WO2022041764A1 - 一种圆筒类内螺纹零件油垢清除设备及工作方法 - Google Patents

一种圆筒类内螺纹零件油垢清除设备及工作方法 Download PDF

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Publication number
WO2022041764A1
WO2022041764A1 PCT/CN2021/087190 CN2021087190W WO2022041764A1 WO 2022041764 A1 WO2022041764 A1 WO 2022041764A1 CN 2021087190 W CN2021087190 W CN 2021087190W WO 2022041764 A1 WO2022041764 A1 WO 2022041764A1
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WO
WIPO (PCT)
Prior art keywords
axis screw
screw assembly
mounting seat
cylindrical
dirt
Prior art date
Application number
PCT/CN2021/087190
Other languages
English (en)
French (fr)
Inventor
王积相
鲍锦超
Original Assignee
南京灵雀智能制造有限公司
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Publication of WO2022041764A1 publication Critical patent/WO2022041764A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • B08B9/0321Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • B08B9/0321Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
    • B08B9/0328Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid by purging the pipe with a gas or a mixture of gas and liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/047Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices having internal motors, e.g. turbines for powering cleaning tools

Definitions

  • the invention belongs to the field of hardware parts cleaning equipment, in particular to a device and a working method for removing grease and dirt from cylindrical internal thread parts.
  • a device for removing oil and dirt from cylindrical internal thread parts suitable for the refurbishment industry of waste and old machines, including:
  • the chassis body the cleaning station fixedly installed on the chassis body, the transmission line running through the chassis body and below the cleaning station, the X-ray detection device disposed in the chassis body and communicating with the control system, and the fixed installation on the chassis body Lower grease trap.
  • the cleaning station includes: a gantry bracket assembly fixedly installed in the chassis body, air pipes fixedly installed on both sides of the gantry bracket and communicated with the steam generating device, symmetrically installed on both ends of the gantry bracket A cleaning assembly, and a protective cover sleeved on the outside of the gantry bracket; the two sides of the protective cover are provided with grating sensors.
  • the gantry bracket assembly includes: four support legs fixedly installed on the chassis body, a beam fixedly installed on the support legs, a mounting frame disposed under the beam, disposed at both ends of the beam and connected with the beam
  • the first X-axis screw assembly and the second X-axis screw assembly that are fixedly connected to the mounting frame, and the first base and the second X-axis screw assembly that are driven and mounted on the guide rails of the first X-axis screw assembly and the second X-axis screw assembly pedestal.
  • the bottoms of the first base and the second base are provided with a first mounting seat and a second mounting seat
  • the first mounting seat is provided with a bearing seat with one end of the bearing seat
  • a rotating shaft is sleeved, and the other side of the bearing seat is drivingly connected to the output shaft of the driving motor; the rotating shaft is a hollow structure; and the power of the driving motor drives the rotating shaft to rotate in the bearing seat.
  • one end of the second mounting seat is fixedly mounted with the steam nozzle, and the other end of the second mounting seat is provided with a sealing flange assembly communicating with the gas pipe.
  • the cleaning assembly includes an inner cavity disposed inside the second mounting seat and communicating with the air pipe, a spiral brush body fixedly connected to the other end of the rotating shaft, and an electric telescopic structure installed inside the rotating shaft ;
  • One end of the inner cavity is connected to the steam nozzle; the air inlet of the inner cavity is communicated with the trachea through the sealing flange assembly, and the stretched length of the electric telescopic structure can be replaced according to the size of the cylindrical parts.
  • a hinge seat and an angle adjustment device are arranged between the mounting seat and the first base and the second base;
  • the angle adjustment device is a hydraulic telescopic rod whose output end is arranged on the mounting seat, Furthermore, the hydraulic telescopic rod drives the mounting seat to realize the angle adjustment based on the hinge seat.
  • a plurality of stroke cylinders are fixedly connected above the first X-axis screw assembly and the second X-axis screw assembly, and the power output end of the stroke cylinder is fixedly connected to the first X-axis screw assembly and the second X-axis screw assembly mounting frame, and then driven by a plurality of stroke cylinders to drive the first X-axis screw assembly and the second X-axis screw assembly to move up and down synchronously.
  • an end of the helical brush body close to the mounting seat is sleeved with a guide cover; the side of the guide cover facing the grease collecting device is provided with a guide port; The other end extends with a conical inlet, which can be replaced according to the size of the part, and the maximum diameter of the conical inlet is larger than the diameter of the inner diameter of the part.
  • the parts transmitted by the X-ray detection device on the shield are subjected to perspective inspection, and the in and out inspection and evaluation of the grease distribution inside and outside the parts are carried out.
