WO2021248294A1 - 一种订书钉的自动包装设备及其控制系统 - Google Patents

一种订书钉的自动包装设备及其控制系统 Download PDF

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Publication number
WO2021248294A1
WO2021248294A1 PCT/CN2020/095038 CN2020095038W WO2021248294A1 WO 2021248294 A1 WO2021248294 A1 WO 2021248294A1 CN 2020095038 W CN2020095038 W CN 2020095038W WO 2021248294 A1 WO2021248294 A1 WO 2021248294A1
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WO
WIPO (PCT)
Prior art keywords
staple
chute
nail
conveying
blocking block
Prior art date
Application number
PCT/CN2020/095038
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English (en)
French (fr)
Inventor
陶国强
Original Assignee
绍兴市华生文具制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 绍兴市华生文具制造有限公司 filed Critical 绍兴市华生文具制造有限公司
Priority to CN202080005510.1A priority Critical patent/CN112996726B/zh
Priority to PCT/CN2020/095038 priority patent/WO2021248294A1/zh
Publication of WO2021248294A1 publication Critical patent/WO2021248294A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30—Arranging and feeding articles in groups
    • B65B35/32—Arranging and feeding articles in groups by gravity

Definitions

  • the invention belongs to the technical field of staple production, and in particular relates to an automatic packaging equipment for staples and a control system thereof.
  • the staple is a wire that is stretched, squashed, glued together, and then heated and fixed into a needle tape, which is cut and pressed by a forming device.
  • the staple packaging is divided into inner box packaging and outer box packaging.
  • the inner box packaging refers to the staples being packed into the inner box
  • the outer box packaging refers to the inner box being packed into the outer box in a drawer shape, which is convenient to take out and use.
  • the purpose of the present invention is to provide a staple automatic packaging equipment and its control system. Small, high work efficiency, low packaging cost.
  • a staple automatic packaging equipment including a frame, a nail coding device and a nail packing device
  • the nail coding device includes a chute fixed on the frame and a conveying device, the chute and the conveying device
  • the cross section of the device is in the shape of " ⁇ "
  • the sliding groove is arranged on the frame obliquely, so that the needle inlet end of the sliding groove is higher than the needle outlet end in the vertical direction, and the needle outlet end is connected to
  • a conveyor belt is provided on the conveying device, wherein the chute is provided with a reciprocating and telescopic blocking block perpendicular to the bottom wall of the chute, and the blocking block is located at the The inner side of the chute is close to the needle-out end of the chute.
  • the blocking block When the first staple slides over the blocking block, the blocking block is retracted to be flush with the bottom wall of the chute or lower than the bottom wall of the chute. On the bottom wall of the groove, the first staple is slid onto the transmission belt to be positioned and one end is close to the needle outlet end of the chute.
  • the blocking block Extending from the bottom wall of the chute, one end of the second staple is blocked by the blocking block. Under the action of inertia, the other end is turned around the blocked end and then drawn into the place along the chute.
  • the first staple is coded into staple pairs; the staple-packing device is fixed on the frame but is connected to the staple-out end of the conveying device, and the conveyor belt conveys the staple pair to the bag Nail device, the nail-packing device is used to pack the delivered nail pairs.
  • the sliding groove includes a sliding part and a buffer part, the sliding part is connected with the buffer part, the inclination of the sliding part is greater than the inclination of the buffer part, and the sliding part
  • One end of the chute is the nail-in end of the chute, the other end is connected to one end of the buffer part, the other end of the buffer part is the nail-out end of the chute, and the blocking block is provided on the sliding part Above and close to the buffer part.
  • a third sensor is provided on the sliding part, and the third sensor is used to detect the staples that have slipped through the chute and count the slipped staples, so that the When one staple slides over the stop block, the stop block shrinks to be flush with or lower than the bottom wall of the chute, and the second staple slides past the bottom wall of the chute. When blocking the block, the blocking block protrudes from the bottom wall of the chute.
  • the conveying device is provided with a snapping board, which can reciprocate in a direction perpendicular to the chute, so that when the first staple slides to the In the conveying device, the snapping plate is located in the conveying device to block the first staple from sliding on the conveyor belt in the direction of movement of the conveyor belt, so that one end is close to the chute
  • the snapping plate is located in the conveying device so that the first staple and the second The two staples are aligned.
  • the alignment plate is located on the outside of the conveying device, and the transmission belt drives the For forward conveying, the snapping plate is reset after the needle moves through the snapping plate.
  • the conveying device includes a first conveying rail, a second conveying rail, and a third conveying rail
  • the first conveying rail includes a first part, a second part, and a third part connected in sequence
  • the first part and the third part are linear
  • the second part is bent into an arc shape
  • the snapping plate is arranged on the side of the first part
  • one side of the third part is provided with a first part.
  • a push port and a second push port the other side is provided with a first nail exit port and a second nail exit port, the first push port and the second push port are respectively provided with a first push device and a second push device,
  • the second conveying rail and the third conveying rail are respectively connected to the first nail outlet and the second nail outlet and perpendicular to the third part, and the second conveying rail and the third conveying rail are parallel to each other.
  • a first blowing device is further provided on one side of the first part, and the first blowing device is located between the nail exit end of the chute and the snapping plate, It is used to blow the first staple to the side of the first part away from the first blowing device.
  • a second blowing device is provided on the bottom wall of the sliding portion, and the second blowing device is located between the blocking block and the nail inlet end of the chute for Blow air to the second staple.
  • the nailing device further includes a nail turning device, the nail turning device is connected with the nail exit ends of the second conveying rail and the third conveying rail, and the nail turning device includes: a fixing plate , A turnover plate and a drive gear, wherein the drive gear is used to drive the rotation of the turnover plate; the fixed plate is connected to the nail output end of the second conveying rail, and the turnover plate is connected to the nail output end of the third conveying rail;
  • the turning plate can be driven by an external force to rotate 180 degrees and then buckle on the fixed plate;
  • the driving gear is matched with a rack for transmission, and the rack is connected with an air cylinder, and the air cylinder is the reciprocating power of the rack;
  • the bottom surface of the flip board is provided with an electromagnetic device.
  • a fourth sensor is provided between the first push port and the first nail exit port, and a fifth sensor is provided between the second push port and the second nail exit port.
  • the fourth sensor and the fifth sensor are arranged in the bottom wall of the third part.
  • a control system for staple packaging equipment used in the packaging equipment described in the above embodiments, includes a staple-encoding device control module and a staple-packing device control module, and the staple-encoding device control module is used to control the blocking block
  • the chute is perpendicular to the bottom wall of the chute to reciprocate and retract, so that when the first staple slides over the blocking block, the blocking block is retracted to be flush with the bottom wall of the chute or lower than the bottom wall of the chute.
  • the first staple is slid onto the transmission belt to be positioned and one end is close to the needle outlet end of the chute.
  • the The blocking block extends out of the bottom wall of the chute. One end of the second staple is blocked by the blocking block.
  • the other end Under the action of inertia, the other end is turned around the blocked end and is drawn along the chute.
  • the first staple is inserted into the staple pair to form a staple pair; the staple-packing device control module is used to control the staple-packing device to pack the delivered staple pairs.
  • the automatic packaging equipment for staples of the present invention includes a frame, a nailing device and a nail packing device
  • the nailing device includes a chute and a conveying device fixed on the frame
  • the cross section of the chute and the conveying device is in the shape of " ⁇ "
  • the chute is arranged obliquely on the frame so that the needle inlet end of the chute is higher than the needle outlet end in the vertical direction
  • the needle outlet end is connected to the needle inlet end of the conveying device
  • the conveying device is provided with a conveyor belt
  • the chute is provided with a reciprocating and retractable blocking block perpendicular to the bottom wall of the chute
  • the blocking block is located inside the chute and close to the needle outlet end of the chute, when the first staple slides over the blocking block, the blocking block shrinks to the bottom wall of the chute Flush or lower than the bottom wall of the chute, the first staple is slid onto the transmission belt to be positioned and one end is close to the pin-out end of the chute
  • the other end turns the back edge around the blocked end
  • the chute is drawn into the first staple to form a staple pair;
  • the staple-packing device is fixed on the frame but is connected to the staple-out end of the conveying device, and the conveyor belt
  • the nail pairs are conveyed to the nail packing device, and the nail packing device is used to pack the delivered nail pairs.
