CN112622025A - Method for processing wall integrating structure, electromechanics and decoration - Google Patents
Method for processing wall integrating structure, electromechanics and decoration Download PDFInfo
- Publication number
- CN112622025A CN112622025A CN202011504793.2A CN202011504793A CN112622025A CN 112622025 A CN112622025 A CN 112622025A CN 202011504793 A CN202011504793 A CN 202011504793A CN 112622025 A CN112622025 A CN 112622025A
- Authority
- CN
- China
- Prior art keywords
- laminate
- dovetail
- plate
- composite wallboard
- decorative
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0025—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with installation or service material, e.g. tubes for electricity or water
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0064—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
- B28B7/0079—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding interlocking means, e.g. grooves and ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0088—Moulds in which at least one surface of the moulded article serves as mould surface, e.g. moulding articles on or against a previously shaped article, between previously shaped articles
Abstract
The invention discloses a method for processing a wall body integrating structure, electromechanics and decoration, which comprises the following steps: s1, manufacturing an inner-surface laminate and an outer-surface laminate; s2, manufacturing a reinforcement cage; s3, connecting the surface plate and the steel bar mesh cage in a mortise-tenon manner to form a prefabricated frame; s4, pouring and molding the prefabricated frame to obtain a composite wallboard; s5, obtaining an integrated composite wallboard; and S6, opening holes on the site of the inner face veneer of the integrated composite wallboard according to the design, wherein the holes are communicated with the reserved pipe ditch and used for installing a junction box. The wallboard of preparation possesses structure, electromechanics, keeps warm and decorates the function, adopts tenon fourth of the twelve earthly branches structure before pouring, and the convenient greatly reduced complexity of construction of installation can standardize mass production moreover, and the installation is the assembled installation, can effectively reduce job site wet process operation, and electromechanical walking line is regular not in a jumble moreover, need not the multiple fluting, accelerates the construction speed greatly, and reduction of erection time saves engineering cost.
Description
Technical Field
The invention belongs to the field of buildings, and particularly relates to a method for processing a wall body integrating structure, electromechanics and decoration.
Background
The traditional external wall of China is prepared by the following steps: the construction of some non-bearing concrete structures, constructional columns, lintels and other parts in the frame, shear wall and frame shear engineering which need to be finished before decoration is finished after one-time structure (referring to the bearing component part of the main body structure) construction. The method is complex, difficult to operate, large in construction operation, high in manufacturing cost, long in time consumption and low in efficiency, and consumes manpower and material resources, and the process cross construction is serious.
The electromechanical flow of traditional house construction includes: 1, slotting, wherein the construction method comprises firstly snapping lines and then slotting, the pipeline slotting is necessarily parallel lines and vertical lines according to requirements, the slotting is horizontal and vertical, and the horizontal slotting is not allowed on the wall. The 2 circuit is on the ground, if wired pipe is on the ground, need protect, prevent to step on and split, also need to mark clear and definite position, convenient later maintenance. 3, when the wiring length exceeds 15 meters or the middle of the wiring length has 3 bends, a junction box is additionally arranged in the middle of the wiring length, and wires cannot pass through the wiring pipe due to too long or more bends when the wires are disassembled and assembled. And 4, shielded cables are suitable for weak current, grooving and wiring are required again for secondary decoration line arrangement, the circuit wiring process is trivial and complicated, the dust pollution is serious, the working period is long, and the engineering cost is high.
The traditional inner decorative surface process flow comprises the following steps: 1 interfacial agent, the brushing of the interfacial agent requires full brushing and uniform brushing. 2 cracks are usually closed with kraft paper bags and white latex. 3, leveling, the uneven wall surface needs leveling, common gypsum is commonly used, and the unevenness is not more than 0.5 cm, which is good. 4, the cloth is attached to non-bearing walls such as general light walls, heat-insulating walls and the like. 5, 6, polishing, wherein if sand marks caused by too coarse sand paper are not covered by paint during polishing, dust generated during polishing can influence the adhesive force of the paint. And 7, the primer needs to be brushed uniformly, and the brushing effect can directly influence the effect of the finish paint. 8, repairing, wherein flaws exist after putty is polished, the flaws can be seen only after the primer is brushed once, and the pits are polished and then repaired by the primer, but color difference is easy to occur. The process flow of the interior decoration surface is complicated, the project progress is slow, the dust pollution is serious, the project quantity of constructors is large, the time is long, and the manufacturing cost is high.
The traditional processes all need independent operation, are complex in construction steps, uncontrollable in quality, long in time consumption, high in manufacturing cost and multiple in uncertain factors.
