WO2022037401A1 - 新型卷绕轮及具有该新型卷绕轮的卷绕机 - Google Patents

新型卷绕轮及具有该新型卷绕轮的卷绕机 Download PDF

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Publication number
WO2022037401A1
WO2022037401A1 PCT/CN2021/110064 CN2021110064W WO2022037401A1 WO 2022037401 A1 WO2022037401 A1 WO 2022037401A1 CN 2021110064 W CN2021110064 W CN 2021110064W WO 2022037401 A1 WO2022037401 A1 WO 2022037401A1
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WO
WIPO (PCT)
Prior art keywords
winding
stopper
core
coil
winding core
Prior art date
Application number
PCT/CN2021/110064
Other languages
English (en)
French (fr)
Inventor
蒲鹏强
Original Assignee
成都五一科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202021732724.2U external-priority patent/CN212403006U/zh
Priority claimed from CN202010834285.4A external-priority patent/CN111824863A/zh
Application filed by 成都五一科技有限公司 filed Critical 成都五一科技有限公司
Publication of WO2022037401A1 publication Critical patent/WO2022037401A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00—Bundling articles
    • B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/06—Bundling coils of wire or like annular objects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18—Constructional details
    • B65H75/22—Constructional details collapsible; with removable parts

Definitions

  • the present invention relates to the field of winding and packaging of wire (eg: hose, cable) and coiled material (eg: paper tape), in particular to a new type of winding wheel for hoses and cords and a new type of winding wheel with the same Wheel Winder.
  • wire eg: hose, cable
  • coiled material eg: paper tape
  • hoses, cords and other wires After the hoses, cords and other wires are manufactured, they need to be rolled into rolls and bundled before they can be transported and sold.
  • the winding of the wire is usually completed by a winding machine, and the winding wheel is a part of the winding machine to wind the wire into a roll.
  • the winding wheel has a winding core, a first blocking frame and a second blocking frame, the first blocking frame and the second blocking frame are respectively connected with both ends of the winding core, and the first blocking frame and the second blocking frame are respectively connected to the basic structure of the winding core.
  • Vertical, the first stopper or the second stopper can be disassembled, the first stopper, the second stopper and the winding core have aligned gaps to form a winding groove that runs through the axial direction of the winding core, and there are usually four winding grooves .
  • the winding machine usually includes a frame, a power source, a deceleration mechanism, a winding wheel, a cable arrangement, and the like.
  • the rack is where the power source, winding wheel, cable arrangement, etc. are installed.
  • a power source is a mechanical device that can generate power, including an electric motor, an engine, an air motor, etc., but an electric motor is usually used.
  • the motor usually also transmits the rotation to the winding wheel through a deceleration mechanism, so that the winding wheel can rotate around its core axis.
  • the wire arranging device can evenly swing the wire back and forth between the two retaining frames of the winding wheel, so that the wire can be evenly wound on the winding wheel layer by layer.
  • the winding machine When the winding machine winds the wire, the head end of the wire is fixed on the winding wheel through the wire arrangement mechanism, and the winding wheel rotates when the switch is energized, and the wire is wound on the winding wheel.
  • the winding machine stops when the power is turned off.
  • the workers will tie the wire coil through the winding groove of the winding wheel. It can be tied manually or with a tie machine, as shown in Figure 1. , use the cable tie 404 to pass through the inner space of the coil and bind the ring body of the coil. There are four binding grooves to tie at most four cable ties.
  • the end of the wire is cut off, and the detachable stop frame of the winding wheel is disassembled to remove the wire coil from the winding wheel of the winding machine.
  • Wires of different materials have different packaging requirements, and some wires also need to be wrapped with film tapes on the basis of wire-tie wrap-through wrapping, as shown in Figure 2.
  • the wire roll is transferred to the next station. The worker holds a roll of film tape 405, rotates the wire and releases the film tape, and wraps it through the core and wraps it to the cable tie. Body closure protection.
  • the winding wheel of the existing winding machine has the following disadvantages.
  • the second is that the film tape wrapping of the coil cannot be completed on the winding wheel.
  • the tie needs to be solidified first, then removed and transferred to a special workbench for wrapping the film tape.
  • the technical problem to be solved by the present invention is to improve the above-mentioned defects of the prior art, so as to provide a new type of roll on which the wire roll can be wrapped with film tape through the heart and wrapped with wire ties in any position and number.
  • a winding wheel and a winding machine with the novel winding wheel are provided.
  • the present invention provides a new type of winding wheel
  • the new type of winding wheel includes a winding core, a first stopper, and a second stopper
  • the first stopper and the second stopper are respectively Connected or matched with the two ends of the winding core
  • the first stopper and the second stopper are respectively substantially perpendicular to the winding core (the axis of the winding core and the restraint of the coil by the two stoppers
  • the blocking surface is substantially vertical)
  • the first blocking frame or the second blocking frame can be disassembled
  • the first blocking frame, the second blocking frame and the winding core have aligned gaps to form a winding groove
  • the winding core is provided with a swivel structure.
  • the winding core is the core around which the wire is wound and forms the coil, which constrains the hollow curved surface 401 of the coil as described in FIGS. 1 and 2 .
  • the shape of the winding core is usually approximately cylindrical (of course it can also be other shapes, such as a polygonal prism).
  • the approximate cylindrical shape means: 1.
  • the shape of the winding core can have gaps, such as the existence of the winding groove. There is a gap in the shape of the winding core, for example, the winding core is formed by the rollers distributed along the cylindrical surface with a gap, and the like. 2.
  • the shape of the winding core can be slightly thicker at one end and thinner at the other end, so that it is convenient to take out the coil from the thin end.
  • the baffle is a frame that constrains the wire to be wound on the winding core.
  • the baffle can be a frame with a gap or a substantially complete surface.
  • the wire coil is constrained by the baffle to form two as shown in Figure 1 and Figure 2.
  • the side planes 403 (each coil has two side planes, and only one is marked in each figure), regardless of the structure, which can play the above-mentioned restraining role is called a baffle.
  • the first stopper and the second stopper are respectively connected or matched with both ends of the winding core.
  • the connection between the stopper (the first stopper or the second stopper) and the end of the winding core can be connected through a connecting piece or can be made into an integral connection.
  • the cooperation of the baffle (the first baffle or the second baffle) and the two ends of the winding core is the cooperation that the baffle contacts or is close to the end of the winding core and restrains the wire on the winding core during winding, usually to complete the The cooperation will make the baffle and the winding core rotate basically synchronously.
  • the first is that the mutual contact between the baffle and the winding core will drive the other to rotate (for example, there is enough friction between them. ), the second is that the winding core and the stopper are in contact with or close to each other but rotate synchronously (the winding core and the matching stopper each actively rotate).
  • the matching baffle is usually connected to the end of a shaft on the winding machine and can rotate around its axis.
  • the shaft is on the same axis as the winding core.
  • the mechanical structure on the winding machine can be used between the matching baffle and the winding core. Relatively close or far away, approach and complete the restraint of the wire when the winder is winding, and move away when the coil needs to be removed after the winding is completed.
  • the disassembly of the baffle is to take out the coil from the winding core. It can be the real separation of the baffle, or the deformation of the baffle. In short, as long as the restraint is lifted, the coil can be taken out from the winding core.
  • the baffle is disassembled.
  • the tie or film tape realizes the tie-through tie or the film tie-through wrapping, which is what we call the gap.
  • the new type of winding wheel usually only has one winding groove.
  • the swivel structure is a structure that is conducive to the rotation of the coil relative to the winding wheel with the winding core as the axis. When the coil rotates relative to the winding wheel, it will receive resistance from the winding wheel. The swivel structure reduces this resistance by reducing And realize the profit transfer function.
  • the rolling structure has a coating rolling structure and a rolling body rolling structure. The coating rolling structure reduces the sliding friction between the winding wheel and the coil. Specifically, the contact between the winding wheel and the coil is coated with Coatings with a low coefficient of sliding friction, such as a layer of Teflon.
  • the rolling element rotation structure converts the original sliding friction force between the winding wheel and the coil into a relatively small rolling friction force.
  • the rolling body is a revolving body or an approximate revolving body, which can be a cylinder, a circular truncated body, a sphere, a polygonal prism, etc.
  • the winding machine usually includes a frame, a power source, a deceleration mechanism, a winding wheel, a cable arrangement, etc.
  • the winding machine can be complicated or simple, but as long as the winding machine has the new winding wheel, it is the winding machine of the present invention.
  • the new winder with the present invention does the same as the prior art when winding wire, but is different when it comes to baling.
  • the power source stops the power output to stop the winding wheel from rotating.
  • the coil is still constrained on the winding wheel, loosen and regulate the head end of the wire, and maintain the tension of the tail end of the wire, so that the winding When winding the wire, all the restraining forces still exist, and the coil will not be deformed and loose.
  • the worker rotates the coil by hand, and the core-winding structure reduces the resistance caused by the core when the coil rotates relative to the winding wheel, making The wound coil can be rotated relative to the winding wheel by the winding core as the axis, that is to say, the winding wheel is stationary and the coil is rotating.
  • the worker first wraps a short section with a film tape through the core through the winding groove to complete a short section.
  • the coil rotates to the required position and stops, and is tied through the core through the winding groove, the coil can be rotated many times and stopped for bundling, and any position and number of wire ties on the coil ring body can be realized through a single winding groove. Tie through the heart. After bundling, cut off the end of the wire, and remove the baffle to take out the bundled coil.
  • the present invention provides a new type of winding wheel and a roll with the new type of winding wheel, which can wrap the wire roll through the core, thereby eliminating the intermediate link of fixing the wire tie in the prior art.
  • the invention also provides a new type of winding wheel capable of tying through the core of the wire ties in any position and quantity, and a winding machine with the new type of winding wheel.
  • a rotating structure is also set on the baffle frame.
  • the rotating structure on the frame or the second baffle will reduce the resistance caused by the baffle when the coil is rotated relative to the two baffles.
  • the rotating structure on the baffle is also a coating rotating structure or rolling element rotating. structure.
  • a gap filling structure can be set at the gap of the winding core or the baffle of the winding wheel.
  • the gap filling structure can be removed to expose the winding groove when the coil is bundled.
  • the winding core of the winding wheel is set as a retractable winding core that can be retracted and enlarged and restored.
