small-caliber ground turntable; a platform is arranged above the large-caliber ground turntable and the small-caliber ground turntable and is supported and fixed through an upright post; a water pool is arranged between the large-caliber ground turntable and the small-caliber ground turntable below the platform; a boss is arranged in the water tank, and a rotary manipulator is arranged at the top of the boss; a plurality of tractors are arranged above the platform; a platform guide frame is arranged on the platform and close to the upper part of the large-caliber ground turntable; and a rotary guide pipe is arranged above the water pool on the platform and above the small-caliber ground turntable. Compared with the prior art, the invention has the beneficial effects that: realizing the function of synchronously winding and unwinding; meanwhile, the plurality of cable storage devices are integrally designed, and batch production of sea cables with various specifications and cross sections is realized. Reasonable in design, defeated cable simple operation, electrified degree are high, and production efficiency is high.

Description

Multi-connection cable storage system
Technical Field
The invention relates to the field of cable storage equipment, in particular to a multi-connected cable storage system.
Background
With the technological upgrading of offshore wind power projects, capacity expansion of wind farms and speed up of preemptive assembly, the voltage level and the length of submarine cables are continuously increased, and in order to ensure the timeliness of delivery, the storage of submarine cables is an extremely critical process before delivery. Because the finished submarine cable has the characteristics of continuous whole cable, large length and high weight, the finished submarine cable is wound on a tray or a cable storage pool in a centralized way during storage, and the following defects exist in the actual use process:
1. the cable storage pool is a passive cable winding, is only suitable for winding finished products of sea cables of 110kV and below, and has large bending radius, high weight, difficult manual cable winding and high labor intensity when producing the extra-high-voltage sea cable with the voltage level of 220kV and above.
2. Adopt single tray receipts line cable storage, there is the cable difficulty of falling when the marine cable batch production of multiple specification, can not realize simultaneously that the tray receives the line and defeated cable shipment unwrapping wire's synchronous production operation, inefficiency.
3. When the submarine cables with different voltage levels and different specification sections are loaded and guided by only one cable conveying trestle, the risk of stress concentration is generated due to the fact that cable cores are excessively bent due to different bending radiuses.
Disclosure of Invention
The invention provides a multi-connection cable storage system, which realizes the function of synchronously winding and unwinding; meanwhile, the plurality of cable storage devices are integrally designed, and batch production of sea cables with various specifications and cross sections is realized. Reasonable in design, defeated cable simple operation, electrified degree are high, and production efficiency is high.
In order to achieve the above purpose, the present invention provides the following technical solutions: a multi-connection cable storage system comprises a large-caliber ground turntable and a small-caliber ground turntable; a platform is arranged above the large-caliber ground turntable and the small-caliber ground turntable and is supported and fixed through an upright post; a water pool is arranged between the large-caliber ground turntable and the small-caliber ground turntable below the platform; a boss is arranged in the water tank, and a rotary manipulator is arranged at the top of the boss; a plurality of tractors are arranged above the platform; a platform guide frame is arranged on the platform and close to the upper part of the large-caliber ground turntable; and a rotary guide pipe is arranged above the water pool on the platform and above the small-caliber ground turntable.
As optimization, the large-caliber ground turntable comprises a large-caliber ground turntable chassis seat; the geometric center of the large-caliber ground turntable chassis seat is provided with a center upright post and is connected with the platform; a plurality of annular bosses are arranged on the foundation below the large-caliber ground turntable chassis seat by taking the central upright post as an axle center; the boss is provided with a sliding guide rail; a large-caliber ground turntable supporting roller matched with the sliding guide rail is arranged below the large-caliber ground turntable chassis seat; the side wall of the large-caliber ground turntable is provided with a large-caliber ground turntable guide rail, and the periphery of the large-caliber ground turntable is provided with a large-caliber ground turntable driving motor; the large-caliber ground turntable driving motor is provided with a large-caliber ground turntable driving roller; the large-caliber ground turntable driving roller is connected with a large-caliber ground turntable guide rail; the large-caliber ground turntable chassis seat is provided with a plurality of annular structured fences taking the central upright post as an axle center.
As an optimization, the platform guide frame comprises a platform track arranged above a platform; a wire arranging frame is arranged on the platform track; the platform track consists of two single tracks, and a rack guide rail is arranged on any single track; the right end of the wire arranging frame is provided with a wire arranging frame driving motor; the driving motor of the wire arrangement frame is provided with a driving gear which is meshed with the rack guide rail; a wire arranging port is arranged between the two single rails on the platform; the left end of the wire arranging frame is of a downward inclined structure and is embedded in the wire arranging port; the inside of winding displacement frame is equipped with cable passageway, and the upper and lower end symmetry of cable passageway is equipped with a plurality of winding displacement guide pulleys.
