WO2021232636A1 - 一种led模组及led灯具 - Google Patents
一种led模组及led灯具 Download PDFInfo
- Publication number
- WO2021232636A1 WO2021232636A1 PCT/CN2020/115836 CN2020115836W WO2021232636A1 WO 2021232636 A1 WO2021232636 A1 WO 2021232636A1 CN 2020115836 W CN2020115836 W CN 2020115836W WO 2021232636 A1 WO2021232636 A1 WO 2021232636A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- led module
- mounting
- hole
- optical lens
- module according
- Prior art date
Links
- 230000003287 optical effect Effects 0.000 claims abstract description 41
- 238000007789 sealing Methods 0.000 claims description 20
- 230000017525 heat dissipation Effects 0.000 claims description 18
- 230000004308 accommodation Effects 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000003071 polychlorinated biphenyls Chemical class 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
- F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
- F21V5/04—Refractors for light sources of lens shape
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- This application relates to the field of lighting technology, in particular to an LED module and an LED lamp.
- LED light sources have been accepted by more and more people due to their advantages such as long life, low energy consumption, and environmental protection, and are widely used in indoor and outdoor lighting.
- LED lamps have generally replaced traditional high-pressure sodium lamps.
- LED modules are an important component of modular lamps.
- LED modules on the market including lenses, heat sinks, PCBs, etc.
- the current assembly method has the disadvantages of cumbersome assembly process and low assembly efficiency, and it is not conducive to Automated manufacturing.
- the purpose of this application is to provide an LED module and LED lamp that are convenient to assemble and produce.
- an LED module which includes a mounting member, an optical lens and a retaining spring, wherein the optical lens is provided with a mounting post, the mounting member is provided with a through hole, and the mounting post The end passes through the through hole and is inserted into the anti-return circlip.
- the anti-return circlip can lock the mounting post and resist the mounting member, so that the optical lens is fixed to the mounting member superior.
- the anti-return circlip includes an arched portion, a central area of the arched portion is provided with a through hole, and the mounting post is inserted in the through hole; the periphery of the through hole is provided with a According to the plurality of slots connected through the holes, a clamping foot for resisting the peripheral wall of the mounting column is formed between two adjacent slots, and the bottom end of the arching portion resists the mounting member.
- the plurality of slots are uniformly arranged on the periphery of the through hole.
- an end of the through hole far away from the optical lens is provided with an accommodation groove for accommodating the anti-return circlip, and the aperture of the accommodation groove is larger than the aperture of the through hole; the arch The bottom end of the portion is suitable for abutting against the bottom wall of the accommodating groove.
- the anti-return circlip is made of plastic or metal.
- the outer circumference of the anti-return circlip is circular.
- the number of the clamping feet is two, three, four, five, six, seven or eight.
- the mounting member has a heat dissipation structure.
- the mounting member includes a heat dissipation plate and a plurality of heat dissipation fins arranged on the heat dissipation plate, and the through holes are arranged on the heat dissipation plate.
- the optical lens and the mounting member enclose a cavity, and the LED light board assembly is located in the cavity.
- the surface of the optical lens in contact with the mounting plate is provided with a sealing groove, and a sealing ring is provided in the sealing groove, and the sealing ring abuts against the mounting member.
- optical lens and the mounting post are integrally injection molded.
- the mounting post has a draft angle.
- a positioning hole is provided on the mounting member.
- an LED lamp is provided, wherein the LED lamp includes the above-mentioned LED module.
- the LED module provided in this application realizes the fast assembly of the mounting part and the optical lens by buckling, which is beneficial to simplify the assembly work of the mounting part and the optical lens, and realizes the reliable connection of the various parts of the LED module.
- Group mass automated assembly production provides a favorable foundation and greatly reduces the manufacturing cost of LED modules.
- Fig. 1 is a perspective view of an LED module according to an embodiment of the present application
- Figure 2 is a partial enlarged view of part A in Figure 1;
- Fig. 3 is an exploded view of an LED module according to an embodiment of the present application.
- Figure 4 is a cross-sectional view of an LED module according to an embodiment of the present application.
- Figure 5 is a partial enlarged view of part B in Figure 4.
- Fig. 6 is a perspective view of a retaining spring in an LED module according to an embodiment of the present application.
- the LED module will be described below in a more comprehensive manner with reference to the relevant drawings. Some examples of LED modules are shown in the drawings. However, the LED module can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the LED module more thorough and comprehensive.
- FIGS. 1 to 5 show the LED module provided according to the embodiments of the present application.
- the LED module can be applied to LED lamps.
- the LED lamps include, but are not limited to, LED street lamps, LED tunnel lamps, and the like.
- the LED module includes a mounting member 1, an LED light board assembly 2 and an optical lens 3.
- the optical lens 3 can be connected with the mounting part 1 and define a cavity together with the mounting part 1.
- the LED light board assembly 2 is installed on the mounting member 1 and located in a cavity enclosed by the mounting member 1 and the optical lens 3.
- the optical lens 3 is provided with a mounting post 4, and the mounting member 1 is provided with a through hole 5 for accommodating the mounting post 4.
