WO2021261982A1 - Method for manufacturing decorative concrete articles - Google Patents
Method for manufacturing decorative concrete articles Download PDFInfo
- Publication number
- WO2021261982A1 WO2021261982A1 PCT/KZ2021/000015 KZ2021000015W WO2021261982A1 WO 2021261982 A1 WO2021261982 A1 WO 2021261982A1 KZ 2021000015 W KZ2021000015 W KZ 2021000015W WO 2021261982 A1 WO2021261982 A1 WO 2021261982A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- decorative
- design
- concrete
- allows
- molding
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000004567 concrete Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000000465 moulding Methods 0.000 claims description 9
- 238000005266 casting Methods 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000011211 glass fiber reinforced concrete Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000016776 visual perception Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H17/00—Fencing, e.g. fences, enclosures, corrals
- E04H17/14—Fences constructed of rigid elements, e.g. with additional wire fillings or with posts
- E04H17/16—Fences constructed of rigid elements, e.g. with additional wire fillings or with posts using prefabricated panel-like elements, e.g. wired frames
Definitions
- a method of making decorative concrete products is a method of making decorative concrete products.
- the invention relates to the production of building products, and in particular to a molding method in the manufacture of decorative products: from concrete, which can be used in the design of various objects and landscaping.
- the closest to the proposed method is the method of manufacturing decorative concrete fences (technology of eurofences sde lay zabor.nr).
- the device for forming products is a flat rectangular frame, with a decorative shaping relief inside, having sides of a given height.
- the mold is installed on the vnbrostol, grease is applied, a concrete solution is poured out, where it is subjected to vibration, laying a reinforcing cage ... Then the vibrating table is turned off, the mold is removed and turned over onto the flat surface of the pallet for drying and curing.
- a kind of plate with decorative design is supplied.
- the disadvantage of this method is the primitive design of the manufactured product, with non-impressive strength to natural stress.
- the objective of the claimed method is to obtain an article with an improved design, with an increased strength index; according to this, a multilevel molding tooling has been developed.
- the molding tooling which consists of separate forming parts-levels; form e with a decorative relief-1 pallet-form of supporting beams-2, for the supply of concrete mixture there is a hole-3, with a cover -4, swept openings for air release-5, connection details -6.
- the method is carried out as follows, the molds of the tooling are individually cleaned, a lubricant is applied to the forming : surfaces, the reinforcing cage is laid, assembled into a whole, through the connection parts.
- the rigging is installed on the vibrating table "face down” so that the holes for supplying the concrete mixture on the pallet are "on top", into which the concrete mixture is poured under the action of vibration, after which the lid is closed.
- the equipment is removed from the vibrating table, after a certain time, about 30-60 minutes, when the concrete begins to "set", it is turned over to its normal position - on the pallet, then the front part-form is carefully removed with a decorative relief, leaving the product on the pallet-form for drying and curing.
- the method proposed for patenting allows the production of concrete decorative products with a volumetric visual perception of decorative designs, similar to the 3D model, without any unnecessary details in the form of frames and panels, due to an inconspicuous retaining element, a supporting beam (Fng. 2, 4) ...
- the method allows the use of various types of concrete casting, as well as any other composite materials.
- the method allows you to implement a lot of interesting options for decorative design of products, if necessary, the element-bearing beam can be quantitatively reduced or increased, and also have any configuration, design and fastening details (Fig. 5, 6).
- the molding equipment has a simple and easy-to-use design both in assembly and in stripping, due to which the production process can be fully automated.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention relates to the manufacture of building products, and more particularly to a forming method applicable in the manufacture of decorative articles from concrete, which can be used for decorating a variety of sites and for landscaping purposes. The proposed method makes it possible to produce concrete decorative articles having a three-dimensional decorative appearance and resembling 3D models with no extraneous parts, in the form of frames and panels, by virtue of a concealed supporting element in the form of a load-bearing rail.
Description
Способ изготовления декоративных бетонных изделий. A method of making decorative concrete products.
Изобретение относится к производству строительных изделий, а именно к способу формования при изготовлении декоративных изделий: из бетона, которые могут быть использованы в оформлении различных объектов и благоустройстве территорий. The invention relates to the production of building products, and in particular to a molding method in the manufacture of decorative products: from concrete, which can be used in the design of various objects and landscaping.
Известен способ изготовления декоративных фасадных изделий из архитектурного бетона и форма для его осуществления ( RU 2245784С2, 2003г.)A known method of manufacturing decorative facade products from architectural concrete and a form for its implementation (RU 2245784C2, 2003)
Известен способ изготовления декоративных бетонных изделий (RU2473420С2, 04.04.201 1г.) A known method of manufacturing decorative concrete products (RU2473420C2, 04/04/201 1g.)