  • Figure 1 is a schematic structural diagram of a staple coding device of an automatic staple packaging equipment according to an embodiment of the present invention
  • Fig. 2 is a schematic structural diagram of a stapling device of an automatic packaging equipment for staples according to an embodiment of the present invention
  • Fig. 3 is a schematic structural diagram of a stapling device of an automatic packaging equipment for staples according to an embodiment of the present invention
  • FIG. 4 is a schematic structural diagram of a packaging line of an automatic staple packaging equipment according to an embodiment of the present invention (part of the structure of the staple device is not shown);
  • FIG. 5 is a three-dimensional structural diagram of a packaging line of an automatic staple packaging equipment according to an embodiment of the present invention (part of the structure of the staple device is not shown);
  • Figure 6 is a schematic structural diagram of a code box device of an automatic staple packaging equipment according to an embodiment of the present invention.
  • Fig. 7 is a schematic structural diagram of a staple-packing device of an automatic staple packing equipment according to an embodiment of the present invention.
  • FIG. 8 is a partial structural diagram of the paper picking, paper feeding, and inner box forming device of the staple wrapping device of the automatic staple packaging equipment according to the embodiment of the present invention.
  • FIG. 9 is a partial structure diagram of the outer casing covering device and the inner box forming device of the staple packing device of the staple automatic packaging equipment according to the embodiment of the present invention
  • FIG. 10 is a structural schematic diagram of the stretching mold cavity and the inner box paper mold of the staple wrapping device of the staple automatic packaging equipment according to the embodiment of the present invention.
  • FIG. 11 is a partial structural diagram of a staple device of an automatic packaging equipment for staples according to an embodiment of the present invention.
  • Fig. 12 is a schematic diagram of the structure when the turning device of the automatic staple packaging equipment according to the embodiment of the present invention is in a buckled state.
  • FIGS. 1 to 12 the automatic packaging equipment for staples according to an embodiment of the present invention will be specifically described.
  • a staple automatic packaging equipment including a frame, a nailing device M and a nailing device B
  • the nailing device M includes a chute 13 fixed on the frame and a conveying device 1, the slide
  • the cross section of the groove 13 and the conveying device 1 is in the shape of " ⁇ "
  • the chute 13 is obliquely arranged on the frame, so that the needle inlet end of the chute 13 is higher than the needle outlet in the vertical direction
  • the needle-in end is the end where the staples enter, and the needle-out end is the end where the staples are sent out.
  • the needle-out end is connected to the needle-in end of the conveying device 1, which is provided with a conveyor ,
  • the sliding groove 13 is provided with a reciprocating and retractable blocking block 15 perpendicular to the bottom wall of the sliding groove 13, and the blocking block 15 is located inside the sliding groove 13 and close to the needle exit of the sliding groove 13
  • the blocking block 15 is retracted to be flush with or lower than the bottom wall of the sliding groove 13, and the first One staple is slid onto the transmission belt to be positioned and one end is close to the needle outlet end of the chute 13.
  • the blocking block 15 extends out of the On the bottom wall of the chute 13, one end of the second staple is blocked by the blocking block 15.
  • the first staple is coded to form a nail pair; the nail wrapping device B is fixed on the frame but is connected to the nail output end of the conveying device 1, and the conveyor belt conveys the nail pair to the A nailing device B, the nailing device B is used to package the delivered nail pairs.
  • the stapler After the staples are compressed and formed, they can use their own gravity and inertia to realize automatic stapler pairing, without the need for manpower to move the needles, and cooperate with the stapler to complete the staple pairing. The whole process of automatic packaging, low labor intensity, high work efficiency, and low packaging cost.
  • the sliding groove 13 includes a sliding part 131 and a buffer part 132, the sliding part 131 and the buffer part 132 are connected, the inclination of the sliding part 131 is greater than the inclination of the buffer part 132, the sliding part One end of the portion 131 is the nail-in end of the chute 13 and the other end is connected to one end of the buffer portion 132. The other end of the buffer portion 132 is the nail-out end of the chute 13.
  • the blocking block 15 is provided on the sliding portion 131 and close to the buffer portion 132. In this way, the overturning and buffering of the staples can be realized, and the excessive momentum of the staples when they slide onto the conveying device 1 can cause a relatively large impact force on the staples and cause them to break.
  • a third sensor 190 is provided on the sliding portion 131, and the third sensor 190 is used to detect the staples that have slipped through the chute 13 and count the slipped staples, so that when the first When the staples slide past the blocking block 15, the blocking block 15 is retracted to be flush with or lower than the bottom wall of the chute 13, and the second staple slides past the bottom wall of the chute 13 When the blocking block 15, the blocking block 15 extends out of the bottom wall of the sliding groove 13, and when the third staple slides over the blocking block 15, the blocking block 15 shrinks to the sliding groove The bottom wall of 13 is flush with or lower than the bottom wall of the chute 13.
  • the blocking block 15 When the fourth staple slides over the blocking block 15, the blocking block 15 extends out of the bottom wall of the chute 13, and This reciprocating cycle forms a closed loop system. As a result, two staples can be buckled together to form a staple pair.
  • the shape of the staple 17 is U-shaped.
  • the material of the chute can be selected to be friction. A smooth material with less force to reduce the friction between the staple and the chute.
  • the conveying device 1 is provided with a snapping board 16, which can reciprocate in a direction perpendicular to the chute 13, so that when the first staple slides to the conveying
  • the snapping board 16 is located in the conveying device 1 to prevent the first staple from sliding on the conveyor belt in the direction of movement of the conveyor belt, so that one end is close to the sliding belt.
  • the snapping plate 16 is located in the conveying device 1 so that the first staple and The second staple is aligned. After the first fixed pin and the second staple are aligned, the alignment plate 16 is located outside the conveying device 1 after the alignment is completed.
  • the transmission belt drives the counter to be transported forward, and after the needle is transported through the snapping board 16, the snapping board 16 is reset. As a result, the first staple and the second staple can be aligned and kept flush.
  • the snap plate 16 may be driven by the snap plate driving device 161.
  • the conveying device 1 includes a first conveying rail 14, a second conveying rail 10, and a third conveying rail 11.
  • the first conveying rail 14 includes a first part, a second part, and a third part connected in sequence, so The first part and the third part are linear, the second part is bent into an arc shape, the snapping plate 16 is provided on the side of the first part, and one side of the third part is provided with a first part.
  • a push port and a second push port, the other side is provided with a first nail exit port and a second nail exit port, the first push port and the second push port are respectively provided with a first push device 193 and a second push device 194.
  • the second conveyor rail 10 and the third conveyor rail 11 are respectively connected to the first nail outlet and the second nail outlet and perpendicular to the third part.
  • the second conveyor rail and the third conveyor The rails are parallel to each other.
  • first blowing device 18 is located between the nail-out end of the chute 13 and the snapping board 16 for The first staple is blown to the side of the first part away from the first blowing device.
  • a second blowing device 19 is provided on the bottom wall of the sliding portion 131, and the second blowing device 19 is located between the blocking block and the nail-in end of the chute, and is used to direct the The second staple blows air.
  • a fourth sensor 191 is provided between the first push port and the first nail exit port
  • a fifth sensor 192 is provided between the second push port and the second nail exit port.
  • the fourth sensor 191 And the fifth sensor 192 is provided in the bottom wall of the third part.
  • the nailing device M further includes a nail turning device 2 which is connected to the nail output ends of the second conveying rail 10 and the third conveying rail 11, and the nail turning device 2 includes: a fixing plate 21.
  • the fixed plate 21 is connected to the nail output end of the second conveying rail 10, and the turning plate 22 is connected to the third
  • the nail output end of the conveying rail 11 is connected;
  • the turning plate 22 can be driven by an external force to rotate 180 degrees and then buckled on the fixed plate 21;
  • the driving gear 23 cooperates with a rack 26 for transmission, and the rack 26 passes through and
  • the air cylinder is connected, and the air cylinder is the reciprocating power of the rack 26;
  • the lower surface of the turning plate 22 is provided with an electromagnetic device 25 for adsorbing the staples on the turning plate when the turning plate is turned over to maintain the order of arrangement.
  • the nail pairs can be packed into double layers before the nail wrapping
  • the turning plate 22 is hinged to the fixed plate 21, and its rotating shaft is a shaft 24, and the shaft 24 is also the rotating shaft of the driving gear 23, and the driving gear 23 is fixedly connected to the shaft 24, and the turning plate 22 is fixedly connected to the shaft 24;
  • the fixing plate 21 is also provided with a first nail pushing arm 28 pushed by an air cylinder.
  • the first nail pushing arm 28 is arranged above the fixing plate 21. The direction of the first nail pushing arm 28 is the same as that of the fixing plate 21.
