A kind of submarine cable core solidification transfer device
Technical field
The utility model belongs to technical field of cable production, and in particular to a kind of submarine cable core solidification transfer device,
It is used suitable for the circulation of the continuous production of 10kV ~ 500kV voltage class sea cable conductor, insulation and sheath core.
Background technique
In recent years, with the rapid development of domestic and international ocean electrical power transmission system, submarine cable engineering project has been driven
Increasingly increase.While sea cable manufacturer order increases, challenge, traditional production stream also are proposed to the production efficiency of factory
Rotary device cannot fully meet the production of sea cable core, and the circulation efficiency of cable is in urgent need to be improved.
Different from power cable productive prospecting, submarine cable continuous production length is longer (generally higher than 5km), retractable cable one
As by the way of fixedly turntable,, can only be from ground turntable since spatial extent is larger when carrying out next process production
It draws cable core to be transferred on next pipeline production line by guide wheel device, finally receives again in other ground turntables, realize entire cable core
Production flow.
Existing conductor, insulation or sheath core generally use the flowing mode of single layer wheel frame, when encountering a plurality of production line
Multiple guide wheel rack devices are just needed when producing simultaneously, had both occupied workshop space resources, frock cost increases, while a plurality of circulation cable
Core producing alternately, there are production safety hidden danger, the circulation preparation of a plurality of production line causes production efficiency also not high.
Utility model content
Purpose of utility model: purpose of the utility model is to solve deficiencies in the prior art, provide a kind of seabed
Cable core solidifies transfer device, and by solidification circulation channel, whole device is equipped with the adjustable antirust well character wheel knot of multi-level positions
Structure, it can be achieved that a plurality of sea cable core simultaneously carry out production flow, saved space resources and frock cost, improved making for device
With the service life, production efficiency is significantly improved.
Technical solution: a kind of submarine cable core described in the utility model solidifies transfer device, including bracket, idler wheel,
Shaft, idler wheel installation frame are fixedly installed with idler wheel installation frame on the bracket, be connected on the idler wheel installation frame to
Few two idler wheels, at least two idler wheels form idler wheel mechanism, and the idler wheel in the idler wheel mechanism surrounds receiving cable core and wears
The intermediate region crossed, the idler wheel both ends are connected on idler wheel installation frame by shaft.
Further, the bracket uses inverted " t " type structure, and the pedestal of bracket is bolted to connection.
Further, the pedestal two sides of the bracket are welded with supporting plate structure.
Further, the installation frame at least installs one.
Further, the idler wheel both ends are socketed with roller bearing, and the roller bearing is connected to idler wheel installation frame by shaft
On.
Further, four rolling is connected on the idler wheel installation frame, and four rolling forms the arrangement of " well " font
Structure.
Further, there are three idler wheels for connection on the idler wheel installation frame, and three idler wheels form triangular pitch knot
Structure.
Further, the idler wheel is made of antirust plating nihard or polyurethane rubber cladding cast iron materials.
Further, the perimeter side of the installation frame is equipped with sliding slot, and the shaft both ends are placed in sliding slot, and
It is bolted or adjusts.
Further, the height of the bracket can adjust.
The utility model has the advantages that the beneficial effects of the utility model are as follows:
(1) cable core forms " well " font or triangular structure, sea during production flow by multiple dismountable idler wheels
Cable cable core can pass through from well character wheel inner space, define the travelling route of cable core, while the excessively any idler wheel tool of cable core is rolling
Friction, it is ensured that cable core is normal through not damaged;
(2) idler wheel coats cast iron materials using antirust plating nihard or polyurethane rubber, can be obviously improved the use of device
Service life can play good buffer protection function using rubber roll simultaneously for the biggish cable core of weight;
(3) compared with existing single transfer device, present apparatus two sides are vertically symmetrically arranged 2 ~ 4 layers of structure, it can be achieved that 4 ~ 8
Circulation passes through while cable core, can effectively save sky especially suitable for the intersection region that a plurality of production cable core circulates simultaneously
Between resource and installation cost, production efficiency is obviously improved;
(4) there is sliding groove structure in each idler wheel installation wheel frame side, passes through the conveniently adjusted scroll wheel positions of sliding slot, adjustment
Well character wheel inner space size, the sea cable core for adapting it to different specification size pass through;
(5) for the ease of the height of adjustment whole device, bracket can use liftable structure, using liftable branch
Frame structure can carry out an adjustment on a large scale to the Position Approximate of cable core;Then sliding slot can be passed through according to the position of cable core
It is finely adjusted;
(6) present apparatus structure is simple, is suitable for the company of 10kV ~ 500kV voltage class sea cable conductor, insulation and sheath core
Continuous production flow, cooperates the circulation in workshop to solidify, can effectively save space, while the route that guarantees to circulate is not by external environment shadow
It rings, has ensured the stability of production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model one embodiment;
Fig. 2 is the structural schematic diagram of another embodiment of the utility model.