As optimization, the platform guide frame comprises a first frame body and a second frame body; a rotary table is arranged below the second frame body; the rotary table is rotatably arranged above the platform; the upper end of the outer side of the first frame body is hinged with the right end of the second frame body, and a telescopic pushing cylinder is hinged between the lower end of the outer side of the first frame body and the lower side of the second frame body; the second frame body is of a downward bent arc-shaped structure, and a submarine cable channel is arranged in the second frame body; the lower part of the second frame body is provided with a plurality of lower guide rollers; a plurality of side guide rollers are arranged on two sides of the second frame body; the outlet end of the second frame body is provided with a horizontal outlet guide roller and a vertical outlet guide roller; the number of the horizontal outlet guide rollers and the number of the vertical outlet guide rollers are 2, and the horizontal outlet guide rollers and the vertical outlet guide rollers are distributed in a well-shaped structure; limiting plates are arranged above two ends of the second frame body; the limiting plate is provided with a positioning groove; a limiting guide roller is arranged in the positioning groove; the second frame body is provided with a reinforcing rib with a continuous triangle structure; the lower guide roller and the side guide roller are arranged in a staggered structure; the lower guide roller, the side guide roller and the limit guide roller are all wrapped with rubber layers.
As optimization, a connecting seat is arranged below the small-caliber ground turntable; the connecting seat is rotatably arranged on the foundation, and a small-caliber ground turntable side guide rail is arranged on the periphery of the connecting seat; the foundation is provided with an caliber ground turntable driving motor; the small-caliber ground turntable driving roller connected to the caliber ground turntable driving motor is connected with the small-caliber ground turntable side guide rail; a turntable brake is arranged on one side of the connecting seat; a boss with an annular structure is arranged below the small-caliber ground turntable at the outer side of the foundation; the boss is provided with a small-caliber ground turntable sliding rail; and a small-caliber ground turntable supporting roller matched with the small-caliber ground turntable sliding rail is arranged below the small-caliber ground turntable.
As optimization, the small-caliber ground turntable comprises an inner turntable and an outer turntable; the inner rotary disc is embedded in the outer rotary disc and is rotationally connected with the outer rotary disc; a connecting bolt is arranged between the inner rotating disc and the outer rotating disc; the supporting roller is arranged below the outer rotating disc; an inner fence and an outer fence are respectively arranged on the inner turntable and the outer turntable; the connecting bolts are provided with a plurality of connecting bolts and are uniformly distributed between the inner rotating disc and the outer rotating disc.
As optimization, a center support is arranged at the geometric center of the small-caliber ground turntable; an auxiliary cross beam is arranged on the center support below the platform; the auxiliary cross beam is provided with a movable guide frame.
As optimization, a channel is arranged on one side of the platform; a traction machine is arranged on the channel; the number of the channels is at least two, and the bending arc numbers of the channels are inconsistent.
As optimization, one side of the horizontal plane of the small-caliber ground turntable is provided with a ground guide frame; the ground guide frame comprises a traction table and a guide table; the traction table is provided with a traction unit; a rotary table is arranged at one end, close to the traction table, of the guide table, and a working frame is arranged at the other end of the guide table; the rotary table is provided with a rotary bearing seat, and the upper end of the rotary bearing seat is hinged with an arc-shaped lead frame; an arc-shaped guide rail taking the rotary bearing seat as a circle center is arranged between the upper ends of the working frames; the arc-shaped guide rail is provided with a sliding trolley, and the lower end of the sliding trolley is provided with a rope winder; the lower end of the rope winder is hinged with the upper part of the outer side of the arc-shaped lead frame through a hanging rope; the lower end of the arc-shaped lead frame is provided with an arc-shaped lead frame bottom roller; arc lead frame side rolling rollers are arranged on two sides of the arc lead frame; an auxiliary guide table is arranged in front of the traction table; the auxiliary guide table is in an upward inclined shape, the bottom of the auxiliary guide table is provided with auxiliary guide table bottom rolling rollers, and two sides of two ends of the auxiliary guide table are provided with auxiliary guide table side rolling rollers; rubber layers are wrapped outside the bottom roller of the auxiliary guide table, the side roller of the auxiliary guide table, the bottom roller of the arc-shaped lead frame and the side roller of the arc-shaped lead frame; the traction unit consists of two conveying belts, a conveying channel is formed between the two conveying belts, and pushing cylinders which are oppositely arranged are arranged in the two conveying belts.
As optimization, an auxiliary guide frame is arranged at the platform inlet at one side of the small-caliber ground turntable; the auxiliary guide frame comprises a bracket; the support is fixed on the base below the support through a support column; the bracket is in a rectangular frame structure, the upper end and the lower end of the bracket are provided with two vertical rolling shafts, and the left end and the right end of the bracket are provided with two horizontal rolling shafts; both sides of the left end and the right end of the bracket are provided with sliding grooves; the horizontal rolling shafts move up and down in the sliding grooves through intermediate shafts at two ends of the horizontal rolling shafts and are fixed through fastening nuts; the intermediate shafts at two ends of the horizontal rolling shaft are respectively provided with an adjusting device, and a connecting bearing is arranged between the intermediate shaft and the horizontal rolling shaft; the adjusting device comprises an adjusting screw rod; the inner end of the adjusting screw rod is rotationally clamped and connected with the intermediate shaft through a limiting ring, and the middle part of the adjusting screw rod penetrates through the bracket to be provided with a guide ring; the guide ring is connected with the adjusting screw rod through threads, and a handle is arranged at the outer end of the adjusting screw rod.