  • the retractable and retractable winding core usually includes at least two parts that are spliced along the axial direction of the winding core, at least one part of which can be retracted and retracted.
  • To make the winding core smaller usually we will retract the winding core after the wire is wound, which is conducive to taking the wire coil out of the winding core after the winding is small.
  • the rolling element of the rolling element with the rolling element rotating structure set on the winding core of the winding wheel or the baffle frame with a power source.
  • the power source is to set the motor, engine, pneumatic Motors, etc.
  • the power source is an electric motor
  • the power source is matched with the rolling elements in a transmission.
  • the transmission cooperation is the cooperation in transmitting the rotational motion, which is the cooperation in which the power source directly or through the transmission member transmits the rotation to the rolling elements.
  • the drive cooperates with the power source to drive the rolling body to rotate around its own axis.
  • the rolling body on the winding wheel can be partially or fully matched with the power source according to the needs.
  • each rolling body After adjusting the speed and steering of each rolling body, it can be used for packing
  • the rotation of the coil provides power.
  • knurling, hobbing, and brushing can be performed on the surface of the rolling element.
  • the first is the power source configured by the rolling elements
  • the second is the coil drive device configured by the winder
  • the third is from The rolling element power source and the wire coil driving device provide power at the same time.
  • the above-mentioned wire coil driving device is usually driven by a motor, the motor makes the driving wheel rotate, and the driving wheel directly contacts the peripheral curved surface 402 of the friction coil to make the coil rotate, or the moving wheel contacts and rubs the peripheral curved surface 402 of the wire coil through the crawler belt to make the wire coil.
  • the device is usually far away from the coil, only when the bale needs to be wrapped, the device is close to and touches the coil.
  • the winding machine can be equipped with a tie machine or a wrapping machine to achieve "winding - cable tie through the core" or "winding - winding- - Mechanized automation of film tape wrapping and wrapping.
  • the wrapping machine described here is separated from the existing wrapping machine that wraps the wire coil with the film tape through the core. After taking it off, put it on the wrapping machine for wrapping.
  • the existing wrapping machine is divided into two parts, the clamping part and the wrapping part.
  • the clamping part clamps the wire coil and rotates slowly, and the wrapping part To wrap the wire coil, we separate the wrapping part of the wrapping machine to make a wrapping machine.
  • the strapping machine or wrapping machine is installed on the moving mechanism, which can be driven by the motor or the cylinder to move the strapping machine or the wrapping machine closer to or away from the new type of winding wheel, and realize mechanized automation with logic control.
  • the basic process of automatic "winding - wire tie wrapping through the heart” is: 1. Start the cable arrangement device and the winding power source at the same time to rotate the winding wheel to realize winding; 2. After the winding is completed, stop the rotation of the winding wheel , align the tie winding slot with the tie machine, 3. Start the moving mechanism to move the tie machine to the winding wheel, and the tie machine moves through the tie winding slot to the inner space of the coil to reach its working position and stop moving; 4 , Start the cable tie machine to complete the tie-through tie-in, and after completing one tie-through tie-in, start the power source of the rolling body rotating structure (or start the configured wire coil driving device, or start the rolling body rotating structure at the same time.
  • the power source and the coil driving device make the coil rotate around the winding core of the winding wheel (the direction of rotation of the coil is the same as the rotation direction during winding), and when it stops at the required place, the coil can be threaded again. 5.
  • start the moving mechanism to make the tie machine withdraw from the coil, and cut off the end of the wire to complete the packaging.
  • the basic process of automatic "winding - film tape wrapping through the core” is: 1. Simultaneously start the winding device and the winding power source to rotate the winding wheel to realize winding; 2. After the winding is completed, stop the winding wheel Rotate and align the wrapping groove with the wrapping machine; 3. Start the moving mechanism to move the wrapping machine to the winding wheel, and the wrapping machine moves through the wrapping groove to the inner space of the coil and reaches its working position and stops moving; 4. Start the wrapping machine to wrap the film through the core and simultaneously start the power source of the rolling body rotating structure (or start the configured wire coil driving device, or start the power source and the wire coil driving device of the rolling body rotating structure at the same time.
  • the film tape wrapping of the coil of the hose cord cannot realize mechanized automation, and a large number of workers are required to manually complete it. This is a technical problem that has not been solved for a long time. This problem can be solved by the combination of the winder and the special wrapping machine.
  • the factory producing the hose cord can greatly reduce the number of workers and improve the efficiency by using the winder of the new type of winding wheel.
  • the present invention is also applicable to some coils (eg: paper rolls, plastic coils) and some wire coils that are not easy to loosen.
  • Figure 1 is a schematic diagram of the wire coil after the cable tie is bundled through the core.
  • FIG. 2 is a schematic diagram of the coil in the wrapping of the film tape through the core.
  • FIG. 3 is a schematic view of the structure of the winding wheel in Example 1.
  • FIG. 3 is a schematic view of the structure of the winding wheel in Example 1.
  • FIG. 4 is a schematic view of the structure of the winding wheel in Example 2.
  • FIG. 4 is a schematic view of the structure of the winding wheel in Example 2.
  • FIG. 5 is a schematic view of the structure of the winding wheel in Example 3.
  • FIG. 5 is a schematic view of the structure of the winding wheel in Example 3.
  • FIG. 6 is a schematic diagram of the detachable blocking frame deformed and disassembled in Embodiment 3.
  • FIG. 6 is a schematic diagram of the detachable blocking frame deformed and disassembled in Embodiment 3.
  • FIG. 7 is a schematic diagram of the connection between the deformable blocking frame and the winding core in Embodiment 3.
  • FIG. 7 is a schematic diagram of the connection between the deformable blocking frame and the winding core in Embodiment 3.
  • FIG. 8 is a schematic view of the winding machine of Example 4 with the new winding wheel winding the wire.
  • Example 9 is a schematic view of the winding machine with the novel winding wheel in Example 4 after taking out the coil.
  • FIG. 10 is a schematic diagram of the connection relationship between the arc-shaped ring A, the screw module A, the filling mechanism and the first transmission frame in the fourth embodiment.
  • FIG. 11 is a schematic structural diagram of the screw module A in Example 4.
  • FIG. 11 is a schematic structural diagram of the screw module A in Example 4.
  • FIG. 12 is a schematic diagram of the structure of the first baffle cylinder with a power source in the fourth embodiment.
  • FIG. 13 is a schematic diagram of the connection relationship between the first transmission frame, the gas-electric slip ring, and the frame in Embodiment 4.
  • FIG. 13 is a schematic diagram of the connection relationship between the first transmission frame, the gas-electric slip ring, and the frame in Embodiment 4.
  • FIG. 14 is a schematic diagram of a winding machine equipped with a winding machine and wrapping the film tape through the core in Example 4.
  • FIG. 14 is a schematic diagram of a winding machine equipped with a winding machine and wrapping the film tape through the core in Example 4.
  • 15 is a schematic diagram of the coil driving device configured in the fourth embodiment.
  • first block 1 first block gap 110, first block cylinder 120, first block inner C ring 121, first block outer C ring 122, connecting rod 123, countersunk head Hole 124, three-axis cylinder A130, connecting piece 132, arc ring A140, arc ring B150, cylinder motor 161, PU belt 162, supplementary bracket 170, supplementary block rod 171, finger cylinder 172, supplementary motor 173, lift rod motor 174, transmission frame connecting screw 180, three-axis cylinder B190, second stopper 2, stopper through hole 201, wing nut 202, second stopper gap 210, second stopper cylinder 220, C ring 221, C-shaped ring 230, rotating connection mechanism 240, locking tongue 242, rotating shaft 243, nut 244, rectangular block A245, rectangular block B246, limit block 247, round rod 260, through hole 2201, Winding core 3, screw 301, winding core notch 310, PTFE coating 320, winding core cylinder 330
  • An embodiment of the present invention a new type of winding wheel as shown in FIG. 3 , includes a winding core 3 , a first stopper 1 , and a second stopper 2 .
  • the outer shape of the winding core 3 is approximately cylindrical with one end thicker than the other end.
  • the thicker end of the winding core 3 is fixedly connected to the first stopper 1, and the thinner end of the winding core 3 is fixed with three screws 301.
  • the frame 2 is provided with three through-holes 201 corresponding to the screw 301.
  • the screw 301 passes through the corresponding through-holes 201 of the baffle and then cooperates with three wing nuts 202, so that the second baffle 2 and the winding core 3 can be locked.
  • the second stopper 2 is substantially perpendicular to the winding core 3, that is to say, the winding core 3 and the second stopper 2 are connected together by the connecting piece (the screw 301 and the wing nut 202), and the first stopper
  • the frame notch 110 , the second stop frame notch 210 , and the winding core notch 310 are aligned with each other to form a winding groove, and the winding core 3 is provided with a PTFE coating 320 , which is the coating turning structure of the present invention.
  • the first stop frame 1 is provided with four countersunk holes 124, and the new type of winding wheel can be installed and fixed on the transmission frame (not shown in the figure) of the winding machine with countersunk head bolts. When the driven transmission frame rotates, the new winding wheel also rotates.
  • the end of the wire is pasted and fixed on the coil, release the head end of the wire fixed on the winding core 3, and then keep the winding wheel still, manually reverse the winding direction and rotate the coil with the winding core as the fixed axis (reverse Rotating the coil in the direction of winding can ensure that the coil is not loose without restraining the head end of the wire), because of the existence of the teflon coating 320 of the core coating and the rotating structure, the coil can be rotated and rotated.
  • the wire coil When the wire coil reaches the required place, use the cable tie to pass through the winding groove to complete the threading and bundling the wire coil, or the worker first uses the film tape to wrap a small section through the core winding groove, and then turns the wire coil after completing a short section and wraps a small section. , so that the entire coil can be continuously wound through the core.
  • the wing nut 202 is loosened, the second stopper 2 is disassembled, and the wrapped coil can be taken out, because the winding core is close to the second One end of Bracket 2 is slightly smaller than the other, so it is relatively easy to remove the coil.
  • first baffle 1 and the second baffle 2 are in contact with the wire coils are also coated with PTFE to form a coating rotating structure, which makes it easier to rotate the wire coils when bundling.
  • This embodiment is a new type of winding wheel, as shown in FIG. 4 , including a winding core 3 , a first stopper 1 , and a second stopper 2 .
