WO2021260942A1 - エレベーターシステム及び検査端末 - Google Patents
エレベーターシステム及び検査端末 Download PDFInfo
- Publication number
- WO2021260942A1 WO2021260942A1 PCT/JP2020/025333 JP2020025333W WO2021260942A1 WO 2021260942 A1 WO2021260942 A1 WO 2021260942A1 JP 2020025333 W JP2020025333 W JP 2020025333W WO 2021260942 A1 WO2021260942 A1 WO 2021260942A1
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- WIPO (PCT)
- Prior art keywords
- reference value
- sheave
- rope
- car
- diameter
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B1/00—Control systems of elevators in general
- B66B1/34—Details, e.g. call counting devices, data transmission from car to control system, devices giving information to the control system
- B66B1/3476—Load weighing or car passenger counting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B1/00—Control systems of elevators in general
- B66B1/34—Details, e.g. call counting devices, data transmission from car to control system, devices giving information to the control system
- B66B1/3492—Position or motion detectors or driving means for the detector
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/0006—Monitoring devices or performance analysers
- B66B5/0018—Devices monitoring the operating condition of the elevator system
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/06—Arrangements of ropes or cables
Definitions
- This disclosure relates to elevator systems and inspection terminals.
- Patent Document 1 describes a device for inspecting a rope.
- the device described in Patent Document 1 includes a floodlight and a light receiver.
- a rope is placed between the floodlight and the receiver.
- the laser beam emitted from the floodlight hits the rope.
- the receiver receives the laser light emitted from the floodlight.
- the outer shape of the rope is detected based on the signal output from the receiver.
- Patent Document 1 has a problem that additional equipment such as a floodlight and a light receiver is required to determine that the rope is deteriorated.
- An object of the present disclosure is to provide an elevator system capable of determining that a rope has deteriorated without the need for additional equipment.
- Another object of the present disclosure is to provide an inspection terminal capable of determining that the rope has deteriorated without requiring additional equipment for the elevator device.
- the elevator system includes a cage that moves on the hoistway, a rope that suspends the car, a sheave around which the rope is wound, an electric motor that rotates the sheave, and a specific section of the hoistway.
- a first calculation means for calculating the amount of rotation of the sheave when moving a storage means for storing the first reference value, the second reference value, and the third reference value, and the first reference value, the second reference value, And the diameter of the part of the rope that is wound around the sheave when the car moves in the above section, based on the third reference value, the diameter of the groove of the sheave, and the amount of rotation calculated by the first calculation means.
- a second calculation means for calculation and a determination means for determining whether or not the rope is deteriorated based on the diameter calculated by the second calculation means are provided.
- the first reference value is a reference value for the diameter of the groove of the sheave.
- the second reference value is a reference value for the diameter of the rope portion.
- the third reference value is a reference value for the amount of rotation of the sheave when the car moves in the above section.
- the elevator system includes a cage that moves on a hoistway including a plurality of virtually divided sections, a rope that suspends a car, a sheave around which the rope is wound, and an electric motor that rotates the sheave.
- the first calculation means for calculating the amount of rotation of the sheave when the car moves in each of the plurality of sections, and the first reference value and the second reference value and the third reference value for each of the plurality of sections. Calculated by the storage means to be stored, the first reference value for each of the plurality of sections, the second reference value and the third reference value for the target section, the diameter of the groove of the sheave, and the first calculation means.
- a second calculation means for calculating the diameter of the part of the rope that is wound around the sheave when the car moves in the target section, based on the amount of rotation of the sheave when the car moves in the target section.
- a determination means for determining whether or not the rope is deteriorated based on the diameter calculated by the second calculation means.
- the first reference value is a reference value for the diameter of the groove of the sheave.
- the second reference value for each of the plurality of sections is a reference value for the diameter of the portion of the rope that is wound around the sheave when the car moves in each of the plurality of sections.
- the third reference value for each of the plurality of sections is a reference value for the amount of rotation of the sheave when the car moves in each of the plurality of sections.
- the inspection terminal is an elevator device equipped with a cage for moving a hoistway, a rope for suspending a car, a sheave around which the rope is wound, and an electric motor for rotating the sheave. It is an inspection terminal for inspection.
- the inspection terminal stores a first calculation means for calculating the amount of rotation of the sheave when the car moves in a specific section of the hoistway, and a storage for storing the first reference value, the second reference value, and the third reference value. Based on the means, the first reference value, the second reference value, the third reference value, the diameter of the groove of the sheave, and the amount of rotation calculated by the first calculation means, the basket of the rope makes the above section.
- the first reference value is a reference value for the diameter of the groove of the sheave.
- the second reference value is a reference value for the diameter of the rope portion.
- the third reference value is a reference value for the amount of rotation of the sheave when the car moves in the above section.
- the inspection terminal is a cage that moves on a hoistway including a plurality of virtually divided sections, a rope that suspends a car, a sheave around which the rope is wound, and an electric motor that rotates the sheave. It is an inspection terminal for inspecting a rope in an elevator device equipped with.
- the inspection terminal has a first calculation means for calculating the amount of rotation of the rope wheel when the car moves in each of a plurality of sections, a first reference value, and a second reference value and a third reference value for each of the plurality of sections.
- the storage means for storing and the first reference value for each of the plurality of sections, the second reference value and the third reference value for the target section, the diameter of the groove of the rope wheel, and the first calculation means.
- the second calculation for calculating the diameter of the part of the rope that is wound around the rope wheel when the car moves in the target section, based on the amount of rotation of the rope wheel when the car moves in the target section.
- a means and a determination means for determining whether or not the rope is deteriorated based on the diameter calculated by the second calculation means are provided.
- the first reference value is a reference value for the diameter of the groove of the sheave.