Disclosure of Invention
In view of the above-mentioned deficiencies in the prior art, the present invention provides a method for manufacturing a structural, electromechanical and decorative wall.
The technical scheme adopted by the invention is as follows:
a method for processing a wall integrating structure, electromechanics and decoration comprises the following steps:
s1, manufacturing a surface plate;
the face sheets include an inner face sheet and an outer face sheet.
The method specifically comprises the following steps: s1.1, manufacturing an outer laminated plate;
the inner side surface of the outer laminate is provided with a plurality of dovetail mortises I, and the outer side surface of the outer laminate is a decorative surface I;
s1.1.1, preparing an outer laminate raw material;
mixing siliceous materials such as sand, stone powder, broken stone and the like with cement, wood chips, wood fibers, PP fibers, rubber powder, cellulose and the like in proportion by adding water, and kneading to obtain a raw material of the outer laminate;
the board to be manufactured has different proportioning proportions as follows:
when manufacturing the ALC board:
the ratio of the fly ash to the lime to the desulfurized gypsum is 82:10: 8;
the foaming agent is aluminum powder, and 500-700g of the foaming agent is added in each part;
when making ECP panels:
35% of fly ash, 55% of desulfurized gypsum and 10% of other materials such as cellulose.
If additional decorative patterns are desired, then step S1.1.2 is performed, otherwise step S1.1.3 is performed.
S1.1.2, adding decorative materials such as color sand, color glass, and color paste.
S1.1.3, vacuum high-pressure extrusion molding.
And (3) extruding the raw materials obtained in the step S1.1.1 or S1.1.2 by adding the raw materials into a vacuum high-pressure extruder to obtain an outer laminated plate.
The inner side of the outer laminated plate is provided with a plurality of dovetail mortises I; the outer side surface of the outer surface laminate is a decorative surface I formed by stripes with different textures.
And the outer side of the outer laminate obtained using the raw material of step S1.1.2 was ground and polished.
And S1.2, manufacturing an inner-surface laminate.
The lateral surface of interior plywood is decorative cover II, and the medial surface of interior plywood is equipped with a plurality of dovetail grooves II and reserves the trench, reserves the trench and is located between the adjacent dovetail groove II, and wherein reserve the trench and be direct as an organic whole with the decorative board and at the horizontal evenly distributed of interior plywood, and this interior plywood is to be the position of wired pipe in the design drawing to the distribution of spool is designed well in advance, only needs to carry out one shot forming according to the model that designs when extrusion.
The manufacturing method of the inner-surface laminate comprises the following steps of S1.2.1, preparing an inner-surface laminate raw material;
mixing siliceous materials such as sand, stone powder, broken stone and the like with cement, wood chips, wood fibers, PP fibers, rubber powder, cellulose and the like in proportion by adding water, and kneading to obtain a raw material of the inner-surface plate; the raw materials of the inner-surface layer plate and the outer-surface layer plate are the same, and the inner-surface layer plate and the outer-surface layer plate can be configured at one time during actual manufacturing.
The board to be manufactured has different proportioning proportions as follows:
when manufacturing the ALC board:
the ratio of the fly ash to the lime to the desulfurized gypsum is 82:10: 8;
the foaming agent is aluminum powder, and 500-700g of the foaming agent is added in each part;
when making ECP panels:
35% of fly ash, 55% of desulfurized gypsum and 10% of other materials such as cellulose.
If other decorative patterns are required, go to step S1.2.2, otherwise go to step S1.2.3;
s1.2.2, adding decorative materials such as colored sand, colored glass, color paste, etc. into the raw materials according to the design requirement.
S1.2.3, vacuum high-pressure extrusion molding.
Adding the raw materials obtained in the step S1.2.1 or S1.2.2 into a vacuum high-pressure extruder for extrusion to obtain an inner-surface plate;
the inner side surface of the inner surface laminate is formed with a plurality of dovetail mortises II and reserved pipe ditches, the reserved pipe ditches are positioned between adjacent dovetail mortises II and comprise pipe pipes and pipe pipes, the distribution positions of the reserved pipe ditches are determined according to design, a model is arranged in the extruder, the inner panel is directly formed during extrusion, secondary processing is not needed, and the standardized design avoids the complexity of mechanical and electrical wiring of multiple decorations; the outer side surface of the inner surface laminate is a decorative surface II formed by stripes with different textures;
and the outer side surface of the inner skin sheet obtained using the raw material of step S1.2.2 was ground and polished.