  • the first stopper 1 and the two ends of the winding core 3 are fixedly connected, and the first stopper 1 and the second stopper 2 are respectively substantially perpendicular to the winding core 3 (the axis of the winding core is parallel to the two ends of the winding core 3).
  • the constraining surfaces of the two baffles to the coil are substantially vertical), the second baffle 2 can be separated and separated, and the first baffle 1, the second baffle 2 and the winding core 3 are aligned with each other.
  • the notch forms a winding groove, which is characterized in that: the winding core 3 is provided with a rolling body sharpening structure.
  • the winding core 3 is divided into two parts, an upper part and a lower part (in this embodiment, the upper part and the lower part are distinguished according to the direction shown in the figure), the upper part is integrally connected with the second stopper 2, and the lower part is connected with the first
  • a blocking frame 1 is made into an integral fixed connection, and the upper and lower parts can be spliced together. After splicing, an approximately cylindrical winding core 3 is formed.
  • the upper part of the winding core 3 is fixed with three positioning pins 342 and two clamping seats 343.
  • the lower part of the winding core 3 has three pin holes 341 matched with the positioning pins 342 and two bases 347.
  • the rotating screw 345 is rotatably connected to the bases 347 through pins 346, and the positioning pins 342 are inserted into the corresponding pin holes. After 341, turn the rotating screw 345 to lock it into the clamping base 343, and then turn the clamping nut 344 to clamp the base 347 and the clamping base 343, so that the upper part and the lower part of the winding core 3 are assembled and fixed. And the first stopper notch 110, the second stopper notch 210 and the winding core notch 310 cooperate with each other to form a winding groove; the first stopper 1, the second stopper 2 and the winding core 3 are processed with holes in the contact with the coil.
  • the steel ball is installed in the hole, which is beneficial for the locking process to lock the steel ball in the hole.
  • the steel ball slightly protrudes from the surface, and the steel ball can roll flexibly and is not easy to fall off.
  • a rolling structure in which the shape of the rolling element is a ball. The smaller the diameter of the steel ball, the greater the density of the arrangement, and the better the rolling effect.
  • the first stopper 1 is provided with three transmission frame connecting screws 180, and the new type of winding wheel can be installed and fixed on the transmission frame (not shown in the figure) of the winding machine with the nut, and is driven by the motor. The rotation of the transmission frame, the new winding wheel also rotates.
  • the head end of the wire When winding, the head end of the wire is fixed on the winding wheel, specifically, the head end of the wire can be attached to the inner wall of the winding core 3 near the gap 310 of the winding core, and then the motor is started to drive the winding wheel to rotate, while swinging. Unwind the wire, so that the wire is evenly wound on the winding core 3 and is bound by the first baffle 1 and the second baffle 2 to form a coil. After the winding is completed, cut off the end of the wire, and glue the end to fix the coil.
  • the coil is easy to be rotated, and the coil is rotated to the required place, and the wire tie is passed through the tie-winding groove to complete the core-bundling wire coil, or the worker first uses a film tape through the tie-winding groove to wrap a small section through the core to complete a small section.
  • An embodiment of the present invention a new type of winding wheel as shown in FIG. 5 , FIG. 6 , and FIG. 7 , includes a winding core 3 , a first stopper 1 , and a second stopper 2 .
  • the first stopper 1 is fixedly connected to one end of the winding core 3
  • the second stopper 2 is rotatably connected to one end of the winding core 3
  • the first stopper 1 and the second stopper are rotatably connected.
  • the racks 2 are respectively substantially perpendicular to the winding core 3 (the axis of the winding core is substantially perpendicular to the restraining surfaces of the two baffles on the coil), the second baffle 2 can be deformed, the first baffle 1 and the
  • the second blocking frame 2 and the winding core 3 have aligned gaps to form a winding groove, and it is characterized in that: the winding core 3 is provided with a rolling body swivel structure.
  • the winding core 3 is composed of 10 round rods with the same shape (the round rods are shielded by the winding core cylinder 330 and therefore not shown in the figure) and 10 core winding cylinders 330 .
  • the two ends of the 10 round rods are respectively connected with the first inner C ring 121 and the second inner C ring 221 of the same diameter, and the annular surfaces of the two inner C rings are parallel and the C-shaped notches are aligned.
  • the rods are connected along the side of the cylinder in parallel with a gap to form an approximately cylindrical winding core.
  • the round rods are all provided with a core winding cylinder 330 that can rotate around the circular rod.
  • the core winding cylinder 330 is a cylindrical cylinder.
  • the rotatable connection between the cylinder body and the round rod makes the cylinder body rotate smoothly, and the rotatable winding cylinder body 330 is the rolling body rotating structure set on the winding core, which connects the two ends of the two inner C ring gaps respectively.
  • the gap between the cylindrical cylinders forms the core gap 310 .
  • the first block 1 is composed of the inner C ring 121 of the first block, the connecting rod 123, the outer C ring 122 of the first block, and 10 round rods with the same shape (the round rod is blocked by the first block cylinder 120, so in the figure (not shown) and 10 first baffle cylinders 120.
  • the inner C-ring 121 of the first stopper corresponds to the notch of the outer C-ring 122 of the first stopper through the connecting rod 123 and is concentrically connected, and is installed between the inner C-ring 121 of the first stopper and the outer C-ring 122 of the first stopper
  • There are 10 round rods, one end of the inner ring of the round rod is slightly higher than one end of the outer ring and is installed radially.
  • the round rods are all provided with a first stopper cylinder 120 that can rotate around the round rod.
  • the first stopper cylinder The body 120 is a truncated cylindrical body, and the cylindrical body and the round rod are rotatably connected by a bearing to make the cylindrical body rotate smoothly.
  • the thin end of the body faces the inner ring and the thick end faces the outer ring to form a baffle with a gap, and the baffle surface of the baffle to the coil is a plane, which connects the two first baffle cylinders at both ends of the gap of the inner and outer C-rings respectively.
  • the gap between the bodies forms the first stopper gap 110 .
  • the first stopper 1 is fixedly connected to the winding core 3 substantially vertically through the inner C-ring 121 of the first stopper.
  • the second stopper 2 is composed of the inner C-ring 221 of the second stopper, 8 rotating connection mechanisms 240, 8 round rods 260 with the same shape, and 8 second stopper cylinders 220.
  • Eight rotating connection mechanisms 240 are evenly distributed on the C221 ring in the second block.
  • Each rotating connection mechanism 240 is composed of a rectangular block A245, a rectangular block B246, a locking tongue 242, a rotating shaft 243, a nut 244 and a limit block 247.
  • Rectangular block A245 and rectangular block B246 are fixed on the C221 ring in the second block. As shown in Figure 7, the two rectangular blocks are arranged in a notch shape opposite to each other.
  • the rectangular block A245 is provided with a locking mechanism, and its lock tongue 242 can extend into Or exit the notch, the two rectangular blocks have holes for matching the rotating shaft 243, the front end of the round rod 260 is inserted into the notch, the cross section of the front end of the round rod 260 is rectangular and has a through hole 2201, so that the through hole 2201 and the holes on the two rectangular blocks Correspondingly, use the rotating shaft 243 to pass through the corresponding through hole and tighten it with the nut 244, so that the round rod 260 is rotatably connected with the C-ring 221 in the second block.
  • the second stopper cylinder 220, the second stopper cylinder 220 is a circular truncated cylinder, the cylinder and the round rod 260 are rotatably connected by a bearing to make the cylinder rotate smoothly, the rotatable second stopper cylinder 220 It is the rotating structure of the rolling body set on the stop frame.
  • a limit block 247 is set outside the slot. When the round rod 260 is flat, the pad is placed on the limit block 247. Adjust the height of the limit block 247 so that the eight circular truncated
  • the second blocking frame composed of the cylinder constrains the blocking surface to become a plane, and then the locking tongue 242 extends out of the locking rod 260 to prevent rotation.
  • the first stopper 1 is provided with three transmission frame connecting screws 180, and the new type of winding wheel can be installed and fixed on the transmission frame (not shown in the figure) of the winding machine with the nut, and is driven by the motor. The rotation of the transmission frame, the new winding wheel also rotates.
  • the device During winding, the device is in the state shown in Figure 5, that is, the winding core 3, the first stopper 1 and the second stopper 2 form a winding surface; the first stopper notch 110, the second stopper notch 210 and the winding core notch 310 forms a winding groove; fix the head end of the wire on any cylindrical cylinder of the winding core, of course, it is best to fix it on the cylinder next to the winding groove near the end, and then start the motor to drive the winding wheel to rotate, and at the same time Swing and pay off the wire, so that the wire is evenly wound on the winding core 3 and is bound by the first stopper 1 and the second stopper 2 to form a coil; after the winding is completed, cut off the end of the wire, and glue the end to fix it On the coil, release the head end of the wire fixed on the winding core 3, paste the head end on the coil, and then keep the winding wheel still, and manually rotate the coil with the core as the fixed axis, because the winding core
  • the wire tie is passed through the tie and winding groove to complete the core-bundling wire coil, or the worker first uses the film tape to pass through the tie-winding groove and wrap the wire through the core.
  • a small section after completing a small section, turn the coil and wrap a small section, so that the entire coil can be continuously wound through the core.
  • the body 220 deforms the baffle frame, as shown in FIG. 6, the second baffle frame 2 is disassembled, and then the bundled coil is taken out.
  • This embodiment is a winding machine with a new type of winding wheel, which is equipped with a winding machine.
  • Power unit two transmission frames, new winding wheel, cable arrangement, wrapping machine, etc.
  • the frame 700 of this embodiment is a cuboid frame on which all parts of the winding machine are arranged and installed.
  • the new type of winding wheel includes a winding core 3, a first blocking frame 1, a second blocking frame 2, the first blocking frame 1 and the winding core 3
  • the second stopper 2 is matched with one end of the winding core 3.
  • the first stopper 1 and the second stopper 2 are respectively substantially perpendicular to the winding core 3 (winding core 3).
  • the axis of the two baffles is substantially perpendicular to the restraining surfaces of the two baffles), the second baffle 2 can be separated and separated, the first baffle 1 and the second baffle 2 and the winding core 3.
  • There are aligned gaps to form a winding groove which is characterized in that: the winding core 3 is provided with a rolling body sharpening structure.