  • the second sensor 27 for sensing the position of the staples is used to detect whether the staples reach the end of the fixing plate 21, so as to control the first push arm 28 to push the staples at the end of the staple feeding direction on the fixing plate 21.
  • a second nail pushing arm 29 is provided below the first nail pushing arm 28, and the second nail pushing arm 29 is provided below the fixing plate 21.
  • the second conveying rail 10 and the third conveying rail 11 are also provided with a first sensor 12 for reading the number of staples.
  • the automatic packaging equipment also includes a nailing station 5, which is driven by a hydraulic cylinder (or a stepping motor) so that it can be parked at multiple heights in the vertical direction; when the tabletop and the fixed plate of the nailing station 5 When the upper surface of 21 is flat, the first pusher arm 28 pushes the staples fastened on the fixing plate 21 into the nailing table 5. At this time, two nail pairs are placed on the nailing table 5. Nail pairs for packaging. When two layers of staples are placed on the nailing table 5, the nailing table 5 will drop by a set height and stop. The height of the drop is the height of the nail pair. If there is no special requirement, it is generally a two-layer code.
  • the staple box is set as a two-layer staple stacking package in this embodiment, so when the staple table 5 carries the two layers of staples and drops one height and stops, it is set at the second place below the fixed plate 21.
  • the nail pushing arm 29 is just higher than the table surface of the nailing station 5, so that it can smoothly push the two-layer staples out of the nailing station and into the nailing device B.
  • the nailing device B includes an inner box forming device 3, the inner box forming device 3 includes a nail feeding device 5A, a paper feeding device 3A, and a stretch forming device 3B; the nail feeding device 5A includes: a nailing station 5 and a second pusher.
  • Nail arm 29, the staples that have been stacked are loaded on the stapler table 5; the second pusher arm 29 is used to push the staples that have been stacked on the stapler table 5; the paper feeding device 3A is about to make the inner box
  • the inner box paper mold 6 is taken out in a single piece, and the paper is fed to the stretch forming device 3B for die forming; the paper feeding device 3A includes two actions of vertical paper taking and horizontal paper feeding; the vertical paper taking action is in progress ,
  • the main components involved include a vertical paper storage tower 3A1 for storing inner box paper molds 6, and a paper picking device 3A2 is set directly under the paper storage tower 3A1; A suction cup 3A3.
  • the first suction cup 3A3 is driven by an air cylinder and can be vertically raised to touch or close to the inner box paper mold 6 at the bottom of the paper storage tower 3A1. Through the suction function of the first suction cup 3A3, the negative pressure makes the first suction cup 3A3 The inner box paper mold 6 is sucked and returned to the original position.
  • the second action of the paper feeding device 3A is horizontal paper feeding, and the involved components include a horizontal paper clip 3A4.
  • the horizontal paper clip 3A4 is also pushed by an air cylinder to push the inner box paper mold 6 horizontally to the stretch forming device 3B.
  • the horizontal paper clip 3A4 includes an upper paper clip arm 3A41 and a lower paper clip arm 3A42 that are arranged horizontally.
  • the upper paper clip arm 3A41 and the lower paper clip arm 3A42 are both in the shape of " ⁇ "; the upper paper clip arm 3A41 and the lower paper clip arm 3A42 Between the arms 3A42 is formed an insertion slot 3A40 that can accommodate the insertion of the inner box paper mold 6, and the upper paper clamping arm 3A41 and the lower paper clamping arm 3A42 are provided with the end that faces the insertion end of the inner box paper mold 6.
  • the arm 3A41 can just accommodate the push-in of the staples completed by the stack, and also has a chamfer or arc on the opposite side of the " ⁇ "-shaped opening to facilitate the push-in of the staples.
  • the stretch forming device 3B includes a supporting table 31 for carrying the stacked staples, a lower pressing table 32 for pressing the stacked staples, and an inner box stretching for forming the inner box paper mold 6 Mold cavity 33; horizontal paper clips 3A4 horizontally push the inner box paper mold 6 to the top of the supporting table 31, wherein the supporting table 31 is arranged adjacent to the nailing table 5, and the second nail pushing arm 29 will be the nailing table 5
  • the stacked staples are pushed to the position of the box bottom 61 on the inner box paper mold 6, and the positioning and placement action is completed by the cooperation of the upper clamping arm 3A41 in the shape of " ⁇ ".
  • the upper clamping of the opening in the shape of " ⁇ " The opening direction of the paper arm 3A41 faces the staple table 5, and because its " ⁇ " shaped end is provided with a chamfer that is easy for staples to be pushed in, it cooperates with the second push arm 29 and other components to complete the inner box paper mold 6 Precise nailing action.
  • the supporting table 31 is fixedly arranged on the work surface; at the same time, the shapes of the supporting table 31 and the lower pressing table 32 are consistent with the bottom surface of the box bottom 61 and the upper and lower bottom surfaces of the staples after being stapled.
  • the inner box drawing cavity 33 is set directly below the bearing platform 31, and can be lifted in the vertical direction driven by an air cylinder; the cross section of the cavity of the inner box drawing cavity 33 is rectangular, and the extension
  • the cavity consists of two oppositely arranged cavity walls 331 and two oppositely arranged cylindrical rods 332; when the drawing cavity 33 is raised, the supporting table 31 and the lower pressing table 32 pressed in place are just right It is contained in the cavity of the drawing cavity 33, and the size of the cavity of the drawing cavity 33 is adapted to the size of the supporting table 31, the pressing table 32 and the box bottom 61.
  • the four corners of the top of the drawing cavity 33 are provided with chamfered rectangular protrusions 333.
  • protrusions 333 are only provided on the top of the cavity wall 331 and are located on the same cavity wall.
  • the chamfering directions of the two protrusions 333 on the 331 are opposite; when the drawing cavity 33 is raised, the four protrusions 333 first contact the corresponding corners 63 on the inner box paper mold 6 to make the corners 63 Fold up along the chamfered corners of the protrusions 333, and the length of the box wall after the four bends 63 are folded up exactly matches the distance between the two protrusions 333 on the cavity wall 331.
  • the box wall corresponding to the cavity wall 331 is bent earlier than the box wall corresponding to the cylindrical rod 332, so that the four corners 63 fall perfectly into the cylindrical rod.
  • the box tongue 62 is provided on the box wall of the cylindrical rod body 332.
  • the outer box sleeve device 4 includes an inner box punch block 41, an outer box punch block 42, an outer box unfolding device 43, an inner box flap cavity 44, a box cavity 45, an outer box suction device 46, and a storage squeezed outer box.
  • the outer box tower 47 of the box 7; the inner box punch block 41 is arranged next to the drawing mold cavity 33, and the action flow is: the extended inner box punch block 41 passes through the drawing mold cavity 33 and enters the tongue folding cavity 44 of the inner box , The inner box after passing through the tongue-folding cavity 44 of the inner box continues to enter the box cavity 45 under the push of the inner box punching block 41, and the outer box punching block 42 at this time has pushed the rectangular outer box 7 into the box cavity 45 for waiting The folded inner box enters the box cavity 45, and after the inner box punching block 41 pushes the stretched and folded inner box into the box cavity 45, the inner and outer box sets are completed.
  • the outer box tower 47 is arranged directly above the outer box suction device 46.
  • the outer box suction device 46 includes a plurality of second suction cups 461 with suction function.
  • the outer box 7 at the inner bottom of the outer box tower 47, through the suction function of the second suction cup 461, negative pressure causes the second suction cup 461 to suck the outer box 7 and return to the original position.
  • the outer box unfolding device 43 includes a fixed groove wall 431 and a squeezing arm 432 for squeezing the outer box.
  • the outer box 7 is sucked by the second suction cup 461 and then returned to the original position.
  • the air cylinder pushes the pressing arm 432 to restore the flattened outer box 7 to a rectangular shape; the outer box 7 restored to the rectangular shape is pushed into the outer box unfolding device 43 by the outer box punch block 42 driven by the air cylinder Connected box cavity 45.
  • the inner box punch block 41 includes a box body punch block 411 and an inner box tongue punch block 412.
  • the box tongue punch block 412 is arranged on the top of the box body punch block 411 and partially protrudes from the box body punch block 411.
  • the protruding direction of the block 412 is the movement direction of the inner box punch block 41, and the protruding part of the box tongue punch block 412 is provided with a chamfer, and the chamfering direction faces the direction of the box punch block 411; and the upper cylindrical shape of the drawing cavity 33
  • the height of the rod 332 is higher than the height of the inner box punching block 411.
