WO2021240696A1 - Continuous casting mold and method for manufacturing continuous casting mold - Google Patents

Continuous casting mold and method for manufacturing continuous casting mold Download PDF

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WO2021240696A1
WO2021240696A1 PCT/JP2020/020977 JP2020020977W WO2021240696A1 WO 2021240696 A1 WO2021240696 A1 WO 2021240696A1 JP 2020020977 W JP2020020977 W JP 2020020977W WO 2021240696 A1 WO2021240696 A1 WO 2021240696A1
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mass
continuous casting
mold
self
base material
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PCT/JP2020/020977
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French (fr)
Japanese (ja)
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潤平 徳本
浩郁 森園
正人 高田
圭祐 山本
喬玄 鬼木
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三島光産株式会社
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Priority to JP2022527367A priority Critical patent/JP7489458B2/en
Priority to PCT/JP2020/020977 priority patent/WO2021240696A1/en
Publication of WO2021240696A1 publication Critical patent/WO2021240696A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/059Mould materials or platings

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  • the present invention relates to a method for manufacturing a mold for continuous casting and a mold for continuous casting used for manufacturing steel and the like, and more specifically, for a mold for continuous casting and a mold for continuous casting having excellent heat resistance, corrosion resistance and abrasion resistance. Regarding the method of manufacturing a mold.
  • Patent Document 1 in a method for manufacturing a mold for continuous casting in which a roughened base plating layer and a sprayed coating are sequentially formed on the contact surface side of molten steel, Co: 5% by mass or more and 15% by mass or less.
  • cermet material composed of 2% by mass or more and 6% by mass or less, and the balance WC, and a granular Ni—Al alloy containing Al of more than 0 and 8% by mass or less are mixed and formed.
  • sprayed particles containing 20% by mass or more and 60% by mass or less of the whole as a Ni—Al alloy are sprayed by a flame sprayer to form a sprayed coating in which the Ni—Al alloy is present at the grain boundaries of the cermet material. ..
  • Patent Document 2 is a method of coating a self-soluble alloy with a (semiconductor) laser beam, which irradiates a powder material to be a material of a coating layer with a laser beam to directly coat a base material.
  • plating has the disadvantages that the construction time is long and large-scale equipment is required. Further, although the construction time is short, thermal spraying has a drawback that the copper plate is thermally deformed due to the influence of high temperature heat treatment, and the dimensional accuracy and flatness accuracy are liable to decrease.
  • Patent Document 1 The thermal spray coating described in Patent Document 1 is a type that does not require high-temperature heat treatment after the film is applied, and is in a point of ensuring strong adhesion to the base material and the base material as compared with the type that is heat-treated after the film is applied. There was a challenge.
  • Patent Document 2 describes a method for coating a self-soluble alloy, which forms a coating layer by irradiating a laser beam from a semiconductor laser device while supplying self-soluble alloy particles to the surface of a copper plate to melt and solidify the self-soluble alloy. It has been proposed, and unlike a general thermal spray coating that requires heat treatment after thermal spraying, the problem of thermal deformation can be improved. Further, as compared with the thermal spray coating of Patent Document 1 and the like, stronger adhesion to the substrate can be ensured.
  • Patent Document 2 it cannot be said that the material components of the coating layer, the structure of the coating layer, the manufacturing conditions of the coating layer, and the like are sufficiently studied, and these improvements are necessary.
  • the present invention has been made in view of such circumstances, and is a continuous casting mold having excellent heat resistance, corrosion resistance, and abrasion resistance, having a coating film having few foreign substances, being dense, and having excellent adhesion to a substrate. It is an object of the present invention to provide a method for manufacturing a casting mold.
  • the continuous casting mold according to the first invention according to the above object has a self-soluble alloy coating layer formed by laser cladding on the molten steel contact surface of the base material of the continuous casting mold.
  • Ni, Co, and Fe are preferably used as the main component metal of the self-soluble alloy, but the metal is not limited thereto. Further, these metals may be used in combination of two or more types (the same applies to the second invention).
  • the self-soluble alloy preferably contains aluminum.
  • the self-soluble alloy contains (1) Ni as a main component metal, Cr: 0 to 26% by mass, B: 1 to 4.5% by mass, Si: 0. 5 to 5% by mass, C: 0.4 to 3% by mass, Fe: 0 to 5% by mass, Co: 0 to 1% by mass, Al: 1 to 5% by mass, Mo: 0 to 20% by mass, Nb: A Ni-based self-soluble alloy containing 0 to 4% by mass, W: 0 to 5% by mass, Mn: 0 to 2% by mass, V: 0-1% by mass, (2) Co as a main component metal, Cr: 5 to 30% by mass, Si: 0.5 to 3% by mass, C: 0.05 to 3% by mass, Fe: 0 to 2% by mass, Mo: 0 to 30% by mass, W: 0 to 15% by mass.
  • Co-based self-soluble alloy and (3) Fe as main components Cr: 0 to 30% by mass, Si: 0.3 to 1.3% by mass, C: 0 to 3% by mass, Ni: 0 It is more preferably any one of Fe-based self-soluble alloys containing ⁇ 16% by mass and Mo: 0 to 5% by mass.
  • Cr, Fe, Co, Mo, Nb, W, Mn and V in the Ni-based self-soluble alloy, Fe, Mo and W in the Co-based self-soluble alloy, and Cr, C, Ni and Mo in the Fe-based self-soluble alloy. is not an essential component, but an optional component whose content can be selected within the above range (including 0) (the same applies to the second invention).
  • the coating layer may be multi-layered, and the coefficient of linear expansion may decrease from the layer closest to the substrate to the layer farthest from the substrate.
  • the content of the main component metal of the self-soluble alloy decreases from the layer closest to the base material to the layer farthest from the layer of the multi-layered coating layer. Is preferable.
  • the self-soluble alloy may be mixed with carbide, boride, siliceous or nitride ceramics.
  • a base layer formed by plating or laser cladding may be provided between the base material and the coating layer.
  • a coating layer of a self-fluxing alloy is formed on the molten steel contact surface of the base material of the mold for continuous casting by laser cladding.
  • the self-soluble alloy preferably contains aluminum.
  • the self-soluble alloy contains (1) Ni as a main component metal, Cr: 0 to 26% by mass, B: 1 to 4.5% by mass, Si. : 0.5 to 5% by mass, C: 0.4 to 3% by mass, Fe: 0 to 5% by mass, Co: 0-1% by mass, Al: 1 to 5% by mass, Mo: 0 to 20% by mass.
  • Nb 0 to 4% by mass
  • W 0 to 5% by mass
  • Mn 0 to 2% by mass
  • V 0-1% by mass
  • Ni-based self-soluble alloy (2) Co as a main component metal , Cr: 5 to 30% by mass, Si: 0.5 to 3% by mass, C: 0.05 to 3% by mass, Fe: 0 to 2% by mass, Mo: 0 to 30% by mass
  • W 0 to 15 Co-based self-soluble alloy containing mass% and (3) Fe as the main component metal, Cr: 0 to 30% by mass, Si: 0.3 to 1.3% by mass, C: 0 to 3% by mass, It is more preferable that any one of the Fe-based self-soluble alloys containing Ni: 0 to 16% by mass and Mo: 0 to 5% by mass is used.
  • the coating layer may be multi-layered and the coefficient of linear expansion may be reduced from the layer closest to the substrate to the layer farthest from the substrate.
  • the content of the main component metal of the self-soluble alloy is reduced from the layer closest to the substrate to the layer farthest from the layer of the multilayer coating layer. It is preferable to let it.
  • a carbide, a boride, a siliceate or a nitride ceramic can be mixed with the self-soluble alloy.
  • a base layer may be formed between the base material and the coating layer by plating or laser cladding.
  • a coating layer of a self-fluxing alloy is formed on the molten steel contact surface of the base material by laser cladding.
  • the aluminum having a strong oxidizing action improves the deoxidizing effect, reduces foreign substances (bubbles and oxides) contained in the coating layer, and at the same time.
  • the abrasion resistance of the coating layer can be improved by precipitation hardening of Ni 3 Al.
