WO2021204099A1 - 一种洗衣机 - Google Patents

一种洗衣机 Download PDF

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Publication number
WO2021204099A1
WO2021204099A1 PCT/CN2021/085539 CN2021085539W WO2021204099A1 WO 2021204099 A1 WO2021204099 A1 WO 2021204099A1 CN 2021085539 W CN2021085539 W CN 2021085539W WO 2021204099 A1 WO2021204099 A1 WO 2021204099A1
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WO
WIPO (PCT)
Prior art keywords
positioning hole
locking rod
washing machine
locking
guide
Prior art date
Application number
PCT/CN2021/085539
Other languages
English (en)
French (fr)
Inventor
吕艳芬
许升
郝兴慧
吴迪
Original Assignee
青岛海尔洗衣机有限公司
海尔智家股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 青岛海尔洗衣机有限公司, 海尔智家股份有限公司 filed Critical 青岛海尔洗衣机有限公司
Priority to JP2022560394A priority Critical patent/JP2023528569A/ja
Publication of WO2021204099A1 publication Critical patent/WO2021204099A1/zh

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/40Driving arrangements  for driving the receptacle and an agitator or impeller, e.g. alternatively

Definitions

  • the invention belongs to the technical field of washing machines, and specifically relates to a washing machine.
  • the working mode of the existing fully automatic pulsator washing machine is generally as follows: during washing and rinsing, the driving device drives the pulsator to rotate forward and backward alternately through the deceleration clutch device, while the inner tub does not move; during dehydration, the drive device drives the pulsator and the pulsator through the deceleration clutch device.
  • the inner barrel rotates synchronously.
  • the Chinese Patent Application No. 02804912.8 discloses a transmission mechanism suitable for use in a washing machine to generate a bidirectional drive. It includes a power input end and two power output ends, one of which is connected to an agitator shaft ) Is connected to make the agitator shaft rotate in a first direction; and the other power output end is connected to an inner barrel shaft (11), and the inner barrel shaft rotates in a second direction opposite to the first direction. Also disclosed are a washing machine for producing two-way washing, a washing method capable of producing two-way washing in the washing machine, and related agitators and inner tubs. This patent solves the problem of a single driving mode by designing a transmission mechanism that can generate two-way power, but the disclosed transmission mechanism has a complicated structure and a high production cost.
  • the Chinese patent with the application number 201310408108.X discloses a fully automatic washing machine, including an outer tub, an inner tub, a pulsator, and a driving device.
  • the driving device includes at least two rotors and at least one stator. One of the rotors and the inner tub shaft There is also a rotor connected with the pulsator shaft; the driving device is a frequency conversion direct drive motor, the rotor, the stator, the inner barrel shaft and the pulsator shaft are coaxially arranged, the inner barrel shaft is hollow, and the pulsator shaft is arranged in the inner barrel shaft;
  • the pulsator and the inner tub rotate in the same direction or opposite to each other during washing, or one of the pulsator and the inner tub rotates, and the pulsator and the inner tub rotate in the same direction and at the same speed during dehydration.
  • the driving device in this patent includes two rotors to achieve bidirectional power output, but the cost of the driving device with bidirectional power output is relatively
  • the technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a washing machine with two clutch states and stable and reliable switching between the two clutch states.
  • a washing machine includes a deceleration clutch device.
  • the deceleration clutch device includes an inner tub shaft and a locking mechanism for locking the inner tub shaft.
  • a positioning hole is provided on the side wall of the inner tub shaft, and the locking mechanism has a reciprocating The locking rod is movably inserted/extracted from the positioning hole; the deceleration clutch device further includes a guide ring for guiding the locking rod to be inserted into the positioning hole.
  • the guide ring is sleeved on the outside of the inner barrel shaft, and a guide hole is opened corresponding to the positioning hole.
  • the deceleration clutch device further includes a brake wheel fixedly sleeved outside the inner barrel shaft, the brake wheel is provided with a through hole corresponding to the positioning hole, and the guide ring is sleeved outside the brake wheel .
  • the guide ring is provided with a guide chute extending in its circumferential direction, and one end of the locking rod that can be inserted into/extracted from the positioning hole is movably arranged in the guide chute, and is connected to the guide chute.
  • Surface clearance fit is provided.
  • the guide ring is made of a flexible material, and one end of the locking rod that can be inserted into/extracted from the positioning hole is arranged in relative sliding contact with the outer surface of the guide ring.
  • the locking mechanism includes a housing, and a guide channel with a certain length extending along the axis of the locking rod is fixedly provided in the housing, and the locking rod is reciprocally arranged in the guide channel.
  • the locking mechanism further includes a driving device, and the driving device drives the locking rod to reciprocate along its axis to insert/extract the positioning hole through the transmission assembly.
  • the transmission assembly includes a connecting rod, one end of the connecting rod is connected with the driving device, and can be rotated around the end point under the driving of the driving device;
  • a guide groove of a certain length is provided with a connecting part at the other end of the connecting rod, and the connecting part is movably arranged in the guide groove.
  • the transmission assembly includes a gear and a rack
  • the rack is fixedly arranged at an end of the locking rod away from the positioning hole, and has a certain length extending along the axis of the locking rod, the gear and the rack are installed in cooperation, and It can be rotated under the drive of the driving device.
  • the transmission assembly includes a cam, the cam can be rotated by the driving device, and the end of the locking rod away from the positioning hole abuts against the cam; the locking rod is fixedly connected with an elastic member, and the elastic The elastic force of the piece drives the locking rod to withdraw from the positioning hole.
  • the present invention has the following beneficial effects compared with the prior art.
  • the washing machine of the present invention locks the inner tub shaft by inserting the locking rod into the positioning hole.
  • the inner tub shaft is unlocked, which realizes the switching of the two clutch states.
  • a guide ring is provided to guide the locking rod into the positioning hole to lock the position. It is easier to determine, avoiding the offset of the locking rod, and the locking structure is more reliable.
  • the guide ring of the present invention is sleeved on the outside of the inner drum shaft or the brake wheel, and the locking rod does not directly contact the side wall of the inner drum shaft or the brake wheel, which avoids the locking rod from the inner drum shaft or the brake wheel when the clutch state is switched.
  • the sliding of the side wall causes the side wall of the inner barrel shaft or the brake wheel to wear, and also avoids the abnormal sound of metal friction caused by the sliding of the locking rod.
  • the guide chute of the present invention is in clearance fit with the locking rod, or the guide ring is made of flexible material, which avoids the locking rod from being worn and damaged during the sliding positioning process.
  • the locking mechanism In the washing machine of the present invention, under the condition that the original structure of the clutch device is retained, only the locking mechanism can be introduced to realize the conversion of two different washing modes, and the locking mechanism has a simple structure and is easy to assemble.
  • Figure 1 is a schematic structural view of the inner tub shaft of the washing machine of the present invention in a locked state
  • FIG. 2 is a schematic structural view of the inner tub shaft of the washing machine of the present invention in an unlocked state
  • Fig. 3 is an enlarged schematic diagram of A in Fig. 2 of the present invention.