  • the screw assembly is driven to adjust the distance between the first base and the second base, so that the distance between the cleaning components is equal to the length of the parts;
  • the control system controls multiple lifting cylinders to move down synchronously, and adjusts the telescopic length of the hydraulic telescopic rod and then adjusts the spiral brush
  • the body corresponds to the diameter of the steam nozzle and the cylindrical parts
  • the control system controls the steam generating device, the first X-axis screw assembly and the second X-axis screw assembly servo motor to turn on, so that the servo motor drives the first base and the second base to move relatively;
  • the telescopic structure is stretched, and finally the spiral brush body and the steam nozzle are brought close to each other;
  • symmetrical lead screw assemblies are provided on both sides of the gantry, so that the cleaning mechanism can be adjusted along with the length of the parts to meet the needs of various types and sizes of cylindrical parts.
  • the steam nozzle is set opposite the screw-shaped brush body, and the high-temperature steam is sprayed into the cylinder parts, so as to supersaturate and clean the accumulated grease or sludge inside the cylinder, and the dissolved grease and sludge move to the other end with the airflow.
  • the spiral brush body arranged at the other end of the cylindrical part is discharged in an orderly manner during the rotation and cleaning process, so as to avoid the splash of oil dirt with the airflow; at the same time, the steam nozzle can also clean the spiral brush body to avoid oil dirt on the brush body. of secondary pollution.
  • FIG. 1 is a schematic structural diagram of the oil scale removing equipment for cylindrical internal thread parts according to the present invention.
  • FIG. 2 is an enlarged detail view at point A in FIG. 1 .
  • FIG. 3 is a schematic diagram of the overall installation of the oil scale removing equipment for cylindrical internal thread parts of the present invention.
  • FIG. 4 is a schematic structural diagram of a steam nozzle and a steam generating device of the present invention.
  • FIG. 5 is a schematic view of the structure of the spiral brush body of the present invention.
  • FIG. 6 is a schematic structural diagram of the tray structure of the present invention.
  • FIG. 7 is a schematic structural diagram of the electric telescopic structure of the present invention.
  • chassis body 1 cleaning mechanism 2, gantry bracket assembly 20, support legs 200, beam 201, mounting bracket 202, first X-axis screw assembly 203, second X-axis screw assembly 204, first base Seat 205, second base 206, first mounting seat 207, second mounting seat 208, stroke cylinder 209, first servo motor 2010, second servo motor 2011, rotating shaft 21, bearing seat 22, drive motor 24, steam nozzle 250, helical brush body 251, electric telescopic structure 252, circular micro-motor 2520, telescopic tube 2521, screw 2522, hinged seat 26, hydraulic telescopic rod 27, inner cavity 28, flange assembly 29, transmission line 3, grease collection Device 4 , steam generating device 5 , air pipe 6 , guide cover 7 , guide port 70 , conical inlet 71 , tray 8 , Y-shaped bracket 80 .
  • a device for removing oil and dirt from cylindrical internal threaded parts includes: a chassis body 1 , a cleaning mechanism 2 , a gantry bracket assembly 20 , a support leg 200 , a beam 201 , a mounting frame 202 , and a first X-axis Screw assembly 203, second X-axis screw assembly 204, first base 205, second base 206, first mounting seat 207, second mounting seat 208, stroke cylinder 209, first servo motor 2010, second Servo motor 2011, rotating shaft 21, bearing seat 22, drive motor 24, steam nozzle 250, spiral brush body 251, electric telescopic structure 252, circular micro motor 2520, telescopic tube 2521, screw 2522, hinge seat 26, hydraulic telescopic Rod 27, inner cavity 28, flange assembly 29, transmission line 3, grease collecting device 4, steam generating device 5, air pipe 6, shroud 7, duct 70, conical inlet 71, tray 8, Y-shaped bracket 80.
  • the device is suitable for the refurbishment industry of used machines.
  • the bottom of the chassis body 1 is provided with a plurality of supporting components, the chassis body 1 is made of aluminum alloy material, the cleaning station 2 is fixedly installed inside the chassis body 1, and the transmission line 3 runs through the chassis.
  • the main body 1 is located below the cleaning station 2 , and the grease collecting device 4 is fixedly installed below the chassis main body 1 .
  • the cleaning station 2 can perform detection and cleaning operations on the parts transmitted on the transmission line 3, so as to realize the automatic cleaning of the parts.
  • the cleaning station in the present invention includes: a gantry bracket assembly 20 fixedly installed in the chassis body 1, fixedly installed on both sides of the gantry bracket and communicated with the steam generating device 5.
  • the cleaning components on the gantry bracket can directly clean the parts from both sides of the transmission line 3; the grating sensors provided on both sides of the shield can detect the size and running position of the parts, and send the detection data to the control system .
  • the cylindrical internal threaded parts are transmitted on the transmission line 3 through the tray 8 during the transmission process.
  • the axis of the cylindrical part is connected to the transmission line 3.