  • the self-soluble alloy contains (1) Ni as a main component metal, Cr: 0 to 26% by mass, B: 1 to 4.5% by mass, Si: 0.5 to 5% by mass. %, C: 0.4 to 3% by mass, Fe: 0 to 5% by mass, Co: 0 to 1% by mass, Al: 1 to 5% by mass, Mo: 0 to 20% by mass, Nb: 0 to 4% by mass. %, W: 0 to 5% by mass, Mn: 0 to 2% by mass, V: 0 to 1% by mass, Ni-based self-soluble alloy, (2) Co as the main component metal, Cr: 5 to 30% by mass.
  • the coating layer can be densified to improve the adhesion to the substrate.
  • the linear expansion of each layer occurs.
  • the coefficient can be easily adjusted.
  • the self-soluble alloy when the self-soluble alloy is mixed with carbide, boride, siliceous or nitride ceramics, it is possible to suppress a decrease in hardness of the coating layer and improve wear resistance.
  • the absorption rate of laser light can be increased and the coating layer can be efficiently formed.
  • the adhesion of the coating layer can be improved.
  • the heat of the laser light is suppressed from diffusing to the base material such as copper having a low thermal conductivity, and the self-soluble alloy is formed. It can be melted efficiently, and the rapid cooling of the coating layer can be prevented, and the occurrence of cracks can be prevented.
  • the base material when the base material is cooled while the base material is irradiated with the laser beam, the base material is prevented from being heated to a temperature higher than the softening point by the laser light, and the strength of the base material is reduced and the base material is cracked. Occurrence can be effectively prevented.
  • the method for manufacturing a continuous casting mold according to the first embodiment of the present invention shown in FIG. 1 improves the heat resistance, corrosion resistance, and abrasion resistance of the base material 10 of the continuous casting mold used for manufacturing steel and the like. It is something that makes you.
  • a coating layer of a self-soluble alloy is applied to the molten steel contact surface of the base material 10 of a continuous casting mold made of copper or a copper alloy (for example, Cu—Cr—Zr, etc.) by laser cladding. 12 is formed.
  • the laser processing head 13 irradiates the molten steel contact surface of the base material 10 with the laser beam 14, and the powder supply unit 15 applies the self-soluble alloy as the raw material of the coating layer 12 to the molten steel contact surface of the base material 10.
  • the powder 16 is heated by the laser beam 14 and melted, and welded to the molten steel contact surface of the base material 10 to form the coating layer 12.
  • a strip-shaped coating layer 12 is continuously formed on the molten steel contact surface of the base material 10, and eventually the entire molten steel contact surface of the base material 10 is coated with a laser cladding of a self-fluxing alloy. It can be covered with layer 12.
  • the structure of the laser processing head including the arrangement of the powder supply unit is not limited to this embodiment, as long as the powder can be sprayed to the irradiation position of the laser beam, and can be appropriately selected.
  • the powder supply unit may not be integrated with the laser processing head but may be separated.
  • the self-soluble alloy preferably contains aluminum, and more specifically, Ni is the main component metal, Cr: 0 to 26% by mass, B: 1 to 4.5% by mass, Si: 0.5 to 5% by mass, C: 0.4 to 3% by mass, Fe: 0 to 5% by mass, Co: 0 to 1% by mass, Al: 1 to 5% by mass, Mo: 0 to 20% by mass, Nb: 0 to A Ni-based self-soluble alloy containing 4% by mass, W: 0 to 5% by mass, Mn: 0 to 2% by mass, and V: 0 to 1% by mass is preferably used.
  • the self-soluble alloy contains aluminum, the deoxidizing effect can be improved by the strong oxidizing action of aluminum, and foreign substances (bubbles and oxides) contained in the coating layer 12 can be reduced. Further, when the self-soluble alloy contains Ni as the main component metal, the wear resistance of the coating layer 12 can be improved by precipitation hardening of Ni 3 Al. Furthermore, by containing B (boron) and Si (silicon), the melting point of the main component metal such as Ni is lowered, and at the same time, it is combined with the air (oxygen) adhering to Ni in the molten state to form borosilicate glass. It can be formed and floated, exert a deoxidizing action to densify the coating layer 12, and improve the adhesion to the base material 10.
  • B boron
  • Si silicon
  • the self-soluble alloy in addition to the Ni-based self-soluble alloy containing Ni as the main component metal, a Co-based self-soluble alloy containing Co as the main component metal and an Fe-based self-soluble alloy containing Fe as the main component metal are used.
  • Co is the main component metal, Cr: 5 to 30% by mass, Si: 0.5 to 3% by mass, C: 0.05 to 3% by mass, Fe: 0 to 2 Co-based self-soluble alloy containing mass%, Mo: 0 to 30% by mass, W: 0 to 15% by mass, and Fe as main components, Cr: 0 to 30% by mass, Si: 0.3 to 1
  • a Fe-based self-soluble alloy containing 3% by mass, C: 0 to 3% by mass, Ni: 0 to 16% by mass, and Mo: 0 to 5% by mass is preferably used.
  • the components of the self-soluble alloy can be appropriately selected.
  • carbide ceramics WC, NbC, etc.
  • boride ceramics siliceous ceramics, or nitride ceramics
  • nitride ceramics may be selected as the self-soluble alloy. It can be mixed to suppress the decrease in hardness and improve wear resistance
  • MC alloy Ni-Cr-Fe, Cr 45%
  • Cr solid-dissolved in Ni is used to resist glassy acidity and corrosion resistance. It can also improve sex.
  • the wavelength and energy density of the laser beam can be appropriately selected according to the components of the self-soluble alloy and the components of the base material.
  • the base material 10 made of copper or a copper alloy has a very high thermal conductivity, and the heat input during irradiation with the laser beam 14 diffuses at high speed to facilitate cooling, so that the coating layer on the base material 10 is easy to cool. Welding of 12 is inhibited. Therefore, the base material 10 is preheated before the start of irradiation of the base material 10 with the laser beam 14, the heat of the laser light 14 is suppressed from being diffused to the base material 10, the self-soluble alloy is efficiently melted, and the coating is applied. Prevents rapid cooling of the layer 12 and prevents the occurrence of cracks.
  • the base material 10 when the base material 10 is irradiated with the laser beam 14 to heat the base material 10 above the softening point and the strength of the base material 10 decreases, the base material 10 may be cracked. Therefore, the base material 10 is cooled while the base material 10 is irradiated with the laser beam 14 to prevent the base material 10 from being heated above the softening point by the laser light 14, and the strength of the base material 10 is lowered and cracks are generated. To prevent. Therefore, while the base material 10 is irradiated with the laser beam 14 to form the coating layer 12, it is necessary to maintain the base material 10 in a predetermined temperature range while balancing the cooling and heating of the base material 10. be. The types and combinations of the heating means (not shown) for preheating the base material 10 and the cooling means (not shown) for cooling the base material 10 can be appropriately selected.
  • the method for manufacturing the continuous casting mold according to the second embodiment is different from that of the first embodiment in that the coating layer 19 is multi-layered on the base material 10 of the continuous casting mold (here). Then, it is a point formed by forming 5 layers). Then, by reducing the linear expansion coefficient from the layer 20a closest to the base material 10 toward the layer 20e farthest from the base material 10, cracking of the coating layer 19 can be effectively prevented.
  • each layer 20a to The coefficient of linear expansion of 20e can be easily adjusted, but the method for adjusting the coefficient of linear expansion can be appropriately selected.
  • the other manufacturing methods are the same as those in the first embodiment.
  • the method for manufacturing the continuous casting mold according to the third embodiment differs from the first and second embodiments between the base material 10 and the coating layer 22 of the continuous casting mold.
  • the base layer 23 is formed by plating or laser cladding.
  • the coating layer 22 may be formed of the same material as the coating layer 12, or may be multi-layered like the coating layer 19, and other manufacturing methods are the same as in the first embodiment.
  • the base layer 23 when the base layer 23 is formed by plating, it is carried out in a plating bath at about 50 ° C., and Ni or the like is preferably used as the material.
  • the manufacturing method is the same as that of the first embodiment, and Ni, Ni—Al, Ni—Cu or the like is preferably used as the material.