Известен способ изготовления архитектурных декоративных элементов из стеклофибробетона (RTJ 2629633С2, 08.02.2016г.) A known method of manufacturing architectural decorative elements from glass fiber reinforced concrete (RTJ 2629633C2, 02/08/2016)
Наиболее близким к предложенному является способ изготовления декоративных бетонных ограждений (Технология еврозаборов sde lay zabor. nr).The closest to the proposed method is the method of manufacturing decorative concrete fences (technology of eurofences sde lay zabor.nr).
Известный способ заключается в формовании декоративных еврозаборов «европейские производители предпочитают использовать вибролитейную технологию изготовления заборов. Задумка изобретателей заключается в формуле 1 вид плиты =1 формовке.» The known method consists in molding decorative eurofences "European manufacturers prefer to use vibrocasting technology for the manufacture of fences. The idea of the inventors lies in the formula 1 type of plate = 1 molding. "
В известном способе приспособление для формовки изделий, представляет собой плоскую прямоугольную раму, с декоративным формообразующим рельефом внутри, имеющая борта заданной высоты В описанном процессе изготовления, форму устанавливают на внбростол, наносится смазка, высыпается раствор бетона, где ее подвергают, вибрации, закладывая арматурный каркас. Затем вибростол отключают, форму снимают и переворачивают на плоскую поверхность поддона для сушки и набора прочности. Как изложено в формуле известного способа подущается вид плиты, с декоративным оформлением. In the known method, the device for forming products is a flat rectangular frame, with a decorative shaping relief inside, having sides of a given height.In the described manufacturing process, the mold is installed on the vnbrostol, grease is applied, a concrete solution is poured out, where it is subjected to vibration, laying a reinforcing cage ... Then the vibrating table is turned off, the mold is removed and turned over onto the flat surface of the pallet for drying and curing. As stated in the formula of the known method, a kind of plate with decorative design is supplied.
Недостатком известного способа является примитивная конструкци изготовленного изделия, с невнушительной прочностью к естественным нагрузкам. Задача заявленного способа в получении издели улучшенной конструкции, с повышенным показателем прочности, согласно этому была разработана многоуровневая формовочная оснастка. The disadvantage of this method is the primitive design of the manufactured product, with non-impressive strength to natural stress. The objective of the claimed method is to obtain an article with an improved design, with an increased strength index; according to this, a multilevel molding tooling has been developed.
На фигЛ. показана формовочная Оснастка, которая состоит из отдельных формообразующих частей-уровней; форма е декоративным рельефом-1 поддон- форма несущих балок-2, для подачи бетонной смеси имеется отверстие-3, с крышкой -4, метшие отверстия для выпуска воздуха-5, детали соединения -6.
Способ осуществляется следующим образом формы оснастки по отдельности очищают, наносят смазку на формообразующне: поверхности, укладывают арматурный каркас, собирают в целое, посредство деталей соединения. Оснастку устанавливают на вибростол «лицом вниз», так чтобы отверстия для подачи бетонной смеси на поддоне оказались «сверху», в которое иод действием вибрации заливается бетонная смесь, после чего крышку закрывают. Далее оснастку снимают с вибростола, через определенное время, порядка 30- 60 минут, когда бетон начинает «схватываться», переворачивают в обычное положение - на поддон, далее аккуратно снимают лицевую часть-форму е декоративным: рельефом, оставляя изделие на поддон -форме для сушки и набора прочности. Fig. the molding tooling is shown, which consists of separate forming parts-levels; form e with a decorative relief-1 pallet-form of supporting beams-2, for the supply of concrete mixture there is a hole-3, with a cover -4, swept openings for air release-5, connection details -6. The method is carried out as follows, the molds of the tooling are individually cleaned, a lubricant is applied to the forming : surfaces, the reinforcing cage is laid, assembled into a whole, through the connection parts. The rigging is installed on the vibrating table "face down" so that the holes for supplying the concrete mixture on the pallet are "on top", into which the concrete mixture is poured under the action of vibration, after which the lid is closed. Next, the equipment is removed from the vibrating table, after a certain time, about 30-60 minutes, when the concrete begins to "set", it is turned over to its normal position - on the pallet, then the front part-form is carefully removed with a decorative relief, leaving the product on the pallet-form for drying and curing.
Предлагаемый к патентованию способ позволяет полущить бетонные декоративные изделия с объемным визуальным восприятием декоративных оформлений, похожую на ЗД- модели, без каких-либо лишних деталей в виде рамок и панелей, за счет незаметного, удерживающего элемента -несущей балки (Фнг.2, 4). The method proposed for patenting allows the production of concrete decorative products with a volumetric visual perception of decorative designs, similar to the 3D model, without any unnecessary details in the form of frames and panels, due to an inconspicuous retaining element, a supporting beam (Fng. 2, 4) ...
Способ позволяет применять различные типы литья бетона, а также любых других композитных материалов. The method allows the use of various types of concrete casting, as well as any other composite materials.