- the second reference value for each of the plurality of sections is a reference value for the diameter of the portion of the rope that is wound around the sheave when the car moves in each of the plurality of sections.
- the third reference value for each of the plurality of sections is a reference value for the amount of rotation of the sheave when the car moves in each of the plurality of sections.
- the first calculation means calculates the amount of rotation of the sheave when the car moves in a specific section of the hoistway.
- the second calculation means is based on the first reference value, the second reference value, the third reference value, the diameter of the groove of the sheave, and the amount of rotation calculated by the first calculation means. Calculate the diameter of the part wound around the sheave when moving in the above section.
- the determination means determines whether or not the rope has deteriorated based on the diameter calculated by the second calculation means. With this system, it can be determined that the rope has deteriorated without the need for additional equipment.
- FIG. It is a figure which shows the example of the elevator system in Embodiment 1.
- FIG. It is a figure for demonstrating the function of a control device. It is a flowchart which shows the operation example of a control device. It is a flowchart which shows the example of the deterioration determination processing of S104. It is a figure which shows the state which a rope is wound around a sheave. It is a figure which shows the measurement example of the diameter D. It is a figure which shows the other measurement example of the diameter D. It is a figure for demonstrating the function of the arithmetic unit. It is a figure for demonstrating the function of a correction part. It is a flowchart which shows the acquisition example of the diameter D. It is a flowchart which shows the other acquisition example of the diameter D. It is a figure which shows the example of the hardware resource of a control device. It is a figure which shows other example of the hardware resource of a control device.
- FIG. 1 is a diagram showing an example of an elevator system according to the first embodiment.
- the elevator system shown in FIG. 1 includes an elevator device 1.
- the elevator device 1 is connected to the information center 3 via the network 2.
- Network 2 is, for example, an IP network.
- the IP network is a communication network using IP (Internet Protocol) as a communication protocol.
- the network 2 may be a closed network or an open network.
- the information center 3 manages a large number of elevator devices.
- the elevator device 1 is an example of an elevator device managed by the information center 3.
- the elevator device 1 includes a basket 11 and a balance weight 12.
- the car 11 moves up and down on the hoistway 13.
- the balance weight 12 moves up and down on the hoistway 13.
- the basket 11 and the counterweight 12 are suspended from the hoistway 13 by the rope 14.
- the rope 14 is, for example, a wire rope.
- the hoisting machine 15 includes a sheave 16, an electric motor 17, and an encoder 18 (not shown in FIG. 1).
- the rope 14 is wound around the sheave 16.
- the electric motor 17 rotates the sheave 16. That is, the electric motor 17 drives the car 11.
- the encoder 18 detects the rotation angle of the sheave 16.
- the encoder 18 outputs a signal according to the rotation angle from the reference.
- the encoder 18 is an example of a detector that detects the rotation angle of the sheave 16.
- the hoisting machine 15 is controlled by the control device 19.
- the control device 19 can communicate with the information center 3 via the network 2.
- the communication function of the control device 19 may be provided as a separate device in the elevator device 1.
- FIG. 1 shows an example in which the hoisting machine 15 and the control device 19 are installed in the machine room 20 above the hoistway 13.
- the hoisting machine 15 and the control device 19 may be installed in the hoistway 13.
- the hoisting machine 15 and the control device 19 may be installed at the top of the hoistway 13 or installed in the pit of the hoistway 13. Is also good.
- the scale device 21 is provided in the basket 11.
- the weighing device 21 measures the load capacity of the car 11.
- FIG. 1 shows an example in which the weighing device 21 is provided at the lower part of the car 11.
- the weighing device 21 may be provided at the end of the rope 14.
- a plate 22 is provided on the hoistway 13.
- the plate 22 is arranged according to the height of each landing 23 where the car 11 stops.
- FIG. 1 shows two landings 23 adjacent to each other, for example, a landing 23 on the nth floor and a landing 23 on the (n + 1) floor.
- the code 23-n is attached to the landing on the nth floor.
- the plates arranged for the height of the landing 23-n are labeled with reference numeral 22-n.
- the plates 22-5 are arranged according to the height of the landing 23-5 on the 5th floor.
- the car 11 is provided with a detector 24 for detecting the plate 22.
- the detector 24 is, for example, a photoelectric sensor.
- FIG. 1 shows an example in which the car 11 is stopped at the landing 23 on the floor.
- the floor surface of the basket 11 is arranged at the same height as the floor surface of the landing 23 on that floor. If the car 11 is arranged at the height shown in FIG. 1, the detector 24 detects the plate 22 arranged according to the height of the landing 23.
- the speed governor 25 is a device for forcibly stopping the movement of the car 11 when the speed of the car 11 exceeds a specific speed.
- the speed governor 25 shuts off the power supply to the hoisting machine 15 and electrically stops the car 11.
- the speed governor 25 operates an emergency stop (not shown) to mechanically stop the car 11.
- the second speed is faster than the first speed.
- the governor 25 includes a governor 26, a speed governor 27, a connecting member 28, and an encoder 29 (not shown in FIG. 1).
- the speed governor 26 is rotatably provided in the machine room 20.
- the governor 26 may be provided at the top of the hoistway 13.
- the governor rope 27 is endless.
- the governor rope 27 is wound around the governor 26.
- the connecting member 28 is provided in the car 11.
- the governor rope 27 is connected to the car 11 via the connecting member 28.
- the encoder 29 detects the rotation angle of the speed governor 26.
- the encoder 29 outputs a signal according to the rotation angle from the reference.
- FIG. 2 is a diagram for explaining the function of the control device 19.
- the control device 19 includes a storage unit 40, a communication unit 41, an operation control unit 42, a calculation unit 43, an acquisition unit 44, a calculation unit 45, and a determination unit 46.