  • the box tongue punch block 412 When the box punch block 411 rushes to the drawing die cavity 33, the box tongue punch block 412 first contacts the box tongue 62 close to it, and the box tongue 62 close to the side of the box punch block 411 is made by the chamfer of the box tongue punch block 412 Bending smoothly under the transition of a sloping surface, and because the height of the inner box punch 411 is lower than the height of the cylindrical rod 332 on the drawing die cavity 33, the inner box punch 411 passes through the drawing die cavity against the inner box 33 into the tongue-folding cavity 44 of the inner box.
  • the shape of the tongue folding cavity 44 of the inner box is adapted to the shape of the inner box punch block 411, and can accommodate the inner box punch block 411 to pass through, so the inner box enters the inner box tongue folding cavity 44 under the action of the inner box punch block 411 At this time, the box tongue 62 on the inner box that is farther from the inner box punching block 411 is folded up. At this point, the inner box is folded and the outer box 7 can be entered.
  • the box cavity 45 is a hollow cavity with open ends, and the top cavity wall of the box cavity 45 is not closed.
  • the unclosed cavity wall forms a chute that penetrates the box cavity 45, and the chute is the cavity wall.
  • Slot 450, the direction of the cavity wall groove 450 is the movement direction of the inner box punch block 41, and the width of the cavity wall groove 450 can accommodate the entry of the box tongue punch block 412.
  • the code box device 8 includes a connection slot 81 of the code box device 8 into which the packed staples enter, a shift lever 82 driven by an air cylinder, a first code box pushing arm 83A, and a second code box pushing arm 83B And the conveying channel 86 where the first code box pushing arm 83A is located and the code box disc 84 where the second code box pushing arm 83B is located; one end of the conveying channel 86 is connected to the connecting groove 81, and the other end is connected to the code box disc 84; the connecting groove
  • the box exit end of 81 is connected to the box entry point of the conveying channel 86 at a 90-degree corner; the lever 82 is used to dial the staple cartridge in the connecting groove 81 into the conveying channel 86; the first yard box push arm 83A is set At the corner where the conveying channel 86 connects with the connecting groove 81, it is used to push the staple cartridge from the connecting groove 81 into the conveying channel 86; the staple cartridges entering the rectangular code box tray
  • the second cartridge push arm 83B receives the signal from the sensor 85, and moves the row of staple cartridges arranged on the side 87 in the cartridge tray 84 to the opposite side The direction pushes out a set distance so that the staple cartridge can continue to stack the next row of staple cartridges on the side 87 of the cartridge tray 84; in this way, the cartridge is automatically packed and packed.
  • a control system for staple packaging equipment used in the packaging equipment described in the above embodiments, includes a staple-encoding device control module 1001 and a staple-packing device control module 1002.
  • the staple-encoding device control module 1001 is used to control blocking The block reciprocates and retracts perpendicularly to the bottom wall of the chute on the chute, so that when the first staple slides over the blocking block, the blocking block is retracted to be flush with the bottom wall of the chute Or lower than the bottom wall of the chute, the first staple is slid onto the transmission belt to be positioned and one end is close to the pin-out end of the chute, and the second staple slides over the blocking block When the blocking block extends out of the bottom wall of the chute, one end of the second staple is blocked by the blocking block.
