WO2021200684A1 - 高周波誘電加熱接着シート - Google Patents

高周波誘電加熱接着シート Download PDF

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Publication number
WO2021200684A1
WO2021200684A1 PCT/JP2021/012956 JP2021012956W WO2021200684A1 WO 2021200684 A1 WO2021200684 A1 WO 2021200684A1 JP 2021012956 W JP2021012956 W JP 2021012956W WO 2021200684 A1 WO2021200684 A1 WO 2021200684A1
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Prior art keywords
dielectric heating
adhesive sheet
frequency dielectric
adhesive layer
heating adhesive
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Ceased
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PCT/JP2021/012956
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English (en)
French (fr)
Japanese (ja)
Inventor
森　裕一
田矢　直紀
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Lintec Corp
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Lintec Corp
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Filing date
Publication date
Application filed by Lintec Corp filed Critical Lintec Corp
Priority to CN202180026523.1A priority Critical patent/CN115380090A/zh
Priority to JP2022512129A priority patent/JP7751562B2/ja
Priority to EP21782219.6A priority patent/EP4129663A4/en
Priority to US17/915,042 priority patent/US20230159795A1/en
Publication of WO2021200684A1 publication Critical patent/WO2021200684A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35—Heat-activated
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • B32B7/025—Electric or magnetic properties
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02—Non-macromolecular additives
    • C09J11/04—Non-macromolecular additives inorganic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/24—All layers being polymeric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10—Inorganic particles
    • B32B2264/102—Oxide or hydroxide
    • B32B2264/1022—Titania
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10—Inorganic particles
    • B32B2264/102—Oxide or hydroxide
    • B32B2264/1025—Zinc oxide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10—Inorganic particles
    • B32B2264/104—Oxysalt, e.g. carbonate, sulfate, phosphate or nitrate particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/30—Particles characterised by physical dimension
    • B32B2264/303—Average diameter greater than 1µm
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/204—Di-electric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2405/00—Adhesive articles, e.g. adhesive tapes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C08K2003/2237—Oxides; Hydroxides of metals of titanium
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C08K2003/2296—Oxides; Hydroxides of metals of zinc
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/10—Metal compounds
    • C08K3/14—Carbides
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
    • C09J2301/124—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/304—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being heat-activatable, i.e. not tacky at temperatures inferior to 30°C
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/408—Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the adhesive layer
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/41—Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the carrier layer
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/416—Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation

Definitions

  • the present invention relates to a high frequency dielectric heating adhesive sheet.
  • Patent Document 1 describes a sheet-shaped thermal adhesive containing at least one fine powder selected from the group consisting of carbon black, silicon oxide, metal and metal oxide.
  • the thermal adhesive described in Patent Document 1 is a single-layer sheet that is melted by dielectric heating.
  • the molten resin in the single-layer sheet may protrude from the bonded portion between the adherends.
  • the protruding resin may adhere to a surface other than the adhesive surface of the adherend, or may adhere to a dielectric heating device (for example, an electrode or the like).
  • An object of the present invention is to provide a high-frequency dielectric heating adhesive sheet in which the resin does not easily protrude from the bonded portion between the adherends even if pressure is applied when the adherends are dielectrically heat-bonded.
  • the present invention has a first adhesive layer, a second adhesive layer, and an intermediate layer arranged between the first adhesive layer and the second adhesive layer.
  • the first adhesive layer contains a first thermoplastic resin and a first dielectric filler that generates heat at a high frequency
  • the second adhesive layer contains a second thermoplastic resin and a second that generates heat at a high frequency.
  • a high-frequency dielectric heating adhesive sheet containing a dielectric filler and the intermediate layer does not contain a dielectric filler that generates heat at a high frequency is provided.
  • At least one of the MVR ratio MVRr1 represented by the following mathematical formula (Equation 2) and the MVR ratio MVRr2 represented by the following mathematical formula (Equation 3) is 0. It is preferably 0.01 or more.
  • MVRr1 MVRx1 / MVRy ... (Equation 2)
  • MVRr2 MVRx2 / MVRy ... (Equation 3)
  • MVRx1 is the MVR of the first adhesive layer at 230 ° C.
  • MVRx2 is the MVR of the second adhesive layer at 230 ° C.
  • MVRy is the MVR of the intermediate layer at 230 ° C.
  • MVry an MVR at 230 ° C. of the intermediate layer is preferably not more than 60cm 3 / 10min.
  • At least one of MVRx1 which is the MVR of the first adhesive layer at 230 ° C. and MVRx2 which is the MVR of the second adhesive layer at 230 ° C. is preferably 0.5 cm 3 / 10min or more.
  • the volume content of the first dielectric filler in the first adhesive layer and the volume content of the second dielectric filler in the second adhesive layer are 3% by volume or more and 60% by volume or less.
  • At least one of the first dielectric filler and the second dielectric filler is selected from the group consisting of zinc oxide, silicon carbide, barium titanate, and titanium oxide. It is preferable to contain at least one of the above.
  • At least one of the first thermoplastic resin and the second thermoplastic resin is preferably a polyolefin resin.
  • the thickness reduction rate before and after applying a high frequency to the high-frequency dielectric heating adhesive sheet is 50% or less.
  • the first adhesive layer and the second adhesive layer is in direct contact with the intermediate layer.
  • any layer of the high-frequency dielectric heating adhesive sheet is peeled off from the layer in contact with the layer after a cross-cut test in accordance with JIS K5600-5-6: 1999. It is preferable that the ratio of the number of lattices attached without the invention is 50% or more.
  • the present invention it is possible to provide a high-frequency dielectric heating adhesive sheet in which the resin does not easily protrude from the bonded portion between the adherends even if pressure is applied when the adherends are dielectrically heat-bonded.
  • the high-frequency dielectric heating adhesive sheet includes a first adhesive layer, a second adhesive layer, and an intermediate layer arranged between the first adhesive layer and the second adhesive layer.
  • the first adhesive layer contains a first thermoplastic resin and a first dielectric filler that generates heat at a high frequency.
  • the second adhesive layer contains a second thermoplastic resin and a second dielectric filler that generates heat at high frequencies.
  • the intermediate layer does not contain a dielectric filler that generates heat at high frequencies.
  • the first adhesive layer and the second adhesive layer are in direct contact with the intermediate layer. It is also preferable that both the first adhesive layer and the second adhesive layer are in direct contact with the intermediate layer.
  • the intermediate layer preferably contains one or more kinds of thermoplastic resins. From the viewpoint of adhesion, the intermediate layer more preferably contains at least one of a first thermoplastic resin and a second thermoplastic resin. It is also preferable that the main composition of the thermoplastic resin contained in the intermediate layer is the same as at least one of the main composition of the first thermoplastic resin and the main composition of the second thermoplastic resin. It is also preferable that the main composition of the thermoplastic resin contained in the intermediate layer is the same as the main composition of the first thermoplastic resin and the main composition of the second thermoplastic resin.
  • the "main composition of the thermoplastic resin” is, for example, when the thermoplastic resin is a polymer, it is the repeating unit contained most in the polymer among the repeating units contained in the polymer. If the thermoplastic resin is a polymer derived from a single monomer, the monomer unit (repeating unit) is the "main composition of the thermoplastic resin". When the thermoplastic resin is a copolymer, the repeating unit contained most in the polymer is the "main composition of the thermoplastic resin". When the thermoplastic resin is a copolymer, the "main composition of the thermoplastic resin” in the copolymer is a repeating unit (monomer unit) contained in an amount of 30% by mass or more, and in one embodiment, 30% by mass.