  • Figure 4 is a structural diagram of the locking mechanism and the guide ring of the present invention.
  • FIG. 5 is a schematic diagram of the structure of the deceleration clutch device in the fifth embodiment of the present invention.
  • Fig. 6 is a schematic diagram of the installation structure at the bottom of the outer tub of the washing machine in the fifth embodiment of the present invention.
  • the washing machine of the present invention includes a deceleration clutch device.
  • the deceleration clutch device includes an inner tub shaft 4 and a locking mechanism 6 for locking the inner tub shaft 4.
  • a positioning hole is provided on the side wall of the inner barrel shaft 4, and the locking mechanism 6 has a locking rod 7 that can be reciprocally inserted/extracted from the positioning hole.
  • the deceleration clutch device also includes a guide ring 8 for guiding the locking rod 7 to be inserted into the positioning hole.
  • the guide ring 8 is sleeved on the outside of the inner barrel shaft 4, and a guide hole 9 is provided corresponding to the positioning hole.
  • One end of the locking rod 7 inserted into/extracted from the positioning hole slides along the circumferential direction of the guide ring 8, and the inner barrel shaft 4 is locked by inserting the guide cavity 9 into the positioning hole.
  • the locking mechanism 6 includes a housing 11, and a guide channel with a certain length extending along the axis of the locking rod 7 is fixedly arranged in the housing 11, and the locking rod 7 is reciprocally arranged in the housing 11 In the guide channel.
  • the locking rod 7 is restricted to prevent it from moving in other directions and misaligned with the positioning hole.
  • the locking mechanism 6 further includes a driving device 10, and the driving device 10 drives the locking rod 7 to reciprocate along its axis to insert/extract the positioning hole through the transmission assembly.
  • the locking rod 7 is driven to move by the driving device 10 and the transmission assembly, so as to realize the control of locking and unlocking the inner barrel shaft 4.
  • the washing machine of this embodiment includes a deceleration clutch device, the deceleration clutch device deceleration mechanism, the deceleration mechanism includes a fixedly connected inner tub shaft 4 and a brake wheel 5, the brake wheel 5 is sleeved Outside the inner barrel shaft 4.
  • the washing machine also includes an outer tub, an inner tub, and a pulsator rotatably arranged at the bottom of the inner tub.
  • the deceleration clutch device also includes a pulsator shaft 3.
  • the inner barrel is fixedly connected with the inner barrel shaft 4, and the pulsator is fixedly connected with the pulsator shaft 3.
  • the speed reduction mechanism described in this embodiment further includes an input shaft 1, and the input shaft 1 is fixedly connected to the driving motor of the washing machine.
  • the driving motor drives the input shaft 1 to rotate, and the input shaft 1 transmits power to the pulsator shaft 3 through the deceleration clutch device, so that the pulsator shaft 3 drives the pulsator to rotate under the drive of the driving motor.
  • the deceleration clutch device also includes a locking mechanism 6 for locking the inner barrel shaft 4, a fixed mounting plate 2 is installed under the outer barrel, and the locking mechanism 6 is fixedly arranged on the mounting plate 2.
  • a positioning hole is provided on the side wall of the inner barrel shaft 4, the part where the brake wheel 5 is connected to the inner barrel shaft 4 is provided with a through hole corresponding to the position of the positioning hole, and the locking mechanism 6 has a locking rod 7 that can be reciprocally inserted into/extracted from the positioning hole. . When the locking rod 7 is inserted into the positioning hole, the inner tub shaft 4 is locked.
  • the input shaft 1 transmits power to the pulsator shaft 3 through the decelerating clutch device, so that the pulsator rotates at the bottom of the inner tub, and the inner tub is locked by the inner tub shaft 4 It does not rotate with the clothes and water flow, and realizes the fully automatic washing mode that only the pulsator rotates.
  • the inner tub shaft 4 is unlocked.
  • the input shaft 1 transmits power to the pulsator shaft 3 through the deceleration clutch device, so that the pulsator rotates at the bottom of the inner tub, and the inner tub shaft 4 is in a free state. Therefore, the inner tub can rotate freely under the drive of clothes and water flow, and the hand-rubbing washing mode in which the pulsator is driven to rotate and the inner tub rotates freely is realized.
  • the brake wheel 5 is fixedly sleeved with a guide ring 8 for guiding the locking rod 7 to be inserted into the positioning hole, and the guide ring 8 is provided with a guide hole 9 at a position corresponding to the positioning hole.
  • the washing machine is switched from the hand-rubbing washing mode to the fully automatic washing mode, the right end of the locking rod 7 slides along the circumferential direction of the guide ring 8.
  • the locking rod 7 corresponds to the position of the positioning hole, the locking rod 7 passes The guide hole 9 is inserted into the positioning hole to realize the locking of the inner barrel shaft 4.
  • the guide ring 8 is provided with a guide chute extending along its circumference, and the right end of the locking rod 7 is movably arranged in the guide chute, and is in clearance fit with the surface of the guide chute. .
  • the right end of the locking rod 7 is limited by the guide chute to ensure that it is slid and positioned in the circumferential direction at the height of the positioning hole, which avoids the situation that the right end of the locking rod 7 is deflected and cannot be inserted into the positioning hole.
  • the locking rod 7 is in clearance fit with the guide chute, which realizes the limiting effect of the locking rod 7 and avoids the wear of the right end of the locking rod 7 during the sliding process.
  • the guide ring 8 is made of a flexible material, and the right end of the locking rod 7 and the outer surface of the guide ring 8 are arranged in relative sliding contact.
  • the locking rod 7 is in contact with the guide ring 8 during the sliding positioning process to realize the guiding function of the right end of the locking rod 7. Since the flexible material has a low hardness, the locking rod 7 will not be worn during the sliding process.
  • the flexible material can be rubber or plastic.
  • the guide ring 8 made of rubber material is used, the guide ring 8 is in interference fit with the brake wheel 5, and the guide ring 8 is directly sleeved outside the brake wheel 5 to achieve a fixed connection.
  • the guide ring 8 made of plastic material the guide ring 8 can be fixed to the outside of the brake wheel 5 by means of clamping, bonding or screw fixing.
  • the deceleration clutch device locks the inner tub shaft by inserting the locking lever into the positioning hole, and unlocks the inner tub shaft when the locking lever is withdrawn, which realizes the switching of two clutch states, and realizes two different types on a washing machine. Washing mode.
  • the guide ring By setting the guide ring to guide the locking rod to be inserted into the positioning hole, the determination of the locking position is easier, the deviation of the locking rod is avoided, and the locking structure is more reliable.
  • the guide ring is sleeved on the outside of the brake ring, and the locking rod slides on the outside of the guide ring and does not directly contact the side wall of the brake wheel. This avoids the abrasion of the side wall of the brake wheel and the locking rod, and at the same time avoids the locking rod. Sliding produces a strange sound of metal friction.
  • the locking mechanism 6 includes a housing 11, and the housing 11 is fixedly connected to the mounting plate 2.
