WO2022012115A1 - 连杆检测系统的检测装置及检测方法 - Google Patents

连杆检测系统的检测装置及检测方法 Download PDF

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Publication number
WO2022012115A1
WO2022012115A1 PCT/CN2021/091018 CN2021091018W WO2022012115A1 WO 2022012115 A1 WO2022012115 A1 WO 2022012115A1 CN 2021091018 W CN2021091018 W CN 2021091018W WO 2022012115 A1 WO2022012115 A1 WO 2022012115A1
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moving mechanism
connecting rod
support plate
detection system
laser sensor
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PCT/CN2021/091018
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English (en)
French (fr)
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吴家乐
夏辉
沈杨
贾栋
张益�
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浙江跃进机械有限公司
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Publication of WO2022012115A1 publication Critical patent/WO2022012115A1/zh

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00—Testing of engines
    • G01M15/04—Testing internal-combustion engines
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00—Measuring arrangements characterised by the use of optical techniques
    • G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00—Testing of machine parts
    • G01M13/02—Gearings; Transmission mechanisms
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination

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  • the invention relates to a detection system, in particular to a detection device and a detection method of a connecting rod detection system.
  • the connecting rod is one of the main moving parts of a diesel engine. Its function is to convert the linear reciprocating motion of the piston into the rotary motion of the crankshaft, and transmit the force generated by the combustion of fuel between the piston and the crankshaft.
  • the connecting rod When the connecting rod is working, it is subjected to the gas pressure of the cylinder, the inertial force of the reciprocating motion of the piston and the inertial force of the moving mass of the connecting rod group itself.
  • the magnitude and direction of these forces change periodically, causing the various parts of the connecting rod to be compressed, stretched and bent, resulting in fatigue and deformation.
  • the connecting rod will produce fatigue cracks and cause excessive wear of the connecting rod bushes, and the serious consequences may lead to major failures of the diesel engine. Therefore, it is necessary to fully monitor the parameters of the connecting rod before leaving the factory to ensure its quality.
  • the existing connecting rod detection system has the problems of low detection efficiency, complicated and low accuracy when detecting the size and shape.
  • the technical problem to be solved by the present invention is to provide an efficient detection device and detection method of a connecting rod detection system.
  • the present invention provides a detection device and detection method of a connecting rod detection system, including a moving mechanism and a laser detection system;
  • the moving mechanism comprises a moving mechanism slide rail, a support plate and a support piece, the support plate is slidably arranged on the moving mechanism slide rail and is driven by the support plate cylinder; two moving mechanism clamping jaws are symmetrically arranged on the left and right sides above the support plate;
  • the moving mechanism clamping claw includes a moving mechanism clamping claw connecting rod 1 set along the direction from the head end to the tail end of the moving mechanism and a moving mechanism clamping claw connecting rod two vertically connected to it.
  • the two connecting rods are arranged towards each other;
  • the middle part of the support plate is provided with a support plate groove, the left and right sides of the support plate groove are symmetrically arranged with a plurality of clamping grooves, and the clamping grooves on any side are evenly arranged at equal distances;
  • the top tail end of the support plate is provided with a moving mechanism blocking block, and the moving mechanism blocking block is used in cooperation with the moving mechanism clamping jaw;
  • the laser detection system is arranged at the rear end of the moving mechanism, and the laser detection system includes an upper laser sensor and a lower laser sensor;
  • the upper laser sensor is located just above the moving mechanism, and the lens of the upper laser sensor is vertically downward;
  • the lower laser sensor is located directly below the moving mechanism, and the lens of the lower laser sensor is vertically upward.
  • the upper laser sensor is slidably arranged on the upper adjustable base; the lower laser sensor is slidably arranged on the lower adjustable base.
  • the two sides of the support plate are also provided with a moving mechanism to the radiation line sensor.
  • the clamping jaws of the two moving mechanisms are connected to the same cylinder to perform relative movement.
  • the upper laser sensor and the lower laser sensor are KEYENCE upper and lower dual laser sensors.
  • the present invention also provides a detection method for the detection device of the connecting rod detection system, comprising the following steps:
  • the upper laser sensor and the lower laser sensor detect the connecting rod.
  • the present invention can efficiently and accurately detect the size of the connecting rod, the detection of defects, and the recognition of characters.
  • several supporting pieces are inserted into two symmetrical clamping slots.