  • thermoplastic resin is a copolymer
  • the number of repeating units contained most may be two or more.
  • FIG. 1 shows a schematic cross-sectional view of an example of a high-frequency dielectric heating adhesive sheet according to the present embodiment.
  • the high-frequency dielectric heating adhesive sheet 1 has a first adhesive layer 10, a second adhesive layer 20 located on the surface side opposite to the first adhesive layer 10, a first adhesive layer 10, and a first adhesive layer 10 as outermost layers. It has an intermediate layer 30 arranged between the adhesive layers 20 of 2.
  • the first adhesive layer 10 and the intermediate layer 30 are in direct contact with each other, and the second adhesive layer 20 and the intermediate layer 30 are in direct contact with each other.
  • the high-frequency dielectric heating adhesive sheet 1 has a first surface 11 and a second surface 21 opposite to the first surface 11.
  • the first thermoplastic resin and the second thermoplastic resin may be the same resin or different resins.
  • the thermoplastic resin contained in the intermediate layer is also appropriately selected and used from the first thermoplastic resin described later and the same resin as described in the second thermoplastic resin. Is preferable.
  • the first thermoplastic resin and the second thermoplastic resin are the same resin, it is easy to reduce the manufacturing cost of the high-frequency dielectric heating adhesive sheet, and the manufactured high-frequency dielectric heating adhesive sheet is difficult to delaminate.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment can easily bond adherends made of different materials.
  • the first adherend is used as the first thermoplastic resin.
  • a resin that easily adheres to the body can be used, and a resin that easily adheres to the second adherend can be used as the second thermoplastic resin.
  • the polyolefin-based resin includes a polyolefin-based resin having a polar moiety and a polyolefin-based resin having no polar moiety, and when specifying the presence or absence of a polar moiety, the polyolefin-based resin having a polar moiety or the polar moiety It is described as a polyolefin-based resin that does not have.
  • At least one of the first thermoplastic resin and the second thermoplastic resin is a polyolefin resin having a polar moiety. At least one of the first thermoplastic resin and the second thermoplastic resin may be a polyolefin resin having no polar moiety.
  • the polyolefin-based resin as the thermoplastic resin is selected from the group consisting of, for example, a homopolymer such as polyethylene, polypropylene, polybutene and polymethylpentene, and a group consisting of ethylene, propylene, butene, hexene, octene and 4-methylpentene. Examples thereof include an ⁇ -olefin resin made of a copolymer of the monomers to be used.
  • the polyolefin-based resin as the thermoplastic resin may be a single type of resin or a combination of two or more types of resins.
  • the polar portion of the polyolefin-based resin having a polar moiety is not particularly limited as long as it can impart polarity to the polyolefin-based resin.
  • a polyolefin-based resin having a polar moiety is preferable because it exhibits high adhesive strength to an adherend.
  • the thermoplastic resin may be a copolymer of an olefin-based monomer and a monomer having a polar moiety. Further, the thermoplastic resin may be a resin obtained by introducing a polar moiety into an olefin polymer obtained by polymerizing an olefin monomer by modification such as an addition reaction.
  • the type of the olefin-based monomer constituting the polyolefin-based resin having a polar moiety as the thermoplastic resin is not particularly limited.
  • the olefin-based monomer include ethylene, propylene, butene, hexene, octene, 4-methyl-1-pentene and the like.
  • the olefin-based monomer may be used alone or in combination of two or more.
  • Ethylene and propylene are preferable as the olefin-based monomer from the viewpoint of excellent mechanical strength and stable adhesive properties.
  • the olefin-derived structural unit in the polyolefin-based resin having a polar moiety is preferably ethylene or a propylene-derived structural unit.
  • Examples of the polar moiety include a hydroxyl group, a carboxy group, a vinyl acetate structure, an acid anhydride structure, and an acid-modified structure introduced into a polyolefin resin by acid modification.
  • the acid-modified structure as a polar site is a site introduced by acid-modifying a thermoplastic resin (for example, a polyolefin resin).
  • a thermoplastic resin for example, a polyolefin resin
  • examples of the compound used for graft-modifying a thermoplastic resin include unsaturated carboxylic acids, acid anhydrides of unsaturated carboxylic acids, and esters of unsaturated carboxylic acids. Acid derivative components can be mentioned.
  • unsaturated carboxylic acids examples include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid and citraconic acid.
  • Examples of the acid anhydride of the unsaturated carboxylic acid include acid anhydrides of unsaturated carboxylic acids such as maleic anhydride, itaconic anhydride and citraconic anhydride.
  • ester of unsaturated carboxylic acid examples include methyl acrylate, ethyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, dimethyl maleate, monomethyl maleate, dimethyl fumarate, diethyl fumarate, and dimethyl itaconic acid.
  • Esters of unsaturated carboxylic acids such as diethyl itaconic acid, dimethyl citraconic acid, diethyl citraconic acid and dimethyl tetrahydrohydride phthalate.
  • the copolymer When the thermoplastic resin is a copolymer of an olefin-based monomer and a monomer having a polar moiety, the copolymer preferably contains 2% by mass or more of a structural unit derived from the monomer having a polar moiety, and 4% by mass. It is more preferable to contain the above, further preferably 5% by mass or more, and further preferably 6% by mass or more. Further, the copolymer preferably contains 30% by mass or less of a constituent unit derived from a monomer having a polar moiety, more preferably 25% by mass or less, further preferably 20% by mass or less, and 15% by mass. It is particularly preferable to include the following.
  • the adhesive strength of the high-frequency dielectric heating adhesive sheet is improved. Further, when the copolymer contains 30% by mass or less of a constituent unit derived from a monomer having a polar moiety, it is possible to prevent the tack of the thermoplastic resin from becoming too strong. As a result, it becomes easy to prevent the molding process of the high-frequency dielectric heating adhesive sheet from becoming difficult.
  • the modification rate by acid is preferably 0.01% by mass or more, more preferably 0.1% by mass or more, and 0.2. It is more preferably mass% or more.
  • the modification rate by acid is preferably 30% by mass or less, more preferably 20% by mass or less, and 10% by mass or less. Is even more preferable.
  • the adhesive strength of the high-frequency dielectric heating adhesive sheet is improved when the acid modification rate is 0.01% by mass or more.
  • the modification rate by acid is 30% by mass or less, it is possible to prevent the tack of the thermoplastic resin from becoming too strong. As a result, it becomes easy to prevent the molding process of the high-frequency dielectric heating adhesive sheet from becoming difficult.
  • the modification rate is a percentage of the mass of the acid-derived portion with respect to the total mass of the acid-modified polyolefin.
  • the polyolefin-based resin as the thermoplastic resin more preferably has an acid anhydride structure as the acid-modified structure.
  • the acid anhydride structure is preferably a structure introduced when the polyolefin resin is modified with maleic anhydride.