- FIG. 3 is a flowchart showing an operation example of the control device 19.
- the control device 19 determines whether or not a start signal for starting the inspection of the rope 14 has been received (S101).
- the inspection of the rope 14 is performed by an elevator maintenance person.
- the maintenance staff carries the mobile terminal 4 and visits the building equipped with the elevator device 1.
- the mobile terminal 4 is, for example, a smartphone.
- the maintenance staff transmits a start signal from the mobile terminal 4.
- the start signal may be transmitted from the operation panel 30 provided in the car 11.
- the start signal may be transmitted from the information center 3.
- S101 determines Yes.
- the motion control unit 42 starts the operation for inspecting the rope 14. Specifically, the motion control unit 42 stops the car 11 at the landing 23 on the lowest floor (S102). In the following, an example in which the car 11 stops at each landing 23 on the 1st floor to the 10th floor will be described. That is, the lowest floor is the first floor. The operation control unit 42 stops the car 11 at the position where the detector 24 detects the plate 22-1 in S102.
- the motion control unit 42 moves the car 11 to the landing 23 on the top floor (S103).
- the top floor is the 10th floor.
- the operation control unit 42 stops the car 11 at a position where the detector 24 detects the plate 22-10 in S103.
- the detector 24 After the car 11 departs from the landing 23-1, the detector 24 detects the plate 22-2 when the car 11 passes through the landing 23-2. Then, as the car 11 passes through the landing 23-3, the detector 24 detects the plate 22-3. Similarly, each time the car 11 passes through the landing 23, the detector 24 detects the plate 22.
- FIG. 4 is a flowchart showing an example of the deterioration determination process of S104.
- the deterioration determination process may be started immediately after the car 11 departs from the landing 23-1 in S102.
- the hoistway 13 includes a plurality of virtually divided sections. These plurality of sections are continuous up and down.
- the car 11 moves in the plurality of sections. For example, one section is between two vertically adjacent plates 22. If the bottom floor is the first floor and the top floor is the tenth floor, there are nine sections in the hoistway 13. In the following, the section from the plate 22-n to the plate 22- (n + 1) is referred to as a section n.
- FIG. 4 shows an example in which a series of processes shown in S202 to S208 is performed for each section.
- the calculation unit 43 calculates the amount ⁇ n that the sheave 16 rotates when the car 11 moves in the section n. For example, when the car 11 moves in the section 1, the detector 24 detects the plate 22-1 at the starting point of the section 1. The rotation angle ⁇ 1 of the sheave 16 when the detector 24 detects the plate 22-1 is detected by the encoder 18. The calculation unit 43 acquires the rotation angle ⁇ 1 detected by the encoder 18 (S202).
- the detector 24 detects the plate 22-2 at the end point of the section 1.
- the rotation angle ⁇ 2 of the sheave 16 when the detector 24 detects the plate 22-2 is detected by the encoder 18.
- the calculation unit 43 acquires the rotation angle ⁇ 2 detected by the encoder 18 (S203).
- the calculation unit 43 calculates the rotation amount ⁇ 1 of the sheave 16 when the car 11 moves in the section 1 based on the rotation angle ⁇ 1 acquired in S202 and the rotation angle ⁇ 2 acquired in S203 (S204).
- the acquisition unit 44 acquires the diameter D of the groove portion of the sheave 16 (S205).
- the midpoint of the diameter D is a point on the rotation axis of the sheave 16.
- the diameter D is measured by maintenance personnel.
- the maintenance staff inputs the measured value of the diameter D from the mobile terminal 4 and transmits it to the control device 19.
- the acquisition unit 44 acquires the value received from the mobile terminal 4 by the communication unit 41 as the diameter D.
- FIG. 5 is a diagram showing a state in which the rope 14 is wound around the sheave 16.
- the rope 14 does not contact the bottom of the groove formed in the sheave 16.
- the diameter D is the diameter of the portion considered to be the bottom of the groove.
- FIG. 6 is a diagram showing a measurement example of the diameter D.
- FIG. 6 shows an example in which the detector 31 is pressed against a portion of the groove formed in the sheave 16 where the rope 14 is not wound.
- the diameter D is measured based on the distance L1 between the reference plane and the tip of the detector 31.
- FIG. 7 is a diagram showing another measurement example of the diameter D.
- FIG. 7 shows an example in which the protrusion amount L2 of the rope 14 from the reference plane is measured and the diameter D is derived.
- the calculation unit 45 calculates the diameter dn of the rope 14 (S206).
- the diameter dn is the diameter of the portion of the rope 14 that is wound around the sheave 16 when the car 11 moves in the section n.
- the calculation unit 45 calculates the diameter dn by the following equation.
- D' is a reference value for the diameter D of the groove portion of the sheave 16.
- the reference value D' is stored in advance in the storage unit 40.
- ⁇ ⁇ n is a reference value with respect to the rotation amount ⁇ n of the sheave 16 when the car 11 moves in the section n.
- the reference value ⁇ 'n is stored in advance in the storage unit 40.
- the value for each section is stored in the storage unit 40. That is, the storage unit 40 stores the reference value ⁇ '1 for the section 1, the reference value ⁇ '2 for the section 2, the reference value ⁇ '3 for the section 3, ..., And the reference value ⁇ '9 for the section 9. Will be done.
- d'n is a reference value with respect to the diameter dn of the portion of the rope 14 that is wound around the sheave 16 when the basket 11 moves in the section n.
- the reference value d'n is stored in advance in the storage unit 40.
- the value for each section is stored in the storage unit 40. That is, the storage unit 40 stores the reference value d'1 for the section 1, the reference value d'2 for the section 2, the reference value d'3 for the section 3, ..., And the reference value d'9 for the section 9. Will be done.
