WO2021186847A1 - Ｐｓｉ計画作成支援装置、ｐｓｉ計画作成支援方法およびプログラム - Google Patents

Ｐｓｉ計画作成支援装置、ｐｓｉ計画作成支援方法およびプログラム Download PDF

Info

Publication number
WO2021186847A1
WO2021186847A1 PCT/JP2021/000063 JP2021000063W WO2021186847A1 WO 2021186847 A1 WO2021186847 A1 WO 2021186847A1 JP 2021000063 W JP2021000063 W JP 2021000063W WO 2021186847 A1 WO2021186847 A1 WO 2021186847A1
Authority
WO
WIPO (PCT)
Prior art keywords
plan
base
psi
procurement
sales
Prior art date
Application number
PCT/JP2021/000063
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
俊彦 堤
実那子 越智
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to JP2022508075A priority Critical patent/JP7297145B2/ja
Publication of WO2021186847A1 publication Critical patent/WO2021186847A1/ja

Links

Images

Classifications

    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q30/00—Commerce
    • G06Q30/06—Buying, selling or leasing transactions

Definitions

  • This disclosure relates to a PSI plan creation support device, a PSI plan creation support method, and a program.
  • PSI Production Sales Inventory
  • Patent Document 1 has a function of creating a PSI plan editing table with reference to a PSI value and a lead time, and individually or collectively inputting a plan value into a cell, and edits the PSI plan.
  • An inventory management device that facilitates this is disclosed.
  • Patent Document 1 can support the creation of a PSI plan at a single site, it cannot relate the PSI plans of a plurality of sites of a company having a supply chain. Therefore, it is not possible to cross-sectionally grasp the status of the PSI plan of the entire company including multiple bases in the supply chain. Therefore, in order to create a PSI plan that connects multiple bases of a company that has a supply chain, the PSI plans of each base are collected and totaled, and the PSI plan is recreated from the perspective of connecting the entire company. Furthermore, it was inefficient because it was necessary to deploy revisions to the PSI plan to each site.
  • This disclosure was made in view of the above problems, and aims to support the efficient creation of a PSI plan that connects multiple bases of companies with supply chains.
  • the PSI plan creation support device supports the creation of a PSI plan that connects a plurality of bases of a company having a supply chain.
  • the PSI plan creation support device includes an end point base information management unit, an intermediate base information management unit, a start point base information management unit, and a connected PSI plan output unit.
  • the end point base information management department creates a procurement plan for the end point base based on the end point base actual data including the delivery record to the end point base which is the end point of the supply chain or the procurement record of the end point base.
  • the Intermediate Base Information Management Department has a procurement plan for the next base of the intermediate base that exists between the end base and the start base that is the start point of the supply chain, and the intermediate base that includes the procurement record, sales record, and inventory record of the intermediate base.
  • the start point base information management department creates a PSI plan for the start point base based on the procurement plan of the next base of the start point base and the start point base actual data including the production record, the shipment record, and the inventory record of the start point base.
  • the consolidated PSI plan output unit outputs a consolidated PSI plan including the PSI plan of the intermediate base and the PSI plan of the starting point base.
  • a procurement plan for the end point base is created based on the end point base actual data
  • a PSI plan for the intermediate base is created based on the intermediate base actual data and the procurement plan for the next base of the intermediate base.
  • the figure explaining the production lead time of the manufacturing base which concerns on embodiment The figure which shows the functional configuration example of the PSI plan creation support apparatus which concerns on embodiment.
  • the figure which shows the configuration example of the management database which concerns on embodiment Diagram showing a functional configuration example of the business partner information management unit according to the embodiment Diagram showing the procurement plan of the business partner related to the embodiment in chronological order
  • the figure which shows the functional composition example of the sales base information management part which concerns on embodiment A time-series diagram showing the procurement plan of the business partner and the PSI plan of the sales base according to the embodiment.
  • the figure which shows the functional composition example of the manufacturing base information management part which concerns on embodiment A time-series diagram showing the PSI plan of the sales base and the PSI plan of the manufacturing base according to the embodiment.
  • Flow chart showing PSI plan creation support processing according to the embodiment Flowchart showing the supplier procurement plan creation process according to the embodiment
  • Flow chart showing the sales base PSI plan creation process according to the embodiment Flow chart showing the manufacturing base PSI plan creation process according to the embodiment
  • PSI plan creation support device the PSI plan creation support method, and the program according to the present embodiment will be described in detail below with reference to the drawings.
  • the same or corresponding parts in the drawings are designated by the same reference numerals.
  • an example of a PSI plan creation support device, a PSI plan creation support method, and a program for supporting the creation of a linked PSI plan of a company having a plurality of supply chains of a manufacturing base, a sales base, and a business partner will be described.
  • P of the business partner is procurement
  • S sales
  • I inventory
  • P of the sales base procurement
  • S sales
  • I inventory
  • P of the manufacturing base production
  • S shipping
  • I It is in stock.
  • the transportation lead time from the manufacturing base to the sales base and the transportation lead time from the sales base to the business partner are each one month.
  • Products shipped from the manufacturing base in N month arrive at the sales base in (N + 1) month. Therefore, the S (shipment) of the manufacturing base in the N month becomes the P (procurement) of the sales base in the (N + 1) month.
  • the products sold to the business partner at the sales base in (N + 1) month are delivered to the business partner in (N + 2) month. Therefore, the S (sales) of the sales base in the (N + 1) month becomes the P (procurement) of the business partner in the (N + 2) month.
  • the transportation lead time is not limited to one month. Assuming that the transportation lead time between the manufacturing base and the sales base is LT 1 , the S of the manufacturing base at the time of N is the P of the sales base at the time of (N + LT 1). Assuming that the transportation lead time between the sales base and the customer is LT 2 , the S of the sales base at the time of N is the customer P of N + LT 2. From this, in the preparation of the PSI plan, if the P at the N time point of a certain base on the supply chain is determined, the S at the (N-transportation lead time) time point of the previous base can be determined.
  • the production lead time of P at the manufacturing base will be described with reference to FIG.
  • a production lead time that includes a preparation period such as procurement of necessary raw materials and the time required for manufacturing itself between the time when manufacturing is confirmed and the time when the product is shipped.
  • the production lead time of the manufacturing base is 2 months.
  • the products manufactured at the manufacturing base in N month will be completed in (N + 2) month.
  • Products manufactured at the manufacturing base in (N + 1) month will be completed in (N + 3) month.
  • the P (production) of the manufacturing base in the N month becomes S (shipment) or I (inventory) at the manufacturing base in the (N + 2) month
  • the P (production) of the manufacturing base in the (N + 1) month becomes (N + 3).
  • the production lead time is not limited to two months. Assuming that the production lead time is LT 3 , P of the manufacturing base at the time of N is S or I of the manufacturing base at the time of (N + LT 3). Therefore, P of the manufacturing base needs to be planned in consideration of the production lead time. Therefore, the production of the required quantity of products at the N time point of the manufacturing base is set to P at the (N-production lead time) time point of the manufacturing base.
  • the PSI planning support device uses the relationship between P and S between the above-mentioned bases and the relationship between the production lead time and P at the manufacturing base to create a plurality of bases in the supply chain. Create a linked PSI plan.
  • the PSI planning support device creates a procurement plan for a business partner based on the performance of the business partner, which is the end point on the supply chain.
  • the PSI plan creation support device creates a PSI plan for the sales base based on the results of the sales base and the procurement plan of the business partner.
  • the PSI plan creation support device creates a PSI plan for the manufacturing base based on the actual results of the manufacturing base, which is the starting point in the supply chain, and the procurement plan for the sales base.
  • the PSI plan creation support device outputs a consolidated PSI plan including the created PSI plan of the sales base and the PSI plan of the manufacturing base.
  • a business partner is an example of an end point base.
  • the sales base is an example of an intermediate base.
  • the manufacturing base is an example of a starting base.
  • the PSI plan creation support device 1 includes a performance data acquisition unit 11 that acquires performance data of each base, a business partner information management unit 12 that creates a procurement plan for a business partner, and a PSI of a sales base. It includes a sales base information management unit 13 that creates a plan, and a manufacturing base information management department 14 that creates a PSI plan for a manufacturing base. Further, the PSI plan creation support device 1 has a management database 15 that stores master data of each base, a consolidated PSI plan adjustment unit 16 that adjusts the consolidated PSI plan, and a consolidated PSI plan output unit that outputs the adjusted consolidated PSI plan.
  • the transportation lead time between each base is set to 1 month
  • the production lead time of the production base is set to 2 months.
  • the time-series unit of the actual data of each base is "day”
  • the time-series unit of the procurement plan of the business partner, the PSI plan of the sales base, and the PSI plan of the manufacturing base is "month”.
  • the management database 15 includes a business partner product master 151 which is master data related to a business partner and a product procured by the business partner, and a sales base product which is master data related to a sales base and a product sold by the sales base.
  • the manufacturing base transportation LT master 155 indicating the transportation lead time up to and the manufacturing base production LT master 156 indicating the production lead time of the manufacturing base are stored.
  • the performance data acquisition unit 11 receives the business partner performance data showing the time-series delivery record for each product to each business partner and each sales base. Acquires sales base performance data showing time-series procurement performance, sales performance, and inventory performance for each product, and manufacturing base performance data showing time-series production performance, shipping performance, and inventory performance for each product at each manufacturing base. do. If the performance data acquisition unit 11 can acquire data indicating the procurement performance of each business partner, the business partner performance data may be data indicating the procurement performance of each business partner.
  • the customer performance data is an example of the end point base performance data.
  • the sales base performance data is an example of the intermediate base performance data.
  • the manufacturing base actual data is an example of the starting base actual data.
  • the performance data acquisition unit 11 sends the acquired customer performance data, sales base performance data, and manufacturing base performance data to the customer information management department 12, the sales base information management department 13, and the manufacturing base information management department 14, respectively.
  • the performance data acquisition unit 11 may be configured to sequentially acquire and store the customer performance data, the sales base performance data, and the manufacturing base performance data. In this case, when the user inputs an instruction to create a consolidated PSI plan, the performance data acquisition unit 11 stores the stored customer performance data, sales base performance data, and manufacturing base performance data, respectively, in the business partner information management unit. 12. Send to the sales base information management department 13 and the manufacturing base information management department 14.
  • the business partner information management unit 12 creates a procurement plan for the business partner based on the business partner actual data received from the actual data acquisition unit 11.
  • the business partner information management unit 12 accepts the user to modify the procurement plan of the business partner.
  • the business partner information management unit 12 sends the procurement plan of the business partner modified by the user to the sales base information management unit 13. The method of creating and modifying the procurement plan of the business partner will be described later.
  • the business partner information management unit 12 is an example of the end point base information management unit.
  • the sales base information management unit 13 creates a PSI plan for the sales base based on the sales base performance data received from the performance data acquisition department 11 and the supplier procurement plan received from the business partner information management department 12.
  • the sales base information management unit 13 receives the revision of the PSI plan of the sales base from the user.
  • the sales base information management unit 13 sends the PSI plan of the sales base modified by the user to the manufacturing base information management department 14. The method of creating and modifying the PSI plan of the sales base will be described later.
  • the sales base information management unit 13 is an example of the intermediate base information management unit.
  • the manufacturing base information management unit 14 creates a manufacturing base PSI plan based on the manufacturing base performance data received from the performance data acquisition department 11 and the sales base PSI plan received from the sales base information management department 13.
  • the manufacturing base information management unit 14 receives the revision of the PSI plan of the manufacturing base from the user.
  • the manufacturing base information management unit 14 sends a consolidated PSI plan including the PSI plan of the sales base received from the sales base information management department 13 and the PSI plan of the manufacturing base modified by the user to the consolidated PSI plan coordinating unit 16.
  • the consolidated PSI plan may include the procurement plan of the business partner. The method of creating and modifying the PSI plan of the manufacturing base will be described later.
  • the manufacturing base information management unit 14 is an example of the starting point base information management unit.
  • the business partner information management department 12, the sales base information management department 13, and the manufacturing base information management department 14 perform all of the above processing for the supply chain of the company.
  • the consolidated PSI plan coordination unit 16 adjusts the consolidated PSI plan of all supply chains received from the manufacturing base information management unit 14 according to the target amount of the entire company. The method of adjusting the consolidated PSI plan will be described later.
  • the consolidated PSI plan output unit 17 outputs the consolidated PSI plan adjusted by the consolidated PSI plan adjustment unit 16.
  • the business partner information management unit 12 includes a business partner performance storage unit 121 that stores the business partner performance data received from the performance data acquisition unit 11, a procurement plan creation unit 122 that creates a business partner procurement plan, and a business partner procurement. It is provided with a procurement plan correction unit 123 that accepts revisions to the plan.
  • FIG. 6 is a diagram showing the procurement plans of business partners in chronological order.
  • the customer record storage unit 121 stores the customer record data including the delivery record for each product to the customer on a daily basis before the present time in N months.
  • the procurement plan creation unit 122 calculates the monthly procurement plan value of the business partner after N months based on the business partner record data stored in the business partner record storage unit 121. Specifically, the procurement planning unit 122 delivers to the business partner after the current time by using a method such as a moving average method, an exponential smoothing method, or multiple regression analysis based on the business partner performance data before the current time. Predict the quantity of products in a unit.
  • the procurement planning unit 122 adds a value obtained by adding the quantity of products delivered to the business partner before the current time of N month indicated by the business partner performance data to the quantity of products predicted to be delivered to the business partner after the current time of N month. , The planned value of P (procurement) of the business partner in N months.