  • the modification rate with maleic anhydride is preferably in the same range as the modification rate when the polyolefin-based resin as the thermoplastic resin has an acid-modified structure, and is within this range. The obtained effect is also the same as when the polyolefin-based resin as the thermoplastic resin has an acid-modified structure.
  • the olefin-derived structural unit in the maleic anhydride-modified polyolefin is preferably an ethylene or propylene-derived structural unit. That is, the maleic anhydride-modified polyolefin is preferably a maleic anhydride-modified polyethylene resin or a maleic anhydride-modified polypropylene resin.
  • the thermoplastic resin according to the present embodiment is also preferably a copolymer (olefin-vinyl acetate copolymer resin) containing a structural unit derived from olefin and a structural unit derived from vinyl acetate.
  • the olefin-vinyl acetate copolymer resin as a thermoplastic resin has a structural unit derived from vinyl acetate, and the thermoplastic resin has a structural unit derived from a monomer having a polar moiety in a copolymer of an olefin-based monomer and a monomer having a polar moiety. It is preferable to have the same range as above, and the effect obtained within the range is also the same as when the thermoplastic resin is a copolymer of an olefin-based monomer and a monomer having a polar moiety.
  • the structural units derived from vinyl acetate in the ethylene-vinyl acetate copolymer resin and the propylene-vinyl acetate copolymer resin are also preferably in the same range as the percentage (mass%) described for the olefin-vinyl acetate copolymer resin.
  • the first dielectric filler and the second dielectric filler are fillers that generate heat at high frequencies.
  • the first dielectric filler and the second dielectric filler are preferably fillers that generate heat when a high frequency voltage having a frequency range of 3 MHz or more and 300 MHz or less is applied.
  • the first dielectric filler and the second dielectric filler are fillers that generate heat when a high frequency voltage such as a frequency of 13.56 MHz, 27.12 MHz or 40.68 MHz is applied in the frequency range of 3 MHz or more and 300 MHz or less. Is preferable.
  • the first dielectric filler and the second dielectric filler are independently zinc oxide, silicon carbide (SiC), titanium oxide, barium titanate, barium titanate, lead titanate, potassium niobate, and water.
  • Inorganic material with crystalline water such as aluminum silicate, hydrated aluminosilicate of alkali metal, or inorganic material with crystalline water such as hydrated aluminosilicate of alkaline earth metal, etc.
  • the types of the first dielectric filler and the second dielectric filler are the same as or different from each other.
  • At least one of the first dielectric filler and the second dielectric filler preferably contains at least one selected from the group consisting of zinc oxide, silicon carbide, barium titanate and titanium oxide. It is preferable that the first dielectric filler and the second dielectric filler are at least one independently selected from the group consisting of zinc oxide, silicon carbide, titanium oxide and barium titanate.
  • the first dielectric filler and the second dielectric filler can be improved. It is more preferable that at least one of the dielectric fillers of the above is zinc oxide.
  • Zinc oxide has the lowest density among the dielectric fillers, so when the adherend is bonded using a high-frequency dielectric heating adhesive sheet containing zinc oxide as the dielectric filler, and when a sheet containing another dielectric filler is used. In comparison, the total weight of the bonded body is unlikely to increase. Zinc oxide is not too hard among ceramics, so it does not easily damage the equipment for manufacturing high-frequency dielectric heating adhesive sheets. Since zinc oxide is an inert oxide, it causes little damage to the thermoplastic resin even when blended with the thermoplastic resin. Further, the titanium oxide as the dielectric filler is preferably at least one of anatase-type titanium oxide and rutile-type titanium oxide, and more preferably anatase-type titanium oxide from the viewpoint of excellent dielectric properties.
  • At least one of the volume content of the first dielectric filler in the first adhesive layer and the volume content of the second dielectric filler in the second adhesive layer is 3% by volume or more. Is more preferable, 5% by volume or more is more preferable, and 8% by volume or more is further preferable. At least one of the volume content of the first dielectric filler in the first adhesive layer and the volume content of the second dielectric filler in the second adhesive layer is 60% by volume or less and 50% by volume or less. It is preferable, it is more preferably 40% by volume or less, and further preferably 35% by volume or less. When the volume content of the first dielectric filler is 3% by volume or more, the first adhesive layer and the first adherend can be easily firmly adhered to each other.
  • the second adhesive layer and the second adherend can be easily firmly adhered to each other.
  • the volume content of the first dielectric filler is 60% by volume or less
  • the first adhesive layer can be easily processed.
  • the volume content of the second dielectric filler is 60% by volume or less
  • the second adhesive layer can be easily processed.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment is the first adherend and the second. It is easy to firmly adhere to the adherend.
  • the volume content of both the first dielectric filler and the second dielectric filler is 60% by volume or less, the flexibility of the first adhesive layer and the second adhesive layer can be easily obtained, and the decrease in toughness can be easily prevented. .. Since the intermediate layer does not contain a dielectric filler, it is easy to obtain flexibility of the high-frequency dielectric heating adhesive sheet as a whole, it is easy to prevent a decrease in toughness, and it is easy to process the high-frequency dielectric heating adhesive sheet into a desired shape in a subsequent process.
  • the volume content of the first dielectric filler in the first adhesive layer and the volume content of the second dielectric filler in the second adhesive layer are the same as or different from each other.
  • At least one of the volume average particle diameter of the first dielectric filler and the volume average particle diameter of the second dielectric filler is preferably 1 ⁇ m or more, more preferably 2 ⁇ m or more, and 3 ⁇ m. The above is more preferable. At least one of the volume average particle diameter of the first dielectric filler and the volume average particle diameter of the second dielectric filler is preferably 30 ⁇ m or less, more preferably 25 ⁇ m or less, and more preferably 20 ⁇ m or less. More preferred. When the volume average particle size of the first dielectric filler in the first adhesive layer is 1 ⁇ m or more, the first adhesive layer can exhibit high heat generation performance when a high frequency is applied.
  • the volume average particle size of the first dielectric filler in the first adhesive layer is 30 ⁇ m or less, it is possible to prevent a decrease in the strength of the first adhesive layer and to exhibit high heat generation performance when a high frequency is applied.
  • the volume average particle size of the second dielectric filler in the second adhesive layer is 1 ⁇ m or more, the second adhesive layer can exhibit high heat generation performance when a high frequency is applied.
  • the volume average particle size of the second dielectric filler in the second adhesive layer is 30 ⁇ m or less, it is possible to prevent a decrease in the strength of the second adhesive layer and to exhibit high heat generation performance when a high frequency is applied.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment When the volume average particle diameter of the first dielectric filler and the volume average particle diameter of the second dielectric filler are both 1 ⁇ m or more, the high-frequency dielectric heating adhesive sheet according to the present embodiment generates high heat when a high frequency is applied. The performance is exhibited, and the first dielectric and the second dielectric can be firmly adhered to each other in a shorter time. Since the volume average particle diameter of the first dielectric filler and the volume average particle diameter of the second dielectric filler are both 30 ⁇ m or less, it is possible to prevent a decrease in the strength of the high-frequency dielectric heating adhesive sheet, and the sheet as a whole can be prevented from decreasing when a high frequency is applied. High feasibility can be exhibited. The volume average particle diameter of the first dielectric filler and the volume average particle diameter of the second dielectric filler are the same as or different from each other.
  • the volume average particle size of the dielectric filler is measured by the following method.