- each value measured at the time of installation of the elevator device 1 is stored in the storage unit 40 as a reference value D', a reference value ⁇ 'n, and a reference value d'n.
- the reference value D'and the reference value d'n may be design values.
- the reference value D', the reference value ⁇ 'n, and the reference value d'n may be updated based on the respective values measured at the time of repairing the elevator device 1.
- the effective diameter of the sheave 16 when the car 11 is moving in the section n is D + dn. Therefore, the amount of movement of the car 11 is represented by ⁇ (D + dn) ⁇ ⁇ n.
- the distance of the section n that is, the movement amount of the car 11, does not change during the installation of the elevator device 1 and the inspection of the rope 14. Therefore, the following equation holds.
- the equation (1) is derived from the following equation.
- the calculation unit 45 has the reference value D', the reference value ⁇ '1, and the reference value d'1 stored in the storage unit 40, and the rotation amount calculated in S204.
- the diameter d1 is calculated based on ⁇ 1 and the diameter D acquired in S205.
- the determination unit 46 determines whether or not the rope 14 has deteriorated based on the diameter dn calculated by the calculation unit 45 (S207). For example, the storage unit 40 stores the threshold value ThA for determining deterioration. The determination unit 46 compares the diameter d1 calculated in S206 with the threshold value ThA. If the diameter d1 calculated in S206 is smaller than the threshold value ThA, the determination unit 46 determines that the rope 14 has deteriorated. If the diameter d1 calculated in S206 is larger than the threshold value ThA, the determination unit 46 does not determine that the rope 14 has deteriorated.
- the inspection result regarding the section n is stored in the storage unit 40 (S208).
- the inspection result includes the information of the diameter d1 calculated in S206.
- the inspection result includes the determination result in S207.
- the rotation angle ⁇ 2 of the sheave 16 when the detector 24 detects the plate 22-2 is acquired.
- the rotation angle ⁇ 3 of the sheave 16 when the detector 24 detects the plate 22-3 is acquired.
- the calculation unit 43 calculates the rotation amount ⁇ 2 of the sheave 16 when the car 11 moves in the section 2.
- the calculation unit 45 is based on the reference value D', the reference value ⁇ '2, and the reference value d'2, the already acquired diameter D, and the rotation amount ⁇ 2 calculated in S204. , Calculate the diameter d2.
- the determination unit 46 determines whether or not the rope 14 has deteriorated based on the diameter d2 calculated by the calculation unit 45. For example, if the diameter d2 calculated in S206 is smaller than the threshold value ThA, the determination unit 46 determines that the rope 14 has deteriorated.
- the inspection result regarding the section 2 is stored in the storage unit 40.
- this elevator system is particularly easy to apply to the existing elevator device 1.
- the rope 14 deteriorates faster as the number of bends increases. Therefore, the deterioration of the rope 14 does not proceed uniformly over the entire length. In the example shown in this embodiment, the deterioration of the rope 14 can be determined for each preset section. Therefore, it is possible to easily identify the portion of the rope 14 where the deterioration progresses quickly.
- the motion control unit 42 may suspend the subsequent operation of the car 11.
- this elevator system may be provided with a function of notifying the inspection result.
- the communication unit 41 receives the start signal from the mobile terminal 4 in S101
- the communication unit 41 transmits the inspection result to the mobile terminal 4.
- the inspection result is displayed on the display 4a of the mobile terminal 4.
- the communication unit 41 may transmit the inspection result to the operation panel 30.
- the inspection result is displayed on the display 30a of the operation panel 30.
- the communication unit 41 receives the start signal from the information center 3 via the network 2
- the communication unit 41 may transmit the inspection result to the information center 3.
- the inspection result is displayed on the display 3a provided in the information center 3.
- the inspection result transmitted by the communication unit 41 may include only the inspection result of a part of the section.
- the communication unit 41 causes the display 4a, 3a, or 30a to display the determination result of the determination unit 46 for the portion of the rope 14 having the smallest diameter dn calculated by S206. Is also good.
- the elevator system may be adopted by combining a plurality of functions shown below.
- the control device 19 may further include a calculation unit 47.
- the diameter dn calculated in S206 is stored in the storage unit 40 in S208.
- the diameter dn is accumulated in the storage unit 40 at each inspection.
- the calculation unit 47 calculates the time change rate of the diameter d2 based on the diameter d2 calculated this time and the diameter d2 calculated last time. Similarly, the calculation unit 47 calculates the time change rate of the diameter dn for each of the plurality of sections.
- FIG. 8 is a diagram for explaining the function of the calculation unit 47.
- FIG. 8 shows the time variation of the diameter of the rope 14.
- the initial elongation of the rope 14 occurs, so that the time change rate of the diameter of the rope 14 becomes large.
- the time change rate of the diameter of the rope 14 is smaller than the time change rate in the period P1.
- the time change rate of the diameter of the rope 14 increases again.
- the determination unit 46 may determine whether or not the rope 14 has deteriorated based on the time change rate calculated by the calculation unit 47. For example, if the time change rate calculated by the calculation unit 47 is larger than the specific threshold value ThB, the determination unit 46 determines that the rope 14 has deteriorated. In order to prevent the determination that the rope 14 is deteriorated in the period P1, the determination unit 46 may perform the deterioration determination based on the time change rate of the diameter only when the rope 14 is used for a certain period or more. good.
- the determination unit 46 may determine that the rope 14 has deteriorated when the diameter dn calculated in S206 is smaller than the threshold value ThC and the time change rate calculated by the calculation unit 47 is larger than the threshold value ThB.
