CN210705259U - Rubber mold for decorating integrated prefabricated part - Google Patents
Rubber mold for decorating integrated prefabricated part Download PDFInfo
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- CN210705259U CN210705259U CN201921335209.8U CN201921335209U CN210705259U CN 210705259 U CN210705259 U CN 210705259U CN 201921335209 U CN201921335209 U CN 201921335209U CN 210705259 U CN210705259 U CN 210705259U
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Abstract
The utility model relates to an assembly type building industry field particularly, relates to a rubber mold for decorating integration prefabricated component, including die block welt, side form welt, die block rubber mold board, side form rubber mold board. The bottom die rubber template is fixed on the bottom die lining plate, the side die rubber template is arranged on the inner side of the side die lining plate, the side die lining plate is arranged on the periphery of the bottom die lining plate to form a closed die frame, a tongue-and-groove is formed in the side die rubber template, and bottom die patterns or bottom die grooves are formed in the bottom die rubber template. This novel adoption rubber materials is as the mould, and its leakproofness is good, the surface is smooth, the variety is many, easily takes out the mould, and the course of working of top mould decorative pattern and die block decorative pattern is simple, can inlay fixed decoration material in top mould recess and the die block recess, and one shot pouring shaping has replaced the site pasting with the external construction process who decorates the material, can reduce manual work and construction cost in a large number, die block rubber form and top mould rubber form use simultaneously, can reach two-sided decorative effect, the benefit is better.
Description
Technical Field
The utility model relates to an assembly type structure industry field particularly, relates to a rubber mold for decorating integration prefabricated component.
Background
The prefabricated component production method has the advantages that the prefabricated component production is rapidly required in the field of prefabricated buildings, the market is large, the prospect is wide, and at present, conventional steel template molds are used for producing and processing prefabricated component products by enterprises. Traditional steel mould die sinking cost is high, processing is complicated, the loss is big, easily rust, it is inflexible to use the combination, especially the preparation processing has decorative pattern shape and recess shape mould, the processing technology requires height, and is with high costs, and the in use drawing of patterns degree of difficulty is big, and the product edges and corners is easily damaged, the rejection rate is high, the easy rust of steel template, defects such as washing clearance difficulty, the prefabricated component product that leads to producing is mostly the flat panel, rarely has decorative pattern and inlays the prefabricated component product of the decoration integration of pasting decorative material.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides a rubber mold for decorating integration prefabricated component to traditional steel mould processing is complicated among the solution prior art, and the die sinking cost is high, and it is inflexible to use the combination, the drawing of patterns degree of difficulty is big, the product edges and corners is easy damaged, the rejection rate is high, the single problem of decorative pattern style.
In order to achieve the above object, the utility model adopts the following technical scheme:
a rubber mold for decorating an integrated prefabricated component comprises a bottom mold lining plate, a side mold lining plate, a bottom mold rubber template and a side mold rubber template, wherein the bottom mold rubber template is fixed on the bottom mold lining plate, the side mold rubber template is installed on the inner side of the side mold lining plate, the side mold lining plate is detachably installed on the bottom mold lining plate in an end-to-end mode to form a closed mold frame, the contact surface of the side mold rubber template and the bottom mold rubber template is tight and seamless, a tongue and groove is formed in the side mold rubber template, and bottom mold patterns or bottom mold grooves are formed in the bottom mold rubber template.
Further, still include top mould welt and top mould rubber form, top mould rubber form installs at top mould welt downside, and the welt can be dismantled. Exhaust holes are formed in the top die lining plate and the top die rubber template.
Furthermore, the top die rubber template is provided with top die patterns or top die grooves.
Furthermore, the shape of the rabbet is L-shaped, concave-convex, C-shaped, sawtooth-shaped or horse tooth-shaped.
Furthermore, a plurality of decorative materials are placed in the bottom die groove and the top die groove.
Further, the bottom die lining plate, the side die lining plate and the top die lining plate are made of metal, wood or plastic.
Further, the bottom die rubber template, the side die rubber template and the top die rubber template are made of synthetic rubber or regenerated rubber.
The utility model discloses following beneficial effect has:
(1) the rubber mold for decorating the integrated prefabricated part adopts the rubber material as the mold, has good sealing property, does not absorb water, is not rusted, has smooth surface, is easy to demould and is convenient to clean.