Specific embodiment
Technical solution of the present invention is described in further detail combined with specific embodiments below.
Embodiment 1
As shown in Figure 1, a kind of submarine cable core solidifies transfer device, including bracket 1, idler wheel 2, roller bearing 3, shaft 4, rolling
Installation frame 5 is taken turns, at least one idler wheel installation frame 5 is fixedly installed on the bracket 1, connects on the idler wheel installation frame 5
At least two idler wheels 2 are connected to, at least two idler wheels 2 form idler wheel mechanism, and the idler wheel in the idler wheel mechanism surrounds appearance
The intermediate region that cable core of receiving passes through, 2 both ends of idler wheel are equipped with roller bearing 3, and the roller bearing 3 is connected to idler wheel peace by shaft 4
It frames up on frame 5.
In the present embodiment, in order to guarantee that the stability of device entirety, the bracket 1 use inverted " t " type structure, and pedestal two
The supporting plate structure 7 of side welding.In order to guarantee integrally-built stability, supporting plate structure 7 is preferably welded using symmetrical structure
It connects on pedestal, but can also be welded on pedestal using unsymmetric structure.Supporting plate structure 7 can further strengthen bracket
1 stability, pedestal are fixed by foundation bolt.
In the present embodiment, in order to effectively reduce the space requirement and installation cost of cable core circulation, production efficiency is improved, is being propped up
The wherein side of frame 1 or two sides simultaneously, are vertically symmetrically or non-symmetrically arranged at least one layer of idler wheel installation frame 5, preferably
2 ~ 4 layers of idler wheel installation frame 5 are set, and each lower portion places an idler wheel mechanism, forms bundle structure, in this case can
Realize that circulation passes through while 4 ~ 8 cable cores, to substantially increase production efficiency.
In the present embodiment, idler wheel mechanism preferably uses four idler wheels being detachably connected 2 to constitute, and four rolling 2 forms
" well " font structure, be staggered right angle setting two-by-two.
2 two sides of idler wheel are equipped with roller bearing 3, and the center of idler wheel 2 is connected on idler wheel installation frame 5 by shaft 4.Production stream
Sea cable cable core passes through from the central area of idler wheel mechanism inner space during turning, and cable core is rolling friction when crossing idler wheel 2, because
This does not damage cable core.
In the present embodiment, idler wheel 2 is preferably made of antirust plating nihard or polyurethane rubber cladding cast iron materials, according to
Suitable material may be selected in cable core structure.Using plating nihard idler wheel can lifting device service life, cable biggish for weight
Core selects rubber coated idler wheel that can play good buffer protection function.
Embodiment 2
As shown in Fig. 2, same as Example 1, a kind of submarine cable core solidifies transfer device, including bracket 1, idler wheel 2,
Roller bearing 3, shaft 4, idler wheel installation frame 5 are fixedly installed at least one idler wheel installation frame 5, the idler wheel on the bracket 1
Dismantling connection has multiple idler wheels 2 on installation frame 5, and multiple idler wheels 2 form idler wheel mechanism, the center of the idler wheel mechanism
With the through-hole that receiving cable core passes through, 2 both ends of idler wheel are equipped with roller bearing 3, and the roller bearing 3 is connected to idler wheel by shaft 4
On installation frame 5.
