CN101905480A - Decorative plasterboard vibration molding equipment - Google Patents
Decorative plasterboard vibration molding equipment Download PDFInfo
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- CN101905480A CN101905480A CN 201010240994 CN201010240994A CN101905480A CN 101905480 A CN101905480 A CN 101905480A CN 201010240994 CN201010240994 CN 201010240994 CN 201010240994 A CN201010240994 A CN 201010240994A CN 101905480 A CN101905480 A CN 101905480A
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- bed die
- workbench
- adjusting device
- molding equipment
- vibration molding
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Abstract
The invention discloses decorative plasterboard vibration molding equipment, which comprises a workbench (11) with a vibrator (13), a bottom die adjusting device (9) arranged on the workbench, a bottom die (7) arranged on the bottom die adjusting device, a bracket (1) arranged on the workbench, a rotary rack (2) arranged on the bracket and positioned above the workbench and capable of rotating, a top cap adjusting device (5) arranged on the rotary rack, and a top cap (3) arranged on the bottom surface of the top cap adjusting device. The product produced by the equipment has the advantages of straight board edge, precise groove and tongue, uniform thickness, consistent rim size, high size precision, high breaking strength, deformation resistance and stable quality; and the equipment can manufacture tongue-and-groove surfaces of various shapes, and can reduce the technical requirement for workers and the labor intensity.
Description
Technical field
The present invention relates to a kind of building materials molding equipment, be specially a kind of mechanization former of decorated gypsum board.
Background technology
At present, the production of decorated gypsum board series products almost all is the manual production of small workshop mode.The main soft mode that shallow decorative pattern is arranged with the bottom of soft frame that adopts is produced shallow decorative pattern, bright keel are installed as main thin type decorated gypsum board.When manufacturing decorated gypsum board, slurry is poured in the soft mould, will repeatedly be got rid of ramming with the mould of slurry and real shakeout, scrape plane surface, cover back of the body mould, treat that slip solidifies the back demoulding, cleaning etc. all by manually finishing.This mode of production at first is repeatedly to get rid of the real die deformation that easily causes of ramming; Next is that back of the body mould relies on the artificial location of controlling to be pressed into, and accurate positioning relies on workman's experience and skill level fully; The 3rd to be that the surface wipe off to rely on artificial, is difficult to guarantee the quality of wipeing off.More than these problems cause not only operator's specification requirement height, labor strength big, working condition is poor, can cause also that uneven straight, the tongue and groove inaccuracy of the product edges of boards that make, frame size are inconsistent, became uneven, poor dimensional precision, rupture strength is low, yielding and defective such as quality instability, and can only make the single decorated gypsum board of tongue and groove face.
Summary of the invention
The present invention be directed to the problem that prior art exists, provide that a kind of product edges of boards of not only producing are straight, tongue and groove is accurate, thickness is even, frame consistent size, dimensional accuracy height, rupture strength height, not yielding, constant product quality, also can make different shape tongue and groove face, and can reduce workman's the specification requirement and the decorative plasterboard vibration molding equipment of labour intensity.
The objective of the invention is to be achieved through the following technical solutions.
Decorative plasterboard vibration molding equipment comprises the workbench of being with vibrating device, is arranged at bed die adjusting device on the workbench, is arranged at bed die on the bed die adjusting device, is installed on support on the workbench, is installed on and is positioned at workbench top and rotating swivel mount on the support, is installed on top cover adjusting device on the swivel mount, is installed on the top cover of top cover adjusting device bottom surface.
Support of the present invention is the setting support that is installed on workbench, and a side of support is fixedly installed on the workbench, and on workbench, the swivel mount two ends are articulated in a top of the trellis by hinge to opposite side by openable locker snap close.Described bed die is the integral type or the combined type bed die of flexibility or rigidity.When bed die was flexible bed die, the outer periphery that is positioned at bed die on the bed die adjusting device was equipped with rib mechanism.When bed die was the combined type bed die, this bed die was made of flexibility or rigidity base plate and the rigid border detachable or that can not be split that is positioned at around the base plate.On top cover, be fitted with the band weight-balancing device.In the workbench bottom table top adjusting device is installed.Bottom workbench bottom or table top adjusting device, flexible body is installed.On top cover, offer cast gate.