  • the winding core 3 is composed of 8 round rods (the round rods are shielded by the winding core cylinder 330 and therefore not marked in the figure) and 8 core winding cylinders 330 .
  • the first block 1 is composed of an arc-shaped ring A140, an arc-shaped ring B150, 6 round rods (the round rod is blocked by the first block cylinder 120, so it is not marked in the figure) and 6 first block cylinders 120. .
  • the round rods around the core 3 are divided into two groups, each group of 4 rods, which are vertically connected to the arc-shaped ring A140 and the arc-shaped ring B150 of the first stopper. They are respectively connected with the round rods of the first baffle 1 (each arc-shaped ring is connected with 3 rods), so that the first baffle 1 and the winding core 3 are connected together through two arc-shaped rings.
  • the winding core 3 is provided with a swivel structure.
  • the round rod of the winding core 3 is provided with a winding cylinder 330 that can rotate with the round rod as an axis.
  • the core winding cylinder 330 is a cylindrical cylinder.
  • the rods are rotatably connected with bearings to make the cylinder rotate smoothly, and the rotatable cylinder 330 around the core is the rolling body swivel structure.
  • the first stopper 1 is also provided with a swivel structure.
  • the round rod of the first stopper 1 is slightly inclined downward.
  • the frame cylinder 120 is a circular truncated cylinder with the thin end facing inward.
  • the cylinder and the round rod are rotatably connected by a bearing to make the cylinder rotate smoothly. Slightly downwards makes the constraining surface of the first stop a plane.
  • the rolling body of the first block 1 is equipped with a power source.
  • the cylinder motor 161 is fixed on the arc ring A140, and drives the first block cylinder 120 to rotate through the PU belt 162, and the arc ring B150 A cylinder motor is also installed, so that the first stopper cylinder 120 can provide power for the relative rotation of the coil material with the winding core as the fixed axis.
  • the two arc-shaped rings are respectively connected to the first transmission frame 500 through the ball screw module A520 and the ball screw module B620 (the first transmission frame 500 includes an upper ring, a lower ring, and 4 connecting rods, and the upper ring There are two pillars 514 on the inner side for connecting the ball nut seat, and there is a first shaft 510 protruding downward at the center of the lower ring. Since the connection method is the same, we will only describe one of them in detail. As shown in Figure 10, the arc ring A140 is connected to the shaft end of the three-axis cylinder A130 through the connecting piece 132. The three-axis cylinder A130 is fixed on the ball screw module base 524 of the ball screw module A520.
  • the ball screw module The ball nut seat 521 on the A520 is fixed on the pillar 514 of the first transmission frame 500.
  • the lift motor 525 drives the ball screw 523 to rotate, it also drives the ball nut seat 521 and the ball screw 523 to move relative to each other, because the ball nut seat 521 is fixed, so the ball screw module base 524 will move up and down, so the three-axis cylinder A130 fixed on it will also move up and down.
  • the two arc-shaped rings are set to rise and fall synchronously and are kept on a horizontal plane, so that the six first baffle cylinders 120 in the horizontal direction of the two arc-shaped rings form two first baffle restraint surfaces.
  • the two arc rings are distributed along the circumference with the same point as the center, so that the winding core 3 presents It is approximately cylindrical, and when the shafts of the two or three-axis cylinders are retracted, the retraction of the winding core is realized, so that the winding core is the retractable winding core.
  • the second block 2 is composed of a C-shaped ring 230 , nine round rods (the round rods are blocked by the second block cylinder 220 and therefore not marked in the figure) and nine second block cylinders 220 .
  • the C-shaped ring 230 is connected with 9 circular rods slightly upwardly inclined in the horizontal direction.
  • the round rod is provided with a second stopper cylinder 220 that can rotate around the round rod.
  • the second stopper cylinder 220 is a circular truncated cylinder with the thin end facing inward, and a bearing is used between the cylinder and the round rod.
  • the rotatable connection makes the cylinder rotate smoothly.
  • the rotatable second cage cylinder 220 is the rolling body swivel structure.
  • the round rod is slightly upward so that the restraining surface of the first cage becomes a plane, and the C-shaped ring 230 passes through the second cage.
  • the four connecting rods of the transmission frame 600 are connected to the second transmission frame 600 (the second transmission frame 600 includes an upper ring, four connecting rods, and a second shaft 610 extending upward at the center of the upper ring).
  • the gap between the arc ring A140 and the arc ring B150 is the second stopper notch 210, and the second stopper notch 210 is aligned with the winding core notch 310 and the first stopper notch 110 to form a winding groove .
  • one end of the arc-shaped ring A140 is also provided with a gap-filling structure to fill the gap 310 of the winding core and the gap 110 of the first stopper.
  • the filling bracket 170 is L-shaped, one end is rotatably connected to the arc ring A140 and the other end is connected with a filling cylinder 349 and a filling stopper rod 171 .
  • the supplementary stopper rod 171 is lifted to the same plane as the first stopper restraint surface under the drive of the lift rod motor 174, and then the supplementary motor 173 drives the supplementary bracket 170 to rotate to make the supplementary cylinder body.
  • 349 and other winding core barrels 330 together form an approximately cylindrical winding core, as shown in FIG. 8 , so that the gap between the first stopper 1 and the winding core 3 is filled.
  • the winding power device is composed of a power source (winding motor 710), a deceleration mechanism (reducer 711), a transmission shaft 720, etc.
  • the upper and lower ends of the transmission shaft 720 are rotatably connected to the frame 700 through bearings, and the upper end of the transmission shaft 720 is rotatably connected to the frame 700.
  • a winding motor 710 is connected, and the winding motor 710 drives the transmission shaft 720 to rotate through the reducer 711 .
  • the center of the first shaft 510 is hollow, and the hollow can pass through pipelines such as gas and electricity.
  • the first shaft 510 first passes through the first bearing 532 and the first bearing seat 530 (As shown in FIG. 13) rotatably connected to the frame 700 (the first bearing seat 530 is fixedly connected to the frame 700 by a 4-foot bracket 531), and then the first shaft 510 is provided with the first driven wheel 511, so The first driven wheel 511 is belt-drivenly connected to the first driving wheel 721 on the transmission shaft 720 through the tensioned first belt 512, and finally the first shaft 510 is connected to the mover end of the gas-electric slip ring 513, and the gas-electric slip
  • the stator end of the ring 513 is fixed on the frame 700 , and the compressed air, electric power and control signal can be introduced into the first turret 500 through the hollow of the first shaft 510 through the gas-electric slip ring 513 .
  • a second shaft 610 is rotatably connected to the frame 700 through a second bearing 614 and a second bearing seat 615 (the inner ring of the round nut 613 is fastened to axially fix the second bearing).
  • a second driven wheel 611 is provided, and the second driven wheel 611 is connected with the second driving wheel (not shown in the figure) on the transmission shaft 720 through a tensioned second belt 612.
  • the two shafts 610 are on the same axis, and the size of the first driving wheel 721 and the second driving wheel (not shown in the figure) are equal, and the size of the first driven wheel 511 and the second driven wheel 611 are the same, so the first transmission frame 500 and The second transmission frame 600 can rotate synchronously under the driving of the winding motor 710 .
  • the wire arranging device 800 can evenly swing the wire back and forth between the two retaining frames of the winding wheel, so that the wire can be evenly wound on the winding wheel layer by layer.
  • the wire arranging device is an existing mature technology. I won't go into details here.
  • the shafts of the two three-axis cylinders (the three-axis cylinder A130 and the three-axis cylinder B190) are extended to the maximum stroke, so that the winding core 3 presents Approximately cylindrical, the first stopper 1 and the winding core 3 are matched with the second stopper 2 under the synchronous lifting of the ball screw module A520 and the ball screw module B620, so that the second stopper 2 can be wound during the winding process.
  • the winding core gap 310 is filled by the filling cylinder 349
  • the first stopper gap 110 is filled by the filling stopper rod 171
  • the wire head end passes through the cable arrangement 800.
  • the winding motor 710 drives the transmission shaft 720 to rotate, and then drives the first stopper 1, the winding core 3 and the second stopper 2 to rotate synchronously through the first transmission frame 500 and the second transmission frame 600, and the wire arrangement 800 swings the wire rod up and down. , so that the winding is uniform, and the wire is formed into a coil after the winding is completed.
  • the winding motor 710 stops working, and the entire winding wheel is stationary.
  • the wrapping machine 900 moves toward the center of the coil material.
  • the wrapping machine 900 is started, and the cylinder is started at the same time.
  • the motor 161 drives the first stopper cylinder 120 to rotate, so that the coil material rotates in the same direction during winding, so as to realize the rotation while wrapping the wrapping film.
  • the wrapping machine 900 and the cylinder motor 161 are stopped simultaneously , and cut off the end of the wire, and the wrapping machine 900 exits the coil.
  • the wrapped coil material is still constrained on the rewinding wheel.
  • This embodiment is additionally equipped with a wire coil driving and rotating device as shown in FIG. 15 .
  • the wire coil driving and rotating device is connected to the frame 700 through a bracket 921 , one end of the bracket 921 is connected to the upper end of the frame 700 , and the other end is connected to the nut seat 922
  • the power roller 920 is far away from the winding wheel, which does not hinder other operations on the winding machine.
  • the motor 924 rotates to drive the lead screw 923 to rotate. Because the nut seat 922 It is fixed on the frame 700 by the bracket 921, so the base 925 will approach and contact the outer curved surface 402 of the coil with two power rollers 920.
  • the power roller 920 is equipped with a motor, which enables the power roller 920 to wind itself.
  • the axis of the coil rotates to rotate the coil by contacting the peripheral curved surface 402 of the friction coil (the cylinder motor 161 in this embodiment can be activated at the same time to provide power for the rotation of the coil, of course, the cylinder motor 161 and the PU belt 162 can also be removed. And only the power of the power roller 920 is used), after the baling is completed, the motor 924 rotates in the reverse direction to make the power roller 920 away from the winding wheel.