- the threshold value ThC is a value larger than the threshold value ThA. Even when the control device 19 includes the calculation unit 47, the determination unit 46 determines that the rope 14 has deteriorated if the diameter dn calculated in S206 is smaller than the threshold value ThA.
- the motion control unit 42 may move the car 11 from the landing 23 on the top floor to the landing 23 on the bottom floor for the inspection of the rope 14.
- the motion control unit 42 may move the car 11 only a part of the plurality of sections for the inspection of the rope 14. For example, the car 11 may be moved from the landing 23-5 to the landing 23-6, and the rope 14 may be inspected only for the section 5.
- the calculation unit 43 calculates the rotation amount ⁇ n of the sheave 16 when the car 11 moves upward.
- the basket 11 and the counterweight 12 are suspended by the rope 14.
- the tension of the portion of the rope 14 extending from the sheave 16 to the car 11 side and the tension of the portion extending to the balanced weight 12 side are not the same unless the weight of the cage 11 and the weight of the balanced weight 12 match. If there is a difference between the two tensions, expansion and contraction due to the difference occurs in the portion of the rope 14 that is sent out from the sheave 16.
- the position of the car 11 is detected by the detector 24 provided in the car 11. Therefore, when the car 11 moves downward, the detector 24 is affected by the expansion and contraction.
- the rotation amount ⁇ n can be calculated without being affected by the expansion and contraction.
- the control device 19 is further provided with a calculation unit 48.
- the calculation unit 48 calculates the position of the car 11 based on the rotation angle of the speed governor 26 detected by the encoder 29. In each example, each of the plurality of sections is specified based on the position detected by the means.
- the elevator device 1 may further include a thermo-hygrometer 32.
- the control device 19 further includes a correction unit 49.
- the thermo-hygrometer 32 measures the temperature and humidity of the hoistway 13.
- the correction unit 49 corrects the diameter dn calculated by the calculation unit 45 in S206 based on the temperature and humidity measured by the thermo-hygrometer 32.
- the determination unit 46 determines whether or not the rope 14 has deteriorated in S207 based on the diameter dn corrected by the correction unit 49.
- FIG. 9 is a diagram for explaining the function of the correction unit 49.
- the solid line shown in FIG. 9 is the same as the solid line shown in FIG.
- the broken line shown in FIG. 9 shows the time change of the diameter of the rope 14 when the temperature and the humidity are taken into consideration. Fibers such as hemp provided in the center of the rope 14 absorb moisture. Therefore, the diameter of the rope 14 increases as the humidity increases. Further, the steel wire provided in the rope 14 expands when the temperature rises. Therefore, the diameter of the rope 14 tends to increase as the temperature and humidity increase, and decrease as the temperature and humidity decrease.
- the correction unit 49 corrects the diameter dn calculated by the calculation unit 45 according to this tendency.
- the control device 19 includes the correction unit 49, deterioration determination in consideration of temperature and humidity becomes possible. Therefore, the determination accuracy can be further improved.
- the control device 19 further includes a detection unit 50.
- the calculation unit 43 does not have to calculate the rotation amount ⁇ n when the difference detected by the detection unit 50 exceeds a specific threshold value ThD. That is, when the difference detected by the detection unit 50 exceeds the threshold value ThD, the deterioration determination of the rope 14 is not performed.
- the threshold value ThD is stored in advance in the storage unit 40.
- control device 19 may further include a correction unit 51 in addition to the detection unit 50.
- the detection unit 50 detects the difference between the load load W1 and the load load W2.
- the correction unit 51 corrects the rotation amount ⁇ n calculated by the calculation unit 43 according to the difference detected by the detection unit 50. For example, when the car 11 moves upward, if the load W1 is larger than the load W2, the correction unit 51 calculates a correction value according to the difference detected by the detection unit 50 by the calculation unit 43. Add to ⁇ n.
- the correction unit 51 calculates a correction value according to the difference detected by the detection unit 50 from the rotation amount ⁇ n calculated by the calculation unit 43. Subtract.
- the operation control unit 42 may perform an operation of stopping the car 11 at a specific confirmation position.
- the confirmation position is a position for the maintenance staff to visually confirm a specific portion of the rope 14 from above the car 11. For example, if the hoist 15 is arranged at the top of the hoistway 13, the maintenance personnel may not be able to see the portion of the rope 14 wound around the sheave 16. In such a case, the maintenance staff transmits, for example, a confirmation signal for starting the above operation from the mobile terminal 4.
- the operation control unit 42 makes it possible to visually recognize the portion of the rope 14 that is wound around the sheave 16 when the car 11 moves in the section 3. , Stop the basket 11.
- the motion control unit 42 may stop the car 11 so that the portion of the rope 14 having the smallest diameter dn calculated by the calculation unit 45 can be visually recognized from above the car 11.
- the confirmation position may be a position for visually recognizing a specific portion of the rope 14 from the pit of the hoistway 13.
- the acquisition unit 44 acquires the measured value by the maintenance staff as the diameter D.
- the acquisition unit 44 may acquire a value other than the measured value by the maintenance staff as the diameter D.
- a specific out-of-service section is set above the stop position of the car 11 on the top floor or below the stop position of the car 11 on the bottom floor.
- the non-service section is a section in which the car 11 does not move in the normal service.
- FIG. 10 is a flowchart showing an acquisition example of the diameter D.
- the operation control unit 42 moves the non-service section to the car 11 (S301).
- the calculation unit 43 calculates the rotation amount ⁇ 0 of the sheave 16 when the car 11 moves in the out-of-service section (S302). Any method may be used to detect the position of the car 11.
- Equation (3) is derived from equation (2) in the same manner as equation (1).
- D' is a reference value for the diameter D of the groove portion of the sheave 16.