  • the particle size distribution of the dielectric filler is measured by the laser diffraction / scattering method, and the volume average particle size is calculated from the result of the particle size distribution measurement according to JIS Z 8819-2: 2001.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment may or may not contain an additive.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment contains an additive, it is preferable that at least one of the first adhesive layer, the second adhesive layer and the intermediate layer contains the additive.
  • the additive includes, for example, a tackifier, a plasticizer, a wax, a colorant, an antioxidant, an ultraviolet absorber, an antibacterial agent, and a coupling agent. , Viscosity modifiers, organic fillers, inorganic fillers and the like. Organic fillers as additives and inorganic fillers are different from dielectric fillers.
  • the tackifier and the plasticizer can improve the melting characteristics and the adhesive characteristics of the high-frequency dielectric heating adhesive sheet.
  • the tackifier include rosin derivatives, polyterpene resins, aromatic-modified terpene resins, hydrides of aromatic-modified terpene resins, terpene phenol resins, kumaron inden resins, aliphatic petroleum resins, aromatic petroleum resins, and aromatics.
  • Examples include hydrides of group petroleum resins.
  • the plasticizer include petroleum-based process oils, natural oils, dialkyl dibasates, and low molecular weight liquid polymers. Examples of petroleum-based process oils include paraffin-based process oils, naphthenic process oils, aromatic process oils, and the like.
  • the content of the additive in the high-frequency dielectric heating adhesive sheet is usually 0.01% by mass or more based on the total amount of the high-frequency dielectric heating adhesive sheet. Is more preferable, 0.05% by mass or more is more preferable, and 0.1% by mass or more is further preferable.
  • the content of the additive in the high-frequency dielectric heating adhesive sheet is preferably 20% by mass or less, more preferably 15% by mass or less, and further preferably 10% by mass or less.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment preferably does not contain carbon or a carbon compound containing carbon as a main component (for example, carbon black or the like) and a conductive substance such as metal.
  • the content of the conductive substance is preferably 5% by mass or less, more preferably 1% by mass or less, and 0.1% by mass or less, based on the total amount of the high-frequency dielectric heating adhesive sheet. Is even more preferable, and 0% by mass is even more preferable.
  • the content of the conductive substance in the high-frequency dielectric heating adhesive sheet is 5% by mass or less, it becomes easy to prevent the problem of carbonization of the adhesive portion and the adherend due to electrical dielectric breakdown during the dielectric heat treatment.
  • the total mass of the thermoplastic resin and the dielectric filler with respect to the total mass of the first adhesive layer, and the total mass of the thermoplastic resin and the dielectric filler with respect to the total mass of the second adhesive layer At least one of the above is preferably 80% by mass or more, more preferably 90% by mass or more, and further preferably 99% by mass or more.
  • the total mass of the thermoplastic resin and the dielectric filler is preferably 80% by mass or more, more preferably 90% by mass or more, and 99 by mass, based on the total mass of the high-frequency dielectric heating adhesive sheet according to the present embodiment. It is more preferably mass% or more.
  • the volume content of the first thermoplastic resin with respect to all the thermoplastic resins in the first adhesive layer is preferably 50% by volume or more, preferably 60% by volume.
  • the above is more preferable, 70% by volume or more is further preferable, 80% by volume or more is further preferable, and 90% by volume or more is further preferable.
  • the volume content of the second thermoplastic resin with respect to all the thermoplastic resins in the second adhesive layer is preferably 50% by volume or more, preferably 60% by volume.
  • the sheet thickness ratio Trx represented by the following mathematical formula (Equation 1) is preferably 5 or more, more preferably 10 or more, and further preferably 15 or more.
  • Tx1 is the thickness of the first adhesive layer
  • Tx2 is the thickness of the second adhesive layer
  • Ty is the thickness of the intermediate layer.
  • the sheet thickness ratio Trx is 5 or more, the ratio of the thickness of the adhesive layer to the total thickness of the high-frequency dielectric heating adhesive sheet does not become too small, and the deterioration of the adhesiveness with the adherend can be suppressed.
  • the sheet thickness ratio Trx is 80 or less, the ratio of the thickness of the adhesive layer to the total thickness of the high-frequency dielectric heating adhesive sheet does not become too large, and the resin squeezes out from the bonded portion between the adherends. It can be further suppressed.
  • At least one of the thicknesses of the first adhesive layer and the second adhesive layer is preferably 5 ⁇ m or more, more preferably 10 ⁇ m or more, and further preferably 20 ⁇ m or more. At least one of the thicknesses of the first adhesive layer and the second adhesive layer is preferably 800 ⁇ m or less, more preferably 600 ⁇ m or less, and further preferably 400 ⁇ m or less. When the thickness of the first adhesive layer is 5 ⁇ m or more, the first adhesive layer has good heat generation, so that the adhesive strength can be easily obtained. When the thickness of the second adhesive layer is 5 ⁇ m or more, the second adhesive layer has good heat generation, so that the adhesive strength can be easily obtained.
  • the first adhesive layer can easily reduce the amount of resin that squeezes out during adhesion, and the amount of heat generated does not increase too much, so that the intermediate layer can be easily prevented from melting.
  • the second adhesive layer can easily reduce the amount of resin that squeezes out during adhesion, and the amount of heat generated does not increase too much, so that the intermediate layer can be easily prevented from melting.
  • the thickness of both the first adhesive layer and the second adhesive layer is 5 ⁇ m or more, the high-frequency dielectric heating adhesive sheet has good heat generation, so that the adhesive strength can be easily obtained.
  • the high-frequency dielectric heating adhesive sheet can easily reduce the amount of resin that squeezes out during adhesion, and the amount of heat generated does not increase too much. It is easy to prevent the layer from melting.
  • the thickness of the intermediate layer is preferably 10 ⁇ m or more, more preferably 25 ⁇ m or more, further preferably 50 ⁇ m or more, further preferably 75 ⁇ m or more, further preferably 100 ⁇ m or more. It is still preferable.
  • the thickness of the intermediate layer is preferably 1000 ⁇ m or less, more preferably 800 ⁇ m or less, and even more preferably 750 ⁇ m or less.
  • the high-frequency dielectric heating adhesive sheet can easily prevent an increase in the amount of protrusion.
  • the thickness of the intermediate layer is 1000 ⁇ m or less, the high-frequency dielectric heating adhesive sheet can easily obtain processability.
  • the ratio of the average particle diameter D F1 of the first dielectric filler to the thickness Tx1 of the first adhesive layer Tx1 / D F1 and the average particle diameter of the second dielectric filler is preferably 0.8 or more, more preferably 1 or more, further to be 2 or more It is preferable, and more preferably 3 or more.
  • At least one of the ratio Tx1 / D F1 and the ratio Tx2 / D F2 is preferably 2500 or less, preferably 2000 or less, preferably 1750 or less, more preferably 1000 or less, and 500.
  • the ratio Tx1 / D F1 is 0.8 or more, it is possible to prevent a decrease in adhesive strength due to contact between the first dielectric filler and the adherend during adhesion.
  • the ratio Tx2 / D F2 is 0.8 or more, it is possible to prevent a decrease in adhesive strength due to contact between the second dielectric filler and the adherend during adhesion.