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Abstract

一种卷绕轮，包括绕芯（3）和两个挡架（1，2），两个挡架分别与绕芯的两端相连接或配合，两个挡架与绕芯基本垂直，至少一个挡架可以从绕芯上拆开，两挡架及绕芯有对齐的缺口（110，210，310）形成扎绕槽，绕芯或挡架上设有利转结构。还包括一种具有卷绕轮的卷绕机。线材在卷绕轮上收卷成线卷，利转结构使得线卷可以绕绕芯转动，线卷边转动边通过扎绕槽以在卷绕轮上实现膜带（405）穿心绕裹和任意位置及数量的扎带（404）穿心捆扎，实现对软管软线捆包的机械化和自动化。

Description

新型卷绕轮及具有该新型卷绕轮的卷绕机 技术领域
本发明涉及线材(如：软管、线缆)和卷材(如：纸带)的收卷包装领域，特别是涉及一种针对软管、软线的新型卷绕轮及具有该新型卷绕轮的卷绕机。
背景技术
软管、软线等线材制造完毕，需要收卷成卷后并捆包才能运输销售。捆包有两种方式，一种是扎带穿心捆扎(如图1)，一种是膜带穿心绕裹(如图2)。线材的收卷通常由卷绕机完成，卷绕轮是卷绕机将线材收卷成卷的部件。
卷绕轮有绕芯、第一挡架和第二挡架，第一挡架和第二挡架分别与绕芯的两端相连接，第一挡架和第二挡架分别与绕芯基本垂直，第一挡架或第二挡架可以拆开，第一挡架、第二挡架和绕芯有对齐的缺口形成沿绕芯轴向贯穿的扎绕槽，扎绕槽通常有四个。
卷绕机通常包括机架、动力源、减速机构、卷绕轮、排线装置等。机架是安装动力源、卷绕轮、排线装置等的地方。动力源是能产生动力的机械装置，包括电动机、发动机、气动马达等，但通常使用电动机。电动机通常还要通过减速机构将转动传递给卷绕轮，使卷绕轮能绕其绕芯轴线旋转。排线装置能使线材来回均匀地在卷绕轮的两个挡架间摆动，从而使线材一层一层均匀地卷绕在卷绕轮上。
卷绕机卷绕线材时，线材头端通过排线机构后固定在卷绕轮上，按下开关通电卷绕轮就旋转起来，线材就被卷绕在卷绕轮上，当线卷卷到合适的大小，卷绕机停电停转，这时工人就通过卷绕轮的扎绕槽对线卷进行扎带穿心捆扎，可以是人工捆扎也可以用扎带机捆扎，如图1所示，用扎带404穿过线卷内空并捆扎住线卷的环体，有四个扎绕槽就最多扎四根扎带。
人工或是机械穿心扎绕完毕后，切断线材的尾端，将卷绕轮的可拆开挡架拆开就可将线卷从卷绕机的卷绕轮上取下来了。不同材质的线材有不同的捆包要求，有的线材还需要在扎带穿心捆扎的基础上进一步膜带穿心绕裹，如图2所示。线卷转运到下一个工位，工人手持一卷膜带405，边旋转线卷边释放膜带，穿心绕裹到扎带处依次解开并取下扎带最终完成膜带对线卷环体的封闭保护。
从上述可知，现有的卷绕机的卷绕轮存在以下缺点，一是在卷绕轮上对线卷进行扎带穿心捆扎时扎带数量和位置受限于卷绕轮上扎绕槽的设置。二是卷绕轮上不能完成对线卷的膜带穿心绕裹，需要先扎带固形后取下并转运到专用的工作台上进行膜带穿心绕裹。
发明内容
本发明要解决的技术问题是要针对上述现有技术的缺陷改进，以提供一种能在其上对线 卷进行膜带穿心绕裹和任意位置及数量的扎带穿心捆扎的新型卷绕轮及具有该新型卷绕轮的卷绕机。
为解决以上技术问题，本发明提供一种新型卷绕轮，所述新型卷绕轮包括绕芯、第一挡架、第二挡架，所述第一挡架和所述第二挡架分别与所述绕芯的两端相连接或相配合，所述第一挡架和所述第二挡架分别与所述绕芯基本垂直(绕芯的轴线与两个挡架对线卷的约束挡面基本垂直)，所述第一挡架或所述第二挡架可以拆开，所述第一挡架和所述第二挡架及所述绕芯有对齐的缺口形成扎绕槽，其特征是：所述绕芯设有利转结构。
绕芯是线材围绕其卷绕并形成线卷的轴芯，它约束了线卷的如图1图2所述的中空曲面401。绕芯的外形通常近似圆筒状(当然也可以是别的形状，比如多棱柱)，近似圆筒状的意思是：1、绕芯的外形可以是有间隙的，例如扎绕槽的存在就使绕芯外形有间隙，又例如绕芯由辊筒沿圆柱曲面有间隙地分布而成等。2、绕芯的外形可以一端略粗一端略细，这样方便从细端取出线卷。
挡架是约束线材让其卷绕在绕芯上的架子，挡架可以是有空隙的架子也可以是基本完整的面，线卷在挡架约束下形成如图1图2所述的两个侧平面403(每个线卷都有两个侧平面，各图中都仅标示出一个)，不论构成形式凡是能起到上述约束作用的都称之为挡架。第一挡架和第二挡架分别与绕芯的两端相连接或配合。挡架(第一挡架或第二挡架)与绕芯端头的连接可以是通过连接件进行连接也可是做成一体的连接。挡架(第一挡架或第二挡架)与绕芯两端的配合，是挡架接触或靠近绕芯端头并将线材在卷绕的时候约束在绕芯上的配合，通常为完成该配合会使挡架能与绕芯基本同步旋转，实现同步旋转有两种方式，第一是相互接触的挡架和绕芯一个转动会带动另外一个转动(比如它们之间有足够大的摩擦力)，第二是绕芯和挡架接触或靠近分别但同步转动(绕芯和配合挡架各自主动旋转)。在实际应用中通常配合挡架会连接在卷绕机上一个轴的端部并能绕其轴线旋转，该轴与绕芯同一轴线，配合挡架和绕芯之间通过卷绕机上的机械结构可以相对接近或远离，在卷绕机卷绕的时候就接近并完成对线材的约束，在卷绕完毕需要取下线卷的时候就远离，这个远离的动作我们也叫做挡架拆开。挡架拆开是为了从绕芯上取出线卷，可以是挡架真正的分拆离开，也可以是挡架变形，总之只要是解除约束从而可以将线卷从绕芯上取出就是我们所说的挡架拆开。
挡架和绕芯上都设有缺口，不论挡架和绕芯缺口的形状、大小、深浅如何，只要他们能配合形成沿绕芯轴向贯穿的扎绕槽，并可以通过扎绕槽穿入扎带或膜带实现扎带穿心捆扎或膜带穿心绕裹，就是我们所述的缺口。本新型卷绕轮通常只设一个扎绕槽。
利转结构就是有利于线卷以绕芯为轴相对于卷绕轮转动的结构，线卷相对于卷绕轮转动时会受到来自于卷绕轮的阻力，利转结构通过减小这一阻力而实现利转功能。利转结构有涂 层利转结构和滚动体利转结构，涂层利转结构减小卷绕轮与线卷之间的滑动摩擦力，具体是在卷绕轮与线卷接触处涂覆有滑动摩擦系数很小的涂层，比如涂覆一层聚四氟乙烯。滚动体利转结构把卷绕轮与线卷之间原有的滑动摩擦力转化成相对较小的滚动摩擦力，具体是在卷绕轮与线卷接触处设置滚动体，通过滚动体的滚动降低相对转动的阻力，滚动体是回转体或近似回转体，可以是圆柱体、圆台体、圆球体、多棱柱等等，绕芯上通过设置利转结构就减小了线卷相对于卷绕轮转动时由绕芯带来的阻力。
前面说过，卷绕机通常包括机架、动力源、减速机构、卷绕轮、排线装置等，但是，根据需要和条件我们可以将卷绕机做得简单一些或复杂一些，例如可以省去排线装置而采用手动排线，又例如用变频调速代替减速机构，卷绕机可繁可简，但是，只要有本新型卷绕轮的卷绕机就是本发明的卷绕机。
具有本发明的新型卷绕机在收卷线材时与现有技术一样，但在捆包时就不同了。收卷完毕后动力源停止动力输出使卷绕轮停止转动，此时线卷依然被约束在卷绕轮上，松开并规范好线材的头端，保持好线材的尾端拉力，这样使得收卷线材时所有约束力量依然存在，线卷就不会变形松散，工人用手转动线卷，绕芯利转结构减小了线卷相对于卷绕轮转动时由绕芯带来的阻力，使得收卷好的线卷可以所述绕芯为轴相对于卷绕轮转动，就是说卷绕轮静止而线卷旋转，工人先用膜带通过扎绕槽穿心绕裹一小段，完成一小段后转动线卷再绕裹一小段，这样就可连续不断对整个线卷进行穿心绕裹，这样就在卷绕轮上实现对线卷的膜带穿心绕裹；或者工人用手将线卷转动到需要的位置停下，通过扎绕槽扎带穿心捆扎，可多次转动线卷并停下捆扎，通过一个扎绕槽就实现线卷环体上的任意位置及数量的扎带穿心捆扎。捆包完毕剪断线材尾端，拆开挡架就可以取出捆包完毕的线卷了。这样本发明就提供了一种能在其上对线卷进行膜带穿心绕裹，从而省去现有技术中扎带固形的中间环节的新型卷绕轮及具有该新型卷绕轮的卷绕机，也提供了一种能任意位置及数量的扎带穿心捆扎的新型卷绕轮及具有该新型卷绕轮的卷绕机。
进一步优化，为进一步减小线卷相对于卷绕轮转动时的阻力，使线卷转动更为流畅，在绕芯上设有利转结构的基础上在挡架也设置利转结构，第一挡架或第二挡架上的利转结构会减小线卷相对于两个挡架转动时由挡架带来的阻力，挡架上的利转结构也是涂层利转结构或滚动体利转结构。
进一步优化，可在卷绕轮的绕芯或挡架的缺口处设置缺口补齐结构，在对线卷收卷时所述缺口补齐结构将补齐绕芯和挡架的缺口，使收卷时线卷更工整，在对线卷捆包时所述缺口补齐结构可以移开并露出扎绕槽。
进一步优化，将卷绕轮的绕芯设置为能收小又能放大复原的收放绕芯，收放绕芯通常包 括至少两部分沿绕芯轴向拼合，其中至少一部分可以内收，内收使得绕芯收小，通常我们在线材收卷完成后进行绕芯的内收，收小后有利于将线卷从绕芯上取出。