Compared with the prior art, the invention has the following beneficial effects: the large-caliber ground turntable and the small-caliber ground turntable store sea cables of different sizes respectively, and meanwhile, the large-caliber ground turntable and the small-caliber ground turntable are provided with fences of different sizes for further classified storage; the submarine cable guide device is designed optimally aiming at submarine cable guides at different positions, so that stability and reliability in the submarine cable conveying process are improved, the situation that cable cores are damaged due to stress concentration in the submarine cable is prevented, and the problem that an outer sheath of the submarine cable is worn out in the conveying process is also prevented; meanwhile, a water tank and a rotary manipulator are additionally arranged between the large-caliber ground turntable and the small-caliber ground turntable, so that underwater experiments are conveniently carried out before sea cables are stored, and the delivery quality is ensured; the structural designs of the large-caliber ground turntable and the small-caliber ground turntable are further optimized, so that the energy consumption is reduced while normal cable storage is ensured; the whole process adopts electric automation control, greatly liberates labor productivity and improves working efficiency.
Drawings
Fig. 1 is a schematic structural diagram of embodiment 1 of the present invention.
Fig. 2 is a schematic structural diagram of embodiment 2 of the present invention.
Fig. 3 is a front view of a large-caliber ground turntable according to embodiment 1 of the present invention.
Fig. 4 is a plan view of the large-caliber ground turntable of embodiment 1 of the present invention.
Fig. 5 is a schematic structural diagram of a platform guide according to embodiment 2 of the present invention.
Fig. 6 is a schematic structural diagram of a small-caliber ground turntable according to embodiment 1 of the present invention.
Fig. 7 is a schematic structural view of an auxiliary beam in a small-caliber ground turntable according to embodiment 1 of the present invention.
Fig. 8 is a schematic structural view of a floor guide according to embodiment 2 of the present invention.
Fig. 9 is a top view of the floor guide of embodiment 2 of the present invention.
Fig. 10 is a perspective view of the auxiliary guide frame of embodiment 1 of the present invention.
Fig. 11 is a front view of the auxiliary guide of embodiment 1 of the present invention.
Wherein, the liquid crystal display device comprises a liquid crystal display device, large-diameter floor turntable 1, upright post 2, platform 3, small-diameter floor turntable 4, platform guide frame 5, floor guide frame 6, auxiliary guide frame 7, pool 8, rotary manipulator 9, tractor 10, rotary guide tube 101, first passage 102, second passage 103, foundation 11, center upright post 12, large-diameter chassis seat 13, ring groove 14, large-diameter floor turntable support roller 15, fence 16, large-diameter floor turntable drive motor 17, large-diameter floor turntable drive roller 18, large-diameter floor turntable guide rail 19, platform rail 31, wire frame 32, wire guide wheel 33, rack guide rail 34, wire frame drive motor 35, wire frame opening 36, small-diameter floor turntable 4, inner turntable 41, outer turntable 42, connection seat 43, small-diameter floor turntable drive motor 44, turntable brake 45, small-diameter floor turntable side guide rail 46, small-diameter floor turntable drive roller 47, small-diameter floor turntable support roller 48, wire frame guide rail 31, wire frame 42, wire frame drive motor 42, wire frame brake rail 46, wire frame brake pad wire guide rail 46, and wire frame brake pad small-caliber floor rotary table slide rail 49, inner rail 401, outer rail 402, connecting pin 403, auxiliary cross beam 404, guide frame 405, lead frame 5, rotary table 51, first frame 52, second frame 53, telescopic push cylinder 54, side guide roller 55, lower guide roller 56, limit guide roller 57, horizontal outlet guide roller 58, vertical outlet guide roller 59, limit plate 501, positioning groove 502, reinforcing rib 503, auxiliary guide table 601, traction table 602, guide table 603, auxiliary guide table bottom roller 604, auxiliary guide table side roller 605, traction unit 606, conveyor belt 607, push cylinder 608, rotary table 609, arc lead frame 610, work frame 611, arc guide rail 612, sliding trolley 613, rope winder 614, hanging rope 615, arc lead frame bottom roller 616, arc side roller 617, bracket 701, support column 702, base 703, vertical roller 704, horizontal roller 705, chute 706, fastening nut 707, intermediate shaft 708, adjusting screw 709, handle 710, guide ring 711, stop ring 712, connecting bearing 713, reinforcing frame 714, bolt hole 715.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Example 1:
referring to fig. 1, a multi-body cable storage system comprises a large-caliber ground turntable 1 and a small-caliber ground turntable 4; a platform 3 is arranged above the large-caliber ground turntable 1 and the small-caliber ground turntable 4, and the platform 3 is supported and fixed through a stand column 2; a water pool 8 is arranged between the large-caliber ground turntable 1 and the small-caliber ground turntable 4 below the platform 3; a boss is arranged in the water tank 8, and a rotary manipulator 9 is arranged at the top of the boss; when the water pool is designed to be 16 meters in diameter, the water pool can accommodate finished submarine cables exceeding 100 kilometers, and can perform underwater test simulation on special submarine cables such as submarine optical cables. And an automatic control winding displacement arm is arranged above the water tank, so that mechanical automatic cable coiling operation can be realized, winding can be completed only by 1-2 workers for auxiliary operation, the working time and labor intensity of the winding displacement operation of the workers are reduced, the labor cost is greatly reduced, and the production labor efficiency is improved. A finished product test channel is preset in the water tank, so that workers can conveniently go in and out and maintain the water tank. Meanwhile, a plurality of water tanks can be in a serial connection structure, a wire core channel is arranged in the middle of the water tanks, and when the cable length of a single winding water tank exceeds the bearing capacity, the cable can be extended into a second winding water tank for storage and finished product test. And simultaneously, the upper rotary guide tube 101 can be independently stored and tested for finished products.