  • the ratio Tx1 / D F1 is 2500 or less, the load on the sheet manufacturing apparatus can be suppressed at the time of producing the first adhesive layer.
  • the load on the sheet manufacturing apparatus can be suppressed at the time of producing the second adhesive layer.
  • the ratio Tx1 / D F1 and the ratio Tx2 / D F2 are both 0.8 or more (preferably 1 or more)
  • the dielectric filler and the adherend come into contact with each other on both sides of the high-frequency dielectric heating adhesive sheet during bonding. It is possible to prevent a decrease in adhesive strength due to this.
  • both the ratio Tx1 / D F1 and the ratio Tx2 / D F2 are 2500 or less, the load on the sheet manufacturing apparatus can be suppressed at the time of producing the high-frequency dielectric heating adhesive sheet.
  • the ratio Tx1 / D F1 and the ratio Tx2 / D F2 are the same as or different from each other.
  • At least one of the MVR ratio MVRr1 represented by the following mathematical formula (Equation 2) and the MVR ratio MVRr2 represented by the following mathematical formula (Equation 3) is 0. It is preferably 01 or more, more preferably 0.05 or more, and 0. It is more preferably l0 or more. At least one of the ratio MVRr1 and the ratio MVRr2 is preferably 20 or less, more preferably 10 or less, and further preferably 5 or less.
  • MVRr1 MVRx1 / MVRy ... (Equation 2)
  • MVRr2 MVRx2 / MVRy ...
  • the second adhesive layer is likely to melt during high-frequency dielectric heating, and the adhesiveness between the second adhesive layer and the adherend is improved.
  • the ratio MVRr1 is 20 or less, it is easy to reduce the amount of resin protruding from the first adhesive layer at the time of adhesion.
  • the ratio MVRr2 is 20 or less, it is easy to reduce the amount of resin protruding from the second adhesive layer at the time of adhesion.
  • both the ratio MVRr1 and the ratio MVRr2 are 0.01 or more, the adhesiveness of the first adhesive layer and the second adhesive layer located on the outermost layer of the high-frequency dielectric heating adhesive sheet is improved, and both sides of the adhesive layer and the adherend are improved.
  • Adhesiveness is improved.
  • both the ratio MVRr1 and the ratio MVRr2 are 20 or less, it is easy to reduce the amount of resin protruding from the first adhesive layer and the second adhesive layer at the time of bonding.
  • the ratio MVRr1 and the ratio MVRr2 are the same as or different from each other.
  • the MVR of the thermoplastic resin, the adhesive layer and the intermediate layer can be measured by the method described in the item of Examples described later.
  • At least one of MVRx1 which is an MVR at 230 ° C. of the first adhesive layer and MVRx2 which is an MVR at 230 ° C. of the second adhesive layer is 0.5 cm. it is preferably 3 / 10min or more, more preferably 1 cm 3 / 10min or more, more preferably 3 cm 3 / 10min or more, more further preferably 5 cm 3 / 10min or more, 10 cm 3 / It is even more preferable that it is 10 minutes or more. It is preferable that at least one of the first an MVR at 230 ° C. of the adhesive layer MVRx1 and a MVR at 230 ° C.
  • MVRx2 is less 200cm 3 / 10min, 175cm 3 / 10min more preferably less, more preferably at most 150 cm 3 / 10min, more preferably more is at 100 cm 3 / 10min or less, yet more preferably at 50 cm 3 / 10min or less. If MVRx1 the first adhesive layer is 0.5 cm 3 / 10min or more, the first adhesive layer is easily melted during the high-frequency dielectric heating, adhesion between the first adhesive layer and the adherend is improved. If MVRx2 the second adhesive layer is 0.5 cm 3 / 10min or more, the second adhesive layer is easily melted during the high-frequency dielectric heating, adhesion between the second adhesive layer and the adherend is improved.
  • MVRx1 the first adhesive layer is 200 cm 3 / 10min or less, easily reduce the amount of resin protruding from the first adhesive layer at the time of bonding, it is easy to process the first adhesive layer.
  • MVRx2 the second adhesive layer is 200 cm 3 / 10min or less, easily reduce the amount of resin protruding from the second adhesive layer at the time of bonding, it is easy to process the second adhesive layer.
  • MVRx2 of MVRx1 and the second adhesive layer of the first adhesive layer are both 0.5 cm 3 / 10min or more, the first adhesive layer and second adhesive layer located on the outermost layer of the high-frequency dielectric heating the adhesive sheet The adhesiveness of the material is improved, and the adhesiveness to the adherend is improved on both sides.
  • the first adhesive layer both 200 cm 3 / 10min or less is MVRx2 of MVRx1 and the second adhesive layer, it is easy to reduce the amount of resin protruding from the first adhesive layer and second adhesive layer at the time of bonding, radio frequency Easy to process dielectric heating adhesive sheets.
  • the MVRx1 of the first adhesive layer and the MVRx2 of the second adhesive layer are the same as or different from each other.
  • the thickness reduction rate before and after applying a high frequency to the high-frequency dielectric heating adhesive sheet is preferably 50% or less, more preferably 40% or less. It is preferably 30% or less, and even more preferably 20% or less. If the thickness reduction rate is 50% or less, it becomes difficult for the resin to squeeze out, and as a result, the resin squeezed out from the adhesive portion may adhere to other than the adhesive portion of the adherend, or a dielectric heating device (for example, an electrode, etc.). It is easy to prevent it from adhering to.
  • the thickness reduction rate is usually 0% or more. The thickness reduction rate is a value measured by the following measuring method.
  • a pair of adherends (size: 25 mm x 12.5 mm, thickness: 1.5 mm) sandwiched between the electrodes of the high-frequency dielectric heating device and a high-frequency dielectric heating adhesive sheet (large) sandwiched between the pair of adherends.
  • S: 25 mm x 12.5 mm, thickness: D1) is fixed.
  • the thickness D2 of the high-frequency dielectric heating adhesive sheet after applying a high frequency for 10 seconds under the conditions of a frequency of 40.68 MHz, an output of 200 W, and a pressure of 0.5 MPa is measured.
  • the thickness reduction rate is calculated by the following mathematical formula (Equation 4). ⁇ (D1-D2) / D1 ⁇ x 100 ... (Equation 4)
  • the unit of D1 and D2 is ⁇ m.
  • Interlayer adhesion The ratio of the number of lattices attached to any of the layers of the high-frequency dielectric heating adhesive sheet according to the present embodiment without peeling from the layer in contact with the layer after the cross-cut test conforming to JIS K5600-5-6: 1999. Is preferably 50% or more, more preferably 80% or more, and even more preferably 100%. If it has such interlayer adhesion, it becomes more difficult to peel off between the layers of the sheet. After the cross-cut test, the ratio of the number of lattices adhering to the layer in contact with the layer without peeling is usually 100% or less. For example, as shown in FIG.
  • the ratio of the number of lattices to which the first adhesive layer 10 is attached without peeling from the intermediate layer 30 after the cross-cut test conforming to JIS K5600-5-6: 1999 is 50% or more.
  • the ratio of the number of lattices to which the second adhesive layer 20 is attached without peeling from the intermediate layer 30 is preferably 50% or more, more preferably 80% or more, and 100%. Is even more preferable.