  • the vertical arrangement makes the cross-sections at both ends of the inner diameter of the cylindrical parts in the same plane as the transmission line 3;
  • the gantry bracket assembly 20 includes: four supporting legs 200 fixedly installed on the chassis body 1, fixedly installed The beam 201 on the support leg 200, the first X-axis screw assembly 203 and the second X-axis screw assembly 204 arranged at both ends of the beam 201, and the first X-axis screw assembly 203 and the second X-axis are drive-mounted The first base 205 and the second base 206 on the guide rail of the screw assembly 204 .
  • the first X-axis lead screw assembly 203 and the second X-axis lead screw assembly 204 include: a first lead screw and a second lead screw (not shown) fixedly arranged on the mounting frame 202 , and a first lead screw connected to the first lead screw and the first servo motor 2010 and the second servo motor 2011 at one end of the second screw and fixedly mounted on the mounting frame 202; the first base 205 and the second base 206 are driven with the first and second screw connected, and then the power of the first servo motor 2010 and the first servo motor 2010 drives the first base 205 and the second base 206 to slide on the guide rail of the mounting frame 202 through the first screw and the second screw; A servo motor 2010 and the first servo motor 2010 are electrically connected with the control system, and the distance and movement speed between the first base 205 and the second base 206 are controlled by the control system.
  • the bottoms of the first base 205 and the second base 206 are provided with a first mounting seat 207 and a second mounting seat 208 , and the first mounting seat 207 is provided with a bearing seat 22 and one end of the bearing seat 22 A rotating shaft 21 is sleeved, and the other side of the bearing seat 22 is drivingly connected to the output shaft of the driving motor 24 ; the rotating shaft 21 is a hollow structure;
  • One end of the second mounting seat 208 is fixedly installed with the steam nozzle 250, and the other end of the second mounting seat 208 is provided with a sealing flange assembly 29 communicating with the gas pipe 6, and then the evaporation generating device passes through the gas pipe 6 when the control system is turned on.
  • High-temperature and high-pressure steam is sent to the steam nozzle 250, and an electric valve is provided outside the steam nozzle 250, and the size and flow of the steam can be controlled by a control system.
  • the cleaning assembly includes an inner cavity 28 disposed inside the second mounting seat 208 and communicating with the air pipe 6 , a spiral brush body 251 fixedly connected to the other end of the rotating shaft 21 , and an electric telescopic structure 252 installed inside the rotating shaft 21 .
  • One end of the inner cavity 28 is connected to the steam nozzle 250; the air inlet of the inner cavity 28 is communicated with the trachea 6 through the sealing flange assembly 29, and the length of the electric telescopic structure 252 can be extended according to the length of the cylindrical parts. size is replaced.
  • the spiral brush body 251 drives the spiral brush body 251 fixedly connected to one end of the rotating shaft 21 to rotate when the rotating shaft 21 rotates with the driving motor 24, so that the spiral brush body 251 can be rotated and cleaned on the inner wall of the part;
  • the electric telescopic structure 252 includes A circular micro-motor 2520 arranged inside the rotating shaft 21, a screw 2522 installed at the output end of the micro-motor, and a telescopic tube 2521 connected to one end of the screw 2522, the present disclosure shows a two-section telescopic tube 2521.
  • the electric telescopic structure 252 can be replaced with more than two sections according to the size of the parts; further, the cleaning distance of the spiral brush body 251 in the parts can be extended.
  • a hinged seat 26 and an angle adjustment device are arranged between the mounting seat and the first base 205 and the second base 206; the angle adjustment device is a hydraulic telescopic rod 27 whose output end is arranged on the mounting seat, and then hydraulically telescopic The rod 27 drives the mounting seat to realize the angle adjustment based on the hinge seat 26 .
  • the upper parts of the first X-axis screw assembly 203 and the second X-axis screw assembly 204 are fixedly connected to a plurality of stroke cylinders 209, and the power output end of the stroke cylinder 209 is fixedly connected to the first X-axis screw assembly 203 and the first X-axis screw assembly 203.
  • the two X-axis screw assemblies 204 are mounted on the frame 202 , and then driven by a plurality of stroke cylinders 209 to drive the first X-axis screw assembly 203 and the second X-axis screw assembly 204 to move up and down synchronously.
  • the cleaning assembly is driven to move up and down.
  • the spiral brush body 251 in the cleaning assembly When the spiral brush body 251 in the cleaning assembly is inserted into the part, it can drive the part to be separated from the tray 8 under the driving of the stroke cylinder 209.
  • YY-shaped brackets 80 to prevent misalignment during transportation from aligning with cleaning components;
  • the end of the helical brush body 251 close to the mounting seat is sleeved with a guide cover 7; the side of the guide cover 7 facing the grease collecting device 4 is provided with a guide port 70;
  • a conical inlet 71 extends from the other end of the shroud 7 , the conical inlet 71 can be replaced according to the size of the part, and the maximum diameter of the conical inlet 71 is larger than the diameter of the inner diameter of the part.