  • the procurement plan creation unit 122 calculates the quantity of products predicted to be delivered to the business partner in each month after (N + 1) month, and sets it as the planned value of P (procurement) of the business partner after (N + 1) month.
  • the method used for predicting the quantity of products to be delivered to the business partner after the present time may be changed according to the classification such as by product, by product group, and by base.
  • the sales base is based on the fact that S (sales) of the sales base in N-January is P (procurement) of the business partner in N month.
  • the value obtained by adding up the daily sales results of N-January indicated by the actual data may be used as the planned value of P (procurement) of the business partner in N-month.
  • the performance data acquisition unit 11 sends the sales base performance data together with the business partner performance data to the business partner information management unit 12.
  • the business partner performance storage unit 121 stores the business partner performance data and the sales base performance data received from the performance data acquisition unit 11.
  • the procurement plan creation unit 122 calculates the actual value of P (procurement) on a monthly basis by adding up the daily delivery results indicated by the customer record data before N months for each month.
  • the procurement plan creation unit 122 creates a procurement plan for a business partner that shows the actual value of P (procurement) on a monthly basis before the N month and the planned value of P (procurement) on a monthly basis after the N month.
  • the procurement plan creation unit 122 is an example of the procurement plan creation unit.
  • the procurement plan creation unit 122 sends the procurement plan of the created business partner to the procurement plan correction unit 123.
  • the user modifies the procurement plan of the business partner created by the procurement plan creation unit 122 via the procurement plan modification unit 123.
  • There are two ways to modify the procurement plan of a business partner one is to modify the procurement plan individually, and the other is to modify the grouped procurement plans at once. The user selects whether to modify individually or collectively, and inputs the modification to the procurement plan modification unit 123.
  • the procurement plan amendment unit 123 has a procurement plan individual amendment unit 1231 that accepts individual amendments to the procurement plans of business partners, and a procurement plan batch amendment unit 1232 that accepts collective amendments to the procurement plans of grouped business partners. It is provided with a procurement plan apportionment unit 1233 that decomposes the previous procurement plan into smaller time-series units.
  • the procurement plan correction unit 123 is an example of the procurement plan correction unit.
  • the procurement plan individual correction unit 1231 is an example of the procurement plan individual correction unit.
  • the procurement plan batch correction unit 1232 is an example of the procurement plan batch revision unit.
  • the procurement plan individual revision unit 1231 can visualize the supplier performance data and the supplier's procurement plan and enter individual modifications to the supplier's procurement plan. Generate and display individual correction screens.
  • the individual correction screen generated by the procurement plan individual correction unit 1231 is an example of the procurement plan individual correction screen.
  • the correction input method may be, for example, inputting the corrected value for each time-series unit on the individual correction screen, or inputting a value to be added, subtracted, multiplied or divided in a part or all of the procurement plan. You may.
  • FIG. 7 shows an example of an individual correction screen of the procurement plan of the product X at the business partner A.
  • the individual correction screen 200 is a graph 201 and a table that visualizes the items of "previous year actual results", “N-1 time point plan”, “N point point plan”, and "correction plan”. 202 is displayed.
  • the "previous year's actual result” is the actual value of the previous year's quantity of the monthly product X procured by company A.
  • the "N-1 time point plan” is the planned value at the time of (N-1) of the monthly quantity of the product X procured by the company A.
  • the "N time point plan” is the planned value at the N time point of the monthly quantity of the product X procured by the company A.
  • the “corrected plan” is the revised planned value of the monthly quantity of product X procured by company A.
  • the "N point-in-time plan” is the procurement plan to be revised.
  • the horizontal axis of the graph 201 is the time-series unit of the procurement plan of the product X at the company A, which is the “month”, and the vertical axis is the “quantity” of the product X, which is the monthly unit procured by the company A.
  • Table 202 shows the monthly quantity of product X procured by company A by item.
  • N month is June.
  • the "previous year's results” for June are 110 (pieces). That is, the quantity of the product X delivered to the company A in June of the previous year is 110 (pieces).
  • 65 (pieces) which is the delivery record of product X to company A at the present time of this year, is described in parentheses.
  • the "N-1 time point plan" for June is 115 (pieces). That is, the quantity of the product X to be delivered to the company A in June calculated in May of this year is 115 (pieces).
  • the quantity 115 (pieces) of the product X to be delivered to company A in June in the procurement plan of the business partner calculated by the procurement plan creation unit 122 is described, and after the present time in June.
  • the quantity of 50 (pieces) of product X to be delivered to company A is shown in parentheses.
  • the value of the "revised plan” in June is the same as the value of the "N point-in-time plan”. That is, the user has not modified the June plan.
  • the time series units of Graph 201 and Table 202 will be described. Since the time-series unit of the procurement plan of the business partner received from the procurement plan creation unit 122 is "month" in the procurement plan individual correction unit 1231, for example, the monthly graph 201 and the monthly graph 201 are displayed on the initial setting individual correction screen 200. Table 202 is displayed. The procurement plan individual correction unit 1231 can change the time series unit of the graph 201 and the table 202 displayed on the individual correction screen 200.
  • the minimum time-series unit in Graph 201 and Table 202 is the time-series unit of the business partner performance data. Therefore, in this embodiment, the smallest unit of the time series in Graph 201 and Table 202 is "day". In the example of FIG. 7, the time series unit on the horizontal axis of the graph 201 can be specified by the pull-down 203.
  • the procurement plan individual correction unit 1231 When the user specifies a time-series unit larger than "month” in the pull-down 203 of the time-series unit on the horizontal axis of the graph 201, the procurement plan individual correction unit 1231 performs the actual value for each specified time-series unit. And the planned values are totaled, and the graph 201 and the table 202 of the specified time series unit are displayed on the individual correction screen 200.
  • the procurement plan individual correction unit 1231 sends the procurement plan to the procurement plan apportionment unit 1233. ..
  • the procurement plan apportionment unit 1233 when the procurement plan apportionment unit 1233 receives the procurement plan of the business partner from the procurement plan individual correction unit 1231, it decomposes it into the specified time series unit. As a method of decomposition, there are apportionment based on the actual data of business partners, apportionment according to the characteristics of the time zone such as the day of the week, the beginning of the year, and the end of the year, and even apportionment. For example, when breaking down a monthly supplier's procurement plan on a daily basis, the procurement plan apportionment unit 1233 averages the actual values for each day from January to December based on the supplier's actual data before last month. Calculate the value.
  • the procurement plan apportionment unit 1233 prorates the planned values on each day at the same ratio as the average value of the actual values on each day of the month corresponding to the planned values of the procurement plan of the business partner, and decomposes the planned values on a daily basis.
  • the daily delivery record indicated by the supplier record data is used as the daily record value of the supplier's procurement plan.
  • the procurement plan apportionment unit 1233 uses the daily quantity of products to be delivered to the business partner after the current time predicted by the procurement plan creation unit 122 based on the business partner actual data before the current time, and is used as a monthly business partner. Procurement plan may be decomposed on a daily basis.
  • the procurement plan apportionment unit 1233 sends the procurement plan of the business partner decomposed into the specified time-series units to the procurement plan individual correction unit 1231.
  • the procurement plan apportionment section 1233 is an example of the procurement plan apportionment section.
  • the procurement plan individual correction unit 1231 displays the graph 201 and the table 202 of the designated time series unit on the individual correction screen 200 based on the procurement plan of the business partner received from the procurement plan apportionment unit 1233.
  • the types of the actual values and the planned values in Graph 201 and Table 202 on the individual correction screen 200 will be described.
  • the actual value and the planned value in the procurement plan of the business partner received from the procurement plan creation unit 122 are the quantity of the product, for example, the actual value and the actual value and the planned value are displayed on the initial setting individual correction screen 200. Show Graph 201 and Table 202 where the planned value is the quantity of the product.
  • the procurement plan individual correction unit 1231 can also display the graph 201 and the table 202 in which the actual value and the planned value are the total prices of the products.
  • the types of the actual value and the planned value on the vertical axis of the graph 201 can be specified by pull-down 204.
  • the procurement plan individual correction unit 1231 is for each product handled by the business partner included in the business partner product master 151.
  • the total amount of product X is calculated by multiplying the monthly actual value or planned value of the procurement plan by the purchase price of product X with reference to the purchase price of product X.
  • the procurement plan individual correction unit 1231 displays the graph 201 and the table 202 in which the actual value and the type of the planned value are the total prices of the products on the individual correction screen 200.
  • all the items of "previous year actual result”, “current year actual result”, “N-1 time point plan”, “N point point plan”, and “correction plan” are displayed on the individual correction screen 200.
  • the items to be displayed on the individual correction screen 200 are not limited to this, and may include the "N time point plan” and the "correction plan”.
  • the user should modify the procurement plan of the business partner by allowing the user to change the time series unit, the type of the actual value and the planned value, and the items to be displayed on the individual modification screen 200. It becomes easier to find the planned value.
  • the user will explain how to modify the procurement plan of the business partner on the individual modification screen 200.
  • modifying the procurement plan of a business partner by inputting the revised value for each time-series unit for example, the user corrects the column of the month to be modified in "Modified plan" in Table 202 of the individual modification screen 200. Enter the later value.
  • the procurement plan individual revision unit 1231 inputs the same value as the corresponding month of the N time point plan in the field in which the revised value of the “corrected plan” is not entered.
  • the procurement plan individual correction unit 1231 adds the revised plan graph 201 to the individual correction screen 200 based on the value of the “corrected plan”.
  • the user can modify the procurement plan of the business partner in "N point-in-time plan" in Table 202 of the individual modification screen 200. Select the part you want to add or subtract from the field, and enter the value you want to add, subtract, multiply or divide in the input field not shown.
  • the procurement plan individual correction unit 1231 calculates the corrected value by adding, subtracting, multiplying or dividing the value input by the user to each value of the selected part of the N time point plan, and calculates the corrected value of the "corrected plan" at the N time point. Fill in the fields that correspond to the selected part of the plan.
  • the procurement plan individual revision unit 1231 inputs the same value as the corresponding month of the N time point plan in the field in which the revised value of the “corrected plan” is not entered.
  • the procurement plan individual correction unit 1231 adds the revised plan graph 201 to the individual correction screen 200 based on the value of the “corrected plan”.
  • the user refers to Graph 201 of the revised plan, confirms the validity of the revised supplier's procurement plan, and completes the modification if there is no problem.
  • the determination as to whether or not the correction is completed may be determined by, for example, whether or not the completion button provided on the individual correction screen 200 is pressed, or whether or not the individual correction screen 200 is closed. You may.
  • the procurement plan batch correction unit 1232 displays the procurement plan of the business partner created by the procurement plan creation unit 122 and the business partner actual data. Generate and display a batch correction screen that can be visualized and a batch correction of the supplier's procurement plan can be entered.
  • the batch correction screen generated by the procurement plan batch correction unit 1232 is an example of the procurement plan batch correction screen.
  • the correction input method may be, for example, inputting the corrected value for each time-series unit on the batch correction screen, or inputting a value to be added, subtracted, multiplied or divided in a part or all of the procurement plan. You may.
  • the procurement plan batch correction unit 1232 receives the procurement plan of the supplier from the procurement plan creation unit 122 based on the supplier product master 151, and the business content, scale, procurement quantity, seasonality, and actual growth rate are high or low. Group by business partner or product characteristics such as. The user collectively corrects the grouped procurement plans on the batch correction screen.
  • the procurement plan may be grouped by the user, or a predetermined grouping method may be selected by the user.
  • the procurement plan for the product X of company A was displayed, but on the batch correction screen, for example, the procurement plan representing the group is displayed.
  • the procurement plan batch correction unit 1232 reflects the correction entered by the user in the procurement plan displayed on behalf of the batch correction screen in all the procurement plans in the group.
  • all procurement plans in the group may be displayed on the batch correction screen.
  • the procurement plan batch correction unit 1232 reflects the correction entered by the user in any of the procurement plans among the procurement plans displayed on the batch correction screen in all the procurement plans in the group.
  • the user can change the time-series units of graphs and tables, the types of actual values and planned values, and the items to be displayed on the batch correction screen.
  • the user refers to the graph of the revised plan, confirms the validity of the revised supplier's procurement plan, and completes the revision if there is no problem.
  • the determination of whether or not the correction is completed may be determined by, for example, whether or not the completion button provided on the batch correction screen is pressed, or whether or not the batch correction screen is closed. good.
  • the procurement plan correction unit 123 sends the revised procurement plan of the business partner to the sales base information management unit 13.
  • the sales base information management unit 13 includes a sales base performance storage unit 131 that stores the sales base performance data received from the performance data acquisition unit 11, a sales base PSI plan creation department 132 that creates a PSI plan for the sales base, and a sales base.
  • the sales base PSI plan correction unit 133 that accepts individual revisions of the PSI plan of the sales base and the sales base PSI plan adjustment unit 134 that adjusts the PSI plan of the sales base are provided.
  • the sales base PSI plan correction unit 133 is an example of the sales base PSI plan correction department.
  • the sales base PSI plan individual correction unit 1331 is an example of the sales base PSI plan individual correction unit.
  • the sales base PSI plan batch correction unit 1332 is an example of the sales base PSI plan batch correction unit.
  • FIG. 9 is a time-series diagram showing the procurement plan of the business partner and the PSI plan of the sales base.