A plurality of tractors 10 are arranged above the platform 3; the platform 3 is provided with a plurality of tractors at different positions, the maximum traction force is 8000kg, the achievable maximum traction speed is 20 m/min, the cable coiling requirements of different cable storage systems are met, and enough traction force is provided for cable conveying and shipping.
A platform guide frame 5 is arranged on the platform 3 and is close to the upper part of the large-caliber ground turntable 1; and a rotary guide pipe 101 is arranged above the water tank 8 on the platform 3 and above the small-caliber ground turntable 4. The whole rotary guide tube 101 is of a curved arc structure, the bottom end of the rotary guide tube 101 is hinged with the platform 3, 360-degree rotation of the rotary guide tube 101 is achieved, and the marine cable winding and unwinding operation is facilitated.
Referring to fig. 3 and 4, the large-caliber ground turntable 1 comprises a large-caliber ground turntable chassis seat 13; the geometric center of the large-caliber ground turntable chassis seat 13 is provided with a center upright post 12 and is connected with the platform 3; a plurality of annular bosses 14 are arranged on the foundation 11 below the large-caliber ground turntable chassis seat 13 by taking the central upright post 12 as an axle center; a sliding guide rail is arranged on the boss 14; a large-caliber ground turntable supporting roller 15 matched with the sliding guide rail is arranged below the large-caliber ground turntable chassis seat 13; the side wall of the large-caliber ground turntable 1 is provided with a large-caliber ground turntable guide rail 19, and the periphery of the large-caliber ground turntable 1 is provided with a large-caliber ground turntable driving motor 17; the large-caliber ground turntable driving motor 17 is provided with a large-caliber ground turntable driving roller 18; the large-caliber ground turntable driving roller 18 is connected with a large-caliber ground turntable guide rail 19; the large-caliber ground turntable chassis seat 13 is provided with a plurality of annular fences 16 which take the central upright post 12 as an axle center.
Referring to fig. 3 and 4, the platform guide 5 includes a platform rail 31 mounted above the platform 3; the platform rail 31 is provided with a wire arranging frame 32; the platform rail 31 is composed of two single rails, and a rack guide rail 34 is arranged on any single rail; a wire arranging frame driving motor 35 is arranged at the right end of the wire arranging frame 32; the driving motor 35 of the wire arrangement frame is provided with a driving gear which is meshed with the rack guide rail 34; a wire arranging port 36 is arranged between the two single rails on the platform 3; the left end of the wire arranging frame 32 is in a downward inclined structure and is embedded in the wire arranging port 36; the cable rack 32 is internally provided with a cable channel, and the upper end and the lower end of the cable channel are symmetrically provided with a plurality of cable guide wheels 33.
The platform guide frame 5 can move left and right on the platform guide rail, the position of the cable arranging frame is adjusted and controlled, and the cable is coiled according to the need of adjusting the cable coiling of finished sea cables with different specification sections on the inner ring to the outer ring of the large-caliber ground turntable 1 to a proper position. Is adjustable and controllable, improves the production efficiency and reduces the labor cost of the flat cable.
The inner ring to the outer ring on the large-caliber ground turntable 1 are provided with a plurality of equally divided fences, and the fences are matched with the movable wire arrangement frame above to realize winding and coiling of finished sea cables with different sections and bending radiuses.
According to the requirements, the rail 16 in the corresponding large-caliber ground turntable 1 is selected to wind the cable, the large-caliber ground turntable 1 is rotated by driving the large-caliber ground turntable driving roller 18 through the large-caliber ground turntable driving motor 17, the large-caliber ground turntable supporting roller 15 below the large-caliber ground turntable chassis seat 13 plays a role in bearing and supporting, and grooves on two sides of the boss 14 on the foundation 11 are convenient for later-stage operators to assist in operation and equipment maintenance.
A movable pay-off rack 32 is arranged above the large-caliber ground turntable 1 and can move on the platform guide rail 31, and the position of a cable outlet at the left end of the cable arrangement rack 32 is regulated and controlled so as to carry out cable coiling on finished sea cables with different specification sections according to the rail 16 on the ground turntable 1. The production efficiency is improved, and the manual cost of the flat cable is reduced.