  • the cleaned grease will follow the conical inlet 71 of the guide hood 7 to the guide hood 7 , and then face the grease collecting device from the guide hood 7 4 to flow out from the diversion port 70, thereby preventing the oil dirt from contaminating the transmission line 3 and the tray 8.
  • the working principle is as follows: the cylindrical parts are placed horizontally on the tray 8, and the tray 8 enters the cleaning station through the transmission line 3; the parts transmitted by the X-ray detection device on the shield are subjected to perspective detection to detect the grease distributed inside and outside the parts.
  • the control system controls the transmission line 3 to pause, and at the same time controls the transmission of the first lead screw assembly and the second lead screw assembly according to the size and position of the parts, thereby adjusting the distance between the first base 205 and the second base 206, Make the distance between the cleaning components equal to the length of the parts; when the grating sensor on the shield detects that the cylindrical parts are located between the two bases, the control system controls multiple lifting cylinders to move down synchronously, and adjusts the The telescopic length of the hydraulic telescopic rod 27 is adjusted to adjust the helical brush body 251 according to the diameter of the steam nozzle 250 and the diameter of the cylindrical parts; the control system controls the steam generating device 5, the first X-axis screw assembly 203 and the second X-axis screw assembly 204 The servo motor is turned on, so that the servo motor drives the first base 205 and the second base 206 to move relative to each other; at the same time, the electric telescopic structure 252 is provided in
  • symmetrical lead screw assemblies are arranged on both sides of the gantry, so that the cleaning mechanism 2 can be adjusted with the length of the parts to meet the needs of various types and sizes of cylindrical parts.