  • the heat resistance, corrosion resistance and abrasion resistance of the mold for continuous casting can be improved as compared with the conventional case, and the life can be extended. It is possible to reduce the labor and cost required for maintenance of the continuous casting mold in the manufacturer and promote the spread of new continuous casting molds.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The present invention pertains to: a continuous casting mold used in manufacture of steel or the like; and a manufacturing method for the continuous casting mold. A coating layer 12 of a self-melting alloy is formed, by laser cladding, on a molten steel contact surface of a base material 10 of a continuous casting mold, the coating layer containing less foreign matter, being densely formed and having excellent adhesion to the base material 10. Due to the foregoing, a continuous casting mold having excellent durability against heat, corrosion and friction can be obtained.

Description

連続鋳造用鋳型及び連続鋳造用鋳型の製造方法Manufacturing method of mold for continuous casting and mold for continuous casting
本発明は、鉄鋼等の製造に使用される連続鋳造用鋳型及び連続鋳造用鋳型の製造方法に係り、更に詳細には、耐熱性、耐食性及び耐摩耗性に優れる連続鋳造用鋳型及び連続鋳造用鋳型の製造方法に関する。 The present invention relates to a method for manufacturing a mold for continuous casting and a mold for continuous casting used for manufacturing steel and the like, and more specifically, for a mold for continuous casting and a mold for continuous casting having excellent heat resistance, corrosion resistance and abrasion resistance. Regarding the method of manufacturing a mold.
従来、連続鋳造用鋳型の耐摩耗性を高めるために、めっき及び/又は溶射を用いて、基材(銅板)の溶鋼接触面(内面)に被覆処理(コーティング)を行っている。
そして、耐食性及び耐衝撃性等を向上させるために、めっき及び溶射の材料並びに製造条件等につき、様々な検討が行われている。
例えば、特許文献1では、溶鋼接触面側に、粗面化処理が行われた下地めっき層と溶射皮膜を順次形成する連続鋳造用鋳型の製造方法において、Co:5質量%以上15質量%以下、Cr:2質量%以上6質量%以下、及び残部WCからなる粒状のサーメット材料と、0を超え8質量%以下のAlを含有する粒状のNi-Al合金とを、混合して形成され、しかも、全体の20質量%以上60質量%以下をNi-Al合金とした溶射粒子を火炎溶射機で溶射し、サーメット材料の粒界にNi-Al合金を存在させた溶射皮膜を形成している。また、特許文献2は、(半導体)レーザ光による自溶性合金の被覆方法で、被覆層の材料となる粉末材料にレーザ光を照射し、基材を直接被覆している。
しかしながら、めっきは、施工時間が長く、大掛かりな設備を必要とするという欠点がある。また、溶射は、施工時間は短いが、高温の熱処理の影響により銅板が熱変形し、寸法精度及び平坦精度が低下し易いという欠点がある。特許文献1に記載の溶射皮膜は、皮膜施工後の高温の熱処理を必要としないタイプであり、皮膜施工後に熱処理を施すタイプに比べ、母材や下地との強固な密着性を確保する点において課題があった。
一方、特許文献2では、銅板の表面に自溶性合金粒子を供給しながら半導体レーザ装置からレーザ光を照射し、自溶性合金を溶融、凝固させて被覆層を形成する自溶性合金の被覆方法が提案されており、溶射後の熱処理を必要とする一般的な溶射皮膜とは異なり、熱変形の問題を改善することができる。また、特許文献1等の溶射被膜に比べ、下地に対する強固な密着性が確保できる。
Conventionally, in order to improve the wear resistance of the continuous casting mold, the molten steel contact surface (inner surface) of the base material (copper plate) is coated by plating and / or thermal spraying.
Then, in order to improve corrosion resistance, impact resistance, etc., various studies have been conducted on plating and thermal spraying materials, manufacturing conditions, and the like.
For example, in Patent Document 1, in a method for manufacturing a mold for continuous casting in which a roughened base plating layer and a sprayed coating are sequentially formed on the contact surface side of molten steel, Co: 5% by mass or more and 15% by mass or less. , Cr: Granular cermet material composed of 2% by mass or more and 6% by mass or less, and the balance WC, and a granular Ni—Al alloy containing Al of more than 0 and 8% by mass or less are mixed and formed. Moreover, sprayed particles containing 20% by mass or more and 60% by mass or less of the whole as a Ni—Al alloy are sprayed by a flame sprayer to form a sprayed coating in which the Ni—Al alloy is present at the grain boundaries of the cermet material. .. Further, Patent Document 2 is a method of coating a self-soluble alloy with a (semiconductor) laser beam, which irradiates a powder material to be a material of a coating layer with a laser beam to directly coat a base material.
However, plating has the disadvantages that the construction time is long and large-scale equipment is required. Further, although the construction time is short, thermal spraying has a drawback that the copper plate is thermally deformed due to the influence of high temperature heat treatment, and the dimensional accuracy and flatness accuracy are liable to decrease. The thermal spray coating described in Patent Document 1 is a type that does not require high-temperature heat treatment after the film is applied, and is in a point of ensuring strong adhesion to the base material and the base material as compared with the type that is heat-treated after the film is applied. There was a challenge.
On the other hand, Patent Document 2 describes a method for coating a self-soluble alloy, which forms a coating layer by irradiating a laser beam from a semiconductor laser device while supplying self-soluble alloy particles to the surface of a copper plate to melt and solidify the self-soluble alloy. It has been proposed, and unlike a general thermal spray coating that requires heat treatment after thermal spraying, the problem of thermal deformation can be improved. Further, as compared with the thermal spray coating of Patent Document 1 and the like, stronger adhesion to the substrate can be ensured.
特許第6109106号公報Japanese Patent No. 6109106 特開2005-254317号公報Japanese Unexamined Patent Publication No. 2005-254317
しかしながら、特許文献2では、被覆層の材料成分、被覆層の構造及び被覆層の製造条件等についての検討が十分であるとは言えず、これらの改良が必要であった。
本発明はかかる事情に鑑みてなされたもので、異物が少なく、緻密で、基材への密着性に優れた被膜を有し、耐熱性、耐食性及び耐摩耗性に優れる連続鋳造用鋳型及び連続鋳造用鋳型の製造方法を提供することを目的とする。
However, in Patent Document 2, it cannot be said that the material components of the coating layer, the structure of the coating layer, the manufacturing conditions of the coating layer, and the like are sufficiently studied, and these improvements are necessary.
The present invention has been made in view of such circumstances, and is a continuous casting mold having excellent heat resistance, corrosion resistance, and abrasion resistance, having a coating film having few foreign substances, being dense, and having excellent adhesion to a substrate. It is an object of the present invention to provide a method for manufacturing a casting mold.
前記目的に沿う第1の発明に係る連続鋳造用鋳型は、前記連続鋳造用鋳型の基材の溶鋼接触面に、レーザクラッディングにより形成された、自溶性合金の被覆層を有する。
ここで、自溶性合金の主成分金属としては、Ni、Co及びFeが好適に用いられるが、これらに限定されるものではない。また、これらの金属は、2種類以上を組み合わせて用いてもよい(以上、第2の発明においても同様)。
The continuous casting mold according to the first invention according to the above object has a self-soluble alloy coating layer formed by laser cladding on the molten steel contact surface of the base material of the continuous casting mold.
Here, Ni, Co, and Fe are preferably used as the main component metal of the self-soluble alloy, but the metal is not limited thereto. Further, these metals may be used in combination of two or more types (the same applies to the second invention).
第1の発明に係る連続鋳造用鋳型において、前記自溶性合金は、アルミニウムを含有することが好ましい。 In the continuous casting mold according to the first invention, the self-soluble alloy preferably contains aluminum.