  • the sales base record storage unit 131 stores the sales base record data showing the procurement record, the sales record, and the inventory record for each product of the sales base on a daily basis before the present time in N months.
  • the sales base PSI planning unit 132 refers to the transportation lead time between the sales base and the business partner indicated by the sales base transportation LT master 153, and the business partner received from the business partner information management unit 12. Let the value of P (procurement) of N + 1 month of the business partner indicated by the procurement plan of the sales base be the planned value of S (sales) of N month of the sales base. Similarly, the sales base PSI planning unit 132 sets the value of N + P (procurement) of the business partner indicated by the procurement plan of the business partner as the planned value of N + S (sales) of the sales base in January.
  • the sales base PSI plan creation unit 132 repeats the calculation of the planned value of S (sales) of the sales base until the last month of the procurement plan of the business partner.
  • the sales base PSI planning unit 132 calculates the monthly S (sales) actual value by adding up the daily sales results indicated by the sales base actual data before N months for each month.
  • the sales base PSI plan creation unit 132 creates a sales plan of the sales base showing the actual value of the monthly S (sales) before the N month and the planned value of the monthly S (sales) after the N month.
  • the sales base PSI plan creation unit 132 creates an inventory plan for the sales base based on the sales base actual data, the sales plan for the sales base, and the preset inventory index.
  • FIG. 10 is a diagram showing the planned values of the sales plan, inventory plan, and procurement plan of the sales base in chronological order.
  • the inventory index is an index with respect to the cumulative total of S (sales) planned values from the next month onward.
  • the sales base PSI planning unit 132 sets a value 220, which is the sum of the planned values of S (sales) in N + 1 January and N + February, as the planned value of I (inventory) in N months.
  • the sales base PSI planning unit 132 sets a value 250, which is the sum of the planned values of S (sales) for N + February and N + March, as the planned value of I (inventory) in N + 1 January. That is, the sales base PSI planning unit 132 calculates a value that satisfies the inventory index set in each month after N month, and sets it as the planned value of I (inventory).
  • the inventory index 2.0 in this case is an index indicating the inventory amount corresponding to the sales amount for 2.0 months after the next month.
  • the inventory index may be an index with respect to the average of the planned values of S (sales) for a fixed period from the next month onward. For example, assuming that the fixed period is 3 months and the inventory index is 2.0, the sales base PSI planning unit 132 has the average of the planned values of S (sales) from (N + 1) month to (N + 3) month 2. Let 0 times be the planned value of I (inventory) for N months. Let 2.0 times the average of the planned value of S (sales) from (N + 2) month to (N + April) be the planned value of I (inventory) of N + 1 January. That is, the inventory index 2.0 in this case is an index indicating the inventory amount corresponding to 2.0 times the average sales amount for the three months from the next month onward.
  • the sales base PSI plan creation unit 132 repeats the calculation of the planned value of the I (inventory) of the sales base until the last month of the procurement plan of the business partner.
  • the sales base PSI planning unit 132 calculates the monthly I (inventory) actual value by adding up the daily inventory results indicated by the sales base actual data before N months for each month.
  • the sales base PSI plan creation unit 132 creates an inventory plan of the sales base showing the actual value of the monthly I (inventory) before the N month and the planned value of the monthly I (inventory) after the N month.
  • the sales base PSI plan creation unit 132 creates a procurement plan for the sales base based on the sales base actual data and the sales plan and inventory plan for the sales base.
  • the sales base PSI planning unit 132 sets the actual value 200 of I (inventory) in N-January from the total value 310 of the planned value 90 of S (sales) in N month and the planned value 220 of I (inventory).
  • the subtracted value 110 is used as the planned value for P (procurement) in N months.
  • the actual value 200 of I (inventory) in N-January is not shown.
  • the sales base PSI planning unit 132 subtracted the planned value 220 of I (inventory) in N month from the sum of the planned value 100 of S (sales) in N + 1 month and the planned value 250 of I (inventory).
  • the value 130 is set as the planned value of P (procurement) for N + 1 January. That is, the sales base PSI planning unit 132 subtracts the planned value of I (inventory) of the previous month from the sum of the planned value of S (sales) and the planned value of I (inventory) of the current month. It is the planned value of P (procurement).
  • the sales base PSI plan creation unit 132 repeats the calculation of the planned value of P (procurement) of the sales base until the last month of the procurement plan of the business partner.
  • the sales base PSI planning unit 132 calculates the monthly P (procurement) actual value by adding up the daily procurement results indicated by the sales base actual data before N months for each month.
  • the sales base PSI plan creation unit 132 creates a sales base procurement plan showing the actual value of monthly P (procurement) before N month and the planned value of monthly P (procurement) after N month.
  • the sales base PSI planning unit 132 is an example of the intermediate base PSI planning unit.
  • the sales base PSI plan creation unit 132 sends the created sales base procurement plan, sales plan, and inventory plan to the sales base PSI plan correction department 133.
  • the procurement plan, sales plan, and inventory plan of the sales base are referred to as the sales base PSI plan.
  • the user modifies the sales base PSI plan created by the sales base PSI plan creation unit 132 via the sales base PSI plan correction unit 133. Similar to the above-mentioned method of modifying the procurement plan of the business partner, there are two methods for modifying the sales base PSI plan: one is to modify the sales base PSI plan individually, and the other is to modify the grouped sales base PSI plan collectively. be. The user selects whether to modify individually or collectively, and inputs the modification to the sales base PSI plan modification unit 133.
  • the sales base PSI plan correction unit 133 is a sales base PSI plan individual correction department 1331 that accepts individual revisions of the sales base PSI plan, and a sales base PSI plan batch correction department that accepts batch corrections of the grouped sales base PSI plans. It includes 1332 and a sales base PSI plan apportionment unit 1333 that decomposes the sales base PSI plan into small time-series units.
  • the sales base PSI plan correction unit 133 is an example of the intermediate base PSI plan correction department.
  • the sales base PSI plan individual correction unit 1331 is an example of the intermediate base PSI plan individual correction unit.
  • the sales base PSI plan batch correction unit 1332 is an example of the intermediate base PSI plan batch correction unit.
  • the sales base PSI plan individual correction unit 1331 can visualize the sales base actual data and the sales base PSI plan and input the individual modification of the sales base PSI plan. Generate and display an individual correction screen.
  • the individual correction screen generated by the sales base PSI plan individual correction unit 1331 is an example of the intermediate base PSI plan individual correction screen.
  • the correction input method may be, for example, inputting the corrected value for each time-series unit on the individual correction screen, or a value to be added, subtracted, multiplied or divided to a part or all of the sales base PSI plan. May be entered.
  • the individual correction screen of the sales base PSI plan is basically the same as the individual correction screen of the procurement plan of the business partner shown in FIG. On the individual correction screen of the sales base PSI plan, a graph and a table that visualize the sales base PSI plan are displayed.
  • the time series unit of the graph and table to be displayed can be changed on the individual correction screen of the sales base PSI plan.
  • the sales base PSI plan individual correction unit 1331 tells the sales base PSI plan apportionment unit 1333 to the sales base PSI plan. To send.
  • the sales base PSI plan apportionment unit 1333 when the sales base PSI plan apportionment unit 1333 receives the sales base PSI plan from the sales base PSI plan individual correction unit 1331, it decomposes into the specified time series unit. Disassembly methods include apportionment based on sales base performance data, apportionment according to the characteristics of the time zone such as the day of the week, the beginning of the year, and the end of the year, and even apportionment. For example, when the monthly sales base PSI is decomposed on a daily basis, the sales base PSI planning apportionment unit 1333 averages the actual values for each day from January to December based on the sales base actual data before last month. Calculate the value.
  • the sales base PSI plan apportionment unit 1333 prorates the planned values on each day and decomposes them on a daily basis at the same ratio as the average value of the actual values on each day of the month corresponding to the planned values of the sales base PSI plan.
  • the daily procurement results, sales results, and inventory results shown in the sales base actual data are used.
  • the decomposition method may be predetermined or may be selected by the user.
  • the sales base PSI plan apportionment unit 1333 sends the sales base PSI plan decomposed into the designated time series units to the sales base PSI plan individual correction unit 1331.
  • the sales base PSI plan apportionment unit 1333 is an example of the intermediate base PSI plan apportionment unit.
  • the sales base PSI plan individual correction unit 1331 displays the graph and table of the designated time series unit on the individual correction screen based on the sales base PSI plan received from the sales base PSI plan apportionment unit 1333.
  • the type of the actual value and the planned value can be changed on the individual correction screen of the sales base PSI plan.
  • the sales base PSI plan individual correction unit 1331 is included in the sales base product master 152. Calculate the total price of product X by multiplying the monthly actual value or planned value of the procurement plan or inventory plan of the sales base by the unit price of product X by referring to the unit price for each product handled by the sales base. do.
  • the sales base PSI plan individual correction unit 1331 displays a graph and a table in which the actual value and the type of the planned value are the total price of the products on the individual correction screen.
  • the sales base PSI plan individual correction unit 1331 is included in the sales base product master 152.
  • the total price of the product X to be sold each month is calculated by multiplying the monthly actual value or the planned value of the procurement plan of the sales base by the selling price of the product X with reference to the selling price of each product handled by.
  • the sales base PSI plan individual correction unit 1331 displays a graph and a table in which the actual value and the type of the planned value are the total price of the products on the individual correction screen.
  • the user can change the time series unit of graphs and tables, the type of actual value and planned value, and the items to be displayed on the individual correction screen of the sales base PSI plan. .. This makes it easier for the user to find the planned value to be modified in the sales base PSI plan.
  • the method by which the user modifies the procurement plan, sales plan or inventory plan on the individual modification screen of the sales base PSI plan is the same as the method of modifying the procurement plan on the individual modification screen of the supplier's procurement plan. However, if the user corrects any of the planned values of the procurement plan, the sales plan, and the inventory plan of the sales base on the individual correction screen of the sales base PSI plan, the sales base PSI plan individual correction unit 1331 corrects to another plan. To reflect.
  • the sales base PSI plan individual correction unit 1331 performs "N" of the inventory plan of the previous month.
  • the value obtained by adding the value of the "corrected plan” of the current month's procurement plan to the value of the "point-in-time plan” and subtracting the value of the "N point-in-time plan” of the current month's sales plan is the value of the "corrected plan” of the current month's inventory plan. Enter as the corrected value in.
  • an error may be displayed.
  • the error display highlights, for example, planned values that do not meet the inventory index.
  • the sales base PSI plan individual correction unit 1331 determines the "N point-in-time plan" of the inventory plan of the previous month. , And the value of the "N point-in-time plan” of the current month's procurement plan is added, and the value of the "corrected plan” of the current month's sales plan is subtracted. Enter as the corrected value. At this time, if the corrected value of the inventory plan for the current month does not satisfy the inventory index, an error may be displayed.
  • the sales base PSI plan individual correction unit 1331 adjusts the "corrected plan” of the inventory plan for the current month. In conjunction with the value of ", enter the revised value in the" revised plan "of the inventory plan for the next month and thereafter. At this time, if there is a value after the revision of the inventory plan after the current month that does not satisfy the inventory index, an error may be displayed.
  • the sales base PSI plan individual correction unit 1331 adds a graph of the revised plan to the individual correction screen based on the value of the "corrected plan" of the sales base PSI plan.
  • the sales base PSI plan batch correction unit 1332 contains the sales base PSI plan created by the sales base PSI plan creation unit 132 and the sales base actual data. And is visualized, and a batch correction screen that allows input of batch correction of the sales base PSI plan is generated and displayed.
  • the batch correction screen generated by the sales base PSI plan batch correction unit 1332 is an example of the intermediate base PSI plan batch correction screen.
  • the correction input method may be, for example, inputting the corrected value for each time-series unit on the batch correction screen, or a value to be added, subtracted, multiplied or divided in a part or all of the sales base PSI plan. May be entered.
  • the sales base PSI plan batch correction department 1332 first receives the sales base PSI plan from the sales base PSI plan creation department 132 based on the sales base product master 152, and based on the sales base product master 152, the business content, scale, procurement quantity, seasonality, and actual growth. Group by sales base or product characteristics such as high and low rates.
  • the user collectively modifies the grouped procurement plan, sales plan, or inventory plan on the batch correction screen.
  • the procurement plan, the sales plan, or the inventory plan may be grouped by the user, or the grouping method may be selected by the user.
  • the batch correction screen for the sales base PSI plan is basically the same as the batch correction screen for the procurement plan of the business partner.
  • the sales base PSI plan representing the group or all the sales base PSI plans in the group are displayed.
  • the user can change the time series unit of graphs and tables, the types of actual and planned values, and the items to be displayed on the batch correction screen of the sales base PSI plan. Is. This makes it easier for the user to find the planned value to be modified in the sales base PSI plan.
  • the method by which the user modifies the procurement plan, sales plan or inventory plan on the batch correction screen of the sales base PSI plan is the same as the method of modifying the procurement plan on the batch correction screen of the procurement plan of the business partner.
  • the sales base PSI plan batch correction unit 1332 corrects to another plan. To reflect. Further, as in the individual correction screen, if the corrected value of the inventory plan does not satisfy the inventory index, an error may be displayed.
  • a threshold value may be set for the planned value of the inventory plan of the sales base. When the planned value of the inventory plan exceeds the threshold value on the individual correction screen and the batch correction screen, the planned value is highlighted. The user modifies the planned value or inventory index. This makes it easier for the user to find the planned value to be corrected in the inventory plan of the sales base.