Adopt the present invention, top cover and bed die are promptly formed a cavity after involutory between top cover and bed die, gypsum slurry is injected cavity manufacture and obtain decorated gypsum board.The present invention adopts top cover and bed die " double-molded ", can produce different-thickness and weight light but the relief type that intensity is higher or the decorated gypsum board of other types, or even various stereo block class gypsum product large-scale, special shape all can be derived out by this equipment.Because the workbench bottom has vibrating device, when gypsum slurry injection mould, the vibration of startup workbench can be finished the compacting of gypsum slurry and flow, and no longer needs manually to get rid of ramming in fact, tamps effective.Employing mechanical oscillation compacting also can effectively be eliminated the bubble at the plasterboard back side, improves decorative pattern face quality and increases plasterboard intensity etc., has also solved the problem that high relief structural ornament plasterboard is difficult to manufacture.Set bed die adjusting device and top cover adjusting device can be realized the leveling of bed die and top cover and the flexible modulation of height and position, not only make the present invention that the mould of any thickness can be installed, manufacture the decorated gypsum board of different-thickness and shape, also be convenient to top cover and cover or take away, and can guarantee that the plasterboard gauge of manufacturing is accurate.Top cover is installed on the swivel mount, is convenient to opening, cover and overturning of top cover, no longer needs manually frequently to move arduously and cover.In a single day bed die and top cover install and fix, and especially with after the position adjustment such as top cover accurately, the inferior in batch plasterboard of producing can reach the effect of thickness uniformity, frame consistent size, uniform in quality unanimity.By the structural design of bed die and top cover, it is thinner to make thickness of slab, but owing to has reinforcement and than the slab limit and whole comparatively strong decorated gypsum board.
The side that has support of the present invention adopts openable locker snap close on workbench, and the swivel mount two ends are articulated in a top of the trellis by hinge again, and it is firmly loosening when vibrating or being hit both to be convenient to top cover, is convenient to opening and overturning of top cover again.The version of bed die is versatile and flexible, both available integral type bed die, and also the box-like bed die of available set both can be the rigidity bed die, also can be flexible bed die, can produce various versions, the especially decorated gypsum board of different shape tongue and groove face.Set rib mechanism can inject and during compacting, stop the distortion of flexible bed die because of the generation that is squeezed at gypsum slurry, makes that edges of boards are straight, the accurate plasterboard of tongue and groove, also can effectively reduce the distortion of bed die.The weight-balancing device that is provided with on top cover can make flip top cover more laborsaving.The table top adjusting device of installing in the workbench bottom can be realized the leveling of workbench and the flexible modulation of height.Noise when table top adjusting device bottom is provided with flexible body and can reduces equipment work also reduces equipment whole rigidity impaction lesion.
The present invention has realized mechanization and the standardization that decorated gypsum board is produced, and the decorated gypsum board thickness that production is manufactured is even, dimensional accuracy is high, the tongue and groove face is smooth and shape is various, rupture strength is high, not yielding, constant product quality.Also can alleviate working strength of workers greatly, reduce requirement, also improve work situation greatly workman's technical merit.
Further set forth content of the present invention below in conjunction with Figure of description.
Description of drawings
Fig. 1 is the structural representation that the present invention adopts the integral type bed die;
Fig. 2 is that schematic diagram is looked on the left side of the present invention when opening top cover;
Fig. 3 is the structural representation of separate assembling bed die;
Fig. 4 is various tongue and groove face shape schematic diagrames.