第1の発明に係る連続鋳造用鋳型において、前記自溶性合金は、(1)Niを主成分金属とし、Cr:0~26質量%、B:1~4.5質量%、Si:0.5~5質量%、C:0.4~3質量%、Fe:0~5質量%、Co:0~1質量%、Al:1~5質量%、Mo:0~20質量%、Nb:0~4質量%、W:0~5質量%、Mn:0~2質量%、V:0~1質量%を含有するNi基自溶性合金、(2)Coを主成分金属とし、Cr:5~30質量%、Si:0.5~3質量%、C:0.05~3質量%、Fe:0~2質量%、Mo:0~30質量%、W:0~15質量%を含有するCo基自溶性合金、及び(3)Feを主成分金属とし、Cr:0~30質量%、Si:0.3~1.3質量%、C:0~3質量%、Ni:0~16質量%、Mo:0~5質量%を含有するFe基自溶性合金のいずれか1であることがさらに好ましい。
ここで、Ni基自溶性合金におけるCr、Fe、Co、Mo、Nb、W、Mn及びV、Co基自溶性合金におけるFe、Mo及びW、Fe基自溶性合金におけるCr、C、Ni及びMoは、それぞれ必須成分ではなく、上記範囲(0を含む)で含有量を選択できる任意成分である(第2の発明においても同様)。
In the continuous casting mold according to the first invention, the self-soluble alloy contains (1) Ni as a main component metal, Cr: 0 to 26% by mass, B: 1 to 4.5% by mass, Si: 0. 5 to 5% by mass, C: 0.4 to 3% by mass, Fe: 0 to 5% by mass, Co: 0 to 1% by mass, Al: 1 to 5% by mass, Mo: 0 to 20% by mass, Nb: A Ni-based self-soluble alloy containing 0 to 4% by mass, W: 0 to 5% by mass, Mn: 0 to 2% by mass, V: 0-1% by mass, (2) Co as a main component metal, Cr: 5 to 30% by mass, Si: 0.5 to 3% by mass, C: 0.05 to 3% by mass, Fe: 0 to 2% by mass, Mo: 0 to 30% by mass, W: 0 to 15% by mass. Containing Co-based self-soluble alloy and (3) Fe as main components, Cr: 0 to 30% by mass, Si: 0.3 to 1.3% by mass, C: 0 to 3% by mass, Ni: 0 It is more preferably any one of Fe-based self-soluble alloys containing ~ 16% by mass and Mo: 0 to 5% by mass.
Here, Cr, Fe, Co, Mo, Nb, W, Mn and V in the Ni-based self-soluble alloy, Fe, Mo and W in the Co-based self-soluble alloy, and Cr, C, Ni and Mo in the Fe-based self-soluble alloy. Is not an essential component, but an optional component whose content can be selected within the above range (including 0) (the same applies to the second invention).
第1の発明に係る連続鋳造用鋳型において、前記被覆層は多層化され、前記基材に最も近い層から最も遠い層に向かって線膨張係数が減少していてもよい。 In the continuous casting mold according to the first invention, the coating layer may be multi-layered, and the coefficient of linear expansion may decrease from the layer closest to the substrate to the layer farthest from the substrate.
第1の発明に係る連続鋳造用鋳型において、多層化された前記被覆層の前記基材に最も近い層から最も遠い層に向かって前記自溶性合金の主成分金属の含有率が減少していることが好ましい。 In the continuous casting mold according to the first invention, the content of the main component metal of the self-soluble alloy decreases from the layer closest to the base material to the layer farthest from the layer of the multi-layered coating layer. Is preferable.
第1の発明に係る連続鋳造用鋳型において、前記自溶性合金に炭化物、硼化物、珪化物又は窒化物のセラミックスが混合されてもよい。 In the continuous casting mold according to the first invention, the self-soluble alloy may be mixed with carbide, boride, siliceous or nitride ceramics.
第1の発明に係る連続鋳造用鋳型において、前記基材と前記被覆層との間に、めっき又はレーザクラッディングにより形成された下地層を有してもよい。 In the continuous casting mold according to the first invention, a base layer formed by plating or laser cladding may be provided between the base material and the coating layer.
前記目的に沿う第2の発明に係る連続鋳造用鋳型の製造方法は、前記連続鋳造用鋳型の基材の溶鋼接触面に、レーザクラッディングにより、自溶性合金の被覆層を形成する。 In the method for manufacturing a mold for continuous casting according to the second invention according to the above object, a coating layer of a self-fluxing alloy is formed on the molten steel contact surface of the base material of the mold for continuous casting by laser cladding.
第2の発明に係る連続鋳造用鋳型の製造方法において、前記自溶性合金は、アルミニウムを含有することが好ましい。 In the method for producing a mold for continuous casting according to the second invention, the self-soluble alloy preferably contains aluminum.
第2の発明に係る連続鋳造用鋳型の製造方法において、前記自溶性合金は、(1)Niを主成分金属とし、Cr:0~26質量%、B:1~4.5質量%、Si:0.5~5質量%、C:0.4~3質量%、Fe:0~5質量%、Co:0~1質量%、Al:1~5質量%、Mo:0~20質量%、Nb:0~4質量%、W:0~5質量%、Mn:0~2質量%、V:0~1質量%を含有するNi基自溶性合金、(2)Coを主成分金属とし、Cr:5~30質量%、Si:0.5~3質量%、C:0.05~3質量%、Fe:0~2質量%、Mo:0~30質量%、W:0~15質量%を含有するCo基自溶性合金、及び(3)Feを主成分金属とし、Cr:0~30質量%、Si:0.3~1.3質量%、C:0~3質量%、Ni:0~16質量%、Mo:0~5質量%を含有するFe基自溶性合金のいずれか1であることがさらに好ましい。 In the method for producing a mold for continuous casting according to the second invention, the self-soluble alloy contains (1) Ni as a main component metal, Cr: 0 to 26% by mass, B: 1 to 4.5% by mass, Si. : 0.5 to 5% by mass, C: 0.4 to 3% by mass, Fe: 0 to 5% by mass, Co: 0-1% by mass, Al: 1 to 5% by mass, Mo: 0 to 20% by mass. , Nb: 0 to 4% by mass, W: 0 to 5% by mass, Mn: 0 to 2% by mass, V: 0-1% by mass, Ni-based self-soluble alloy, (2) Co as a main component metal , Cr: 5 to 30% by mass, Si: 0.5 to 3% by mass, C: 0.05 to 3% by mass, Fe: 0 to 2% by mass, Mo: 0 to 30% by mass, W: 0 to 15 Co-based self-soluble alloy containing mass% and (3) Fe as the main component metal, Cr: 0 to 30% by mass, Si: 0.3 to 1.3% by mass, C: 0 to 3% by mass, It is more preferable that any one of the Fe-based self-soluble alloys containing Ni: 0 to 16% by mass and Mo: 0 to 5% by mass is used.
第2の発明に係る連続鋳造用鋳型の製造方法において、前記被覆層を多層化し、前記基材に最も近い層から最も遠い層に向かって線膨張係数を減少させてもよい。 In the method for producing a mold for continuous casting according to the second invention, the coating layer may be multi-layered and the coefficient of linear expansion may be reduced from the layer closest to the substrate to the layer farthest from the substrate.
第2の発明に係る連続鋳造用鋳型の製造方法において、多層化された前記被覆層の前記基材に最も近い層から最も遠い層に向かって前記自溶性合金の主成分金属の含有率を減少させることが好ましい。 In the method for producing a mold for continuous casting according to the second invention, the content of the main component metal of the self-soluble alloy is reduced from the layer closest to the substrate to the layer farthest from the layer of the multilayer coating layer. It is preferable to let it.
第2の発明に係る連続鋳造用鋳型の製造方法において、前記自溶性合金に炭化物、硼化物、珪化物又は窒化物のセラミックスを混合することができる。 In the method for producing a mold for continuous casting according to the second invention, a carbide, a boride, a siliceate or a nitride ceramic can be mixed with the self-soluble alloy.
第2の発明に係る連続鋳造用鋳型の製造方法において、前記基材と前記被覆層との間に、めっき又はレーザクラッディングにより下地層を形成してもよい。 In the method for producing a mold for continuous casting according to the second invention, a base layer may be formed between the base material and the coating layer by plating or laser cladding.
第2の発明に係る連続鋳造用鋳型の製造方法において、前記基材へのレーザ光の照射開始前に該基材を予熱することが好ましい。 In the method for producing a mold for continuous casting according to the second invention, it is preferable to preheat the base material before starting irradiation of the base material with laser light.
第2の発明に係る連続鋳造用鋳型の製造方法において、前記基材へのレーザ光の照射中に該基材を冷却することがさらに好ましい。 In the method for producing a mold for continuous casting according to the second invention, it is more preferable to cool the base material while irradiating the base material with laser light.