And S2, manufacturing a reinforcement cage.
Manufacturing a steel bar mesh cage with a size suitable for the surface plate, and fixedly installing connecting clamping pieces on the steel bar mesh cage at positions corresponding to dovetail mortises on the surface plate, wherein two ends of each connecting clamping piece are respectively provided with a dovetail; the dovetail tenon is connected with the dovetail mortise and tenon joint. The preparation of reinforcing bar cylinder mould is conventional mode, only need according to set for the size assemble can, the equipment is accomplished the back and is at the corresponding position fixed connection fastener of dovetail mortise on reinforcing bar cylinder mould and the face plywood, can adopt the welding mode, and the part that fixed fastener is equipped with the dovetail exposes the reinforcing bar cylinder mould, respectively with the dovetail mortise-tenon joint of the face plywood of reinforcing bar cylinder mould both sides.
And S3, connecting the surface plate with the steel bar mesh cage in a mortise-tenon manner to form a prefabricated frame.
The inner surface layer plate and the outer surface layer plate are symmetrically arranged on two sides of the steel bar net cage, one dovetail joint of the connecting clamping piece is connected with the dovetail groove I of the outer surface layer plate, and the other dovetail joint of the connecting clamping piece is connected with the dovetail groove II of the inner surface layer plate; the inner surface layer plate, the outer surface layer plate and the middle steel bar mesh cage form a prefabricated frame.
And S4, pouring and molding the prefabricated frame to obtain the composite wallboard.
S4.1, placing each prefabricated frame into an aerated concrete mould box for fixed-length marshalling; a plurality of the plastic materials can be molded at one time.
And S4.2, preparing the aerated concrete slurry.
S4.2.1, ingredients:
the slurry comprises the following components in parts by weight: the proportion of the fly ash and the gypsum is 80 percent; the ratio of lime to cement is 19.97%; the aluminum powder is 3 per mill.
S4.2.2, making:
adding 75% of fly ash, 5% of gypsum and water by weight into a slurry preparation tank, stirring to form slurry, pumping the slurry to a material preparation building through a slurry pump, stirring through a high-speed stirrer, adding lime, cement and aluminum powder, stirring, and heating to about 45 ℃.
S4.3, pouring aerated concrete slurry into the grouped prefabricated frames, wherein the aerated concrete slurry generates bubbles, expands, thickens and hardens in the prefabricated frames to form a heat insulation layer wrapping the steel reinforcement net cage, the steel reinforcement net cage in the heat insulation layer has a stable structure, the adopted aerated concrete has a heat insulation function within the class 04 heat conductivity coefficient of 0.08, and the surface plate and the heat insulation layer form a primary composite wallboard.
S4.4, refilling the dovetail mortise of the primary composite wallboard with aerated concrete slurry, putting the dovetail mortise into a static curing chamber for static curing for about 2 hours, and allowing the aerated concrete slurry to generate bubbles, expand, thicken and harden in the dovetail mortise to obtain the composite wallboard; and the secondary filling is to ensure that the surface plate, the steel bar mesh cage and the connecting clamping piece mortise-tenon joint structure are safer, and the composite wallboard is cut to the required size by using a high-precision cutting machine after being statically maintained.
S5, performing high-temperature and high-pressure curing on the composite wallboard obtained in the step S4 to obtain an integrated composite wallboard;
and (4) putting the composite wallboard obtained in the step (S4) into an autoclave, and curing at a high temperature and a high pressure of 202 ℃ for 8 hours to obtain the integrated composite wallboard.
And S6, opening holes on site on the inner surface panel of the integrated composite wallboard according to the design, wherein the holes are communicated with the reserved pipe trench and used for installing junction boxes, and the height and the number of the junction boxes are opened on site according to the design.