  • the housing 11 is fixedly provided with a guide channel with a certain length extending along the axis of the locking rod 7 in a square shape, and the locking rod 7 is reciprocally arranged in the guide channel.
  • the locking rod 7 is restricted to prevent it from moving in other directions and misaligned with the positioning hole.
  • the locking mechanism 6 further includes a driving device 10, and the driving device 10 drives the locking rod 7 to reciprocate along its axis to insert/extract the positioning hole through the transmission assembly.
  • the washing machine has a control board, and the driving device 10 is electrically connected to the control board, and the transmission assembly is driven by receiving the signal of the control board, so that the locking rod 7 is inserted into/extracted from the positioning hole to realize/unlock the inner tub shaft.
  • the washing machine has a fully automatic washing mode in which the pulsator is driven to rotate and the inner tub does not rotate, and a hand-rubbing washing mode in which the pulsator is driven to rotate and the inner tub rotates freely.
  • control board When the control board receives the signal to start the fully automatic washing mode, it sends a signal to the driving device to control the driving device to drive the transmission assembly, and drive the locking rod 7 to be inserted into the positioning hole to lock the inner barrel shaft 4.
  • control board receives the signal to start the hand-rubbing washing mode, it sends a signal to the driving device to control the driving device to drive the transmission assembly, and drive the locking rod 7 to pull out the positioning hole to unlock the inner barrel shaft 4.
  • the washing mode used in the washing process can be selected by the user when starting the washing program, or the washing program of the washing machine can be designed so that the two washing modes are alternately performed in the same washing program.
  • the transmission assembly includes a connecting rod, one end of the connecting rod is connected with the driving device 10, and can be driven by the driving device 10 to rotate around the end point connected with the driving device.
  • the left end of the locking rod 7 is provided with a guide groove having a certain length along the axis perpendicular to the axis thereof, and the other end of the connecting rod is provided with a connecting part, and the connecting part is movably arranged in the guide groove.
  • the connecting rod is driven to rotate by the driving device 10, and the connecting part rotates around the end point of the connecting rod and the driving device, close to or far from the position of the inner barrel shaft, and the connecting part moves in the guide groove in the direction perpendicular to the axis of the locking rod 7, thereby
  • the locking rod 7 is driven to reciprocate in the guide channel.
  • a guide channel is provided in the housing of the locking mechanism to limit the position of the locking rod to further prevent the problem of the locking mechanism from being misaligned with the positioning hole and causing the locking mechanism to fail.
  • the action of the locking rod is controlled by the driving device and the transmission assembly, and the structure is simple and easy to realize.
  • the transmission assembly includes a gear and a rack
  • the rack is fixedly arranged at an end of the locking rod away from the positioning hole, and has a certain length extending along the axis of the locking rod.
  • the gear is installed in cooperation with the rack and can be rotated under the drive of the driving device.
  • the control board receives the signal to start the fully automatic washing mode, it sends a signal to the drive device to control the drive device to drive the gear to rotate forward, drive the rack to move in the direction of the positioning hole, and then drive the locking rod to move into the positioning hole to lock the inner barrel axis.
  • control board When the control board receives the signal to start the hand-rubbing washing mode, it sends a signal to the drive device to control the drive device to drive the gear to reverse, drive the rack to move in the opposite direction to the direction of the positioning hole, and then drive the lock lever to pull out the positioning hole to release Locking of the inner barrel shaft.
  • the transmission assembly includes a cam, which can be rotated by the driving device, and the end of the locking rod away from the positioning hole stops against the cam.
  • the locking rod is fixedly connected with an elastic member, and the elastic force of the elastic member drives the locking rod to be withdrawn from the positioning hole.
  • the control panel receives the signal to start the fully automatic washing mode, it sends a signal to the drive device to control the drive device to drive the cam to rotate, turn the end away from the center of rotation to the lock lever, and push the lock lever in the direction of the positioning hole to lock
  • the stop rod is inserted into the positioning hole to lock the inner barrel shaft.
  • control panel When the control panel receives the signal to start the hand-rubbing washing mode, it sends a signal to the driving device to control the driving device to drive the cam to rotate, and turn the end near the center of rotation to the lock lever, and the elastic member pushes the lock in the direction in which the lock lever is pulled out. Lever, pull the locking lever out of the positioning hole to release the lock of the inner barrel shaft.
  • This embodiment adopts a structure different from the transmission assembly in the second embodiment, and achieves the same effect as the above-mentioned second embodiment.
  • the action of the locking rod can be controlled by the driving device and the transmission assembly to realize or release the locking of the inner barrel shaft, and then Realize the switch of two washing modes.
  • the deceleration mechanism further includes a brake band assembly that can brake the brake wheel in one direction.
  • the moving belt assembly can brake the brake wheel 5 in one direction, and the locking mechanism 6 can realize the two-way brake of the brake wheel 5.
  • the deceleration clutch device also includes a clutch mechanism and a tractor 13.
  • the clutch mechanism includes a reciprocating clutch sleeve 16 and a shifting clutch sleeve 16 reciprocating shift fork assembly, the tractor 13 traction brake
  • the belt assembly and the shift fork assembly act, and the tractor 13 has a first traction stroke when the traction brake belt assembly is released, and a second traction stroke when the traction brake belt assembly is released, and the shift fork assembly moves the clutch sleeve 16 to the engaged position. Traction stroke.
  • the action of the brake belt assembly and the shift fork assembly is realized by the same tractor 13, and the tractor 13 has at least two strokes to meet the action requirements of the brake belt assembly and the shift fork assembly and provide more washing methods.
  • the brake band assembly includes a brake band 12 surrounding the outer circumference of the brake wheel 5 and a brake lever 21 connected to one end of the brake band 12, and the tractor 13 is connected to the brake lever 21.
  • the speed reduction mechanism described in this embodiment also includes an input shaft sleeve 15 sleeved on the outside of the input shaft 1, and the clutch mechanism includes a torque sleeve 17 sleeved on the input shaft 1 to rotate with it.
  • the clutch sleeve 16 It is sleeved on the input shaft sleeve 15 and can reciprocate along its axis. Further, external splines are provided on the outer circumference of the input shaft 1, the torque sleeve 17 has internal splines, and the internal splines of the torque sleeve 17 are engaged with the external splines of the input shaft 1. , The torque sleeve 17 rotates synchronously with the input shaft 1.
  • the clutch sleeve 16 of the present embodiment is provided with clutch sleeve meshing teeth on the end close to the torque sleeve 17 and the torque sleeve 17 is provided with torque sleeve meshing teeth on the end close to the clutch sleeve 16, and the clutch sleeve 16 Move to the torque shaft sleeve 17, the clutch sleeve meshing teeth mesh with the torque shaft sleeve meshing teeth, and the clutch mechanism is in meshing state.
  • the clutch sleeve of this embodiment is evenly distributed on the meshing gear ring, the lower edge of the tooth is a helical tooth, and the angle of the helical tooth is 0-15 degrees.
  • the helical tooth direction is from low to high from the dehydration direction.