第1の発明に係る連続鋳造用鋳型及び第2の発明に係る連続鋳造用鋳型の製造方法では、基材の溶鋼接触面に、レーザクラッディングにより、自溶性合金の被覆層が形成されることにより、連続鋳造用鋳型の耐熱性、耐食性及び耐摩耗性を向上させている。 In the method for manufacturing a mold for continuous casting according to the first invention and a mold for continuous casting according to the second invention, a coating layer of a self-fluxing alloy is formed on the molten steel contact surface of the base material by laser cladding. As a result, the heat resistance, corrosion resistance and wear resistance of the continuous casting mold are improved.
第1、第2の発明において、自溶性合金が、アルミニウムを含有する場合、酸化作用の強いアルミニウムで脱酸効果を向上させ、被覆層に含まれる異物(気泡及び酸化物)を減少させると共に、NiAlの析出硬化により被覆層の耐摩耗性を向上させることができる。 In the first and second inventions, when the self-soluble alloy contains aluminum, the aluminum having a strong oxidizing action improves the deoxidizing effect, reduces foreign substances (bubbles and oxides) contained in the coating layer, and at the same time. The abrasion resistance of the coating layer can be improved by precipitation hardening of Ni 3 Al.
第1、第2の発明において、自溶性合金が、(1)Niを主成分金属とし、Cr:0~26質量%、B:1~4.5質量%、Si:0.5~5質量%、C:0.4~3質量%、Fe:0~5質量%、Co:0~1質量%、Al:1~5質量%、Mo:0~20質量%、Nb:0~4質量%、W:0~5質量%、Mn:0~2質量%、V:0~1質量%を含有するNi基自溶性合金、(2)Coを主成分金属とし、Cr:5~30質量%、Si:0.5~3質量%、C:0.05~3質量%、Fe:0~2質量%、Mo:0~30質量%、W:0~15質量%を含有するCo基自溶性合金、及び(3)Feを主成分金属とし、Cr:0~30質量%、Si:0.3~1.3質量%、C:0~3質量%、Ni:0~16質量%、Mo:0~5質量%を含有するFe基自溶性合金のいずれか1である場合、被覆層を緻密化して基材への密着性を高めることができる。 In the first and second inventions, the self-soluble alloy contains (1) Ni as a main component metal, Cr: 0 to 26% by mass, B: 1 to 4.5% by mass, Si: 0.5 to 5% by mass. %, C: 0.4 to 3% by mass, Fe: 0 to 5% by mass, Co: 0 to 1% by mass, Al: 1 to 5% by mass, Mo: 0 to 20% by mass, Nb: 0 to 4% by mass. %, W: 0 to 5% by mass, Mn: 0 to 2% by mass, V: 0 to 1% by mass, Ni-based self-soluble alloy, (2) Co as the main component metal, Cr: 5 to 30% by mass. %, Si: 0.5 to 3% by mass, C: 0.05 to 3% by mass, Fe: 0 to 2% by mass, Mo: 0 to 30% by mass, W: 0 to 15% by mass. Self-soluble alloy and (3) Fe as the main metal, Cr: 0 to 30% by mass, Si: 0.3 to 1.3% by mass, C: 0 to 3% by mass, Ni: 0 to 16% by mass. , Mo: When any one of the Fe-based self-soluble alloys containing 0 to 5% by mass, the coating layer can be densified to improve the adhesion to the substrate.
第1、第2の発明において、被覆層が多層化され、基材に最も近い層から最も遠い層に向かって線膨張係数が減少している場合、被覆層の割れを効果的に防止することができる。 In the first and second inventions, when the coating layer is multi-layered and the linear expansion coefficient decreases from the layer closest to the substrate to the layer farthest from the substrate, cracking of the coating layer is effectively prevented. Can be done.
第1、第2の発明において、多層化された被覆層の基材に最も近い層から最も遠い層に向かって自溶性合金の主成分金属の含有率が減少している場合、各層の線膨張係数を容易に調整することができる。 In the first and second inventions, when the content of the main component metal of the self-soluble alloy decreases from the layer closest to the base material of the multilayered coating layer toward the layer farthest from the base material, the linear expansion of each layer occurs. The coefficient can be easily adjusted.
第1、第2の発明において、自溶性合金に炭化物、硼化物、珪化物又は窒化物のセラミックスが混合されている場合、被覆層の硬度低下を抑えて耐摩耗性を向上させることができる。 In the first and second inventions, when the self-soluble alloy is mixed with carbide, boride, siliceous or nitride ceramics, it is possible to suppress a decrease in hardness of the coating layer and improve wear resistance.
第1、第2の発明において、基材と被覆層との間に、めっき又はレーザクラッディングにより下地層が形成されている場合、レーザ光の吸収率を高め、被覆層を効率的に形成できると共に、被覆層の密着性を高めることができる。 In the first and second inventions, when the base layer is formed between the base material and the coating layer by plating or laser cladding, the absorption rate of laser light can be increased and the coating layer can be efficiently formed. At the same time, the adhesion of the coating layer can be improved.
第2の発明において、基材へのレーザ光の照射開始前に基材を予熱した場合、レーザ光の熱が熱伝導率の低い銅等の基材に拡散することを抑え、自溶性合金を効率的に溶融することができると共に、被覆層の急速冷却を防ぎ、割れの発生を防止することができる。 In the second invention, when the base material is preheated before the start of irradiation of the base material with the laser beam, the heat of the laser light is suppressed from diffusing to the base material such as copper having a low thermal conductivity, and the self-soluble alloy is formed. It can be melted efficiently, and the rapid cooling of the coating layer can be prevented, and the occurrence of cracks can be prevented.
第2の発明において、基材へのレーザ光の照射中に基材を冷却した場合、レーザ光により基材が軟化点以上の温度に加熱されることを防ぎ、基材の強度低下及び割れの発生を効果的に防止することができる。 In the second invention, when the base material is cooled while the base material is irradiated with the laser beam, the base material is prevented from being heated to a temperature higher than the softening point by the laser light, and the strength of the base material is reduced and the base material is cracked. Occurrence can be effectively prevented.
本発明の第1の実施例に係る連続鋳造用鋳型の製造方法で製造された連続鋳造用鋳型を示す正断面図である。It is a normal cross-sectional view which shows the mold for continuous casting manufactured by the manufacturing method of the mold for continuous casting which concerns on 1st Example of this invention. 本発明の第2の実施例に係る連続鋳造用鋳型の製造方法により被覆層が形成された連続鋳造用鋳型の基材を示す断面図である。It is sectional drawing which shows the base material of the continuous casting mold which formed the coating layer by the manufacturing method of the continuous casting mold which concerns on 2nd Example of this invention. 本発明の第3の実施例に係る連続鋳造用鋳型の製造方法により被覆層が形成された連続鋳造用鋳型の基材を示す断面図である。It is sectional drawing which shows the base material of the continuous casting mold which formed the coating layer by the manufacturing method of the continuous casting mold which concerns on 3rd Example of this invention.
続いて、添付した図面を参照して本発明を具体化した実施例について説明する。
図1に示す本発明の第1の実施例に係る連続鋳造用鋳型の製造方法は、鉄鋼等の製造に使用される連続鋳造用鋳型の基材10の耐熱性、耐食性及び耐摩耗性を向上させるものである。
図1に示すように、銅又は銅合金(例えば、Cu-Cr-Zr等)で形成された連続鋳造用鋳型の基材10の溶鋼接触面に、レーザクラッディングにより、自溶性合金の被覆層12を形成する。
レーザクラッディングでは、レーザ加工ヘッド13から基材10の溶鋼接触面にレーザ光14を照射しながら、粉末供給部15から基材10の溶鋼接触面に被覆層12の原料となる自溶性合金の粉末16を吹き付ける。粉末16はレーザ光14で加熱されて溶融し、基材10の溶鋼接触面に溶着して被覆層12を形成する。レーザ加工ヘッド13を移動させることにより、基材10の溶鋼接触面に帯状の被覆層12を連続的に形成し、やがて基材10の溶鋼接触面全体を自溶性合金がレーザクラッディングされた被覆層12で覆うことができる。
Subsequently, an embodiment embodying the present invention will be described with reference to the attached drawings.
The method for manufacturing a continuous casting mold according to the first embodiment of the present invention shown in FIG. 1 improves the heat resistance, corrosion resistance, and abrasion resistance of the base material 10 of the continuous casting mold used for manufacturing steel and the like. It is something that makes you.
