WO2021208548A1 - 防粉剂受潮结块的上出料推料机构 - Google Patents
防粉剂受潮结块的上出料推料机构 Download PDFInfo
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- WO2021208548A1 WO2021208548A1 PCT/CN2021/072403 CN2021072403W WO2021208548A1 WO 2021208548 A1 WO2021208548 A1 WO 2021208548A1 CN 2021072403 W CN2021072403 W CN 2021072403W WO 2021208548 A1 WO2021208548 A1 WO 2021208548A1
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- powder
- silo
- door
- pushing
- mixing chamber
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J31/00—Apparatus for making beverages
- A47J31/40—Beverage-making apparatus with dispensing means for adding a measured quantity of ingredients, e.g. coffee, water, sugar, cocoa, milk, tea
- A47J31/404—Powder dosing devices
Definitions
- the invention relates to the field of beverage machines, in particular to an upper-discharge pushing mechanism for preventing powder from being damp and agglomerated.
- Powder brewing equipment is a kind of equipment that can self-configure powder and liquid to form beverages. Its working principle is to mix and mix a set dose of powder and liquid. Common powder brewing equipment includes soymilk, coffee Machines, instant juice machines, etc. However, the current powder brewing equipment has certain problems in practical applications.
- the powder brewing equipment generally includes at least a powder storage container for storing powder and a mixing container for mixing powder and liquid.
- the powder in the powder storage container and a set ratio of liquid are added to the mixing container.
- Stir well In order to improve the dissolution performance of powder and meet the needs of users for hot drinks, powder brewing equipment often needs to use hot water to brew powder, and hot steam can easily enter the powder storage container during the powder transportation process, thus Bring many problems: 1. Cause the powder to become damp and agglomerate, block the powder discharge port, and affect the accuracy and efficiency of the discharge. 2. Pollution of the powder raw materials. Water vapor entering the powder storage container will make the storage environment of the powder become humid, which may cause the growth of bacteria.
- the purpose of the present invention is to provide an upper powder pushing mechanism that prevents powder from being damp and agglomerated.
- the upper powder pushing mechanism can be used in powder brewing equipment, and has the advantages of preventing powder from being damp and agglomerating and precise control. The amount of powder discharged to ensure the effect of the taste and quality of the beverage.
- This solution provides an upper discharging and pushing mechanism for preventing powder from being damp and agglomerated, which at least includes: a powder silo, a pushing piece, a mixing silo, a feeding powder silo door, and a power part; the powder silo is separated from the mixing silo Setting, the pusher is placed in the powder silo to push the powder from bottom to top, the feeding powder silo door is placed above the powder silo, and the power part is connected to drive the feeding powder silo door at the closed position of the powder silo and the powder silo The position is changed between the open door states. When the powder feeding silo door is in the closed position of the powder silo, the door cover of the feeding powder silo is placed at the opening of the powder silo.
- the present invention has the following characteristics and beneficial effects:
- this scheme uses the upward push method to output a quantitative powder material, which avoids the influence of the powder's own weight on the accuracy of the discharge volume, and adopts The stepping motor controls the forward stroke of the push rod to precisely control the amount of material discharged each time.
- the powder silo and the mixing silo are arranged in parallel, the feeding component on the powder silo moves toward the mixing silo, the door of the powder silo is closed while the powder is pushed into the mixing silo, and the position detection switch is set on the control platform , The position detection switch is used to detect whether the lid of the mixing silo is completely closed. When the lid of the mixing silo is completely closed, add hot water to the mixing silo to prevent the hot water vapor from evaporating into the powder silo. The powder is damp and agglomerates.
- the mixing chamber is connected to a fan, and the heat in the mixing chamber is extracted by the fan to reduce the volatilization of hot water vapor.
- Fig. 1 is a schematic diagram of the overall structure of a powder discharging mechanism according to an embodiment of the present invention.
- Fig. 2 is another schematic diagram of the overall structure diagram of the powder discharging mechanism according to an embodiment of the present invention.
- Fig. 3 is another schematic diagram of the overall structure diagram of the powder discharging mechanism according to an embodiment of the present invention.
- Fig. 4 is an overall schematic diagram of a powder discharging mechanism according to an embodiment of the present invention.
- Fig. 5 is an exploded schematic diagram of a powder discharging mechanism according to an embodiment of the present invention.
- Fig. 6 is a partial exploded schematic diagram of a powder discharging mechanism according to an embodiment of the present invention.
- Fig. 7 is a partial exploded schematic diagram of a powder discharging mechanism according to an embodiment of the present invention.
- Fig. 8 is a partial structural diagram of a powder discharging mechanism according to an embodiment of the present invention.
- the term “a” should be understood as “at least one” or “one or more”, that is, in one embodiment, the number of an element may be one, and in another embodiment, the number of the element The number can be multiple, and the term “one” cannot be understood as a restriction on the number.
- the present invention provides an upper discharging and pushing mechanism for preventing powder from being damp and agglomerated.
- the upper discharging and pushing mechanism at least includes: a powder silo (10), a pushing piece (21), a mixing silo ( 80), the feeding powder silo door (41) and power parts, the powder silo (10) and the mixing silo (80) are arranged at intervals, and the pushing part (21) is placed in the powder silo (10) from bottom to top
- the powder feeding silo door (41) is placed above the powder silo (10), and the power unit is connected to drive the feeding powder silo door (41) to change the position between the closed position of the powder silo and the open state of the powder silo
- the feeding powder silo door (41) is covered at the opening of the powder silo (10).
- the feeding powder silo door (41) when the powder feeding silo door (41) is at the opening position of the powder silo, the feeding powder silo door (41) is away from the mixing silo (80) and does not cover the opening of the powder silo (10).
- the powder feeding silo door (41) when the powder feeding silo door (41) is changed from the open position of the powder silo to the closed position of the powder silo, the powder feeding silo door (41) is close to the mixing silo (80) and is finally covered in the powder silo At the opening of (10), the powder is pushed into the mixing chamber (80) while being close to the mixing chamber (80).