- the LED module also includes a retaining spring 6 for locking the mounting post 4.
- the end of the mounting post 4 passes through the through hole 5 along the first axial direction and is inserted into the anti-return circlip 6.
- the anti-return circlip 6 firmly embraces the installation post 4 and the anti-return spring 6 can resist It is held on the mounting member 1 so that the optical lens 3 and the mounting member 1 are connected together, so as to prevent the mounting post 4 from moving along the second axial direction opposite to the first axial direction and escaping from the through hole 5.
- a plurality of mounting posts 4 may be provided on the periphery of the optical lens 3.
- a plurality of through holes 5 are provided on the mounting member 1, so that the optical lens 3 can be firmly connected to the mounting member 1. connect.
- the anti-return circlip 6 can be made of any suitable material, such as plastic, metal, etc.
- the anti-return circlip 6 is a metal piece.
- the anti-return circlip 6 has a spherical shape as a whole, for example, has a circular outer peripheral edge, an inner arc surface, and an outer arc surface.
- the wall thickness of the anti-return circlip 6 is generally uniform, for example, and can be made by stamping and forming.
- At least the middle part of the anti-return circlip 6 includes an arched part, the central area of the arched part is provided with a through hole 7, and the periphery of the through hole 7 is provided with a plurality of slots 8 communicating with the through hole 7, two adjacent slots
- a clip 9 for resisting the peripheral wall of the mounting post 4 is formed between 8 and the bottom end of the arched portion can resist the mounting member 1.
- the number of pins 9 may be two, three, four, five, six, seven, or eight. In this embodiment, the number of the clamping feet 9 is six.
- the end of the through hole 5 away from the optical lens 3 is provided with an accommodation groove 15 for accommodating the anti-retraction circlip 6, and the accommodation groove 15 communicates with the through hole 5 and
- the hole diameter of the accommodating groove 15 is larger than the hole diameter of the through hole 5.
- the bottom end of the arched part of the anti-return circlip 6 is suitable for abutting against the bottom wall of the accommodating groove 15.
- the mounting part 1 has a heat dissipation structure. At this time, the mounting part 1 can not only support the LED light board assembly 2 and connect the optical lens 3, but also can dissipate heat, which is beneficial to Ensure that the LED module works stably for a long time.
- the mounting member 1 includes a heat dissipation plate 10 and a heat dissipation fin 11 provided on the heat dissipation plate 10, and the through holes 5 are provided on the heat dissipation plate 10.
- a circle of through holes 5 may be provided around the cavity of the heat dissipation plate 10, and the through holes 5 correspond to the mounting posts 4 on the optical lens 3 in a one-to-one correspondence.
- a sealing groove 12 may be provided on the optical lens 3, and a sealing ring 13 is provided in the sealing groove 12, and the sealing ring 13 is used to interfere with the mounting member 1.
- the material of the sealing ring 13 can be silica gel.
- the sealing ring 13 When the mounting post 4 and the anti-return circlip 6 are buckled in place and the force used to assemble the mounting part 1 and the optical lens 3 is removed, the sealing ring 13 will recover part of its deformation, thereby driving the optical lens 3 to drive the mounting post 4 away from the mounting part A slight displacement occurs in the direction 1, which causes the clamping leg 9 of the anti-return circlip 6 to contract slightly toward the inside, thereby further locking the mounting post 4.
- the sealing ring 13 in the LED module not only plays a sealing role, but also plays a role in making the connection between the mounting member 1 and the optical lens 3 more stable.
- the optical lens 3 and the mounting post 4 may be integrally injection molded.
- the mounting post 4 may have a certain draft angle.
- an assembly jig for LED module assembly can be developed.
- the mounting member 1 is provided with a positioning hole 14 for cooperating with the assembly jig.
- a positioning post on the mounting member 1 for cooperating and positioning with the assembly jig.
- the LED modules and LED lamps provided by the present application realize the fast assembly of the mounting parts and the optical lens by buckling, which is beneficial to simplify the assembly work of the mounting parts and the optical lens, and realizes the LED module
- the reliable connection of various parts provides a favorable foundation for the mass automated assembly and production of LED modules, which greatly reduces the manufacturing cost of LED modules.
