WO2021197031A1 - 一种管材激光切割机 - Google Patents

一种管材激光切割机 Download PDF

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Publication number
WO2021197031A1
WO2021197031A1 PCT/CN2021/080668 CN2021080668W WO2021197031A1 WO 2021197031 A1 WO2021197031 A1 WO 2021197031A1 CN 2021080668 W CN2021080668 W CN 2021080668W WO 2021197031 A1 WO2021197031 A1 WO 2021197031A1
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WIPO (PCT)
Prior art keywords
plate
laser cutting
cutting machine
vertical
rear seat
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PCT/CN2021/080668
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English (en)
French (fr)
Inventor
景奉国
马艳菲
景朔
王灿
景奉全
Original Assignee
山东布洛尔智能科技有限公司
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Publication of WO2021197031A1 publication Critical patent/WO2021197031A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08—Devices involving relative movement between laser beam and workpiece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70—Auxiliary operations or equipment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
    • B60P3/30—Spraying vehicles

Definitions

  • the invention belongs to the field of laser cutting, and specifically relates to a tube laser cutting machine.
  • Laser cutting is an advanced and widely used cutting process in material processing. It is a processing method that uses a high-energy density laser beam as a "cutting tool" to thermally cut materials.
  • Laser cutting technology can realize the cutting of various metals, non-metal plates, composite materials, etc., and has a wide range of applications in various fields.
  • Laser cutting is the use of a focused laser beam to irradiate the workpiece to quickly melt, vaporize, ablate or reach the ignition point of the material at the irradiated area. At the same time, the molten material is removed by the high-speed airflow coaxial with the beam to realize the cutting of the workpiece and laser cutting. It is one of the thermal cutting methods.
  • the existing laser cutting machine can only cut flat plates and round tubes, and the cutting square tube can only cut one side on the plane and manually reverse the other side to cut the other side, and the fiber cutting machine must stop moving when starting to cut another sheet, reducing Processing row output increases costs.
  • the present invention provides a tube laser cutting machine, which is suitable for automatic continuous cutting of various profiles and special shapes, and improves processing efficiency.
  • the technical scheme adopted by the present invention is as follows:
  • a tube laser cutting machine includes a body and a machine head.
  • the machine head includes a laser head, a vertically slidable vertical plate and a horizontally slidable horizontal plate.
  • the laser head is installed on the lower surface of the mounting plate.
  • the upper surface of the mounting board is vertically connected to the vertical board;
  • the horizontal plate is provided with a horizontal axis motor, the axial direction of the horizontal axis motor is arranged vertically, and the horizontal plate is slidably arranged on the cross beam; the left and right sides of the horizontal plate are respectively installed with T-shaped vertical beams, The vertical plate is driven by the lead screw and slidably arranged on the vertical beam.
  • the left end of the cross beam is fixed on the fuselage, the right end of the cross beam is connected with a vertical support column, and the lower end of the support column is installed on the fuselage.
  • a rack and pinion drive is provided between the cross plate and the cross beam, the cross beam is provided with a cross moving rack, and lubricating wheels are installed on the left and right sides of both sides of the cross plate. Mesh with the rack.
  • a rear seat drive mechanism is provided on the body, and the rear seat drive mechanism includes a rear seat plate, a rear seat motor vertically arranged on the rear seat plate, and a rear seat motor arranged on the rear seat plate for The rear chuck at the tail of the pipe is clamped, and the rear seat plate is slidably mounted on the fuselage through a gear and rack drive.
  • both the rear seat plate and the horizontal plate are provided with a spring-type tightening mechanism for respectively tightening the corresponding gear and rack drive.
  • the body is provided with at least one supporting mechanism for supporting the tube, and the supporting mechanism includes a base frame, a transversely arranged cylinder, an adjusting bracket, and a reducing wheel arranged at the upper end of the adjusting bracket.
  • the tail end of the transverse cylinder is arranged on the base frame, and the protruding end is hinged to the lower end of the adjusting bracket, and both sides of the adjusting bracket are rotatably installed on the base frame.
  • the lower end of the adjusting bracket is provided with a connecting rod, and the extension end of the cylinder is connected with the connecting rod through a fisheye bearing.
  • bearing seats are provided on both sides of the bottom frame, and transverse connecting shafts are respectively provided on both sides of the adjusting bracket to be installed in the bearing seats.
  • the upper end of the adjusting bracket is provided with a U-shaped wheel bracket, the wheel bracket is rotatably mounted with a diameter reducing wheel, and a circle of positioning holes corresponding to the changing diameter is opened on the left end surface of the reducing wheel ,
  • the wheel bracket is provided with a knob plug to clamp the positioning hole.
  • Figure 1 is a schematic structural diagram of an embodiment of the present invention
  • Figure 2 is a front view of an embodiment of the present invention
  • Figure 3 is a top view of an embodiment of the present invention.
  • Fig. 4 is a schematic diagram of the transverse movement structure of the machine head according to the embodiment of the present invention.
  • Fig. 5 is a schematic diagram of a cross beam according to an embodiment of the present invention.
  • FIG. 6 is a schematic diagram of the structure of the handpiece according to the embodiment of the present invention.
  • Figure 7 is a schematic diagram of a rear seat drive mechanism according to an embodiment of the present invention.