Referring to fig. 6 and 7, a connecting seat 43 is provided below the small-caliber ground turntable 4; the connecting seat 43 is rotatably installed on the foundation 11, and a small-caliber ground turntable side guide rail 46 is arranged on the periphery of the connecting seat 43; the foundation 11 is provided with a small-caliber ground turntable driving motor 44; a small-caliber ground turntable driving roller 47 connected to the small-caliber ground turntable driving motor 44 is connected with a small-caliber ground turntable side guide rail 46; a turntable brake 45 is arranged on one side of the connecting seat 43; a boss with an annular structure is arranged below the small-caliber ground turntable 4 at the outer side of the foundation 11; the boss is provided with a small-caliber ground turntable sliding rail 49; a small-caliber ground turntable supporting roller 48 matched with the small-caliber ground turntable sliding rail 49 is arranged below the small-caliber ground turntable 4.
The small-caliber ground turntable 4 comprises an inner turntable 41 and an outer turntable 42; the inner rotating disc 41 is embedded in the outer rotating disc 42 and is rotationally connected with the outer rotating disc; a connecting bolt 403 is arranged between the inner rotating disc 41 and the outer rotating disc 42; the support roller 48 is mounted below the outer rotor 42; an inner rail 401 and an outer rail 402 are respectively arranged on the inner rotating disc 41 and the outer rotating disc 42; the plurality of connecting bolts 403 are uniformly distributed between the inner rotating disc 41 and the outer rotating disc 42.
The small-caliber ground turntable driving motor 44 drives the small-caliber ground turntable driving roller 47, so that the connecting seat 43 is driven to rotate, the inner turntable 41 is rotated, and the cable is wound and stored through the inner fence 401. In this process, the inner rotary disk 41 and the outer rotary disk 42 are rotationally connected, that is, the connecting bolt 403 between the inner rotary disk 41 and the outer rotary disk 42 is not fixed, so that the outer rotary disk 42 is relatively in a static state when the inner rotary disk 41 rotates, thereby reducing the driving torque of the small-caliber ground rotary disk driving motor 44 and reducing the energy consumption.
When the cable to be stored has a relatively large outer diameter, the operator fixes the inner rotary plate 41 and the outer rotary plate 42 through the annular passage between the foundation 11 and the boss by the connecting bolts 403. The small-caliber ground turntable driving motor 44 drives the small-caliber ground turntable driving roller 47, so that the connecting seat 43 is driven to rotate, the inner turntable 41 and the outer turntable 42 rotate simultaneously, and the cable is wound and stored through the outer fence 402. The small-caliber ground rotary table supporting roller 48 arranged below the outer rotary table 42 is matched with the small-caliber ground rotary table sliding rail 49 on the boss 14, so that the functions of bearing and guiding are realized.
A center support is arranged at the geometric center of the small-caliber ground turntable 4; an auxiliary cross beam 404 is arranged on the center support below the platform 3; the auxiliary beam 404 is provided with a movable guide frame 405.
In order to improve the stability of the cable winding process, the guide frame 405 plays a role in winding and guiding the cable, the guide frame 405 can perform displacement adjustment on the auxiliary cross beam 404, and the displacement adjustment mode of the guide frame can be matched with the slide rail through a motor roller and a slide rail or through a motor gear and a rack guide rail. The position of the guide frame 405 is adjusted to achieve the line drop point position of the submarine cable in the small-caliber ground turntable 4, so that the full-coverage line winding effect of the finished submarine cable with different specification sections in the whole radius range of the small-caliber ground turntable 4 can be achieved.
Referring to fig. 2, a passage is provided on one side of the platform 3; a tractor 10 is arranged on the channel; the number of the channels is at least two, and the bending arc numbers of the channels are inconsistent. In which a first channel 102 and a second channel 103 are provided, and the first channel 102 and the second channel 103 finally merge to form a transfer channel. Specifically, two openings are communicated with an outdoor cable conveying trestle on a factory building wall, and a junction is fixedly supported by adopting an upright post. The arrangement of the two channels realizes the cable conveying coverage of the finished submarine cable diameter range with 220kV and below voltage class and different section specification bending radiuses, and the channel is selected according to the size of the cable diameter, so that the risks of stress concentration and damage to the submarine cable are avoided.
Referring to fig. 10 and 11, an auxiliary guide frame 7 is arranged at the entrance of the platform 3 at one side of the small-caliber ground turntable 4; the auxiliary guide frame 7 comprises a bracket 701; the bracket 701 is fixed on a base 703 below the bracket 701 through a support column 702; the bracket 701 is in a rectangular frame structure, the upper end and the lower end of the bracket are provided with two vertical rolling shafts 704, and the left end and the right end of the bracket are provided with two horizontal rolling shafts 705; both sides of the left end and the right end of the bracket 701 are provided with sliding grooves 706; the horizontal roller 705 moves up and down in the chute 706 through intermediate shafts 708 at both ends thereof, and is fixed by a fastening nut 707; the intermediate shafts 708 at the two ends of the horizontal roller 705 are respectively provided with an adjusting device, and a connecting bearing 713 is arranged between the intermediate shaft 708 and the horizontal roller 705; the adjusting device comprises an adjusting screw 709; the inner end of the adjusting screw 709 is rotationally clamped and connected with the intermediate shaft 708 through a limiting ring 712, and the middle part of the adjusting screw 709 penetrates through the bracket 701 to be provided with a guide ring 711; the guide ring 711 is in threaded connection with the adjusting screw 709, and a handle 710 is arranged at the outer end of the adjusting screw 709.
