WO2021189607A1 - 一种叠加对顶波簧 - Google Patents
一种叠加对顶波簧 Download PDFInfo
- Publication number
- WO2021189607A1 WO2021189607A1 PCT/CN2020/089235 CN2020089235W WO2021189607A1 WO 2021189607 A1 WO2021189607 A1 WO 2021189607A1 CN 2020089235 W CN2020089235 W CN 2020089235W WO 2021189607 A1 WO2021189607 A1 WO 2021189607A1
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- wave
- superimposed
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- layer
- springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F1/00—Springs
- F16F1/02—Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant
- F16F1/04—Wound springs
- F16F1/048—Wound springs with undulations, e.g. wavy springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F1/00—Springs
- F16F1/02—Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant
- F16F1/32—Belleville-type springs
- F16F1/328—Belleville-type springs with undulations, e.g. wavy springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2226/00—Manufacturing; Treatments
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2234/00—Shape
Definitions
- the application relates to the technical field of wave springs, and in particular to a superimposed top wave spring.
- the counter wave spring is formed by a long strip of metal wire spirally wound along the axial direction. Each circle has several wave crests and troughs. Compared with the ordinary spiral compression spring, the counter wave spring has the ability to withstand the same load. , The advantage of occupying only half or less of the axial space, it is widely used in machinery manufacturing, hydraulic equipment and other industries.
- the traditional top wave spring is shown in Figure 7.
- the waveform is formed by oblique downward bending.
- the low point of the right end of the first half wave 01 extends to the peak of the second half wave 02 of the next layer of wave circle, so the wave shape when closing The height is different, that is, the verticality is not good, and the verticality has a greater impact on the performance of the wave spring.
- FIG 8. Another type of superimposed layer number wave spring is shown in Figure 8.
- the metal wire is formed by spirally bending along the axial direction. Each layer is wavy.
- the waveforms of each layer are overlapped and laid up and down, that is, the wave crest of each layer. It is set corresponding to the wave crest, and the wave trough is set corresponding to the wave trough.
- the overlapped wave spring has good verticality, its usable stroke is short and the elastic performance is poor. Therefore, there is an urgent need to design a countertop wave spring with good verticality, better elastic performance and higher usable stroke while ensuring greater rigidity.
- the technical problem to be solved by this application is to overcome the defect that the counter wave spring in the prior art cannot maintain good verticality and good elasticity at the same time, thereby providing a good verticality, high usable stroke and ensuring greater rigidity. It has a superimposed countertop wave spring with better elastic properties.
- the present application provides a superimposed top wave spring, including a plurality of superimposed layers of wave springs and connecting springs, each of the superimposed layers of wave springs is formed by spirally bending along the axial direction, and each layer is wavy , The waveforms of each layer are overlapped and fitted; there is at least one connecting spring, which connects two adjacent wave springs with overlapping layers arranged one above the other, so that the two adjacent overlapping layer wave springs The first wave trough and the second wave crest are opposed to the top, and the first wave crest and the second wave trough are arranged up and down opposite to each other.
- the connecting spring is arranged between the first wave crests and the second wave troughs opposite to each other of the two adjacent superimposed layer number wave springs, and one end of the connecting spring is connected to the bottom layer of the superimposed layer number wave spring.
- the first wave trough is connected, and the other end is connected with the second wave crest of the top layer of the superimposed wave spring.
- the multiple wave springs with the number of superimposed layers and the connecting spring are integrally wound by the same sheet metal wire.
- the connecting spring includes a first section connected to the bottom layer of the superimposed number wave spring provided above, a second section connected to the top layer of the superimposed number wave spring provided below, and a connection The diagonal line segments of the first segment and the second segment.
- connection points of the oblique line segment and the first segment and the second segment are all circular arc transition connections.
- the lengths of the first section and the second section are both 1/6 to 1/4 of the length of a waveform.
- the connecting spring is in the shape of a flat line.
- the connecting spring has a half-wave shape that closely fits the wave spring with the number of superimposed layers arranged on the upper side or on the lower side.
- the wave shape is sinusoidal.
- Each layer of the superimposed layer number wave spring includes at least two sine waves.
- the superimposed top wave spring provided by this application includes several superimposed layer wave springs and connecting springs.
- the inventor cleverly connects two adjacent wave springs with superimposed layers stacked up and down through the connecting springs, and Make the first wave trough and the second wave crest of the two adjacent superimposed wave springs offset, and the first wave crest and the second wave trough are arranged up and down, so that it has a larger verticality while ensuring better verticality.
- the stiffness of the wave spring can be increased by increasing the number of layers of the wave spring, and by changing the number of layers of the wave spring
- the number of layers can be used to connect multiple wave springs with different numbers of superimposed layers through the connecting springs, so that a variety of wave springs with different stiffness can be produced, so that the wave springs have variable stiffness characteristics to meet the different needs of customers.