  • the user refers to the graph of the revised plan, confirms the validity of the revised sales base PSI plan, and completes the revision if there is no problem.
  • the determination of whether or not the correction is completed may be determined by, for example, whether or not the completion button provided on the batch correction screen is pressed, or whether or not the batch correction screen is closed. good.
  • the sales base PSI plan revision unit 133 sends the revised sales base PSI plan to the sales base PSI plan coordination department 134.
  • the sales base PSI plan adjustment unit 134 stores sales base target amount data indicating the target amounts of P (procurement), S (sales), and I (inventory) of each sales base.
  • the sales base target amount data may be, for example, acquired by the sales base PSI plan adjustment unit 134 from the sales department of the sales base, or may be input by the user to the sales base PSI plan adjustment unit 134.
  • the sales base PSI plan adjustment department 134 adjusts the sales base PSI plan received from the sales base PSI plan correction department 133 according to the target amounts of P (procurement), S (sales) and I (inventory) of each sales base. do.
  • the target amounts of P (procurement), S (sales), and I (inventory) of the sales base are referred to as the procurement target amount, the sales target amount, and the sales base inventory target amount, respectively.
  • the sales base PSI plan adjustment unit 134 When the sales base PSI plan adjustment unit 134 receives the sales base PSI plan from the sales base PSI plan correction department 133, it refers to the sales price of the sales base for each product included in the sales base product master 152, and refers to the sales plan of the sales base. The sales quantity of each product indicated by is multiplied by the selling price of the product to calculate the total value. Hereinafter, this value is referred to as the sales amount by product.
  • the sales base PSI plan adjustment unit 134 calculates the total value of the sales amounts of all the products indicated by the sales plan of the sales base. Hereinafter, this value is referred to as the estimated sales amount.
  • the sales base PSI plan adjustment unit 134 changes the planned value of the sales plan of the sales base and sets the estimated sales amount to the sales target amount of the sales base. Make adjustments to match.
  • whether or not the amounts match may be determined by whether or not they completely match, or whether or not the difference is equal to or less than the threshold value.
  • the sales base PSI plan adjustment unit 134 determines the sales target of the sales base according to the composition ratio of the sales amount by product in the estimated sales amount. Prorate the amount to each product.
  • the sales base PSI planning and coordinating unit 134 may assign a difference between the estimated sales amount and the sales target amount of the sales base to a specific product.
  • the amount of the sales target amount assigned to each product is referred to as the sales target amount for each product.
  • the sales base PSI plan adjustment unit 134 calculates the value obtained by multiplying the actual value of the sales plan of the sales base before last month by the selling price of the product as the sold amount for each product. The value obtained by subtracting the sold amount by product from the sales target amount by product is calculated as the sales target balance by product.
  • the sales base PSI plan adjustment unit 134 calculates the quantity of products corresponding to the sales target balance for each product. The planned value is changed by apportioning the quantity of products corresponding to the planned sales target balance for each product of the product according to the ratio of the planned value for each month in the sales plan of the sales base.
  • the sales base PSI plan coordination unit 134 receives the sales base PSI plan from the sales base PSI plan correction department 133, the sales base PSI plan adjustment unit 134 refers to the unit price of the sales base for each product included in the sales base product master 152, and refers to the sales base. Multiply the procurement quantity of each product indicated by the procurement plan of the product by the unit price of the product to calculate the total value. Hereinafter, this value is referred to as the procurement amount for each product.
  • the sales base PSI plan coordination unit 134 calculates the total value of the procurement amounts of all the products indicated by the procurement plan of the sales base. Hereinafter, this value is referred to as the estimated procurement amount.
  • the sales base PSI plan coordination unit 134 changes the planned value of the procurement plan of the sales base and sets the estimated procurement amount to the procurement target amount of the sales base. Make adjustments to match.
  • the sales base PSI plan adjustment unit 134 when the sales base PSI plan adjustment unit 134 receives the sales base PSI plan from the sales base PSI plan correction department 133, the sales base PSI plan adjustment unit 134 refers to the unit price for each product of the sales base included in the sales base product master 152, and refers to the sales base. Multiply the inventory quantity of each product indicated by the inventory plan of the product by the unit price of the product to calculate the total value. Hereinafter, this value is referred to as the inventory value for each sales base product.
  • the sales base PSI plan adjustment unit 134 calculates the total value of the inventory values of all the products indicated by the inventory plan of the sales base for each sales base product. Hereinafter, this value is referred to as the estimated inventory amount of the sales base.
  • the sales base PSI plan adjustment unit 134 changes the planned value of the sales base inventory plan and sets the sales base inventory estimated amount to the sales base inventory target amount. Make adjustments to match.
  • the sales base PSI plan coordination unit 134 sends the adjusted sales base PSI plan to the manufacturing base information management department 14. If the expected sales amount, the estimated procurement amount, and the estimated sales base inventory amount all match the sales target amount, the procurement target amount, and the sales base inventory target amount, the sales base PSI plan adjustment department 134 is referred to as the sales base PSI plan correction department.
  • the sales base PSI plan received from 133 is sent to the manufacturing base information management department 14.
  • the sales base PSI plan coordination unit 134 is an example of the intermediate base PSI plan coordination unit.
  • the manufacturing base information management unit 14 includes a manufacturing base performance storage unit 141 that stores the manufacturing base performance data received from the performance data acquisition unit 11, a manufacturing base PSI plan creation department 142 that creates a PSI plan for the manufacturing base, and a manufacturing base. It is provided with a manufacturing base PSI plan correction unit 143 that accepts individual revisions of the PSI plan of the manufacturing base, and a manufacturing base PSI plan coordination unit 144 that adjusts the PSI plan of the manufacturing base.
  • FIG. 12 is a diagram showing the PSI plan of the sales base and the PSI plan of the manufacturing base in chronological order.
  • the manufacturing base record storage unit 141 stores the manufacturing base record data showing the production record, the shipping record, and the inventory record for each product of the manufacturing base on a daily basis before the present time in N month.
  • the manufacturing base PSI planning unit 142 refers to the transportation lead time between the sales base and the manufacturing base indicated by the manufacturing base transportation LT master 155, and the sales base received from the sales base information management department 13. Let the value of P (procurement) of N + 1 month of the sales base indicated by the PSI plan be the planned value of S (shipment) of S (shipment) of N month of the manufacturing base. Similarly, the manufacturing base PSI plan creation unit 142 sets the value of N + February P (procurement) of the sales base indicated by the sales base PSI plan as the planned value of N of the manufacturing base + S (shipment) in January.
  • the manufacturing base PSI plan creation unit 142 repeats the calculation of the planned value of S (shipment) of the manufacturing base until the last month of the sales base PSI plan.
  • the manufacturing base PSI planning unit 142 calculates the monthly S (shipment) actual value by adding up the daily shipment results indicated by the manufacturing base actual data before N months for each month.
  • the manufacturing base PSI plan creation unit 142 creates a shipping plan for the manufacturing base showing the actual value of S (shipment) on a monthly basis before the N month and the planned value of S (shipment) on a monthly basis after the N month.
  • the manufacturing base PSI planning unit 142 creates an inventory plan for the manufacturing base based on the manufacturing base actual data, the shipping plan for the manufacturing base, and the preset inventory index.
  • FIG. 13 is a diagram showing the planned values of the shipping plan, inventory plan, and production plan of the manufacturing base in chronological order.
  • the inventory index is an index with respect to the cumulative total of S (shipment) planned values from the next month onward.
  • the manufacturing base PSI planning unit 142 sets a value 220, which is the sum of the planned values of S (shipment) in N + 1 January and N + February, as the planned value of I (inventory) in N January.
  • the manufacturing base PSI planning unit 142 sets a value 250, which is the sum of the planned values of S (shipment) between N + February and N + March, as the planned value of I (inventory) in N + 1 January. That is, the manufacturing base PSI planning unit 142 calculates a value that satisfies the inventory index set in each month after N + 1 January, and sets it as the planned value of I (inventory).
  • the inventory index 2.0 in this case is an index indicating the inventory amount corresponding to the sales amount for 2.0 months after the next month.
  • the inventory index may be an index with respect to the average of the planned values of S (shipment) for a fixed period from the next month onward. For example, assuming that the fixed period is 3 months and the inventory index is 2.0, the manufacturing base PSI planning unit 142 sets 2.0 times the average of the planned value of S (shipment) from N + February to N + April. N + 1 The planned value of I (inventory) for January. The manufacturing base PSI planning unit 142 sets 2.0 times the average of the planned value of S (shipment) from N + March to N + May as the planned value of I (inventory) of N + February. That is, the inventory index 2.0 in this case is an index indicating the inventory amount corresponding to 2.0 times the average sales amount for the three months from the next month onward.
  • the manufacturing base PSI plan creation unit 142 repeats the calculation of the planned value of the I (inventory) of the manufacturing base until the last month of the sales base PSI plan.
  • the manufacturing base PSI planning unit 142 calculates the monthly I (inventory) actual value by adding up the daily inventory results indicated by the manufacturing base actual data before N months for each month.
  • the manufacturing base PSI planning unit 142 creates an inventory plan of the manufacturing base showing the actual value of monthly I (inventory) before N month and the planned value of monthly I (inventory) after N month.
  • the manufacturing base PSI planning unit 142 creates a production plan for the manufacturing base based on the manufacturing base actual data and the shipping plan and inventory plan for the manufacturing base.
  • a method of creating a production plan for a manufacturing base will be described with reference to FIG.
  • the production of the required quantity of products at the N time point is set to P at the (N-production lead time) time point of the manufacturing base.
  • the manufacturing base PSI planning unit 142 referred to the production lead time indicated by the manufacturing base production LT master 156, and added up the planned value 120 for S (shipment) and the planned value 260 for I (inventory) in (N + 2) months.
  • the value 130 obtained by subtracting the actual value 250 of I (inventory) in (N + 1) month from the value 380 is set as the planned value of P (production) in N month.
  • the manufacturing base PSI planning unit 142 has a value 390, which is the sum of the planned value 130 of S (shipment) in the month (N + 3) and the planned value 260 of I (inventory), and the actual value of I (inventory) in the month (N + 2).
  • the value 130 obtained by subtracting 260 is set as the planned value of P (production) in the (N + 1) month. That is, the manufacturing base PSI planning unit 142 subtracts the planned value of I (inventory) of the previous month from the sum of the planned value of S (shipment) and the planned value of I (inventory) of the current month for two months. Let it be the planned value of the previous P (production).
  • the manufacturing base PSI plan creation unit 142 repeats the calculation of the planned value of P (production) of the manufacturing base until the last month of the sales base PSI plan.
  • the manufacturing base PSI planning unit 142 calculates the monthly P (production) actual value by adding up the daily production results indicated by the manufacturing base actual data before N months for each month.
  • the manufacturing base PSI plan creation unit 142 creates a production plan of the manufacturing base showing the actual value of monthly P (production) before N month and the planned value of monthly P (production) after N month.
  • the manufacturing base PSI planning unit 142 is an example of the starting point PSI planning unit.
  • the manufacturing base PSI plan creation unit 142 sends the production plan, shipping plan, and inventory plan of the created manufacturing base to the manufacturing base PSI plan correction department 143.
  • the production plan, the shipping plan, and the inventory plan of the manufacturing base are referred to as the manufacturing base PSI plan.
  • the user modifies the manufacturing base PSI plan created by the manufacturing base PSI plan creating unit 142 via the manufacturing base PSI plan modifying unit 143. Similar to the above-mentioned method for modifying the procurement plan of a business partner, there are two methods for modifying the manufacturing base PSI plan: one is to modify the manufacturing base PSI plan individually, and the other is to modify the grouped manufacturing base PSI plan collectively. be. The user selects whether to modify individually or collectively, and inputs the modification to the manufacturing base PSI plan modification unit 143.
  • the manufacturing base PSI plan correction unit 143 is a manufacturing base PSI plan individual correction unit 1431 that accepts individual revisions of the manufacturing base PSI plan, and a manufacturing base PSI plan batch correction department that accepts batch revisions of the grouped manufacturing base PSI plans. It includes 1432 and a manufacturing base PSI plan apportioning unit 1433 that decomposes the manufacturing base PSI plan into smaller time-series units.
  • the manufacturing base PSI plan correction unit 143 is an example of the starting point base PSI plan correction unit.
  • the manufacturing base PSI plan individual correction unit 1431 is an example of the starting point base PSI plan individual correction unit.
  • the manufacturing base PSI plan batch correction unit 1432 is an example of the starting point base PSI plan batch correction unit.
  • the manufacturing site PSI plan individual modification unit 1431 can visualize the manufacturing site performance data and the manufacturing site PSI plan and input individual modifications of the manufacturing site PSI plan. Generate and display an individual correction screen.
  • the individual correction screen generated by the manufacturing base PSI plan individual correction unit 1431 is an example of the start point base PSI plan individual correction screen.
  • the correction input method may be, for example, inputting the corrected value for each time series unit on the individual correction screen, or a value to be added, subtracted, multiplied or divided to a part or all of the manufacturing base PSI plan. May be entered.
  • the individual correction screen of the manufacturing base PSI plan is basically the same as the individual correction screen of the supplier's procurement plan shown in FIG.
  • the individual correction screen of the manufacturing base PSI plan displays a graph and a table that visualize the manufacturing base PSI plan.
  • the time series unit of the graph and table to be displayed can be changed on the individual correction screen of the manufacturing base PSI plan.