  • Fig. 8 is a schematic diagram of a supporting mechanism according to an embodiment of the present invention.
  • 1 is the fuselage
  • 2 is the rear seat drive mechanism
  • 3 is the front chuck
  • 4 is the dust cover
  • 5 is the support mechanism
  • 6 is the operation panel
  • 7 is the shield
  • 8 is the beam
  • 9 is the nose
  • 10 is the power distribution cabinet
  • 11 is the pipe
  • 12 is the tightening mechanism
  • 21 is the rear seat motor
  • 22 is the rear seat plate
  • 23 is the rear chuck
  • 51 is the underframe
  • 52 is the support seat
  • 53 is the air cylinder
  • 54 Is fisheye bearing
  • 55 is connecting rod
  • 56 is variable diameter wheel
  • 57 is adjusting bracket
  • 58 is knob plug
  • 59 is wheel bracket
  • 81 is support column
  • 91 is laser head
  • 92 is mounting plate
  • 93 is vertical plate
  • 94 is a lead screw
  • 95 is a horizontal axis motor
  • 96 is a vertical beam
  • 97 is a horizontal plate
  • 98 is a lubricating wheel.
  • a tube laser cutting machine includes a body 1 and a head 9.
  • the head 9 includes a laser head 91, a vertical slidable vertical plate 93 and a horizontally slidable horizontal plate 97.
  • the laser head 91 is mounted on The lower surface of the mounting plate 92, and the upper surface of the mounting plate 92 is vertically connected to the vertical plate 93;
  • the horizontal plate 97 is provided with a horizontal axis motor 95, the axial direction of the horizontal axis motor 95 is vertically arranged, the horizontal plate 97 is slidably arranged on the cross beam 8; the left and right sides of the horizontal plate 97 are respectively installed A T-shaped vertical beam 96, the vertical plate 93 is driven by the lead screw 94 and slidably mounted on the vertical beam 96.
  • the left end of the cross beam 8 is fixed on the fuselage 1
  • the right end of the cross beam 8 is connected with a vertical support column 81
  • the lower end of the support column 81 is installed on the fuselage 1.
  • the beam 8 occupies a small space and does not block the line of sight, which is convenient for the operator to observe the cutting status, and at the same time, it is also convenient for the head 9 to be repaired and maintained.
  • the cross plate 97 and the cross beam 8 are driven by a rack and pinion, the cross beam 8 is provided with a traverse rack, and the two sides of the cross plate 97 are equipped with lubricating wheels 98 on the left and right sides. ,
  • the lubricating wheel 98 meshes with the rack.
  • Below the horizontal axis motor 95 is the meshing position, which is relatively hidden. The lubricating wheel 98 and the horizontal plate 97 follow the movement to achieve continuous lubrication.
  • the body 1 is provided with a rear seat drive mechanism 2 which includes a rear seat plate 22, a rear seat motor 21 vertically arranged on the rear seat plate 22, and a rear seat motor 21 arranged on the rear seat plate 22.
  • the rear chuck 23 on the rear seat plate 22 is used to clamp the tail of the pipe, and the rear seat plate 22 is slidably mounted on the fuselage 1 through a gear and rack drive.
  • the rear seat plate 22 and the horizontal plate 97 are both provided with a spring-type tightening mechanism 12 for tightening the corresponding rack and pinion transmission respectively.
  • the body 1 is provided with at least one supporting mechanism 5 for supporting the tube.
  • the supporting mechanism 5 includes a base frame 51, a horizontally arranged cylinder 53, an adjusting bracket 57, and an adjusting bracket 57.
  • the rear end of the transverse cylinder 53 is arranged on the base frame 51, and the protruding end is hinged to the lower end of the adjusting bracket 57, and both sides of the adjusting bracket 57 are rotatably installed on the base frame 51.
  • the position and height of the diameter reducing wheel 59 can be controlled by the expansion and contraction of the air cylinder 53, and the knob plug 58 can be adjusted to a suitable pipe diameter position, which saves space and is convenient to use.
  • the lower end of the adjusting bracket 57 is provided with a connecting rod 55, and the protruding end of the cylinder 53 is connected to the connecting rod 55 through a fisheye bearing 54.
  • bearing seats are provided on both sides of the base frame 51, and two sides of the adjusting bracket 57 are respectively provided with transverse connecting shafts to be installed in the bearing seats.
  • the upper end of the adjusting bracket 57 is provided with a U-shaped wheel bracket, the wheel bracket is rotatably installed with a diameter reducing wheel 59, and a ring corresponding to the diameter of the variable diameter is provided on the left end of the reducing wheel 59
  • the positioning hole of the wheel bracket is provided with a knob plug 58 to clamp the positioning hole.
  • the lateral movement and longitudinal movement of the machine head 9 are respectively driven by the horizontal axis motor 95 and the lead screw 94, which is easy to realize automatic control, and the displacement distance can be controlled with high precision, thereby improving the coordinate positioning accuracy of the laser head 91 and ensuring the cutting position Accuracy.
  • the machine head 9 can coordinate with the rotation of the pipe to adjust the corresponding horizontal and vertical displacement, which can realize continuous cutting and reduce the workload.
  • the installation position of the laser head 91 is changed, and a mounting plate 92 is set, which increases the margin space around the laser head 91 and the distance between the laser head 91 and the horizontal and vertical moving mechanism, which is very convenient for inspection and repair of various parts; at the same time, the mounting plate 92 shortens the length of the vertical beam 96 and increases the vertical effective processing displacement of the laser head 91, that is, enlarges the radial size range of the processed pipe, and is also convenient for anisotropic shapes with a large vertical distance span, such as a large diameter circle. Saddle-shaped cutting of the tube.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Health & Medical Sciences (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Public Health (AREA)
  • Transportation (AREA)
  • Catching Or Destruction (AREA)
  • Laser Beam Processing (AREA)