- the opening height of the mixing bin (80) is not higher than the opening height of the powder bin (10), and when the feeding powder bin door ( 41) When the powder silo is in the closed position, the edge of the powder feeding silo door (41) is placed at the edge of the mixing silo (80) or the powder feeding silo door (41) is partially covered at the opening of the mixing silo (80) superior.
- the feeding powder silo door (41) and the mixing silo door (61) are located on the same level, which is beneficial to the conveying of powder, but the mixing silo door (61) and the feeding powder The silo door (41) is not on the same level.
- the opening height of the mixing bin door (61) is lower than the opening height of the feeding powder silo door (41).
- the mixing bin (41) is provided with an opening groove at a position corresponding to the side wall of the mixing bin door (61).
- the mixing chamber door (61) extends into the mixing chamber (41) from the position of the opening groove and is covered on the mixing chamber (41).
- the upper discharging and pushing mechanism includes a mixing chamber door (61), wherein the mixing chamber door (61) is placed above the mixing chamber (80), and the power unit is connected to drive the mixing chamber door (61).
- the position of the mixing chamber is changed between the open door states.
- the mixing chamber door (61) is at the closed position of the mixing chamber, the mixing chamber door (61) is covered at the opening position of the mixing chamber (80).
- the upper discharging and pushing mechanism at least includes an opening and closing sensor, wherein the opening and closing sensor is set at any one of the starting and stopping or stroke of the mixing bin door (61), the powder feeding bin door (41), and the sensor is at least connected Disconnect switch, Hall magnetic sensor, color sensor, pressure sensor, distance sensor, ultrasonic, light sensor, proximity sensor.
- the upper discharge pushing mechanism at least includes a closing sensor (71), wherein the closing sensor (71) is arranged at the mixing chamber door (61) when the mixing chamber door (61) is out of the closed position of the mixing chamber. ) Touch the position where the closing sensor (71) triggers the door closing signal of the mixing chamber. After the mixing chamber (80) obtains the door closing signal of the mixing chamber, hot water is added to the mixing chamber (80).
- the upper discharging and pushing mechanism may also include an opening sensor (72), wherein when the opening sensor (72) is correspondingly set at the opening position of the mixing chamber, the mixing chamber door (61) touches the opening sensor (72) to trigger the mixing chamber door opening signal s position. The specific setting positions of the closing sensor (71) and the opening sensor (72) are not affected.
- the sensor is at least one of an on-off switch, a Hall magnetic sensor, a color sensor, and a pressure sensor.
- the feeding and pushing mechanism of this solution includes a processing board, which communicates and connects the sensor and various control elements to work, and controls the elements to work after receiving the sensor signal.
- the power part controls the movement strokes of the powder feeding silo door (41) and the mixing silo door (61) at the same time, or the power part controls the feeding powder silo door (41) and the mixing silo door (41) respectively.
- the movement stroke that is, the power unit separately or in linkage controls at least one of the movement strokes of the powder feeding bin door (41) and the mixing bin door (61).
- the feeding silo door (41) is provided with a feeding silo door opening sensor and a feeding silo door closing sensor, among which the feeding silo door opening sensor
- the feeding silo door opening sensor When the feeding powder silo door (41) is at the opening position of the feeding powder silo, the feeding powder silo door (41) touches the position of the sending silo door opening sensor.
- the feeding silo close sensor is set in the feeding powder silo.
- the feeding powder silo door (41) touches the position of the sending silo closing door sensor.
- the transmission mode of the power unit is selected as gear, rack, belt, connecting rod, hydraulic rod, pneumatic rod, crankshaft , At least one of the ejector pins.
- the transmission mode of the power element is selected as gear transmission.
- the upper discharging pushing mechanism includes a first rack (51) connected to the powder feeding bin door (41), a second rack (53) connected to the mixing bin door (61), and a The transmission gear (52) of the rack (51) and the second rack (53), wherein the first rack (51) and the second rack (53) are placed on opposite sides of the transmission gear (52) for relative movement .
- the first rack (51) and the second rack (53) respectively mesh with the transmission gear (52) to change positions.
- the first rack (51) and the second rack (53) are staggered, and the transmission gear (52) is placed at the staggered position of the first rack (51) and the second rack (53), respectively A rack (51) meshes with a second rack (53).
- the transmission gear (52) rotates clockwise, the first rack (51) on the left side of the transmission gear (52) moves to the right, and the second rack (53) on the right side of the transmission gear (52) moves to the left Side movement.
- At least the first rack (51) and the second rack One of (53) is provided with at least one position control component (54), and the position control component (54) and the tooth pattern are separated by a certain distance, wherein the position control component (54) includes one end fixed to the first rack (51)
- the elastic element (542) and the thimble (541) connecting the elastic element (542), the first rack (51) is provided with a baffle on the movement stroke, the position control component (54) is selected as an electronic position sensor, and the position sensor is at least One of on-off switch, Hall magnetic sensor, color sensor, pressure sensor, or electromagnet, motor, bimetallic sheet, and airbag used to reset the engagement.
- the position setting condition of the baffle when the powder feeding bin door (41) is in the closed position of the powder bin, the thimble (541) abuts the baffle.
- the length of the thimble (541) is designed such that when the mixed silo door (61) is in the closed position of the mixed silo, the transmission gear (52) still engages at least one tooth pattern of the first rack (51).
- the transmission gear (52) continues to rotate, the thimble (541) abuts against the baffle, and the baffle blocks the thimble (541) from moving forward and thus also Block the first rack (51) from continuing to advance.
- the bottom of the feeding powder silo door (41) and the end of the powder silo (10) away from the mixing silo (80) form a slot, and at least one waste silo (42) is placed In the cover slot, the excess powder in the feeding process can be cleaned into the waste bin (42), and the waste bin (42) is designed in a drawer type.