Example 2:
in comparative example 1, the specific differences between example 2 and it are:
first, the platform guide 5 has a different structure, and referring to fig. 2 and 5, the guide rail is changed into a rotary structure, specifically, the platform guide 5 includes a first frame 52 and a second frame 53; a rotary table 51 is arranged below the second frame 53; the rotary table 51 is rotatably installed above the platform 3; the upper end of the outer side of the first frame body 52 is hinged with the right end of the second frame body 53, and a telescopic pushing cylinder 54 is hinged between the lower end of the outer side of the first frame body 52 and the lower side of the second frame body 53; the second frame 53 has a downward curved arc structure, and a submarine cable channel is arranged in the second frame; a plurality of lower guide rollers 56 are arranged at the lower part of the second frame 53; a plurality of side guide rollers 55 are arranged on two sides of the second frame 53; the outlet end of the second frame 53 is provided with a horizontal outlet guide roller 58 and a vertical outlet guide roller 59; 2 horizontal outlet guide rollers 58 and 2 vertical outlet guide rollers 59 are arranged, and the horizontal outlet guide rollers 58 and the vertical outlet guide rollers 59 are distributed in a 'well' -shaped structure, and limit plates 501 are arranged above two ends of the second frame 53; a positioning groove 502 is formed in the limiting plate 501; a limit guide roller 57 is arranged in the positioning groove 502; the second frame 53 is provided with a continuous triangular reinforcing rib 503; the lower guide roller 56 and the side guide roller 55 are arranged in a staggered structure; rubber layers are wrapped outside the lower guide roller 56, the side guide roller 55 and the limit guide roller 57.
The rotary table 51 is rotatably installed above the platform 3, 360-degree direction adjustment can be achieved through motor driving, the telescopic pushing cylinder 54 is stretched, relative up-down angle adjustment of the first frame body 52 and the second frame body 53 is achieved, the requirements of different angle adjustment of submarine cables in the winding and unwinding process are met, the risk that the submarine cables are excessively bent and stress concentration is caused to cable cores is reduced, and accordingly damage to the submarine cable inner structure is caused. Because the submarine cable is under the action of downward pulling force, the lower guide roller 56 is arranged at the inner lower part of the second frame body 53, the auxiliary conveying function is realized, and the side guide rollers 55 are arranged at the two sides of the second frame body 53, so that the abrasion to the submarine cable in the pulling process in the left-right direction is reduced. The outlet end of the second frame 53 is provided with a horizontal outlet guide roller 58 and a vertical outlet guide roller 59 which are distributed in a 'well' -shaped structure, and an adjustable limit guide roller 57 is arranged above the two ends of the second frame 53, which further improves the stability of the submarine cable in the conveying process.
Secondly, a ground guide frame 6 is arranged on one side of the horizontal plane of the small-caliber ground turntable 4; as a standby winding and unwinding device, the winding device is used for actively winding when producing sea cables with large section specifications and large bending radius, the winding device is orderly in winding, cross-winding is avoided, and the damage of cables due to cable stress concentration caused by untwisting can be eliminated. Referring to fig. 8 and 9, the floor guide 6 includes a traction table 602 and a guide table 603; a traction unit 606 is arranged on the traction table 602; a rotary table 609 is arranged at one end, close to the traction table 602, of the guide table 603, and a working frame 611 is arranged at the other end of the guide table 603; a rotary bearing seat is arranged on the rotary table 609, and an arc-shaped lead frame 610 is hinged to the upper end of the rotary bearing seat; an arc-shaped guide rail 612 taking the rotary bearing seat as a circle center is arranged between the upper ends of the working frames 611; the arc-shaped guide rail 612 is provided with a sliding trolley 613, and the lower end of the sliding trolley 613 is provided with a rope winder 614; the lower end of the rope winder 614 is hinged with the upper outer side of the arc-shaped lead frame 610 through a hanging rope 615; the lower end of the arc lead frame 610 is provided with an arc lead frame bottom roller 616; arc lead frame side rollers 617 are arranged on two sides of the arc lead frame 610; an auxiliary guide table 601 is arranged in front of the traction table 602; the auxiliary guide table 601 is inclined upwards, an auxiliary guide table bottom rolling roller 604 is arranged at the bottom of the auxiliary guide table 601, and auxiliary guide table side rolling rollers 605 are arranged at two sides of two ends of the auxiliary guide table 601; rubber layers are wrapped outside the auxiliary guide table bottom roller 604, the auxiliary guide table side roller 605, the arc-shaped lead frame bottom roller 616 and the arc-shaped lead frame side roller 617; the traction unit 606 is composed of two conveyor belts 607, a conveying channel is formed between the two conveyor belts 607, and pushing cylinders 608 which are oppositely arranged are arranged in the two conveyor belts 607.