  • the thickness of the high-frequency dielectric heating adhesive sheet is preferably 10 ⁇ m or more, more preferably 30 ⁇ m or more, and further preferably 50 ⁇ m or more.
  • the upper limit of the thickness of the high-frequency dielectric heating adhesive sheet is not particularly limited. As the thickness of the high-frequency dielectric heating adhesive sheet increases, the weight of the entire bonded body obtained by bonding the first adherend and the second adherend also increases. Therefore, the high-frequency dielectric heating adhesive sheet is actually used.
  • the method for producing the high-frequency dielectric heating adhesive sheet according to the present embodiment is not particularly limited as long as it can produce a laminated high-frequency dielectric heating adhesive sheet including the first adhesive layer, the intermediate layer and the second adhesive layer.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment can be produced, for example, by a coextrusion method using a multi-layer extruder by premixing each of the above components.
  • a single-layer sheet of each layer (for example, a first adhesive layer, an intermediate layer, and a second adhesive layer) constituting the high-frequency dielectric heating adhesive sheet according to the present embodiment is individually produced, and a plurality of single-layer sheets are formed.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment can also be produced by laminating and laminating.
  • the single-layer sheet is prepared by premixing each of the above components and kneading using a known kneading device such as an extruder and a heat roll, and known molding such as extrusion molding, calendar molding, injection molding, and casting molding. It can be manufactured by the method.
  • a thermal laminator is used.
  • the first adherend and the second adherend can be adhered to each other.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment is preferably a sheet for adhering the first adherend and the second adherend made of a material different from that of the first adherend.
  • the shape of the first adherend and the shape of the second adherend are not particularly limited, but are preferably sheet-like.
  • the shape of the first adherend and the second adherend may be made of the same materials as described above, and the shape of the first adherend and the shape and dimensions of the second adherend are the same as each other. But it can be different.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment is sandwiched between the first adherend and the second adherend, for example.
  • a high-frequency voltage of 3 MHz or more and 300 MHz or less can be applied to produce a bonded body in which the first adherend and the second adherend are adhered to each other.
  • the first adherend and the second adherend are bonded using the high-frequency dielectric heating adhesive sheet according to the present embodiment.
  • the bonding method according to this embodiment preferably includes the following steps P1 and P2.
  • Step P1 A step of bringing the first adhesive layer of the high-frequency dielectric heating adhesive sheet into contact with the first adherend, and abutting the second adhesive layer with the second adherend.
  • Step P2 A step of applying a high frequency to a high-frequency dielectric heating adhesive sheet to bond the first adherend and the second adherend.
  • Step P1 is a step of sandwiching the high-frequency dielectric heating adhesive sheet according to the present embodiment between the first adherend and the second adherend.
  • the first adherend is brought into contact with the first adhesive layer of the high-frequency dielectric heating adhesive sheet.
  • the second adherend is brought into contact with the second adhesive layer of the high-frequency dielectric heating adhesive sheet.
  • the high-frequency dielectric heating adhesive sheet may be sandwiched between the first adherend and the second adherend so that the first adherend and the second adherend can be adhered to each other.
  • the high-frequency dielectric heating adhesive sheet may be sandwiched in a part between the first adherend and the second adherend, at a plurality of places or on the entire surface. From the viewpoint of improving the adhesive strength between the first adherend and the second adherend, a high-frequency dielectric heating adhesive sheet is applied over the entire adhesive surface between the first adherend and the second adherend. It is preferable to hold it. Further, as one aspect of sandwiching the high-frequency dielectric heating adhesive sheet in a part between the first adherend and the second adherend, the first adherend and the second adherend are used.
  • a high-frequency dielectric heating adhesive sheet is arranged in a frame shape along the outer periphery of the adhesive surface and is sandwiched between the first adherend and the second adherend.
  • the size of the high-frequency dielectric heating adhesive sheet to be used can be reduced, so that the adhesive can be adhered.
  • the high-frequency dielectric heating treatment time can be shortened as compared with the case where the high-frequency dielectric heating adhesive sheet is arranged over the entire surface.
  • step P2 a high frequency voltage of 3 MHz or more and 300 MHz or less is applied to the high frequency dielectric heating adhesive sheet sandwiched between the first adherend and the second adherend in step P1 to perform the first step.
  • This is a step of adhering the adherend to the second adherend with a high-frequency dielectric heating adhesive sheet.
  • a high frequency voltage can be applied to the high frequency dielectric heating adhesive sheet.
  • FIG. 2 shows a schematic diagram illustrating a high-frequency dielectric heating treatment using the high-frequency dielectric heating adhesive sheet and the dielectric heating device according to the present embodiment.
  • the first high frequency application electrode 51 and the second high frequency application electrode 52 form a pair of flat plate electrodes parallel to each other, such an electrode arrangement type may be referred to as a parallel flat plate type. It is also preferable to use a parallel plate type high frequency dielectric heating device for applying a high frequency. In the case of a parallel plate type high-frequency dielectric heating device, since the high frequency penetrates the high-frequency dielectric heating adhesive sheet located between the electrodes, the entire high-frequency dielectric heating adhesive sheet can be heated, and the adherend and the high-frequency dielectric heating adhesive sheet can be heated. Can be bonded in a short time.
  • a high frequency power supply 53 for applying a high frequency voltage of, for example, a frequency of about 13.56 MHz, a frequency of about 27.12 MHz, or a frequency of about 40.68 MHz is connected to each of the first high frequency application electrode 51 and the second high frequency application electrode 52.
  • the dielectric heating adhesive device 50 performs a dielectric heating treatment via a high-frequency dielectric heating adhesive sheet 1 sandwiched between a first adherend 110 and a second adherend 120.
  • the first high-frequency application electrode 51 and the second high-frequency application electrode 52 pressurize the first adherend 110 and the second adherend 120. And glue.
  • the first adherend 110 and the second adherend 120 may be adhered to each other without performing the pressure treatment.
  • the first high frequency application electrode 51 and the second high frequency application electrode 52 have a press mechanism, they also function as a press device. Therefore, the first adherend 110 and the second adherend 120 are formed by pressurizing the first high-frequency application electrode 51 and the second high-frequency application electrode 52 in the compression direction and heating and melting the high-frequency dielectric heating adhesive sheet 1. Can be adhered more firmly.
  • the high-frequency dielectric heating bonding conditions can be changed as appropriate, but the following conditions are preferable.
  • the high frequency output is preferably 10 W or more, more preferably 30 W or more, further preferably 50 W or more, and even more preferably 80 W or more.
  • the high frequency output is preferably 50,000 W or less, more preferably 20,000 W or less, further preferably 15,000 W or less, further preferably 10,000 W or less, and 1, It is even more preferable that it is 000 W or less.
  • the high frequency output is 10 W or more, it is possible to prevent the problem that the temperature does not easily rise during the dielectric heating treatment, so that it is easy to obtain a good adhesive force.
  • the high frequency output is 50,000 W or less, it is easy to prevent a problem that temperature control by dielectric heating treatment becomes difficult.
  • the high frequency application time is preferably 1 second or longer.
