CN107379223A - Precast concrete mat surface production die assembly - Google Patents
Precast concrete mat surface production die assembly Download PDFInfo
- Publication number
- CN107379223A CN107379223A CN201710604815.4A CN201710604815A CN107379223A CN 107379223 A CN107379223 A CN 107379223A CN 201710604815 A CN201710604815 A CN 201710604815A CN 107379223 A CN107379223 A CN 107379223A
- Authority
- CN
- China
- Prior art keywords
- mat surface
- prefabricated components
- die assembly
- precast concrete
- assembly according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
Abstract
A kind of precast concrete mat surface production die assembly, including prefabricated components production mould and the prefabricated components mat surface forming panel that is connected with prefabricated components production mould.The present invention saves plant equipment and wash station, without dust pollution and mud contamination, and cost is low, efficiency high, and the prefabricated components mat surface being molded meets national standard, good product quality.
Description
Technical field
The invention belongs to construction engineering technical field, and in particular to a kind of precast concrete mat surface production mould
Component.
Background technology
According to national standard, prefabricated components and rear pouring concrete, grouting material, sit pulp material faying face should set it is coarse
Face, keyway, and meet the following requirements：
1st, the faying face between prefabricated board and rear pouring concrete overlapping layers should set mat surface.
2nd, the faying face between precast beam and rear pouring concrete overlapping layers should set mat surface, and set key is answered in precast beam end face
Groove and mat surface is preferably set.
3rd, the top plate of precast shear wall and bottom and the faying face of rear pouring concrete should set mat surface；Side and concrete
Faying face mat surface should be set, may also set up keyway.
4th, the bottom surface of prefabricated post should set keyway and preferably set mat surface.
5th, the area of mat surface is not preferably less than the 80% of faying face.
But the production technology of existing above-mentioned prefabricated components mat surface is following four kinds：Dabbing；Blasting treatment；Plucking；Undisguisedly
Expect agent+washing.The dabbing technique goes out mat surface using dabbing machine in prefabricated components Surface Machining, work progress, dust from flying,
Environment is polluted, is wasted time and energy, efficiency is low, and cost is high.The sand blasting process uses sand-blasting machine toward prefabricated components surface spraying
Slurry is poured, but handles depth as shallow, surface plastering is suitable only for, pastes waterproof layer or ornament materials, is not suitable for structural member company
Connect, and work progress dust pollution is larger.The brushing process uses artificial hacking, is only suitable for no mould rib face and floor
Upper surface, beam upper surface etc. make roughness.The undisguised material agent+washing process is applied to prefabricated components table using undisguised material agent
Face, then washed, complex process, special wash station need to be set up, could be discharged after the processing of waste water needs, cement mortar is to work
Factory's environmental pollution is very big, is unfavorable for industrialized production.
The content of the invention
The technical problems to be solved by the invention are：Solve the above-mentioned problems of the prior art, and provide a kind of prefabricated
Concrete component mat surface production die assembly, meet national mark using prefabricated components of the mould production with mat surface
Standard, plant equipment and wash station, without dust pollution and mud contamination are saved, cost is low, efficiency high, good product quality.
The technical solution adopted by the present invention is：A kind of precast concrete mat surface production die assembly, including it is pre-
Component production mould component processed and the prefabricated components mat surface forming panel being connected with prefabricated components production mould component.
In above-mentioned technical proposal, the prefabricated components mat surface forming panel is PE materials template or metal form, described
The multiple grooves or multiple convex for meeting country on prefabricated components mat surface standard are formed in PE materials template or metal form
Rise.
In above-mentioned technical proposal, the precast concrete production with die assembly include prefabricated components rib template and
The support beam that support frame and support frame installed in prefabricated components rib template back surface are connected, prefabricated components mat surface
Forming panel is connected and fixed on the prefabricated components rib template front.
In above-mentioned technical proposal, when the prefabricated components mat surface forming panel is PE material templates, given birth to prefabricated components
Production mould is connected to be connected for gluing or pressing plate compression mode, and the prefabricated components mat surface forming panel is metal form
When, it is connected with prefabricated components production mould to weld or mechanically connecting or gluing connection.
In above-mentioned technical proposal, the prefabricated components include prefabricated board, precast beam, prefabricated post or dry wall.
In above-mentioned technical proposal, when the prefabricated components mat surface forming panel is used for the shaping of prefabricated board mat surface, it is made
The multiple depths of groove or multiple heights of projection that work is molded are not less than 4mm.