- the processing board When the processing board receives the door closing signal of the mixing chamber, it controls the hot water to enter the mixing chamber (80). At this time, since the mixing chamber (80) and the powder silo (10) are closed, the hot water vapor will not cause the powder
- the powder material stored in the bin (10) is damp and agglomerates.
- the position of the water inlet is selected as at least one of: located at any position of the body of the mixing chamber (80), located at the opening of the mixing chamber (80) independent of the mixing chamber (80), and built into the mixing chamber door (61).
- a fan (92) is provided near the opening of the mixing bin (80) to extract and extract the hot air in or at the opening of the mixing bin (80), or the fan (92) is connected through the air pipe (91), when the hot water enters the mixing bin (80) In ), the fan (92) is started to extract the hot air in the mixing chamber (80) or at the opening through the air pipe (91).
- the mixing chamber (80) is made of at least one of a metal Teflon container, a Teflon injection-molded container, and Teflon-added silver ion and zinc ion composite injection molding.
- the powder discharging mechanism provided by the present invention can push materials from bottom to top.
- the powder discharging mechanism at least includes:
- the pusher (21), the input end of the pusher power (23) is electrically connected to the control board or the cloud, and the pusher (21) runs along the powder silo (10) under the action of the pusher power (23).
- the axis of the shaft moves linearly, and the pushing member (21) pushes the powder placed on the powder silo (10) from bottom to top.
- the powder discharging mechanism in this scheme adopts a push-up method to reduce the weight of the powder, and the impact of the powder solidification on the output caused by the micro-vibration during operation.
- the pushing member (21) is placed at the bottom side of the powder silo (10), and the pushing power member (23) is connected to the bottom of the pushing member (21).
- the pushing member (21) moves linearly from bottom to top along the powder silo (10) under the action of the pushing power member (23).
- the powder silo (10) is a hollow structure with a powder chamber.
- the powder is placed in the powder chamber and pushed out by the pusher (21).
- the powder silo (10) can be Hollow tubular body.
- the cross-sectional area of the pusher (21) matches the cross-sectional area of the powder chamber in the powder silo (10).
- the cross-sectional area of the pusher (21) The diameter is not larger than the cross-sectional area of the powder chamber, and the skirt or soft sealing ring is larger than the cross-sectional area of the powder chamber. That is, it is preferable to control the pushing member (21) to block the bottom of the powder silo (10) to prevent the powder from flowing out of the gap.
- the pushing member (21) is a structural member with a certain thickness, and the outer side wall of the pushing member (21) is provided with a limited position
- the clip strips (211), the limit clip strips (211) are arranged at intervals along the axial direction of the pusher (21), and the cross-sectional shape surrounded by the limit clip strips (211) matches the cross section of the powder chamber Inner shape.
- the limiting clip (211) of the pushing member (21) is implemented as a rib on the side of the pushing member (21).
- the limit The bit strip (211) slides along the inner wall of the powder silo (10).
- the setting of the limit clip (211) can restrict the pushing member (21) from shaking left and right or tilting during the pushing process.
- the pushing surface of the pushing element (21) is provided with a circumferential skirt (212) or a soft sealing ring in the circumferential direction.
- the area is larger than the cross-sectional area of the powder chamber, and the circumferential skirt (212) is made of deformable material.
- the circumferential skirt (212) protrudes upwards and outwards to enclose the The effect of powder.
- the circumferential skirt (212) can further prevent the powder from falling, and the circumferential skirt (212) also functions as a seal during the entire pushing stroke of the material pushing member (21).
- the pushing surface of the pushing member (21) is axially provided with a soft sealing ring, and the structure and use characteristics of the soft sealing ring are the same as those of the circumferential skirt (212).
- the pushing power piece (23) is connected to the pushing piece (21) through the movable joint (22). At this time, the pushing force of the pushing power piece (23) is corrected by the movable joint to correct the thrust of the offset axis. Due to the inevitable processing error in the processing and technological process of the powder discharging mechanism, the processing error makes the thrust of the pusher (23) given to the pusher (21) and the axis of the powder silo (10) not in the same vertical line Above, this solution uses the movable joint (22) to correct this part of the thrust.
- the movable joint (22) is limited to the bottom end of the pusher (21), and the forces in all directions are corrected to axial thrust.
- the movable joint (22) is a multi-directional movable part, which can be a ball joint, a universal joint with at least two movable points, at least a biaxial connector, a flexible connector, a coupling, a concave-convex clip, and an airbag At least one of them.
- the output end of the pushing power part (23) directly or indirectly pushes the pushing material through at least one of a reduction box, gear, pulley, screw, cam, screw sleeve, crankshaft, ejector rod, airbag, and guide rail. Pieces (21).
- the pushing power member (23) directly or indirectly drives the powder silo (10) to make a linear reciprocating motion relative to the pushing member (21) placed in the powder silo (10).
- the silo (10) is connected to the pushing power part (23) through at least one of racks, gears, ejector rods, threads, flexible friction, levers, pull rods, belts, and crankshafts.
- the pushing power parts (23) Acts directly on the pusher (21).
- the powder discharging mechanism of this solution further includes a pusher middle part (25), wherein the pusher middle part (25) is connected to the pusher (21) through the movable joint (22), and the pusher power part (23) is connected to the pusher (21).
- the pushing screw (232) is placed in the pushing middle piece (25).
- the pusher middle part (25) is connected with the output shaft screw of the motor (323) through the nut (311) to convert the circular motion of the pusher power part (23) into linear motion, so as to realize the pusher by controlling the power part
- the reciprocating movement of the parts ensures that the discharge volume of the powder discharging mechanism is consistent each time.
- At least one of the first universal joint (221), the second universal joint (222), and the bearing connecting rod (223) is a movable joint (22), wherein the first universal joint (221) is connected with the pusher (21), the bearing connecting rod (223) is connected with the first universal joint (221) and the second universal joint (222), and the second universal joint (222) is connected with the pusher middle part ( 25), or install and connect the pushing middle piece (25) through the second fixing piece (242).