In the present embodiment, in order to guarantee that the stability of device entirety, the bracket 1 use inverted " t " type structure, and pedestal two
Weld symmetrical supporting plate structure 7 in side.In order to guarantee integrally-built stability, supporting plate structure 7 is preferably using symmetrical knot
Structure is welded on pedestal, but can also be welded on pedestal using unsymmetric structure.Supporting plate structure 7 can further be strengthened
The stability of bracket 1, pedestal are fixed by foundation bolt.
In the present embodiment, in order to effectively reduce the space requirement and installation cost of cable core circulation, production efficiency is improved, is being propped up
The wherein side of frame 1 or two sides simultaneously, are vertically symmetrically or non-symmetrically arranged at least one layer of idler wheel installation frame 5, preferably
2 ~ 4 layers of idler wheel installation frame 5 are set, and each lower portion places an idler wheel mechanism, forms bundle structure, in this case can
Realize that circulation passes through while 4 ~ 8 cable cores, to substantially increase production efficiency.
2 two sides of idler wheel are equipped with roller bearing 3, and the center of idler wheel 2 is connected on idler wheel installation frame 5 by shaft 4.Production stream
Sea cable cable core passes through from the through hole of well character wheel inner space during turning, and cable core is rolling friction when crossing idler wheel 2, therefore to cable
Core does not damage.
In the present embodiment, idler wheel 2 is preferably made of antirust plating nihard or polyurethane rubber cladding cast iron materials, according to
Suitable material may be selected in cable core structure.Using plating nihard idler wheel can lifting device service life, cable biggish for weight
Core selects rubber coated idler wheel that can play good buffer protection function.
In the present embodiment, unlike the first embodiment, idler wheel mechanism selection uses the idler wheel 2 of three structures triangular in shape
Structure type, the idler wheel of the structure type intermediate cam structure accommodates cable core and wears with using being centrally formed as when four rolling
The region crossed is just.
Unlike the first embodiment, sliding slot 6, each perimeter side of idler wheel installation frame 5 are further comprised in the present embodiment
Upper and lower side all there are two 6 structure of sliding slot, idler wheel edge is placed in sliding slot 6 by shaft 4, and bolt is used outside shaft 4
It is connected and fixed.By the bolt that comes loose, idler wheel can be made to move back and forth in sliding slot, scroll wheel positions can be carried out according to different conductor assembly outer diameters
It adjusts, passes through well character wheel inner space suitable for cable core.
In the present embodiment, for the ease of adjusting the height of whole device, bracket 1 can use liftable structure, use
Liftable supporting structure can carry out an adjustment on a large scale to the Position Approximate of cable core;It then can be according to the position of cable core
It sets and is finely adjusted by sliding slot 6.
In above-mentioned two embodiment, idler wheel mechanism can also be using remaining any amount of guide wheel structure greater than two
At multiple guide wheel centers, which are constituted, accommodates the intermediate region that cable core passes through, and guide wheel can use concave wheel structure, can equally realize
The effect of circulation.
In above-mentioned two embodiment, idler wheel 2 can also be made of other metals or the similar material of characteristic, can basis
Suitable material may be selected in cable core structure.
In above-mentioned two embodiment, a kind of submarine cable core of the utility model solidifies transfer device, can be adapted for
It is used in the continuous production circulation of 10kV ~ 500kV voltage class sea cable conductor, insulation and sheath core;But be not limited only to 10kV ~
It is used in the continuous production circulation of 500kV voltage class sea cable conductor, insulation and sheath core, is readily applicable to other voltages
It is used in the continuous production circulation of other cable cores of grade.
The transfer device structure of the utility model is simple, cooperates the circulation in workshop to solidify, can effectively save space, protect simultaneously
Card circulation route has ensured the stability of production not by external environment influence.
The above descriptions are merely preferred embodiments of the present invention, not makees in any form to the utility model
Limitation be not intended to limit the utility model although the utility model has been disclosed with preferred embodiment as above, it is any ripe
Professional and technical personnel is known, is not being departed within the scope of technical solutions of the utility model, when in the technology using the disclosure above
Hold the equivalent embodiment made a little change or be modified to equivalent variations, but all without departing from technical solutions of the utility model
Hold, any simple modification, equivalent change and modification made by the above technical examples according to the technical essence of the present invention, still
It is within the scope of the technical solutions of the present invention.