Under the direction of the auxiliary guide table 601, the auxiliary traction is realized through the extrusion of two conveying belts 607 and a pushing cylinder 608 in the traction table 602, the sea cable is conveyed to the ground turntable, the horizontal angle of the incoming line when the sea cable is wound and stored on the ground turntable is adjusted through the cooperation of the turntable 609, the arc-shaped guide rail 612, the sliding trolley 613 and the arc-shaped lead frame 610, the sea cable is wound and stored through the ground turntable, the height of the sea cable is changed, and the arc-shaped lead frame 610 is pulled through the rope winder 614 arranged below the sliding trolley 613, so that the vertical angle direction of the incoming line of the sea cable is adjusted.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (4)

1. A multi-gang cable storage system, characterized by: comprises a large-caliber ground turntable (1) and a small-caliber ground turntable (4); a platform (3) is arranged above the large-caliber ground turntable (1) and the small-caliber ground turntable (4), and the platform (3) is supported and fixed through an upright post (2); a water pool (8) is arranged between the large-caliber ground turntable (1) and the small-caliber ground turntable (4) below the platform (3); a boss is arranged in the water tank (8), and a rotary manipulator (9) is arranged at the top of the boss; a plurality of tractors (10) are arranged above the platform (3); a platform guide frame (5) is arranged on the platform (3) above the large-caliber ground turntable (1); a rotary guide pipe (101) is arranged above the water tank (8) on the platform (3) and above the small-caliber ground turntable (4); a connecting seat (43) is arranged below the small-caliber ground turntable (4); the connecting seat (43) is rotatably arranged on the foundation (11), and a small-caliber ground turntable side guide rail (46) is arranged on the periphery of the connecting seat (43); a small-caliber ground turntable driving motor (44) is arranged on the foundation (11); a small-caliber ground turntable driving roller (47) connected to the small-caliber ground turntable driving motor (44) is connected with a small-caliber ground turntable side guide rail (46); a turntable brake (45) is arranged on one side of the connecting seat (43); a boss with an annular structure is arranged below the small-caliber ground turntable (4) at the outer side of the foundation (11); the boss is provided with a small-caliber ground turntable sliding rail (49); a small-caliber ground turntable supporting roller (48) matched with the small-caliber ground turntable sliding rail (49) is arranged below the small-caliber ground turntable (4); the small-caliber ground turntable (4) comprises an inner turntable (41) and an outer turntable (42); the inner rotating disc (41) is embedded in the outer rotating disc (42) and is rotationally connected with the outer rotating disc; a connecting bolt (403) is arranged between the inner rotating disc (41) and the outer rotating disc (42); the supporting roller (48) is arranged below the outer rotating disc (42); an inner fence (401) and an outer fence (402) are respectively arranged on the inner rotating disc (41) and the outer rotating disc (42); the connecting bolts (403) are provided with a plurality of connecting bolts and are uniformly distributed between the inner rotating disc (41) and the outer rotating disc (42); when the inner fence (401) winds the cable, a connecting bolt (403) between the inner rotating disc (41) and the outer rotating disc (42) is not fixed, so that the inner rotating disc (41) rotates, and the outer rotating disc (42) is relatively in a static state; when the peripheral fence winds the cable, the inner rotating disc (41) and the outer rotating disc (42) are fixed through a connecting bolt (403);
the large-caliber ground turntable (1) comprises a large-caliber ground turntable chassis seat (13); the geometric center of the large-caliber ground turntable chassis seat (13) is provided with a center upright post (12) and is connected with the platform (3); a plurality of annular bosses (14) are arranged on the foundation (11) below the large-caliber ground turntable chassis seat (13) by taking the central upright post (12) as the axle center; a sliding guide rail is arranged on the boss (14); a large-caliber ground turntable supporting roller (15) matched with the sliding guide rail is arranged below the large-caliber ground turntable chassis seat (13); a large-caliber ground turntable guide rail (19) is arranged on the side wall of the large-caliber ground turntable (1), and a large-caliber ground turntable driving motor (17) is arranged on the periphery of the large-caliber ground turntable (1); the large-caliber ground turntable driving motor (17) is provided with a large-caliber ground turntable driving roller (18); the large-caliber ground turntable driving roller (18) is connected with a large-caliber ground turntable guide rail (19); the large-caliber ground turntable chassis seat (13) is provided with a plurality of annular structured fences (16) taking the central upright post (12) as an axle center;
the platform guide frame (5) comprises a platform track (31) arranged above the platform (3); a wire arranging frame (32) is arranged on the platform track (31); the platform track (31) is composed of two single tracks, and a rack guide rail (34) is arranged on any single track; the right end of the wire arranging frame (32) is provided with a wire arranging frame driving motor (35); a driving gear is arranged on the wire arranging frame driving motor (35) and meshed with the rack guide rail (34); a wire arranging port (36) is arranged between the two single rails on the platform (3); the left end of the wire arranging frame (32) is of a downward inclined structure and is embedded in the wire arranging opening (36); a cable channel is arranged in the wire arranging frame (32), and a plurality of wire arranging guide wheels (33) are symmetrically arranged at the upper end and the lower end of the cable channel;
or the platform guide frame (5) comprises a first frame body (52) and a second frame body (53); a first rotary table (51) is arranged below the second frame body (53); the first rotary table (51) is rotatably arranged above the platform (3); the upper end of the outer side of the first frame body (52) is hinged with the right end of the second frame body (53), and a telescopic pushing cylinder (54) is hinged between the lower end of the outer side of the first frame body (52) and the lower side of the second frame body (53); the second frame body (53) is of a downward bent arc-shaped structure, and a submarine cable channel is arranged in the second frame body; the lower part of the second frame body (53) is provided with a plurality of lower guide rollers (56); two sides of the second frame body (53) are provided with a plurality of side guide rollers (55); the outlet end of the second frame body (53) is provided with a horizontal outlet guide roller (58) and a vertical outlet guide roller (59); 2 horizontal outlet guide rollers (58) and 2 vertical outlet guide rollers (59) are arranged, and the horizontal outlet guide rollers (58) and the vertical outlet guide rollers (59) are distributed in a well-shaped structure; limiting plates (501) are arranged above two ends of the second frame body (53); a positioning groove (502) is formed in the limiting plate (501); a limiting guide roller (57) is arranged in the positioning groove (502); the second frame body (53) is provided with a reinforcing rib (503) with a continuous triangle structure; the lower guide roller (56) and the side guide roller (55) are arranged in a staggered structure; rubber layers are wrapped outside the lower guide roller (56), the side guide roller (55) and the limit guide roller (57);
a channel is arranged on one side of the platform (3); a tractor (10) is arranged on the channel; the number of the channels is at least two, and the bending arc numbers of the channels are inconsistent.