  • the application time of the high frequency is preferably 60 seconds or less, more preferably 45 seconds or less, further preferably 35 seconds or less, further preferably 25 seconds or less, still more preferably 10 seconds or less. .. If the high frequency application time is 1 second or more, it is possible to prevent the problem that the temperature does not easily rise during the dielectric heating treatment, so that good adhesive strength can be easily obtained. If the application time of the high frequency is 60 seconds or less, the manufacturing efficiency of the bonded body in which the first adherend and the second adherend are adhered is lowered, or the manufacturing cost of the joined body is increased. Furthermore, it is easy to prevent problems such as thermal deterioration of the adherend.
  • the frequency of the high frequency to be applied is preferably 1 kHz or higher, more preferably 1 MHz or higher, further preferably 5 MHz or higher, and even more preferably 10 MHz or higher.
  • the frequency of the high frequency to be applied is preferably 300 MHz or less, more preferably 100 MHz or less, further preferably 80 MHz or less, and even more preferably 50 MHz or less.
  • the industrial frequency bands 13.56 MHz, 27.12 MHz or 40.68 MHz assigned by the International Telecommunication Union are also used in the high-frequency dielectric heating bonding method (bonding method) of the present embodiment.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment includes a first adhesive layer and a second adhesive layer as the outermost layer, and includes an intermediate layer between the first adhesive layer and the second adhesive layer. It is a composition.
  • the first adhesive layer and the second adhesive layer independently contain a dielectric filler that generates heat at a high frequency, and the intermediate layer does not contain a dielectric filler that generates heat at a high frequency. Therefore, even if the high-frequency dielectric heating adhesive sheet according to the present embodiment is pressed between the adherends when the adherends are dielectrically heat-bonded to each other, the high-frequency dielectric heat-bonding is performed from the bonded portion between the adherends.
  • the thermoplastic resin does not easily stick out from the sheet.
  • the first adhesive layer and the second adhesive layer each contain a dielectric filler, and generate heat and melt even when a high frequency is applied for a short time. Therefore, before the intermediate layer containing no dielectric filler melts and protrudes.
  • the adherends can be adhered to each other by the high frequency dielectric heating adhesive sheet.
  • the high-frequency dielectric heating adhesive sheet according to this embodiment has excellent water resistance and moisture resistance as compared with general adhesives.
  • the high-frequency dielectric heating adhesive sheet according to the present embodiment does not contain a solvent, the problem of VOC (Volatile Organic Compounds) caused by the adhesive used for adhesion to the adherend is unlikely to occur.
  • VOC Volatile Organic Compounds
  • the bonding method using the high-frequency dielectric heating adhesive sheet according to the present embodiment only a predetermined portion can be locally heated from the outside by the dielectric heating bonding device. Therefore, even when the adherend is a large and complicated three-dimensional structure or a large and complicated three-dimensional structure and higher dimensional accuracy is required, the high-frequency dielectric heating adhesive sheet according to the present embodiment can be used.
  • the bonding method used is effective.
  • the thickness of the high-frequency dielectric heating adhesive sheet can be appropriately controlled. Therefore, the high-frequency dielectric heating adhesive sheet according to the present embodiment can be applied to the roll-to-roll method, and can be adjusted to the adhesion area with the adherend and the shape of the adherend by punching or the like. , High frequency dielectric heating adhesive sheet can be processed into any area and shape. Therefore, the high-frequency dielectric heating adhesive sheet according to the present embodiment has a great advantage from the viewpoint of the manufacturing process.
  • the present invention is not limited to the above embodiment.
  • the present invention can include modifications and improvements to the extent that the object of the present invention can be achieved.
  • the high-frequency dielectric heating adhesive sheet may have an adhesive portion.
  • the adhesive portion may be provided on one surface of the high-frequency dielectric heating adhesive sheet or may be provided on both sides. Further, the adhesive portion may be partially provided with respect to the surface of the high-frequency dielectric heating adhesive sheet. The high-frequency dielectric heating adhesive sheet can firmly bond the first adherend and the second adherend even when it does not have an adhesive portion.
  • the high-frequency dielectric heating treatment is not limited to the dielectric heating and bonding apparatus in which the electrodes described in the above embodiment are arranged to face each other, and a lattice electrode type high-frequency dielectric heating apparatus may be used.
  • the lattice electrode type high-frequency dielectric heating device has lattice electrodes in which electrodes of the first polarity and electrodes of the second polarity opposite to the electrodes of the first polarity are alternately arranged on the same plane at regular intervals. ..
  • the end portion of the first adherend is placed on the first adherend side or the second adherend side.
  • a lattice electrode type high frequency dielectric heating device is arranged to apply high frequency.
  • the first lattice electrode is arranged on the first adherend side, and the second lattice electrode is arranged.
  • a second lattice electrode is arranged on the adherend side, and the first adherend, the high-frequency dielectric heating adhesive sheet and the second adherend are placed between the first lattice electrode and the second lattice electrode.
  • a high frequency may be applied at the same time by sandwiching the mixture.
  • the first adherend and the second adherend are adhered to each other by using a lattice electrode type high-frequency dielectric heating device
  • the first adherend and the second adherend are subjected to one surface side.
  • a lattice electrode may be arranged and a high frequency may be applied, and then a lattice electrode may be arranged on the other surface side of the first adherend and the second adherend and the high frequency may be applied.
  • a lattice electrode type high frequency dielectric heating device for applying high frequency.
  • a lattice electrode type high-frequency dielectric heating device By using a lattice electrode type high-frequency dielectric heating device, the surface layer of the first adherend and the second adherend is not affected by the thickness of the first adherend and the second adherend.
  • the adherends can be bonded to each other by dielectric heating from the side, for example, the adherend side where the distance to the high-frequency dielectric heating adhesive sheet is short. Further, by using a lattice electrode type high frequency dielectric heating device, it is possible to realize energy saving in the production of the bonded body.
  • Example 1 [Method for manufacturing high-frequency dielectric heating adhesive sheet] (Example 1) Each of the material for forming the first adhesive layer and the material for forming the second adhesive layer were premixed in individual containers having the compositions (volume%) shown in Table 1. Granular pellets of the types of resins shown in Table 1 were prepared as materials for forming the intermediate layer. Zinc oxide was mixed as a dielectric filler in the material for forming the first adhesive layer and the second adhesive layer, but the material for forming the intermediate layer did not contain the dielectric filler.
  • PP shown in Table 1 is an abbreviation for polypropylene. PP: Made by Prime Polymer Co., Ltd., product name "Prime Polypro F-744NP"
  • the premixed material was supplied to the hopper of a 30 mm ⁇ twin-screw extruder, the cylinder set temperature was set to 180 ° C. or higher and 220 ° C. or lower, the die temperature was set to 220 ° C., and the premixed material was melt-kneaded. After cooling the melt-kneaded material, the material was cut to prepare granular pellets. Granular pellets for the first adhesive layer and granular pellets for the second adhesive layer were prepared. Next, the granular pellets for the first adhesive layer, the second adhesive layer, and the intermediate layer were put into the hopper of the single-screw multi-layer extruder equipped with the T-die having the feed block, and the cylinder temperature was 220 ° C.
  • Example 2 to 16 The high-frequency dielectric heating adhesive sheet according to Examples 2 to 16 was changed to the composition and thickness of the first adhesive layer, the second adhesive layer and the intermediate layer shown in Table 1, and further, at the time of premixing and It was produced in the same manner as in Example 1 except that the temperature at the time of extrusion molding was appropriately set according to the type of resin contained in each layer of the high-frequency dielectric heating adhesive sheet.