Способ позволяет реализовать массу интересных Вариантов декоративного оформления изделий, по надобности элемент-несуЩей балки количественно может быть уменьшен или увеличен, а также иметь любую конфигурацию , оформление и детали крепления (Фиг.5, 6). The method allows you to implement a lot of interesting options for decorative design of products, if necessary, the element-bearing beam can be quantitatively reduced or increased, and also have any configuration, design and fastening details (Fig. 5, 6).
Формовочная оснастка имеет несложную и нетрудоемкуго конструкцию как в сборке, так и в распалубке, за счет чего можно полностью автоматизировать процесс производства .
The molding equipment has a simple and easy-to-use design both in assembly and in stripping, due to which the production process can be fully automated.
Claims
1. Способ изготовления декоративных бетонных изделий отличающийся тем что формование производится с помощью многоуровневой формовочной оснастки, состоящей из отдельных формообразующих частей-уровней: лицевой части-формы с декоративным оформлением, поддон-формы несущей балки, объединив которые в целое, позволяет получить монолитное изделие, существенно измененной конструкции, где декоративная лицевая часть отдельно от несущей части в виде балки. 1. A method for the manufacture of decorative concrete products, characterized in that the molding is carried out using multilevel molding equipment, consisting of separate shaping parts-levels: the front part-form with decorative design, the pallet-form of the supporting beam, combining which into a whole, allows you to obtain a monolithic product, a significantly modified design, where the decorative front part is separate from the supporting part in the form of a beam.
2. Способ по nl, отличающийся тем, что позволяет применять различные типы литья бетона, а также любых других композитных материалов . 2. The method according to nl, characterized in that it allows the use of various types of concrete casting, as well as any other composite materials.
3. Способ по nl., отличающийся тем, что позволяет реализовать массу интересных вариантов декоративного оформления изделий. 3. The method according to nl., Characterized in that it allows you to implement a lot of interesting options for the decorative design of products.
4. Способ по пЗ., отличающийся тем, что по надобности элементу- несущей балки количественно может быть уменьшен или увеличен, а также иметь любую конфигурацию, оформление и детали крепления. 4. The method according to claim., Characterized in that, if necessary, the element-bearing beam can be quantitatively reduced or increased, and also have any configuration, design and fastening details.
5. Способ по nl., отличающийся тем, что формовочная оснастка имеет несложную и нетрудоемкую конструкцию как в сборке так и в распалубке, за счет чего можно полностью автоматизировать процесс производства.
5. The method according to nl., Characterized in that the molding tooling has a simple and labor-intensive design both in assembly and in stripping, due to which the production process can be fully automated.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EA202091432A EA202091432A1 (en) | 2020-06-22 | 2020-06-22 | METHOD FOR MANUFACTURING DECORATIVE CONCRETE PRODUCTS |
| EA202091432 | 2020-06-22 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2021261982A1 true WO2021261982A1 (en) | 2021-12-30 |
Family
ID=79281535
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KZ2021/000015 WO2021261982A1 (en) | 2020-06-22 | 2021-06-09 | Method for manufacturing decorative concrete articles |
Country Status (2)
| Country | Link |
|---|---|
| EA (1) | EA202091432A1 (en) |
| WO (1) | WO2021261982A1 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2228262C2 (en) * | 2002-07-29 | 2004-05-10 | Общество с ограниченной ответственностью "Росполимет" | Mould for production of concrete articles |
| RU2245784C2 (en) * | 2003-03-04 | 2005-02-10 | Общество с ограниченной ответственностью "Партнеры НИИЖБ" | Method of production of decorative facade made out of architectural concrete and a form for its realization |
| CN108274589A (en) * | 2017-12-29 | 2018-07-13 | 湖北工业大学 | The production method of decorative concrete products |
| EA201800518A1 (en) * | 2018-05-02 | 2019-11-29 | DECORATIVE CONCRETE FENCING |
-
2020
- 2020-06-22 EA EA202091432A patent/EA202091432A1/en unknown
-
2021
- 2021-06-09 WO PCT/KZ2021/000015 patent/WO2021261982A1/en active Application Filing
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2228262C2 (en) * | 2002-07-29 | 2004-05-10 | Общество с ограниченной ответственностью "Росполимет" | Mould for production of concrete articles |
| RU2245784C2 (en) * | 2003-03-04 | 2005-02-10 | Общество с ограниченной ответственностью "Партнеры НИИЖБ" | Method of production of decorative facade made out of architectural concrete and a form for its realization |
| CN108274589A (en) * | 2017-12-29 | 2018-07-13 | 湖北工业大学 | The production method of decorative concrete products |
| EA201800518A1 (en) * | 2018-05-02 | 2019-11-29 | DECORATIVE CONCRETE FENCING |
Also Published As
| Publication number | Publication date |
|---|---|
| EA202091432A1 (en) | 2021-12-31 |
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