(2) The processing process of the top die patterns and the bottom die patterns is simple, and various regular and irregular pattern arrangement combined dies can be manufactured by a profiling or engraving process, so that the manufactured prefabricated part products have rich surface patterns, various varieties, smooth and full surfaces, difficult breakage of edges and corners, and can meet the individual requirements of designers.
(3) The top die groove and the bottom die groove can be made into various regular and irregular shapes for arrangement and combination by using a compression molding or carving process, and decorative materials are inlaid and fixed in the top die groove and the bottom die groove to manufacture a decorative integrated prefabricated part product, so that the decorative integrated prefabricated part product does not need to be pasted and hung with the decorative materials on the construction site, the defects of hollowing, falling, inconsistent gaps and the like caused by on-site pasting are avoided, the construction procedures of on-site pasting and hanging with the decorative materials can be greatly reduced, the overhead construction operation cost is reduced, the construction efficiency is improved, and the construction period is greatly shortened.
(4) Meanwhile, the bottom die rubber template and the top die rubber template are used for producing prefabricated part products, so that a double-sided decoration effect can be achieved, the manufacturing cost is saved, and better economic benefits are achieved.
Drawings
FIG. 1 is a schematic structural diagram of embodiment 1 of the present invention;
fig. 2 is one of the cross-sectional views of embodiment 1 of the present invention;
fig. 3 is a second cross-sectional view of embodiment 1 of the present invention;
fig. 4(1) -fig. 4(4) are schematic diagrams of grooves and tongues on the side-die rubber template;
FIG. 5 is a schematic view of a rubber mold plate with a pattern of a bottom mold;
FIG. 6 is a schematic view of a rubber die plate with a bottom die recess;
FIG. 7 is a schematic view of a top mold rubber form with a top mold pattern;
FIG. 8 is a schematic view of a top die rubber form with top die grooves;
wherein the figures include the following reference numerals: 1. a bottom die lining plate; 2. a side form liner plate; 3. a bottom die rubber template; 31. bottom die patterns; 32. a bottom die groove; 4. a side-form rubber template; 41. a tongue-and-groove; 5. a top die liner plate; 6. a top die rubber template; 61. pattern forming of a top mold; 62. and (4) a top die groove.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
Example 1
As shown in fig. 1-3, the rubber mold for decorating integrated prefabricated components of the present invention comprises a bottom mold lining plate 1, a side mold lining plate 2, a bottom mold rubber template 3 and a side mold rubber template 4, wherein the bottom mold rubber template is fixed on the bottom mold lining plate, the side mold rubber template is installed inside the side mold lining plate, the side mold lining plate has certain rigidity and is not deformed, and can be detachably installed around the bottom mold rubber template, and the side mold rubber template is tightly connected with the bottom mold rubber template without a gap to form a molding cavity;
as shown in fig. 4(1) -4 (4), the rubber template of the side die is provided with a groove 41, the groove is in an L shape, a convex-concave shape, a C shape, a sawtooth shape or a horse tooth shape, the position of the groove is positioned at the opposite side where the rubber template of the side die is jointed with the lining plate of the side die, so that the side surface of the prefabricated part is provided with a shape corresponding to the groove, the groove can be concave or convex, and the groove is positioned at one side of the rubber template of the side die facing the cavity of the die frame; the preparation method of the side-die rubber template comprises the steps of designing the shape of a die of a film pressing machine according to the required rabbet shape, processing the die into a die, installing the die on a die pressing machine, and then processing the die into the side-die rubber template. The preparation method comprises the steps of putting the mixed and vulcanized rubber material on a molding press, and preparing the required side mold rubber template through the molding press and a mold
As shown in fig. 5, the rubber mold plate has bottom mold patterns 31, the bottom mold patterns include regular pattern arrangements or irregular pattern arrangements of stripes, squares, circles, and polygons, and the patterns of the bottom mold patterns may be recessed into the surface of the rubber mold of the bottom mold according to the customer's needs, as shown in fig. 2, or protruding from the surface of the rubber mold of the bottom mold, as shown in fig. 3. The preparation method of the bottom die rubber template with bottom die patterns comprises the following steps: and designing the shape of a mold of the film pressing machine according to the required shape of the pattern of the bottom mold, processing the mold into a mold, installing the mold on a mold pressing machine, and then processing the mold into a rubber template of the bottom mold. The preparation method comprises the steps of putting the mixed and vulcanized rubber material on a molding press, and preparing the bottom die rubber template with bottom die patterns through the molding press and a die.