  • the staple-packing device control module 1002 is used to control the staple-packing device to pack a number of the staple pairs sent.
  • control system may further include a code box device control module 1003, which is used to control and implement each component of the code box device to realize each function of the code box device.
  • the stapling device control module can be configured to realize the functions of their respective components, which can be configured by those skilled in the art according to the concept of the present invention, and will not be repeated here.
  • connection and “connected” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral Ground connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium.
  • ground connection a fixed connection, a detachable connection, or an integral Ground connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium.

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Abstract

一种订书钉的自动包装设备及其控制系统，包装设备包括机架、码钉装置（M）和包钉装置（B），码钉装置包括固定于机架上的滑槽（13）和输送装置（1），滑槽和输送装置的截面呈"凵"字型，滑槽倾斜设置于机架上，使得在竖直方向上滑槽的进针端高于出针端，出针端对接于输送装置的进针端，输送装置上设有传送带，滑槽上设有垂直于滑槽底壁的可往复伸缩的阻挡块（15），阻挡块位于滑槽的内侧且靠近滑槽的出针端，包钉装置固定于机架上对接于输送装置的出钉端，传送带将钉对输送至包钉装置，包钉装置用于包装被送来的若干钉对。该订书钉的自动包装设备可以完成对订书钉的全程自动包装，人工劳动强度小，工作效率高，包装成本低。

Description

一种订书钉的自动包装设备及其控制系统 技术领域
本发明属于订书钉生产技术领域，尤其涉及一种订书钉的自动包装设备及其控制系统。
背景技术
订书钉是铁丝经过拉伸，压扁后，经过胶水粘合在一起，再加热固定成针带，通过成型装置经切断压制成型，订书钉包装又分为内盒包装和外盒包装，其中内盒包装是指将订书钉装进内盒中，而外盒包装是指将内盒呈抽屉状装进外盒中，方便取出使用。
传统的订书钉包装，通常采用人工分拣、人工装配码钉、人工外包装盒制作和人工码盒的方式进行包装，其各项工序需要大量的人力物力，采用人工方式，劳动强度大、工作效率较低，包装成本巨大。
发明内容
为解决上述至少一个问题，本发明的目的在于，提供一种订书钉的自动包装设备及其控制系统，该订书钉的自动包装设备可以完成对订书钉的全程自动包装，人工劳动强度小，工作效率高，包装成本低。
本发明通过如下技术方案实现：
一种订书钉的自动包装设备，包括机架、码钉装置和包钉装置，所述码钉装置包括固定于所述机架上的滑槽和输送装置，所述滑槽和所述输送装置 的截面呈“凵”字型，所述滑槽倾斜设置于所述机架上，使得在竖直方向上所述滑槽的进针端高于出针端，所述出针端对接于所述输送装置的进针端，所述输送装置上设有传送带，其中，所述滑槽上设有垂直于所述滑槽底壁的可往复伸缩的阻挡块，所述阻挡块位于所述滑槽的内侧且靠近滑槽的出针端，当第一个订书钉滑过所述阻挡块时，所述阻挡块缩至和所述滑槽的底壁齐平或低于所述滑槽的底壁，第一个订书钉滑至所述传动带上被定位且其一端靠近所述滑槽的出针端，第二个订书钉滑过所述阻挡块时，所述阻挡块伸出所述滑槽的底壁，第二个订书钉的一端被所述阻挡块阻挡，在惯性的作用下，另一端绕着被阻挡的一端翻转后沿着所述滑槽划入所述第一个订书钉上以码成钉对；所述包钉装置固定于所述机架上对接于所述输送装置的出钉端，所述传送带将所述钉对输送至所述包钉装置，所述包钉装置用于包装被送来的若干所述钉对。
作为上述技术方案的进一步改进，所述滑槽包括滑动部和缓冲部，所述滑动部和所述缓冲部连接，所述滑动部的倾斜度大于所述缓冲部的倾斜度，所述滑动部的一端为所述滑槽的进钉端，另一端和所述缓冲部的一端连接，所述缓冲部的另一端为所述滑槽的出钉端，所述阻挡块设于所述滑动部上且靠近所述缓冲部。
作为上述技术方案的进一步改进，所述滑动部上设有第三传感器，所述第三传感器用于检测滑过所述滑槽的订书钉对滑过的订书钉进行计数，使得当第一个订书钉滑过所述阻挡块时，所述阻挡块缩至和所述滑槽的底壁齐平或低于所述滑槽的底壁，第二个订书钉滑过所述阻挡块时，所述阻挡块伸出所述滑槽的底壁。
作为上述技术方案的进一步改进，所述输送装置上设有拍齐板，所述拍 齐板可延垂直于所述滑槽的方向往复运动，使得当所述第一个订书钉滑至所述输送装置中时，所述拍齐板位于所述输送装置中以阻挡所述第一个订书钉在所述传送带上朝着所述传送带的运动方向滑动，使其一端靠近所述滑槽的出针端，当第二个订书钉滑至所述第一个订书钉上时，所述拍齐板位于所述输送装置中使得所述第一个订书钉和所述第二个订书钉对齐，当所述第一个定数针和所述第二个订书钉对齐后码成所述针对后，所述拍齐板位于所述输送装置外侧，所述传动带带动所述针对向前输送，所述针动输送过所述拍齐板后所述拍齐板复位。
作为上述技术方案的进一步改进，所述输送装置包括第一输送轨、第二输送轨和第三输送轨，所述第一输送轨包括依次连接的第一部、第二部和第三部，所述第一部和第三部为直线型，所述第二部折弯为弧形，所述拍齐板设于所述第一部的侧面，所述第三部的一侧开设有第一推送口和第二推送口，另一侧设有第一出钉口和第二出钉口，所述一推送口和第二推送口处分别设有第一推送装置和第二推送装置，所述第二输送轨和第三输送轨分别连接至所述第一出钉口和第二出钉口且垂直于所述第三部，所述第二输送轨和第三输送轨彼此平行。
作为上述技术方案的进一步改进，所述第一部的一侧还设有第一吹气装置，所述第一吹气装置位于所述滑槽的出钉端和所述拍齐板之间，用于将所述第一个订书钉吹向所述第一部远离所述第一吹气装置的一侧。
作为上述技术方案的进一步改进，所述滑动部的底壁上设有第二吹气装置，所述第二吹气装置位于所述阻挡块和所述滑槽的进钉端之间，用于向所述第二个订书钉吹气。
作为上述技术方案的进一步改进，所述码钉装置还包括翻钉装置，所述的翻 钉装置与所述第二输送轨和第三输送轨的出钉端连接，翻钉装置包括：固定板、翻转板及驱动齿轮，其中所述驱动齿轮用于驱动翻转板的转动；所述固定板与第二输送轨的出钉端连接，所述翻转板与第三输送轨的出钉端连接；所述的翻转板通过外力驱动能够旋转180度后扣合于固定板上；所述驱动齿轮与一齿条配合传动，该齿条通过与气缸连接，由气缸为齿条往复的动力；所述的翻转板的下表面设置有电磁装置。
作为上述技术方案的进一步改进，所述第一推送口和第一出钉口之间设有第四传感器，所述第二推送口和第二出钉口之间设有第五传感器，所述第四传感器和所述第五传感器设于所述第三部的底壁中。
一种订书钉包装设备的控制系统，用于上述实施例所述的包装设备，包括码钉装置控制模块和包钉装置控制模块，所述码钉装置控制模块用于控制阻挡块在所述滑槽上垂直于所述滑槽底壁往复伸缩，使得当第一个订书钉滑过所述阻挡块时，所述阻挡块缩至和所述滑槽的底壁齐平或低于所述滑槽的底壁，第一个订书钉滑至所述传动带上被定位且其一端靠近所述滑槽的出针端，第二个订书钉滑过所述阻挡块时，所述阻挡块伸出所述滑槽的底壁，第二个订书钉的一端被所述阻挡块阻挡，在惯性的作用下，另一端绕着被阻挡的一端翻转后沿着所述滑槽划入所述第一个订书钉上以码成钉对；所述包钉装置控制模块用于控制包钉装置包装被送来的若干所述钉对。