  • the engagement ring of the clutch sleeve is uniformly distributed, and the upper edge of the tooth is a helical tooth corresponding to the engagement tooth of the clutch sleeve.
  • the angle of the helical tooth of the engagement tooth of the torque sleeve is 0-15 degrees.
  • the direction of the helical gear changes from high to low from the dehydration direction.
  • the input shaft 1 is sleeved with a motor lock nut 20 for fixedly connecting the input shaft 1 and the rotor of the driving motor 23, and a cushion 18 is provided on the end surface of the torque sleeve 17 close to the driving motor 23.
  • the shift fork assembly described in this embodiment includes a shift fork 19 and a shift fork seat 14.
  • One end of the shift fork 19 is limited on the outer circumference of the clutch sleeve 16 to move its reciprocating motion, and the middle of the shift fork 19 is rotatably installed on the shift fork.
  • a lever structure is formed on the seat 14, and the other end of the shift fork 19 abuts the brake lever 21.
  • the tractor 13 pulls the brake lever 21 to drive the brake band 12 to loosen, and the brake lever 21 simultaneously drives the shift fork 19 to move, and the clutch sleeve 16 moves to mesh with the torque sleeve 17.
  • the shift fork 19 is also provided with a shift fork torsion spring 25 for elastic reset of the shift fork 19.
  • the brake lever 21 of this embodiment simultaneously controls the brake band 12 and the clutch sleeve 16 (washing and dehydration clutch switching).
  • the brake band 12 is holding the brake wheel tightly, the shift fork 19 is not moving, and the clutch sleeve 16 is not moving, and is located at the uppermost end.
  • the tractor 13 is in the first stroke, a part of the brake belt 12 is pulled. There is a small gap between the brake belt 12 and the brake wheel 5.
  • the clutch sleeve 16 does not move, the shift fork 19 does not move, and the end of the shift fork 19 touches and presses Clutch sleeve 16.
  • the deceleration clutch device of this embodiment further includes a lower end shell 26 having an inner cavity, and the brake wheel 5 is arranged in the inner cavity of the lower end shell 26.
  • the brake wheel 5 includes a brake wheel body with an opening accommodating cavity and a brake wheel shaft fixedly connected to the open end of the brake body, and a bidirectional rotation bearing is arranged between the brake wheel shaft and the lower end shell 26. In this way, the brake wheel of this embodiment can perform bidirectional rotation.
  • the peripheral wall of the lower end shell 26 is provided with a brake band 12 installation port.
  • the brake lever 21 is rotatably mounted on the lower end shell 26 via a brake lever rotating shaft, and a reset torsion spring for resetting the brake lever 21 is provided on the brake lever rotating shaft.
  • the fork seat 14 of this embodiment is fixedly installed on the bottom end cover of the lower end shell 26.
  • the input shaft sleeve 3 is sleeved with a clutch pressure spring 27 for elastic return and engagement of the clutch sleeve 16, and the clutch pressure spring 27 is arranged between the clutch sleeve 16 and the bottom end surface of the lower end shell 26.
  • the drain valve 24 for controlling the opening and closing of the drain port is installed at the bottom of the outer tub 22 of the washing machine in this embodiment.
  • the drain valve has a drain valve lever, and the tractor 13 is connected to the drain valve lever.
  • the drain valve railing and the tractor 13 are connected by a tension spring. The tension spring stretches during the first traction stroke of the tractor 13 and the drain valve lever does not move, and the drain valve remains closed.
  • This embodiment also provides a method for controlling the washing machine, and the washing machine includes:
  • the locking mechanism 6 is controlled to lock the inner tub shaft 4, the brake wheel 5 is in the braking state, the clutch mechanism is separated, and the driving motor 23 is controlled to actuate the first washing process of the reciprocating operation of the washing machine's pulsator through the decelerating clutch device;
  • the locking mechanism 6 is controlled to unlock the inner tub shaft 4, the brake wheel 5 is in a freely rotating state, the clutch mechanism is controlled to separate, and the driving motor 23 is controlled to actuate the washing machine through the decelerating clutch device to drive the washing machine to reciprocate and run the inner tub freely during the second washing process;
  • the locking mechanism 6 is controlled to unlock the inner tub shaft 4, the brake wheel 5 is in a freely rotating state, the clutch mechanism is controlled to engage, and the drive motor 23 is controlled to actuate the washing machine pulsator and the inner tub to rotate at the same speed and in the same direction through the decelerating clutch device.
  • the washing machine controls the tractor 13 to be in the initial state, the brake band assembly is locked with the brake wheel 5 in the braking state, the clutch mechanism is separated, the drain valve 24 is kept closed, the locking mechanism 6 is controlled to lock the inner tub shaft 4, and the control
  • the driving motor 23 acts to drive the washing machine pulsator to reciprocate through the deceleration clutch device to perform the first washing process;
  • the washing machine controls the tractor 13 to move to the first traction stroke, and the tractor 13 pulls the brake belt assembly to release: the brake wheel 5 is in a free rotation state, the clutch mechanism is separated, the drain valve 24 is kept closed, and the locking mechanism 6 is controlled to turn the inner tub shaft 4 Unlock, control the action of the drive motor 23 to drive the washing machine pulsator to reciprocate through the decelerating clutch device, the inner tub to run freely, and the second washing process is carried out;
  • the washing machine controls the tractor 13 to move to the second traction stroke, and the tractor 13 pulls the brake belt assembly to release: the brake wheel 5 is in a free rotation state, the clutch mechanism is engaged, the drain valve 24 is kept open, and the locking mechanism 6 is controlled to turn the inner tub shaft 4 Unlock, control the action of the drive motor 23 to drive the washing machine impeller and inner tub to run at the same speed and in the same direction through the decelerating clutch device to perform the dehydration process;
  • the first washing process and the second washing process can be alternatively executed in the same washing process or alternately executed.
  • multiple washing programs can be set: fully automatic washing state and hand-rubbing washing state, both of which can be used interchangeably at any time and at any time according to requirements.
  • Fully automatic washing state the locking mechanism 6 is activated, the locking rod 7 is inserted into the positioning hole, the inner tub shaft 4 is not activated (the inner tub does not rotate), and the pulsator is driven by the driving motor 23 to rotate left and right.
  • the tractor 13 does not operate (the shift fork 19, the clutch sleeve 16, etc. do not operate).
  • washing state by hand rubbing the locking mechanism 6 is reset, the locking lever 7 is drawn out of the positioning hole, the tractor 13 runs for the first stroke, the brake belt 12 is partially loosened, there is a small gap between the brake belt 12 and the brake wheel 5, the shift fork 19 No action, the clutch sleeve 16 does not move.
  • the driving motor 23 drives the input shaft-gear train-pulsator shaft, the pulsator rotates left and right, and the inner barrel rotates freely.