进一步优化，为降低劳动强度，我们将卷绕轮的绕芯或挡架上设置的滚动体利转结构的滚动体配置上动力源，配置动力源就是在卷绕轮上设置电动机、发动机、气动马达等，通常动力源就是电动机，让所述动力源与所述滚动体传动配合，传动配合就是传递转动运动的配合，就是动力源直接或通过传动件将转动传递给滚动体的配合，通过该传动配合动力源就带动滚动体绕自身的轴线转动了，卷绕轮上的滚动体根据需要可以部分或全部配合有动力源，调整好各滚动体的转速和转向后就可以在捆包时候为线卷的转动提供了动力，为使滚动体带动线卷时候不打滑，可以在滚动体表面进行滚花、滚齿、拉毛等处理。
除手工转动线卷外，捆包时让线卷转动的动力来源有三种：第一是来自滚动体配置的动力源，第二是来自卷绕机配置的线卷驱转装置，第三是来自滚动体动力源和线卷驱转装置同时提供动力。上述的线卷驱转装置通常由电动机驱动，电动机使得驱动轮旋转，驱动轮直接接触摩擦线卷的外围曲面402使线卷转动，或者动轮通过履带与线卷的外围曲面402接触摩擦使线卷转动，平时该装置远离线卷，只是在需要捆包的时候，该装置才靠近并接触线卷。
上述三种方法解决了捆包时线卷转动的动力来源后，再为卷绕机配置上扎带机或绕裹机就可实现“收卷——扎带穿心捆扎”或“收卷——膜带穿心绕裹”的机械化自动化。这里所述的绕裹机是从现有对电线线卷进行膜带穿心绕裹的包膜机分离出的，电线收卷成线卷后不易松散变形，所以可以将电线卷从卷绕轮上取下来后放在包膜机上进行绕裹，现有的包膜机分为两大部分，夹持部分和绕裹部分，夹持部分将电线线卷夹住并慢慢转动，绕裹部分对电线线卷进行绕裹，我们将包膜机的绕裹部分分离出来做成绕裹机。扎带机或绕裹机安装在移动机构上，可以在电机或气缸的驱使下让扎带机或绕裹机靠近或远离该新型卷绕轮，配合上逻辑控制就实现了机械化自动化。
自动化“收卷——扎带穿心捆扎”的基本过程是：1、同时启动排线装置排线和收卷动力源转动卷绕轮实现收卷；2、收卷完成后停止卷绕轮转动，让扎绕槽对准扎带机，3、启动移动机构将扎带机移向卷绕轮，扎带机通过扎绕槽移动到线卷的内空到达其可工作位置后停止移动；4、启动扎带机完成扎带穿心捆扎，完成一次扎带穿心捆扎后，启动滚动体利转结构的动力源(或启动配置的线卷驱转装置,或同时启动滚动体利转结构的动力源和线卷驱转装置)让线卷以卷绕轮的绕芯为轴转动(线卷转动方向与收卷时的转动方向一致)，转动到需要的地方停下就可再次穿心扎带；5、当所有需要的位置完成了所有的扎带后启动移动机构使得扎带机退出线卷内空，切断线材尾端捆包完毕。
自动化“收卷——膜带穿心绕裹”的基本过程是：1、同时启动排线装置排线和收卷动力 源转动卷绕轮实现收卷；2、收卷完成后停止卷绕轮转动并让扎绕槽对准绕裹机；3、启动移动机构将绕裹机移向卷绕轮，绕裹机通过扎绕槽移动到线卷的内空到达其可工作位置后停止移动；4、启动绕裹机穿心绕裹包膜同时启动滚动体利转结构的动力源(或启动配置的线卷驱转装置,或同时启动滚动体利转结构的动力源和线卷驱转装置)让线卷以卷绕轮的绕芯为轴转动(线卷转动方向与收卷时的转动方向一致)，就这样边旋转线卷边穿心绕裹包膜，线卷旋转一整圈后整个环体被膜带绕裹封闭，然后停止线卷的旋转和绕裹机，5、启动移动机构使得绕裹机通过扎绕槽退出线卷内空，切断线卷尾端捆包完毕。
现有技术中软管软线的线卷的膜带穿心绕裹不能实现机械化自动化，要用大量的工人手动完成，这是一个长久以来未解决的技术难题，而今具有本新型卷绕轮的卷绕机与专门的绕裹机配合就解决了此难题，生产软管软线的工厂使用本新型卷绕轮的卷绕机就可大大减少工人并提高效益。
本发明同样也适用于某些卷材(如：纸卷、塑料卷材)和某些不容易松散的线材的线卷。
附图说明
图1是扎带穿心捆扎好后的线卷示意图。
图2是膜带穿心绕裹中的线卷示意图。
图3是实施例1中卷绕轮的结构示意图。
图4是实施例2中卷绕轮的结构示意图。
图5是实施例3中卷绕轮的结构示意图。
图6是实施例3中可拆开挡架变形拆开的示意图。
图7是实施例3中可变形挡架与绕芯的连接示意图。
图8是实施例4具有新型卷绕轮的卷绕机收卷线材的示意图。
图9是实施例4具有新型卷绕轮的卷绕机取出线卷后的示意图。
图10是实施例4中弧形环A、丝杆模组A、补齐机构及第一传动架的连接关系示意图。
图11是实施例4中丝杆模组A结构示意图。
图12是实施例4中有动力源的第一挡架筒体结构示意图。
图13是实施例4中第一传动架、气电滑环、机架连接关系示意图。
图14是实施例4配置有绕裹机的卷绕机膜带穿心绕裹的示意图。
图15是实施例4中配置的线圈驱转装置示意图。
图中标记为：第一挡架1、第一挡架缺口110、第一挡架筒体120、第一挡架内C环121、第一挡架外C环122、连接杆123、沉头孔124、三轴气缸A130、连接片132、弧形环A140、弧形环B150、筒体电机161、PU带162、补齐支架170、补齐挡架杆171、手指气缸172、补 齐电机173、抬杆电机174、传动架连接螺杆180、三轴气缸B190、第二挡架2、挡架通孔201、蝶形螺母202、第二挡架缺口210、第二挡架筒体220、第二挡架内C环221、C字环230、转动连接机构240、锁舌242、转轴243、螺母244、矩块A245、矩块B246、限位块247、圆杆260、通孔2201、绕芯3、螺杆301、绕芯缺口310、聚四氟乙烯涂层320、绕芯筒体330、滚珠340、销孔341、定位销342、夹座343、夹紧螺母344、旋转螺杆345、销346、基座347、补齐筒体349、中空曲面401、外围曲面402、侧平面403、扎带404、膜带405、第一传动架500、第一轴510、第一从动轮511、第一皮带512、气电滑环513、支柱514、滚珠丝杆模组A520、滚珠螺母座521、滚珠丝杆523、滚珠丝杆模组底座524、升降电机525、第一轴承座530、四脚支架531、第一轴承532、第二传动架600、第二轴610、第二从动轮611、第二皮带612、圆螺母613、第二轴承614、第二轴承座615、滚珠丝杆模组B620、机架700、收卷电机710、减速机711、传动轴720、第一主动轮721、排线装置800、绕裹机900、绕膜机910、动力辊筒920、螺母座922、丝杆923、电机924、底座925。
具体实施方式
实施例1：
本发明的一种实施例，如图3所示的一种新型卷绕轮，包括绕芯3、第一挡架1、第二挡架2。绕芯3外形是一端比另一端较粗的近似圆筒状，绕芯3较粗的一端固定连接在第一挡架1上，绕芯3较细的一端固定有三个螺杆301，第二挡架2设置有与螺杆301相对应的三个挡架通孔201，螺杆301穿过对应的挡架通孔201后配合三个蝶形螺母202，可以使第二挡架2和绕芯3锁紧，锁紧后第二挡架2与绕芯3基本垂直，也就是说绕芯3和第二挡架2通过连接件(螺杆301和蝶形螺母202)连接在一起了，并且第一挡架缺口110、第二挡架缺口210、绕芯缺口310相互对齐形成扎绕槽，绕芯3设置有聚四氟乙烯涂层320，该涂层就是本发明所述的涂层利转结构。
第一挡架1上设置有四个沉头孔124，用沉头螺栓就可将这种新型卷绕轮安装固定在卷绕机的传动架(图中未示出)上，随着被电动机带动的传动架的转动，新型卷绕轮也就转动起来。
收卷时，将线材头端固定在新型卷绕轮上，具体可以是压贴在绕芯3一端头并靠近绕芯缺口310的内壁上，然后启动电动机带动卷绕轮转动，同时摆动放线材，使线材均匀地一层一层地收卷在绕芯3上并被第一挡架1和第二挡架2约束形成线卷，收卷完毕后停止电动机，卷绕轮停转，剪断线材的尾端，并把尾端粘贴固定在线卷上，释放固定在绕芯3上的线材头端，然后保持卷绕轮不动，人工反收卷方向以绕芯为固定轴转动线卷(反收卷的方向转动线卷，可以保证不对线材头端约束的情况下线卷不松散)，因为绕芯涂层利转结构聚四氟乙烯涂 层320的存在，使得线卷可以被转动，转动线卷到需要的地方用扎带穿过扎绕槽完成穿心捆扎线卷，或工人先用膜带通过扎绕槽穿心绕裹一小段，完成一小段后转动线卷再绕裹一小段，这样就可连续不断对整个线卷进行穿心绕裹，捆包完毕后，松开蝶形螺母202，拆开第二挡架2并取出捆包完毕的线卷，因为绕芯靠近第二挡架2的一端比另一端略小，所以取出线卷相对轻松。
可进一步优化，在第一挡架1和第二挡架2与线卷接触的部位也涂覆聚四氟乙烯，形成涂层利转结构，这样就更方便捆包的时候转动线卷了。
实施例2：
本实施例为一种新型卷绕轮，如图4所示，包括绕芯3、第一挡架1、第二挡架2。所述第一挡架1和与所述绕芯3两端固定连接，所述第一挡架1和所述第二挡架2分别与所述绕芯3基本垂直(绕芯的轴线与两个挡架对线卷的约束挡面基本垂直)，所述第二挡架2可以分拆离开，所述第一挡架1和所述第二挡架2及所述绕芯3有对齐的缺口形成扎绕槽，其特征是：所述绕芯3设有滚动体利转结构。