  • the steam nozzle 250 is arranged opposite the 2522-shaped brush body of the screw, and the high-temperature steam is sprayed into the cylinder parts, and then supersaturated and cleans the grease or sludge accumulated inside the cylinder, and the dissolved grease and sludge move to the other end with the airflow , so that the spiral brush body 251 arranged at the other end of the cylindrical part is discharged in an orderly manner, so as to avoid splashing of oil dirt with the airflow.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

一种圆筒类内螺纹零件油垢清除设备及工作方法,其适用于废旧机器翻新产业,包括:机箱本体(1),固定安装在机箱本体(1)上的清洗机构(2),贯穿在机箱本体(1)且位于清洗机构(2)下方的传输线(3),设置在机箱本体(1)中的且与控制系统通信的X射线检测装置,以及固定安装在机箱本体(1)下方油垢收集装置(4);通过在龙门架的两侧设有对称的丝杠组件,实现该清除设备可随着零件的长度进行调整,满足多种型号尺寸圆筒类零件的需要;蒸汽喷嘴与螺杆形刷体相对设置,可以对圆筒类内部积累的油垢或者油泥进行过饱和清洁,从而使设置在圆筒类零件的另一端的螺旋形刷体有序排出,避免油垢的随气流飞溅,污染传输线和托盘。

Description

一种圆筒类内螺纹零件油垢清除设备及工作方法 技术领域
本发明属于五金零件清洁设备领域,尤其是一种圆筒类内螺纹零件油垢清除设备及工作方法。
背景技术
在废旧机器的翻新过程中圆筒类内螺纹的清洁难度最为困难,现有的清洗方法是采用将圆筒类零件先泡在盛放有大量油脂溶解剂的水池中进行浸泡,然后再采用气枪或者圆形杆挤压或者圆形刷挤压出内部的油垢。清洗完成后还要进行烘干防止生锈腐蚀零件,此种方法极大的耗时,耗力,且清洗后产生的工业废水直接排放在江河湖泊中对生态环境造成极大的威胁。
技术问题
提供一种圆筒类内螺纹零件油垢清除设备及工作方法,以解决现有技术存在的上述问题。
技术解决方案
一种圆筒类内螺纹零件油垢清除设备,适用于废旧机器翻新产业,包括:
机箱本体,固定安装在机箱本体上的清洗工位,贯穿在机箱本体且位于清洗工位下方的传输线,设置在机箱本体中的且与控制系统通信的X射线检测装置,以及固定安装在机箱本体下方油垢收集装置。
在进一步的实施例中,所述清洗工位包括:固定安装在机箱本体中的龙门支架组件,固定安装在龙门支架两侧且与蒸汽发生装置连通的气管,对称安装在龙门支架两端的上的清洗组件,以及套接在龙门支架外部的护罩;所述护罩的两侧设有光栅传感器。
在进一步的实施例中,所述龙门支架组件包括:固定安装在机箱本体上的四个支撑腿,固定安装在支撑腿上的横梁,设置在横梁下方的安装架,设置在横梁两端且与安装架固定连接的第一X轴丝杠组件和第二X轴丝杠组件,以及传动安装在第一X轴丝杠组件和第二X轴丝杠组件导轨上的第一基座和第二基座。
在进一步的实施例中,所述第一基座和第二基座的底部设有第一安装座和第二安装座,所述第一安装座中设有轴承座有所述轴承座的一端套接有转轴,所述轴承座的另一侧传动连接驱动马达输出轴;所述转轴为中空结构;进而驱动马达的动力带动转轴在轴承座中旋转。
在进一步的实施例中,所述第二安装座一端固定安装蒸汽喷嘴,所述第二安装座的另一端设有与气管连通的密封法兰组件。
在进一步的实施例中,所述清洗组件包括设置在:设置在第二安装座内部且连通气管的内腔,固定连接在转轴另一端的螺旋形刷体,以及安装在转轴内部的电动伸缩结构;所述内腔的一端连通蒸汽喷嘴;所述内腔的进气口处通过密封法兰组件与气管连通,所述电动伸缩结构伸展的长度可根据圆筒类零件的尺寸进行更换。
在进一步的实施例中,所述安装座与第一基座和第二基座之间设有铰接座和角度调整装置;所述角度调整装置为输出端设置在安装座上的液压伸缩杆,进而液压伸缩杆带动安装座实现以铰接座为基点的角度调整。
在进一步的实施例中,所述第一X轴丝杠组件和第二X轴丝杠组件的上方固定连接多个行程气缸,所述行程气缸的动力输出端固定连接第一X轴丝杠组件和第二X轴丝杠组件安装架,进而在多个行程气缸的带动下带动第一X轴丝杠组件和第二X轴丝杠组件同步上下运动。
在进一步的实施例中,所述螺旋形刷体靠近安装座的一端套接有导流罩;所述导流罩的面向油垢收集装置的一侧开设有导流口;所述导流罩的另一端延伸有圆锥形入口,所述圆锥形入口可根据零件的尺寸进行更换,所述圆锥形入口的最大直径大于零件的内口径的直径。
在进一步的实施例中,包括如下工作步骤:
S1、将圆筒类零件水平摆放在托盘上,并且托盘经过传输线进入清洗工位;