  • the number and installation position of the support pieces can be adjusted freely to adapt to different sizes of connecting rods, and the connecting rods are placed on the support pieces.
  • the number of support pieces only needs to be able to stably support the connecting rod, and there is no need to lay support pieces in large areas, which not only saves the material cost, but also does not affect the detection of the subsequent laser detection system and the movement of the subsequent connecting rod detection system
  • the clamping jaws of the device are also more convenient and quicker to grasp the connecting rod without causing interference.
  • Fig. 1 is the top-view structure schematic diagram of the detection device of the connecting rod detection system of the present invention
  • Fig. 2 is the structural representation of the moving mechanism 8 in Fig. 1;
  • FIG. 3 is a schematic structural diagram of the laser detection system 9 in FIG. 1 .
  • Embodiment 1 The detection device of the connecting rod detection system, as shown in FIGS. 1-3 , includes a moving mechanism 8 and a laser detection system 9 .
  • the moving mechanism 8 includes a moving mechanism slide rail 809 and a support plate 801 , and the support plate 801 is slidably arranged on the moving mechanism slide rail 809 and is driven by the support plate cylinder.
  • Two moving mechanism clamping jaws 805 are symmetrically arranged on the left and right sides above the support plate 801 , and the two moving mechanism clamping jaws 805 are connected to the same cylinder and can perform relative movement.
  • the moving mechanism jaw 805 includes a moving mechanism jaw connecting rod 806 set along the direction from the head end to the tail end of the moving mechanism 8 and a moving mechanism jaw connecting rod 2 807 vertically connected to it. The movement of the two moving mechanism jaws 805 The two connecting rods 807 of the mechanism jaws are arranged facing each other.
  • the middle part of the support plate 801 is provided with a support plate groove 802 , and a plurality of clamping grooves 803 are symmetrically arranged on the left and right sides of the supporting plate groove 802 , and the clamping grooves 803 on any side are equally spaced.
  • supporting pieces 804 can be inserted into the two symmetrical slots 803 .
  • the number and installation positions of the support pieces 804 can be freely adjusted to adapt to different sizes of connecting rods, and the connecting rods are placed on the support pieces 804 .
  • the top end of the support plate 801 is provided with a moving mechanism blocking block 808, and the moving mechanism blocking block 808 is used to block the connecting rod.
  • Two sides of the support plate 801 are also provided with moving mechanism facing line sensors 810 for detecting whether there is a connecting rod placed on the support plate 801, so as to determine whether to activate the moving mechanism gripper 805.
  • the moving mechanism blocking block 808 and the moving mechanism clamping jaw 805 are used together to ensure the fixing of the connecting rod.
  • the connecting rod When in use, the connecting rod is placed between the two moving mechanism clamping claws 805 through the upper-level device of the connecting rod detection system, and the second moving mechanism clamping claw connecting rod 807 faces the middle position of the connecting rod.
  • the connecting rod falls to the support piece 804 through the conveying mechanism 7, which is located between the two moving mechanism clamping jaws 805, and the cylinder of the moving mechanism clamping jaw 805 is activated, so that the two moving mechanism clamping jaws 805 move relative to each other, and the two moving mechanism clamping jaws 805 move relative to each other.
  • the second claw connecting rod 807 is in contact with the two side walls of the connecting rod; since the side wall of the connecting rod is an arc surface with two sides high in the middle and low, and the lowest point is located on the side of the small end, the moving mechanism clamping claw connecting rod two 807 is gradually squeezed
  • the connecting rod is moved to the rear end of the support plate 801 until it abuts against the blocking block 808, and at this time the connecting rod is positioned.
  • the support plate 801 slides on the sliding rail 809 of the moving mechanism, and moves from the head end to the tail end.
  • the laser detection system 9 is arranged at the end of the moving mechanism 8.
  • the laser detection system 9 includes an upper laser sensor 903 and a lower laser sensor 902.
  • the upper laser sensor 903 is slidably arranged on the upper adjustable base 901 and can move up and down; the lower laser sensor 902 slides It is arranged on the lower adjustable base 904 and can move up and down.
  • the upper laser sensor 903 is located directly above the moving mechanism 8, and the lens of the upper laser sensor 903 is vertically downward;
  • the lower laser sensor 902 is located directly below the moving mechanism 8, and the lens of the lower laser sensor 902 is vertically upward.
  • the upper laser sensor 903 and the lower laser sensor 902 are KEYENCE upper and lower dual laser sensors, and the laser sensor model is LJ-V7300. It can be used to complete workpiece size, defect detection and character recognition.
  • the detection method of the present invention comprises the following steps:
  • the upper laser sensor and the lower laser sensor detect the connecting rod.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