绕芯3分为两部分，上部分和下部分(本实施例中的上部分和下部分是按图示方向区分)，上部分与第二挡架2做成一体固定连接，下部分与第一挡架1做成一体固定连接，上下两部分可以拼合在一起，其拼合后形成近似圆筒状的绕芯3，绕芯3的上部分固定有三个定位销342和两个夹座343，绕芯3的下部分有三个与定位销342相配合的销孔341和两个基座347，旋转螺杆345通过销346可转动地连接在基座347上，将定位销342插入对应的销孔341后转动旋转螺杆345使其卡入夹座343，然后拧动夹紧螺母344，将基座347和夹座343夹紧从而将绕芯3的上部分与下部分拼合固定。并且第一挡架缺口110、第二挡架缺口210和绕芯缺口310相互配合成扎绕槽；第一挡架1、第二挡架2和绕芯3与线卷接触处加工有孔穴，将钢珠安装孔穴中，利于锁球工艺将钢珠锁定在孔穴内，钢珠略微突出于表面，钢珠可灵活滚动且不易脱落，也就是在第一挡架1、第二挡架2和绕芯3设有滚动体形状为圆球的利转结构，钢珠的直径越小，排布的密度越大，利转的效果就越好。
第一挡架1上设置有三个传动架连接螺杆180，配合上螺母就可将这种新型卷绕轮安装固定在卷绕机的传动架(图中未示出)上，随着被电动机带动的传动架的转动，新型卷绕轮也就转动起来。
卷绕时，将线材的头端固定在卷绕轮上，具体可以是将线材头端贴在绕芯3一端头靠近绕芯缺口310的内壁上，然后启动电动机带动卷绕轮转动，同时摆动放线材，使线材均匀地收卷在绕芯3并被第一挡架1和第二挡架2约束形成线卷，收卷完毕后，剪断线材的尾端，并把尾端粘贴固定在线卷上，释放固定在绕芯3上的线材头端，把线材头端也粘贴在线卷上， 然后保持卷绕轮不动，人工以绕芯3为固定轴转动线卷，因为滚珠340的存在，所以使得线卷容易被转动，转动线卷到需要的地方用扎带穿过扎绕槽完成穿心捆扎线卷，或工人先用膜带通过扎绕槽穿心绕裹一小段，完成一小段后转动线卷再绕裹一小段，这样就可连续不断对整个线卷进行穿心绕裹；捆包完毕后，拧松夹紧螺母344，转动旋转螺杆345，将第二挡架2连同绕芯上部分与取下，就实现了第二挡架2的拆开解除了对线卷的约束，从而将线卷从卷绕轮上取出。
实施例3：
本发明的一种实施例，如图5、图6、图7所示的一种新型卷绕轮，包括绕芯3、第一挡架1、第二挡架2。所述第一挡架1和所述绕芯3一端固定相连接，所述第二挡架2与所述绕芯3的一端可转动连接，所述第一挡架1和所述第二挡架2分别与所述绕芯3基本垂直(绕芯的轴线与两个挡架对线卷的约束挡面基本垂直)，所述第二挡架2可以变形，所述第一挡架1和所述第二挡架2及所述绕芯3有对齐的缺口形成扎绕槽，其特征是：所述绕芯3设有滚动体利转结构。
绕芯3由10根形状一样的圆杆(圆杆被绕芯筒体330遮挡所以图中没有标示出)和10根绕芯筒体330组成。该10根圆杆两端分别连接有直径相同的第一挡架内C环121和第二挡架内C环221，且两个内C环的环面平行并C字缺口对齐，10根圆杆平行有间隙地沿圆柱体侧面连接形成了近似圆筒状的绕芯，圆杆上都设有能以该圆杆为轴转动的绕芯筒体330，绕芯筒体330是圆柱形筒体，筒体和圆杆之间用轴承可转动连接使筒体转动平顺，可转动的绕芯筒体330就是绕芯上设置的滚动体利转结构，分别连接两内C环缺口两端的两根圆柱形筒体间的间隙，就形成了绕芯缺口310。
第一挡架1由第一挡架内C环121、接杆123、第一挡架外C环122、10根形状一样的圆杆(圆杆被第一挡架筒体120遮挡所以图中没有标示出)和10根第一挡架筒体120组成。第一挡架内C环121通过连接杆123与第一挡架外C环122缺口相对应并同圆心连接，在第一挡架内C环121和第一挡架外C环122之间安装有10根圆杆，该圆杆内环一端略高于外环一端呈放射状安装，圆杆上都设有能以该圆杆为轴转动的第一挡架筒体120，第一挡架筒体120为圆台形筒体，筒体和圆杆之间用轴承可转动连接使筒体转动平顺，可转动的第一挡架筒体就是挡架上设置的滚动体利转结构，圆台形筒体的细端朝内环粗端朝外环形成了有空隙的挡架，而且该挡架对线卷的约束挡面是一个平面，分别连接内外C环缺口两端的两根第一挡架筒体间的间隙，就形成了第一挡架缺口110。第一挡架1通过第一挡架内C环121与绕芯3基本垂直地固定连接在一起。
第二挡架2由第二挡架内C环221、8个转动连接机构240、8根形状相同的圆杆260和 8根第二挡架筒体220组成。8个转动连接机构240均匀分布在第二挡架内C221环上，每一个转动连接机构240都由矩块A245、矩块B246、锁舌242、转轴243、螺母244和限位块247组成。矩块A245和矩块B246固定在第二挡架内C221环上，如图7所示，两矩块相对设置成槽口状，矩块A245上设置有锁定机构，其锁舌242可以伸入或退出槽口，两矩块开有配合转轴243的孔，圆杆260前端插入槽口，圆杆260前端的横截面为矩形并有通孔2201，使通孔2201与两矩块上的孔相对应，用转轴243穿过相应的通孔将并用螺母244拧紧，使得圆杆260与第二挡架内C环221转动连接，圆杆260上都设有能以该圆杆为轴转动的第二挡架筒体220，第二挡架筒体220为圆台形筒体，筒体和圆杆260之间用轴承可转动连接使筒体转动平顺，可转动的第二挡架筒体220就是挡架上设置的滚动体利转结构，槽口外设置有限位块247，圆杆260放平时其垫放在限位块247上，调整好限位块247的高度，使得由8根圆台形筒体组成的第二挡架约束挡面成为一个平面，然后锁舌242伸出锁定圆杆260防止转动。
第一挡架1上设置有三个传动架连接螺杆180，配合上螺母就可将这种新型卷绕轮安装固定在卷绕机的传动架(图中未示出)上，随着被电动机带动的传动架的转动，新型卷绕轮也就转动起来。
卷绕时，本装置呈现图5的状态，即绕芯3、第一挡架1和第二挡架2形成卷绕面；第一挡架缺口110、第二挡架缺口210和绕芯缺口310形成扎绕槽；把线材头端固定在任一绕芯圆柱形筒体上，当然最好固定在扎绕槽旁边的筒体的靠近端头的地方，然后启动电机带动卷绕轮转动，同时摆动放线材，使线材均匀地收卷在绕芯3上并被第一挡架1和第二挡架2约束形成线卷；收卷完毕后，剪断线材的尾端，并把尾端粘贴固定在线卷上，释放固定在绕芯3上的线材头端，把头端也粘贴固定在线卷上，然后保持卷绕轮不动，人工以绕芯为固定轴转动线卷，因为绕芯和挡架上的利转结构存在，使得线卷容易被转动，转动线卷到需要的地方用扎带穿过扎绕槽完成穿心捆扎线卷，或工人先用膜带通过扎绕槽穿心绕裹一小段，完成一小段后转动线卷再绕裹一小段，这样就可连续不断对整个线卷进行穿心绕裹，捆包完毕后，缩回锁舌242，转动收起第二挡架筒体220使得挡架变形，象图6那样，就是拆开了第二挡架2，然后取出捆包好的线卷。
可进一步优化，将绕芯3上的圆柱形绕芯筒体更换为圆台形筒体，细端朝向第二挡架，这就形成一头粗一头细的近似圆筒状的绕芯，更方便取出线卷了。
实施例4：
本实施例为配套有绕裹机的具有新型卷绕轮的卷绕机，如图8、9、10、11、12、13、14、15所示，整个卷绕机包括机架、收卷动力装置、两个传动架、新型卷绕轮、排线装置、绕裹机等。
本实施例的机架700是一个长方体框架，卷绕机的所有零件就布置安装在其上面。
本实施列卷绕机的一种新型卷绕轮，所述新型卷绕轮包括绕芯3、第一挡架1、第二挡架2，所述第一挡架1与所述绕芯3的一端相连接，所述第二挡架2与所述绕芯3的一端相配合，所述第一挡架1和所述第二挡架2分别与所述绕芯3基本垂直(绕芯的轴线与两个挡架对线卷的约束挡面基本垂直)，所述第二挡架2可以分拆离开，所述第一挡架1和所述第二挡架2及所述绕芯3有对齐的缺口形成扎绕槽，其特征是：所述绕芯3设有滚动体利转结构。
绕芯3由8根圆杆(圆杆被绕芯筒体330遮挡所以图中未做标示)和8个绕芯筒体330组成。第一挡架1由弧形环A140、弧形环B150、6根圆杆(圆杆被第一挡架筒体120遮挡所以图中未做标示)和6个第一挡架筒体120组成。绕芯3的圆杆分成两组，每组4根，分别竖直地连接在第一挡架的弧形环A140和弧形环B150上，在这两个弧形环的在水平方向上又各自分别连接着第一挡架1的圆杆(每个弧形环连接3根)，这样第一挡架1和绕芯3通过两个弧形环连接在了一起。
绕芯3设有利转结构，具体是绕芯3的圆杆上都设有能以该圆杆为轴转动的绕芯筒体330，绕芯筒体330是圆柱形筒体，筒体和圆杆之间用轴承可转动连接使筒体转动顺滑，可转动的绕芯筒体330就是滚动体利转结构。
第一挡架1上也设有利转结构，第一挡架1的圆杆略微向下倾斜，圆杆上设有能以该圆杆为轴转动的第一挡架筒体120，第一挡架筒体120是圆台形筒体，细端朝内，筒体和圆杆之间用轴承可转动连接使筒体转动顺滑，可转动的圆台形筒体就是滚动体利转结构，圆杆略微向下使得第一挡架的约束面成为一个平面。第一挡架1的滚动体配置有动力源，如图12所示筒体电机161固定在弧形环A140上，并通过PU带162带动第一挡架筒体120转动，弧形环B150上也同样安装有筒体电机，这样第一挡架筒体120就能为卷料以绕芯为固定轴相对转动提供动力。