As shown in FIG. 1, a coating layer of a self-soluble alloy is applied to the molten steel contact surface of the base material 10 of a continuous casting mold made of copper or a copper alloy (for example, Cu—Cr—Zr, etc.) by laser cladding. 12 is formed.
In laser cladding, the laser processing head 13 irradiates the molten steel contact surface of the base material 10 with the laser beam 14, and the powder supply unit 15 applies the self-soluble alloy as the raw material of the coating layer 12 to the molten steel contact surface of the base material 10. Spray the powder 16. The powder 16 is heated by the laser beam 14 and melted, and welded to the molten steel contact surface of the base material 10 to form the coating layer 12. By moving the laser processing head 13, a strip-shaped coating layer 12 is continuously formed on the molten steel contact surface of the base material 10, and eventually the entire molten steel contact surface of the base material 10 is coated with a laser cladding of a self-fluxing alloy. It can be covered with layer 12.
ここで、粉末供給部の配置を含めたレーザ加工ヘッドの構造は、本実施例に限定されず、レーザ光の照射位置に粉末を吹き付けることができればよく、適宜、選択することができる。例えば、粉末供給部はレーザ加工ヘッドと一体ではなく分離されていてもよい。
自溶性合金は、アルミニウムを含有することが好ましく、より具体的には、Niを主成分金属とし、Cr:0~26質量%、B:1~4.5質量%、Si:0.5~5質量%、C:0.4~3質量%、Fe:0~5質量%、Co:0~1質量%、Al:1~5質量%、Mo:0~20質量%、Nb:0~4質量%、W:0~5質量%、Mn:0~2質量%、V:0~1質量%を含有するNi基自溶性合金が好適に用いられる。自溶性合金がアルミニウムを含有することにより、アルミニウムの強い酸化作用で脱酸効果を向上させ、被覆層12に含まれる異物(気泡及び酸化物)を減少させることができる。また、自溶性合金が主成分金属としてNiを含有する場合、NiAlの析出硬化により被覆層12の耐摩耗性を向上させることができる。さらに、B(硼素)及びSi(珪素)を含有することにより、主成分金属のNi等の融点を下げると共に、溶融状態でNiに付着している空気(酸素)と結合し、硼珪酸ガラスを形成して浮上させ、脱酸作用を発揮して被覆層12の緻密化を図り、基材10への密着性を高めることができる。
Here, the structure of the laser processing head including the arrangement of the powder supply unit is not limited to this embodiment, as long as the powder can be sprayed to the irradiation position of the laser beam, and can be appropriately selected. For example, the powder supply unit may not be integrated with the laser processing head but may be separated.
The self-soluble alloy preferably contains aluminum, and more specifically, Ni is the main component metal, Cr: 0 to 26% by mass, B: 1 to 4.5% by mass, Si: 0.5 to 5% by mass, C: 0.4 to 3% by mass, Fe: 0 to 5% by mass, Co: 0 to 1% by mass, Al: 1 to 5% by mass, Mo: 0 to 20% by mass, Nb: 0 to A Ni-based self-soluble alloy containing 4% by mass, W: 0 to 5% by mass, Mn: 0 to 2% by mass, and V: 0 to 1% by mass is preferably used. Since the self-soluble alloy contains aluminum, the deoxidizing effect can be improved by the strong oxidizing action of aluminum, and foreign substances (bubbles and oxides) contained in the coating layer 12 can be reduced. Further, when the self-soluble alloy contains Ni as the main component metal, the wear resistance of the coating layer 12 can be improved by precipitation hardening of Ni 3 Al. Furthermore, by containing B (boron) and Si (silicon), the melting point of the main component metal such as Ni is lowered, and at the same time, it is combined with the air (oxygen) adhering to Ni in the molten state to form borosilicate glass. It can be formed and floated, exert a deoxidizing action to densify the coating layer 12, and improve the adhesion to the base material 10.
なお、自溶性合金としては、Niを主成分金属とするNi基自溶性合金以外に、Coを主成分金属とするCo基自溶性合金及びFeを主成分金属とするFe基自溶性合金を用いることができ、より具体的には、Coを主成分金属とし、Cr:5~30質量%、Si:0.5~3質量%、C:0.05~3質量%、Fe:0~2質量%、Mo:0~30質量%、W:0~15質量%を含有するCo基自溶性合金、及びFeを主成分金属とし、Cr:0~30質量%、Si:0.3~1.3質量%、C:0~3質量%、Ni:0~16質量%、Mo:0~5質量%を含有するFe基自溶性合金が好適に用いられる。
また、自溶性合金の成分は上記以外にも、適宜、選択することができ、例えば、上記の自溶性合金に炭化物セラミックス(WC又はNbC等)、硼化物セラミックス、珪化物セラミックス又は窒化物セラミックスを混合し、硬度低下を抑えて耐摩耗性を向上させることもできるし、NiにCrを固溶させたMCアロイ(Ni-Cr-Fe、Cr45%)を用いて耐硝フッ酸性及び耐硝化腐食性を向上させることもできる。なお、レーザ光の波長及びエネルギー密度等は自溶性合金の成分及び基材の成分に応じて適宜、選択することができる。
As the self-soluble alloy, in addition to the Ni-based self-soluble alloy containing Ni as the main component metal, a Co-based self-soluble alloy containing Co as the main component metal and an Fe-based self-soluble alloy containing Fe as the main component metal are used. More specifically, Co is the main component metal, Cr: 5 to 30% by mass, Si: 0.5 to 3% by mass, C: 0.05 to 3% by mass, Fe: 0 to 2 Co-based self-soluble alloy containing mass%, Mo: 0 to 30% by mass, W: 0 to 15% by mass, and Fe as main components, Cr: 0 to 30% by mass, Si: 0.3 to 1 A Fe-based self-soluble alloy containing 3% by mass, C: 0 to 3% by mass, Ni: 0 to 16% by mass, and Mo: 0 to 5% by mass is preferably used.
In addition to the above, the components of the self-soluble alloy can be appropriately selected. For example, carbide ceramics (WC, NbC, etc.), boride ceramics, siliceous ceramics, or nitride ceramics may be selected as the self-soluble alloy. It can be mixed to suppress the decrease in hardness and improve wear resistance, and MC alloy (Ni-Cr-Fe, Cr 45%) in which Cr is solid-dissolved in Ni is used to resist glassy acidity and corrosion resistance. It can also improve sex. The wavelength and energy density of the laser beam can be appropriately selected according to the components of the self-soluble alloy and the components of the base material.
ここで、銅又は銅合金で形成された基材10は熱伝導率が非常に高く、レーザ光14の照射時の入熱が高速で拡散して冷却し易いため、基材10への被覆層12の溶着が阻害される。そこで、基材10へのレーザ光14の照射開始前に基材10を予熱し、レーザ光14の熱が基材10に拡散することを抑え、自溶性合金を効率的に溶融させると共に、被覆層12の急速冷却を防ぎ、割れの発生を防止する。
また、基材10にレーザ光14を照射することにより、基材10が軟化点以上に加熱され、基材10の強度が低下すると、基材10に割れが発生するおそれがある。そこで、基材10へのレーザ光14の照射中に基材10を冷却し、レーザ光14により基材10が軟化点以上に加熱されることを防ぎ、基材10の強度低下及び割れの発生を防止する。
よって、基材10にレーザ光14を照射して被覆層12を形成している間は、基材10の冷却と加熱のバランスを取りながら、基材10を所定の温度範囲に維持する必要がある。なお、基材10を予熱するための加熱手段(図示せず)及び基材10を冷却するための冷却手段(図示せず)の種類及び組合せは、適宜、選択することができる。
Here, the base material 10 made of copper or a copper alloy has a very high thermal conductivity, and the heat input during irradiation with the laser beam 14 diffuses at high speed to facilitate cooling, so that the coating layer on the base material 10 is easy to cool. Welding of 12 is inhibited. Therefore, the base material 10 is preheated before the start of irradiation of the base material 10 with the laser beam 14, the heat of the laser light 14 is suppressed from being diffused to the base material 10, the self-soluble alloy is efficiently melted, and the coating is applied. Prevents rapid cooling of the layer 12 and prevents the occurrence of cracks.