- the first universal joint (221) is clamped in the first fixing member (241), the bottom surface of the pushing member (21) forms a fixing groove matching the first fixing member (241), and the first fixing member (241) is placed in the Fix in the fixing groove.
- the movable joint (22) and the pushing middle piece (25) are connected and fixed by the second fixing piece (242).
- the second universal joint (222) is clamped in the second fixing member (242), and the top surface of the pushing middle member (25) forms a fixing groove that matches the second fixing member (242), and the second fixing member (242) It is fixed in the fixing groove.
- a fixing groove is formed at the bottom of the pushing member (21), the first universal joint (221) is clamped in the first fixing member (241) and placed in the fixing groove, the first fixing member (241) and the fixing groove It is limited that the first universal joint (221) can only apply thrust to the pushing member (21) along the axial direction of the powder silo (10).
- the pushing power part (23) includes a stepping motor (232).
- the stepping motor (232) is connected to the pushing screw (231), and the stroke of the pushing screw (231) is controlled step by step through the stepping motor.
- the pushing screw (231) is placed in the pushing middle piece (25).
- the stepping motor can be implemented as an ordinary brushed motor or a brushless motor , One of the linear motors.
- the outer side of the pushing middle piece (25) is provided with a limiting component, wherein the limiting component is fixed and kept stationary.
- the limit component at least includes a limit protrusion strip (31) arranged on the outer side wall of the pusher middle part (25), wherein the limit component always maintains a straight line direction during the rotation of the pusher screw (231) still.
- the limit component is directly or indirectly assembled and fixed with at least one of the pushing power part (23), the limit auxiliary part (32), the frame part, the appearance part, and the powder silo (10).
- the limit component includes a limit auxiliary piece (32), wherein the limit auxiliary piece (32) is sleeved on one end of the pushing middle piece (25), and the pushing middle piece (25) ) Is fixed to the limiting aid (32).
- a limiting through hole is formed on the limiting auxiliary member (32)
- a limiting card slot (321) is formed on the inner side of the limiting through hole
- a limiting protrusion strip is formed on the outer side wall of the pushing middle piece (25) (31)
- the pushing middle piece (25) passes through the limit through hole
- the limit protrusion strip (31) is clamped in the limit slot (321) to play a fixed role.
- the lower fixing member (242) is clamped in the groove formed on the top side of the limiting member (31), and the pushing middle member (25) is connected with the movable joint (22).