  • Dehydration state the tractor 13 runs for the second stroke, the shift fork 19 has a larger stroke, the shift fork 19 is separated from the clutch sleeve 16 (the shift fork 19 does not contact the clutch sleeve 16), the clutch sleeve of the clutch sleeve 16 is engaged with teeth and torque
  • the torque shaft sleeve of the shaft sleeve 17 meshes with teeth, and the inner barrel and the pulsator and other components are driven by the motor to perform dehydration operation.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)

Abstract

一种洗衣机,包括减速离合装置,减速离合装置包括内桶轴(4)和用于锁定内桶轴(4)的锁止机构(6),内桶轴(4)的侧壁上设置定位孔,锁止机构(6)具有可往复运动地插入/抽出定位孔的锁止杆(7);减速离合装置还包括用于引导锁止杆(7)插入定位孔的导向环(8)。该洗衣机通过锁止杆(7)插入定位孔锁定内桶轴(4),锁止杆(7)抽出时解除内桶轴(4)的锁定,实现了两种离合状态的切换,通过设置导向环(8)引导锁止杆(7)插入定位孔,使锁定位置的确定更加容易,避免了锁止杆(7)的偏移,锁止机构(6)更加可靠。

Description

一种洗衣机 技术领域
本发明属于洗衣机技术领域,具体地说,涉及一种洗衣机。
背景技术
现有全自动波轮洗衣机的工作模式一般为:洗涤及漂洗时,驱动装置通过减速离合装置驱动波轮正反交替转动,而内桶不动;脱水时,驱动装置通过减速离合装置驱动波轮和内桶同步转动。而随着科技水平的发展和人们对生活质量要求的提高,在洗衣机工作过程中,仅靠波轮转动搅动水流实现衣物的洗涤这一方式对衣物洗涤效果的提升有限,无法满足用户日益提高的需求。因此,如何实现全自动波轮洗衣机的洗涤模式多样化成为亟待解决的问题。
目前较为常见的洗涤模式包括两种,分别是:波轮被驱动转动,内桶不动的全自动模式,以及波轮被驱动转动,内桶自由转动的手搓模式。若要在同一台洗衣机上实现上述两种洗涤模式,则需要对传动机构的结构进行改进,从而改变驱动方式,实现两种模式的相互切换。
申请号为02804912.8的中国专利公开了一种适合于在洗衣机中使用的产生双向驱动的传动机构,其包括一个动力输入端和两个动力输出端,其中一个动力输出端与一个搅拌器轴(10)相连,并使搅拌器轴沿一第一方向转动;而其另一动力输出端与一个内桶轴(11)相连,并使内桶轴沿与第一方向相反的第二方向转动。还公开了一种用于产生双向洗涤的洗衣机以及一种能够在洗衣机中产生双向洗涤的洗涤方法及相关的搅拌器和内桶。该专利通过设计可产生双向动力的传动机构解决了驱动方式单一的问题,但公开的传动机构结构复杂,生产成本较高。
申请号为201310408108.X的中国专利公开了一种全自动洗衣机,包括外桶、内桶、波轮及驱动装置,所述的驱动装置包括至少两个转子和至少一个定子,其中一转子与内桶轴连接,还有一转子与波轮轴连接;所述的驱动装置为变频直驱电机,所述的转子、定子、内桶轴及波轮轴同轴设置,内桶轴中空,波轮轴设于内桶轴中;所述的洗衣机洗涤时波轮与内桶同向转动,或者互为反向转动,或者波轮、内桶之一转动,脱水时波轮与内桶同向同速转动。该专利中的驱动装置包括两个转子,实现了双向动力输出,但具有双向动力输出的驱动装置成本偏高。
有鉴于此特提出本发明。
发明内容
本发明要解决的技术问题在于克服现有技术的不足,提供一种具有两种离合状态,且两种离合状态间的切换稳定可靠的洗衣机。
为解决上述技术问题,本发明采用技术方案的基本构思是:
一种洗衣机,包括减速离合装置,所述减速离合装置包括内桶轴和用于锁定所述内桶轴的锁止机构,所述内桶轴的侧壁上设置定位孔,所述锁止机构具有可往复运动地插入/抽出所述定位孔的锁止杆;所述减速离合装置还包括用于引导所述锁止杆插入定位孔的导向环。
进一步地,所述导向环套设在内桶轴外部,对应所述定位孔开设引导孔。
进一步地,所述减速离合装置还包括固定套设在内桶轴外部的制动轮,所述制动轮上对应所述定位孔开设通孔,所述导向环套设在所述制动轮外部。
进一步地,所述导向环上设有沿其周向延伸的导向滑槽,所述锁止杆可插入/抽出定位孔的一端可移动的设置在所述导向滑槽中,与导向滑槽的表面间隙配合。
进一步地,所述导向环由柔性材质制成,所述锁止杆可插入/抽出定位孔的一端与所述导向环的外表面可相对滑动的接触设置。
进一步地,所述锁止机构包括壳体,所述壳体内固定设置沿锁止杆轴线方形延伸具有一定长度的导向通道,所述锁止杆可往复运动的设置在所述导向通道中。
进一步地,所述锁止机构还包括驱动装置,所述驱动装置通过传动组件带动所述锁止杆沿其轴线往复运动插入/抽出所述定位孔。
进一步地,所述传动组件包括连杆,所述连杆的一端与驱动装置连接,可在驱动装置带动下绕端点转动;所述锁止杆远离定位孔的一端设有沿垂直于其轴线具有一定长度的导向槽,所述连杆的另一端设有连接部,所述连接部可移动的设置在所述导向槽中。
进一步地,所述传动组件包括齿轮和齿条,所述齿条固定设置在锁止杆远离定位孔的一端,沿锁止杆的轴线延伸具有一定长度,所述齿轮与齿条配合安装,且可在所述驱动装置带动下转动。
进一步地,所述传动组件包括凸轮,所述凸轮可在驱动装置带动下转动,所述锁止杆远离定位孔的一端止抵所述凸轮;所述锁止杆固定连接弹性件,所述弹性件的弹性力带动所述锁止杆从定位孔中抽出。
采用上述技术方案后,本发明与现有技术相比具有以下有益效果。
本发明的洗衣机通过锁止杆插入定位孔锁定内桶轴,锁止杆抽出时解除内桶轴的锁定,实现了两种离合状态的切换,通过设置导向环引导锁止杆插入定位孔,使锁定位置的确定更加容易,避免了锁止杆的偏移,锁止结构更加可靠。