In above-mentioned technical proposal, it is described prefabricated components mat surface forming panel be used for precast beam mat surface shaping, it is prefabricated
When post mat surface is molded or dry wall mat surface is molded, it makes multiple depths of groove of shaping or multiple heights of projection are not less than
6mm。
In above-mentioned technical proposal, the multiple groove includes the combination of a kind of shape or at least two shapes, described more
A kind of individual raised combination for including shape or at least two shapes.
In above-mentioned technical proposal, the groove is sky in 3-D triangle.
In above-mentioned technical proposal, the projection is 3-D triangle.
In above-mentioned technical proposal, empty preferably 59 ° of its vertex angle in 3-D triangle of the groove.
In above-mentioned technical proposal, described preferably 59 ° of its vertex angle of raised 3-D triangle.
In above-mentioned technical proposal, multiple grooves are made in the PE materials template or multiple projections use injection molding.
In above-mentioned technical proposal, multiple grooves are made on the metal form or multiple projections use punch forming.
In above-mentioned technical proposal, described prefabricated components mat surface forming panel has to be connected with prefabricated components production mould
Fixed flanging.
Made in above-mentioned technical proposal, on the prefabricated components mat surface forming panel and form multiple grooves or multiple convex
The mat surface area risen is not less than the 80% of prefabricated components faying face, and the area of the prefabricated components mat surface refers to that mat surface exists
Projected area on faying face.
Advantageous effect：
The present invention will form multiple raised or groove PE templates or metal form and be fixed on prefabricated components rib template
It is upper to turn into prefabricated components rib mould, then again by these prefabricated components rib mould installions on steel chassis or on end template,
Prefabricated components mould is formed, horizontal distribution reinforcing bar and genesis analysis reinforcing bar are finally arranged in prefabricated components mould,
Casting concrete, vibrate, conserve, the demoulding, turn into the prefabricated components with mat surface.The present invention has thoroughly abandoned original technology and adopted
With dabbing, blasting treatment, plucking and the method for undisguisedly expecting agent+washing making prefabricated components mat surface, existing skill is also just changed
The efficiency of art is low, cost is high, complex process, environmental pollution are serious and processing depth as shallow is not suitable for structural connection, only suitable
Close the original backward state that mat surface is made without mould rib.Using production mould of the present invention make prefabricated components mat surface not
Only the groove of mat surface or projection meet national standard, and whole simple production process, and non-environmental-pollution, cost is low, efficiency
Height, it handles depth and is applicable not only to structural connection, and is also suitable for no mould rib and makes roughness.Present invention saves
Dabbing machine, sand-blasting machine, undisguisedly expect agent, washing equipment and artificial hacking labour, water resource, have energy-conservation, consumption reduction, environmental protection,
High-quality, efficient outstanding advantages.
Brief description of the drawings：
The precast concrete mat surface production with multiple grooves or projection that Fig. 1 is the present invention is stood with die assembly structure
Schematic side view before body；
The precast concrete mat surface production with multiple grooves or projection that Fig. 2 is the present invention is stood with die assembly structure
Body rear side viewing schematic diagram；
Fig. 3 is prefabricated components mat surface forming panel schematic perspective view of the present invention；
Fig. 4 is prefabricated components mat surface forming panel front view of the present invention；
Fig. 5 is Fig. 4 top view；
Fig. 6 is Fig. 4 left view；
Fig. 7 is I partial enlarged drawing in Fig. 4；
Fig. 8 is II partial enlarged drawing in Fig. 6.
Reference：
1-prefabricated components mat surface forming panel, 2-groove or projection, 3-prefabricated components production mould, 4-support frame, 5-
Support beam, 6-prefabricated components rib template, 7-flanging.
Embodiment：
Referring to Fig. 1 ~ Fig. 6, precast concrete mat surface production die assembly of the invention, including prefabricated components production mould
Tool and the prefabricated components mat surface forming panel being connected with prefabricated components production mould.The prefabricated components mat surface shaping
Template is：Make to form in PE materials template or metal form and meet country on the multiple of prefabricated components mat surface standard
Groove or multiple projections.The plurality of groove or multiple projections can at equidistant intervals or random interval be arranged in PE materials template or
On metal form.The prefabricated components production mould includes prefabricated components rib template and carried on the back installed in prefabricated components rib template
The support frame in face, the support beam being connected with support frame.