- the superimposed top wave spring provided by this application the connecting spring is arranged between the first wave peak and the second wave trough opposite to each other of two adjacent superimposed layer number wave springs, one end of which is connected to the superposed layer number wave The first wave valley of the bottom layer of the spring is connected, and the other end is connected to the second wave peak of the top layer of the superimposed wave spring provided below.
- the structure of the above-mentioned connection spring makes the multiple superimposed wave springs and the connection springs integrated by the same sheet metal wire The winding is formed so that the processing is quick and convenient, which greatly improves the production efficiency and reduces the production cost.
- the connecting spring includes a first segment that is connected to the bottom layer of the superimposed wave spring provided above, and is connected to the top layer of the superimposed wave spring provided below.
- the superimposed countertop wave spring provided by this application, the connecting spring is a half-wave shape that closely fits the superimposed layer number wave spring set up or below, and the half-wave connection spring can increase the elasticity of the superimposed countertop wave spring performance.
- Figure 1 is a three-dimensional view of the superimposed top wave spring of this application.
- Figure 2 is a front view of Figure 1;
- Fig. 3 is a perspective view of a second embodiment of the application superimposed on the top wave spring
- Figure 4 is a front view of Figure 3;
- FIG. 5 is a perspective view of a third embodiment of the application superimposed on the top wave spring
- Figure 6 is a front view of Figure 5;
- Figure 7 is a perspective view of a counter wave spring in the prior art
- Fig. 8 is a three-dimensional view of a wave spring with superimposed layers in the prior art.
- connection should be understood in a broad sense, unless otherwise clearly specified and limited.
- it can be a fixed connection or a detachable connection.
- Connected or integrally connected it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
- connection should be understood in a broad sense, unless otherwise clearly specified and limited.
- it can be a fixed connection or a detachable connection.
- Connected or integrally connected it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
- the specific meanings of the above terms in this application can be understood under specific circumstances.
- This embodiment provides a superimposed top wave spring, as shown in FIGS. 1 and 2, including a first superimposed layer number wave spring 1, a second superposed layer number wave spring 2 and a connecting spring 3.
- the first superimposed layer number wave spring 1 and the second superimposed layer number wave spring 2 are arranged up and down, and each of the superposed layer number wave springs is formed by spirally bending along the axial direction.
- the number of layers of wave spring 1 has a first layer a1 and a second layer a2
- the second overlapped number of layers of wave spring 2 has a third layer b1 and a fourth layer b2, where the end of the first layer a1 and the end of the second layer a2
- the beginning ends are integrally connected, the end of the third layer b1 and the beginning end of the fourth layer b2 are integrally connected, each layer is wavy, and the wavy is sinusoidal, and each layer includes three sinusoidal waveforms.
- the waveforms of each layer are overlapped and attached.
- the first trough 11 of the first superimposed layer number wave spring 1 and the second wave peak 21 of the second superimposed layer number wave spring 2 are opposed to the top.
- a wave crest 12 and a second wave trough 22 of the second superimposed layer number wave spring 2 are arranged up and down opposite to each other.
- the connecting spring 3 is arranged between the first wave peak 12 and the second wave trough 22 that are opposite to each other up and down of the two adjacent superposition wave springs, and one end of the connection spring 3 is connected to the superposition wave spring provided above.
- the first wave trough 11 of the bottom layer is connected, and the other end is connected to the second wave peak 21 of the top layer of the superimposed wave spring.
- one end of the connecting spring 3 is connected to the first wave of the second layer a2.
- the trough 11 is connected, and the other end is connected to the second wave crest 21 of the third layer b1.
- the connecting spring 3 includes a first section 31 connected to the first trough 11 of the second layer a2, a second section 32 connected to the second trough 21 of the third layer b1, and connecting the first section 31 and the The oblique line section 33 of the second section 32, the lengths of the first section 31 and the second section 32 are both 1/6-1/4 of the length of a waveform, and the oblique line section 33 and the first section
- the joints of the section 31 and the second section 32 are all circular arc transition connections.
- the multiple wave springs and the connecting spring 3 are integrally wound by a piece of sheet metal wire.
- the number of superimposed layers of wave springs can be 2, 3, 4 or more, and the number of superimposed layers of wave springs can be 2, 3, 4 or more. .
- the number of sine waves in each layer of the superimposed layer number wave spring may be 2, 3, 4 or more.
- the connecting spring 3 has a flat line shape.
- the connecting spring 3 has a half-wave shape that closely fits with the superimposed layer wave spring arranged above or below.
- connection springs 3 may be one, two, three or more.
- one end of the connecting spring 3 can be welded to the bottom layer of the superimposed wave spring provided above, and the other end can be connected to the second layer of the superimposed wave spring provided below.
- the crest 21 is connected.