- the limit component is limited by at least one of the guide rails, grooves, convex grooves, linear bearings, rollers, limit posts, and limit beads, and at least one of the pusher (21) and the pusher middle (25).
- the limiting component and the limiting auxiliary member (32) can be directly or indirectly fixed to the powder silo, frame member or appearance member.
- At least one of the rack, gear, ejector rod, thread, flexible friction, lever, pull rod, belt, and crankshaft that the material pushing middle part (25) moves is provided with a position sensor.
- the present invention is not limited to the above-mentioned best embodiment. Under the enlightenment of the present invention, anyone can derive other products in various forms, but regardless of any changes in its shape or structure, all products that are the same or similar to those of the present application Approximate technical solutions fall within the protection scope of the present invention.
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Abstract
一种防粉剂受潮结块的上出料推料机构,包括:粉料仓(10),推料件(21),混合仓(80),送料粉料仓门(41)以及动力件;其中粉料仓(10)和混合仓(80)间隔设置,推料件(21)置于粉料仓(10)内自下而上推送粉料,送料粉料仓门(41)置于粉料仓(10)上方,动力件连接驱动送料粉料仓门(41)在粉料仓(10)关门位置和粉料仓(10)开门状态之间变换位置,当送料粉料仓门(41)处于粉料仓(10)关门位置时,送料粉料仓门(41)盖置在粉料仓(10)的开口处。该上出料推料机构可被应用于粉料冲泡设备内,具有避免粉料受潮结块,精准控制粉料出料量,保证饮料口味质量的效果。
Description
本发明涉及饮料机领域,特别涉及一种防粉剂受潮结块的上出料推料机构。
粉料冲泡设备,是一种可自配置粉料和液体形成饮品的设备,其工作原理是将设定剂量的粉料和液体进行混合调配,常见的粉料冲泡设备包括豆浆机,咖啡机,速溶果汁机等,然而现在的粉料冲泡设备在实际应用中存在一定的问题。
具体的,粉料冲泡设备内一般都至少包括存放粉料的粉料存储容器和混合粉料和液体的混合容器,粉料存储容器中的粉料和设定比例的液体加入混合容器内被充分搅拌。为了提高粉料的溶解性能以及满足用户热饮的需求,粉料冲泡设备经常需用热水冲泡粉料,而热蒸气在粉料的输送过程中非常容易进入到粉料存储容器内,从而带来诸多问题:1.导致粉料受潮结块,堵塞粉料出料口,影响出料的精度和效率。2.造成粉料原料的污染,水蒸气进入粉料存储容器内会使得粉料的存储环境变得潮湿,进而可能会引发细菌的滋生。
另外,目前粉料冲泡设备的每次粉料出量难以被精准控制,进而会影响冲泡饮品的口感。
发明内容
本发明的目的在于提供一种防粉料受潮结块的上出粉推料机构,该上出粉推料机构可被应用于粉料冲泡设备内,具有避免粉料受潮结块,精准控制粉料 出料量,保证饮料口味质量的效果。
本方案提供一种出防粉剂受潮结块的上出料推料机构,至少包括:粉料仓,推料件,混合仓,送料粉料仓门以及动力件;其中粉料仓和混合仓间隔设置,推料件置于粉料仓内自下而上推送粉料,送料粉料仓门置于粉料仓上方,动力件连接驱动送料粉料仓门在粉料仓关门位置和粉料仓开门状态之间变换位置,当送料粉料仓门处于粉料仓关门位置时,送料粉料仓门盖置在粉料仓的开口处。
相较现有技术,本发明具有以下的特点和有益效果:
1.不同于传统的粉料下落式出料的方式,本方案采用向上推料的方式输出定量的粉料,以此方式避免了粉料自重造成的对出料量精准度的影响,且采用步进电机控制推料杆的前进行程的方式,精准地控制每次出料量。
2.利用推料动力件矫正推料件的推料方向,从而精准地控制出料量,保证配置饮品的风味。
3.粉料仓和混合仓平行并列设置,粉料仓上的送料组件朝向混合仓运动,在将粉料推送到混合仓内的同时关闭粉料仓的仓门,控制平台上设置位置检测开关,位置检测开关用于检测混合仓罐盖是否完全关闭,当混合仓盖完全关闭之后往混合仓内添加热水,以此方式避免热水蒸汽蒸发至粉料仓内,表面了粉料仓内的粉料受潮结块。
4.混合仓连接风机,通过风机抽取混合仓内的热量,以减少热水蒸汽的挥发。
图1是根据本发明的一实施例的粉料出料机构的整体结构示意图。
图2是根据本发明的一实施例的粉料出料机构的整体结构示意图的另一示 意图。
图3是根据本发明的一实施例的粉料出料机构的整体结构示意图的另一示意图。
图4是根据本发明的一实施例的粉料出料机构的整体示意图。
图5是根据本发明的一实施例的粉料出料机构的爆炸示意图。
图6是根据本发明的一实施例的粉料出料机构的局部爆炸示意图。
图7是根据本发明的一实施例的粉料出料机构的局部爆炸示意图。
图8是根据本发明的一实施例的粉料出料机构的局部结构示意图。
图中:10-粉料仓,21-推料件,211-限位卡条,212-周向裙边,22-活动关节,221-第一万向节,222-第二万向节,223-轴承连杆,23-推料动力件,231-电机,232-推料螺杆,241-第一固定件,242-第二固定件,25-推料中间件,31-限位凸起条,311-螺母,32-限位辅助件,321-限位卡槽,41-送料粉料仓门,42-废料仓,51-第一齿条,52-传动齿轮,53-第二齿条,54-控位组件,541-顶针,542-弹性元件,61-混合仓门,71-关闭传感器,72-开启传感器,90-混合仓,91-风管,92-风机。