两弧形环分别通过滚珠丝杆模组A520和滚珠丝杆模组B620连接到第一传动架500(第一传动架500包括上圆环、下圆环、4根连接杆，在上圆环内侧有2个用于连接滚珠螺母座的支柱514，在下圆环圆心位置有向下伸出的第一轴510)上，由于连接方法相同，我们就只详细描述其中一个。如图10所示弧形环A140通过连接片132连接在三轴气缸A130的轴端，三轴气缸A130固定在滚珠丝杆模组A520的滚珠丝杆模组底座524上，滚珠丝杆模组A520上的滚珠螺母座521固定在第一传动架500的支柱514上，当升降电机525带动滚珠丝杆523转动时也就带动滚珠螺母座521与滚珠丝杆523相对运动，因为滚珠螺母座521被固定，所以滚珠丝杆模组底座524会上下运动，因此固定在其上的三轴气缸A130也上下运动。两弧形环被设定为同步升降并保持在一个水平面上，这样两弧形环水平方向上的6个第一挡架筒体120 就形成两第一挡架约束面。当两个三轴气缸(三轴气缸A130、三轴气缸B190)的轴伸出到最大行程的时候，使得两个弧形环以同一个点为圆心沿圆周分布，这样绕芯3就呈现出近似圆筒状，当两三轴气缸的轴收回时就实现了绕芯的内收，这样该绕芯就是收放绕芯。
第二挡架2由C字环230、9根圆杆(圆杆被第二挡架筒体220遮挡所以图中未做标示)和9个第二挡架筒体220组成。C字环230水平方向连接有9根略微向上倾斜的圆杆。该圆杆上设有能以该圆杆为轴转动的第二挡架筒体220，第二挡架筒体220是圆台形筒体，细端朝内，筒体和圆杆之间用轴承可转动连接使筒体转动顺滑，可转动的第二挡架筒体220就是滚动体利转结构，圆杆略微向上使得第一挡架的约束面成为一个平面，C字环230通过第二传动架600的4根连接杆连接在第二传动架600(第二传动架600包括上圆环、4根连接杆、上圆环圆心位置的向上伸出的第二轴610)上。
弧形环A140和弧形环B150之间存在间隙，这样在绕芯3和第一挡架1上也就形成了相应的间隙，这间隙就是绕芯缺口310和第一挡架缺口110，C字环230的开口处第二挡架筒体220的间隙处就是第二挡架缺口210，所述第二挡架缺口210与绕芯缺口310和第一挡架缺口110对齐，形成扎绕槽。
如图10所示，在弧形环A140的一端还装有缺口补齐结构，对绕芯缺口310和第一挡架缺口110补齐。补齐支架170为L形，一端转动连接在弧形环A140上另一端连接有补齐筒体349和补齐挡架杆171，补齐筒体349与绕芯筒体330构成和大小一样。收卷线材时，补齐挡架杆171在抬杆电机174的带动下抬起到和第一挡架约束面在同一平面上，然后补齐电机173带动补齐支架170旋转使得补齐筒体349和其它绕芯筒体330共同组成一个近似圆筒状绕芯，如图8所示，这样第一挡架1和绕芯3缺口就被补齐了。
收卷动力装置由动力源(收卷电机710)、减速机构(减速机711)、传动轴720等组成，传动轴720上下两端通过轴承可转动地连接在机架700上，传动轴720上端连接有收卷电机710，所述收卷电机710通过减速器711带动传动轴720转动。第一传动架500下部有第一轴510，第一轴510中心为空，其中空可以通过气电等管线，从上往下，第一轴510首先通过第一轴承532和第一轴承座530(如图13所示)与机架700可转动连接(第一轴承座530被一个4脚支架531固定连接在机架700上)，然后第一轴510上设有第一从动轮511，所述第一从动轮511通过张紧的第一皮带512与传动轴720上的第一主动轮721皮带传动连接，最后第一轴510连接在气电滑环513的动子端，而气电滑环513的定子端则固定在机架700上，通过气电滑环513可将压缩气、电力和控制信号通过第一轴510的中空导入到第一转动架500内。第二传动架600上部有第二轴610通过第二轴承614和第二轴承座615与机架700可转动连接(圆螺母613内圈紧固轴向固定第二轴承)，第二轴610上设有第二从动轮611，所述 第二从动轮611通过张紧的第二皮带612与传动轴720上的第二主动轮(图中未标示出)皮带传动连接，第一轴510和第二轴610在同一轴线上，且第一主动轮721和第二主动轮(图中未标示出)大小相等，第一从动轮511和第二从动轮611大小相等，所以第一传动架500和第二传动架600能在收卷电机710带动下同步旋转。
排线装置800可以使线材来回均匀地在卷绕轮的两个挡架间上下摆动，从而使线材一层一层均匀地卷绕在卷绕轮上，排线装置为已有的成熟技术，这里不赘述。
本实施例的卷绕机在收卷线材的时候，如图8所示，两个三轴气缸(三轴气缸A130和三轴气缸B190)的轴伸出到最大行程这样绕芯3就呈现出近似圆筒状，第一挡架1和绕芯3在滚珠丝杆模组A520滚珠丝杆模组B620同步提升下与第二挡架2相配合，使得第二挡架2能在卷绕的时候约束线材在绕芯3上，绕芯缺口310被补齐筒体349补齐，第一挡架缺口110被补齐挡架杆171补齐，线材头端穿过排线装置800后由安装在补齐支架170上的手指气缸172夹持。然后收卷电机710带动传动轴720转动，进而通过第一传动架500和第二传动架600带动第一挡架1和绕芯3以及第二挡架2同步转动，排线装置800上下摆动线材，使得卷绕均匀，卷绕完毕，线材形成卷料。收卷电机710停止工作，整个卷绕轮静止。
接下来开始膜带穿心绕裹线卷，松开手指气缸172夹持的线材头端，补齐电机173带动补齐支架170旋转使得绕芯缺口310和第一挡架缺口110露出，抬杆电机174工作使得补齐挡架杆171下垂留出穿心绕裹需要的工作空间。如图14所示，绕裹机900向卷料中心方向运动，当绕裹机的绕膜机构910通过扎绕槽穿入到卷料内空后停止，启动绕裹机900，同时启动筒体电机161带动第一挡架筒体120转动，让卷料以卷绕时方向同向转动，实现边穿心绕裹包膜边转动，绕裹完毕后同时停止绕裹机900和筒体电机161，并切断线材尾端，绕裹机900退出卷料。绕裹好的卷料依然被约束在收卷轮上，首先启动滚珠丝杆模组A520和滚珠丝杆模组B620的升降电机，同步降低并使得第一挡架1和绕芯3以及其上的卷料远离第二挡架2，就是说第二挡架2被拆开；然后使两三轴气缸轴(三轴气缸A130和三轴气缸B190)都收回，绕芯3就收小了；完成以上两个动作后，包装好的卷料就可以很方便地从新型卷绕轮上取出了。
把本实施例中的绕裹机换成扎带机，就可以完成自动的扎带穿心捆扎。
为本实施例另外配置如图15所示的线卷驱转装置，线卷驱转装置通过支架921连接在机架700上，支架921的一端连接机架700上端，另一端连接在螺母座922上，平时，动力辊筒920远离卷绕轮，不妨碍卷绕机上的其它操作，当需要捆包已经收卷好的线卷的时候，电机924转动，带动丝杆923转动，由于螺母座922被支架921固定在机架700上，所以底座925会带着两个动力辊筒920靠近并接触线卷的外围曲面402，动力辊筒920内装有电动机， 该电动机使动力辊筒920可以绕自己的轴线转动从而通过接触摩擦线卷的外围曲面402使线卷转动(可以同时启动本实施例中的筒体电机161给线卷转动提供动力，当然也可以去掉该筒体电机161和PU带162而仅用动力辊筒920的动力)，捆包完毕，电机924反向转动使动力辊筒920远离卷绕轮。

Claims (10)

  1. 一种新型卷绕轮，所述新型卷绕轮包括绕芯、第一挡架、第二挡架，所述第一挡架和所述第二挡架分别与所述绕芯的两端相连接或相配合，所述第一挡架和所述第二挡架分别与所述绕芯基本垂直，所述第一挡架或所述第二挡架可以拆开，所述第一挡架和所述第二挡架及所述绕芯有对齐的缺口形成扎绕槽，其特征是：所述绕芯设有利转结构。
  2. 根据权利要求1所述的新型卷绕轮，其特征是：所述第一挡架或所述第二挡架设有利转结构。
  3. 根据权利要求1或2所述的新型卷绕轮，其特征是：所述利转结构是涂层利转结构或滚动体利转结构。
  4. 根据权利要求3所述的新型卷绕轮，其特征是：所述涂层利转结构是聚四氟乙烯涂层。
  5. 根据权利要求3所述的新型卷绕轮，其特征是：所述滚动体利转结构的滚动体配置有动力源。
  6. 根据权利要求1所述的新型卷绕轮，其特征是：所述绕芯或挡架的缺口设置有补齐结构。
  7. 根据权利要求1所述的新型卷绕轮，其特征是：所述绕芯是能收小又能放大复原的收放绕芯。
  8. 一种卷绕机包括卷绕轮，其特征是：所述卷绕轮是权利要求1或2或3或4或5或6或7所述的新型卷绕轮。
  9. 根据权利要求8所述的卷绕机，其特征是：所述卷绕机还配置有能使线卷以绕芯为轴转动的线卷驱转装置。
  10. 根据权利要求8或9所述的卷绕机，其特征是：所述卷绕机配置有扎带机或绕裹机。
PCT/CN2021/110064 2020-08-19 2021-08-02 新型卷绕轮及具有该新型卷绕轮的卷绕机 WO2022037401A1 (zh)

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