- ⁇ '0 is a reference value for the rotation amount ⁇ 0 of the sheave 16 when the car 11 moves in the out-of-service section.
- the reference value ⁇ ′ 0 is stored in advance in the storage unit 40.
- d'0 is a reference value with respect to the diameter d0 of the portion of the rope 14 that is wound around the sheave 16 when the car 11 moves in the out-of-service section.
- the reference value d'0 is stored in advance in the storage unit 40.
- FIG. 11 is a flowchart showing another acquisition example of the diameter D.
- the control device 19 further includes a calculation unit 52 and a specific unit 53.
- the specifying unit 53 specifies the section having the smallest increase rate calculated in S403 as the reference section from the plurality of sections described above (S406).
- the acquisition unit 44 acquires the diameter D of the groove portion of the sheave 16 by the following equation (S407). Equation (4) is derived from equation (2) in the same manner as equation (3).
- ⁇ 'm is a reference value for the rotation amount ⁇ m of the sheave 16 when the car 11 moves in the reference section.
- d'm is a reference value with respect to the diameter dm of the portion of the rope 14 that is wound around the sheave 16 when the basket 11 moves in the reference section.
- the acquisition unit 44 has a diameter based on the reference value D', the reference value ⁇ 'm, and the reference value d'm stored in the storage unit 40, and the rotation amount ⁇ m calculated by the calculation unit 43. Calculate D.
- the calculation unit 45 calculates the diameter dn of the rope 14 in S206 based on the diameter D acquired by the acquisition unit 44.
- the acquisition unit 44 may calculate the amount of wear of the groove portion of the sheave 16 based on the cumulative rotation speed of the sheave 16, and acquire the diameter D from the calculation result.
- the cumulative rotation speed of the sheave 16 from the time of installation or repair of the elevator device 1 is stored in the storage unit 40.
- the acquisition unit 44 may consider the tension of the rope 14, the shape of the groove, and the like when calculating the amount of wear of the groove portion of the sheave 16.
- the determination unit 46 determines that the rope 14 has deteriorated. It may be determined that the groove portion of the car 16 is being worn.
- each part indicated by reference numerals 40 to 53 may be provided in the mobile terminal 4.
- Each part indicated by reference numerals 40 to 53 may be provided in a server (not shown) of the information center 3.
- each part indicated by reference numerals 40 to 53 indicates a function of the control device 19.
- FIG. 12 is a diagram showing an example of hardware resources of the control device 19.
- the control device 19 includes a processing circuit 60 including, for example, a processor 61 and a memory 62 as hardware resources.
- the function of the storage unit 40 is realized by the memory 62.
- As the memory 62 a semiconductor memory or the like can be adopted.
- the control device 19 realizes the functions of the respective parts indicated by reference numerals 41 to 53 by executing the program stored in the memory 62 by the processor 61.
- FIG. 13 is a diagram showing another example of the hardware resource of the control device 19.
- the control device 19 includes, for example, a processing circuit 60 including a processor 61, a memory 62, and dedicated hardware 63.
- FIG. 13 shows an example in which a part of the functions of the control device 19 is realized by the dedicated hardware 63. All the functions of the control device 19 may be realized by the dedicated hardware 63.