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。
本领域技术人员应理解的是,在本发明的揭露中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系是基于附图所示的方位或位置关系,其仅是为了便于描述本发明和简化描述,而不是指示或暗示所 指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此上述术语不能理解为对本发明的限制。
可以理解的是,术语“一”应理解为“至少一”或“一个或多个”,即在一个实施例中,一个元件的数量可以为一个,而在另外的实施例中,该元件的数量可以为多个,术语“一”不能理解为对数量的限制。
如图所示,本发明提供一种防粉剂受潮结块的上出料推料机构,该上出料推料机构至少包括:粉料仓(10),推料件(21),混合仓(80),送料粉料仓门(41)以及动力件,其中粉料仓(10)和混合仓(80)间隔设置,推料件(21)置于粉料仓(10)内自下而上推送粉料,送料粉料仓门(41)置于粉料仓(10)上方,动力件连接驱动送料粉料仓门(41)在粉料仓关门位置和粉料仓开门状态之间变换位置,当送料粉料仓门(41)处于粉料仓关门位置时,送料粉料仓门(41)盖置在粉料仓(10)的开口处。
相对应的,当送料粉料仓门(41)位于粉料仓开门位置时,送料粉料仓门(41)远离混合仓(80)且不盖置粉料仓(10)的开口处。以此方式使得,送料粉料仓门(41)从粉料仓开门位置转换为粉料仓关门位置时,送料粉料仓门(41)靠近混合仓(80)并最终盖置在粉料仓(10)的开口处,且在靠近混合仓(80)的同时将粉料推送至混合仓(80)内。
在本方案中为了实现将粉料推送至混合仓(80)内的技术效果,混合仓(80)的开口高度不高于粉料仓(10)的开口高度,且当送料粉料仓门(41)位于粉料仓关门位置时,送料粉料仓门(41)的边缘置于混合仓(80)的边缘位置或送料粉料仓门(41)部分盖置在混合仓(80)的开口上。
值得一提的是,在一些实施例中,送料粉料仓门(41)和混合仓门(61)位于同一水平面上,这样有利于粉料的输送,但混合仓门(61)和送料粉料仓 门(41)不处于同一水平面。
优选的,混合仓门(61)的开口高度低于送料粉料仓门(41)的开口高度,此时,混合仓(41)对应混合仓门(61)的侧壁位置设有开口槽,混合仓门(61)从开口槽的位置伸入混合仓(41)内并盖置在混合仓(41)上。
另外,上出料推料机构包括混合仓门(61),其中混合仓门(61)置于混合仓(80)的上方,动力件连接驱动混合仓门(61),在混合仓关门位置和混合仓开门状态之间变换位置,当混合仓门(61)位于混合仓关门位置时,混合仓门(61)盖置在混合仓(80)的开口位置。
在本方案中,控制:送料粉料仓门(41)的边缘置于混合仓(80)的边缘位置早于混合仓门(61)盖置在混合仓(80)开口位置的时间,即,保证送料粉料仓门(41)可将所有的粉料全部倒入混合仓(80)后,混合仓门(61)才可完全盖置在混合仓(80)。
上出料推料机构至少包括开闭传感器,其中开闭传感器设置在当混合仓门(61)、送料粉料仓门(41)的位移起止或行程之间的任意一种,传感器至少为通断开关、霍尔磁性传感器、颜色传感器、压力传感器、距离传感器、超声波、光传感器、接近传感器的其中一种。
在本方案的实施例中,上出料推料机构至少包括关闭传感器(71),其中关闭传感器(71)设置在当混合仓门(61)出于混合仓关门位置时,混合仓门(61)触碰关闭传感器(71)触发混合仓关门信号的位置。当混合仓(80)获取混合仓关门信号后,往混合仓(80)内加入热水。当然,上出料推料机构还可包括开启传感器(72),其中开启传感器(72)对应设置在混合仓开门位置时,混合仓门(61)触碰开启传感器(72)触发混合仓开门信号的位置。关闭传感器(71)和开启传感器(72)的具体设置位置不受影响。
传感器至少为通断开关、霍尔磁性传感器、颜色传感器、压力传感器的其中一种。
值得一提的是,本方案的上出料推料机构包括处理板,处理板通信连接传感器和各类控制元件工作的工作件,在接收到传感器的传感信号后控制元件工作。
在本方案的实施例中,动力件同时控制送料粉料仓门(41)和混合仓门(61)的运动行程,或,动力件分别控制送料粉料仓门(41)和混合仓门(61)的运动行程,即,动力件分别或联动控制送料粉料仓门(41)和混合仓门(61)的运动行程的至少其中一种。
当动力件分别控制送料粉料仓门(41)和混合仓门(61)的运动行程时,对应送料粉料仓门(41)设置送料仓开门传感器和送料仓关门传感器,其中送料仓开门传感器设置在当送料粉料仓门(41)处于送料粉料仓开门位置时,送料粉料仓门(41)触发送料仓开门传感器的位置,对应的,送料仓关门传感器设置在当送料粉料仓门(41)处于送料粉料仓关门位置时,送料粉料仓门(41)触发送料仓关门传感器的位置。
当动力件同时控制送料粉料仓门(41)和混合仓门(61)的运动行程时,动力件的运动传送方式选择为齿轮、齿条、皮带、连杆、液压杆、气压杆、曲轴、顶杆的至少其中一种。
在本方案的一具体实施例中,动力件的传送方式选择为齿轮传送。此时,该上出料推料机构包括连接于送料粉料仓门(41)的第一齿条(51),连接于混合仓门(61)的第二齿条(53)、啮合第一齿条(51)和第二齿条(53)的传动齿轮(52),其中第一齿条(51)和第二齿条(53)分置于传动齿轮(52)的两对侧相对运动。第一齿条(51)、第二齿条(53)分别啮合传动齿轮(52) 变换位置。
具体的,第一齿条(51)和第二齿条(53)交错设置,传动齿轮(52)置于第一齿条(51)和第二齿条(53)交错的位置,分别和第一齿条(51)和第二齿条(53)啮合。当传动齿轮(52)顺时针转动时,位于传动齿轮(52)左侧的第一齿条(51)向右侧运动,位于传动齿轮(52)右侧的第二齿条(53)向左侧运动。
在本方案中,为了实现当粉料推送至混合仓(80)内时混合仓门(61)尚未完全关闭混合仓(80)的技术效果,至少第一齿条(51)、第二齿条(53)的其中一种设置至少1个控位组件(54),且控位组件(54)和齿纹间隔一定距离,其中控位组件(54)包括固定在第一齿条(51)一端的弹性元件(542)和连接弹性元件(542)的顶针(541),第一齿条(51)的运动行程上设置挡板,控位组件(54)选择是电子位置传感器,位置传感器至少为通断开关、霍尔磁性传感器、颜色传感器、压力传感器、或用于复位啮合的电磁铁、电机、双金属片、气囊的其中一种。