本发明的导向环套设在内桶轴或制动轮外部,锁止杆不与内桶轴或制动轮的侧壁直接接触,避免了离合状态切换时锁止杆在内桶轴或制动轮的侧壁滑动造成内桶轴或制动轮的侧壁磨损,还避免了锁止杆的滑动产生金属摩擦的异音。
本发明的导向滑槽与锁止杆间隙配合,或采用柔性材质制成导向环,避免了锁止杆在滑动定位的过程中造成磨损,发生损坏。
本发明的洗衣机在保留离合装置原有结构的情况下,仅引入锁止机构即可实现两种不同洗涤模式的转换,锁止机构结构简单,易于装配。
下面结合附图对本发明的具体实施方式作进一步详细的描述。
附图说明
附图作为本发明的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。在附图中:
图1是本发明洗衣机的内桶轴锁定状态下的结构示意图;
图2是本发明洗衣机的内桶轴解除锁定状态下的结构示意图;
图3是本发明图2中A处的放大示意图;
图4是本发明锁止机构和导向环的结构示意图;
图5是本发明实施例五中减速离合装置的结构示意图;
图6是本发明实施例五中洗衣机的外桶底部安装结构示意图。
图中:1、输入轴;2、安装大板;3、波轮轴;4、内桶轴;5、制动轮;6、锁止机构;7、锁止杆;8、导向环;9、引导孔;10、驱动装置;11、壳体;12、刹车带;13、牵引器;14、拨叉座;15、输入轴套;16、离合套;17、转矩轴套;18、缓冲垫;19、拨叉;20、电机锁紧螺母;21、制动杆;22、外桶;23、驱动电机;24、排水阀;25、拨叉扭簧;26、下端壳; 27、离合压簧。
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。
在本发明的描述中,需要说明的是,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
如图1至图4所示,本发明的洗衣机包括减速离合装置,减速离合装置包括内桶轴4和用于锁定内桶轴4的锁止机构6。内桶轴4的侧壁上设置定位孔,锁止机构6具有可往复运动地插入/抽出定位孔的锁止杆7。减速离合装置还包括用于引导锁止杆7插入定位孔的导向环8。
作为本发明的一种优选实施方式,导向环8套设在内桶轴4外部,对应定位孔开设引导孔9。锁止杆7插入/抽出定位孔的一端沿导向环8周向滑动,通过引导空9插入定位孔中,实现对内桶轴4的锁定。
作为本发明的一种优选实施方式,锁止机构6包括壳体11,壳体11内固定设置沿锁止杆7轴线方形延伸具有一定长度的导向通道,锁止杆7可往复运动的设置在导向通道中。通过导向通道的设计,对锁止杆7进行限位,防止其向其他方向移动与定位孔发生错位。
作为本发明的一种优选实施方式,锁止机构6还包括驱动装置10,驱动装置10通过传动组件带动锁止杆7沿其轴线往复运动插入/抽出定位孔。通过驱动装置10与传动组件带动锁止杆7运动,实现对内桶轴4锁定及解除锁定的控制。
实施例一
如图1至图4所示,本实施例所述的洗衣机包括减速离合装置,所述减速离合装置减速机构,减速机构包括固定连接的内桶轴4和制动轮5,制动轮5套设在内桶轴4外部。洗衣机还包括外桶、内桶、以及可转动的设置在内桶底部的波轮,减速离合装置还包括波轮轴3。内桶与内桶轴4固定连接,波轮与波轮轴3固定连接。本实施例所述的减速机构还包括输入轴1,输入轴1与洗衣机的驱动电机固定连接。洗衣机工作时,驱动电机驱动输入轴1转动,输入轴1通过减速离合装置将动力传输给波轮轴3,使波轮轴3带动波轮在驱动电机的驱动下转动。
减速离合装置还包括用于锁定内桶轴4的锁止机构6,外桶下方安装有固定的安装大板2,锁止机构6固定设置在安装大板2上。内桶轴4的侧壁上设置定位孔,制动轮5与内桶轴4连接的部分对应定位孔的位置开设通孔,锁止机构6具有可往复运动地插入/抽出定位孔的锁止杆7。锁止杆7插入定位孔时,内桶轴4被锁定,洗涤过程中,输入轴1通过减速离合装置将动力传输给波轮轴3,使波轮在内桶底部转动,而内桶因内桶轴4被锁定不随衣物及水流转动,实现了仅波轮转动的全自动洗涤模式。锁止杆7抽出定位孔时,内桶轴4的锁定解除,洗涤过程中,输入轴1通过减速离合装置将动力传输给波轮轴3,使波轮在内桶底部转动,内桶轴4处于自由状态,因而内桶可在衣物和水流的带动下自由转动,实现了波轮受驱转动,内桶自由转动的手搓洗涤模式。
制动轮5外部固定套设用于引导锁止杆7插入定位孔的导向环8,导向环8对应定位孔的位置开设引导孔9。在洗衣机由手搓洗涤模式切换到全自动洗涤模式的过程中,锁止杆7的右端沿导向环8的周向滑动,当锁止杆7与定位孔的位置对应时,锁止杆7经过引导孔9插入定位孔中,实现对内桶轴4的锁定。
在本实施例的一种优选方案中,导向环8上设有沿其周向延伸的导向滑槽,锁止杆7右端可移动的设置在导向滑槽中,与导向滑槽的表面间隙配合。通过导向滑槽对锁止杆7的右端进行限位,确保其在定位孔所在高度的周向进行滑动定位,避免了锁止杆7右端跑偏无法插入定位孔的情况。锁止杆7与导向滑槽间隙配合,即实现了对锁止杆7的限位效果,又避免了滑动过程中锁止杆7右端发生磨损的情况。
在本实施例的另一种优选方案中,导向环8由柔性材料制成,锁止杆7右端与导向环8的外表面可相对滑动的接触设置。锁止杆7在滑动定位过程中与导向环8接触,以实现对锁止杆7右端的引导作用,由于柔性材料具有较低的硬度,滑动过程不会磨损锁止杆7。所述 的柔性材料可以为橡胶或塑料。采用橡胶材质的导向环8时,导向环8与制动轮5过盈配合,将导向环8直接套在制动轮5外部实现固定连接。采用塑料材质的导向环8时,可以通过卡接、粘接或螺钉固定的方式将导向环8固定在制动轮5外部。
本实施例中,减速离合装置通过锁止杆插入定位孔锁定内桶轴,锁止杆抽出时解除内桶轴的锁定,实现了两种离合状态的切换,在一台洗衣机上实现了两种不同的洗涤模式。通过设置导向环引导锁止杆插入定位孔,使锁定位置的确定更加容易,避免了锁止杆的偏移,锁止结构更加可靠。导向环套设在制动环外部,锁止杆在导向环外侧滑动,不与制动轮侧壁直接接触,避免了制动轮侧壁与锁止杆的磨损,同时避免了锁止杆的滑动产生金属摩擦的异音。
实施例二
如图1至图4所示,为上述实施例一的进一步限定,所述的锁止机构6包括壳体11,壳体11与安装大板2固定连接。壳体11内固定设置沿锁止杆7轴线方形延伸具有一定长度的导向通道,锁止杆7可往复运动的设置在导向通道中。通过导向通道的设计,对锁止杆7进行限位,防止其向其他方向移动与定位孔发生错位。