When prefabricated components mat surface forming panel is PE material templates, it is connected with prefabricated components production mould to be gluing
Or pressing plate compresses connection, when prefabricated components mat surface forming panel is metal form, is connected with prefabricated components production mould
To weld or mechanically connecting or gluing connection.It can be bolt connection etc. to mechanically connect.
Prefabricated components of the present invention include prefabricated board, precast beam, prefabricated post and dry wall.Prefabricated components mat surface forming panel
When being molded for prefabricated board mat surface, it makes multiple depths of groove of shaping or multiple heights of projection are no less than 4mm.It is prefabricated
When component mat surface forming panel is used for the shaping of precast beam mat surface, the shaping of prefabricated post mat surface and the shaping of dry wall mat surface,
It makes multiple depths of groove of shaping or multiple heights of projection are no less than 6mm.Effectively avoid depth of groove or height of projection
It is excessive and influence the demoulding difficulty, Forming Quality that is too small and influenceing mat surface.Multiple grooves include a kind of shape or at least two
The combination of kind shape, a kind of multiple raised combinations for including shape or at least two shapes.The shape can be Three-dimensional triangle
The three-dimensional polygonal structures such as shape, three-dimensional quadrangle.Aforementioned grooves are sky in 3-D triangle.Foregoing projection is Three-dimensional triangle
Shape.Empty preferably 59 ° of its vertex angle in 3-D triangle of groove.Described its vertex angle of raised 3-D triangle
It is preferred that 59 °.Multiple grooves are made in PE materials template of the present invention or multiple projections use injection molding.On metal form of the present invention
Make multiple grooves or multiple projections use punch forming.Prefabricated components mat surface forming panel has produces mould with prefabricated components
Has the flanging being connected, usual PE materials template is provided with the flanging, metal form generally use bolt or Type of Welding
It is connected with prefabricated components production mould.During partial precast molding component, there need to be reinforcing bar to stretch out prefabricated components thick
Matte, then PE materials template or metal form avoid the escape groove of reinforcing bar section of stretching out with being offered in rib template.
Made on the prefabricated components mat surface forming panel and form multiple grooves or multiple raised mat surface areas
Not less than the 80% of prefabricated components faying face.The area of the mat surface refers to frontal projected area of the mat surface on faying face.It is i.e. convex
Rise or the mat surface of groove formation is in the area towards faying face orthographic projection.
Claims (10)
- A kind of 1. precast concrete mat surface production die assembly, it is characterised in that：Including prefabricated components production mould With the prefabricated components mat surface forming panel being connected with prefabricated components production mould.
- 2. precast concrete mat surface production die assembly according to claim 1, it is characterised in that：It is described pre- Component mat surface forming panel processed is PE materials template or metal form, is formed in the PE materials template or metal form more Individual groove or multiple projections.
- 3. precast concrete mat surface production die assembly according to claim 1, it is characterised in that：It is described pre- Component production mould processed includes prefabricated components rib template and the support frame installed in prefabricated components rib template back surface and support The support beam that frame is connected, prefabricated components mat surface forming panel are being connected and fixed on the prefabricated components rib template just Face.
- 4. precast concrete mat surface production die assembly according to claim 2, it is characterised in that：It is described pre- When component mat surface forming panel processed is PE material templates, it is connected with prefabricated components production mould as gluing or pressing plate compression Connection, when the prefabricated components mat surface forming panel is metal form, it is connected with prefabricated components production mould as welding Or mechanical connection or gluing connection.
- 5. precast concrete mat surface production die assembly according to claim 2, it is characterised in that：It is described pre- Component processed includes prefabricated board, precast beam, prefabricated post or dry wall.
- 6. precast concrete mat surface production die assembly according to claim 2, it is characterised in that：It is described more Individual groove includes the combination of a kind of shape or at least two shapes, and the multiple projection includes a kind of shape or at least two The combination of shape.
- 7. precast concrete mat surface production die assembly according to claim 2, it is characterised in that：It is described recessed Groove is sky in 3-D triangle.
- 8. precast concrete mat surface production die assembly according to claim 2, it is characterised in that：It is described convex It is 3-D triangle to rise.
- 9. precast concrete mat surface production die assembly according to claim 2, it is characterised in that：Described Prefabricated components mat surface forming panel has the flanging being connected with prefabricated components production mould.