一种连杆检测系统的检测装置及检测方法，包括移动机构（8）和激光检测系统（9）；移动机构（8）包括移动机构滑轨（809）、支撑板（801）和支撑片（804），支撑板（801）滑动设置在移动机构滑轨（809）上，由支撑板气缸驱动；支撑板（801）上方的左右两侧对称设置有两个移动机构夹爪（805）；移动机构夹爪（805）包括沿着移动机构首端到尾端的方向设置的移动机构夹爪连接杆一（806）和与其垂直连接的移动机构夹爪连接杆二（807），两个移动机构夹爪的移动机构夹爪连接杆二（807）相互朝向设置；还提供一种连杆检测系统的检测装置的检测方法。通过移动机构和激光检测系统的配合使用，可以高效准确地实现连杆尺寸检测、瑕疵的检测及字符识别。

Description

连杆检测系统的检测装置及检测方法 技术领域
本发明涉及检测系统，具体涉及一种连杆检测系统的检测装置及检测方法。
背景技术
连杆是柴油机主要运动部件之一，其作用是把活塞的直线往复运动转变为曲轴的回转运动，并在活塞与曲轴之间传递燃烧燃料产生的作用力。连杆工作时承受气缸气体压力，活塞的往复运动惯性力以及连杆组本身运动质量的惯性力。这些作用力的大小和方向都发生周期性变化，使连杆各部分受到压缩、拉伸和弯曲，而产生疲劳和变形。当疲劳和变形超过一定范围后，连杆会产生疲劳裂纹和引起连杆瓦的过度磨损，其严重后果将可能发生柴油机重大故障。因此出厂时需要对连杆的各项参数进行充分的监测，保证其质量。
现有的连杆检测系统存在检测效率低下，检测尺寸外形时较为繁琐且准确率低的问题。
因此，需要对现有技术进行改进。
发明内容
本发明要解决的技术问题是提供一种高效的连杆检测系统的检测装置及检测方法。
为解决上述技术问题，本发明提供一种连杆检测系统的检测装置及检测方法，包括移动机构和激光检测系统；
所述移动机构包括移动机构滑轨、支撑板和支撑片，支撑板滑动设置在移动机构滑轨上，由支撑板气缸驱动；支撑板上方的左右两侧对称设置有两个移动机构夹爪；
所述移动机构夹爪包括沿着移动机构首端到尾端的方向设置的移动机构夹爪连接杆一和与其垂直连接的移动机构夹爪连接杆二，两个移动机构夹爪的移动机构夹爪连接杆二的相互朝向设置；
所述支撑板中间部分开设有支撑板凹槽，支撑板凹槽左右两侧对称设置有若干卡槽，任何一侧的卡槽均为等距均匀设置；
若干支撑片插入对称的两个卡槽中；
所述支撑板顶部尾端设置有移动机构阻挡块，移动机构阻挡块和移动机构夹爪配合使用；
所述激光检测系统设置在移动机构尾端，激光检测系统包括上激光传感器和下激光传感器；
所述上激光传感器位于移动机构正上方，上激光传感器的镜头竖直向下；
所述下激光传感器位于移动机构正下方，下激光传感器的镜头竖直向上。
作为对本发明连杆检测系统的检测装置的改进：
所述上激光传感器滑动设置在上可调底座上；所述下激光传感器滑动设置在下可调底座上。
作为对本发明连杆检测系统的检测装置的进一步改进：
所述支撑板两侧还设置有移动机构对射管线传感器。
作为对本发明连杆检测系统的检测装置的进一步改进：
两个移动机构夹爪与同一气缸连接，做相对运动。
作为对本发明连杆检测系统的检测装置的进一步改进
所述上激光传感器和下激光传感器为基恩士上下双激光传感器。
本发明还提供一种连杆检测系统的检测装置的检测方法，包括以下步骤：
1)、连杆放置到两个移动机构夹爪之间，且移动机构夹爪连接杆二朝向连杆的中间位置；
2)、启动移动机构夹爪的气缸，使得两个移动机构夹爪相对运动，两个移动机构夹爪连接杆二与连杆的两侧壁抵接；由于连杆侧壁是两边高中间低的弧面，且最低点位于小头端一侧，移动机构夹爪连接杆二逐渐挤压使得连杆向支撑板尾端移动，直至与阻挡块抵接，此时连杆被定位；
3)、接着支撑板在移动机构滑轨上滑动，从首端移动到尾端；
4)、上激光传感器和下激光传感器对连杆进行检测。
本发明连杆检测系统的检测装置及检测方法的技术优势为：