S2、护罩上的X射线检测装置传输过来的零件进行透视检测,对零件内外分布的油垢进出检测评估,控制系统控制传输线暂停,且同时根据零件的尺寸位置控制第一丝杠组件和第二丝杠组件传动,进而调整第一基座与第二基座之间的距离,使得清洁组件之间的间距与零件的长度相等;
S3、当护罩上的光栅传感器,检测到圆筒类零件位于两个基座之间时,控制系统控制多个升降气缸同步向下运动,同时调整液压伸缩杆的伸缩长度进而调整螺旋形刷体依据蒸汽喷嘴与圆筒类零件口径对应;
S4、控制系统控制蒸汽发生装置、第一X轴丝杠组件和第二X轴丝杠组件伺服电机开启,使得伺服电机带动第一基座和第二基座相对运动;同时转轴中内设电动伸缩结构伸展,最终实现螺旋形刷体和蒸汽喷嘴相互靠近;
S5、在蒸汽喷嘴与螺旋形刷体同时进入圆筒类零件的内部时调整第一安装座和第二安装座上的液压伸缩杆伸展,从而使圆筒类零件偏向螺旋形刷体处倾斜,从而使圆筒类零件内部清除下来的油垢顺着螺旋形刷体流出,掉落至下方的油垢收集装置中,避免污染托盘。
有益效果
1、 本发明通过在龙门架的两侧设有对称的丝杠组件,从而实现该清洗机构可随着零件的长度进行调整,满足多种型号尺寸圆筒类零件的需要。
2、蒸汽喷嘴与螺杆形刷体相对设置,高温蒸汽向圆筒类零件内部喷射,进而对圆筒类内部积累的油垢或者油泥进行过饱和清洁,溶解的油垢和油泥随着气流向着另一端运动,从而在设置在圆筒类零件的另一端的螺旋形刷体的转动清洁过程中有序排出,避免油垢的随气流飞溅;同时蒸汽喷嘴还可以对螺旋形刷体进行清洁避免刷体上油垢的二次污染。
附图说明
图1是本发明圆筒类内螺纹零件油垢清除设备的结构示意图。
图2是图1中A点处的细节放大图。
图3是本发明圆筒类内螺纹零件油垢清除设备的整体安装示意图。
图4是本发明蒸汽喷嘴与蒸汽发生装置的结构示意图。
图5是本发明螺旋形刷体的结构示意图。
图6是本发明托盘结构的结构示意图。
图7是本发明电动伸缩结构的结构示意图。
附图标记为:机箱本体1、清洗机构2、龙门支架组件20、支撑腿200、横梁201、安装架202、第一X轴丝杠组件203、第二X轴丝杠组件204、第一基座205、第二基座206、第一安装座207、第二安装座208、行程气缸209、第一伺服电机2010、第二伺服电机2011、转轴21、轴承座22、驱动马达24、蒸汽喷嘴250、螺旋形刷体251、电动伸缩结构252、圆形微动电机2520、伸缩管2521、螺杆2522、铰接座26、液压伸缩杆27、内腔28、法兰组件29、传输线3、油垢收集装置4、蒸汽发生装置5、气管6、导流罩7、导流口70、圆锥形入口71、托盘8、Y形托架80。
本发明的实施方式
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。
在废旧机器的翻新过程中圆筒类内螺纹的清洁难度最为困难,现有的清洗方法是采用将圆筒类零件先泡在盛放有大量油脂溶解剂的水池中进行浸泡,然后再采用气枪或者圆形杆挤压或者圆形刷挤压出内部的油垢。清洗完成后还要进行烘干防止生锈腐蚀零件,此种方法极大的耗时,耗力,且清洗后产生的工业废水直接排放在江河湖泊中对生态环境造成极大的威胁。
如图1至图5所示的一种圆筒类内螺纹零件油垢清除设备包括:机箱本体1、清洗机构2、龙门支架组件20、支撑腿200、横梁201、安装架202、第一X轴丝杠组件203、第二X轴丝杠组件204、第一基座205、第二基座206、第一安装座207、第二安装座208、行程气缸209、第一伺服电机2010、第二伺服电机2011、转轴21、轴承座22、驱动马达24、蒸汽喷嘴250、螺旋形刷体251、电动伸缩结构252、圆形微动电机2520、伸缩管2521、螺杆2522、铰接座26、液压伸缩杆27、内腔28、法兰组件29、传输线3、油垢收集装置4、蒸汽发生装置5、气管6、导流罩7、导流口70、圆锥形入口71、托盘8、Y形托架80。
该装置适用于废旧机器翻新产业,其中机箱本体1的底部设有多个支撑组件,机箱本体1采用铝合金材料制成,清洗工位2固定安装在机箱本体1的内部,传输线3贯穿在机箱本体1且位于清洗工位2的下方,油垢收集装置4固定安装在机箱本体1下方。进而清洗工位2可对传输线3上传送来的零件进行检测和清洗操作,实现零件的全自动清洗。
相对于传统的采用高压水枪喷淋的清洗结构,本发明中所述清洗工位包括:固定安装在机箱本体1中的龙门支架组件20,固定安装在龙门支架两侧且与蒸汽发生装置5连通的气管6,对称安装在龙门支架两端的上的清洗组件,以及套接在龙门支架外部的护罩;所述护罩的两侧设有光栅传感器。进而龙门支架上的清洗组件可直接从传输线3的两侧对零件进行清洗;护罩的两侧设有的光栅传感器可对零件的尺寸以及运行的位置进行检测,并将检测数据发送至控制系统。