The invention firstly produces the inner and outer surface plates, and the reserved pipe ditches which are transversely distributed are directly and integrally formed on the inner surface plate, so as to avoid multiple grooving during electromechanical wiring, and the wiring box is installed on the inner surface plate according to the hole opening of the design site, thereby greatly simplifying the working procedure of the electromechanical wiring, and avoiding the disorder of the wiring, then a reinforcing steel bar net cage is assembled, then the surface plate plates are tenon-and-mortise connected on the reinforcing steel bar net cage to form a prefabricated frame, aerated concrete is poured into the prefabricated frame, the aerated concrete generates bubbles, expands, thickens and hardens in the prefabricated frame to form a heat-insulating layer, and the tenon-and-mortise connection is ensured to be more stable, aerated concrete slurry is poured into the dovetail tenon grooves to obtain the composite wallboard, the composite wallboard is subjected to high-temperature and high-pressure maintenance through an autoclave to obtain the integrated composite wallboard, the composite wallboard simultaneously has the heat-insulating layer and the decorative surface, thereby saving the working procedures of, the integrated composite wall boards are directly formed in one step, a plurality of integrated composite wall boards are formed in one step during use, and then all the integrated composite wall boards are assembled, so that the working efficiency is greatly improved, and the construction period of a project is shortened. The outer side surface of the integrated composite wallboard manufactured by the invention is a decorative surface, the heat-insulating layer containing the steel bar net cage is arranged between the two decorative surfaces, the integrated composite wallboard is formed in one step, the operations of painting the inner wall and the outer wall and the decorative surface are not needed, the obtained integrated composite wallboards can be mutually assembled, and the working efficiency can be greatly improved through the assembled connection.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of an integrated composite wall panel made according to the present invention.
Fig. 2 is a schematic structural view of a socket wall with a reserved pipe channel, fig. 2a is a CZ01 socket wall, and fig. 2b is a CZ02 socket wall; FIG. 2c is a CZ03 socket wall; fig. 2d is a CZ04 socket wall.
Fig. 3 is a schematic structural diagram of a switch wall for reserving a pipe trench, where fig. 3a is a KG01 switch wall, and fig. 3b is a KG02 switch wall; fig. 3c shows KG03 switch wall.
Fig. 4 is a schematic structural view of a button wall of a pre-piping channel, fig. 4a is an XF02 fire button wall, and fig. 4b is a CW02 alarm button wall.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
A method for processing a wall integrating structure, electromechanics and decoration comprises the following steps:
s1, manufacturing a surface plate;
the face sheets comprise an inner face sheet 2 and an outer face sheet 1.
The method specifically comprises the following steps: s1.1, manufacturing an outer laminated plate 1;
the inner side surface of the outer surface laminate 1 is provided with a plurality of dovetail grooves I11, and the outer side surface of the outer surface laminate is a decorative surface I12;
s1.1.1, preparing an outer laminate raw material;
mixing siliceous materials such as sand, stone powder, broken stone and the like with cement, wood chips, wood fibers, PP fibers, rubber powder, cellulose and the like in proportion by adding water, and kneading to obtain a raw material of the outer laminate;
the board to be manufactured has different proportioning proportions as follows:
when manufacturing the ALC board:
the ratio of the fly ash to the lime to the desulfurized gypsum is 82:10: 8;
the foaming agent is aluminum powder, and 500-700g of the foaming agent is added in each part;
when making ECP panels:
35% of fly ash, 55% of desulfurized gypsum and 10% of other materials such as cellulose.
If additional decorative patterns are desired, then step S1.1.2 is performed, otherwise step S1.1.3 is performed.
S1.1.2, adding decorative materials such as color sand, color glass, and color paste.
S1.1.3, vacuum high-pressure extrusion molding.
And (3) extruding the raw materials obtained in the step S1.1.1 or S1.1.2 by adding the raw materials into a vacuum high-pressure extruder to obtain an outer laminated plate.
The inner side of the outer laminated plate is provided with a plurality of dovetail mortises I; the outer side surface of the outer surface laminate is a decorative surface I formed by stripes with different textures.
And the outer side of the outer laminate obtained using the raw material of step S1.1.2 was ground and polished.
S1.2, manufacturing an inner-surface plate 2.
The lateral surface of interior plywood is decorative cover II21, and the medial surface of interior plywood is equipped with a plurality of dovetail grooves II22 and reserves trench 23, reserves the trench and is located between the adjacent dovetail groove II, wherein reserve the trench and be direct and decorative board as an organic whole and at the horizontal evenly distributed of interior plywood, this interior plywood is to be the position of wired pipe in the design drawing, and the distribution of spool is designed well in advance, only need carry out one shot forming according to the model that designs when extrusion.
The manufacturing method of the inner-surface laminate comprises the following steps of S1.2.1, preparing an inner-surface laminate raw material;
mixing siliceous materials such as sand, stone powder, broken stone and the like with cement, wood chips, wood fibers, PP fibers, rubber powder, cellulose and the like in proportion by adding water, and kneading to obtain a raw material of the inner-surface plate; the raw materials of the inner-surface layer plate and the outer-surface layer plate are the same, and the inner-surface layer plate and the outer-surface layer plate can be configured at one time during actual manufacturing.