2. A multi-body cable storage system as in claim 1, wherein: a center support is arranged at the geometric center of the small-caliber ground turntable (4); an auxiliary cross beam (404) is arranged on the center support below the platform (3); the auxiliary cross beam (404) is provided with a movable guide frame (405).
3. A multi-body cable storage system as in claim 1, wherein: a ground guide frame (6) is arranged on one side of the horizontal plane of the small-caliber ground turntable (4); the ground guide frame (6) comprises a traction table (602) and a guide table (603); a traction unit (606) is arranged on the traction table (602); a second rotary table (609) is arranged at one end, close to the traction table (602), of the guide table (603), and a working frame (611) is arranged at the other end of the guide table (603); a rotary bearing seat is arranged on the second rotary table (609), and an arc-shaped lead frame (610) is hinged to the upper end of the rotary bearing seat; an arc-shaped guide rail (612) taking the rotary bearing seat as a circle center is arranged between the upper ends of the working frames (611); a sliding trolley (613) is arranged on the arc-shaped guide rail (612), and a rope winder (614) is arranged at the lower end of the sliding trolley (613); the lower end of the rope winder (614) is hinged with the upper outer side of the arc-shaped lead frame (610) through a hanging rope (615); the lower end of the arc lead frame (610) is provided with an arc lead frame bottom roller (616); arc lead frame side rolling rollers (617) are arranged on two sides of the arc lead frame (610); an auxiliary guide table (601) is arranged in front of the traction table (602); the auxiliary guide table (601) is in an upward inclined shape, an auxiliary guide table bottom rolling roller (604) is arranged at the bottom of the auxiliary guide table (601), and auxiliary guide table side rolling rollers (605) are arranged at two sides of two ends of the auxiliary guide table (601); rubber layers are wrapped outside the auxiliary guide table bottom roller (604), the auxiliary guide table side roller (605), the arc-shaped lead frame bottom roller (616) and the arc-shaped lead frame side roller (617); the traction unit (606) consists of two conveying belts (607), a conveying channel is formed between the two conveying belts (607), and pushing cylinders (608) which are oppositely arranged are arranged in the two conveying belts (607).
4. A multi-body cable storage system as in claim 1, wherein: an auxiliary guide frame (7) is arranged at the inlet of the platform (3) at one side of the small-caliber ground turntable (4); the auxiliary guide frame (7) comprises a bracket (701); the bracket (701) is fixed on a base (703) below the bracket (701) through a support column (702); the bracket (701) is in a rectangular frame structure, the upper end and the lower end of the bracket are provided with two vertical rolling shafts (704), and the left end and the right end of the bracket are provided with two horizontal rolling shafts (705); both sides of the left end and the right end of the bracket (701) are provided with sliding grooves (706); the horizontal roller (705) moves up and down in the chute (706) through intermediate shafts (708) at two ends of the horizontal roller and is fixed through a fastening nut (707); the intermediate shafts (708) at two ends of the horizontal roller (705) are respectively provided with an adjusting device, and a connecting bearing (713) is arranged between the intermediate shafts (708) and the horizontal roller (705); the adjusting device comprises an adjusting screw (709); the inner end of the adjusting screw rod (709) is rotationally clamped and connected with the intermediate shaft (708) through a limiting ring (712), and the middle part of the adjusting screw rod (709) penetrates through the bracket (701) to be provided with a guide ring (711); the guide ring (711) is connected with the adjusting screw rod (709) in a threaded mode, and a handle (710) is arranged at the outer end of the adjusting screw rod (709).
CN202011005376.3A 2020-09-23 2020-09-23 Multi-connection cable storage system Active CN112158686B (en)

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CN202011005376.3A CN112158686B (en) 2020-09-23 2020-09-23 Multi-connection cable storage system
PCT/CN2021/102401 WO2022062512A1 (en) 2020-09-23 2021-06-25 Multiplet cable storage system
AU2021218044A AU2021218044B1 (en) 2020-09-23 2021-06-25 Concatenate cable storage system

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