进一步的,圆筒类内螺纹零件在传输过程中通过托盘8在传输线3上传送,为了避免清洗出来的油垢污染托盘8,避免对托盘8的重复清洗,采用将圆筒类零件轴线与传输线3垂直的摆放方式,进而使圆筒类零件内径口两端的横截面与传输线3在同一平面内;所述龙门支架组件20包括:固定安装在机箱本体1上的四个支撑腿200,固定安装在支撑腿200上的横梁201,设置在横梁201两端的第一X轴丝杠组件203和第二X轴丝杠组件204,以及传动安装在第一X轴丝杠组件203和第二X轴丝杠组件204导轨上的第一基座205和第二基座206。第一X轴丝杠组件203和第二X轴丝杠组件204包括:固定设置在安装架202上的第一丝杆和第二丝杆(未图示),以及传动连接在第一丝杆和第二丝杆一端的且固定安装在安装架202上的第一伺服电机2010和第二伺服电机2011;第一基座205和第二基座206与第一丝杆和第二丝杆传动连接,进而第一伺服电机2010和第一伺服电机2010的动力经过第一丝杆和第二丝杆传动带动第一基座205和第二基座206在安装架202导轨上滑动;所述第一伺服电机2010和第一伺服电机2010与控制系统电联,并通过控制系统控制该第一基座205和第二基座206之间的间距和移动速度。
所述第一基座205和第二基座206的底部设有第一安装座207和第二安装座208,所述第一安装座207中设有轴承座22有所述轴承座22的一端套接有转轴21,所述轴承座22的另一侧传动连接驱动马达24输出轴;所述转轴21为中空结构;进而驱动马达24的动力带动转轴21在轴承座22中旋转。
所述第二安装座208一端固定安装蒸汽喷嘴250,所述第二安装座208的另一端设有与气管6连通的密封法兰组件29,进而蒸发发生装置在控制系统的开启下通过气管6向蒸汽喷嘴250输送高温高压蒸汽,蒸汽喷嘴250的外部设有电动阀门,可通过控制系统控制蒸汽的大小和流量。
所述清洗组件包括设置在:设置在第二安装座208内部且连通气管6的内腔28,固定连接在转轴21另一端的螺旋形刷体251,以及安装在转轴21内部的电动伸缩结构252;所述内腔28的一端连通蒸汽喷嘴250;所述内腔28的进气口处通过密封法兰组件29与气管6连通,所述电动伸缩结构252伸展的长度可根据圆筒类零件的尺寸进行更换。进而螺旋形刷体251在转轴21随驱动马达24转动的同时带动固定连接在转轴21一端的螺旋形刷体251转动,进而使螺旋形刷体251在零件内壁实现旋转清洁;电动伸缩结构252包括设置在转轴21内部的圆形微动电机2520,安装在微动电机输出端的螺杆2522,以及连接在螺杆2522一端的伸缩管2521,本发明公开图示的为二节式伸缩管2521,¬所述电动伸缩结构252可根据零件的尺寸更换为二节以上;进而可延长螺旋形刷体251在零件中清洁的距离。
所述安装座与第一基座205和第二基座206之间设有铰接座26和角度调整装置;所述角度调整装置为输出端设置在安装座上的液压伸缩杆27,进而液压伸缩杆27带动安装座实现以铰接座26为基点的角度调整。
所述第一X轴丝杠组件203和第二X轴丝杠组件204的上方固定连接多个行程气缸209,所述行程气缸209的动力输出端固定连接第一X轴丝杠组件203和第二X轴丝杠组件204安装架202,进而在多个行程气缸209的带动下带动第一X轴丝杠组件203和第二X轴丝杠组件204同步上下运动。最终实现带动清洁组件上下运动,当清洁组件中的螺旋形刷体251穿插入零件内部时可在行程气缸209的带动下带动零件脱离托盘8,所述托盘8上设有用于防止零件发生滚动的YY形托架80,防止在运输过程中发生偏移而无法与清洁组件对齐;
在进一步的实施例中,所述螺旋形刷体251靠近安装座的一端套接有导流罩7;所述导流罩7的面向油垢收集装置4的一侧开设有导流口70;所述导流罩7的另一端延伸有圆锥形入口71,所述圆锥形入口71可根据零件的尺寸进行更换,所述圆锥形入口71的最大直径大于零件的内口径的直径。当零件随着螺旋形刷体251的角度偏移至导流罩7处,清洁出来的油垢随着导流罩7圆锥形入口71进而导流罩7,进而从导流罩7面向油垢收集装置4的导流口70处流出,进而避免油垢污染传输线3和托盘8。
工作原理如下:将圆筒类零件水平摆放在托盘8上,并且托盘8经过传输线3进入清洗工位;护罩上的X射线检测装置传输过来的零件进行透视检测,对零件内外分布的油垢进出检测评估,控制系统控制传输线3暂停,且同时根据零件的尺寸位置控制第一丝杠组件和第二丝杠组件传动,进而调整第一基座205与第二基座206之间的距离,使得清洁组件之间的间距与零件的长度相等;当护罩上的光栅传感器,检测到圆筒类零件位于两个基座之间时,控制系统控制多个升降气缸同步向下运动,同时调整液压伸缩杆27的伸缩长度进而调整螺旋形刷体251依据蒸汽喷嘴250与圆筒类零件口径对应;控制系统控制蒸汽发生装置5、第一X轴丝杠组件203和第二X轴丝杠组件204伺服电机开启,使得伺服电机带动第一基座205和第二基座206相对运动;同时转轴21中内设电动伸缩结构252伸展,最终实现螺旋形刷体251和蒸汽喷嘴250相互靠近;在蒸汽喷嘴250与螺旋形刷体251同时进入圆筒类零件的内部时调整第一安装座207和第二安装座208上的液压伸缩杆27伸展,从而使圆筒类零件偏向螺旋形刷体251处倾斜,从而使圆筒类零件内部清除下来的油垢顺着螺旋形刷体251流出,掉落至下方的油垢收集装置4中,避免污染托盘8。