The bottom die lining plate and the side die lining plate are made of metal, wood or plastic, and the bottom die rubber template and the side die rubber template are made of synthetic rubber or regenerated rubber.
The utility model discloses an implement the flow as follows:
installing a bottom die lining plate in place on a cleaned place or platform, paving a bottom die rubber template on the bottom die lining plate, correcting and fixing, and enabling bottom die patterns to be upward; installing a side die rubber template on the inner side of a side die lining plate and fixing the side die rubber template around a bottom die rubber template; the side die lining plate, the side die rubber template and the bottom die rubber template form a die frame, and the side die rubber template is provided with a tongue-and-groove.
Placing steel bars (including embedded parts) into the installed and checked die frame to determine the error; pouring concrete in the mold frame, spreading, vibrating with a flat vibrator, scraping or leveling the surface layer, cleaning concrete residues, and curing; and (3) after the concrete reaches the strength, removing each bottom die lining plate with the bottom die rubber template and each side die lining plate with the side die rubber template to obtain the formed prefabricated component.
Example 2
As shown in fig. 6, the difference between this embodiment and embodiment 1 is that the bottom mold rubber mold plate has bottom mold grooves 32, the bottom mold grooves include regular grooves in the form of strips, squares, circles, or polygons, and the preparation method of the bottom mold groove rubber mold is: designing the shape of a mold of a film pressing machine according to the required shape of the groove arrangement combination, processing the mold into a mold, installing the mold on a molding press, and making the mixed and vulcanized rubber material into the required bottom mold groove rubber mold through the molding press and the mold. The decorative materials such as a plurality of ceramic tiles, stones and the like can be embedded and fixed in the grooves of the bottom die to manufacture the decorative integrated prefabricated part product, the decorative integrated prefabricated part product does not need to be pasted and hung with the decorative materials on the construction site, is not hollowly and drops, has uniform and consistent gaps and high quality, can greatly reduce the construction procedures of pasting and hanging with the decorative materials on the site, reduces the operation cost, improves the construction efficiency, shortens the construction period and greatly reduces the engineering cost.
During installation, the decorative materials are embedded in the grooves of the bottom die, the decorative materials are compacted and do not tilt, the checking is confirmed to be correct, reinforcing steel bars (including embedded parts) are placed in a die frame where the decorative materials are installed and embedded, concrete is poured in the die frame and is spread out, after the concrete is vibrated by a flat plate vibrator, a surface layer is scraped or leveled, concrete residues are cleared, the curing is carried out, after the concrete reaches the strength, the lining plate and the die are detached, and a decorative integrated prefabricated part forming part with the decorative materials can be obtained after the lining plate and the die are cleared.
Example 3
As shown in fig. 7, the difference between this embodiment and embodiment 1 or embodiment 2 is that the present embodiment further includes a top mold liner 5 and a top mold rubber mold 6, the top mold rubber mold is installed at the lower side of the top mold liner, the top mold rubber mold has a top mold pattern 61, the top mold pattern includes regular pattern arrangements and combinations of stripes, squares, circles, polygons, or other irregular pattern arrangements and combinations, the top mold pattern is similar to the bottom mold pattern, and may be protruded from the surface of the top mold rubber mold or recessed into the surface of the top mold rubber mold; the top mold lining plate is made of metal, wood or plastic, the top mold rubber template is made of synthetic rubber or regenerated rubber, the top mold rubber template is prepared by designing the shape of a mold according to the required shape, processing the mold into the mold and installing the mold on a molding press, and mixing and vulcanizing rubber materials through the molding press and the mold to prepare the top mold rubber template with the required top mold patterns.