本发明的有益效果是：本发明的订书钉的自动包装设备，包括机架、码钉装置和包钉装置，所述码钉装置包括固定于所述机架上的滑槽和输送装置，所述滑槽和所述输送装置的截面呈“凵”字型，所述滑槽倾斜设置于所述机架上，使得在竖直方向上所述滑槽的进针端高于出针端，所述出针端对接于所述输送装置的进针端，所述输送装置上设有传送带，其中，所述滑槽上设 有垂直于所述滑槽底壁的可往复伸缩的阻挡块，所述阻挡块位于所述滑槽的内侧且靠近滑槽的出针端，当第一个订书钉滑过所述阻挡块时，所述阻挡块缩至和所述滑槽的底壁齐平或低于所述滑槽的底壁，第一个订书钉滑至所述传动带上被定位且其一端靠近所述滑槽的出针端，第二个订书钉滑过所述阻挡块时，所述阻挡块伸出所述滑槽的底壁，第二个订书钉的一端被所述阻挡块阻挡，在惯性的作用下，另一端绕着被阻挡的一端翻转后沿着所述滑槽划入所述第一个订书钉上以码成钉对；所述包钉装置固定于所述机架上对接于所述输送装置的出钉端，所述传送带将所述钉对输送至所述包钉装置，所述包钉装置用于包装被送来的若干所述钉对。通过码钉装置的巧妙结构设计，使得订书钉被压缩成型后，利用其自身重力和惯性即可实现自动码成钉对，不需要人力去摆针，和包钉装置配合完成对订书钉的全程自动包装，人工劳动强度小，工作效率高，包装成本低。
附图说明
图1是根据本发明的实施例的订书钉的自动包装设备的码钉装置的结构示意图；
图2是根据本发明的实施例的订书钉的自动包装设备的码钉装置的结构示意图；
图3是根据本发明的实施例的订书钉的自动包装设备的码钉装置的结构示意图；
图4是根据本发明的实施例的订书钉的自动包装设备的包装流水线的结构示意图(码钉装置部分结构未示出)；
图5是根据本发明的实施例的订书钉的自动包装设备的包装流水线的立体结构示意图(码钉装置部分结构未示出)；
图6是根据本发明的实施例的订书钉的自动包装设备的码盒装置的结构示意图；
图7是根据本发明的实施例的订书钉的自动包装设备的包钉装置的结构示意图；
图8是根据本发明的实施例的订书钉的自动包装设备的包钉装置的取纸、送纸和内盒成型装置的局部结构示意图；
图9是根据本发明的实施例的订书钉的自动包装设备的包钉装置的外壳套设装置及内盒成型装置的局部结构示意
图10是根据本发明的实施例的订书钉的自动包装设备的包钉装置的拉伸模腔和内盒纸模拉伸状态下的结构示意图；
图11是根据本发明的实施例的订书钉的自动包装设备的码钉装置的部分结构示意图；
图12是根据本发明的实施例的订书钉的自动包装设备的翻定装置扣合状态时的结构示意图。
其中，码钉装置(M)、包钉装置(B)、码盒装置(8)、输送装置(1)、第二输送轨(10)、第三输送轨(11)、滑槽(13)、第一输送轨(14)、阻挡块(15)、拍齐板(16)、拍齐板驱动装置(161)、订书钉(17)、第一吹气装置(18)、第二吹气装置(19)、第三传感器(190)、第四传感器(191)、第五传感器(192)、第一推送装置(193)、第二推送装置(194)、滑动部(131)、缓冲部(132)、翻钉装置(2)、第一传感器(12)固定板(21)、翻转板(22)、驱动齿轮(23)、轴(24)、电磁装置(25)、齿条(26)、第二传感器(27)、第一推钉臂(28)、内盒成型装置(3)、括送钉装置(5A)、送纸装置(3A)、拉伸成模装置(3B)、码钉台(5)、第二推钉臂(29)、内盒纸模(6)、储纸塔(3A1)、取纸装置(3A2)、第一吸盘(3A3)、水平纸夹(3A4)、承托台(31)、下压台(32)、拉伸模腔(33)、腔壁(331)、柱形棒体(332)、凸起(333)、外壳套设装置(4)、内盒冲块(41)、外盒冲块(42)、外盒展开装置(43)、内盒折舌腔(44)、套盒腔(45)、外盒吸 取装置(46)、外盒(7)、外盒塔(47)、第二吸盘(461)、槽壁(431)、挤压臂(432)、盒体冲块(411)、盒舌冲块(412)、水平纸夹(3A4)、上夹纸臂(3A41)、下夹纸臂(3A42)、插缝(3A40)、腔壁槽(450)、运动轨道(451)、盒底(61)、折角(63)、盒舌(62)、连接槽(81)、拨杆(82)、第一码盒推臂(83A)、第二码盒推臂(83B)、输送通道(86)、码盒盘(84)、侧边(87)、侧壁(861)、传感器(85)、顶点(88)，码钉装置控制模块(1001)、包钉装置控制模块(1002)、码盒装置控制模块(1003)。
具体实施方式
下面将结合本发明的实施例中附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此，以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围，而是仅仅表示本发明的选定实施例。基于本发明的实施例，本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例，都属于本发明保护的范围。
在本发明的实施例的描述中，需要理解的是，术语“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明的实施方式和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的实施方式的限制。
首先，参照图1至图12对本发明的实施例涉及的订书钉的自动包装设备进行具体的说明。
一种订书钉的自动包装设备，包括机架、码钉装置M和包钉装置B，所述码钉装置M包括固定于所述机架上的滑槽13和输送装置1，所述滑槽13和所述输送装置1的截面呈“凵”字型，所述滑槽13倾斜设置于所述机架上，使得在竖直方向上所述滑槽13的进针端高于出针端，进针端是订书钉进入的一端，出针端是订书钉送出的一端，所述出针端对接于所述输送装置1的进针端，所述输送装置1上设有传送带，其中，所述滑槽13上设有垂直于所述滑槽13底壁的可往复伸缩的阻挡块15，所述阻挡块15位于所述滑槽13的内侧且靠近滑槽13的出针端，当第一个订书钉滑过所述阻挡块15时，所述阻挡块15缩至和所述滑槽13的底壁齐平或低于所述滑槽13的底壁，第一个订书钉滑至所述传动带上被定位且其一端靠近所述滑槽13的出针端，第二个订书钉滑过所述阻挡块15时，所述阻挡块15伸出所述滑槽13的底壁，第二个订书钉的一端被所述阻挡块15阻挡，在惯性的作用下，另一端绕着被阻挡的一端翻转后沿着所述滑槽13划入所述第一个订书钉上以码成钉对；所述包钉装置B固定于所述机架上对接于所述输送装置1的出钉端，所述传送带将所述钉对输送至所述包钉装置B，所述包钉装置B用于包装被送来的若干所述钉对。通过码钉装置的巧妙结构设计，使得订书钉被压缩成型后，利用其自身重力和惯性即可实现自动码成钉对，不需要人力去摆针，和包钉装置配合完成对订书钉的全程自动包装，人工劳动强度小，工作效率高，包装成本低。
进一步，所述滑槽13包括滑动部131和缓冲部132，所述滑动部131和所述缓冲部132连接，所述滑动部131的倾斜度大于所述缓冲部132的倾斜度，所述滑动部131的一端为所述滑槽13的进钉端，另一端和所述缓冲部132 的一端连接，所述缓冲部132的另一端为所述滑槽13的出钉端，所述阻挡块15设于所述滑动部131上且靠近所述缓冲部132。由此可以实现订书钉的翻转和缓冲，避免订书钉滑动到输送装置1时具有过大的动量对订书钉造成较大的冲击力使其碎裂。
进一步，所述滑动部131上设有第三传感器190，所述第三传感器190用于检测滑过所述滑槽13的订书钉对滑过的订书钉进行计数，使得当第一个订书钉滑过所述阻挡块15时，所述阻挡块15缩至和所述滑槽13的底壁齐平或低于所述滑槽13的底壁，第二个订书钉滑过所述阻挡块15时，所述阻挡块15伸出所述滑槽13的底壁，第三个订书钉滑过所述阻挡块15时，所述阻挡块15缩至和所述滑槽13的底壁齐平或低于所述滑槽13的底壁，第四个订书钉滑过所述阻挡块15时，所述阻挡块15伸出所述滑槽13的底壁，由此往复循环，形成闭环系统。由此可以使得两两订书钉被扣合在一起形成钉对。需要说明的是，众所周知，订书钉17的形状为U型，在滑槽的进钉端放入订书钉时，其底壁贴合于滑槽的底壁，滑槽的材质可以选择摩擦力较小的光滑材料，以减少订书钉和滑槽之间的摩擦力。
进一步，所述输送装置1上设有拍齐板16，所述拍齐板16可延垂直于所述滑槽13的方向往复运动，使得当所述第一个订书钉滑至所述输送装置1中时，所述拍齐板16位于所述输送装置1中以阻挡所述第一个订书钉在所述传送带上朝着所述传送带的运动方向滑动，使其一端靠近所述滑槽13的出针端，当第二个订书钉滑至所述第一个订书钉上时，所述拍齐板16位于所述输送装置1中使得所述第一个订书钉和所述第二个订书钉对齐，当所述第一个定数针和所述第二个订书钉对齐后码成所述针对后，所述拍齐板16位于所述输送装置1外侧，所述传动带带动所述针对向前输送，所述针动输送过所述拍齐 板16后所述拍齐板16复位。由此可以使得第一个订书钉和第二个订书钉码成钉对且保持齐平。在这里，拍齐板16可以由拍齐板驱动装置161驱动。
进一步，所述输送装置1包括第一输送轨14、第二输送轨10和第三输送轨11，所述第一输送轨14包括依次连接的第一部、第二部和第三部，所述第一部和第三部为直线型，所述第二部折弯为弧形，所述拍齐板16设于所述第一部的侧面，所述第三部的一侧开设有第一推送口和第二推送口，另一侧设有第一出钉口和第二出钉口，所述一推送口和第二推送口处分别设有第一推送装置193和第二推送装置194，所述第二输送轨10和第三输送轨11分别连接至所述第一出钉口和第二出钉口且垂直于所述第三部，所述第二输送轨和第三输送轨彼此平行。