Further, when the base material 10 is irradiated with the laser beam 14 to heat the base material 10 above the softening point and the strength of the base material 10 decreases, the base material 10 may be cracked. Therefore, the base material 10 is cooled while the base material 10 is irradiated with the laser beam 14 to prevent the base material 10 from being heated above the softening point by the laser light 14, and the strength of the base material 10 is lowered and cracks are generated. To prevent.
Therefore, while the base material 10 is irradiated with the laser beam 14 to form the coating layer 12, it is necessary to maintain the base material 10 in a predetermined temperature range while balancing the cooling and heating of the base material 10. be. The types and combinations of the heating means (not shown) for preheating the base material 10 and the cooling means (not shown) for cooling the base material 10 can be appropriately selected.
次に、第2の実施例に係る連続鋳造用鋳型の製造方法について説明する。なお、第1の実施例と同様の構成については、同一の符号を付して説明を省略する。
第2の実施例に係る連続鋳造用鋳型の製造方法が、第1の実施例と異なる点は、図2に示すように、連続鋳造用鋳型の基材10に被覆層19を多層化(ここでは5層)して形成している点である。そして、基材10に最も近い層20aから最も遠い層20eに向かって線膨張係数を減少させることにより、被覆層19の割れを効果的に防止することができる。このとき、多層化された被覆層19の基材10に最も近い層20aから最も遠い層20eに向かって自溶性合金の主成分金属(例えばNi)の含有率を減少させることにより、各層20a~20eの線膨張係数を容易に調整することができるが、線膨張係数の調整方法は適宜、選択することができる。なお、その他の製造方法は第1の実施例と同様である。
Next, a method for manufacturing a mold for continuous casting according to the second embodiment will be described. The same components as those in the first embodiment are designated by the same reference numerals and the description thereof will be omitted.
As shown in FIG. 2, the method for manufacturing the continuous casting mold according to the second embodiment is different from that of the first embodiment in that the coating layer 19 is multi-layered on the base material 10 of the continuous casting mold (here). Then, it is a point formed by forming 5 layers). Then, by reducing the linear expansion coefficient from the layer 20a closest to the base material 10 toward the layer 20e farthest from the base material 10, cracking of the coating layer 19 can be effectively prevented. At this time, by reducing the content of the main component metal (for example, Ni) of the self-soluble alloy from the layer 20a closest to the base material 10 of the multi-layered coating layer 19 toward the layer 20e farthest from the layer 20a, each layer 20a to The coefficient of linear expansion of 20e can be easily adjusted, but the method for adjusting the coefficient of linear expansion can be appropriately selected. The other manufacturing methods are the same as those in the first embodiment.
次に、第3の実施例に係る連続鋳造用鋳型の製造方法について説明する。なお、第1の実施例と同様の構成については、同一の符号を付して説明を省略する。
第3の実施例に係る連続鋳造用鋳型の製造方法が、第1、第2の実施例と異なる点は、図3に示すように、連続鋳造用鋳型の基材10と被覆層22との間に、めっき又はレーザクラッディングにより下地層23を形成している点である。
ここで、被覆層22は、被覆層12と同様の材質で形成してもよいし、被覆層19と同様に多層化してもよく、その他の製造方法は第1の実施例と同様である。また、下地層23をめっきで形成する場合、50℃程度のめっき浴で行われ、材質としてはNi等が好適に用いられる。そして、下地層23をレーザクラッディングで形成する場合、製造方法は第1の実施例と同様であり、材質としてはNi、Ni-Al、Ni-Cu等が好適に用いられる。
このようにレーザ光の吸収率の高い材質で下地層23を形成することにより、被覆層22を形成する際のレーザ光の吸収率を高め、被覆層22を効率的に形成できると共に、被覆層22の密着性を高めることができる。
Next, a method for manufacturing a mold for continuous casting according to the third embodiment will be described. The same components as those in the first embodiment are designated by the same reference numerals and the description thereof will be omitted.
As shown in FIG. 3, the method for manufacturing the continuous casting mold according to the third embodiment differs from the first and second embodiments between the base material 10 and the coating layer 22 of the continuous casting mold. In the meantime, the base layer 23 is formed by plating or laser cladding.
Here, the coating layer 22 may be formed of the same material as the coating layer 12, or may be multi-layered like the coating layer 19, and other manufacturing methods are the same as in the first embodiment. Further, when the base layer 23 is formed by plating, it is carried out in a plating bath at about 50 ° C., and Ni or the like is preferably used as the material. When the base layer 23 is formed by laser cladding, the manufacturing method is the same as that of the first embodiment, and Ni, Ni—Al, Ni—Cu or the like is preferably used as the material.
By forming the base layer 23 with a material having a high laser light absorption rate in this way, the laser light absorption rate when forming the coating layer 22 can be increased, the coating layer 22 can be efficiently formed, and the coating layer 22 can be formed. The adhesion of 22 can be improved.
以上、本発明の実施例を説明したが、本発明は何ら上記した実施例に記載の構成に限定されるものではなく、請求の範囲に記載されている事項の範囲内で考えられるその他の実施例や変形例も含むものである。 Although the embodiment of the present invention has been described above, the present invention is not limited to the configuration described in the above-described embodiment, and other implementations that can be considered within the scope of the claims. It also includes examples and variations.
本発明に係る連続鋳造用鋳型及び連続鋳造用鋳型の製造方法により、連続鋳造用鋳型の耐熱性、耐食性及び耐摩耗性を従来よりも向上させて長寿命化を図ることができ、鉄鋼等の製造メーカにおける連続鋳造用鋳型のメンテナンスに要する手間と費用を削減し、新たな連続鋳造用鋳型の普及を促進することができる。 By the method for manufacturing a mold for continuous casting and a mold for continuous casting according to the present invention, the heat resistance, corrosion resistance and abrasion resistance of the mold for continuous casting can be improved as compared with the conventional case, and the life can be extended. It is possible to reduce the labor and cost required for maintenance of the continuous casting mold in the manufacturer and promote the spread of new continuous casting molds.
10:基材、12:被覆層、13:レーザ加工ヘッド、14:レーザ光、15:粉末供給部、16:粉末、19:被覆層、20a~20e:層、22:被覆層、23:下地層 10: Substrate, 12: Coating layer, 13: Laser processing head, 14: Laser light, 15: Powder supply section, 16: Powder, 19: Coating layer, 20a to 20e: Layer, 22: Coating layer, 23: Bottom Formation

Claims (16)

  1. 連続鋳造用鋳型の基材の溶鋼接触面に、レーザクラッディングにより形成された、自溶性合金の被覆層を有することを特徴とする連続鋳造用鋳型。 A mold for continuous casting, which comprises a coating layer of a self-fluxing alloy formed by laser cladding on the molten steel contact surface of the base material of the mold for continuous casting.
  2. 請求項1記載の連続鋳造用鋳型において、前記自溶性合金は、アルミニウムを含有することを特徴とする連続鋳造用鋳型。 The mold for continuous casting according to claim 1, wherein the self-soluble alloy contains aluminum.
  3. 請求項1記載の連続鋳造用鋳型において、前記自溶性合金は、(1)Niを主成分金属とし、Cr:0~26質量%、B:1~4.5質量%、Si:0.5~5質量%、C:0.4~3質量%、Fe:0~5質量%、Co:0~1質量%、Al:1~5質量%、Mo:0~20質量%、Nb:0~4質量%、W:0~5質量%、Mn:0~2質量%、V:0~1質量%を含有するNi基自溶性合金、(2)Coを主成分金属とし、Cr:5~30質量%、Si:0.5~3質量%、C:0.05~3質量%、Fe:0~2質量%、Mo:0~30質量%、W:0~15質量%を含有するCo基自溶性合金、及び(3)Feを主成分金属とし、Cr:0~30質量%、Si:0.3~1.3質量%、C:0~3質量%、Ni:0~16質量%、Mo:0~5質量%を含有するFe基自溶性合金のいずれか1であることを特徴とする連続鋳造用鋳型。 In the continuous casting mold according to claim 1, the self-soluble alloy contains (1) Ni as a main component metal, Cr: 0 to 26% by mass, B: 1 to 4.5% by mass, Si: 0.5. ~ 5% by mass, C: 0.4 to 3% by mass, Fe: 0 to 5% by mass, Co: 0 to 1% by mass, Al: 1 to 5% by mass, Mo: 0 to 20% by mass, Nb: 0 Ni-based self-soluble alloy containing ~ 4% by mass, W: 0 to 5% by mass, Mn: 0 to 2% by mass, V: 0-1% by mass, (2) Co as the main component metal, Cr: 5 Contains ~ 30% by mass, Si: 0.5 to 3% by mass, C: 0.05 to 3% by mass, Fe: 0 to 2% by mass, Mo: 0 to 30% by mass, W: 0 to 15% by mass. Co-based self-soluble alloy and (3) Fe as the main metal, Cr: 0 to 30% by mass, Si: 0.3 to 1.3% by mass, C: 0 to 3% by mass, Ni: 0 to A mold for continuous casting, which is any one of Fe-based self-soluble alloys containing 16% by mass and Mo: 0 to 5% by mass.
  4. 請求項1~3のいずれか1記載の連続鋳造用鋳型において、前記被覆層は多層化され、前記基材に最も近い層から最も遠い層に向かって線膨張係数が減少していることを特徴とする連続鋳造用鋳型。 In the continuous casting mold according to any one of claims 1 to 3, the coating layer is multi-layered, and the linear expansion coefficient decreases from the layer closest to the substrate to the layer farthest from the substrate. Mold for continuous casting.
  5. 請求項4記載の連続鋳造用鋳型において、多層化された前記被覆層の前記基材に最も近い層から最も遠い層に向かって前記自溶性合金の主成分金属の含有率が減少していることを特徴とする連続鋳造用鋳型。 In the continuous casting mold according to claim 4, the content of the main component metal of the self-soluble alloy decreases from the layer closest to the base material to the layer farthest from the layer of the multi-layered coating layer. A mold for continuous casting characterized by.
  6. 請求項1~5のいずれか1記載の連続鋳造用鋳型において、前記自溶性合金に炭化物、硼化物、珪化物又は窒化物のセラミックスが混合されていることを特徴とする連続鋳造用鋳型。 The continuous casting mold according to any one of claims 1 to 5, wherein the self-soluble alloy is mixed with carbide, boride, siliceous or nitride ceramics.
  7. 請求項1~6のいずれか1記載の連続鋳造用鋳型の製造方法において、前記基材と前記被覆層との間に、めっき又はレーザクラッディングにより形成された下地層を有することを特徴とする連続鋳造用鋳型。 The method for producing a mold for continuous casting according to any one of claims 1 to 6 is characterized in that a base layer formed by plating or laser cladding is provided between the base material and the coating layer. Mold for continuous casting.
  8. 連続鋳造用鋳型の基材の溶鋼接触面に、レーザクラッディングにより、自溶性合金の被覆層を形成することを特徴とする連続鋳造用鋳型の製造方法。 A method for manufacturing a mold for continuous casting, which comprises forming a coating layer of a self-fluxing alloy on a molten steel contact surface of a base material of a mold for continuous casting by laser cladding.
  9. 請求項8記載の連続鋳造用鋳型の製造方法において、前記自溶性合金は、アルミニウムを含有することを特徴とする連続鋳造用鋳型の製造方法。 The method for manufacturing a mold for continuous casting according to claim 8, wherein the self-soluble alloy contains aluminum.
  10. 請求項8記載の連続鋳造用鋳型の製造方法において、前記自溶性合金は、(1)Niを主成分金属とし、Cr:0~26質量%、B:1~4.5質量%、Si:0.5~5質量%、C:0.4~3質量%、Fe:0~5質量%、Co:0~1質量%、Al:1~5質量%、Mo:0~20質量%、Nb:0~4質量%、W:0~5質量%、Mn:0~2質量%、V:0~1質量%を含有するNi基自溶性合金、(2)Coを主成分金属とし、Cr:5~30質量%、Si:0.5~3質量%、C:0.05~3質量%、Fe:0~2質量%、Mo:0~30質量%、W:0~15質量%を含有するCo基自溶性合金、及び(3)Feを主成分金属とし、Cr:0~30質量%、Si:0.3~1.3質量%、C:0~3質量%、Ni:0~16質量%、Mo:0~5質量%を含有するFe基自溶性合金のいずれか1であることを特徴とする連続鋳造用鋳型の製造方法。 In the method for producing a mold for continuous casting according to claim 8, the self-soluble alloy contains (1) Ni as a main component metal, Cr: 0 to 26% by mass, B: 1 to 4.5% by mass, Si: 0.5 to 5% by mass, C: 0.4 to 3% by mass, Fe: 0 to 5% by mass, Co: 0-1% by mass, Al: 1 to 5% by mass, Mo: 0 to 20% by mass, A Ni-based self-soluble alloy containing Nb: 0 to 4% by mass, W: 0 to 5% by mass, Mn: 0 to 2% by mass, V: 0-1% by mass, (2) Co as a main component metal. Cr: 5 to 30% by mass, Si: 0.5 to 3% by mass, C: 0.05 to 3% by mass, Fe: 0 to 2% by mass, Mo: 0 to 30% by mass, W: 0 to 15% by mass. A Co-based self-soluble alloy containing% and (3) Fe as the main metal, Cr: 0 to 30% by mass, Si: 0.3 to 1.3% by mass, C: 0 to 3% by mass, Ni. A method for producing a mold for continuous casting, which is any one of Fe-based self-soluble alloys containing 0 to 16% by mass and Mo: 0 to 5% by mass.
  11. 請求項8~10のいずれか1記載の連続鋳造用鋳型の製造方法において、前記被覆層を多層化し、前記基材に最も近い層から最も遠い層に向かって線膨張係数を減少させたことを特徴とする連続鋳造用鋳型の製造方法。 In the method for producing a mold for continuous casting according to any one of claims 8 to 10, the coating layer is multi-layered and the linear expansion coefficient is reduced from the layer closest to the substrate to the layer farthest from the substrate. A method for manufacturing a mold for continuous casting, which is a feature.
  12. 請求項11記載の連続鋳造用鋳型の製造方法において、多層化された前記被覆層の前記基材に最も近い層から最も遠い層に向かって前記自溶性合金の主成分金属の含有率を減少させたことを特徴とする連続鋳造用鋳型の製造方法。 In the method for manufacturing a mold for continuous casting according to claim 11, the content of the main component metal of the self-soluble alloy is reduced from the layer closest to the base material to the layer farthest from the layer of the multi-layered coating layer. A method for manufacturing a mold for continuous casting, which is characterized by the fact that.
  13. 請求項8~12のいずれか1記載の連続鋳造用鋳型の製造方法において、前記自溶性合金に炭化物、硼化物、珪化物又は窒化物のセラミックスを混合したことを特徴とする連続鋳造用鋳型の製造方法。 The method for manufacturing a mold for continuous casting according to any one of claims 8 to 12, wherein the self-soluble alloy is mixed with ceramics of carbide, boride, siliceate or nitride. Production method.
  14. 請求項8~13のいずれか1記載の連続鋳造用鋳型の製造方法において、前記基材と前記被覆層との間に、めっき又はレーザクラッディングにより下地層を形成することを特徴とする連続鋳造用鋳型の製造方法。 The method for producing a mold for continuous casting according to any one of claims 8 to 13, wherein a base layer is formed between the base material and the coating layer by plating or laser cladding. Mold manufacturing method.
  15. 請求項8~14のいずれか1記載の連続鋳造用鋳型の製造方法において、前記基材へのレーザ光の照射開始前に該基材を予熱することを特徴とする連続鋳造用鋳型の製造方法。 The method for manufacturing a continuous casting mold according to any one of claims 8 to 14, wherein the base material is preheated before the start of irradiation of the base material with a laser beam. ..
  16. 請求項8~15のいずれか1記載の連続鋳造用鋳型の製造方法において、前記基材へのレーザ光の照射中に該基材を冷却することを特徴とする連続鋳造用鋳型の製造方法。 The method for manufacturing a mold for continuous casting according to any one of claims 8 to 15, wherein the base material is cooled while the base material is irradiated with laser light.
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CN117418143A (en) * 2023-12-19 2024-01-19 汕头大学 Ceramic reinforced metal matrix composite gradient coating and preparation method and application thereof

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