挡板的位置设置条件:当送料粉料仓门(41)处于粉料仓关门位置时,顶针(541)抵靠挡板。顶针(541)的长度设计为:当混合料仓门(61)处于混合料仓关门位置时,传动齿轮(52)依旧啮合第一齿条(51)的至少一齿纹。此时,当送料粉料仓门(41)已经处于粉料仓关门位置后,传动齿轮(52)继续转动,顶针(541)抵靠挡板,挡板阻挡顶针(541)的继续前进进而也阻挡第一齿条(51)继续前进。
为了收集送料过程中可能存在的粉料,送料粉料仓门(41)的底部且处于粉料仓(10)远离混合仓(80)的一端形成开槽,至少一废料仓(42)置于盖开槽内,送料过程中存在的多余的粉料可被清扫至该废料仓(42)内,且废料 仓(42)设计为抽屉式。
另,
当处理板在接收到混合仓门关门信号后控制热水进入混合仓(80),此时,由于混合仓(80)和粉料仓(10)均已关闭,热水蒸汽不至于导致粉料仓(10)内存储的粉料受潮结块。进水口的位置选择为:位于混合仓(80)本体任意位置、独立于混合仓(80)位于混合仓(80)的开口处、内置于混合仓门(61)的至少其中一种。
另,混合仓(80)开口附近设置有风机(92)抽取抽取混合仓(80)内或开口处的热气,或通过风管(91)连接风机(92),当热水进入混合仓(80)内,启动风机(92)通过风管(91)抽取混合仓(80)内或开口处的热气。
混合仓(80)为金属特氟龙容器、特氟龙注塑容器、特氟龙添加银离子、锌离子的复合材料注塑的至少其中一种制成。
本发明提供的粉料出料机构可实现自下向上推料,具体的,该粉料出料机构至少包括:
粉料仓(10),推料件(21)以及推料动力件(23);其中推料件(21)置于粉料仓(10)内,推料动力件(23)的输出端连接推料件(21),推料动力件(23)的输入端电性连接于控制板或云端,推料件(21)在推料动力件(23)的作用下沿粉料仓(10)的轴线做直线运动,且推料件(21)自下向上推动置于粉料仓(10)上的粉料。
特别值得一提的是,在本方案中粉料出料机构采取上推的方式出现,以此方式降低粉料自重、运行过程中的微震动导致粉料变实对出量的影响。此时,推料件(21)置于粉料仓(10)的底端侧位置,推料动力件(23)连接于推料件(21)的底部,当该粉料出料机构需要往外推料时,推料件(21)在推料动 力件(23)的作用下沿着粉料仓(10)自下而上做直线运动。
粉料仓(10)为中空的结构件,其内设有粉料腔室,粉料置于粉料腔室内被推料件(21)推出,在本方案中粉料仓(10)可以是中空管状体。且,推料件(21)的横截面积匹配粉料仓(10)内的粉料腔室的横截面积,当粉料仓为中空管状体时,推料件(21)的横截面积为直径不大于粉料腔室横截面积,裙边或软质密封圈大于粉料腔室横截面积。即,优选控制推料件(21)堵塞粉料仓(10)底部,以避免粉料从缝隙流出。
为了保证推料件(21)可以平滑稳定地在粉料仓(10)内滑动,推料件(21)为具有一定厚度的结构件,且,推料件(21)的外侧壁设置有限位卡条(211),限位卡条(211)沿着推料件(21)的轴向间隔设置,且限位卡条(211)包围形成的横截外形匹配于粉料腔室的横截内形。具体的,推料件(21)的限位卡条(211)实施为推料件(21)边上的卡棱,当推料件(21)在粉料仓(10)内运动时,限位卡条(211)沿着粉料仓(10)的内壁滑动。限位卡条(211)的设置可限制推料件(21)在推动过程中左右晃动或者发生倾斜。
另,在一些实施例中,推料件(21)的推料面的周向设置有周向裙边(212)或软质密封圈,该周向裙边(212)所围绕形成的横截面积大于粉料腔室的横截面积,且周向裙边(212)为可变形材料制备得到,周向裙边(212)向上向外凸起,以起到包围置于推料面上的粉料的效果。此时,周向裙边(212)可进一步阻挡粉料掉落,且,推料件(21)在整个推料行程中,周向裙边(212)还起到密封的作用。当然,在另一些实施例中,推料件(21)的推料面轴向设置有软质密封圈,其中软质密封圈的结构和使用特点同于周向裙边(212)。
推料动力件(23)通过活动关节(22)连接推料件(21),此时,推料动力件(23)的推力被活动关节矫正,起到校正偏移轴向的推力的作用。由于在 粉料出料机构的加工和工艺过程中难免存在加工误差,加工误差使得推料动力件(23)给予推料件(21)的推力和粉料仓(10)的轴线不在一个垂直线上,则本方案采用活动关节(22)来矫正这部分的推力,活动关节(22)被限位于推料件(21)的底端部,将各方向的力都矫正为轴向推力。
具体的,活动关节(22)为多向活动件,可以是球节、至少两活动点的万向节、至少双轴的连接器、柔性连接器、联轴器、凹凸卡接件、气囊的至少其中一种。
在一些实施例中,推料动力件(23)的输出端通过减速箱、齿轮、皮带轮、螺杆、凸轮、螺套、曲轴、顶杆、气囊、导轨的至少其中一种直接或间接推动推料件(21)。
而在另一些实施例中,推料动力件(23)直接或间接的驱动粉料仓(10),相对置于粉料仓(10)内的推料件(21)做直线往复运动,粉料仓(10)通过齿条、齿轮、顶杆、螺纹、柔性摩擦、杠杆、拉杆、皮带、曲轴的至少一种方式连接于推料动力件(23),此时推料动力件(23)直接作用于推料件(21)。
另外,本方案的粉料出料机构进一步包括推料中间件(25),其中推料中间件(25)通过活动关节(22)连接推料件(21),推料动力件(23)的推料螺杆(232)置于推料中间件(25)内。
具体的,推料中间件(25)通过螺母(311)与电机(323)的输出轴螺杆连接,将推料动力件(23)的圆周运动转换为直线运动,从而通过控制动力件实现推料件的往复运动行程,保证每次粉料出料机构的出料量一致。
具体的,在本方案中,第一万向节(221),第二万向节(222)、轴承连杆(223)的至少其中一种为活动关节(22),其中第一万向节(221)连接推料件(21),轴承连杆(223)连接第一万向节(221)和第二万向节(222), 第二万向节(222)连接推料中间件(25),或通过第二固定件(242)安装连接推料中间件(25)。
第一万向节(221)卡置于第一固定件(241)内,推料件(21)底面形成匹配第一固定件(241)的固定槽,第一固定件(241)置于该固定槽内固定。同理,活动关节(22)和推料中间件(25)之间通过第二固定件(242)连接固定。具体的,第二万向节(222)卡置于第二固定件(242)内,推料中间件(25)的顶面形成匹配第二固定件(242)的固定槽,第二固定件(242)置于该固定槽内固定。
换言之,推料件(21)的底部形成固定槽,第一万向节(221)卡置于第一固定件(241)内并置于固定槽内,第一固定件(241)和固定槽限定第一万向节(221)只能给推料件(21)施加沿着粉料仓(10)的轴线方向的推力。
在本方案中,推料动力件(23)包括步进电机(232),步进电机(232)连接推料螺杆(231),通过步进电机步进控制推料螺杆(231)的行程,进而控制粉料出料机构的出料量,推料螺杆(231)置于推料中间件(25)内,另,在实施中,步进电机可被实施为普通有刷电机、无刷电机、直线电机的其中一种。
推料中间件(25)的外侧设有限位组件,其中限位组件固定保持静止。具体的,限位组件至少包括设置在推料中间件(25)外侧壁的限位凸起条(31),其中推料螺杆(231)在旋转上升的过程中,限位组件始终保持直线方向静止。
限位组件直接或间接地与推料动力件(23)、限位辅助件(32)、框架件、外观件、粉料仓(10)的至少一种直接或间接地装配固定。
比如,在本方案的一实施例中,限位组件包括限位辅助件(32),其中限位辅助件(32)套置在推料中间件(25)的一端,推料中间件(25)固定于限 位辅助件(32)。具体的,限位辅助件(32)上形成限位通孔,限位通孔的内侧边形成限位卡槽(321),推料中间件(25)的外侧壁形成限位凸起条(31),推料中间件(25)穿过该限位通孔,且同时限位凸起条(31)卡置于限位卡槽(321)内起到固定的作用。此时,下固定件(242)卡置于限位件(31)顶侧形成的槽,推料中间件(25)和活动关节(22)连接。
限位组件通过导轨、凹槽、凸槽、直线轴承、滚轮、限位柱、限位珠的至少其中一种方式和推料件(21)、推料中间件(25)至少其一形成限位关系,限位辅助件(32)通过导轨、凹槽、凸槽、直线轴承、滚轮、限位柱、限位珠的至少其中一种方式和推料螺杆(232)形成限位关系。
当然,在另一些实施例中,限位组件、限位辅助件(32)可以直接或间接的与粉料仓、框架件或外观件固定。
另,可以直接、间接的为粉料仓(10)、推料件(21)、推料中间件(25)、推料动力件(23),或驱动粉料仓(10)、推料件(21)、推料中间件(25)运动的齿条、齿轮、顶杆、螺纹、柔性摩擦、杠杆、拉杆、皮带、曲轴至少其中一种设置位置传感器。通过设置位置传感器及配合上位设备的方式可智能感应设备元件的位置,进而对其进行控制。
本发明不局限于上述最佳实施方式,任何人在本发明的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是具有与本申请相同或相近似的技术方案,均落在本发明的保护范围之内。
Claims (14)
- 一种出防粉剂受潮结块的上出料推料机构,其特征在于,至少包括:粉料仓(10),推料件(21),混合仓(80),送料粉料仓门(41)以及动力件;其中粉料仓(10)和混合仓(80)间隔设置,推料件(21)置于粉料仓(10)内自下而上推送粉料,送料粉料仓门(41)置于粉料仓(10)上方,动力件连接驱动送料粉料仓门(41),在粉料仓关门位置和粉料仓开门状态之间变换位置,当送料粉料仓门(41)处于粉料仓关门位置时,送料粉料仓门(41)盖置在粉料仓(10)的开口处。
- 根据权利要求1所述的防粉剂受潮结块的上出料推料机构,其特征在于,包括:混合仓门(61),其中混合仓门(61)置于混合仓(80)的上方,动力件连接驱动混合仓门(61),在混合仓关门位置和混合仓开门状态之间变换位置,当混合仓门(61)位于混合仓关门位置时,混合仓门(61)盖置在混合仓(80)的开口位置。
- 根据权利要求2所述的防粉剂受潮结块的上出料推料机构,其特征在于,送料粉料仓门(41)的边缘置于混合仓(80)的边缘位置早于混合仓门(61)盖置在混合仓(80)开口位置的时间。
- 根据权利要求2所述的防粉剂受潮结块的上出料推料机构,其特征在于,动力件分别或联动控制送料粉料仓门(41)和混合仓门(61)的运动行程的至少其中一种。
- 根据权利要求4所述的防粉剂受潮结块的上出料推料机构,其特征在于,动力件控制送料粉料仓门(41)和混合仓门(61)的运动行程,动力件的运动传送方式选择为齿轮、齿条、皮带、连杆、液压杆、气压杆、曲轴、顶杆的至少其中一种。
- 根据权利要求4或5所述的防粉剂受潮结块的上出料推料机构,其特征在于, 包括连接于送料粉料仓门(41)的第一齿条(51),连接于混合仓门(61)的第二齿条(53),啮合第一齿条(51)和第二齿条(53)的传动齿轮(52),其中第一齿条(51)和第二齿条(53)分置于传动齿轮(52)的两对侧相对运动。
- 根据权利要求6所述的防粉剂受潮结块的上出料推料机构,其特征在于,第一齿条(51)、第二齿条(53)分别啮合传动齿轮(52)变换位置。
- 根据权利要求6所述的防粉剂受潮结块的上出料推料机构,其特征在于,至少第一齿条(51)、第二齿条(53)的其中一种设置至少1个控位组件(54),其中控位组件(54)包括固定在第一齿条(51)弹性元件(542)和连接弹性元件(542)的顶针(541),第一齿条(51)的运动行程上设置挡板。
- 根据权利要求8所述的防粉剂受潮结块的上出料推料机构,其特征在于,控位组件(54)选择是电子位置传感器,位置传感器至少为通断开关、霍尔磁性传感器、颜色传感器、压力传感器、或用于复位啮合的电磁铁、电机、双金属片、气囊的其中一种。
- 根据权利要求2到5任一所述的防粉剂受潮结块的上出料推料机构,其特征在于,上出料推料机构至少包括开闭传感器,其中开闭传感器设置在当混合仓门(61)、送料粉料仓门(41)的位移起止或行程之间的任意一种,传感器至少为通断开关、霍尔磁性传感器、颜色传感器、压力传感器、距离传感器、超声波、光传感器、接近传感器的其中一种。
- 根据权利要求2到5任一所述的防粉剂受潮结块的上出料推料机构,其特征在于,混合仓(80)为金属特氟龙容器、特氟龙注塑容器、特氟龙添加银离子、锌离子的复合材料注塑的至少其中一种制成。
- 根据权利要求11所述的防粉剂受潮结块的上出料推料机构,其特征在于, 进水口的位置选择为:位于混合仓(80)本体任意位置、独立于混合仓(80)位于混合仓(80)的开口处、内置于混合仓门(61)的至少其中一种。
- 根据权利要求2到5所述的防粉剂受潮结块的上出料推料机构,其特征在于,位于混合仓(80)开口附近设置有风机(92)抽取抽取混合仓(80)内或开口处的热气,或通过风管(91)连接风机(92),当热水进入混合仓(80)内,启动风机(92)通过风管(91)抽取混合仓(80)内或开口处的热气。
- 根据权利要求1所述的防粉剂受潮结块的上出料推料机构,其特征在于,粉料仓(10),推料件(21)以及推料动力件(23);其中推料件(21)置于粉料仓(10)内,推料动力件(23)的输出端连接推料件(21),推料动力件(23)的输入端电性连接于控制板或云端,推料件(21)在推料动力件(23)的作用下沿粉料仓(10)的轴线做直线运动,且推料件(21)自下向上推动置于推料件(21)上的粉料。
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