进一步，所述第一部的一侧还设有第一吹气装置18，所述第一吹气装置18位于所述滑槽13的出钉端和所述拍齐板16之间，用于将所述第一个订书钉吹向所述第一部远离所述第一吹气装置的一侧。
进一步，所述滑动部131的底壁上设有第二吹气装置19，所述第二吹气装置19位于所述阻挡块和所述滑槽的进钉端之间，用于向所述第二个订书钉吹气。
进一步，所述第一推送口和第一出钉口之间设有第四传感器191，所述第二推送口和第二出钉口之间设有第五传感器192，所述第四传感器191和所述第五传感器192设于所述第三部的底壁中。由此使得第一推送装置和第二推送装置将到位的钉对从第三部推送至第二输送轨10和第三输送轨11中。
进一步，所述码钉装置M还包括翻钉装置2，所述的翻钉装置2与所述第二输送轨10和第三输送轨11的出钉端连接，翻钉装置2包括：固定板21、翻转板22及驱动齿轮23，其中所述驱动齿轮23用于驱动翻转板22的转动； 所述固定板21与第二输送轨10的出钉端连接，所述翻转板22与第三输送轨11的出钉端连接；所述的翻转板22通过外力驱动能够旋转180度后扣合于固定板21上；所述驱动齿轮23与一齿条26配合传动，该齿条26通过与气缸连接，由气缸为齿条26往复的动力；所述的翻转板22的下表面设置有电磁装置25用于翻转板翻转时将订书钉吸附于翻转板上，保持其排列秩序。由此可以使得在包钉装置包装之前将钉对码成双层进行包装，直接将多个双层钉对推到一起进行包装即可，提高包装效率。
其中，翻转板22铰接于固定板21上，其转轴为轴24，所述的轴24同样为驱动齿轮23的转轴，且驱动齿轮23与轴24固定连接，翻转板22与轴24固定连接；固定板21上还设有由气缸推动的第一推钉臂28，第一推钉臂28设置于固定板21的上方，第一推钉臂28的推钉方向与固定板21的进钉方向垂直，且第一推钉臂28的推钉方向处于水平方向；第一推钉臂28推钉的起始位置为固定板21上进钉的末端；所述的固定板21的端部还设有用于感知订书钉位置的第二传感器27，用于侦测订书钉是否到达固定板21的末端，从而控制第一推钉臂28推动固定板21上进钉方向末端的订书钉。第一推钉臂28的下方设有第二推钉臂29，第二推钉臂29设置于固定板21的下方。第二输送轨10和第三输送轨11内还设有用于读取的订书钉数量第一传感器12。
该自动包装设备还包括码钉台5，码钉台5由液压缸(或步进电机)驱动，使其可在竖直方向的多个高度驻停；当码钉台5的台面与固定板21的上表面持平时，第一推钉臂28将固定板21上扣合的订书钉推入码钉台5，此时码钉台5上放置有两层钉对，即可对双层钉对进行包装。当码钉台5上放置有两层订书钉时，码钉台5将下降一个设定的高度驻停，该下降的高度为钉对的高度，如没有特殊要求，一般皆为两层码钉装盒，由于本实施例中设定为两 层订书钉堆码包装，所以当使码钉台5承载两层订书钉下降一个高度驻停以后，设置于固定板21下方的第二推钉臂29正好高于码钉台5的台面，使其可以顺利将两层订书钉推出码钉台进入包钉装置B。
进一步，包钉装置B包括内盒成型装置3，内盒成型装置3包括送钉装置5A、送纸装置3A和拉伸成模装置3B；送钉装置5A包括：码钉台5和第二推钉臂29，码钉台5上装载着堆码完毕的订书钉；第二推钉臂29用于推动码钉台5上堆码完毕的订书钉；送纸装置3A将要制作内盒的内盒纸模6单片取出，送纸至拉伸成模装置3B上用于拉模成型；该送纸装置3A包括竖直取纸和水平送纸两个动作；其中竖直取纸动作中，涉及的主要部件包括竖直设置的用于储存内盒纸模6的储纸塔3A1，储纸塔3A1的正下方设置有取纸装置3A2；取纸装置3A2包括若干带吸气功能的第一吸盘3A3，第一吸盘3A3由气缸驱动，能够竖直升起接触或靠近储纸塔3A1中底部的内盒纸模6，通过第一吸盘3A3的吸气功能，负压使第一吸盘3A3吸住内盒纸模6返回原位。
进一步，送纸装置3A的第二步动作为水平送纸，涉及部件包括水平纸夹3A4，水平纸夹3A4同样也由气缸推动，将内盒纸模6水平推送至拉伸成模装置3B。其中的水平纸夹3A4包括水平设置的上夹纸臂3A41和下夹纸臂3A42,其中上夹纸臂3A41和下夹纸臂3A42均呈“凵”字形；上夹纸臂3A41和下夹纸臂3A42之间形成一可容纳内盒纸模6插入的插缝3A40，且所述的上夹纸臂3A41和下夹纸臂3A42迎向内盒纸模6插入端的端部均设有使内盒纸模6易于插入的倒角或弧度，该倒角和弧度的设置方向为上夹纸臂3A41和下夹纸臂3A42的上下相对侧；同时水平设置的“凵”字形开口的上夹纸臂3A41正好能容纳码堆完成的订书钉的推入，同样在“凵”字形的开口相对侧同样设有易于使订书钉推入的倒角或弧度。
进一步，内盒纸模6的中心为矩形盒底61，其四个盒壁中有一对盒壁上设有盒舌62，另一对盒壁上设有折角63。拉伸成模装置3B包括承载堆码完毕的订书钉的承托台31、压住完成堆码的订书钉的下压台32及用于使内盒纸模6成型的内盒拉伸模腔33；水平纸夹3A4将内盒纸模6水平推至承托台31的上方，其中承托台31与码钉台5相邻设置，第二推钉臂29将码钉台5上堆码完毕的订书钉推至内盒纸模6上的盒底61的位置，该定位放置的动作由“凵”字形的上夹纸臂3A41协作完成，该“凵”字形开口的上夹纸臂3A41开口方向朝向码钉台5，且由于其“凵”字形端部设有易于订书钉推入的倒角，所以协同第二推钉臂29等部件完成在内盒纸模6上精确的放钉动作。承托台31是固定设置于工作台面上的；同时承托台31和下压台32的形状均与盒底61及码完钉后的订书钉的上下底面均一致。内盒拉伸模腔33设置于承托台31的正下方，由气缸驱动能够在竖直方向上升降；该内盒拉伸模腔33腔体的横截面呈矩形，拉伸模腔33的腔体包括两个相对设置的腔壁331及两根相对设置的柱形棒体332合围而成；当拉伸模腔33升起时，承托台31和下压到位的下压台32正好容纳于拉伸模腔33腔体中，且拉伸模腔33腔体的尺寸与承托台31和下压台32及盒底61的尺寸相适应。另外为了适应内盒折角的需要，拉伸模腔33顶部的四个顶角均设有带倒角的矩形凸起333，这些凸起333仅设置于腔壁331的顶部，且在同一腔壁331上的两个凸起333的倒角方向为相对设置；当拉伸模腔33升起时，四个凸起333首先接触到各自对应的内盒纸模6上的折角63，使折角63顺着凸起333的倒角顺势折起，且四个折角63折起后该盒壁的长度正好与腔壁331上两凸起333之间的距离相适应。接着由于拉伸模腔33继续上升，且柱形棒体332和除去凸起333高度的腔壁331的水平高度一致，但是柱形棒体332为圆柱形而腔壁331为立方体，所以其 折弯内盒纸模6上的盒壁的速度就有存在缓急，其中圆柱形所在的一组对边折弯需要接触的是一段四分之一圆的圆弧，所以折弯的时间较长，而立方体所对应的一组盒壁由一直角棱直接折弯，其折弯时间较圆弧折弯要短，由于柱形棒体332和除去凸起333高度的腔壁331的水平高度一致，也就是说他们的折弯起始时间一致，所以腔壁331所对应的盒壁折弯完成要早于柱形棒体332所对应的盒壁，这样四个折角63均完美落入柱形棒体332所对应的盒壁内，同时盒舌62设置于柱形棒体332的盒壁上。
进一步，外盒套设装置4包括内盒冲块41、外盒冲块42、外盒展开装置43、内盒折舌腔44、套盒腔45及外盒吸取装置46和存放被压扁外盒7的外盒塔47；其中内盒冲块41紧邻拉伸模腔33设置，其动作流程为：启动伸出的内盒冲块41穿过拉伸模腔33进入内盒折舌腔44，经过内盒折舌腔44后的内盒继续在内盒冲块41的推动下进入套盒腔45，而此时的外盒冲块42已经将矩形外盒7推入套盒腔45等待折叠好的内盒进入套盒腔45，待内盒冲块41推动拉伸折叠完毕的内盒进入套盒腔45后完成内外盒套装。
进一步，外盒塔47设置于外盒吸取装置46的正上方，外盒吸取装置46包括若干带吸气功能的第二吸盘461，第二吸盘461由气缸驱动，能够竖直升起接触或靠近外盒塔47内底部的外盒7，通过第二吸盘461的吸气功能，负压使第二吸盘461吸住外盒7并返回原位。
进一步，外盒展开装置43包括固定的槽壁431和挤压外盒的挤压臂432，外盒7被第二吸盘461吸住后返回原位，此时外盒7位于槽壁431和挤压臂432之间，气缸推动挤压臂432，使压扁的外盒7恢复成矩形；恢复成矩形后的外盒7由以气缸带动的外盒冲块42推入与外盒展开装置43连接的套盒腔45。
进一步，内盒冲块41包括盒体冲块411和内盒盒舌冲块412，盒舌冲块412设置于盒体冲块411的顶部并部分凸出于盒体冲块411，盒舌冲块412的凸出方向为内盒冲块41的运动方向，且盒舌冲块412凸出部分设置有倒角，倒角方向朝向盒体冲块411方向；且拉伸模腔33上柱形棒体332的高度高于内盒冲块411的高度。盒体冲块411冲向拉伸模腔33时，盒舌冲块412首先接触靠近其的盒舌62，通过盒舌冲块412的倒角使靠近盒体冲块411一侧的盒舌62在有坡面过渡下顺利折弯，且由于内盒冲块411的高度低于拉伸模腔33上柱形棒体332的高度，所以内盒冲块411顶着内盒穿越拉伸模腔33进入内盒折舌腔44。
进一步，内盒折舌腔44的形状与内盒冲块411的形状相适应，且能容纳内盒冲块411通过，所以内盒在内盒冲块411的作用下进入内盒折舌腔44时，内盒上离内盒冲块411较远一边的盒舌62被折起，至此，内盒被折叠完毕，可以进入外盒7。