- the dedicated hardware 63 a single circuit, a composite circuit, a programmed processor, a parallel programmed processor, an ASIC, an FPGA, or a combination thereof can be adopted.
- the hardware resources of the inspection device are the same as those shown in FIG. 12 or 13.
- the inspection device includes a processing circuit including a processor and a memory as hardware resources.
- the inspection device realizes the functions of the respective parts indicated by reference numerals 41 to 53 by executing the program stored in the memory by the processor.
- the inspection device may include a processing circuit including a processor, a memory, and dedicated hardware as hardware resources. Some or all of the functions of the inspection device may be realized by dedicated hardware.
- the elevator system according to this disclosure can be applied to a system in which a car is suspended by a rope.
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Abstract
Description
図1は、実施の形態1におけるエレベーターシステムの例を示す図である。図1に示すエレベーターシステムは、エレベーター装置1を備える。エレベーター装置1は、ネットワーク2を介して情報センター3に接続される。
Claims (23)
- 昇降路を移動するかごと、
前記かごを吊り下げるロープと、
前記ロープが巻き掛けられた綱車と、
前記綱車を回転させる電動機と、
前記かごが前記昇降路の特定の区間を移動する時の前記綱車の回転量を演算する第1演算手段と、
第1基準値、第2基準値、及び第3基準値を記憶する記憶手段と、
前記第1基準値、前記第2基準値、及び前記第3基準値と前記綱車の溝部の直径、及び前記第1演算手段によって演算された回転量とに基づいて、前記ロープのうち前記かごが前記区間を移動する時に前記綱車に巻き掛けられる部分の直径を演算する第2演算手段と、
前記第2演算手段によって演算された直径に基づいて、前記ロープが劣化しているか否かを判定する判定手段と、
を備え、
前記第1基準値は、前記綱車の溝部の直径に対する基準の値であり、
前記第2基準値は、前記ロープの前記部分の直径に対する基準の値であり、
前記第3基準値は、前記かごが前記区間を移動する時の前記綱車の回転量に対する基準の値であるエレベーターシステム。 - 前記第2演算手段によって演算された直径の時間変化率を演算する第3演算手段を更に備え、
前記判定手段は、前記第3演算手段によって演算された時間変化率に基づいて、前記ロープが劣化しているか否かを判定する請求項1に記載のエレベーターシステム。 - 前記かごの位置を検出する検出手段を更に備え、
前記区間は、前記検出手段によって検出された位置に基づいて特定される請求項1又は請求項2に記載のエレベーターシステム。 - 仮想的に分割された複数の区間を含む昇降路を移動するかごと、
前記かごを吊り下げるロープと、
前記ロープが巻き掛けられた綱車と、
前記綱車を回転させる電動機と、
前記かごが前記複数の区間のそれぞれを移動する時の前記綱車の回転量を演算する第1演算手段と、
第1基準値と前記複数の区間のそれぞれに対する第2基準値及び第3基準値とを記憶する記憶手段と、
前記複数の区間のそれぞれに対して、前記第1基準値、並びに対象区間に対する前記第2基準値及び前記第3基準値と前記綱車の溝部の直径、及び前記第1演算手段によって演算された、前記かごが当該対象区間を移動する時の前記綱車の回転量とに基づいて、前記ロープのうち前記かごが当該対象区間を移動する時に前記綱車に巻き掛けられる部分の直径を演算する第2演算手段と、
前記第2演算手段によって演算された直径に基づいて、前記ロープが劣化しているか否かを判定する判定手段と、
を備え、
前記第1基準値は、前記綱車の溝部の直径に対する基準の値であり、
前記複数の区間のそれぞれに対する前記第2基準値は、前記ロープのうち前記かごが前記複数の区間のそれぞれを移動する時に前記綱車に巻き掛けられる部分の直径に対する基準の値であり、
前記複数の区間のそれぞれに対する前記第3基準値は、前記かごが前記複数の区間のそれぞれを移動する時の前記綱車の回転量に対する基準の値であるエレベーターシステム。 - 前記複数の区間のそれぞれに対して、前記第2演算手段によって演算された直径の時間変化率を演算する第3演算手段を更に備え、
前記判定手段は、前記第3演算手段によって演算された時間変化率に基づいて、前記ロープが劣化しているか否かを判定する請求項4に記載のエレベーターシステム。 - 前記かごの位置を検出する検出手段を更に備え、
前記複数の区間のそれぞれは、前記検出手段によって検出された位置に基づいて特定される請求項4又は請求項5に記載のエレベーターシステム。 - 前記ロープのうち前記第2演算手段によって演算された直径が最も小さい部分に対する前記判定手段の判定結果を表示するための表示器を更に備えた請求項4から請求項6の何れか一項に記載のエレベーターシステム。
- 取得手段を更に備え、
前記第1演算手段は、前記かごが特定のサービス外区間を移動する時の前記綱車の回転量を演算し、
前記記憶手段は、前記サービス外区間に対する第2基準値及び第3基準値を記憶し、
前記取得手段は、前記第1基準値、並びに前記サービス外区間に対する前記第2基準値及び前記第3基準値と前記第1演算手段によって演算された、前記かごが前記サービス外区間を移動する時の前記綱車の回転量とに基づいて、前記綱車の溝部の直径を取得し、
前記サービス外区間は、最上階の停止位置より上方又は最下階の停止位置より下方にある請求項4から請求項7の何れか一項に記載のエレベーターシステム。 - 前記複数の区間のそれぞれに対して、前記第1演算手段によって演算された回転量の前記第3基準値からの増加率を演算する第4演算手段と、
前記複数の区間の中から、前記第4演算手段によって演算された増加率が最も小さい区間を基準区間として特定する特定手段と、
前記第1基準値、並びに前記基準区間に対する前記第2基準値及び前記第3基準値と前記第1演算手段によって演算された、前記かごが前記基準区間を移動する時の前記綱車の回転量とに基づいて、前記綱車の溝部の直径を取得する取得手段と、
を更に備えた請求項4から請求項7の何れか一項に記載のエレベーターシステム。 - 前記綱車の累積回転数に基づいて前記綱車の溝部の摩耗量を算出し、前記綱車の溝部の直径を取得する取得手段を更に備えた請求項1から請求項7の何れか一項に記載のエレベーターシステム。
- 前記第1演算手段は、前記かごが上方に移動する時の前記綱車の回転量を演算する請求項1から請求項10の何れか一項に記載のエレベーターシステム。
- 前記かごの積載荷重を測定する秤装置を更に備え、
前記第1演算手段は、前記かごのドアが開く前に前記秤装置によって測定された積載荷重と前記ドアが閉じた後に前記秤装置によって測定された積載荷重との差が特定の閾値を超える場合は、前記ドアが閉じた後に前記かごが移動しても前記綱車の回転量を演算しない請求項1から請求項11の何れか一項に記載のエレベーターシステム。 - 前記かごの積載荷重を測定する秤装置と、