- 10. precast concrete mat surface production die assembly according to claim 2, it is characterised in that：It is described Making forms multiple grooves on prefabricated components mat surface forming panel or multiple raised mat surface areas are not less than prefabricated structure The 80% of part faying face.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710604815.4A CN107379223A (en) | 2017-07-24 | 2017-07-24 | Precast concrete mat surface production die assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710604815.4A CN107379223A (en) | 2017-07-24 | 2017-07-24 | Precast concrete mat surface production die assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107379223A true CN107379223A (en) | 2017-11-24 |
Family
ID=60336010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710604815.4A Pending CN107379223A (en) | 2017-07-24 | 2017-07-24 | Precast concrete mat surface production die assembly |
Country Status (1)
| Country | Link |
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| CN (1) | CN107379223A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106965303A (en) * | 2017-04-25 | 2017-07-21 | 湖南三快而居住宅工业有限公司 | A kind of production technology of assembling die and prefabricated components |
| CN110303572A (en) * | 2019-07-10 | 2019-10-08 | 中建三局集团有限公司 | A kind of production method of the molding die and rough surface of prefabricated components rough surface |
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| CN202055374U (en) * | 2011-04-29 | 2011-11-30 | 中国葛洲坝集团股份有限公司 | Disassembly-free template for preformed groove on concrete wall |
| CN204112533U (en) * | 2014-10-13 | 2015-01-21 | 李向波 | A kind of compound heat preservation die plate in-situ concrete wall structure |
| CN104594500A (en) * | 2015-01-26 | 2015-05-06 | 济南轨道交通集团有限公司 | Integrated beam-slab-column formwork structural system and construction method |
| CN204525716U (en) * | 2015-03-16 | 2015-08-05 | 江苏建筑职业技术学院 | Concrete prefabricated element mould |
| CN104929350A (en) * | 2015-06-30 | 2015-09-23 | 中民筑友有限公司 | Tile reverse template and reverse method |
| CN105538484A (en) * | 2015-12-11 | 2016-05-04 | 上海建工材料工程有限公司 | U-beam mold used for preventing damage of tensioning and releasing tensile stress and U-beam manufacturing method |
| CN106003383A (en) * | 2016-06-01 | 2016-10-12 | 中国建筑第八工程局有限公司 | Manufacturing method of rough surface of prefabricated concrete component |
| CN206174443U (en) * | 2016-10-21 | 2017-05-17 | 中建四局第五建筑工程有限公司 | Short -tempered processing apparatus is exempted from to concrete |
| CN106965298A (en) * | 2017-05-08 | 2017-07-21 | 湖南三快而居住宅工业有限公司 | Precast concrete mould |
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2017
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202055374U (en) * | 2011-04-29 | 2011-11-30 | 中国葛洲坝集团股份有限公司 | Disassembly-free template for preformed groove on concrete wall |
| CN204112533U (en) * | 2014-10-13 | 2015-01-21 | 李向波 | A kind of compound heat preservation die plate in-situ concrete wall structure |
| CN104594500A (en) * | 2015-01-26 | 2015-05-06 | 济南轨道交通集团有限公司 | Integrated beam-slab-column formwork structural system and construction method |
| CN204525716U (en) * | 2015-03-16 | 2015-08-05 | 江苏建筑职业技术学院 | Concrete prefabricated element mould |
| CN104929350A (en) * | 2015-06-30 | 2015-09-23 | 中民筑友有限公司 | Tile reverse template and reverse method |
| CN105538484A (en) * | 2015-12-11 | 2016-05-04 | 上海建工材料工程有限公司 | U-beam mold used for preventing damage of tensioning and releasing tensile stress and U-beam manufacturing method |
| CN106003383A (en) * | 2016-06-01 | 2016-10-12 | 中国建筑第八工程局有限公司 | Manufacturing method of rough surface of prefabricated concrete component |
| CN206174443U (en) * | 2016-10-21 | 2017-05-17 | 中建四局第五建筑工程有限公司 | Short -tempered processing apparatus is exempted from to concrete |
| CN106965298A (en) * | 2017-05-08 | 2017-07-21 | 湖南三快而居住宅工业有限公司 | Precast concrete mould |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106965303A (en) * | 2017-04-25 | 2017-07-21 | 湖南三快而居住宅工业有限公司 | A kind of production technology of assembling die and prefabricated components |
| CN110303572A (en) * | 2019-07-10 | 2019-10-08 | 中建三局集团有限公司 | A kind of production method of the molding die and rough surface of prefabricated components rough surface |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171124 |