本发明通过移动机构和激光检测系统的配合使用，可以高效准确的检测连杆尺寸、瑕疵的检测及字符识别。本发明将若干支撑片插入对称的两个卡槽中。支撑片的数量及安装位置可以自由调整适应不同尺寸的连杆，连杆放置在支撑片上。支撑片的数量只要能稳定支撑住连杆即可，无须大面积成片的铺设支撑片，这样既节省了材料成本，又不会影响到后续激光检测系统的检测，后续连杆检测系统的移动装置的夹爪抓取连杆时也更加方便快捷不会造成干扰。
附图说明
下面结合附图对本发明的具体实施方式作进一步详细说明。
图1是本发明连杆检测系统的检测装置的俯视结构示意图；
图2是图1中移动机构8的结构示意图；
图3是图1中激光检测系统9的结构示意图。
具体实施方式
下面结合具体实施例对本发明进行进一步描述，但本发明的保护范围并不仅限于此。
(请用修订模式或者不同颜色字体回答下述各个问题。如有疑问可以电话联系询问，联系电话：18358588593)
实施例1、连杆检测系统的检测装置，如图1-3所示，包括移动机构8和激光检测系统9。
移动机构8包括移动机构滑轨809和支撑板801，支撑板801滑动设置在移动机构滑轨809上，由支撑板气缸驱动。支撑板801上方的左右两侧对称设置有两个移动机构夹爪805，两个移动机构夹爪805与同一气缸连接，可以做相对运动。
移动机构夹爪805包括沿着移动机构8首端到尾端的方向设置的移动机构夹爪连接杆一806和与其垂直连接的移动机构夹爪连接杆二807，两个移动机构夹爪805的移动机构夹爪连接杆二807的相互朝向设置。
支撑板801中间部分开设有支撑板凹槽802，支撑板凹槽802左右两侧对称设置有若干卡槽803，任何一侧的卡槽803均为等距均匀设置。
可以将若干支撑片804插入对称的两个卡槽803中。支撑片804的数量及安装位置可以自由调整适应不同尺寸的连杆，连杆放置在支撑片804上。
支撑板801顶部尾端设置有移动机构阻挡块808，移动机构阻挡块808用于阻挡连杆。
支撑板801两侧还设置有移动机构对射管线传感器810，用于检测是否有连杆放在支撑板801上，从而决定是否启动移动机构夹爪805。
移动机构阻挡块808和移动机构夹爪805配合使用，确保固定连杆。
使用时，连杆通过连杆检测系统上一级装置放置到两个移动机构夹爪805之间，且移动机构夹爪连接杆二807朝向连杆的中间位置。连杆通过搬运机构7落到支撑片804上，其位于两个移动机构夹爪805之间，启动移动机构夹爪805的气缸，使得两个移动机构夹爪805相对运动，两个移动机构夹爪连接杆二807与连杆的两侧壁抵接；由于连杆侧壁是两边高中间低的弧面，且最低点位于小头端一侧，移动机构夹爪连接杆二807逐渐挤压使得连杆向支撑板801尾端移动，直至与阻挡块808抵接，此时连杆被定位。接着支撑板801在移动机构滑轨809上滑动，从首端移动到尾端。
激光检测系统9设置在移动机构8尾端，激光检测系统9包括上激光传感器903和下激光传感器902，上激光传感器903滑动设置在上可调底座901上，可以上下移动；下激光传感器902滑动设置在下可调底座904上，可以上下移动。
上激光传感器903位于移动机构8正上方，上激光传感器903的镜头竖直向下；
下激光传感器902位于移动机构8正下方，下激光传感器902的镜头竖直向上。
上激光传感器903和下激光传感器902为基恩士上下双激光传感器，激光传感器型号为LJ-V7300。可以用于完成工件尺寸、瑕疵的检测及字符识别。
本发明的检测方法包括以下步骤：
1)、连杆放置到两个移动机构夹爪之间，且移动机构夹爪连接杆二朝向连杆的中间位置；
2)、启动移动机构夹爪的气缸，使得两个移动机构夹爪相对运动，两个移动机构夹爪连接杆二与连杆的两侧壁抵接；由于连杆侧壁是两边高中间低的弧面，且最低点位于小头端一侧，移动机构夹爪连接杆二逐渐挤压使得连杆向支撑板尾端移动，直至与阻挡块抵接，此时连杆被定位；
3)、接着支撑板在移动机构滑轨上滑动，从首端移动到尾端；
4)、上激光传感器和下激光传感器对连杆进行检测。
最后，还需要注意的是，以上列举的仅是本发明的若干个具体实施例。显然，本发明不限于以上实施例，还可以有许多变形。本领域的普通技术人员能从本发明公开的内容直接导出或联想到的所有变形，均应认为是本发明的保护范围。