前記かごのドアが開く前に前記秤装置によって測定された積載荷重と前記ドアが閉じた後に前記秤装置によって測定された積載荷重との差を検出する検出手段と、
前記第1演算手段によって演算された回転量を、前記検出手段によって検出された差に応じて補正する第1補正手段と、
を更に備えた請求項1から請求項11の何れか一項に記載のエレベーターシステム。 - 前記昇降路の温度及び湿度を測定する温湿度計と、
前記温湿度計によって測定された温度及び湿度に基づいて、前記第2演算手段によって演算された直径を補正する第2補正手段と、
を更に備えた請求項1から請求項13の何れか一項に記載のエレベーターシステム。 - 前記検出手段は、
前記かごが停止する乗場の高さに合わせて配置されたプレートと、
前記かごに設けられ、前記プレートを検出する検出器と、
を備えた請求項3又は請求項6に記載のエレベーターシステム。 - 前記検出手段は、前記かごの絶対位置を連続的に検出するための検出器を備えた請求項3又は請求項6に記載のエレベーターシステム。
- 前記検出手段は、
前記かごに連結された調速ロープと、
前記調速ロープが巻き掛けられた調速車と、
前記調速車の回転角を検出するエンコーダと、
前記エンコーダによって検出された回転角に基づいて、前記かごの位置を演算する第5演算手段と、
を備えた請求項3又は請求項6に記載のエレベーターシステム。 - 前記ロープが劣化していると前記判定手段によって判定されると、前記かごを特定の確認位置に停止させる動作制御手段を更に備え、
前記確認位置は、前記ロープの前記部分を前記昇降路のピット又は前記かごの上から視認するための位置として予め設定された請求項1から請求項3の何れか一項に記載のエレベーターシステム。 - 前記かごを特定の確認位置に停止させる動作制御手段を更に備え、
前記確認位置は、前記ロープのうち前記第2演算手段によって演算された直径が最も小さい部分を前記昇降路のピット又は前記かごの上から視認するための位置として予め設定された請求項4から請求項6の何れか一項に記載のエレベーターシステム。 - 前記ロープが劣化していると前記判定手段によって判定されると、前記かごの運転を休止する運転制御手段を更に備えた請求項1から請求項17の何れか一項に記載のエレベーターシステム。
- 情報センターからネットワークを介して特定の開始信号を受信すると、前記かごを移動させて、前記第1演算手段に前記綱車の回転量を演算させる運転制御手段と、
前記判定手段による判定結果を前記情報センターに送信する通信手段と、
を更に備えた請求項1から請求項17の何れか一項に記載のエレベーターシステム。 - 昇降路を移動するかごと、
前記かごを吊り下げるロープと、
前記ロープが巻き掛けられた綱車と、
前記綱車を回転させる電動機と、
を備えたエレベーター装置において、前記ロープを検査するための検査端末であって、
前記かごが前記昇降路の特定の区間を移動する時の前記綱車の回転量を演算する第1演算手段と、
第1基準値、第2基準値、及び第3基準値を記憶する記憶手段と、
前記第1基準値、前記第2基準値、及び前記第3基準値と前記綱車の溝部の直径、及び前記第1演算手段によって演算された回転量とに基づいて、前記ロープのうち前記かごが前記区間を移動する時に前記綱車に巻き掛けられる部分の直径を演算する第2演算手段と、
前記第2演算手段によって演算された直径に基づいて、前記ロープが劣化しているか否かを判定する判定手段と、
を備え、
前記第1基準値は、前記綱車の溝部の直径に対する基準の値であり、
前記第2基準値は、前記ロープの前記部分の直径に対する基準の値であり、
前記第3基準値は、前記かごが前記区間を移動する時の前記綱車の回転量に対する基準の値である検査端末。 - 仮想的に分割された複数の区間を含む昇降路を移動するかごと、
前記かごを吊り下げるロープと、
前記ロープが巻き掛けられた綱車と、
前記綱車を回転させる電動機と、
を備えたエレベーター装置において、前記ロープを検査するための検査端末であって、
前記かごが前記複数の区間のそれぞれを移動する時の前記綱車の回転量を演算する第1演算手段と、
第1基準値と前記複数の区間のそれぞれに対する第2基準値及び第3基準値とを記憶する記憶手段と、
前記複数の区間のそれぞれに対して、前記第1基準値、並びに対象区間に対する前記第2基準値及び前記第3基準値と前記綱車の溝部の直径、及び前記第1演算手段によって演算された、前記かごが当該対象区間を移動する時の前記綱車の回転量とに基づいて、前記ロープのうち前記かごが当該対象区間を移動する時に前記綱車に巻き掛けられる部分の直径を演算する第2演算手段と、
前記第2演算手段によって演算された直径に基づいて、前記ロープが劣化しているか否かを判定する判定手段と、
を備え、
前記第1基準値は、前記綱車の溝部の直径に対する基準の値であり、
前記複数の区間のそれぞれに対する前記第2基準値は、前記ロープのうち前記かごが前記複数の区間のそれぞれを移動する時に前記綱車に巻き掛けられる部分の直径に対する基準の値であり、
前記複数の区間のそれぞれに対する前記第3基準値は、前記かごが前記複数の区間のそれぞれを移動する時の前記綱車の回転量に対する基準の値である検査端末。
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- 2020-06-26 JP JP2022532224A patent/JP7197059B2/ja active Active
- 2020-06-26 CN CN202080102334.3A patent/CN115734931B/zh active Active
- 2020-06-26 WO PCT/JP2020/025333 patent/WO2021260942A1/ja active Application Filing
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2011195253A (ja) * | 2010-03-18 | 2011-10-06 | Toshiba Elevator Co Ltd | エレベータの綱車摩耗量測定装置 |
WO2015029753A1 (ja) * | 2013-08-29 | 2015-03-05 | 三菱電機株式会社 | エレベーターロープ寿命診断装置 |
WO2017203561A1 (ja) * | 2016-05-23 | 2017-11-30 | 三菱電機株式会社 | エレベーター装置 |
JP2018118810A (ja) * | 2017-01-24 | 2018-08-02 | 日本オーチス・エレベータ株式会社 | エレベータのロープ保守方法 |
JP2020040763A (ja) * | 2018-09-07 | 2020-03-19 | 東芝エレベータ株式会社 | エレベータ検査装置 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023170796A1 (ja) * | 2022-03-08 | 2023-09-14 | 三菱電機株式会社 | 診断装置、診断システム、遠隔監視システムおよび保守管理システム |
WO2024004122A1 (ja) * | 2022-06-30 | 2024-01-04 | 株式会社日立製作所 | エレベータの非常止め試験装置および非常止め試験方法 |
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JP7197059B2 (ja) | 2022-12-27 |
CN115734931A (zh) | 2023-03-03 |
JPWO2021260942A1 (ja) | 2021-12-30 |
CN115734931B (zh) | 2023-06-16 |
KR102511001B1 (ko) | 2023-03-16 |
KR20230021148A (ko) | 2023-02-13 |
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