本发明通过在龙门架的两侧设有对称的丝杠组件,从而实现该清洗机构2可随着零件的长度进行调整,满足多种型号尺寸圆筒类零件的需要。蒸汽喷嘴250与螺杆2522形刷体相对设置,高温蒸汽向圆筒类零件内部喷射,进而对圆筒类内部积累的油垢或者油泥进行过饱和清洁,溶解的油垢和油泥随着气流向着另一端运动,从而使设置在圆筒类零件的另一端的螺旋形刷体251有序排出,避免油垢的随气流飞溅。
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种等同变换,这些等同变换均属于本发明的保护范围。

Claims (9)

  1. 一种圆筒类内螺纹零件油垢清除设备,其特征在于,包括:
    机箱本体,固定安装在机箱本体上的清洗工位,贯穿在机箱本体且位于清洗工位下方的传输线,设置在机箱本体中的且与控制系统通信的X射线检测装置,以及固定安装在机箱本体下方油垢收集装置;
    所述清洗工位包括:固定安装在机箱本体中的龙门支架组件,固定安装在龙门支架两侧且与蒸汽发生装置连通的气管,对称安装在龙门支架两端的上的清洗组件,以及套接在龙门支架外部的护罩;所述护罩的两侧设有光栅传感器。
  2. 根据权利要求1所述的一种圆筒类内螺纹零件油垢清除设备,其特征在于,所述龙门支架组件包括:固定安装在机箱本体上的四个支撑腿,固定安装在支撑腿上的横梁,设置在横梁下方的安装架,设置在横梁两端且与安装架固定连接的第一X轴丝杠组件和第二X轴丝杠组件,以及传动安装在第一X轴丝杠组件和第二X轴丝杠组件导轨上的第一基座和第二基座。
  3. 根据权利要求2所述的一种圆筒类内螺纹零件油垢清除设备,其特征在于,所述第一基座和第二基座的底部设有第一安装座和第二安装座,所述第一安装座中设有轴承座有所述轴承座的一端套接有转轴,所述轴承座的另一侧传动连接驱动马达输出轴;所述转轴为中空结构;进而驱动马达的动力带动转轴在轴承座中旋转。
  4. 根据权利要求3所述的一种圆筒类内螺纹零件油垢清除设备,其特征在于,所述第二安装座一端固定安装蒸汽喷嘴,所述第二安装座的另一端设有与气管连通的密封法兰组件。
  5. 根据权利要求1所述的一种圆筒类内螺纹零件油垢清除设备,其特征在于,所述清洗组件包括设置在:设置在第二安装座内部且连通气管的内腔,固定连接在转轴另一端的螺旋形刷体,以及安装在转轴内部的电动伸缩结构;所述内腔的一端连通蒸汽喷嘴;所述内腔的进气口处通过密封法兰组件与气管连通,所述电动伸缩结构伸展的长度可根据圆筒类零件的尺寸进行更换。
  6. 根据权利要求2所述的一种圆筒类内螺纹零件油垢清除设备,其特征在于,所述安装座与第一基座和第二基座之间设有铰接座和角度调整装置;所述角度调整装置为输出端设置在安装座上的液压伸缩杆,进而液压伸缩杆带动安装座实现以铰接座为基点的角度调整。
  7. 根据权利要求2所述的一种圆筒类内螺纹零件油垢清除设备,其特征在于,所述第一X轴丝杠组件和第二X轴丝杠组件的上方固定连接多个行程气缸,所述行程气缸的动力输出端固定连接第一X轴丝杠组件和第二X轴丝杠组件安装架,进而在多个行程气缸的带动下带动第一X轴丝杠组件和第二X轴丝杠组件同步上下运动。
  8. 根据权利要求5所述的一种圆筒类内螺纹零件油垢清除设备,其特征在于,所述螺旋形刷体靠近安装座的一端套接有导流罩;所述导流罩的面向油垢收集装置的一侧开设有导流口;所述导流罩的另一端延伸有圆锥形入口,所述圆锥形入口可根据零件的尺寸进行更换,所述圆锥形入口的最大直径大于零件的内口径的直径。
  9. 基于权利要求1所述的一种圆筒类内螺纹零件油垢清除设备的工作方法,其特征在于,包括如下工作步骤:
    S1、将圆筒类零件水平摆放在托盘上,并且托盘经过传输线进入清洗工位;
    S2、护罩上的X射线检测装置传输过来的零件进行透视检测,对零件内外分布的油垢进出检测评估,控制系统控制传输线暂停,且同时根据零件的尺寸位置控制第一丝杠组件和第二丝杠组件传动,进而调整第一基座与第二基座之间的距离,使得清洁组件之间的间距与零件的长度相等;
    S3、当护罩上的光栅传感器,检测到圆筒类零件位于两个基座之间时,控制系统控制多个升降气缸同步向下运动,同时调整液压伸缩杆的伸缩长度进而调整螺旋形刷体依据蒸汽喷嘴与圆筒类零件口径对应;
    S4、控制系统控制蒸汽发生装置、第一X轴丝杠组件和第二X轴丝杠组件伺服电机开启,使得伺服电机带动第一基座和第二基座相对运动;同时转轴中内设电动伸缩结构伸展,最终实现螺旋形刷体和蒸汽喷嘴相互靠近;
    S5、在蒸汽喷嘴与螺旋形刷体同时进入圆筒类零件的内部时调整第一安装座和第二安装座上的液压伸缩杆伸展,从而使圆筒类零件偏向螺旋形刷体处倾斜,从而使圆筒类零件内部清除下来的油垢顺着螺旋形刷体流出,掉落至下方的油垢收集装置中,避免污染托盘。
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