Claims (6)

  1. 连杆检测系统的检测装置，其特征在于：包括移动机构(8)和激光检测系统(9)；
    所述移动机构(8)包括移动机构滑轨(809)、支撑板(801)和支撑片(804)，支撑板(801)滑动设置在移动机构滑轨(809)上，由支撑板气缸驱动；支撑板(801)上方的左右两侧对称设置有两个移动机构夹爪(805)；
    所述移动机构夹爪(805)包括沿着移动机构(8)首端到尾端的方向设置的移动机构夹爪连接杆一(806)和与其垂直连接的移动机构夹爪连接杆二(807)，两个移动机构夹爪(805)的移动机构夹爪连接杆二(807)的相互朝向设置；
    所述支撑板(801)中间部分开设有支撑板凹槽(802)，支撑板凹槽(802)左右两侧对称设置有若干卡槽(803)，任何一侧的卡槽(803)均为等距均匀设置；
    若干支撑片(804)插入对称的两个卡槽(803)中；
    所述支撑板(801)顶部尾端设置有移动机构阻挡块(808)，移动机构阻挡块(808)和移动机构夹爪(805)配合使用；
    所述激光检测系统(9)设置在移动机构(8)尾端，激光检测系统(9)包括上激光传感器(903)和下激光传感器(902)；
    所述上激光传感器(903)位于移动机构(8)正上方，上激光传感器(903)的镜头竖直向下；
    所述下激光传感器(902)位于移动机构(8)正下方，下激光传感器(902)的镜头竖直向上。
  2. 根据权利要求1所述的连杆检测系统的检测装置，其特征在于：
    所述上激光传感器(903)滑动设置在上可调底座(901)上；所述下激光传感器(902)滑动设置在下可调底座(904)上。
  3. 根据权利要求2所述的连杆检测系统的检测装置，其特征在于：
    所述支撑板(801)两侧还设置有移动机构对射管线传感器(810)。
  4. 根据权利要求3所述的连杆检测系统的检测装置，其特征在于：
    两个移动机构夹爪(805)与同一气缸连接，做相对运动。
  5. 根据权利要求4所述的连杆检测系统的检测装置，其特征在于：
    所述上激光传感器(903)和下激光传感器(902)为基恩士上下双激光传感器。
  6. 利用如权利要求1-5任一所述的连杆检测系统的检测装置的检测方法，其特征在于：包括以下步骤：
    1)、连杆放置到两个移动机构夹爪(805)之间，且移动机构夹爪连接杆二(807)朝向 连杆的中间位置；
    2)、启动移动机构夹爪(805)的气缸，使得两个移动机构夹爪(805)相对运动，两个移动机构夹爪连接杆二(807)与连杆的两侧壁抵接；由于连杆侧壁是两边高中间低的弧面，且最低点位于小头端一侧，移动机构夹爪连接杆二(807)逐渐挤压使得连杆向支撑板(801)尾端移动，直至与阻挡块(808)抵接，此时连杆被定位；
    3)、接着支撑板(801)在移动机构滑轨(809)上滑动，从首端移动到尾端；
    4)、上激光传感器(903)和下激光传感器(902)对连杆进行检测。
PCT/CN2021/091018 2020-07-13 2021-04-29 连杆检测系统的检测装置及检测方法 WO2022012115A1 (zh)

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