Abstract

一种管材激光切割机包括机身（1）和机头（9）。机头（9）包括激光头（91）、可竖直滑动的竖板（93）和可横向滑动的横板（97），激光头（91）安装在安装板（92）下部板面，安装板（92）的上部板面垂直连接竖板（93）。横板（97）设有横轴电机（95），横轴电机（95）的轴向竖直设置，横板（97）滑动设在横梁（8）上。横板（97）的左右两侧分别安装有呈T字形的竖梁（96），竖板（93）由丝杠（94）驱动并滑动设在竖梁（96）上。通过改进机头的运动方式和连接结构，提高了机头位移与卡盘的旋转的配合，实现五轴联动，方管、圆管、矩形管、方管、角钢、槽钢都可以切割，不仅可以减少人力劳动，更是减短排查维修的时间，大大提高了生产的效率。

Description

一种管材激光切割机 技术领域
本发明属于激光切割领域，具体涉及一种管材激光切割机。
 背景技术
激光切割是材料加工中一种先进的和应用较为广泛的切割工艺。它是利用高能量密度的激光束作为“切割刀具”对材料进行热切割的加工方法。采用激光切割技术可以实现各种金属、非金属板材、复合材料等的切割，在各领域都有广泛的应用。激光切割是利用经聚焦的激光束照射工件，使被照射处的材料迅速熔化、汽化、烧蚀或达到燃点，同时借助与光束同轴的高速气流去除熔融物质，从而实现割开工件，激光切割属于热切割方法之一。
 技术问题
现有激光切割机，只可以切割平板和圆管，而且切割方管只可以在平面上切割一面人工进行反转来切割另一面，且开始切割另一个板材的时候光纤切割机必须停止运动，减少加工排产量，增加成本。
 技术解决方案
为了解决上述问题，本发明提供了一种管材激光切割机，适合多种型材和异形自动连续切割，提高加工效率。本发明采用的技术方案如下：
一种管材激光切割机，包括机身和机头，所述机头包括激光头、可竖直滑动的竖板和可横向滑动的横板，所述激光头安装在安装板下部板面，所述安装板的上部板面垂直连接竖板；
所述横板设有横轴电机，所述横轴电机的轴向竖直设置，所述横板滑动设在横梁上；所述横板的左右两侧分别安装有呈T字形的竖梁，所述竖板由丝杠驱动并滑动设在竖梁上。
上述管材激光切割机，所述横梁的左端固设在机身上，所述横梁的右端连接有竖直的支撑柱，所述支撑柱的下端安装在机身上。
上述管材激光切割机，所述横板与横梁之间为齿轮齿条传动，所述横梁上设有横移齿条，所述横板的两侧左右两侧安装有润滑轮，所述润滑轮与齿条啮合。
上述管材激光切割机，所述机身上设有后座驱动机构，所述后座驱动机构包括后座板、竖直设在后座板上的后座电机和设在后座板上用于卡住管材尾部的后卡盘，所述后座板通过齿轮齿条传动以滑动安装在机身上。
上述管材激光切割机，所述后座板和横板上均设有用于分别顶紧对应齿轮齿条传动的弹簧式顶紧机构。
上述管材激光切割机，所述机身上设有至少一个用于支撑管材的支撑机构，所述支撑机构包括底架、横向设置的气缸、调节支架和设在调节支架上端的变径轮，所述横向气缸的尾端设在底架上、伸出端铰接在调节支架下端，所述调节支架的两侧可转动安装在底架上。
上述管材激光切割机，所述调节支架的下端设有连杆，所述气缸的伸出端通过鱼眼轴承连接连杆。
上述管材激光切割机，所述底架的两侧设有轴承座，所述调节支架的两侧分别设有横置的连接轴以安装在轴承座内。
上述管材激光切割机，所述调节支架的上端设有U型的轮支架，所述轮支架上转动安装有变径轮，所述变径轮的左端面上开设有一圈对应变化直径的定位孔，所述轮支架上设有旋钮塞以卡住定位孔。
 有益效果
通过改进机头的运动方式和连接结构，提高了机头位移与卡盘的旋转的配合，实现五轴联动，方管、圆管、矩形管、方管、角钢、槽钢都可以切割，不仅可以减少人力劳动，更是减短排查维修的时间大大提高了生产的效率。
 附图说明
图1为本发明实施例的结构示意图；
图2为本发明实施例的主视图；