- the superimposed top wave spring of the present application includes several superimposed layer wave springs and connecting springs 3.
- the inventor cleverly connects two adjacent wave springs with superimposed layers stacked up and down through the connecting spring 3, and makes The first wave trough 11 and the second wave crest 21 of two adjacent superimposed layers of wave springs are opposed to each other, and the first wave crest 12 and the second wave trough 22 are arranged up and down opposite to each other, so that under the condition of ensuring good verticality, It has greater elastic properties and allows it to have a higher usable stroke; in addition, under the condition of the overall material thickness unchanged, by increasing the number of layers of the wave spring, its stiffness can be improved, and by changing the layer Counting the number of layers of wave springs, it is possible to produce wave springs with different stiffnesses, so that the wave springs have variable stiffness characteristics, which can meet the different needs of customers.
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Springs (AREA)
Abstract
Description
Claims (10)
- 一种叠加对顶波簧,其特征在于,包括:若干个叠加层数波簧,每一所述叠加层数波簧沿轴向螺旋弯曲形成,且每一层均呈波浪状,各层波形为重叠贴合设置;至少一条连接簧(3),连接相邻两个、呈上下叠放设置的叠加层数波簧,以使相邻两个所述叠加层数波簧的第一波谷(11)与第二波峰(21)对顶相抵,第一波峰(12)与第二波谷(22)呈上下相对设置。
- 根据权利要求1所述的叠加对顶波簧,其特征在于,所述连接簧(3)设于相邻两个所述叠加层数波簧的上下相对的所述第一波峰(12)和所述第二波谷(22)之间,其一端与在上设置的所述叠加层数波簧底层的所述第一波谷(11)相连,另一端与在下设置的所述叠加层数波簧顶层的所述第二波峰(21)相连。
- 根据权利要求2所述的叠加对顶波簧,其特征在于,多个所述叠加层数波簧和所述连接簧(3)由同一条片状金属丝一体绕制形成。
- 根据权利要求3所述的叠加对顶波簧,其特征在于,所述连接簧(3)包括与在上设置的所述叠加层数波簧的底层贴合连接的第一段(31),与在下设置的所述叠加层数波簧的顶层贴合连接的第二段(32),以及连接所述第一段(31)和所述第二段(32)的斜线段(33)。
- 根据权利要求4所述的叠加对顶波簧,其特征在于,所述斜线段(33)与所述第一段(31)和所述第二段(32)的连接处均为圆弧过渡连接。
- 根据权利要求4或5所述的叠加对顶波簧,其特征在于,所述第一段(31)和所述第二段(32)的长度均为1个波形长度的1/6-1/4。
- 根据权利要求3所述的叠加对顶波簧,其特征在于,所述连接簧(3)为平线形。
- 根据权利要求3所述的叠加对顶波簧,其特征在于,所述连接簧(3)为与在上设置或在下设置的所述叠加层数波簧紧密贴合的半波形。
- 根据权利要求1-8中任一项所述的叠加对顶波簧,其特征在于,所述波浪状为正弦形。
- 根据权利要求9所述的叠加对顶波簧,其特征在于,所述叠加层数波簧 的每一层至少包括两个正弦波。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US17/272,764 US11536340B2 (en) | 2020-03-25 | 2020-05-08 | Superimposed opposing wave spring |
Applications Claiming Priority (2)
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CN202010219409.8 | 2020-03-25 | ||
CN202010219409.8A CN111237368A (zh) | 2020-03-25 | 2020-03-25 | 一种叠加对顶波簧 |
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WO2021189607A1 true WO2021189607A1 (zh) | 2021-09-30 |
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PCT/CN2020/089235 WO2021189607A1 (zh) | 2020-03-25 | 2020-05-08 | 一种叠加对顶波簧 |
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US (1) | US11536340B2 (zh) |
CN (1) | CN111237368A (zh) |
WO (1) | WO2021189607A1 (zh) |
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US20190366573A1 (en) * | 2018-03-30 | 2019-12-05 | The Gillette Company Llc | Razor mechanisms |
CN111237368A (zh) * | 2020-03-25 | 2020-06-05 | 浙江力升弹簧股份有限公司 | 一种叠加对顶波簧 |
US11867247B2 (en) * | 2021-09-13 | 2024-01-09 | Rotor Clip Company, Inc. | Multiple variable turn wave springs, methods of pre-loading components with said springs, and methods of manufacturing said springs |
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- 2020-03-25 CN CN202010219409.8A patent/CN111237368A/zh active Pending
- 2020-05-08 US US17/272,764 patent/US11536340B2/en active Active
- 2020-05-08 WO PCT/CN2020/089235 patent/WO2021189607A1/zh active Application Filing
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US20220196100A1 (en) | 2022-06-23 |
CN111237368A (zh) | 2020-06-05 |
US11536340B2 (en) | 2022-12-27 |
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