The board to be manufactured has different proportioning proportions as follows:
when manufacturing the ALC board:
the ratio of the fly ash to the lime to the desulfurized gypsum is 82:10: 8;
the foaming agent is aluminum powder, and 500-700g of the foaming agent is added in each part;
when making ECP panels:
35% of fly ash, 55% of desulfurized gypsum and 10% of other materials such as cellulose.
If other decorative patterns are required, go to step S1.2.2, otherwise go to step S1.2.3;
s1.2.2, adding decorative materials such as colored sand, colored glass, color paste, etc. into the raw materials according to the design requirement.
S1.2.3, vacuum high-pressure extrusion molding.
Adding the raw materials obtained in the step S1.2.1 or S1.2.2 into a vacuum high-pressure extruder for extrusion to obtain an inner-surface plate;
the inner side surface of the inner surface laminate is formed with a plurality of dovetail mortises II and reserved pipe ditches, the reserved pipe ditches are positioned between adjacent dovetail mortises II and comprise pipe pipes and pipe pipes, the distribution positions of the reserved pipe ditches are determined according to design, a model is arranged in the extruder, the inner panel is directly formed during extrusion, secondary processing is not needed, and the standardized design avoids the complexity of mechanical and electrical wiring of multiple decorations; the outer side surface of the inner surface laminate is a decorative surface II formed by stripes with different textures;
and the outer side surface of the inner skin sheet obtained using the raw material of step S1.2.2 was ground and polished.
And S2, manufacturing the reinforcement cage 3.
Manufacturing a steel bar mesh cage with a size suitable for the surface plate, fixedly installing connecting clamping pieces on the steel bar mesh cage at positions corresponding to dovetail mortises on the surface plate, and respectively arranging dovetail joints 5 at two ends of each connecting clamping piece 4; the dovetail tenon is connected with the dovetail mortise and tenon joint. The preparation of reinforcing bar cylinder mould is conventional mode, only need according to set for the size assemble can, the equipment is accomplished the back and is at the corresponding position fixed connection fastener of dovetail mortise on reinforcing bar cylinder mould and the face plywood, can adopt the welding mode, and the part that fixed fastener is equipped with the dovetail exposes the reinforcing bar cylinder mould, respectively with the dovetail mortise-tenon joint of the face plywood of reinforcing bar cylinder mould both sides.
And S3, connecting the surface plate with the steel bar mesh cage in a mortise-tenon manner to form a prefabricated frame.
The inner surface layer plate and the outer surface layer plate are symmetrically arranged on two sides of the steel bar net cage, one dovetail joint of the connecting clamping piece is connected with the dovetail groove I of the outer surface layer plate, and the other dovetail joint of the connecting clamping piece is connected with the dovetail groove II of the inner surface layer plate; the inner surface layer plate, the outer surface layer plate and the middle steel bar mesh cage form a prefabricated frame.
And S4, pouring and molding the prefabricated frame to obtain the composite wallboard.
S4.1, placing each prefabricated frame into an aerated concrete mould box for fixed-length marshalling; a plurality of the plastic materials can be molded at one time.
And S4.2, preparing the aerated concrete slurry.
S4.2.1, ingredients:
the slurry comprises the following components in parts by weight: the proportion of the fly ash and the gypsum is 80 percent; the ratio of lime to cement is 19.97%; the aluminum powder is 3 per mill.
S4.2.2, making:
adding 75% of fly ash, 5% of gypsum and water by weight into a slurry preparation tank, stirring to form slurry, pumping the slurry to a material preparation building through a slurry pump, stirring through a high-speed stirrer, adding lime, cement and aluminum powder, stirring, and heating to about 45 ℃.
S4.3, pouring aerated concrete slurry into the grouped prefabricated frames, wherein the aerated concrete slurry generates bubbles, expands, thickens and hardens in the prefabricated frames to form a heat insulation layer wrapping the steel reinforcement net cage, the steel reinforcement net cage in the heat insulation layer has a stable structure, the adopted aerated concrete has a heat insulation function within the class 04 heat conductivity coefficient of 0.08, and the surface plate and the heat insulation layer form a primary composite wallboard.
S4.4, refilling the dovetail mortise of the primary composite wallboard with aerated concrete slurry, putting the dovetail mortise into a static curing chamber for static curing for about 2 hours, and allowing the aerated concrete slurry to generate bubbles, expand, thicken and harden in the dovetail mortise to obtain the composite wallboard; and the secondary filling is to ensure that the surface plate, the steel bar mesh cage and the connecting clamping piece mortise-tenon joint structure are safer, and the composite wallboard is cut to the required size by using a high-precision cutting machine after being statically maintained.