图3为本发明实施例的俯视图；
图4为本发明实施例的机头横移结构示意图；
图5为本发明实施例的横梁示意图；
图6为本发明实施例的机头结构示意图；
图7为本发明实施例的后座驱动机构示意图；
图8为本发明实施例的支撑机构示意图。
图中：1为机身、2为后座驱动机构、3为前卡盘、4为防尘罩、5为支撑机构、6为操作面板、7为护罩、8为横梁、9为机头、10为配电柜、11为管材、12为顶紧机构、21为后座电机、22为后座板、23为后卡盘、51为底架、52为支撑座、53为气缸、54为鱼眼轴承、55为连杆、56为变径轮、57为调节支架、58为旋钮塞、59为轮支架、81为支撑柱、91为激光头、92为安装板、93为竖板、94为丝杠、95为横轴电机、96为竖梁、97为横板、98为润滑轮。
 本发明的最佳实施方式
下面结合附图对本发明进一步解释说明。
一种管材激光切割机，包括机身1和机头9，所述机头9包括激光头91、可竖直滑动的竖板93和可横向滑动的横板97，所述激光头91安装在安装板92下部板面，所述安装板92的上部板面垂直连接竖板93；
所述横板97设有横轴电机95，所述横轴电机95的轴向竖直设置，所述横板97滑动设在横梁8上；所述横板97的左右两侧分别安装有呈T字形的竖梁96，所述竖板93由丝杠94驱动并滑动设在竖梁96上。
上述管材激光切割机，所述横梁8的左端固设在机身1上，所述横梁8的右端连接有竖直的支撑柱81，所述支撑柱81的下端安装在机身1上。横梁8占用空间少，不会遮挡视线，方便操作人员观察切割状况，同时也方便机头9检修维护。
上述管材激光切割机，所述横板97与横梁8之间为齿轮齿条传动，所述横梁8上设有横移齿条，所述横板97的两侧左右两侧安装有润滑轮98，所述润滑轮98与齿条啮合。横轴电机95下方是啮合位置，比较隐蔽，润滑轮98与横板97随动实现持续的润滑。
上述管材激光切割机，所述机身1上设有后座驱动机构2，所述后座驱动机构2包括后座板22、竖直设在后座板22上的后座电机21和设在后座板22上用于卡住管材尾部的后卡盘23，所述后座板22通过齿轮齿条传动以滑动安装在机身1上。
上述管材激光切割机，所述后座板22和横板97上均设有用于分别顶紧对应齿轮齿条传动的弹簧式顶紧机构12。
上述管材激光切割机，所述机身1上设有至少一个用于支撑管材的支撑机构5，所述支撑机构5包括底架51、横向设置的气缸53、调节支架57和设在调节支架57上端的变径轮59，所述横向气缸53的尾端设在底架51上、伸出端铰接在调节支架57下端，所述调节支架57的两侧可转动安装在底架51上。通过气缸53的伸缩可以控制变径轮59的位置高度，通过调节旋钮塞58到合适和管径位置，节约空间、使用方便。
上述管材激光切割机，所述调节支架57的下端设有连杆55，所述气缸53的伸出端通过鱼眼轴承54连接连杆55。
上述管材激光切割机，所述底架51的两侧设有轴承座，所述调节支架57的两侧分别设有横置的连接轴以安装在轴承座内。
上述管材激光切割机，所述调节支架57的上端设有U型的轮支架，所述轮支架上转动安装有变径轮59，所述变径轮59的左端面上开设有一圈对应变化直径的定位孔，所述轮支架上设有旋钮塞58以卡住定位孔。
 工业实用性
其一，机头9的横向移动和纵向移动分别通过横轴电机95和丝杠94驱动，便于实现自动控制，且位移距离可控精度高，从而提高激光头91的坐标定位精度，保证切割位置的精确性。机头9能够配合管材旋转来调整相应的横纵位移，能够实现连续切割，减轻工作量。
其二，激光头91的安装位置改变，设置了安装板92，增大了激光头91周围的余量空间以及激光头91与横纵移动机构的间距，非常方便检修各个部位；同时，安装板92缩短了竖梁96的长度、增加了激光头91竖直向的有效加工位移，即加大了可加工管材的径向尺寸范围，也便于竖向距离跨度较大的异性形状比如大直径圆管马鞍形的切割。