  • Example 15 m-PP was used as the first thermoplastic resin, and PP was used as the second thermoplastic resin. Table 1 also shows the total thickness of the produced high-frequency dielectric heating adhesive sheet.
  • Comparative Example 1 and Comparative Example 2 As the sheets according to Comparative Example 1 and Comparative Example 2, a sheet composed of only an intermediate layer having the composition and thickness shown in Table 1 was prepared. The temperatures at the time of premixing and extrusion molding were appropriately set according to the type of resin contained in the sheet.
  • EVA shown in Table 1 is an abbreviation for ethylene-vinyl acetate copolymer
  • PE is an abbreviation for polyethylene
  • m-PP is an abbreviation for maleic anhydride-modified polypropylene
  • m-PE is maleic anhydride.
  • EVA1 Made by Tosoh Corporation, product name "Ultrasen 510"
  • EVA2 Mitsui DuPont Polychemical Co., Ltd., product name "Evaflex EV550" m-PP: Mitsubishi Chemical Corporation, product name "Modic P565" m-PE: Mitsubishi Chemical Corporation, product name "Modic M545"
  • MVR Melt Volume Flow Rate
  • the produced high-frequency dielectric heating adhesive sheet or the like was cut into a size of 25 mm ⁇ 12.5 mm.
  • a first adherend and a second adherend made of glass fiber reinforced polypropylene resin were prepared (glass fiber reinforced polypropylene may be abbreviated as GFRPP).
  • the sizes of the first adherend and the second adherend were 25 mm ⁇ 100 mm ⁇ 1.5 mm (thickness).
  • a high-frequency dielectric heating adhesive sheet cut to the above-mentioned size was sandwiched between the first adherend and the second adherend.
  • the first adherend, the high-frequency dielectric heating adhesive sheet and the second adherend were fixed between the electrodes of the high-frequency dielectric heating device (“YRP-400TA” manufactured by Yamamoto Vinita Co., Ltd.).
  • YRP-400TA manufactured by Yamamoto Vinita Co., Ltd.
  • a high frequency was applied under the following high frequency application conditions to bond the high frequency dielectric heating adhesive sheet and the adherend to prepare a test piece for high frequency adhesiveness evaluation.
  • FIG. 3 shows a schematic plan view of the test piece TP1 used for the protrusion property evaluation
  • FIG. 4 shows a schematic cross-sectional view of the test piece TP1.
  • the bonded portion LM of the adherend WK1 located on the lower side and the adherend WK2 located on the upper side is formed from the plane direction (the adherend WK2 side located on the upper side).
  • thermoplastic resin RE protruding outward from the end WE of the adherend WK2 located on the upper side
  • adherend of the thermoplastic resin RE protruding above the adherend WK1 located on the lower side.
  • the maximum length LS of a straight line parallel to the long side of WK1 was measured.
  • the protrusion property of the high-frequency dielectric heating adhesive sheet was evaluated according to the following evaluation criteria. A: Maximum length LS of the protruding resin is less than 1.5 mm
  • F Maximum length LS of the protruding resin is 1.5 mm or more In the test piece prepared using the high-frequency dielectric heating adhesive sheet of Comparative Example 1, the protruding resin is projected.
  • the maximum length LS of the resin was 3.1 mm.
  • the high-frequency dielectric heating adhesive sheet and the adherend were adhered to prepare a test piece for evaluation of the thickness reduction rate.
  • the thickness D1 of the produced high-frequency dielectric heating adhesive sheet before high-frequency application and the thickness D2 of the high-frequency dielectric heating adhesive sheet portion in the test piece for evaluating the thickness reduction rate were measured.
  • the thickness of the high-frequency dielectric heating adhesive sheet was measured using a "constant pressure thickness measuring instrument PG02J" manufactured by Teclock Co., Ltd.
  • the thickness D2 is a value obtained by measuring the thickness including the adherend at the joint portion of the test piece for evaluating the thickness reduction rate, and subtracting the value of the thickness of the adherend from the value.
  • the thickness was measured at the center of the test piece in a plan view, and the number of measurements was 5. When the number of measurements was 5, the thickness was the average of 5 measurements.
  • the thickness reduction rate was calculated by the following formula (Equation 4). ⁇ (D1-D2) / D1 ⁇ x 100 ... (Equation 4) In the above mathematical formula (Equation 4), the unit of D1 and D2 is ⁇ m.
  • the tensile shear force as the adhesive force was measured for the test piece for high frequency adhesive evaluation obtained by the high frequency adhesive evaluation.
  • a universal tensile tester (Instron 5581, manufactured by Instron) was used to measure the tensile shear force.
  • the tensile speed in the measurement of the tensile shear force was set to 100 mm / min.
  • the tensile shear force was measured according to JIS K 6850: 1999.
  • the adhesive strength of the high-frequency dielectric heating adhesive sheet was evaluated according to the following evaluation criteria.
  • B The tensile shear force exceeded 2 MPa.
  • F The tensile shear force was 2 MPa or less.
  • the produced high-frequency dielectric heating adhesive sheet was subjected to a cross-cut test in accordance with JIS K5600-5-6: 1999 to evaluate the interlayer adhesion. Specifically, the surface of the high-frequency dielectric heating adhesive sheet is subjected to corona treatment (200 W ⁇ min / m 2 ), and the corona-treated surface of the sheet is double-sided adhesive sheet (TL-52BM-05 manufactured by Lintec Corporation). A PET film (manufactured by Toyobo Co., Ltd., product name "Cosmo Shine A4300”) was attached to the adhesive layer, and cuts were made at intervals of 2 mm to the pressure-sensitive adhesive layer.
  • volume average particle size of dielectric filler The particle size distribution of the dielectric filler was measured by the laser diffraction / scattering method. From the result of particle size distribution measurement, the volume average particle size was calculated according to JIS Z 8819-2: 2001. The calculated average particle size (volume average particle size) of the dielectric filler (ZnO: zinc oxide) was 11 ⁇ m.
  • the sheet thickness ratio Trx shown by * 1 in Table 2 is a value calculated by ⁇ (Tx1 + Tx2) / (Tx1 + Tx2 + Ty) ⁇ ⁇ 100.
  • the high-frequency dielectric heating adhesive sheets according to Examples 1 to 16 have an intermediate layer containing no dielectric filler between the first adhesive layer and the second adhesive layer, even if they are pressurized during dielectric heating adhesion, they may be pressed. The amount of the thermoplastic resin protruding from the bonded portion between the adherends was small.
  • the high-frequency dielectric heating adhesive sheet according to Comparative Example 1 had a large amount of protrusion because it was a sheet composed of a single layer containing a dielectric filler without having an intermediate layer.
  • the sheet according to Comparative Example 2 did not contain a dielectric filler and had low adhesiveness to an adherend.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Adhesives Or Adhesive Processes (AREA)
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EP21782219.6A EP4129663A4 (en) 2020-03-31 2021-03-26 HIGH FREQUENCY DIELECTRIC HEATING ADHESIVE SHEET
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US12565602B2 (en) 2020-03-31 2026-03-03 Lintec Corporation High-frequency dielectric heating adhesive sheet
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