  • the manufacturing base PSI plan individual correction unit 1431 tells the manufacturing base PSI plan apportioning unit 1433 to the manufacturing base PSI plan. To send.
  • the manufacturing base PSI plan apportioning unit 1433 receives the manufacturing base PSI plan from the manufacturing base PSI plan individual correction unit 1431, it decomposes into the specified time series unit.
  • the disassembly method there are apportionment based on the actual data of the manufacturing base, apportionment according to the characteristics of the time zone such as the day of the week, the beginning of the year, and the end of the year, and even apportionment. For example, when the monthly manufacturing base PSI is decomposed on a daily basis, the manufacturing base PSI planning apportionment unit 1433 averages the actual values for each day from January to December based on the manufacturing base actual data before last month. Calculate the value.
  • the manufacturing base PSI plan apportionment unit 1433 prorates the planned values on each day and decomposes them on a daily basis at the same ratio as the average value of the actual values on each day of the month corresponding to the planned values of the manufacturing base PSI plan.
  • the daily actual value of the manufacturing base PSI plan the daily production actual, shipping actual, and inventory actual shown by the manufacturing base actual data are used.
  • the decomposition method may be predetermined or may be selected by the user.
  • the manufacturing base PSI plan apportionment unit 1433 sends the manufacturing base PSI plan decomposed into the designated time-series units to the manufacturing base PSI plan individual correction unit 1431.
  • the manufacturing base PSI plan apportionment section 1433 is an example of the start point base PSI plan apportionment section.
  • the manufacturing base PSI plan individual correction unit 1431 displays a graph and a table of a designated time series unit on the individual correction screen based on the manufacturing base PSI plan received from the manufacturing base PSI plan apportionment unit 1433.
  • the manufacturing base PSI plan individual correction unit 1431 is included in the manufacturing base product master 154.
  • the total price of product X is calculated by multiplying the monthly actual value or planned value of the production plan or inventory plan of the manufacturing base by the unit price of product X by referring to the unit price for each product handled by the manufacturing base. do.
  • the manufacturing base PSI plan individual correction unit 1431 displays a graph and a table in which the actual value and the type of the planned value are the total price of the products on the individual correction screen.
  • the manufacturing base PSI plan individual correction unit 1431 is included in the manufacturing base product master 154.
  • the total price of the product X to be sold each month is calculated by multiplying the monthly actual value or the planned value of the production plan of the manufacturing base by the selling price of the product X with reference to the selling price of each product handled by.
  • the manufacturing base PSI plan individual correction unit 1431 displays a graph and a table in which the actual value and the type of the planned value are the total price of the products on the individual correction screen.
  • the user can change the time series unit of graphs and tables, the types of actual and planned values, and the items to be displayed on the individual correction screen of the manufacturing base PSI plan. .. This makes it easier for the user to find points to modify in the manufacturing site PSI plan.
  • the method by which the user modifies the production plan, shipping plan, or inventory plan on the individual modification screen of the manufacturing base PSI plan is the same as the method of modifying the procurement plan on the individual modification screen of the supplier's procurement plan. However, if the user corrects any of the planned values of the production base, the shipping plan, and the inventory plan on the individual correction screen of the manufacturing base PSI plan, the manufacturing base PSI plan individual correction unit 1431 corrects to another plan. To reflect.
  • the manufacturing base PSI plan individual correction unit 1431 sets the "N" of the inventory plan of the previous month.
  • the value obtained by adding the value of the "corrected plan” of the production plan of the current month to the value of the "point-in-time plan” and subtracting the value of the "N point-in-time plan” of the shipping plan of the current month is the value of the "corrected plan” of the inventory plan of the current month. Enter as the corrected value in.
  • an error may be displayed.
  • the error display highlights, for example, planned values that do not meet the inventory index.
  • the manufacturing base PSI plan individual correction unit 1431 determines the "N point-in-time plan" of the inventory plan of the previous month.
  • the value of the "N point-in-time plan” of the production plan of the current month is added to the value of "", and the value of the "corrected plan” of the shipping plan of the current month is subtracted. Enter as the corrected value.
  • an error may be displayed.
  • the manufacturing base PSI plan individual correction unit 1431 adjusts the "corrected plan” of the inventory plan for the current month. In conjunction with the value of ", enter the revised value in the" revised plan "of the inventory plan for the next month and thereafter. At this time, if there is a value after the revision of the inventory plan after the current month that does not satisfy the inventory index, an error may be displayed.
  • the manufacturing base PSI plan individual correction unit 1431 adds a graph of the revised plan to the individual correction screen based on the value of the "corrected plan" of the manufacturing base PSI plan.
  • the manufacturing base PSI plan batch correction unit 1432 contains the manufacturing base PSI plan created by the manufacturing base PSI plan creation unit 142 and the manufacturing base actual data. And is visualized, and a batch correction screen that allows input of batch correction of the manufacturing base PSI plan is generated and displayed.
  • the batch correction screen generated by the manufacturing base PSI plan correction unit 143 is an example of the start point base PSI plan batch correction screen.
  • the correction input method may be, for example, inputting the corrected value for each time-series unit on the batch correction screen, or a value to be added, subtracted, multiplied or divided in a part or all of the manufacturing base PSI plan. May be entered.
  • the manufacturing base PSI plan batch correction department 1432 first receives the manufacturing base PSI plan from the manufacturing base PSI plan creation department 142 based on the manufacturing base product master 154, and the business content, scale, production quantity, seasonality, and actual growth. Group by manufacturing location or product characteristics, such as high or low rates.
  • the user collectively corrects the grouped production plan, shipping plan, or inventory plan on the batch correction screen.
  • the production plan, the shipping plan, or the inventory plan may be grouped by the user, or the grouping method may be selected by the user.
  • the batch correction screen for the manufacturing base PSI plan is basically the same as the batch correction screen for the procurement plan of the business partner.
  • the manufacturing base PSI plan representing the group or all the manufacturing base PSI plans in the group are displayed.
  • the user can change the time series unit of graphs and tables, the types of actual and planned values, and the items to be displayed on the batch correction screen of the manufacturing base PSI plan. Is. This makes it easier for the user to find the planned value to be modified in the manufacturing site PSI plan.
  • the method by which the user modifies the procurement plan, sales plan, or inventory plan on the batch correction screen of the manufacturing base PSI plan is the same as the method of modifying the procurement plan on the batch correction screen of the procurement plan of the business partner.
  • the manufacturing base PSI plan batch correction unit 1432 corrects the other plans. reflect. Further, as in the individual correction screen, if the corrected value of the inventory plan does not satisfy the inventory index, an error may be displayed.
  • a threshold value may be set for the planned value of the inventory plan of the manufacturing base. When the planned value of the inventory plan exceeds the threshold value on the individual correction screen and the batch correction screen, the planned value is highlighted. The user modifies the planned value or inventory index. This makes it easier for the user to find the planned value to be corrected in the inventory plan of the manufacturing base.
  • the user refers to the graph of the revised plan, confirms the validity of the revised manufacturing base PSI plan, and completes the modification if there is no problem.
  • the determination of whether or not the correction is completed may be determined by, for example, whether or not the completion button provided on the batch correction screen is pressed, or whether or not the batch correction screen is closed. good.
  • the manufacturing base PSI plan revision unit 143 sends the revised manufacturing base PSI plan to the manufacturing base PSI plan coordinating department 144.
  • the manufacturing base PSI plan adjustment unit 144 stores manufacturing base target amount data indicating the target amounts of P (production), S (shipment), and I (inventory) of each manufacturing base.
  • the manufacturing base target amount data may be acquired by, for example, the manufacturing base PSI planning and coordinating unit 144 from the sales department of the manufacturing base, or may be input by the user to the manufacturing base PSI planning and coordinating unit 144.
  • the manufacturing base PSI plan adjustment department 144 adjusts the manufacturing base PSI plan received from the manufacturing base PSI plan correction department 143 according to the target amounts of P (production), S (shipment) and I (inventory) of each manufacturing base. do.
  • the target amounts of P (production), S (shipment), and I (inventory) of the manufacturing base are referred to as a production target amount, a shipping target amount, and a manufacturing base inventory target amount, respectively.
  • the manufacturing base PSI plan adjustment unit 144 receives the manufacturing base PSI plan from the manufacturing base PSI plan correction unit 143, it refers to the unit price for each product of the manufacturing base included in the manufacturing base product master 154, and refers to the manufacturing base PSI plan. Multiply the sales quantity of each product indicated by the shipping plan by the selling price of the product to calculate the total value. Hereinafter, this value is referred to as the shipping amount by product.
  • the manufacturing base PSI plan adjustment unit 144 calculates the total value of the shipping values of all the products indicated by the shipping plan of the manufacturing base. Hereinafter, this value is referred to as the estimated shipping amount.
  • the manufacturing base PSI plan adjustment unit 144 changes the planned value of the shipping plan of the manufacturing base and sets the estimated shipping amount to the shipping target amount of the manufacturing base. Make adjustments to match.
  • the manufacturing base PSI plan adjustment unit 144 determines the shipping target of the manufacturing base according to the composition ratio of the shipping amount by product in the estimated shipping amount. Prorate the amount to each product.
  • the manufacturing base PSI planning and coordinating unit 144 may assign a difference between the estimated shipping amount and the shipping target price of the manufacturing base to a specific product.
  • the amount of the target shipping amount assigned to each product is referred to as the target shipping amount for each product.
  • the manufacturing base PSI plan adjustment unit 144 calculates the value obtained by multiplying the actual value of the shipping plan of the manufacturing base before last month by the selling price of the product as the sold amount for each product. The value obtained by subtracting the sold amount by product from the shipping target amount by product is calculated as the sales target balance by product. The manufacturing base PSI plan adjustment unit 144 calculates the quantity of products corresponding to the sales target balance for each product. The planned value is changed by apportioning the quantity of the product corresponding to the planned sales target balance for each product of the product according to the ratio of the planned value for each month in the shipping plan of the manufacturing base.
  • the manufacturing base PSI plan coordinating department 144 receives the manufacturing base PSI plan from the manufacturing base PSI plan correction department 143, the manufacturing base PSI plan coordinating unit 144 refers to the unit price for each product of the manufacturing base included in the manufacturing base product master 154, and refers to the manufacturing base. Multiply the production quantity of each product indicated by the production plan of the product by the unit price of the product to calculate the total value. Hereinafter, this value is referred to as the production value for each product.
  • the manufacturing base PSI plan adjustment unit 144 calculates the total value of the production value of all the products indicated by the production plan of the manufacturing base. Hereinafter, this value is referred to as an estimated production amount.
  • the manufacturing base PSI plan adjustment unit 144 changes the planned value of the production plan of the manufacturing base and sets the estimated production amount to the production target amount of the manufacturing base. Make adjustments to match.
  • the manufacturing base PSI plan adjustment department 144 receives the manufacturing base PSI plan from the manufacturing base PSI plan correction department 143, it refers to the unit price for each product of the manufacturing base included in the manufacturing base product master 154, and refers to the manufacturing base. Multiply the inventory quantity of each product indicated by the inventory plan of the product by the unit price of the product to calculate the total value. Hereinafter, this value is referred to as the inventory value for each manufacturing base product.
  • the manufacturing base PSI plan adjustment unit 144 calculates the total value of the inventory values of all the products indicated by the manufacturing base inventory plan for each manufacturing base product. Hereinafter, this value is referred to as the estimated inventory amount at the manufacturing base.
  • the manufacturing base PSI plan adjustment unit 144 changes the planned value of the manufacturing base inventory plan and sets the manufacturing base inventory estimated amount to the manufacturing base inventory target amount. Make adjustments to match.
  • the manufacturing base PSI plan coordination department 144 sends the adjusted manufacturing base PSI plan to the consolidated PSI plan coordination department 16 together with the sales base PSI plan received from the sales base information management department 13.
  • the manufacturing base PSI plan adjustment unit 144 is referred to as the manufacturing base PSI plan correction department.
  • the consolidated PSI plan including the manufacturing base PSI plan received from 143 and the sales base PSI plan received from the sales base information management unit 13 is sent to the consolidated PSI plan coordination department 16.
  • the consolidated PSI plan may include the procurement plan of the business partner.
  • the manufacturing base PSI planning and coordinating unit 144 is an example of the starting point base PSI planning and coordinating unit.
  • the consolidated PSI plan coordination unit 16 stores consolidated target amount data indicating the target amounts of P (production), S (sales), and I (inventory) of the entire company that connects the sales base and the manufacturing base.
  • the consolidated target amount data may be acquired by the consolidated PSI plan adjustment unit 16 from the sales department of the company, or may be input by the user to the consolidated PSI plan adjustment unit 16.
  • the consolidated PSI plan coordinating department 16 prepares the consolidated PSI plan of all supply chains received from the manufacturing base information management department 14 according to the target amount of P (production), S (sales) and I (inventory) of the entire company. adjust.
  • the target amounts of P (production), S (sales), and I (inventory) that connect the sales base and the manufacturing base are referred to as a consolidated production target amount, a consolidated sales target amount, and a consolidated inventory target amount, respectively.
  • the consolidated PSI plan coordination unit 16 refers to the sales price of each sales base PSI plan received from the manufacturing base information management department 14 for each sales base by product included in the sales base product master 152. Then, the sales quantity of each product indicated by the sales plan of the sales base is multiplied by the selling price of the product to calculate the total value. Hereinafter, this value is referred to as the sales amount by product.