The implementation flow corresponding to the technical scheme in the embodiment 3 is as follows:
installing a bottom die lining plate in place on a cleaned place or platform, paving a bottom die rubber template on the bottom die lining plate, correcting and fixing, enabling bottom die patterns to be upward, paving a top die rubber template on a top die lining plate, aligning exhaust holes in the top die lining plate and the top die rubber template, and correcting and fixing after the exhaust holes are communicated without dislocation;
installing and fixing a side die rubber template on the inner side of a side film lining plate, connecting and installing the side die lining plate provided with the side die rubber template around a bottom die rubber template at the head position to form a die cavity, pouring concrete in the die cavity formed by the bottom die rubber template and the side die rubber template, flattening, vibrating for the first time by using a flat plate vibrator, scraping a surface layer, hoisting and leveling a top die lining plate of the installed top die rubber plate, enabling a top die pattern to face downwards, stably placing the top die lining plate on a concrete surface layer at one time without dislocation or movement, vibrating for the second time, discharging air in the surface layer concrete and the die through an exhaust hole, stopping vibrating after cement slurry seeps out, keeping a certain pressure on the top die lining plate (after initial condensation and removal of the concrete), cleaning concrete residues, maintaining for curing, dismantling and cleaning the top die lining plate, the side die rubber template, the side die lining plate, the side die rubber template and the side die lining plate with the top, And a side die lining plate and a bottom die lining plate are adopted to obtain a prefabricated part product with patterns on two sides.
Example 4
As shown in fig. 8, the difference between this embodiment and embodiment 3 is that the top rubber form has a top groove 62, and the top rubber form with the top groove is prepared by arranging and combining the desired shape of the groove, designing the shape of the mold, machining the mold to be installed on the molding press, and passing the compounded and vulcanized rubber material through the molding press and the mold to form the desired top rubber form with the top groove; before concrete is poured into the mold frame, the decorative materials are embedded into the top mold groove and the bottom mold groove, so that the decorative materials are arranged on two sides of the formed prefabricated part.
According to the technical scheme, the forming die is made of the rubber material, the rubber is good in elasticity and toughness, various regular shapes and irregular shapes are easy to combine, the forming is easy, the corrosion is avoided, the manufacturing is simple, the cost is low, and the forming die is not easy to damage after being repeatedly used for many times; the side film lining plate, the bottom die lining plate and the top die lining plate are simple and convenient to manufacture, can be made of metal plates or common templates made of wood or other materials, and the bottom die rubber template, the side die rubber template and the top die rubber template are arranged on the inner side of the side film lining plate, the bottom die rubber template, the side die rubber template and the top die rubber template, so that the side film lining plate, the bottom die lining plate and the top die lining plate have the advantages of good tightness, no water absorption, smooth; the processing process of the bottom die patterns and the top die patterns is simple, and various regular and irregular pattern arrangement combined dies can be manufactured by a profiling or engraving process, so that the manufactured prefabricated part products have rich patterns, various varieties, smooth and full surfaces, no damage to edges and corners and good quality, and can meet the individual requirements of designers; the bottom die groove and the top die groove die can be made into various regular and irregular groove shapes by a profiling or engraving process to be arranged and combined, and decorative materials are embedded and fixed to manufacture the decorative integrated prefabricated part product, so that the construction site is not required to be pasted with the external decorative materials, the hollow bulge and the falling are avoided, the gaps are uniform and consistent, the quality is high, the construction procedures of the field pasting with the external decorative materials can be greatly reduced, the construction efficiency is improved, the construction period is shortened, and the engineering cost is greatly reduced, the prefabricated part product manufactured by the bottom die patterns, the bottom die groove, the top die patterns and the top die groove can be directly provided with the patterns on the surface of the prefabricated product, or the decorative materials are embedded and fixed to manufacture the prefabricated part product, and.
In the description of the present invention, it should be noted that the terms "front end", "rear end", "left and right", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "communicating" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; the connection can be mechanical connection or electric welding connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Of course, the above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the embodiments of the present invention. The present invention is not limited to the above examples, and the technical field of the present invention is equivalent to the changes and improvements made in the actual range of the present invention, which should be attributed to the patent coverage of the present invention.
Claims (7)
1. The rubber mold for decorating the integrated prefabricated part is characterized by comprising a bottom mold lining plate (1), a side mold lining plate (2), a bottom mold rubber template (3) and a side mold rubber template (4), wherein the bottom mold rubber template (3) is fixed on the bottom mold lining plate (1), the side mold rubber template (4) is installed on the inner side of the side mold lining plate (2), the side mold lining plate (2) is detachably installed on the bottom mold lining plate (1) in an end-to-end mode to form a mold frame with the periphery sealed, the side mold rubber template (4) is tightly attached to the periphery of the bottom mold rubber template (3) without gaps, a tongue-and-groove (41) is formed in the side mold rubber template (4), and bottom mold patterns (31) or bottom mold grooves (32) are formed in the bottom mold rubber template (3).