进一步，套盒腔45为两端敞口的中空腔体，且套盒腔45顶部腔壁不闭合，该不闭合的腔壁形成一贯穿套盒腔45的滑槽，该滑槽为腔壁槽450，该腔壁槽450的方向为内盒冲块41的运动方向，且腔壁槽450的宽度能够容纳盒舌冲块412的进入。
进一步，同时套盒腔45下设有水平运动轨道451，其运动方向与内盒冲块41的运动方向垂直，由气缸驱动，该设置使套盒腔45易于将包装好的订书钉横向移出包钉流水线，进入下一码盒的装置8。
进一步，码盒装置8：其包括接纳包装完毕的订书钉进入的码盒装置8的连接槽81、由气缸驱动的拨杆82、第一码盒推臂83A、第二码盒推臂83B及第一码盒推臂83A所在的输送通道86和第二码盒推臂83B所在的码盒盘 84；输送通道86一端与连接槽81连接，另一端与码盒盘84连接相通；连接槽81的出盒端与输送通道86的进盒处成九十度拐角连接相通；拨杆82用于将连接槽81内的订书钉盒拨入输送通道86；第一码盒推臂83A设置于输送通道86与连接槽81相连的拐角处，用于推动从连接槽81进入输送通道86的订书钉盒；从输送通道86进入矩形码盒盘84的订书钉盒均排列于矩形码盒盘84的一个侧边87上；且码盒盘84的侧边87与输送通道86的一个侧壁861位于同一直线上，同时侧壁861位于输送通道86上连接槽81的所在侧；在侧边87上设有第二码盒推臂83B，在侧边87上离输送通道86的最远顶点88处设有感应订书钉盒的传感器85，当订书钉盒排列到达顶点88时，即订书钉盒排满侧边87所在边时，第二码盒推臂83B收到传感器85的信号，将码盒盘84内排列于侧边87的成排订书钉盒向对边方向推出一个设定的距离，使订书钉盒能够在码盒盘84的侧边87上继续码下一排订书钉盒；如此往复，自动码盒装箱。
一种订书钉包装设备的控制系统，用于上述实施例所述的包装设备，包括码钉装置控制模块1001和包钉装置控制模块1002，所述码钉装置控制模1001块用于控制阻挡块在所述滑槽上垂直于所述滑槽底壁往复伸缩，使得当第一个订书钉滑过所述阻挡块时，所述阻挡块缩至和所述滑槽的底壁齐平或低于所述滑槽的底壁，第一个订书钉滑至所述传动带上被定位且其一端靠近所述滑槽的出针端，第二个订书钉滑过所述阻挡块时，所述阻挡块伸出所述滑槽的底壁，第二个订书钉的一端被所述阻挡块阻挡，在惯性的作用下，另一端绕着被阻挡的一端翻转后沿着所述滑槽划入所述第一个订书钉上以码成钉对；所述包钉装置控制模块1002用于控制包钉装置包装被送来的若干所述钉对。
进一步，所述控制系统还可以包括码盒装置控制模块1003，码盒装置控制模块1003用于控制实现码盒装置的各部件实现码盒装置的各功能。
需要说明的是，码钉装置控制模块、包钉装置控制模块和码盒装置控制模块可以配置为实现各自零部件的功能，本领域技术人员根据本发明构思可以进行配置，这里不再赘述。
在本发明的描述中，此外，术语“第一”、“第二”、“另一”、“又一”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本发明的实施方式的描述中，“多个”的含义是两个或两个以上，除非另有明确具体的限定。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。此外，在本发明的描述中，除非另有说明，“多个”的含义是两个或两个以上。
尽管已经示出和描述了本发明的实施例，本领域的普通技术人员可以理解：在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由权利要求及其等同物限定。

Claims (10)

  1. 一种订书钉的自动包装设备，其特征在于，包括：
    机架；
    码钉装置，所述码钉装置包括固定于所述机架上的滑槽和输送装置，所述滑槽和所述输送装置的截面呈“凵”字型，所述滑槽倾斜设置于所述机架上，使得在竖直方向上所述滑槽的进针端高于出针端，所述出针端对接于所述输送装置的进针端，所述输送装置上设有传送带，其中，所述滑槽上设有垂直于所述滑槽底壁的可往复伸缩的阻挡块，所述阻挡块位于所述滑槽的内侧且靠近滑槽的出针端，当第一个订书钉滑过所述阻挡块时，所述阻挡块缩至和所述滑槽的底壁齐平或低于所述滑槽的底壁，第一个订书钉滑至所述传动带上被定位且其一端靠近所述滑槽的出针端，第二个订书钉滑过所述阻挡块时，所述阻挡块伸出所述滑槽的底壁，第二个订书钉的一端被所述阻挡块阻挡，在惯性的作用下，另一端绕着被阻挡的一端翻转后沿着所述滑槽划入所述第一个订书钉上以码成钉对；
    包钉装置，所述包钉装置固定于所述机架上对接于所述输送装置的出钉端，所述传送带将所述钉对输送至所述包钉装置，所述包钉装置用于包装被送来的若干所述钉对。
  2. 根据权利要求1所述的订书钉的自动包装设备，其特征在于，所述滑槽包括滑动部和缓冲部，所述滑动部和所述缓冲部连接，所述滑动部的倾斜度大于所述缓冲部的倾斜度，所述滑动部的一端为所述滑槽的进钉端，另一端和所述缓冲部的一端连接，所述缓冲部的另一端为所述滑槽的出钉端，所述阻挡块设于所述滑动部上且靠近所述缓冲部。
  3. 根据权利要求2所述的订书钉的自动包装设备，其特征在于，所述滑动部上设有第三传感器，所述第三传感器用于检测滑过所述滑槽的订书钉对滑过的订书钉进行计数，使得当第一个订书钉滑过所述阻挡块时，所述阻挡块缩至和所述 滑槽的底壁齐平或低于所述滑槽的底壁，第二个订书钉滑过所述阻挡块时，所述阻挡块伸出所述滑槽的底壁。
  4. 根据权利要求3所述的订书钉的自动包装设备，其特征在于，所述输送装置上设有拍齐板，所述拍齐板可延垂直于所述滑槽的方向往复运动，使得当所述第一个订书钉滑至所述输送装置中时，所述拍齐板位于所述输送装置中以阻挡所述第一个订书钉在所述传送带上朝着所述传送带的运动方向滑动，使其一端靠近所述滑槽的出针端，当第二个订书钉滑至所述第一个订书钉上时，所述拍齐板位于所述输送装置中使得所述第一个订书钉和所述第二个订书钉对齐，当所述第一个定数针和所述第二个订书钉对齐后码成所述针对后，所述拍齐板位于所述输送装置外侧，所述传动带带动所述针对向前输送，所述针动输送过所述拍齐板后所述拍齐板复位。
  5. 根据权利要求4所述的订书钉的自动包装设备，其特征在于，所述输送装置包括第一输送轨、第二输送轨和第三输送轨，所述第一输送轨包括依次连接的第一部、第二部和第三部，所述第一部和第三部为直线型，所述第二部折弯为弧形，所述拍齐板设于所述第一部的侧面，所述第三部的一侧开设有第一推送口和第二推送口，另一侧设有第一出钉口和第二出钉口，所述一推送口和第二推送口处分别设有第一推送装置和第二推送装置，所述第二输送轨和第三输送轨分别连接至所述第一出钉口和第二出钉口且垂直于所述第三部，所述第二输送轨和第三输送轨彼此平行。
  6. 根据权利要求5所述的订书钉的自动包装设备，其特征在于，所述第一部的一侧还设有第一吹气装置，所述第一吹气装置位于所述滑槽的出钉端和所述拍齐板之间，用于将所述第一个订书钉吹向所述第一部远离所述第一吹气装置的一侧。
  7. 根据权利要求2所述的订书钉的自动包装设备，其特征在于，所述滑动部的底壁上设有第二吹气装置，所述第二吹气装置位于所述阻挡块和所述滑槽的进钉端之间，用于向所述第二个订书钉吹气。
  8. 根据权利要求5所述的订书钉的自动包装设备，其特征在于，所述码钉装置还包括翻钉装置，所述的翻钉装置与所述第二输送轨和第三输送轨的出钉端连接，翻钉装置包括：固定板、翻转板及驱动齿轮，其中所述驱动齿轮用于驱动翻转板的转动；所述固定板与第二输送轨的出钉端连接，所述翻转板与第三输送轨的出钉端连接；所述的翻转板通过外力驱动能够旋转180度后扣合于固定板上；所述驱动齿轮与一齿条配合传动，该齿条通过与气缸连接，由气缸为齿条往复的动力；所述的翻转板的下表面设置有电磁装置。
  9. 根据权利要求5所述的订书钉的自动包装设备，其特征在于，所述第一推送口和第一出钉口之间设有第四传感器，所述第二推送口和第二出钉口之间设有第五传感器，所述第四传感器和所述第五传感器设于所述第三部的底壁中。
  10. 一种订书钉包装设备的控制系统，用于权利要求1-9任一项所述的包装设备，其特征在于，包括：
    码钉装置控制模块，用于控制阻挡块在所述滑槽上垂直于所述滑槽底壁往复伸缩，使得当第一个订书钉滑过所述阻挡块时，所述阻挡块缩至和所述滑槽的底壁齐平或低于所述滑槽的底壁，第一个订书钉滑至所述传动带上被定位且其一端靠近所述滑槽的出针端，第二个订书钉滑过所述阻挡块时，所述阻挡块伸出所述滑槽的底壁，第二个订书钉的一端被所述阻挡块阻挡，在惯性的作用下，另一端绕着被阻挡的一端翻转后沿着所述滑槽划入所述第一个订书钉上以码成钉对；
    包钉装置控制模块，用于控制包钉装置包装被送来的若干所述钉对。
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CN115367194A (zh) * 2022-07-07 2022-11-22 四川西南联盛通讯技术有限公司 一种用于生产手机的节能型打包设备

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