- the sealing ring in the LED module not only plays a sealing role, but also plays a role in improving the stability of the connection between the mounting part and the optical lens.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Securing Globes, Refractors, Reflectors Or The Like (AREA)
Abstract
Description
Claims (15)
- 一种LED模组,包括安装件、光学透镜和止退卡簧,其中,所述光学透镜上设有安装柱,所述安装件上设有贯穿孔,所述安装柱的端部穿过所述贯穿孔并插入所述止退卡簧中,所述止退卡簧能够锁紧所述安装柱并抵持所述安装件,使所述光学透镜固定在所述安装件上。
- 根据权利要求1所述的LED模组,其中,所述止退卡簧包括拱起部,所述拱起部的中央区域设有通过孔,所述安装柱插设在所述通过孔中;所述通过孔的周缘设有与所述通过孔连通的多个开槽,相邻的两个所述开槽之间形成用于抵持所述安装柱的周壁的卡脚,所述拱起部的底端抵持所述安装件。
- 根据权利要求2所述的LED模组,其中,所述多个开槽在所述通过孔的周缘上均匀设置。
- 根据权利要求2所述的LED模组,其中,所述贯穿孔的远离所述光学透镜的一端设置有用于容纳所述止退卡簧的容置槽,所述容置槽的孔径比所述贯穿孔的孔径大;所述拱起部的底端适于抵持在所述容置槽的底壁上。
- 根据权利要求1至4中任一项所述的LED模组,其中,所述止退卡簧由塑胶或金属制成。
- 根据权利要求1至4中任一项所述的LED模组,其中,所述止退卡簧的外周呈圆形。
- 根据权利要求1至4中任一项所述的LED模组,其中,所述卡脚的数量为两个、三个、四个、五个、六个、七个或八个。
- 根据权利要求1至4中任一项所述的LED模组,其中,所述安装件具有散热结构。
- 根据权利要求8所述的LED模组,其中,所述安装件包括散热板和设于所述散热板上的多个散热鳍片,所述贯穿孔设于所述散热板上。
- 根据权利要求1至9中任一项所述的LED模组,其中,还包括安装在所述安装件上的LED灯板组件,所述光学透镜与所述安装件围成有腔室,所述LED灯板组件位于所述腔室中。
- 根据权利要求1至10中任一项所述的LED模组,其中,所述光学透镜的与所述安装板接触的表面设有密封槽,所述密封槽内设有密封圈,所述密封圈抵触所述安装件。
- 根据权利要求1所述的LED模组,其中,所述光学透镜与所述安装柱一体注塑成型。
- 根据权利要求12所述的LED模组,其中,所述安装柱具有拔模斜度。
- 根据权利要求1所述的LED模组,其中,所述安装件上设有定位孔。
- 一种LED灯具,其中,包括权利要求1-14中任意一项所述的LED模组。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202020885411.4 | 2020-05-22 | ||
CN202020885411.4U CN212298602U (zh) | 2020-05-22 | 2020-05-22 | 一种led模组及led灯具 |
Publications (1)
Publication Number | Publication Date |
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WO2021232636A1 true WO2021232636A1 (zh) | 2021-11-25 |
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PCT/CN2020/115836 WO2021232636A1 (zh) | 2020-05-22 | 2020-09-17 | 一种led模组及led灯具 |
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CN (1) | CN212298602U (zh) |
WO (1) | WO2021232636A1 (zh) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115158209A (zh) * | 2022-06-17 | 2022-10-11 | 岚图汽车科技有限公司 | 一种卡簧式雷达支架结构及汽车 |
CN116203455A (zh) * | 2023-04-27 | 2023-06-02 | 常州星宇车灯股份有限公司 | 一种自适应远光灯锁付与电检装置及其操作方法 |
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JP2012119285A (ja) * | 2010-12-03 | 2012-06-21 | Stanley Electric Co Ltd | 車両用灯具のレンズ取付構造 |
CN104620377A (zh) * | 2012-10-29 | 2015-05-13 | 富士电机株式会社 | 半导体装置 |
CN206294458U (zh) * | 2016-12-26 | 2017-06-30 | 张家港市诚远电子有限公司 | Mos管的固定装置 |
CN106979463A (zh) * | 2017-05-25 | 2017-07-25 | 深圳市洲明科技股份有限公司 | Led光源模组及节能路灯 |
CN207422121U (zh) * | 2017-11-15 | 2018-05-29 | 惠州市日泰信光电有限公司 | 一种低成本透镜 |
CN111633416A (zh) * | 2020-05-22 | 2020-09-08 | 广东洲明节能科技有限公司 | 一种装配治具及led模组装配方法 |
-
2020
- 2020-05-22 CN CN202020885411.4U patent/CN212298602U/zh active Active
- 2020-09-17 WO PCT/CN2020/115836 patent/WO2021232636A1/zh active Application Filing
Patent Citations (6)
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JP2012119285A (ja) * | 2010-12-03 | 2012-06-21 | Stanley Electric Co Ltd | 車両用灯具のレンズ取付構造 |
CN104620377A (zh) * | 2012-10-29 | 2015-05-13 | 富士电机株式会社 | 半导体装置 |
CN206294458U (zh) * | 2016-12-26 | 2017-06-30 | 张家港市诚远电子有限公司 | Mos管的固定装置 |
CN106979463A (zh) * | 2017-05-25 | 2017-07-25 | 深圳市洲明科技股份有限公司 | Led光源模组及节能路灯 |
CN207422121U (zh) * | 2017-11-15 | 2018-05-29 | 惠州市日泰信光电有限公司 | 一种低成本透镜 |
CN111633416A (zh) * | 2020-05-22 | 2020-09-08 | 广东洲明节能科技有限公司 | 一种装配治具及led模组装配方法 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115158209A (zh) * | 2022-06-17 | 2022-10-11 | 岚图汽车科技有限公司 | 一种卡簧式雷达支架结构及汽车 |
CN116203455A (zh) * | 2023-04-27 | 2023-06-02 | 常州星宇车灯股份有限公司 | 一种自适应远光灯锁付与电检装置及其操作方法 |
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