2. The rubber mold for decorating the integrated prefabricated part as claimed in claim 1, further comprising a top mold lining plate (5) and a top mold rubber mold plate (6), wherein the top mold lining plate (5) and the top mold rubber mold plate (6) are both provided with vent holes, and the top mold rubber mold plate (6) is installed on the top mold lining plate (5).
3. A rubber mold for decorating integrated prefabricated parts according to claim 2, wherein the top mold rubber molding plate (6) is provided with a top mold pattern (61) or a top mold groove (62).
4. The rubber mold for decorating integrated prefabricated parts according to claim 1, wherein the shape of the tongue-and-groove (41) is L-shaped, concave-convex type, C-shaped, sawtooth type or horse teeth type.
5. The rubber mold for decorating integrated prefabricated parts according to claim 3, wherein a plurality of decoration materials are placed in the bottom mold groove (32) and the top mold groove (62).
6. The rubber mold for decorating the integrated prefabricated part according to claim 2, wherein the material of the bottom mold liner (1), the side mold liner (2) and the top mold liner (5) is metal, wood or plastic.
7. The rubber mold for decorating the integrated prefabricated part according to claim 2, wherein the bottom mold rubber mold plate (3), the side mold rubber mold plates (4) and the top mold rubber mold plate (6) are made of synthetic rubber or reclaimed rubber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921335209.8U CN210705259U (en) | 2019-08-16 | 2019-08-16 | Rubber mold for decorating integrated prefabricated part |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921335209.8U CN210705259U (en) | 2019-08-16 | 2019-08-16 | Rubber mold for decorating integrated prefabricated part |
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| CN210705259U true CN210705259U (en) | 2020-06-09 |
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| CN201921335209.8U Active CN210705259U (en) | 2019-08-16 | 2019-08-16 | Rubber mold for decorating integrated prefabricated part |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112092272A (en) * | 2020-08-31 | 2020-12-18 | 佛山慧谷科技股份有限公司 | Mould for manufacturing artificial board |
| CN112092273A (en) * | 2020-08-31 | 2020-12-18 | 佛山慧谷科技股份有限公司 | Pressing die for manufacturing artificial board |
| CN112356237A (en) * | 2020-10-26 | 2021-02-12 | 宁波广贸电子商务有限公司 | Production mould of anti-drop early warning jarring drawing of patterns for ceramic tile |
| CN112622025A (en) * | 2020-12-18 | 2021-04-09 | 山西住工建筑科技有限公司 | Method for processing wall integrating structure, electromechanics and decoration |
| CN114193591A (en) * | 2021-12-15 | 2022-03-18 | 上海浦东路桥(集团)有限公司 | Mold for making patterns on surface of prefabricated part and assembling method thereof |
| CN115338956A (en) * | 2022-07-27 | 2022-11-15 | 重庆真源新型建材有限公司 | Prefabricated part production mold |
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2019
- 2019-08-16 CN CN201921335209.8U patent/CN210705259U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112092272A (en) * | 2020-08-31 | 2020-12-18 | 佛山慧谷科技股份有限公司 | Mould for manufacturing artificial board |
| CN112092273A (en) * | 2020-08-31 | 2020-12-18 | 佛山慧谷科技股份有限公司 | Pressing die for manufacturing artificial board |
| CN112356237A (en) * | 2020-10-26 | 2021-02-12 | 宁波广贸电子商务有限公司 | Production mould of anti-drop early warning jarring drawing of patterns for ceramic tile |
| CN112622025A (en) * | 2020-12-18 | 2021-04-09 | 山西住工建筑科技有限公司 | Method for processing wall integrating structure, electromechanics and decoration |
| CN114193591A (en) * | 2021-12-15 | 2022-03-18 | 上海浦东路桥(集团)有限公司 | Mold for making patterns on surface of prefabricated part and assembling method thereof |
| CN115338956A (en) * | 2022-07-27 | 2022-11-15 | 重庆真源新型建材有限公司 | Prefabricated part production mold |
| CN115338956B (en) * | 2022-07-27 | 2024-03-22 | 重庆真源新型建材有限公司 | Prefabricated member production die |
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