S5, performing high-temperature and high-pressure curing on the composite wallboard obtained in the step S4 to obtain an integrated composite wallboard;
and (4) putting the composite wallboard obtained in the step (S4) into an autoclave, and curing at a high temperature and a high pressure of 202 ℃ for 8 hours to obtain the integrated composite wallboard.
And S6, opening holes on site on the inner surface panel of the integrated composite wallboard according to the design, wherein the holes are communicated with the reserved pipe trench and used for installing junction boxes, and the height and the number of the junction boxes are opened on site according to the design.
The integrated composite wall panel designed according to the drawing and manufactured according to the method has universality and diversity, and specifically refer to fig. 2a, fig. 2b, fig. 2c, fig. 2d, fig. 3a, fig. 3b, fig. 3c, fig. 4a and fig. 4 b.
The integrated composite wallboard prepared by the invention has the functions of structure, electromechanics, heat preservation and decoration, adopts a mortise-tenon joint structure before pouring, is convenient to install, greatly reduces the complexity of construction, can be produced in a standardized and large scale, can powerfully reduce wet operation of a construction site because the installation process is assembly type installation, has regular and unorganized electromechanical wiring, does not need multiple grooving, greatly accelerates the construction speed, shortens the construction period, saves the construction cost and improves the labor efficiency. And the mortise-tenon joint structure can also effectively prevent the wallboard from breaking and falling off caused by the displacement of the building in the earthquake.
The surface plate is manufactured by vacuum high-pressure extrusion molding, so that the surface plate has ultrahigh strength up to 35 MPa and ultrahigh density, and has ultrahigh hydrophobic, waterproof and heat-insulating properties.
The decorative coating is mixed with the raw materials of the surface plate, the problems of falling off and fading of the wall body and the like do not exist after the decorative coating is manufactured and formed, and the decorative surface can be independently designed according to the requirements of customers, so that the decorative coating becomes a unique decorative effect.
Compared with a reinforced concrete structure, the integrated composite wallboard manufactured by the method can shorten the construction period by one third, reduce the total weight and save one half of heating energy due to good heat insulation effect.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (4)
1. A method for processing a wall integrating structure, electromechanics and decoration is characterized by comprising the following steps:
s1, manufacturing a surface plate;
the surface plate comprises an inner surface plate and an outer surface plate;
s1.1, manufacturing an outer laminated plate;
the inner side surface of the outer laminate is provided with a plurality of dovetail mortises I, and the outer side surface of the outer laminate is a decorative surface I;
s1.2, manufacturing an inner-surface laminate;
the outer side surface of the inner surface laminate is a decorative surface II, the inner side surface of the inner surface laminate is provided with a plurality of dovetail mortises II and reserved pipe ditches, and the reserved pipe ditches are positioned between the adjacent dovetail mortises II;
s2, manufacturing a reinforcement cage;
manufacturing a steel bar mesh cage with a size suitable for the surface plate, and fixedly installing connecting clamping pieces on the steel bar mesh cage at positions corresponding to dovetail mortises on the surface plate, wherein two ends of each connecting clamping piece are respectively provided with a dovetail;
s3, connecting the surface plate and the steel bar mesh cage in a mortise-tenon manner to form a prefabricated frame;
the inner surface layer plate and the outer surface layer plate are symmetrically arranged on two sides of the steel bar net cage, one dovetail joint of the connecting clamping piece is connected with the dovetail groove I of the outer surface layer plate, and the other dovetail joint of the connecting clamping piece is connected with the dovetail groove II of the inner surface layer plate; the inner surface layer plate, the outer surface layer plate and the middle steel bar mesh cage form a prefabricated frame;
s4, pouring and molding the prefabricated frame to obtain a composite wallboard;
s5, performing high-temperature and high-pressure curing on the composite wallboard obtained in the step S4 to obtain an integrated composite wallboard;
putting the composite wallboard obtained in the step S4 into a still kettle, and carrying out high-temperature high-pressure curing on the still kettle to obtain an integrated composite wallboard;
and S6, opening holes on the site of the inner face veneer of the integrated composite wallboard according to the design, wherein the holes are communicated with the reserved pipe ditch and used for installing a junction box.