锁止机构6还包括驱动装置10,驱动装置10通过传动组件带动锁止杆7沿其轴线往复运动插入/抽出定位孔。所述洗衣机具有控制板,驱动装置10与控制板电连接,通过接收控制板的信号对传动组件进行驱动,使锁止杆7插入/抽出定位孔,实现/解除对内桶轴的锁定。具体地,洗衣机具有波轮受驱转动、内桶不转动的全自动洗涤模式,以及波轮受驱转动、内桶自由转动的手搓洗涤模式。当控制板接收到启动全自动洗涤模式的信号时,向驱动装置发出信号,控制驱动装置驱动传动组件,带动锁止杆7插入定位孔中锁定内桶轴4。当控制板接收到启动手搓洗涤模式的信号时,向驱动装置发出信号,控制驱动装置驱动传动组件,带动锁止杆7抽出定位孔解除内桶轴4的锁定。洗涤过程所采用的洗涤模式可以由用户在启动洗衣程序时自行选择,也可以通过对洗衣机的洗涤程序设计,使两种洗涤模式在同一洗涤程序中交替进行。
进一步地,所述的传动组件包括连杆,连杆的一端与驱动装置10连接,可在驱动装置10带动下绕与驱动装置连接的端点转动。锁止杆7的左端设有沿垂直于其轴线具有一定长度的导向槽,连杆的另一端设有连接部,所述连接部可移动的设置在所述导向槽中。通过驱动装置10带动连杆转动,连接部绕连杆与驱动装置连接的端点转动,靠近或远离内桶轴所在位置,连接部同时在导向槽中沿与锁止杆7轴线垂直的方向移动,从而带动锁止杆7在导向通道中往复运动。
本实施例中,通过在锁止机构的壳体内设置导向通道,对锁止杆进行限位,进一步防止其与定位孔发生错位导致锁止机构失效的问题。通过驱动装置与传动组件对锁止杆的动作进行控制,结构简单,易于实现。
实施例三
本实施例与上述实施例二的区别在于:所述的传动组件包括齿轮和齿条,所述齿条固定设置在锁止杆远离定位孔的一端,沿锁止杆的轴线延伸具有一定长度,所述齿轮与齿条配合安装,且可在所述驱动装置带动下转动。当控制板接收到启动全自动洗涤模式的信号时,向驱动装置发出信号,控制驱动装置驱动齿轮正转,带动齿条向定位孔所在方向移动,进而带动锁止杆运动插入定位孔中锁定内桶轴。当控制板接收到启动手搓洗涤模式的信号时,向驱动装置发出信号,控制驱动装置驱动齿轮反转,带动齿条向定位孔所在方向的反方向移动,进而带动锁止杆抽出定位孔解除内桶轴的锁定。
本实施例中,仅改变了传动组件的结构,实现的效果与上述实施例二相同,可以通过驱动装置与传动组件对锁止杆的动作进行控制,实现或解除内桶轴的锁定,进而实现两种洗涤模式的切换。
实施例四
本实施例与上述实施例二的区别在于:所述的传动组件包括凸轮,所述凸轮可在驱动装置带动下转动,所述锁止杆远离定位孔的一端止抵所述凸轮。所述锁止杆固定连接弹性件,所述弹性件的弹性力带动所述锁止杆从定位孔中抽出。当控制板接收到启动全自动洗涤模式的信号时,向驱动装置发出信号,控制驱动装置驱动凸轮转动,将远离转动中心的一端转向锁止杆,向定位孔所在方向推动锁止杆,使锁止杆插入定位孔中锁定内桶轴。当控制板接收到启动手搓洗涤模式的信号时,向驱动装置发出信号,控制驱动装置驱动凸轮转动,将靠近转动中心的一端转向锁止杆,弹性件向锁止杆抽出的方向推动锁止杆,使锁止杆抽出定位孔解除内桶轴的锁定。
本实施例采用不同于实施例二中传动组件的结构,实现的效果与上述实施例二相同,可以通过驱动装置与传动组件对锁止杆的动作进行控制,实现或解除内桶轴的锁定,进而实现两种洗涤模式的切换。
实施例五
如图1至图6所示,本实施例为上述实施例中任意一项的进一步限定,所述的减速机构 还包括可单向制动所述制动轮的制动带组件,所述制动带组件可对制动轮5进行单向制动,配合锁止机构6可实现制动轮5的双向制动。
所述的减速离合装置还包括离合机构和牵引器13,所述的离合机构包括可往复运动的离合套16和拨动离合套16往复运动的拨叉组件,所述的牵引器13牵引制动带组件和拨叉组件动作,所述的牵引器13具有牵引制动带组件松开的第一牵引行程和牵引制动带组件松开、拨叉组件拨动离合套16至啮合位置的第二牵引行程。通过同一牵引器13实现制动带组件、拨叉组件的动作,牵引器13至少具有两个行程,以满足制动带组件、拨叉组件的动作要求,提供更多的洗涤方式。具体地,制动带组件包括环抱制动轮5外周的刹车带12和与刹车带12的一端连接的制动杆21,牵引器13连接所述制动杆21。
本实施例所述的减速机构还包括套设在输入轴1外部的输入轴套15,离合机构包括套设在输入轴1上与之共同转动的转矩轴套17,所述的离合套16套设在输入轴套15上并可沿其轴线方向往复运动。进一步地,所述的输入轴1的外周上设置外花键,所述的转矩轴套17具有内花键,转矩轴套17的内花键与输入轴1的外花键相嵌合,转矩轴套17随着输入轴1同步转动。
本实施例的离合套16上靠近转矩轴套17的一端上设置离合套啮合齿,所述的转矩轴套17上靠近离合套16的一端上设置转矩轴套啮合齿,离合套16运动至转矩轴套17,离合套啮合齿与转矩轴套啮合齿相啮合,离合机构为啮合状态。本实施例的离合套啮合齿周圈均布,齿下缘为斜齿,斜齿角度为0~15度。以安装状态,斜齿方向从脱水方向由低向高。本实施例的离合套啮合齿周圈均布,齿上缘为斜齿,对应离合套啮合齿,转矩轴套啮合齿的斜齿角度为0~15度。以安装状态,斜齿方向从脱水方向由高向低。
本实施例的输入轴1上套设用于将输入轴1与驱动电机23的转子固定连接的电机锁紧螺母20,转矩轴套17上靠近驱动电机23的一端端面设置缓冲垫18。
本实施例所述的拨叉组件包括拨叉19和拨叉座14,拨叉19的一端限位在离合套16外周上拨动其往复运动,拨叉19的中部可转动的安装在拨叉座14上形成杠杆结构,拨叉19的另一端与所述制动杆21相抵接。牵引器13处于第二牵引行程拉动制动杆21带动刹车带12松开,制动杆21同时带动拨叉19动作,离合套16运动至与转矩轴套17啮合。拨叉19上还设置用于拨叉19弹性复位的拨叉扭簧25。
本实施例的制动杆21同时控制刹车带12和离合套16(洗涤、脱水离合转换)。牵引器13不动作时,刹车带12抱紧制动轮,拨叉19不动作,离合套16不动作,位于最上端。牵引器13位于第一行程时,拉开刹车带12一部分,刹车带12和制动轮5之间有小的间隙,离 合套16不动作,拨叉19不动作,拨叉19端部接触按压离合套16。牵引器13位于第二行程时完全拉开刹车带12,刹车带12和制动轮5有较大的间隙,拨叉19动作,离合套16下移,拨叉19脱离离合套16。