The specific embodiment
As shown in Figure 1 and Figure 2, the present invention includes bottom band vibrating device 13 workbench 11, be arranged at bed die adjusting device 9 on the workbench, be arranged at bed die 7 on the bed die adjusting device, be installed on support 1 on the workbench, be installed on the top cover adjusting device 5, the top cover 3 that is installed on top cover adjusting device bottom surface that are positioned at workbench top and rotating swivel mount 2 on the support, are installed on the swivel mount bottom surface, be opened in the cast gate 4 on the top cover 3.The vibration frequency of vibrating device 13, amplitude, exciting force all can be regulated, to reach best result of use.Support 1 is installed on the workbench, and on workbench, swivel mount is articulated in a top of the trellis by hinge 2a to opposite side by openable locker 10 snap closes.Configuration Ke weight-balancing device 15 on top cover, balance weight can be hung by lanyard 16 and pulley mechanism 17 as shown in Figure 2 and is assigned in the top cover rear end, also can directly be assemblied in the top cover rear end, adopt perhaps that other are electronic, pneumatic, the automatic Fan Qi And stationary device of hydraulic pressure.If swivel mount 2 and top cover adjusting device 5 adopt the solid plate structure, then cast gate 4 needs to connect top cover adjusting device and swivel mount.Bed die 7 of the present invention can adopt flexible bed die or rigidity bed die, and flexible bed die can adopt rubber, flexible plastic or other flexible materials to make, And can produce various decorative patterns thereon; Rigid border can adopt steel, aluminium alloy or other hard materials to make.The structure of bed die can adopt the integral structure shown in Fig. 1, also can adopt split modular structure as shown in Figure 3, constitutes bed die by flexibility or rigidity base plate 7a and the rigid border 7b detachable or that can not be split that is positioned on the base plate.Adopt this separate assembling bed die, the inwall of rigid border can be made into different shapes, can make the decorated gypsum board of difformity tongue and groove face, the tongue and groove face shape shown in I, II, III, IV among Fig. 4 is to satisfy the different requirements that plasterboard is installed.When bed die 7 was flexible bed die, the periphery that is positioned at bed die on bed die adjusting device 9 can be provided with rib mechanism 8.When the base plate of bed die is flexible plate, also rib mechanism 8 can be set in flexible plate 7a periphery.Rib mechanism can adopt the detachable frame structure in each bar limit, is suitable for disposing installation and removal neatly according to different bed dies.When for example making the rectangle decorated gypsum board, rib mechanism adopts the mutually vertical snapping of four straight plates of rigidity to form a rectangular frame structure, during dismounting, four straight plates that constitute frames are taken apart successively gets final product.Rib mechanism also can be blocked in respectively outside each bar frame of bed die for several straight blend stops that do not connect mutually.Table top adjusting device 12 is installed in workbench 11 bottoms, can be air pressure or hydraulic pressure or motorized adjustment structure, adjustable diameter and screw adjusting structure or other various mechanical adjustment structures commonly used.Flexible body 14, for example rubber, sponge, flexible plastic, spring etc. are installed in table top adjusting device 12 bottoms.One framework 19 can be set on workbench, and correspondence is provided with a hook 18 at the top cover front end, when opening top cover, hook can be hung on the framework.
When using this equipment making decorated gypsum board, top cover 3 is covered on bed die 7 fastening lock buckle device 10 earlier.The gypsum slip injects cavity 6 between bed dies and the top cover by cast gate 4 then, Vibration on Start-up device 13, work top 11 is by amplitude and the frequency vibration set, slip just is full of cavity 6 gradually, treat that slip is full of cavity 6 after, vibrating device 13 stops vibration.After treating that slip solidifies hardening, opening lock catch device 10 is dug top cover, will link up with 18 and hang on the framework 19, takes out the decorated gypsum board that makes.Clear up then in bed die and spray/brushings behind the releasing agent, turn down top cover again and lock, preparation is poured into a mould next time.The present invention closes top cover after also can pouring slip into mould earlier again, opens vibrating device simultaneously, at this moment, can not establish cast gate on the top cover.
Claims (10)
1. decorative plasterboard vibration molding equipment, it is characterized in that, comprise band vibrating device (13) workbench (11), be arranged at bed die adjusting device (9) on the workbench, be arranged at bed die (7) on the bed die adjusting device, be installed on support (1) on the workbench, be installed on and be positioned at workbench top and rotating swivel mount (2) on the support, be installed on top cover adjusting device (5) on the swivel mount, be installed on the top cover (3) of top cover adjusting device bottom surface.
2. decorative plasterboard vibration molding equipment according to claim 1, it is characterized in that, described support (1) is for being installed on the setting support of workbench, one side of support is fixedly installed on the workbench, on workbench, the swivel mount two ends are articulated in a top of the trellis by hinge (2a) to opposite side by openable locker (10) snap close.
3. decorative plasterboard vibration molding equipment according to claim 1 is characterized in that, described bed die (7) is the integral type or the combined type bed die of flexibility or rigidity.
4. decorative plasterboard vibration molding equipment according to claim 3 is characterized in that, when bed die (7) was flexible bed die, the outer periphery that is positioned at bed die on bed die adjusting device (9) was equipped with rib mechanism (8).
5. decorative plasterboard vibration molding equipment according to claim 3, it is characterized in that, when bed die (7) was the combined type bed die, this bed die (7) was made of flexibility or rigidity base plate (7a) and the rigid border (7b) detachable or that can not be split that is positioned at around the base plate.
6. decorative plasterboard vibration molding equipment according to claim 1 is characterized in that, is fitted with band weight-balancing device (15) on top cover.
7. decorative plasterboard vibration molding equipment according to claim 1 is characterized in that, in workbench (11) bottom table top adjusting device (12) is installed.
8. decorative plasterboard vibration molding equipment according to claim 1 is characterized in that, in the workbench bottom flexible body (14) is installed.
9. decorative plasterboard vibration molding equipment according to claim 7 is characterized in that, in table top adjusting device (12) bottom flexible body (14) is installed.
10. decorative plasterboard vibration molding equipment according to claim 1 is characterized in that, offers cast gate (4) on top cover (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010240994 CN101905480A (en) | 2010-07-30 | 2010-07-30 | Decorative plasterboard vibration molding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010240994 CN101905480A (en) | 2010-07-30 | 2010-07-30 | Decorative plasterboard vibration molding equipment |
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| Publication Number | Publication Date |
|---|---|
| CN101905480A true CN101905480A (en) | 2010-12-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010240994 Pending CN101905480A (en) | 2010-07-30 | 2010-07-30 | Decorative plasterboard vibration molding equipment |
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| CN (1) | CN101905480A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104708703A (en) * | 2015-03-30 | 2015-06-17 | 中国重型机械研究院股份公司 | Die-cavity vibration-type gypsum building block forming machine |
| CN111673871A (en) * | 2020-05-11 | 2020-09-18 | 马佳炫 | Ancient building blue or green tile brick carving production is with vibrating equipment |
| CN112519084A (en) * | 2020-12-22 | 2021-03-19 | 安能绿色建筑科技有限公司 | Foam molding device for manufacturing ultra-low energy consumption building heat insulation board |
| CN114441335A (en) * | 2022-01-06 | 2022-05-06 | 北新建材（嘉兴）有限公司 | Method and device for measuring flexural strength of calcined gypsum |
| CN114441335B (en) * | 2022-01-06 | 2024-06-07 | 泰山石膏(嘉兴)有限公司 | Method and device for measuring flexural strength of calcined gypsum |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0130601B2 (en) * | 1980-11-27 | 1989-06-21 | Chiyoda Giken Kogyo Kk | |
| CN2405731Y (en) * | 2000-01-12 | 2000-11-15 | 唐玉顺 | Stereo ceiling-panel formation mould and vibration die-pressing formation machine |
| CN2527418Y (en) * | 2002-03-21 | 2002-12-25 | 杨登峰 | Non sintering colour tile shaping equipment |
| CN2813247Y (en) * | 2005-06-10 | 2006-09-06 | 高强 | Ornamental gypsum board casting forming machine |
| CN201525074U (en) * | 2009-11-02 | 2010-07-14 | 刘建平 | Artificial quartz stone thin-plate combined forming machine |
-
2010
- 2010-07-30 CN CN 201010240994 patent/CN101905480A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0130601B2 (en) * | 1980-11-27 | 1989-06-21 | Chiyoda Giken Kogyo Kk | |
| CN2405731Y (en) * | 2000-01-12 | 2000-11-15 | 唐玉顺 | Stereo ceiling-panel formation mould and vibration die-pressing formation machine |
| CN2527418Y (en) * | 2002-03-21 | 2002-12-25 | 杨登峰 | Non sintering colour tile shaping equipment |
| CN2813247Y (en) * | 2005-06-10 | 2006-09-06 | 高强 | Ornamental gypsum board casting forming machine |
| CN201525074U (en) * | 2009-11-02 | 2010-07-14 | 刘建平 | Artificial quartz stone thin-plate combined forming machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104708703A (en) * | 2015-03-30 | 2015-06-17 | 中国重型机械研究院股份公司 | Die-cavity vibration-type gypsum building block forming machine |
| CN111673871A (en) * | 2020-05-11 | 2020-09-18 | 马佳炫 | Ancient building blue or green tile brick carving production is with vibrating equipment |
| CN112519084A (en) * | 2020-12-22 | 2021-03-19 | 安能绿色建筑科技有限公司 | Foam molding device for manufacturing ultra-low energy consumption building heat insulation board |
| CN114441335A (en) * | 2022-01-06 | 2022-05-06 | 北新建材（嘉兴）有限公司 | Method and device for measuring flexural strength of calcined gypsum |
| CN114441335B (en) * | 2022-01-06 | 2024-06-07 | 泰山石膏(嘉兴)有限公司 | Method and device for measuring flexural strength of calcined gypsum |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20101208 |