2. The method of claim 1, wherein the method comprises the steps of: in step S1.1, the specific steps are,
s1.1.1, preparing an outer laminate raw material;
adding water into the siliceous material, stirring and kneading to obtain a raw material of the outer laminate;
if other decorative patterns are required, go to step S1.1.2, otherwise go to step S1.1.3;
s1.1.2, adding decorative materials into the raw materials;
s1.1.3, extruding and molding under vacuum and high pressure;
adding the raw materials obtained in the step S1.1.1 or S1.1.2 into a vacuum high-pressure extruder for extrusion to obtain an outer laminate;
the inner side of the outer laminated plate is provided with a plurality of dovetail mortises I; the outer side surface of the outer surface laminate is a decorative surface I formed by stripes with different textures;
and the outer side of the outer laminate obtained using the raw material of step S1.1.2 was ground and polished.
3. The method of claim 1, wherein the method comprises the steps of: in step S1.2, the specific steps are,
s1.2.1, preparing a raw material of an inner panel;
adding water into the siliceous material, stirring and kneading to obtain a raw material of the inner-surface plate;
if other decorative patterns are required, go to step S1.2.2, otherwise go to step S1.2.3;
s1.2.2, adding decorative materials into the raw materials;
s1.2.3, extruding and molding under vacuum and high pressure;
adding the raw materials obtained in the step S1.2.1 or S1.2.2 into a vacuum high-pressure extruder for extrusion to obtain an inner-surface plate;
a plurality of dovetail mortises II and reserved pipe trenches are formed in the inner side surface of the inner surface laminate, the reserved pipe trenches are located between every two adjacent dovetail mortises II, and each reserved pipe trench comprises a wire slot and a pipe slot; the outer side surface of the inner surface laminate is a decorative surface II formed by stripes with different textures;
and the outer side surface of the inner skin sheet obtained using the raw material of step S1.2.2 was ground and polished.
4. The method of claim 1, wherein the method comprises the steps of: in step S4, the specific steps are,
s4.1, placing each prefabricated frame into an aerated concrete mould box for fixed-length marshalling;
s4.2, preparing aerated concrete slurry;
s4.3, pouring aerated concrete slurry into the grouped prefabricated frame, wherein the aerated concrete slurry generates bubbles, expands, thickens and hardens in the prefabricated frame to form a heat-insulating layer wrapping the steel bar net cage, and the surface plate and the heat-insulating layer form a primary composite wallboard;
and S4.4, refilling the dovetail groove of the primary composite wallboard with aerated concrete slurry, and generating bubbles, expanding, thickening and hardening the aerated concrete slurry in the dovetail groove to obtain the composite wallboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011504793.2A CN112622025A (en) | 2020-12-18 | 2020-12-18 | Method for processing wall integrating structure, electromechanics and decoration |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011504793.2A CN112622025A (en) | 2020-12-18 | 2020-12-18 | Method for processing wall integrating structure, electromechanics and decoration |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112622025A true CN112622025A (en) | 2021-04-09 |
Family
ID=75317158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011504793.2A Pending CN112622025A (en) | 2020-12-18 | 2020-12-18 | Method for processing wall integrating structure, electromechanics and decoration |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112622025A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114541609A (en) * | 2022-03-04 | 2022-05-27 | 广州工程总承包集团有限公司 | Integral type decorative wall body with embedded pipeline and manufacturing method and mold thereof |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19518777A1 (en) * | 1994-05-26 | 1995-11-30 | Berndt Boesch | Lost shuttering element for building construction |
| JP2001049770A (en) * | 1999-08-05 | 2001-02-20 | Katsuji Asami | Waterproof heat insulating panel for construction structure wall |
| CN1766251A (en) * | 2005-10-28 | 2006-05-03 | 广州市壁神新型建材有限公司 | Light composite external wall panel and manufacturing method thereof |
| KR20060117039A (en) * | 2005-05-12 | 2006-11-16 | 한국건설기술연구원 | Frp-concrete composite structures using the double(inner and outer) hollow typed fiber reinforced polymer pipe and the construction method using the same |
| CN102162284A (en) * | 2011-02-14 | 2011-08-24 | 哈尔滨鸿盛房屋节能体系研发中心 | T-shaped component module |
| CN102674758A (en) * | 2012-03-27 | 2012-09-19 | 广东松本绿色板业股份有限公司 | Full-body-colored decorating board and production process thereof |
| CN103302732A (en) * | 2013-05-30 | 2013-09-18 | 金立虎 | Special tool for foam concrete sandwich compound insulation building block subjected to post foaming forming |