Claims (9)

  1. 一种管材激光切割机，包括机身（1）和机头（9），其特征在于：所述机头（9）包括激光头（91）、可竖直滑动的竖板（93）和可横向滑动的横板（97），所述激光头（91）安装在安装板（92）下部板面，所述安装板（92）的上部板面垂直连接竖板（93）；
    所述横板（97）设有横轴电机（95），所述横轴电机（95）的轴向竖直设置，所述横板（97）滑动设在横梁（8）上；所述横板（97）的左右两侧分别安装有呈T字形的竖梁（96），所述竖板（93）由丝杠（94）驱动并滑动设在竖梁（96）上。
  2. 根据权利要求1所述的管材激光切割机，其特征在于：所述横梁（8）的左端固设在机身（1）上，所述横梁（8）的右端连接有竖直的支撑柱（81），所述支撑柱（81）的下端安装在机身（1）上。
  3. 根据权利要求1所述的管材激光切割机，其特征在于：所述横板（97）与横梁（8）之间为齿轮齿条传动，所述横梁（8）上设有横移齿条，所述横板（97）的两侧左右两侧安装有润滑轮（98），所述润滑轮（98）与齿条啮合。
  4. 根据权利要求1所述的管材激光切割机，其特征在于：所述机身（1）上设有后座驱动机构（2），所述后座驱动机构（2）包括后座板（22）、竖直设在后座板（22）上的后座电机（21）和设在后座板（22）上用于卡住管材尾部的后卡盘（23），所述后座板（22）通过齿轮齿条传动以滑动安装在机身（1）上。
  5. 根据权利要求3或4所述的管材激光切割机，其特征在于：所述后座板（22）和横板（97）上均设有用于分别顶紧对应齿轮齿条传动的弹簧式顶紧机构（12）。
  6. 根据权利要求1所述的管材激光切割机，其特征在于：所述机身（1）上设有至少一个用于支撑管材的支撑机构（5），所述支撑机构（5）包括底架（51）、横向设置的气缸（53）、调节支架（57）和设在调节支架（57）上端的变径轮（59），所述横向气缸（53）的尾端设在底架（51）上、伸出端铰接在调节支架（57）下端，所述调节支架（57）的两侧可转动安装在底架（51）上。
  7. 根据权利要求6所述的管材激光切割机，其特征在于：所述调节支架（57）的下端设有连杆（55），所述气缸（53）的伸出端通过鱼眼轴承（54）连接连杆（55）。
  8. 根据权利要求6所述的管材激光切割机，其特征在于：所述底架（51）的两侧设有轴承座，所述调节支架（57）的两侧分别设有横置的连接轴以安装在轴承座内。
  9. 根据权利要求6所述的管材激光切割机，其特征在于：所述调节支架（57）的上端设有U型的轮支架，所述轮支架上转动安装有变径轮（59），所述变径轮（59）的左端面上开设有一圈对应变化直径的定位孔，所述轮支架上设有旋钮塞（58）以卡住定位孔。
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CN115781057A (zh) * 2023-01-12 2023-03-14 山东大正新材料科技股份有限公司 一种管材加工自动切割装置
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