本实施例的减速离合装置还包括具有内部腔室的下端壳26,制动轮5设置在下端壳26的内部腔室内。制动轮5包括具有开口容纳腔的制动轮本体和与制动本体的开口端固定连接的制动轮轴,所述的制动轮轴与下端壳26之间设置双向转动轴承。这样,本实施例的制动轮可进行双向转动。下端壳26的周壁上开设刹车带12安装口,刹车带12的一端固定在安装口的一侧,另一端由制动带安装口进入到下端壳26的内部腔室内环抱住制动轮5再由制动带安装口伸出与制动杆21相连。制动杆21通过制动杆转轴可转动的安装在下端壳26上,所述的制动杆转轴上设置用于制动杆21复位的复位扭簧。
本实施例的拨叉座14固定安装在下端壳26的底部端盖上。输入轴套3上套设用于离合套16弹性复位啮合的离合压簧27,离合压簧27设置在离合套16与下端壳26的底部端面之间。
本实施例的洗衣机外桶22底部安装控制排水口开闭的排水阀24,排水阀具有排水阀拉杆,所述的牵引器13与排水阀拉杆连接。所述的排水阀栏杆与牵引器13之间通过拉伸弹簧连接,牵引器13进行第一牵引行程的过程中拉伸拉伸弹簧伸长,排水阀拉杆不动作,排水阀保持关闭状态。
本实施例还提供一种所述洗衣机的控制方法,洗衣机包括:
控制锁止机构6将内桶轴4锁止、制动轮5处于制动状态、离合机构分离,控制驱动电机23动作通过减速离合装置传动洗衣机波轮往复运转的第一洗涤过程;
控制锁止机构6将内桶轴4解锁、制动轮5处于自由转动状态、控制离合机构分离,控制驱动电机23动作通过减速离合装置传动洗衣机波轮往复运转、内桶自由运转的第二洗涤过程;
控制锁止机构6将内桶轴4解锁、制动轮5处于自由转动状态、控制离合机构啮合,控制驱动电机23动作通过减速离合装置传动洗衣机波轮、内桶同速同向运转的脱水过程。
进一步地,洗衣机控制牵引器13处于初始状态,制动带组件抱紧制动轮5处于制动状态、离合机构分离、排水阀24保持关闭,控制锁止机构6将内桶轴4锁止,控制驱动电机23动作通过减速离合装置传动洗衣机波轮往复运转,进行第一洗涤过程;
洗衣机控制牵引器13动作至第一牵引行程,牵引器13牵引制动带组件松开:制动轮5处于自由转动状态、离合机构分离、排水阀24保持关闭,控制锁止机构6将内桶轴4解锁, 控制驱动电机23动作通过减速离合装置传动洗衣机波轮往复运转、内桶自由运转,进行第二洗涤过程;
洗衣机控制牵引器13动作至第二牵引行程,牵引器13牵引制动带组件松开:制动轮5处于自由转动状态、离合机构啮合、排水阀24保持开启,控制锁止机构6将内桶轴4解锁,控制驱动电机23动作通过减速离合装置传动洗衣机波轮、内桶同速同向运转,进行脱水过程;
优选地,所述的第一洗涤过程和第二洗涤过程可在同一洗涤程序中择一或者交替执行。
本实施例洗衣机洗涤过程中,可设置多种洗涤程序:全自动洗涤状态和手搓洗涤状态,两者可根据要求任意时间段、任意时间交叉使用。
全自动洗涤状态:锁止机构6动作,锁止杆7插入定位孔,内桶轴4不动作(內桶不转动),波轮在驱动电机23驱动下左右运转。牵引器13不动作(拨叉19、离合套16等均不动作)。
手搓洗涤状态:锁止机构6复位,锁止杆7抽出定位孔,牵引器13运行第一行程,刹车带12松开一部分,刹车带12和制动轮5有小的间隙,拨叉19不动作,离合套16不动作。驱动电机23驱动输入轴-轮系-波轮轴,波轮左右运转,内桶自由转动。
脱水状态:牵引器13运行第二个行程,拨叉19动作较大行程,拨叉19脱离离合套16(拨叉19不和离合套16接触),离合套16的离合套啮合齿和转矩轴套17的转矩轴套啮合齿啮合,内桶和波轮等组件一起在电机的驱动下进行脱水运转。
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。

Claims (10)

  1. 一种洗衣机,包括减速离合装置,所述减速离合装置包括内桶轴和用于锁定所述内桶轴的锁止机构,其特征在于:所述内桶轴的侧壁上设置定位孔,所述锁止机构具有可往复运动地插入/抽出所述定位孔的锁止杆;所述减速离合装置还包括用于引导所述锁止杆插入定位孔的导向环。
  2. 根据权利要求1所述的洗衣机,其特征在于:所述导向环套设在内桶轴外部,对应所述定位孔开设引导孔。
  3. 根据权利要求2所述的洗衣机,其特征在于:所述减速离合装置还包括固定套设在内桶轴外部的制动轮,所述制动轮上对应所述定位孔开设通孔,所述导向环套设在所述制动轮外部。
  4. 根据权利要求2所述的洗衣机,其特征在于:所述导向环上设有沿其周向延伸的导向滑槽,所述锁止杆可插入/抽出定位孔的一端可移动的设置在所述导向滑槽中,与导向滑槽的表面间隙配合。
  5. 根据权利要求2所述的洗衣机,其特征在于:所述导向环由柔性材质制成,所述锁止杆可插入/抽出定位孔的一端与所述导向环的外表面可相对滑动的接触设置。
  6. 根据权利要求1-5中任意一项所述的洗衣机,其特征在于:所述锁止机构包括壳体,所述壳体内固定设置沿锁止杆轴线方形延伸具有一定长度的导向通道,所述锁止杆可往复运动的设置在所述导向通道中。
  7. 根据权利要求6所述的洗衣机,其特征在于:所述锁止机构还包括驱动装置,所述驱动装置通过传动组件带动所述锁止杆沿其轴线往复运动插入/抽出所述定位孔。
  8. 根据权利要求7所述的洗衣机,其特征在于:所述传动组件包括连杆,所述连杆的一端与驱动装置连接,可在驱动装置带动下绕端点转动;所述锁止杆远离定位孔的一端设有沿垂直于其轴线具有一定长度的导向槽,所述连杆的另一端设有连接部,所述连接部可移动的设置在所述导向槽中。
  9. 根据权利要求7所述的洗衣机,其特征在于:所述传动组件包括齿轮和齿条,所述齿条固定设置在锁止杆远离定位孔的一端,沿锁止杆的轴线延伸具有一定长度,所述齿轮与齿条配合安装,且可在所述驱动装置带动下转动。
  10. 根据权利要求7所述的洗衣机,其特征在于:所述传动组件包括凸轮,所述凸轮可在驱动装置带动下转动,所述锁止杆远离定位孔的一端止抵所述凸轮;所述锁止杆固定连接 弹性件,所述弹性件的弹性力带动所述锁止杆从定位孔中抽出。
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