| CN106284828A (en) * | 2016-09-29 | 2017-01-04 | 谢自强 | A kind of foamed ceramic combined wall board |
| CN110469013A (en) * | 2019-08-30 | 2019-11-19 | 刘家宇 | Cement fibre hollow lath complete cast-in-place exempts from demoulding building structure and its engineering method |
| CN210705259U (en) * | 2019-08-16 | 2020-06-09 | 苏道远 | Rubber mold for decorating integrated prefabricated part |
-
2020
- 2020-12-18 CN CN202011504793.2A patent/CN112622025A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19518777A1 (en) * | 1994-05-26 | 1995-11-30 | Berndt Boesch | Lost shuttering element for building construction |
| JP2001049770A (en) * | 1999-08-05 | 2001-02-20 | Katsuji Asami | Waterproof heat insulating panel for construction structure wall |
| KR20060117039A (en) * | 2005-05-12 | 2006-11-16 | 한국건설기술연구원 | Frp-concrete composite structures using the double(inner and outer) hollow typed fiber reinforced polymer pipe and the construction method using the same |
| CN1766251A (en) * | 2005-10-28 | 2006-05-03 | 广州市壁神新型建材有限公司 | Light composite external wall panel and manufacturing method thereof |
| CN102162284A (en) * | 2011-02-14 | 2011-08-24 | 哈尔滨鸿盛房屋节能体系研发中心 | T-shaped component module |
| CN102674758A (en) * | 2012-03-27 | 2012-09-19 | 广东松本绿色板业股份有限公司 | Full-body-colored decorating board and production process thereof |
| CN103302732A (en) * | 2013-05-30 | 2013-09-18 | 金立虎 | Special tool for foam concrete sandwich compound insulation building block subjected to post foaming forming |
| CN106284828A (en) * | 2016-09-29 | 2017-01-04 | 谢自强 | A kind of foamed ceramic combined wall board |
| CN210705259U (en) * | 2019-08-16 | 2020-06-09 | 苏道远 | Rubber mold for decorating integrated prefabricated part |
| CN110469013A (en) * | 2019-08-30 | 2019-11-19 | 刘家宇 | Cement fibre hollow lath complete cast-in-place exempts from demoulding building structure and its engineering method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114541609A (en) * | 2022-03-04 | 2022-05-27 | 广州工程总承包集团有限公司 | Integral type decorative wall body with embedded pipeline and manufacturing method and mold thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104358341B (en) | Building brickwork and masonry construction method of building brickwork | |
| CN100359109C (en) | Construction process for building concrete structure and its used mould | |
| CN105604191B (en) | It is a kind of to be integrally formed the house unit prepared | |
| CN102359199A (en) | Integrated finished wall as well as industrial production method and detaching method thereof | |
| CN104594525B (en) | Composite thermo-insulating wall board heat-preserving wall system integrated with building structure and construction technology | |
| CN105643774B (en) | One kind is used for house unit integrally formed mold from outside to inside | |
| CN112459291A (en) | Prefabricated heat insulation structure integrated wall structure and construction process thereof | |
| CN105625725B (en) | It is a kind of to be integrally formed the mould for preparing house unit from the inside to the outside | |
| CN201202189Y (en) | Light concrete keel light board wall | |
| CN112622025A (en) | Method for processing wall integrating structure, electromechanics and decoration | |
| CN113105199A (en) | Assembled autoclaved aerated concrete plate and preparation method thereof | |
| CN112431311A (en) | Building block and production process thereof | |
| CN105604346B (en) | Integrated molding from the inside to the outside prepare house unit method and house unit obtained | |
| CN103938763A (en) | Nonbearing wall easy to dismount and mount | |
| CN106639135A (en) | Novel assembled type H-shaped prefabricated composite wall board and preparation method thereof | |
| CN204163266U (en) | The large plate of hollow lath component building hollow wall | |
| CN105672480A (en) | Integrally formed house unit | |
| CN109989497A (en) | A kind of ecological integrated assembled type wall body structure and house based on New Building Materials | |
| CN113500690B (en) | Manufacturing process of UHPC outer wall decorative plate | |
| CN112726937B (en) | Take ornamental face tenon fourth of twelve earthly branches assembled to contain spool box structure building block and wall body | |
| CN114525883A (en) | Precast simple partition wall board and manufacturing method thereof | |
| CN112659354A (en) | Machining method of structural electromechanical thermal insulation integrated wall | |
| CN114150871A (en) | Construction method of overlong cast-in-place facing clear water concrete decorative thin wall | |
| CN106958358A (en) | The industrialization commercial residential buildings of energy-conserving and environment-protective | |
| CN106639089A (en) | Novel assembled I-shaped prefabricated composite floor supporting plate and preparing method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |