WO2021237638A1 - 循环式产线系统 - Google Patents

循环式产线系统 Download PDF

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Publication number
WO2021237638A1
WO2021237638A1 PCT/CN2020/093080 CN2020093080W WO2021237638A1 WO 2021237638 A1 WO2021237638 A1 WO 2021237638A1 CN 2020093080 W CN2020093080 W CN 2020093080W WO 2021237638 A1 WO2021237638 A1 WO 2021237638A1
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WIPO (PCT)
Prior art keywords
conveyor
oven
conveying
belt
elevator
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PCT/CN2020/093080
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English (en)
French (fr)
Inventor
侯景忠
Original Assignee
侯景忠
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 侯景忠 filed Critical 侯景忠
Priority to PCT/CN2020/093080 priority Critical patent/WO2021237638A1/zh
Publication of WO2021237638A1 publication Critical patent/WO2021237638A1/zh

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    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D25/00—Devices for gluing shoe parts
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D25/00—Devices for gluing shoe parts
    • A43D25/18—Devices for applying adhesives to shoe parts
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D25/00—Devices for gluing shoe parts
    • A43D25/20—Arrangements for activating or for accelerating setting of adhesives, e.g. by using heat

Definitions

  • the invention relates to the technical field of a shoe-making equipment, in particular to a circulating production line system used for coating liquid medicine and gluing.
  • the traditional shoe sole fitting production line adopts an assembly line design, and an oven is installed between each process for drying.
  • the number of processes and capacity set during production line planning determine the state of the equipment. After the production line is constructed, no more processes can be added.
  • the production line includes four processes and three sets of ovens, then process A coats the material with the medicine and enters the oven for drying; process B coats the glue and then enters the oven for drying; process C coats the glue and then enters the oven for drying; process D is performed Material bonding completes all processes in this section of the production line.
  • Process A wipes the liquid
  • process B wipes the glue with C
  • process D is bonded.
  • the current process is delayed, the later personnel can only wait.
  • the same glue needs to be divided into multiple coatings.
  • the parameters of the glue drying are the same. When the material is coated with glue once, it enters the oven to dry, and it can only be applied after drying. The second glue then enters the oven, so there will be multiple ovens with the same parameter settings, and the design of the assembly line will undoubtedly not be able to repeat the drying process of different coatings of glue in the same oven.
  • the purpose of the present invention is to provide a circulation type production line system, which is used to solve the traditional assembly line type production equipment, due to the delay of the previous process, the latter process personnel can only wait for the shortcomings, and the assembly line form of production equipment can not be the same
  • a circulating production line system is used to convey a shoe tray module and materials.
  • a potion oven outlet, a potion oven conveyor belt installed inside the potion oven and corresponding to the inlet of the potion oven and the outlet of the potion oven; a glue oven, one end of which is a glue oven entrance, and the other end is a glue oven outlet, one glue
  • the oven conveyor belt is installed inside the glue oven and corresponds to the glue oven inlet and the glue oven outlet.
  • the glue oven and the potion oven are juxtaposed so that the glue oven inlet is adjacent to the potion oven inlet, and the glue oven outlet is adjacent to the The outlet of the potion oven; an oven inlet conveying mechanism is located on the side of the glue oven and the potion oven that are juxtaposed and corresponds to the glue oven inlet and the potion oven inlet; an oven outlet conveying mechanism is located juxtaposed
  • the glue oven is on the other side of the chemical water oven and corresponds to the glue oven outlet and the chemical water oven outlet;
  • a station conveying mechanism connects the oven inlet conveying mechanism and the oven outlet conveying mechanism; wherein the shoe tray module passes through the The oven inlet conveying mechanism, the oven outlet conveying mechanism and the station conveying mechanism can be driven by the syrup oven and the glue oven cyclically.
  • the oven entrance conveying mechanism includes a conveying roller set and at least one lifting conveyor.
  • the conveying roller set is arranged by a plurality of rotatable rollers.
  • the lifting conveyor is a combination of a conveyor and an elevator.
  • the machine is arranged at one end of the elevator, so that the conveyor and the elevator produce a lifting displacement.
  • the conveyor includes two belt conveying devices and a carrier frame. One belt conveying device is installed on one side of the carrier frame, the other belt conveying device is installed on the other side of the carrier frame, and the two belt conveying devices are opposite to each other. , And the conveying direction of the belt conveyor is perpendicular to the conveying direction of the conveying roller set.
  • the oven outlet conveying mechanism includes a conveying roller set and at least one lifting conveyor.
  • the conveying roller set is arranged by a plurality of rotatable rollers.
  • the lifting conveyor is a combination of a conveyor and an elevator.
  • the machine is arranged at one end of the elevator, so that the conveyor and the elevator produce a lifting displacement.
  • the conveyor includes two belt conveying devices and a carrier frame. One belt conveying device is installed on one side of the carrier frame, the other belt conveying device is installed on the other side of the carrier frame, and the two belt conveying devices are opposite to each other. , And the conveying direction of the belt conveyor is perpendicular to the conveying direction of the conveying roller set.
  • the station conveying mechanism includes a first lateral conveyor, a second lateral conveyor, and a work area conveyor.
  • the first lateral conveyor is adjacent to and juxtaposed with the second lateral conveyor, and the work
  • the zone conveyors are adjacent to and juxtaposed with the second lateral conveyor, and the work zone conveyor and the first lateral conveyor are located on two different sides of the second lateral conveyor.
  • the first lateral conveyor includes two opposite lateral conveyors, and a plurality of lifting conveyors are installed between the two lateral conveyors;
  • the second lateral conveyor includes two opposite lateral conveyors, and a plurality of lifting conveyors are installed in Two between the transverse conveyors;
  • the working area conveyor includes a working roller set and a plurality of lifting conveyors.
  • the lifting conveyor of the first transverse conveyor is a conveyor installed at one end of an elevator, the conveyor generates a lifting displacement by the elevator, the conveyor includes two belt conveying devices and a carrier frame, and the belt conveys
  • the device is installed on one side of the frame, the other belt conveyor is installed on the other side of the frame, the two belt conveyors are opposite, and one end of the elevator is connected to the frame; the second transverse conveyor
  • the elevator conveyor is a conveyor installed at one end of an elevator.
  • the conveyor generates a lifting displacement by the elevator.
  • the conveyor includes two belt conveyors and a carrier frame.
  • the belt conveyor is installed on a side of the carrier frame. On the other side, the other belt conveying device is installed on the other side of the carrier frame, the two belt conveying devices are opposite, and one end of the elevator is connected to the carrier frame.
  • the second lateral conveyor has a base, two lower lateral conveyors, a first transfer lifter and a second transfer lifter.
  • the base includes an upper conveying layer and a lower conveying layer.
  • the second lateral conveyer is installed On two opposite sides of the upper conveying layer, two lower transverse conveyors are installed on opposite sides of the lower conveying layer, the first transfer elevator is located at one end of the second transverse conveyor, and the second transfer elevator Located at the other end of the second lateral conveyor, the lifting positions of the first transfer elevator and the second transfer elevator correspond to the upper conveying layer and the lower conveying layer.
  • the present invention discloses the operation mode of the cyclic production line system including: setting the number of tasks performed by the station according to the content of the task; applying the potion according to the content of the task; moving the material into the potion oven according to the content of the task; shoe tray module according to the content of the task And the materials are moved out of the medicine oven and moved to the predetermined station; the first glue application is carried out according to the task content; the first glue drying is carried out according to the task content; the shoe tray module and materials are moved out of the glue oven and moved to the reservation according to the task content Work station; according to the content of the task, the materials are glued and dried one by one, and the materials are moved into the glue oven one by one in a circular form.
  • the circulating production line system disclosed by the present invention can reduce the waste of working hours and improve production efficiency, and the same oven can be used to repeatedly execute the drying process of different coating glues, so as to reduce equipment costs and effectively use production equipment. The effect of.
  • Fig. 1 is an external view of an embodiment of the present invention.
  • Fig. 2 is a schematic diagram of an inlet conveying mechanism of an oven according to an embodiment of the present invention.
  • Fig. 3 is an external view of an outlet conveying mechanism of an oven according to an embodiment of the present invention.
  • Fig. 4 is a schematic diagram of an outlet conveying mechanism of an oven according to an embodiment of the present invention.
  • Fig. 5 is an external view of a glue oven, an oven inlet conveying mechanism, and an oven outlet conveying mechanism corresponding to the station conveying mechanism according to the embodiment of the present invention.
  • Fig. 6 is an external view of the first horizontal conveyor, the second horizontal conveyor, and the working area conveyor according to the embodiment of the present invention.
  • Fig. 7 is a schematic structural diagram of a first lateral conveyor according to an embodiment of the present invention.
  • Fig. 8 is a schematic structural diagram of a second lateral conveyor according to an embodiment of the present invention.
  • Fig. 9 is a schematic diagram of the structure of a working area conveyor according to an embodiment of the present invention.
  • Fig. 10 is a schematic structural diagram of a second lateral conveyor with two conveying layers according to an embodiment of the present invention.
  • Fig. 11 is an external view of a second lateral conveyor with two transfer elevators according to an embodiment of the present invention.
  • FIG. 12 is a block diagram of the operation mode of the embodiment of the present invention.
  • the circulating production line system disclosed by the present invention includes a chemical water oven (10), a glue oven (20), an oven inlet conveying mechanism (30), an oven outlet conveying mechanism (40), and a process Bit conveying mechanism (50).
  • the aforementioned mechanisms can be controlled by a digital device (not shown) to drive at least one shoe tray module (60) to move automatically and cyclically.
  • the digital device may be a computer and/or a programmable logic controller (PLC).
  • PLC programmable logic controller
  • the station conveying mechanism (50) is located in a station area, and a predetermined number of operators are located in the station area and correspond to the station conveying mechanism (50).
  • One end of the medicinal water oven (10) is a medicinal water oven inlet (12), and the other end is a medicinal water oven outlet (14).
  • a medicinal water oven conveyor belt (16) is installed inside the medicinal water oven (10) and corresponds to the medicinal water oven inlet (12) and the medicinal water oven outlet (14).
  • glue oven 20 One end of the glue oven (20) is a glue oven inlet (22), and the other end is a glue oven outlet (24).
  • a glue oven conveyor belt (26) is installed inside the glue oven (20) and corresponds to the glue oven inlet (22) With the glue oven outlet (24).
  • the glue oven (20) and the potion oven (10) are adjacently and juxtaposed so that the glue oven inlet (22) is adjacent to the potion oven inlet (12), and the glue oven outlet (24) is adjacent to the potion oven outlet (14).
  • the oven inlet conveying mechanism (30) is located on one side of the glue oven (20) and the potion oven (10) juxtaposed and corresponds to the glue oven inlet (22) and the potion oven inlet (12); an oven outlet conveying mechanism (40) Located on the other side of the glue oven (20) and the medicine oven (10) which are juxtaposed, and correspond to the glue oven outlet (24) and the medicine oven outlet (14); a station conveying mechanism (50) is connected The oven inlet conveying mechanism (30) and the oven outlet conveying mechanism (40).
  • the oven entrance conveying mechanism (30) includes a conveying roller set (32) and at least one lifting conveyor (34).
  • the transmission roller set (32) is formed by arranging a plurality of rotatable rollers, and the transmission roller set (32) can be matched with an appropriate number of gears, chains and motors (not shown) to form a rotatable shape.
  • the elevator conveyor (34) is a combination of a conveyor (342) and an elevator (344), wherein the conveyor (342) is arranged at one end of the elevator (344), so that the conveyor (342) can use the elevator (344) And produce up and down displacement.
  • the conveyor (342) disclosed in this embodiment includes two belt conveyors (342a) and (342b) and a carrier frame (342c).
  • One belt conveyor (342a) is installed on one side of the carrier frame (342c), and the other belt conveyor (342b) is installed on the other side of the carrier frame (342c).
  • Second, the belt conveyors (342a) and (342b) are opposite.
  • the belt conveying device (342a), (342b) can be a known double-speed chain conveyor or similar conveying device.
  • the conveying direction of the belt conveyors (342a) and (342b) can be perpendicular to the conveying direction of the conveying roller set (32).
  • the oven outlet conveying mechanism (40) includes a conveying roller set (42) and at least one lifting conveyor (44).
  • the transmission roller set (42) is formed by arranging a plurality of rotatable rollers, and the transmission roller set (42) can be matched with an appropriate number of gears, chains and motors (not shown) to form a rotatable shape.
  • the lifting conveyor (44) of the oven outlet conveying mechanism (40) is a combination of a conveyor (442) and an elevator (444), wherein the conveyor (442) is arranged on the elevator ( 444), so that the conveyor (442) can generate lifting displacement by the elevator (444).
  • the conveyor (442) includes two belt conveyors (442a), (442b) and a carrier frame (442c).
  • One belt conveyor (442a) is installed on one side of the carrier frame (442c), and the other belt conveyor (442b) is installed on the other side of the carrier frame (442c).
  • the two belt conveyors (442a) and (442b) are opposite.
  • the belt conveying device (442a), (442b) can be a known double-speed chain conveyor or other similar devices.
  • the conveying direction of the belt conveyors (442a) and (442b) can be perpendicular to the conveying direction of the conveying roller set (42).
  • the station conveying mechanism (50) is located at one side of the glue oven (20) and is connected to the oven inlet conveying mechanism (30) and the oven outlet conveying mechanism (40).
  • the station conveying mechanism (50) includes a first lateral conveyor (52), a second lateral conveyor (54), a working area conveyor (56), and a removal conveyor (57).
  • the first transverse conveyor (52) is adjacent to and juxtaposed with the second transverse conveyor (54).
  • the work area conveyor (56) is adjacent to and juxtaposed with the second transverse conveyor (54), and the work area conveyor (56) and the first transverse conveyor (52) are located in the second transverse conveyor ( 54) on two different sides.
  • the removal output machine (57) can be a conveyor belt device and is located at one side of the work zone conveyor (56).
  • the removal output machine (57) and the second transverse conveyor (54) are located on two different sides of the work area conveyor (56).
  • the first transverse conveyor (52) includes two opposite transverse conveyors (520), and a plurality of elevator conveyors (522) are installed between the two transverse conveyors (520).
  • the second transverse conveyor (54) includes two opposite transverse conveyors (540), and a plurality of elevator conveyors (542) are installed between the two transverse conveyors (540).
  • the working area conveyor (56) includes a working roller group (562) and a plurality of lifting conveyors (564).
  • the elevator conveyor (522) of the first transverse conveyor (52) is a conveyor (523) installed at one end of an elevator (524), so that the conveyor (523) can
  • the elevator (524) generates lifting displacement.
  • the conveyor (523) includes two belt conveyors (523a), (523b) and a carrier frame (523c).
  • One belt conveyor (523a) is installed on one side of the carrier frame (523c), and the other belt conveyor (523b) is installed on the other side of the carrier frame (523c).
  • the two belt conveyors (523a) and (523b) are opposite, and one end of the elevator (524) is connected with the carrier frame (523c).
  • the transverse conveyor (520) and the belt conveyor devices (523a) and (523b) disclosed in FIG. 6 and FIG. 7 can all adopt known double-speed chain conveyors or other similar devices.
  • the conveying direction of the belt conveyors (523a) and (523b) can be perpendicular to the conveying direction of the transverse conveyor (520).
  • the lifting conveyor (542) of the second transverse conveyor (54) is a conveyor (543) installed at one end of an elevator (544), so that the conveyor (543) can The lift (544) generates lift displacement.
  • the conveyor (543) includes two belt conveyors (543a), (543b) and a carrier frame (543c).
  • One belt conveyor (543a) is installed on one side of the carrier frame (543c), and the other belt conveyor (543b) is installed on the other side of the carrier frame (543c).
  • the two belt conveyors (543a) and (543b) are opposite, and one end of the elevator (544) is connected with the carrier frame (543c).
  • transverse conveyor (540) and the belt conveying devices (543a), (543b) can all adopt known double-speed chain conveyors or other similar devices.
  • the conveying direction of the belt conveyors (543a) and (543b) can be perpendicular to the conveying direction of the transverse conveyor (540).
  • Each of the conveyors (543) of the second transverse conveyor (54) is opposed to each of the conveyors (523) of the first transverse conveyor (52), and the belt conveyor (543a) , (543b) corresponds to the belt conveyor (523a), (523b).
  • the work roller set (562) of the work area conveyor (56) includes a plurality of rotatable rollers
  • the elevator conveyor (564) is a conveyor (566) installed on an elevator ( 568), so that the conveyor (566) can generate lifting displacement by the elevator (568).
  • the conveyor (566) includes two belt conveyors (566a), (566b) and a carrier frame (566c).
  • One belt conveyor (566a) is installed on one side of the carrier frame (566c), and the other belt conveyor (566b) is installed on the other side of the carrier frame (566c).
  • the belt conveyors (566a) and (566b) are opposite, and one end of the elevator (568) is connected with the carrier frame (566c).
  • the belt conveyors (566a) and (566b) can use known double-speed chain conveyors or other similar devices.
  • each conveyor (566) of the work area conveyor (56) is opposite to the second conveyor (566) one by one.
  • Each of the conveyors (543) provided in the lateral conveyor (54), and the belt conveyors (566a) and (566b) correspond to the belt conveyors (543a) and (543b).
  • the second transverse conveyor (54) has a base (58).
  • the base (58) includes an upper conveying layer (580) and a lower conveying layer (582).
  • the two transverse conveyors (540) are installed on two opposite sides of the upper conveying layer (580).
  • two lower transverse conveyors (584) are installed on the opposite sides of the lower conveying layer (582).
  • a first transfer elevator (586) is installed at one end of the second transverse conveyor (54), and a second transfer elevator (588) is installed at the other end of the second transverse conveyor (54).
  • the lifting positions of the first transfer elevator (586) and the second transfer elevator (588) correspond to the upper conveying layer (580) and the lower conveying layer (582).
  • the first transfer lifter (586) and the second transfer lifter (588) can be matched with a pneumatic cylinder or a lifting chain to achieve lifting displacement.
  • the operation mode of this embodiment includes:
  • the operator can set the control device first, such as sensors, air pressure components, power components, moving speed and heating temperature of the oven, etc. Wait.
  • the pre-determined liquid is applied to the material and placed on the shoe tray module.
  • the shoe tray module and the material are moved to the entrance of the medicine oven by the oven entrance conveying mechanism, and then the lifting conveyor of the oven entrance conveying mechanism rises so that the shoe tray module corresponds to the medicine oven conveyor belt, and then by the The belt conveyor of the lifting conveyor and the rotation mode of the conveyor belt of the medicine drying oven move the shoe tray module and the material into the medicine drying oven.
  • the shoe tray module and materials are removed from the medicine oven and moved to the predetermined station. It is the lifting conveyor of the oven outlet conveying mechanism that rises to correspond to the medicine oven conveyor belt, and then the shoe tray module located on the medicine oven conveyor belt can be moved to the lifting conveyor of the oven outlet conveying mechanism; The lifting mechanism is lowered, so that the conveying roller set of the oven outlet conveying mechanism can move the shoe tray module to the station conveying mechanism, and an lifting conveyor of the first transverse conveyor receives the shoe tray module. Then the shoe tray module and the material can be transported to the predetermined position by the lateral and longitudinal transfer provided by the first lateral conveyor, the second lateral conveyor, and the work area conveyor. Worker at work station.
  • Glue for the first time according to the task content. After the operator of the predetermined station receives the coated liquid and the dried material, he coats the predetermined glue on the surface of the material and puts it back on the shoe tray module.
  • the shoe tray module is moved to the corresponding oven entrance conveying mechanism, and then conveyed by the oven entrance
  • the mechanism moves the shoe tray module and the material to the entrance of the glue oven, and then the elevator conveyor of the oven entrance conveying mechanism rises so that the shoe tray module corresponds to the glue oven conveyor belt, and then the belt of the elevator conveyor
  • the conveying device and the rotation mode of the conveyor belt of the medicine oven move the shoe tray module and the material into the glue oven.
  • the shoe tray module and materials are removed from the glue oven and moved to a predetermined station. It is the lifting conveyor of the oven outlet conveying mechanism that rises to correspond to the glue oven conveyor belt, and then the shoe tray module located on the glue oven conveyor belt can be moved to the lifting conveyor of the oven outlet conveying mechanism; The lifting mechanism is lowered, so that the conveying roller set of the oven outlet conveying mechanism can move the shoe tray module to the station conveying mechanism, and an lifting conveyor of the first transverse conveyor receives the shoe tray module. Then the shoe tray module and the material can be transported to the predetermined position by the lateral and longitudinal transfer provided by the first lateral conveyor, the second lateral conveyor, and the work area conveyor. Worker at work station.
  • the materials are glued and dried one by one according to the content of the task, and the materials are moved into the glue oven one by one in a circular form.
  • the shoe tray module is conveyed by the first lateral conveyor, the second lateral conveyor and the working area conveyor provided by the horizontal and vertical transmission, as well as the oven entrance conveying mechanism and the glue oven.
  • Belt conveyor can be moved into the glue oven; after the shoe tray module is moved out of the glue oven, the oven outlet conveying mechanism, the first lateral conveyor, the second lateral conveyor and the working area conveyor provide lateral and
  • the longitudinal transfer function can transfer the shoe tray module and the material to the worker at the predetermined station. Repeat this step until the predetermined N times of gluing and drying are met.
  • the materials are transferred to the subsequent process.
  • the production line system completes the predetermined N times of gluing, the user can move the material to the removal conveyor, and use the removal conveyor to transport the material to the subsequent process for bonding.
  • the shoe tray module is moved from the upper conveying layer to the lower conveying layer of the second lateral conveyor.
  • the first transfer lifter receives the shoe tray module and lowers the height to correspond to the lower conveying layer, and then the lower transverse conveyor of the lower conveying layer receives the empty shoe tray module. If the empty shoe tray module needs to be used again, the second transfer lifter receives the empty shoe tray module from the lower conveying layer and raises the height to the upper conveying layer.
  • the embodiment of the present invention reveals that the system includes a feeding station responsible for placing materials on the shoe tray; a task station is used to execute the production process, and the processes (work content) that can be performed by each task station ) Is set by a computer system (digital); an oven module contains at least two ovens, and further, the number of ovens is determined by the number of production processes.
  • the production line needs to perform coating liquid and coating glue.
  • the drying process so the number of ovens is two, if there is a third drying process, the number of ovens can be three;
  • the first conveyor layer is used to transfer the shoe tray module, so that the shoe tray module is in the feeding station and task Move between stations, oven and lower conveying layer.
  • the lower conveying layer is used to transfer the shoe tray module to the lower conveying layer for storage after the shoe tray module has completed the final process to empty the material.
  • a removal conveyor (PVC conveyor belt) is used to transfer the finished materials to the next production equipment.
  • the shoe tray module is stored in the range of the lower conveyor and the upper conveyor feeding station.
  • the staff will set the production rules in the computer system according to the feeding, process and oven parameters. For example, if you want to set the operation process of one time of medicine coating, drying, one time of glue coating, drying, and bonding, this process has three processes, of which two processes need to enter the oven to dry, so set X processes and Y oven drying and other parameters, the process is as follows: feeding ⁇ medicine coating (process 1) ⁇ medicine drying (oven 1) ⁇ glue coating (process 2) ⁇ glue drying (oven 2) ⁇ Fitting (Process 3) ⁇ Complete.
  • process 1 Take the operation process of one-time syrup coating (process 1), drying, one-time glue coating (process 2), drying, and bonding (process 3) as an example.
  • Four tasks can be arranged at the conveying mechanism of the station Stations, namely task station A, task station B, task station C, task station D; each task station is set to execute the predetermined process rules and according to the set sequence, in the digital device (computer System)
  • the software system is arranged to contain executable processes and priorities. For example, task station A executes process 1 and process 2, task station B executes process 2 and process 1, task station C executes process 3, process 2 and process 1, and task station D executes process 3 and process 2.
  • the computer system can start the feeding operation after the computer system is set.
  • the shoe tray module is initially operated, the shoe tray module is still stored in the lower conveying layer. Therefore, the production line system can continuously transport the shoe tray module at the feeding station to the one that can perform process 1.
  • the shoe tray module of process 1 needs to proceed to the next step, whether it is to go directly to the next task station or enter the oven to dry and then transfer to the next task station.
  • the software system will detect the load status of each shoe tray module, station, and oven based on sensors in real time, and then use the algorithm to calculate in real time according to the rules set by the task station to arrange the shoe tray module to a suitable task The station executes the next process.
  • Each shoe tray module mentioned above has a different identification number.
  • the production line system can be equipped with an appropriate reader to read the identification number of the shoe tray module, thereby helping the digital device to control each shoe tray module in Movement in the production line.
  • blocking members such as movable displaceable blocks, can be provided in each mechanism of the production line system, so that when the shoe tray module moves to a predetermined position, it can be blocked and stop displacing or change the displacement there. direction.
  • the shoe tray module is finally transferred to the lower conveying layer for storage, and waiting to be moved to the upper conveying layer feeding station again, the identification number of the shoe tray module will be The task status recorded in the software is cleared and the production process is restarted.
  • this embodiment can reduce the distance and time of material movement, thereby reducing working hours
  • the effect of wasting and the improvement of production efficiency, in addition, the use of the same oven to repeat the drying process of different coatings of glue can achieve the effect of reducing equipment costs and effectively using production equipment.

Abstract

一种循环式产线系统，其是包含一药水烘箱(10)与一胶水烘箱(20)并置，一烘箱入口输送机构(30)及一烘箱出口输送机构(40)分别位在并置的该药水烘箱(10)与胶水烘箱(20)的二端，一工位输送机构(50)，是衔接该烘箱入口输送机构(30)与该烘箱出口输送机构(40)；一材料置于一鞋盘模块(60)，则经该烘箱入口输送机构(30)、该烘箱出口输送机构(40)及该工位输送机构(50)的带动可以循环地移入该药水烘箱(10)及该胶水烘箱(20)。借此达到降低工时的浪费，提高生产效率，且可用同一烘箱重复执行不同次涂布胶水的烘干程序，达到降低设备成本及有效利用生产设备的功效。

Description

循环式产线系统 技术领域
本发明是关于一种制鞋设备的技术领域，特别是指用于涂布药水及上胶的循环式产线系统。
背景技术
传统鞋底的贴合产线系采用流水线设计，各工序间安装烘箱进行烘干。产线规画时设定的工序数量与产能决定设备的状态，当产线建构完成后便无法再增加工序。举例而言，产线包含四道工序三组烘箱，则工序A对材料涂布药水后进烘箱烘干；工序B涂布胶水后进烘箱烘干；工序C涂布胶水后进烘箱烘干；工序D进行材料贴合完成此段产线所有工序。
传统生产线每个工序安排的作业员都是执行固定的工作，工序A擦药水、工序B跟C擦胶水、工序D进行贴合，当前段的工序有所延误时后段人员就只能等待。此外，在制鞋成型线中会遇到同一款胶水需要分成多次涂布，然而胶水烘干的参数是相同的，当材料进行一次胶水涂布后进到烘箱烘干，烘干后才能上第二次胶水然后再进烘箱，因此会有相同参数设定的烘箱复数存在，而流水线的设计，无疑无法以同一烘箱重复执行不同次涂布胶水的烘干程序。
发明内容
本发明的目的在于提供一循环式产线系统，其用以解决传统流水线形式的生产设备，因前段工序所延误而导致后段工序人员只能等待的缺点，及流水线形式的生产设备无法以同一烘箱重复执行不同次涂布胶水的烘干程序的缺点。
为达上述的目的，本发明是这样实现的，一种循环式产线系统，是用以传送一鞋盘模块及材料，其包含：一药水烘箱，其一端为一药水烘箱入口，另一端为一药水烘箱出口，一药水烘箱输送带安装在该药水烘箱内部且对应该药水烘箱入口与该药水烘箱出口；一胶水烘箱，其一端为一胶水烘箱入口，另一端为一胶水 烘箱出口，一胶水烘箱输送带安装在该胶水烘箱内部且对应该胶水烘箱入口与该胶水烘箱出口，该胶水烘箱与该药水烘箱并置，使得该胶水烘箱入口相邻该药水烘箱入口，该胶水烘箱出口相邻该药水烘箱出口；一烘箱入口输送机构，是位在并置的该胶水烘箱与该药水烘箱的一侧且对应该胶水烘箱入口与该药水烘箱入口；一烘箱出口输送机构，是位在并置的该胶水烘箱与该药水烘箱的另一侧且对应该胶水烘箱出口与该药水烘箱出口；一工位输送机构，是衔接该烘箱入口输送机构与该烘箱出口输送机构；其中该鞋盘模块经该烘箱入口输送机构、该烘箱出口输送机构及该工位输送机构的带动可以循环地移入该药水烘箱及该胶水烘箱。
所述的该烘箱入口输送机构包含一传送滚轮组及至少一升降传送机，该传送滚轮组是复数可转动的滚轮排列而成，该升降传送机是一传送机与一升降机的组合，该传送机被配置在该升降机的一端，使得该传送机搭配该升降机产生升降位移。该传送机是包含二皮带输送装置及一载框，一该皮带输送装置安装在该载框的一侧，另一该皮带输送装置安装在该载框的另一侧，二该皮带输送装置相对，且该皮带输送装置的传送方向垂直该传送滚轮组的传送方向。
所述的该烘箱出口输送机构包含一传送滚轮组及至少一升降传送机，该传送滚轮组是复数可转动的滚轮排列而成，该升降传送机是一传送机与一升降机的组合，该传送机被配置在该升降机的一端，使得该传送机搭配该升降机产生升降位移。该传送机是包含二皮带输送装置及一载框，一该皮带输送装置安装在该载框的一侧，另一该皮带输送装置安装在该载框的另一侧，二该皮带输送装置相对，且该皮带输送装置的传送方向垂直该传送滚轮组的传送方向。
所述的该工位输送机构包含一第一横向传送机、一第二横向传送机、一工作区传送机，该第一横向传送机与该第二横向传送机相邻且并置，该工作区传送机相邻且并置该第二横向传送机，该工作区传送机与该第一横向传送机位在该第二横向传送机的相异二侧。该第一横向输送机包含相对的二横向输送器，以及复数升降传送机安装在二该横向输送器之间；该第二横向输送机包含相对的二横向输送器，以及复数升降传送机安装在二该横向输送器之间；该工作区传送机包含一工作滚轮组及复数升降传送机。该第一横向输送机的该升降传送机是一传送机被安装在一升降机的一端，该传送机借该升降机产生升降位移，该传送机包含二皮带输送装置及一载框，一该皮带输送装置安装在该载框的一侧，另一该皮带输送 装置安装在该载框的另一侧，二该皮带输送装置相对，该升降机的一端连接该载框；该第二横向输送机的该升降传送机是一传送机被安装在一升降机的一端，该传送机借该升降机产生升降位移，该传送机包含二皮带输送装置及一载框，一该皮带输送装置安装在该载框的一侧，另一该皮带输送装置安装在该载框的另一侧，二该皮带输送装置相对，该升降机的一端连接该载框。
该第二横向输送机具有一机座、二下横向输送器、一第一转移升降器及一第二转移升降器，该机座包含一上输送层及一下输送层，二该横向输送器安装在该上输送层的相对二侧，二该下横向输送器安装在该下输送层的相对二侧，该第一转移升降器位在该第二横向输送机的一端，该第二转移升降器位在该第二横向输送机的另一端，该第一转移升降机与该第二转移升降机的升降位置对应该上输送层及该下输送层。
其次，本发明揭示循环式产线系统的运作方式包含：依任务内容设定工位执行任务的次数；依任务内容进行涂布药水；依任务内容使材料移入药水烘箱；依任务内容鞋盘模块及材料移出药水烘箱且移动至预定的工位；依任务内容进行第一次上胶；依任务内容进行第一次胶水烘干；依任务内容鞋盘模块及材料移出该胶水烘箱且移动至预定的工位；依任务内容逐次对材料上胶及烘干且材料以循环形式逐次移入胶水烘箱。
根据以上所述，本发明揭示的循环式产线系统具有可以降低工时的浪费，提高生产效率，而且可用同一烘箱重复执行不同次涂布胶水的烘干程序，达到降低设备成本及有效利用生产设备的功效。
附图说明
图1为本发明实施例的外观图。
图2为本发明实施例烘箱入口输送机构的示意图。
图3为本发明实施例烘箱出口输送机构的外观图。
图4为本发明实施例烘箱出口输送机构的示意图。
图5为本发明实施例工位输送机构对应胶水烘箱、烘箱入口输送机构及烘箱出口输送机构的外观图。
图6为本发明实施例第一横向传送机、第二横向传送机及工作区传送机的外 观图。
图7为本发明实施例第一横向传送机的结构示意图。
图8为本发明实施例第二横向传送机的结构示意图。
图9为本发明实施例工作区传送机的结构示意图。
图10为本发明实施例第二横向传送机具有二输送层的结构示意图。
图11为本发明实施例第二横向传送机具有二转移升降器的外观图。
图12为本发明实施例的运作方式方块图。
符号说明：
(10)药水烘箱            (12)药水烘箱入口       (14)药水烘箱出口
(16)药水烘箱输送带      (20)胶水烘箱           (22)胶水烘箱入口
(24)胶水烘箱出口    (26)胶水烘箱输送带       (30)烘箱入口输送机构
(32)传送滚轮组          (34)升降传送机         (342)传送机
(342a)皮带输送装置      (342b)皮带输送装置     (342c)载框
(344)升降机             (40)烘箱出口输送机构   (42)传送滚轮组
(44)升降传送机          (442)传送机            (442a)皮带输送装置
(442b)皮带输送装置      (442c)载框             (444)升降机
(50)工位输送机构        (52)第一横向传送机     (520)横向输送器
(522)升降传送机         (523)传送机            (523a)皮带输送装置
(523b)皮带输送装置      (523c)载框             (524)升降机
(54)第二横向传送机      (540)横向输送器        (542)升降传送机
(543)传送机             (543a)皮带输送装置     (543b)皮带输送装置
(543c)载框              (544)升降机            (56)工作区传送机
(562)工作区滚轮组       (564)升降传送机        (566)传送机
(566a)皮带输送装置      (566b)皮带输送装置     (566c)载框
(568)升降机             (57)移出输送机         (58)机座
(580)上输送层           (582)下输送层          (584)下横向输送器
(586)第一转移升降器     (588)第二转移升降器    (60)鞋盘模块
具体实施方式
请参阅图1所示，本发明揭示的循环生产线系统包含一药水烘箱(10)、一胶水烘箱(20)、一烘箱入口输送机构(30)、一烘箱出口输送机构(40)，以及一工位输送机构(50)。上述的各机构可受一数字装置(未显示)的控制而带动至少一鞋盘模块(60)自动且可循环式的移动。该数字装置可以是一计算机及/或一可程序化逻辑控制器(Programmable Logic Controller,PLC)。该工位输送机构(50)是位于一工位区域，且预定人数的操作者位于该工位区域且对应该工位输送机构(50)。
该药水烘箱(10)一端为一药水烘箱入口(12)，另一端为一药水烘箱出口(14)。一药水烘箱输送带(16)安装在该药水烘箱(10)内部且对应该药水烘箱入口(12)与该药水烘箱出口(14)。
该胶水烘箱(20)一端为一胶水烘箱入口(22)，另一端为一胶水烘箱出口(24)，一胶水烘箱输送带(26)安装在该胶水烘箱(20)内部且对应该胶水烘箱入口(22)与该胶水烘箱出口(24)。
该胶水烘箱(20)与该药水烘箱(10)相邻并置，使得该胶水烘箱入口(22)相邻该药水烘箱入口(12)，以及该胶水烘箱出口(24)相邻该药水烘箱出口(14)。
该烘箱入口输送机构(30)位在并置的该胶水烘箱(20)与药水烘箱(10)的一侧且对应该胶水烘箱入口(22)与药水烘箱入口(12)；一烘箱出口输送机构(40)位在并置的该胶水烘箱(20)与药水烘箱(10)的另一侧且对应该胶水烘箱出口(24)与药水烘箱出口(14)；一工位输送机构(50)连接该烘箱入口输送机构(30)与烘箱出口输送机构(40)。
请参阅图2所示，该烘箱入口输送机构(30)包含一传送滚轮组(32)及至少一升降传送机(34)。该传送滚轮组(32)是复数可转动的滚轮排列而成，且该传送滚轮组(32)可以搭配适当数量的齿轮、链条及马达(未显示)而形成可转动状。该升降传送机(34)是一传送机(342)与一升降机(344)组合，其中传送机(342)被配置在该升降机(344)的一端，如此该传送机(342)可借该升降机(344)而产生升降位移。
本实施例揭示的该传送机(342)是包含二皮带输送装置(342a)、(342b)及一载框(342c)。一该皮带输送装置(342a)安装在该载框(342c)的一侧，另一该皮带输送装置(342b)安装在该载框(342c)的另一侧。二该皮带输送装置(342a)、(342b) 相对。该皮带输送装置(342a)、(342b)可以是一种已知的倍速链输送机或类似的传送装置。该皮带输送装置(342a)、(342b)的传送方向可垂直该传送滚轮组(32)的传送方向。
请参阅图3所示，该烘箱出口输送机构(40)包含一传送滚轮组(42)及至少一升降传送机(44)。该传送滚轮组(42)是复数可转动的滚轮排列而成，且该传送滚轮组(42)可以搭配适当数量的齿轮、链条及马达(未显示)而形成可转动状。
请参阅图4所示，该烘箱出口输送机构(40)的该升降传送机(44)是一传送机(442)与一升降机(444)组合，其中传送机(442)被配置在该升降机(444)的一端，如此该传送机(442)可借该升降机(444)而产生升降位移。该传送机(442)是包含二皮带输送装置(442a)、(442b)及一载框(442c)。一该皮带输送装置(442a)安装在该载框(442c)的一侧，另一该皮带输送装置(442b)安装在该载框(442c)的另一侧。二该皮带输送装置(442a)、(442b)相对。该皮带输送装置(442a)、(442b)可以是一种已知的倍速链输送机或其他类似的装置。该皮带输送装置(442a)、(442b)的传送方向可垂直该传送滚轮组(42)的传送方向。
请参阅图5所示，该工位输送机构(50)位于该胶水烘箱(20)一侧且衔接该烘箱入口输送机构(30)与该烘箱出口输送机构(40)。该工位输送机构(50)包含一第一横向传送机(52)、一第二横向传送机(54)、一工作区传送机(56)及一移出输送机(57)。该第一横向传送机(52)与该第二横向传送机(54)相邻且并置。该工作区传送机(56)相邻且并置该第二横向传送机(54)，该工作区传送机(56)与该第一横向传送机(52)位在该第二横向传送机(54)的相异二侧。该移出输出机(57)可以是一输送带装置且位在该工作区传送机(56)的一侧。该移出输出机(57)与该第二横向传送机(54)位在该工作区传送机(56)的相异二侧。
请参阅图6所示，该第一横向输送机(52)包含相对的二横向输送器(520)，以及复数升降传送机(522)安装在二该横向输送器(520)之间。该第二横向输送机(54)包含相对的二横向输送器(540)，以及复数升降传送机(542)安装在二该横向输送器(540)之间。该工作区传送机(56)包含一工作滚轮组(562)及复数升降传送机(564)。
请参阅图7所示，该第一横向输送机(52)的该升降传送机(522)是一传送机(523)被安装在一升降机(524)的一端，如此该传送机(523)可借该升降机(524) 而产生升降位移。该传送机(523)是包含二皮带输送装置(523a)、(523b)及一载框(523c)。一该皮带输送装置(523a)安装在该载框(523c)的一侧，另一该皮带输送装置(523b)安装在该载框(523c)的另一侧。二该皮带输送装置(523a)、(523b)相对，该升降机(524)的一端连接该载框(523c)。
图6与该图7所揭示的该横向输送器(520)与该皮带输送装置(523a)、(523b)皆可采用已知的倍速链输送机或其他类似装置。该皮带输送装置(523a)、(523b)的传送方向可垂直二该横向输送器(520)的传送方向。
请参阅图8所示，该第二横向输送机(54)的该升降传送机(542)是一传送机(543)被安装在一升降机(544)的一端，如此该传送机(543)可借该升降机(544)而产生升降位移。该传送机(543)是包含二皮带输送装置(543a)、(543b)及一载框(543c)。一该皮带输送装置(543a)安装在该载框(543c)的一侧，另一该皮带输送装置(543b)安装在该载框(543c)的另一侧。二该皮带输送装置(543a)、(543b)相对，该升降机(544)的一端连接该载框(543c)。
请参阅图6、图7及图8所揭示，其中该横向输送器(540)与该皮带输送装置(543a)、(543b)皆可采用已知的倍速链输送机或其他类似装置。该皮带输送装置(543a)、(543b)的传送方向可垂直二该横向输送器(540)的传送方向。该第二横向输送机(54)所具备的各该传送机(543)是逐一相对该第一横向输送机(52)所具备的各该传送机(523)，且该皮带输送装置(543a)、(543b)对应该皮带输送装置(523a)、(523b)。
请参阅图9所示，该工作区传送机(56)的该工作滚轮组(562)包含复数可转动的滚轮，该升降传送机(564)是一传送机(566)被安装在一升降机(568)的一端，如此该传送机(566)可借该升降机(568)而产生升降位移。该传送机(566)是包含二皮带输送装置(566a)、(566b)及一载框(566c)。一该皮带输送装置(566a)安装在该载框(566c)的一侧，另一该皮带输送装置(566b)安装在该载框(566c)的另一侧。二该皮带输送装置(566a)、(566b)相对，该升降机(568)的一端连接该载框(566c)。
该皮带输送装置(566a)、(566b)皆可采用已知的倍速链输送机或其他类似装置，此外该工作区传送机(56)所具备的各该传送机(566)逐一相对该第二横向输送机(54)所具备的各该传送机(543)，且该皮带输送装置(566a)、(566b)对应该 皮带输送装置(543a)、(543b)。
请参阅图10所示，该第二横向输送机(54)具有一机座(58)。该机座(58)包含一上输送层(580)及一下输送层(582)。二该横向输送器(540)安装在该上输送层(580)的相对二侧。其次，二下横向输送器(584)安装在该下输送层(582)的相对二侧。
请参阅图11，一第一转移升降器(586)安装在该第二横向输送机(54)的一端，一第二转移升降器(588)安装在该第二横向输送机(54)的另一端。该第一转移升降机(586)与该第二转移升降机(588)的升降位置是对应该上输送层(580)及该下输送层(582)。该第一转移升降器(586)与该第二转移升降器(588)可搭配气压缸或升降链条，借此达到升降位移。
请参阅图12所示，根据以上的结构组态，本实施例的运作方式包含：
依任务内容设定工位执行任务的次数。假设生产需对一材料涂布一次药水、N次胶水后进行贴合，此时操作者可以先行以该控制装置进行设定，如传感器、气压元件、电力元件、移动速度及烘箱的加热温度等等。
依任务内容进行涂布药水。操作者在该工位区域取得材料后，将预设的药水涂布于该材料后摆置于该鞋盘模块上。
依任务内容使材料移入药水烘箱。是借该烘箱入口输送机构将该鞋盘模块及该材料移至该药水烘箱入口前，随后该烘箱入口输送机构的该升降传送机上升使该鞋盘模块对应该药水烘箱输送带，再借该升降传送机的该皮带输送装置及该药水烘箱输送带的转动模式，将该鞋盘模块及该材料移入该药水烘箱。
依任务内容鞋盘模块及材料移出药水烘箱且移动至预定的工位。是该烘箱出口输送机构的该升降传送机上升对应该药水烘箱输送带，随后位在该药水烘箱输送带上的该鞋盘模块可移至该烘箱出口输送机构的该升降传送机上；随之该升降机构下降，使得该烘箱出口输送机构的该传送滚轮组能够将该鞋盘模块移近该工位输送机构，且该第一横向输送机的一该升降传送机承接该鞋盘模块。接着该鞋盘模块与该材料可以借由该第一横向输送机、该第二横向输送机及该工作区传送机所提供的横向及纵向传送作用，将该鞋盘模块与该材料传送至预定工位的工作者。
依任务内容进行第一次上胶。是预定工位的操作者接收已涂布药水及烘干的 该材料后，将预定的胶水涂布于该材料表面，并放回到该鞋盘模块上。
依任务内容进行第一次胶水烘干。是借由该第一横向输送机、该第二横向输送机及该工作区传送机所提供的横向及纵向传送作用，将鞋盘模块移动至对应该烘箱入口输送机构，再借该烘箱入口输送机构将该鞋盘模块及该材料移至该胶水烘箱入口前，随后该烘箱入口输送机构的该升降传送机上升使该鞋盘模块对应该胶水烘箱输送带，再借该升降传送机的该皮带输送装置及该药水烘箱输送带的转动模式，将该鞋盘模块及该材料移入该胶水烘箱。
依任务内容鞋盘模块及材料移出该胶水烘箱且移动至预定的工位。是该烘箱出口输送机构的该升降传送机上升对应该胶水烘箱输送带，随后位在该胶水烘箱输送带上的该鞋盘模块可移至该烘箱出口输送机构的该升降传送机上；随之该升降机构下降，使得该烘箱出口输送机构的该传送滚轮组能够将该鞋盘模块移近该工位输送机构，且该第一横向输送机的一该升降传送机承接该鞋盘模块。接着该鞋盘模块与该材料可以借由该第一横向输送机、该第二横向输送机及该工作区传送机所提供的横向及纵向传送作用，将该鞋盘模块与该材料传送至预定工位的工作者。
依任务内容逐次对材料上胶及烘干，且材料以循环形式逐次移入胶水烘箱。操作者在取得完成第一次上胶或前次上胶以及第一次胶水烘干或前次胶水烘干的该材料，便可以再进行第二次或下一次的上胶。依上述的运作方式，该鞋盘模块经由该第一横向输送机、该第二横向输送机及该工作区传送机所提供的横向及纵向传送作用，以及该烘箱入口输送机构与该胶水烘箱输送带的传送，可移入该胶水烘箱；该鞋盘模块移出该胶水烘箱后，该烘箱出口输送机构、该第一横向输送机、该第二横向输送机及该工作区传送机所提供的横向及纵向传送作用，可将该鞋盘模块与该材料传送至预定工位的工作者。如此重复此一步骤直至满足预定的N次上胶及烘干。
依任务内容完成后，将材料移送至后段工序。是产线系统在完成预定的N次上胶后，使用者可将该材料移至该移出输送机，并以该移出输送机将该材料传送至后段工序以进行贴合。
依任务内容完成后，鞋盘模块自第二横向输送机的上输送层移至下输送层。是借该第一转移升降器承接该鞋盘模块且降低高度以对应该下输送层，随后该下 输送层的该下横向输送器承接空的该鞋盘模块。若需再次使用空的该鞋盘模块，则该第二转移升降器自该下输送层承接空的该鞋盘模块，并上升高度以对该上输送层。
依上述说明本发明实施例揭示系统包含一投料工位是用以负责将材料摆放到鞋盘载盘；一任务工位是用以执行生产工艺，各任务工位能够执行的工艺(工作内容)由计算机系统(数字)进行设定；一烘箱模块是包含至少二个烘箱，进一步，该烘箱的数量由生产工艺数量决定，例如前述实施例，生产线执行涂布药水跟涂布胶水两个需要烘干的工艺，故烘箱数量为二，若有第三种烘干工艺，则烘箱数量可为三；一上输送层是用以负责传递鞋盘模块，让鞋盘模块在投料工位、任务工位、烘箱及下输送层之间做移动。一下输送层是用以在该鞋盘模块执行完最终工艺清空材料后，使该鞋盘模块转移到该下输送层存放。一移出输送机(PVC输送带)用以将完成最终工艺的材料转移到下个生产设备。
在待机状态，该鞋盘模块存放在下层输送跟上层输送投料工位的范围，开机运转前由工作人员在计算机系统依投料、工艺及烘箱等参数设定生产规则。例如要设定进行一次药水涂布、烘干、一次胶水涂布、烘干、贴合的作业流程，则此流程进行了三道工艺，其中有两道工艺要进入烘箱烘干，故设定X个工艺及Y个烘箱烘干等参数，其流程如下：投料→药水涂布(工艺1)→药水烘干(烘箱1)→胶水涂布(工艺2)→胶水烘干(烘箱2)→贴合(工艺3)→完成。
又设定进行一次药水涂布、一次贴合、烘干、一次胶水涂布、烘干，贴合的作业流程，此流程进行了四道工艺，有两道工艺要进入烘箱烘干，设定流程如下：投料→药水涂布(工艺1)→贴合(工艺2)→药水烘干(烘箱1)→胶水涂布(工艺3)→胶水烘干(烘箱2)→贴合(工艺4)→完成。
以进行一次药水涂布(工艺1)、烘干、一次胶水涂布(工艺2)、烘干、贴合(工艺3)的作业流程为例，可以在该工位输送机构处安排四个任务工位，即任务工位A、任务工位B、任务工位C、任务工位D；各任务工位依设定可执行预定工艺的规则及依据设定的顺序，在该数字装置(计算机系统)的软件系统进行安排含有可执行的工艺及优先顺序。例如任务工位A执行工艺1与工艺2、任务工位B执行工艺2与工艺1、任务工位C执行工艺3、工艺2及工艺1、任务工位D执行工艺3与工艺2。
是以，计算机系统设定完成后可开始投料运转，当最初运转时鞋盘模块都还在下输送层存放，因此产线系统可以将投料工位的鞋盘模块连续的运送到可以执行工艺1的各该任务工位，当完成工艺1的鞋盘模块要进行下一步时，不管是要直接到下一个任务工位或是要进到烘箱烘干后再转移到下一个任务工位，此时软件系统都会实时性的依据传感器侦测各个该鞋盘模块、工位、烘箱的负载状态，再根据任务工位所设定的规则，利用算法实时运算后安排该鞋盘模块去到适合的任务工位执行下一道工艺。
上述的各该鞋盘模块皆有不同的识别编号，产线系统可配置适当的读取器用以读取该鞋盘模块的识别编号，借此有助于该数字装置控制各该鞋盘模块在产线中的移动。其次，在该产线系统的各机构中可设置阻挡构件，例如可活动位移的挡块，借此使得该鞋盘模块移动至预定位置时可以受挡不再继续位移或是在该处改变位移方向。
其次，当鞋盘模块走完设定好的全部生产流程后，最终将鞋盘模块转移到下输送层存放，等待再次被移动到上输送层投料工位时，鞋盘模块的该识别编号将在软件内纪录的任务状态清空重新开始执行生产流程。
根据上述所揭示的结构组态，以及利用同一个胶水烘箱使每一次上胶后的材料逐次进入该胶水烘箱进行烘干，故本实施例具有可以降低材料移动的距离与时间，进而达到降低工时浪费的效果及提高生产效率，此外利用同一烘箱重复执行不同次涂布胶水的烘干程序，可达到降低设备成本及有效利用生产设备的功效。

Claims (9)

  1. 一种循环式产线系统，是用以传送一鞋盘模块及材料，其特征在它包含：
    一药水烘箱，其一端为一药水烘箱入口，另一端为一药水烘箱出口，一药水烘箱输送带安装在该药水烘箱内部且对应该药水烘箱入口与该药水烘箱出口；
    一胶水烘箱，其一端为一胶水烘箱入口，另一端为一胶水烘箱出口，一胶水烘箱输送带安装在该胶水烘箱内部且对应该胶水烘箱入口与该胶水烘箱出口，该胶水烘箱与该药水烘箱并置，使得该胶水烘箱入口相邻该药水烘箱入口，该胶水烘箱出口相邻该药水烘箱出口；
    一烘箱入口输送机构，是位在并置的该胶水烘箱与该药水烘箱的一侧且对应该胶水烘箱入口与该药水烘箱入口；
    一烘箱出口输送机构，是位在并置的该胶水烘箱与该药水烘箱的另一侧且对应该胶水烘箱出口与该药水烘箱出口；
    一工位输送机构，是衔接该烘箱入口输送机构与该烘箱出口输送机构；
    其中该鞋盘模块经该烘箱入口输送机构、该烘箱出口输送机构及该工位输送机构的带动可以循环地移入该药水烘箱及该胶水烘箱。
  2. 根据权利要求1所述的循环式产线系统，其特征为该烘箱入口输送机构包含一传送滚轮组及至少一升降传送机，该传送滚轮组是复数可转动的滚轮排列而成，该升降传送机是一传送机与一升降机的组合，该传送机被配置在该升降机的一端，使得该传送机搭配该升降机产生升降位移。
  3. 根据权利要求2所述的循环式产线系统，其特征为该传送机是包含二皮带输送装置及一载框，一该皮带输送装置安装在该载框的一侧，另一该皮带输送装置安装在该载框的另一侧，二该皮带输送装置相对，且该皮带输送装置的传送方向垂直该传送滚轮组的传送方向。
  4. 根据权利要求1所述的循环式产线系统，其特征为该烘箱出口输送机构包含一传送滚轮组及至少一升降传送机，该传送滚轮组是复数可转动的滚轮排列而成，该升降传送机是一传送机与一升降机的组合，该传送机被配置在该升降机的一端，使得该传送机搭配该升降机产生升降位移。
  5. 根据权利要求4所述的循环式产线系统，其特征为该传送机是包含二皮带输送装置及一载框，一该皮带输送装置安装在该载框的一侧，另一该皮带输送装置安装在该载框的另一侧，二该皮带输送装置相对，且该皮带输送装置的传送方向垂直该传送滚轮组的传送方向。
  6. 根据权利要求1所述的循环式产线系统，其特征为该工位输送机构包含一第一横向传送机、一第二横向传送机、一工作区传送机，该第一横向传送机与该第二横向传送机相邻 且并置，该工作区传送机相邻且并置该第二横向传送机，该工作区传送机与该第一横向传送机位在该第二横向传送机的相异二侧。
  7. 根据权利要求6所述的循环式产线系统，其特征为该第一横向输送机包含相对的二横向输送器，以及复数升降传送机安装在二该横向输送器之间；该第二横向输送机包含相对的二横向输送器，以及复数升降传送机安装在二该横向输送器之间；该工作区传送机包含一工作滚轮组及复数升降传送机。
  8. 根据权利要求7所述的循环式产线系统，其特征为该第一横向输送机的该升降传送机是一传送机被安装在一升降机的一端，该传送机借该升降机产生升降位移，该传送机包含二皮带输送装置及一载框，一该皮带输送装置安装在该载框的一侧，另一该皮带输送装置安装在该载框的另一侧，二该皮带输送装置相对，该升降机的一端连接该载框；该第二横向输送机的该升降传送机是一传送机被安装在一升降机的一端，该传送机借该升降机产生升降位移，该传送机包含二皮带输送装置及一载框，一该皮带输送装置安装在该载框的一侧，另一该皮带输送装置安装在该载框的另一侧，二该皮带输送装置相对，该升降机的一端连接该载框。
  9. 根据权利要求7所述的循环式产线系统，其特征为该第二横向输送机具有一机座、二下横向输送器、一第一转移升降器及一第二转移升降器，该机座包含一上输送层及一下输送层，二该横向输送器安装在该上输送层的相对二侧，二该下横向输送器安装在该下输送层的相对二侧，该第一转移升降器位在该第二横向输送机的一端，该第二转移升降器位在该第二横向输送机的另一端，该第一转移升降机与该第二转移升降机的升降位置对应该上输送层及该下输送层。
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