  • the consolidated PSI plan adjustment unit 16 calculates the total value of the sales amounts of all the products indicated by the sales plan for each sales base. Hereinafter, this value is referred to as the estimated sales amount by base.
  • the consolidated PSI plan adjustment unit 16 totals the estimated sales amount of all sales bases by base and calculates the total estimated sales amount. If the total estimated sales amount and the consolidated sales target amount do not match, the consolidated PSI plan adjustment unit 16 changes the planned value of the sales plan of the sales base and makes an adjustment to match the total estimated sales amount with the consolidated sales target amount. ..
  • the consolidated PSI plan adjustment unit 16 sells each of the consolidated sales target amounts according to the composition ratio of the estimated sales amount by base in the total estimated sales amount. Prorate to bases.
  • the consolidated PSI plan adjustment unit 16 may allocate the difference between the total estimated sales amount and the consolidated sales target amount to a specific sales base.
  • the amount of the sales target amount allocated to each sales base is referred to as the sales target amount for each base.
  • the consolidated PSI plan adjustment unit 16 changes the planned value of the sales plan for the sales bases whose sales target amount by base and the estimated sales amount by base do not match, and makes the estimated sales amount by base match the sales target amount by base. Make adjustments.
  • the consolidated PSI plan adjustment unit 16 apportioned the sales target amount for each base to each product according to the composition ratio of the sales amount for each product in the estimated sales amount for each base.
  • the consolidated PSI planning and coordination unit 16 may allocate the difference between the estimated sales amount for each base and the sales target amount for each base to a specific product.
  • the amount obtained by allocating the sales target amount for each base to each product is referred to as the sales target amount for each product.
  • the consolidated PSI plan adjustment unit 16 calculates the value obtained by multiplying the actual value of the sales plan of the sales base before last month by the selling price of the product as the sold amount for each product. The value obtained by subtracting the sold amount by product from the sales target amount by product is calculated as the sales target balance by product. The consolidated PSI plan adjustment unit 16 calculates the quantity of products corresponding to the sales target balance for each product. The planned value is changed by apportioning the quantity of products corresponding to the planned sales target balance for each product of the product according to the ratio of the planned value for each month in the sales plan of the sales base.
  • the consolidated PSI plan coordination unit 16 refers to the unit price for each product of the manufacturing base included in the manufacturing base product master 154 for each manufacturing base for the manufacturing base PSI plan of each manufacturing base received from the manufacturing base information management department 14. Then, the production quantity of each product indicated by the production plan of the manufacturing base is multiplied by the unit price of the product to calculate the total value. Hereinafter, this value is referred to as the production value for each product.
  • the consolidated PSI plan adjustment unit 16 calculates the total value of the production value of all the products indicated by the production plan for each manufacturing base. Hereinafter, this value is referred to as the estimated production amount for each base.
  • the consolidated PSI plan adjustment unit 16 totals the estimated production amount for each manufacturing base and calculates the total estimated production amount. If the total estimated production amount and the consolidated production target amount do not match, the consolidated PSI plan adjustment unit 16 changes the planned value of the production plan of the manufacturing base and makes an adjustment to match the total estimated production amount with the consolidated production target amount. ..
  • the consolidated PSI plan adjustment unit 16 manufactures the consolidated production target amount according to the composition ratio of the estimated production amount for each base in the total estimated production amount. Prorate to bases.
  • the consolidated PSI planning and coordination unit 16 may allocate the difference between the total estimated production amount and the consolidated production target amount to a specific manufacturing base.
  • the amount of the consolidated production target amount assigned to each manufacturing base is referred to as the production target amount for each base.
  • the consolidated PSI plan adjustment unit 16 changes the planned value of the production plan for the manufacturing base where the production target amount for each base and the estimated production amount for each base do not match, and makes the estimated production amount for each base match the production target amount for each base. Make adjustments.
  • the consolidated PSI plan adjustment unit 16 apportioned the production target amount for each base to each product according to the composition ratio of the production amount for each product in the estimated production amount for each base.
  • the consolidated PSI planning and coordination unit 16 may assign a difference between the estimated production amount for each base and the production target amount for each base to a specific product.
  • the amount obtained by allocating the production target amount for each base to each product is referred to as the production target amount for each product.
  • the consolidated PSI plan adjustment unit 16 calculates the value obtained by multiplying the actual value of the production plan of the manufacturing base before last month by the unit price of the product as the produced amount for each product. The value obtained by subtracting the product-specific production value from the product-specific production target value is calculated as the product-specific production target balance. The consolidated PSI plan adjustment unit 16 calculates the quantity of products corresponding to the production target balance for each product. The planned value is changed by apportioning the quantity of products corresponding to the planned production target balance for each product for each month according to the ratio of the planned value for each month in the production plan of the manufacturing base.
  • the consolidated PSI plan coordination unit 16 refers to the unit price of each sales base product included in the sales base product master 152 for each sales base for the sales base PSI plan of each sales base in all supply chains. , The inventory quantity of each product indicated by the inventory plan of the sales base is multiplied by the unit price of the product to calculate the total value. Hereinafter, this value is referred to as the inventory value for each sales base product.
  • the consolidated PSI plan adjustment unit 16 calculates the total value of the inventory values of all the products indicated by the inventory plan of the sales base for each sales base for each sales base. Hereinafter, this value is referred to as the estimated inventory amount for each sales base.
  • the consolidated PSI plan adjustment unit 16 refers to the unit price for each product of each manufacturing base included in the manufacturing base product master 154 for each manufacturing base, and corresponds to the inventory quantity of each product indicated by the inventory plan of the manufacturing base. Multiply the unit price of the product to calculate the total value.
  • this value is referred to as the inventory value for each manufacturing base product.
  • the consolidated PSI plan adjustment unit 16 calculates the total value of the inventory values of all the products indicated by the inventory plan of the manufacturing base for each manufacturing base product for each sales base.
  • this value is referred to as the estimated inventory amount for each manufacturing base.
  • the consolidated PSI plan adjustment unit 16 totals the estimated inventory amount of all sales bases by sales base and the estimated inventory amount of all manufacturing bases by manufacturing base, and calculates the total estimated inventory amount. If the total estimated inventory amount and the consolidated inventory target amount do not match, the consolidated PSI planning adjustment unit 16 changes the planned value of the inventory plan of the sales base and the manufacturing base to match the total inventory estimated amount with the consolidated inventory target amount. Make adjustments.
  • the consolidated PSI planning adjustment unit 16 determines the composition ratio of the estimated inventory amount by sales base and the estimated inventory amount by manufacturing base in the total estimated inventory amount.
  • the consolidated inventory target amount is apportioned to each sales base and each manufacturing base.
  • the consolidated PSI planning and coordination unit 16 may allocate the difference between the total estimated inventory amount and the consolidated inventory target amount to a specific sales base or manufacturing base.
  • the amount of the consolidated inventory target amount allocated to each sales base and each manufacturing base is referred to as the inventory target amount for each base.
  • the consolidated PSI plan adjustment unit 16 changes the planned value of the inventory plan for sales bases where the inventory target amount by base and the estimated inventory amount by sales base do not match, and changes the estimated inventory amount by sales base to the inventory target amount by base. Make adjustments to match. Similarly, the consolidated PSI plan adjustment unit 16 changes the planned value of the inventory plan for the manufacturing bases where the inventory target amount for each base and the estimated inventory amount for each manufacturing base do not match, and sets the estimated inventory amount for each manufacturing base for the inventory for each base. Make adjustments to match the target amount.
  • the consolidated PSI plan adjustment unit 16 determines the sales bases whose inventory target amount by base and the inventory estimated amount by sales base do not match, according to the composition ratio of the inventory amount by sales base product in the estimated inventory amount by sales base.
  • the inventory target amount is apportioned to each product.
  • the consolidated PSI planning and coordination unit 16 may assign a difference between the estimated inventory amount for each sales base and the target inventory amount for each base to a specific product.
  • the amount obtained by allocating the inventory target amount for each base to each product is referred to as the inventory target amount for each sales base product.
  • the consolidated PSI plan adjustment unit 16 calculates a value obtained by multiplying the actual value of the inventory plan of the sales base before last month by the unit price of the product. Hereinafter, this value is referred to as the in-stock amount for each sales base product. Calculate the value obtained by subtracting the inventory amount for each sales base product from the inventory target amount for each sales base product. Hereinafter, this value is referred to as the inventory target balance for each sales base product.
  • the consolidated PSI plan adjustment unit 16 calculates the quantity of products corresponding to the inventory target balance for each sales base product. The planned value is changed by apportioning the quantity of products corresponding to the inventory target balance for each sales base product of the product in each month according to the ratio of the planned value for each month in the inventory plan of the sales base.
  • the consolidated PSI plan adjustment unit 16 performs the same processing for manufacturing bases where the inventory target amount for each base and the estimated inventory amount for each manufacturing base do not match, and changes the planned value of the inventory plan to change the planned value for each manufacturing base. Matches the inventory target amount for each base.
  • the consolidated PSI plan output unit 17 outputs a consolidated PSI plan adjusted by the consolidated PSI plan adjustment unit 16 according to the target amount of the entire company.
  • the output method of the linked PSI plan may be, for example, a screen display or may be transmitted to a terminal used by the user.
  • the PSI plan creation support process shown in FIG. 14 starts when the power of the PSI plan creation support device 1 is turned on.
  • the actual data acquisition unit 11 of the PSI plan creation support device 1 determines whether or not a connection PSI plan creation instruction has been input (step S11).
  • the actual data acquisition unit 11 repeats step S11 and waits for the input of the instruction for creating the concatenated PSI plan.
  • the actual data acquisition unit 11 acquires the customer actual data, the sales base actual data, and the manufacturing base actual data (step S12).
  • the actual data acquisition unit 11 sends the acquired business partner actual data, sales base actual data, and manufacturing base actual data to the customer information management unit 12, the sales base information management unit 13, and the manufacturing base information management unit 14, respectively.
  • the actual data acquisition unit 11 sequentially acquires and stores the customer actual data, the sales base actual data, and the manufacturing base actual data
  • the actual data acquisition unit 11 stores the transaction in step S12.
  • the destination performance data, the sales base performance data, and the manufacturing base performance data are sent to the customer information management department 12, the sales base information management department 13, and the manufacturing base information management department 14, respectively.
  • the business partner information management unit 12 executes a business partner procurement plan creation process for creating a business partner procurement plan based on the business partner actual data received from the actual data acquisition unit 11 (step S13).
  • the business partner information management unit 12 sends the created procurement plan of the business partner to the sales base information management unit 13.
  • the sales base information management unit 13 creates a sales base PSI plan based on the sales base performance data received from the performance data acquisition department 11 and the supplier procurement plan received from the business partner information management department 12.
  • the PSI plan creation process is executed (step S14).
  • the sales base information management unit 13 sends the created sales base PSI plan to the manufacturing base information management department 14.
  • the manufacturing base information management unit 14 creates a manufacturing base PSI plan based on the manufacturing base actual data received from the actual data acquisition unit 11 and the sales base PSI plan received from the sales base information management department 13.
  • the planning process is executed (step S15).
  • the manufacturing base information management unit 14 sends the sales base PSI plan received from the sales base information management department 13 and the created manufacturing base PSI plan to the consolidated PSI plan coordination department 16 as a consolidated PSI plan.
  • the consolidated PSI plan coordination unit 16 adjusts the consolidated PSI plans of all supply chains received from the manufacturing base information management unit 14 according to the target amount of the entire company (step S16).
  • the concatenated PSI plan output unit 17 outputs the concatenated PSI plan adjusted by the concatenated PSI plan adjustment unit 16 (step S17). If the power of the PSI plan creation support device 1 is not turned off (step S18; NO), the process returns to step S11, and steps S11 to S18 are repeated. When the power of the PSI plan creation support device 1 is turned off (step S18; YES), the process ends.
  • the procurement plan creation unit 122 of the customer information management unit 12 creates a procurement plan for a business partner based on the business partner record data stored in the business partner record storage unit 121 (step S21).
  • the business partner information management unit 12 determines whether or not the user has selected an individual modification (step S22). When the user selects individual modification (step S22; YES), the procurement plan individual modification unit 1231 of the procurement plan modification unit 123 displays the individual modification screen of the procurement plan of the business partner (step S23), and the user informs the user. Accept individual revisions to a supplier's procurement plan.
  • the individual correction screen 200 shown in FIG. 7 is an example of the individual correction screen of the procurement plan of the product X at the business partner A.
  • the individual correction screen 200 shows the "previous year's actual value” which is the actual value of the previous year, the "current year's actual value” which is the actual value of this year, and (N) of the monthly product X quantity procured by company A.
  • -1) Visualized the items of "N-1 point-in-time plan" which is the planned value at the time point, "N point-in-time plan” which is the planned value at N time point, and "corrected plan” which is the planned value after modification.
  • Graph 201 and Table 202 are displayed.
  • the "N point-in-time plan" is the procurement plan to be revised.
  • the horizontal axis of the graph 201 is the time-series unit of the procurement plan of the product X in the company A, "month", and the vertical axis is the "quantity" of the product X in the monthly unit procured by the company A.
  • Table 202 shows the monthly quantity of product X procured by company A by item.
  • the user can change the time series unit, the actual value and the planned value type, and the items to be displayed in the graph 201 and the table 202.
  • step S24 when the user changes the display of the individual correction screen (step S24; YES), the procurement plan individual correction unit 1231 reflects these changes on the individual correction screen (step S25), and returns to step S23. .. If the user does not change the display of the individual correction screen (step S24; NO), the process proceeds to step S26.
  • step S24 when the user specifies a time-series unit smaller than the time-series unit of the procurement plan of the supplier created by the procurement plan creation unit 122, the procurement plan individual correction unit 1231 determines the procurement plan apportionment unit 1233. Send the procurement plan of the business partner to.
  • the procurement plan apportionment unit 1233 receives the procurement plan of the business partner from the procurement plan individual correction unit 1231, it decomposes it into the designated time series unit.
  • the procurement plan apportionment unit 1233 sends the procurement plan of the business partner decomposed into the designated time series units to the procurement plan individual correction unit 1231.
  • step S25 and step S23 the procurement plan individual correction unit 1231 displays the graph and table of the specified time series unit on the individual correction screen based on the procurement plan of the business partner received from the procurement plan apportionment unit 1233. ..
  • the user can use the “Individual correction screen 200” in Table 202 “ Enter the revised value in the field of the month you want to modify in "Modified plan”.
  • the procurement plan individual correction unit 1231 adds the revised plan graph 201 to the individual correction screen 200 based on the value of the “corrected plan”.
  • the user can modify the procurement plan of the business partner in "N point-in-time plan" in Table 202 of the individual modification screen 200. Select the part you want to add or subtract from the field, and enter the value you want to add, subtract, multiply or divide in the input field not shown.
  • the procurement plan individual correction unit 1231 calculates the corrected value by adding, subtracting, multiplying or dividing the value input by the user to each value of the selected part of the N time point plan, and calculates the corrected value of the "corrected plan" at the N time point. Fill in the fields that correspond to the selected part of the plan.
  • the procurement plan individual revision unit 1231 inputs the same value as the corresponding month of the N time point plan in the field in which the revised value of the “corrected plan” is not entered.
  • the procurement plan individual correction unit 1231 adds the revised plan graph 201 to the individual correction screen 200 based on the value of the “corrected plan”.
  • the user refers to Graph 201 of the revised plan, confirms the validity of the revised supplier's procurement plan, and completes the modification if there is no problem.
  • step S26 when the correction is not completed (step S26; NO), the process returns to step S23, and steps S23 to S26 are repeated.
  • step S26; YES When the correction is completed (step S26; YES), the process ends.
  • the business partner information management unit 12 determines whether or not the user has selected the batch modification (step S27). If the user does not select batch modification (step S27; NO), the business partner information management unit 12 ends the process.
  • the procurement plan batch correction unit 1232 of the procurement plan correction unit 123 displays the batch correction screen (step S28), and the procurement plan of the grouped business partners. Accepts batch corrections.
  • the procurement plan representing the group is displayed on the batch correction screen of the procurement plan of the business partner.
  • the procurement plan batch correction unit 1232 reflects the correction entered by the user in the procurement plan displayed on behalf of the batch correction screen in all the procurement plans in the group.
  • all procurement plans in the group may be displayed on the batch correction screen.
  • the procurement plan batch correction unit 1232 reflects the correction entered by the user in any of the procurement plans among the procurement plans displayed on the batch correction screen in all the procurement plans in the group.
  • the user can change the time-series units of graphs and tables, the types of actual values and planned values, and the items to be displayed on the batch correction screen.
  • step S29 When the user changes the display of the batch correction screen (step S29; YES), the procurement plan batch correction unit 1232 reflects these changes on the batch correction screen (step S30), and returns to step S28. If the user does not change the display of the batch correction screen (step S29; NO), the process proceeds to step S31.
  • step S29 when the user specifies a time-series unit smaller than the time-series unit of the procurement plan of the supplier created by the procurement plan creation unit 122, the procurement plan batch correction unit 1232 uses the procurement plan apportionment unit 1233. Send the procurement plan of the business partner to.
  • the procurement plan apportionment unit 1233 receives the procurement plan of the business partner from the procurement plan batch correction unit 1232, it decomposes it into the designated time series unit.
  • the procurement plan apportionment unit 1233 sends the procurement plan of the business partner decomposed into the designated time series units to the procurement plan batch correction unit 1232.
  • steps S30 and S28 the procurement plan batch correction unit 1232 displays a graph and a table of the specified time series unit on the batch correction screen based on the procurement plan of the business partner received from the procurement plan apportionment unit 1233. ..
  • the procurement plan representing the group is displayed on the batch correction screen of the procurement plan.
  • the procurement plan batch correction unit 1232 reflects the correction entered by the user in the procurement plan displayed on behalf of the batch correction screen in all the procurement plans in the group.
  • all procurement plans in the group may be displayed on the batch correction screen.
  • the procurement plan batch correction unit 1232 reflects the correction entered by the user in any of the procurement plans among the procurement plans displayed on the batch correction screen in all the procurement plans in the group.
  • the user refers to the graph of the revised plan, confirms the validity of the revised supplier's procurement plan, and completes the revision if there is no problem.
  • step S31 If the correction is not completed (step S31; NO), the process returns to step S28 and repeats steps S28 to S31.
  • step S31; YES the process ends.
  • the sales base PSI planning unit 132 of the sales base information management unit 13 is based on the sales base performance data stored in the sales base performance storage unit 131 and the procurement plan of the business partner received from the business partner information management department 12. Then, a sales base PSI plan is created (step S41).
  • the sales base information management unit 13 determines whether or not the user has selected an individual modification (step S42). When the user selects individual correction (step S42; YES), the sales base PSI plan individual correction unit 1331 of the sales base PSI plan correction unit 133 displays the individual correction screen of the sales base PSI plan (step S43). Accepts individual modifications of the sales base PSI plan from users.
  • a graph and a table that visualize the sales base PSI plan are displayed. Similar to the individual correction screen of the supplier's procurement plan, the user can change the time series unit of graphs and tables, the type of actual value and planned value, and the items to be displayed on the individual correction screen of the sales base PSI plan. ..
  • step S44 When the user changes the display of the individual correction screen (step S44; YES), the sales base PSI plan individual correction unit 1331 reflects these changes on the individual correction screen (step S45), and returns to step S43. If the user does not change the display of the individual correction screen (step S44; NO), the process proceeds to step S46.
  • step S44 when the user specifies a time-series unit smaller than the time-series unit of the sales base PSI plan created by the sales base PSI plan creation unit 132, the sales base PSI plan individual correction unit 1331 determines the sales base.
  • the sales base PSI plan is sent to the PSI plan apportionment unit 1333.
  • the sales base PSI plan apportionment unit 1333 receives the sales base PSI plan from the sales base PSI plan individual correction unit 1331, it decomposes it into the designated time series unit.
  • the sales base PSI plan apportionment unit 1333 sends the sales base PSI plan decomposed into the designated time series units to the sales base PSI plan individual correction unit 1331.
  • step S45 and step S43 the sales base PSI plan individual correction unit 1331 individually corrects the graph and table of the designated time series unit based on the sales base PSI plan received from the sales base PSI plan apportionment unit 1333. Display on.
  • the method by which the user modifies the procurement plan, sales plan or inventory plan on the individual modification screen of the sales base PSI plan is the same as the method of modifying the procurement plan on the individual modification screen of the supplier's procurement plan. However, if the user corrects any of the planned values of the procurement plan, the sales plan, and the inventory plan of the sales base on the individual correction screen of the sales base PSI plan, the sales base PSI plan batch correction unit 1332 corrects to another plan. To reflect. The user refers to the graph of the modified plan, confirms the validity of the modified sales base PSI plan, and completes the modification if there is no problem.
  • step S46 If the correction is not completed (step S46; NO), the process returns to step S43 and repeats steps S43 to S46.
  • step S46; YES the sales base PSI plan correction unit 133 sends the revised sales base PSI plan to the sales base PSI plan adjustment unit 134, and the process proceeds to step S52.
  • step S42 when the user does not select the individual modification (step S42; NO), the sales base information management unit 13 determines whether or not the user has selected the batch modification (step S47). If the user does not select batch modification (step S47; NO), the process proceeds to step S52.
  • step S47; YES the sales base PSI plan batch correction unit 1332 of the sales base PSI plan correction unit 133 displays the batch correction screen (step S48), and the grouped sales. Accepts batch revisions to the base PSI plan.
  • the sales base PSI plan representing the group or all the sales base PSI plans in the group are displayed. Similar to the batch correction screen of the supplier's procurement plan, the user can change the time series unit of graphs and tables, the types of actual and planned values, and the items to be displayed on the batch correction screen of the sales base PSI plan. Is.
  • step S49 When the user changes the display of the batch correction screen (step S49; YES), the sales base PSI plan batch correction unit 1332 reflects these changes on the batch correction screen (step S50), and returns to step S48. If the user does not change the display of the batch correction screen (step S49; NO), the process proceeds to step S51.
  • step S49 when the user specifies a time-series unit smaller than the time-series unit of the sales base PSI plan created by the sales base PSI plan creation unit 132, the sales base PSI plan batch correction unit 1332 determines the sales base.
  • the sales base PSI plan is sent to the PSI plan apportionment unit 1333.
  • the sales base PSI plan apportionment unit 1333 receives the sales base PSI plan from the sales base PSI plan batch correction unit 1332, it decomposes it into the designated time series unit.
  • the sales base PSI plan apportionment unit 1333 sends the sales base PSI plan decomposed into the designated time-series units to the sales base PSI plan batch correction unit 1332.
  • step S50 and step S48 the sales base PSI plan batch correction unit 1332 collectively corrects the graph and table of the specified time series unit based on the sales base PSI plan received from the sales base PSI plan apportionment unit 1333. To display.
  • the method by which the user modifies the procurement plan, sales plan or inventory plan on the batch correction screen of the sales base PSI plan is the same as the method of modifying the procurement plan on the batch correction screen of the procurement plan of the business partner. However, if the user corrects any of the planned values of the procurement plan, the sales plan, and the inventory plan of the sales base on the batch correction screen of the sales base PSI plan, the sales base PSI plan batch correction unit 1332 corrects to another plan. To reflect. The user refers to the graph of the modified plan, confirms the validity of the modified sales base PSI plan, and completes the modification if there is no problem.
  • step S51 If the correction is not completed (step S51; NO), the process returns to step S48 and repeats steps S48 to S51.
  • step S51; YES the sales base PSI plan correction unit 133 sends the revised sales base PSI plan to the sales base PSI plan adjustment unit 134.
  • the sales base PSI plan adjustment department 134 adjusts the sales base PSI plan received from the sales base PSI plan correction department 133 according to the target amounts of P (procurement), S (sales) and I (inventory) of each sales base. (Step S52), and the process ends.
  • the manufacturing base PSI planning unit 142 of the manufacturing base information management unit 14 has the manufacturing base product master 154, the manufacturing base transportation LT master 155 and the manufacturing base production LT master 156 stored in the management database 15, and the manufacturing base actual storage unit.
  • a manufacturing base PSI plan is created based on the manufacturing base actual data stored in 141 and the sales base PSI received from the sales base information management unit 13 (step S61).
  • the manufacturing base information management unit 14 determines whether or not the user has selected an individual modification (step S62). When the user selects individual corrections (step S62; YES), the manufacturing base PSI plan individual correction unit 1431 of the manufacturing base PSI plan correction unit 143 displays the individual correction screen of the manufacturing base PSI plan (step S63). Accepts individual modifications of manufacturing site PSI plans from users.
  • a graph and a table that visualize the manufacturing base PSI plan are displayed. Similar to the individual correction screen of the supplier's procurement plan, the user can change the time series unit of graphs and tables, the types of actual and planned values, and the items to be displayed on the individual correction screen of the manufacturing base PSI plan. ..
  • step S64 When the user changes the display of the individual correction screen (step S64; YES), the manufacturing base PSI plan individual correction unit 1431 reflects these changes on the individual correction screen (step S65), and returns to step S63. If the user does not change the display of the individual correction screen (step S64; NO), the process proceeds to step S66.
  • step S64 when the user specifies a time series unit smaller than the time series unit of the manufacturing base PSI plan created by the manufacturing base PSI plan creating unit 142, the manufacturing base PSI plan individual correction unit 1431 determines the manufacturing base.
  • the PSI plan for the manufacturing base is sent to the PSI plan apportionment unit 1433.
  • the manufacturing base PSI plan apportioning unit 1433 receives the manufacturing base PSI plan from the manufacturing base PSI plan individual correction unit 1431, it decomposes it into the designated time series unit.
  • the manufacturing base PSI plan apportioning unit 1433 sends the manufacturing base PSI plan decomposed into the designated time-series units to the manufacturing base PSI plan individual correction unit 1431.
  • step S65 and step S63 the manufacturing base PSI plan individual correction unit 1431 individually corrects the graph and table of the specified time series unit based on the manufacturing base PSI plan received from the manufacturing base PSI plan apportionment unit 1433. Display in.
  • the method by which the user modifies the production plan, shipping plan, or inventory plan on the individual modification screen of the manufacturing base PSI plan is the same as the method of modifying the procurement plan on the individual modification screen of the supplier's procurement plan. However, if the user corrects any of the planned values of the production base production plan, the shipping plan, and the inventory plan on the individual correction screen of the manufacturing base PSI plan, the manufacturing base PSI plan batch correction unit 1432 corrects the other plans. To reflect. The user refers to the graph of the modified plan, confirms the validity of the modified manufacturing base PSI plan, and completes the modification if there is no problem.
  • step S66 If the correction is not completed (step S66; NO), the process returns to step S63, and steps S63 to S66 are repeated.
  • step S66; YES the manufacturing base PSI plan correction unit 143 sends the revised manufacturing base PSI plan to the manufacturing base PSI plan coordinating unit 144, and the process proceeds to step S72.
  • step S62 when the user does not select the individual modification (step S62; NO), the manufacturing base information management unit 14 determines whether or not the user has selected the batch modification (step S67). If the user does not select batch modification (step S67; NO), the process proceeds to step S72.
  • step S67; YES the manufacturing base PSI plan batch correction unit 1432 of the manufacturing base PSI plan correction unit 143 displays the batch correction screen (step S68), and the grouped manufacturing Accepts batch revisions to the base PSI plan.
  • the manufacturing base PSI plan representing the group or all the manufacturing base PSI plans in the group are displayed. Similar to the batch correction screen of the supplier's procurement plan, the user can change the time series unit of graphs and tables, the types of actual and planned values, and the items to be displayed on the batch correction screen of the manufacturing base PSI plan. Is.
  • step S69 When the user changes the display of the batch correction screen (step S69; YES), the manufacturing base PSI plan batch correction unit 1432 reflects these changes on the batch correction screen (step S70), and returns to step S68. If the user does not change the display of the batch correction screen (step S69; NO), the process proceeds to step S71.
  • step S69 when the user specifies a time series unit smaller than the time series unit of the manufacturing base PSI plan created by the manufacturing base PSI plan creation unit 142, the manufacturing base PSI plan batch correction unit 1432 uses the manufacturing base PSI plan batch correction unit 1432.
  • the PSI plan for the manufacturing base is sent to the PSI plan apportionment unit 1433.
  • the manufacturing base PSI plan apportioning unit 1433 receives the manufacturing base PSI plan from the manufacturing base PSI plan batch correction unit 1432, it decomposes it into the designated time series unit.
  • the manufacturing base PSI plan apportioning unit 1433 sends the manufacturing base PSI plan decomposed into the designated time-series units to the manufacturing base PSI plan batch correction unit 1432.
  • step S70 and step S68 the manufacturing base PSI plan batch correction unit 1432 batch-corrects the graph and table of the specified time series unit based on the manufacturing base PSI plan received from the manufacturing base PSI plan apportionment unit 1433. Display in.
  • the method by which the user modifies the production plan, the shipping plan, or the inventory plan on the batch correction screen of the manufacturing base PSI plan is the same as the method of modifying the procurement plan on the batch correction screen of the procurement plan of the business partner. However, if the user corrects any of the planned values of the production base production plan, the shipping plan, and the inventory plan on the manufacturing base PSI plan batch correction screen, the manufacturing base PSI plan batch correction unit 1432 corrects the other plans. To reflect. The user refers to the graph of the modified plan, confirms the validity of the modified manufacturing base PSI plan, and completes the modification if there is no problem.
  • step S71 If the correction is not completed (step S71; NO), the process returns to step S68 and repeats steps S68 to S71.
  • step S71; YES the manufacturing base PSI plan correction unit 143 sends the revised manufacturing base PSI plan to the manufacturing base PSI plan coordinating unit 144.
  • the manufacturing base PSI plan adjustment department 144 adjusts the manufacturing base PSI plan received from the manufacturing base PSI plan correction department 143 according to the target amount of P (procurement), S (manufacturing) and I (inventory) of each manufacturing base. (Step S72), and the process ends.
  • the procurement plan of the business partner is created based on the business partner actual data, and based on the sales base actual data and the procurement plan of the next base of the sales base.
  • Create a PSI plan for the sales base and connect multiple bases of companies with a supply chain by creating a PSI plan for the manufacturing base based on the actual data of the manufacturing base and the procurement plan for the next base of the manufacturing base. It is possible to support the efficient preparation of the PSI plan.
  • the PSI plan creation support device 1 includes a temporary storage unit 101, a storage unit 102, a calculation unit 103, an input unit 104, a transmission / reception unit 105, and a display unit 106.
  • the temporary storage unit 101, the storage unit 102, the input unit 104, the transmission / reception unit 105, and the display unit 106 are all connected to the calculation unit 103 via the BUS.
  • the calculation unit 103 is, for example, a CPU (Central Processing Unit). According to the control program stored in the storage unit 102, the calculation unit 103 includes the customer information management unit 12 of the PSI plan creation support device 1, the sales base information management unit 13, the manufacturing base information management unit 14, and the consolidated PSI plan. Each process of the adjusting unit 16 is executed.
  • a CPU Central Processing Unit
  • the temporary storage unit 101 is, for example, a RAM (Random-Access Memory).
  • the temporary storage unit 101 loads the control program stored in the storage unit 102 and is used as a work area of the calculation unit 103.
  • the storage unit 102 is a non-volatile memory such as a flash memory, a hard disk, a DVD-RAM (Digital Versatile Disc-Random Access Memory), or a DVD-RW (Digital Versatile Disc-ReWritable).
  • the storage unit 102 stores in advance a program for causing the calculation unit 103 to perform the processing of the PSI plan creation support device 1, and supplies the data stored by this program to the calculation unit 103 according to the instruction of the calculation unit 103. , The data supplied from the calculation unit 103 is stored.
  • the management database 15, the customer record storage unit 121, the sales base record storage unit 131, and the manufacturing base record storage unit 141 are configured in the storage unit 102.
  • the input unit 104 is an interface device that connects an input device such as a keyboard and a pointing device and an input device such as a keyboard and a pointing device to the BUS. Information input by the user is supplied to the calculation unit 103 via the input unit 104.
  • the input unit 104 includes a procurement plan individual correction unit 1231, a procurement plan batch correction unit 1232, a sales base PSI plan individual correction unit 1331, a sales base PSI plan batch correction unit 1332, a manufacturing base PSI plan individual correction unit 1431, and a manufacturing base. It functions as a PSI plan batch correction unit 1432.
  • the transmission / reception unit 105 is a network termination device or wireless communication device connected to the network, and a serial interface or LAN (Local Area Network) interface connected to them.
  • the transmission / reception unit 105 functions as a performance data acquisition unit 11 and a connected PSI plan output unit 17.
  • the display unit 106 is a display device such as a CRT (Cathode Ray Tube) or an LCD (Liquid Crystal Display).
  • the display unit 106 includes a procurement plan individual correction unit 1231, a procurement plan batch correction unit 1232, a sales base PSI plan individual correction unit 1331, a sales base PSI plan batch correction unit 1332, a manufacturing base PSI plan individual correction unit 1431, and a manufacturing base. It functions as a PSI plan batch correction unit 1432. Further, when the connected PSI plan is displayed on the screen, the display unit 106 functions as the connected PSI plan output unit 17.
  • the processing of the connected PSI planning output unit 17 is executed by the control program using the temporary storage unit 101, the calculation unit 103, the storage unit 102, the input unit 104, the transmission / reception unit 105, the display unit 106, and the like as resources. do.
  • the central part for processing the PSI plan creation support device 1 such as the calculation unit 103, the temporary storage unit 101, the storage unit 102, the input unit 104, the transmission / reception unit 105, and the display unit 106 is usually not based on a dedicated system. It can be realized by using the computer system of.
  • a computer program for executing the above operation can be a computer-readable recording medium such as a flexible disc, a CD-ROM (Compact Disc-Read Only Memory), or a DVD-ROM (Digital Versatile Disc-Read Only Memory).
  • the PSI plan creation support device 1 that executes the above-mentioned processing may be configured by storing and distributing the computer program in the computer and installing the computer program in the computer. Further, the PSI plan creation support device 1 may be configured by storing the computer program in a storage device of a server device on a communication network represented by the Internet and downloading it by a normal computer system.
  • the function of the PSI plan creation support device 1 is realized by sharing the OS (Operating System) and the application program, or by collaborating with the OS and the application program, only the application program part is used as a recording medium and a storage device. It may be stored in.
  • OS Operating System
  • the computer program may be posted on a bulletin board system (BBS, Bulletin Board System) on the communication network, and the computer program may be provided via the communication network. Then, by starting this computer program and executing it in the same manner as other application programs under the control of the OS, the above processing may be executed.
  • BSS bulletin board System
  • the actual data acquisition unit 11 acquires the customer actual data indicating the time-series delivery record for each product to each business partner, and the actual data acquisition unit 11 acquires the supplier's procurement record.
  • the procurement plan creation unit 122 creates the PSI plan of the business partner, and the procurement plan correction unit 123 modifies the PSI plan of the business partner when it is possible to acquire the business partner actual data indicating the shipping record and the inventory record. May be accepted.
  • the business partner information management unit 12 may include a procurement plan adjustment unit that adjusts the business partner's PSI plan according to the target amount.
  • the method of adjusting the PSI plan of the business partner according to the target amount is the same as the method of adjusting the sales base PSI plan according to the target amount and the method of adjusting the manufacturing base PSI plan according to the target amount.
  • the time-series unit of the actual data of each base is "day"
  • the time-series unit of the procurement plan of the business partner, the PSI plan of the sales base, and the PSI plan of the manufacturing base is "month”.
  • the time-series unit of the procurement plan of the business partner, the PSI plan of the sales base, and the PSI plan of the manufacturing base is the same as the time-series unit of the actual data of each base or larger than the time-series unit of the actual data of each base. It may be a unit.
  • the procurement plan correction unit 123, the sales base PSI plan correction unit 133, and the manufacturing base PSI plan correction unit 143 are the procurement plan apportionment unit 1233, the sales base PSI plan apportionment unit 1333, and the manufacturing base PSI plan apportionment, respectively.
  • a unit 1433 is provided. Not limited to this, when the procurement plan of the business partner, the sales base PSI plan and the manufacturing base PSI plan are created in the same time series unit as the actual data, the procurement plan correction unit 123 and the sales base PSI plan correction unit 133. And the manufacturing base PSI plan correction unit 143 do not have to include the procurement plan apportionment unit 1233, the sales base PSI plan apportionment unit 1333, and the manufacturing base PSI plan apportionment unit 1433, respectively.
  • the sales base information management unit 13 includes the sales base PSI plan adjustment unit 134, but when it is not necessary to adjust the sales base PSI according to the target amount of the sales base, the sales base target amount data. It is not necessary to provide the sales base PSI planning and coordinating unit 134 when the sales base PSI is not obtained.
  • the manufacturing base information management unit 14 includes the manufacturing base PSI plan adjustment unit 144, but when it is not necessary to adjust the manufacturing base PSI according to the target amount of the manufacturing base, when the manufacturing base target amount data cannot be acquired, etc. Does not have to be provided with the manufacturing base PSI planning and coordinating unit 144.
  • the consolidated PSI planning and coordination unit 16 receives all the items received from the manufacturing base information management unit 14 according to the target amounts of P (production), S (sales) and I (inventory) of the entire company. Coordinate supply chain consolidation PSI plans, but not limited to.
  • the consolidated PSI plan adjustment unit 16 may adjust the consolidated PSI plan according to the target amount of sales and inventory rate of the entire company, or for each classification such as product, product group, and base.
  • the consolidated PSI plan may be adjusted according to the set target amount.
  • the PSI plan creation support device 1 includes the consolidated PSI plan adjustment unit 16, but if it is not necessary to adjust the consolidated PSI according to the target amount of the entire company, the consolidated target amount data cannot be acquired. In some cases, the connected PSI planning and coordinating unit 16 may not be provided.
  • the PSI plan creation support device 1 includes the connected PSI plan output unit 17, but when the PSI plan creation support device 1 stores the connected PSI plan, the device manages the connected PSI plan.
  • the connected PSI plan output unit 17 may not be provided.
  • the starting point base on the supply chain is the manufacturing base
  • the intermediate base is the sales base
  • the ending point base is the business partner
  • the starting point base on the supply chain may be a base that produces and ships supplies.
  • the intermediate base may be, for example, a distribution base, or may have a plurality of intermediate bases.
  • the end point may be, for example, a consumer.
  • 1 PSI plan creation support device 11 actual data acquisition department, 12 customer information management department (end point base information management department), 13 sales base information management department (intermediate base information management department), 14 manufacturing base information management department (start point base) Information management unit), 15 management database, 16 consolidated PSI plan adjustment unit, 17 consolidated PSI plan output unit, 101 temporary storage unit, 102 storage unit, 103 calculation unit, 104 input unit, 105 transmission / reception unit, 106 display unit, 121 transaction Previous performance storage department, 122 Procurement plan creation department, 123 Procurement plan correction department, 131 Sales base performance storage department, 132 Sales base PSI plan creation department, 133 Sales base PSI plan correction department, 134 Sales base PSI plan adjustment department, 141 Manufacturing Base record storage department, 142 manufacturing base PSI plan creation department, 143 manufacturing base PSI plan correction department, 144 manufacturing base PSI plan adjustment department, 151 business partner product master, 152 sales base product master, 153 sales base transportation LT master, 154 manufacturing Base product master, 155 Manufacturing base transportation LT master, 156

Landscapes

  • Business, Economics & Management (AREA)
  • Accounting & Taxation (AREA)
  • Finance (AREA)
  • Development Economics (AREA)
  • Economics (AREA)
  • Marketing (AREA)
  • Strategic Management (AREA)
  • Physics & Mathematics (AREA)
  • General Business, Economics & Management (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
PCT/JP2021/000063 2020-03-16 2021-01-05 Ｐｓｉ計画作成支援装置、ｐｓｉ計画作成支援方法およびプログラム WO2021186847A1 (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2022508075A JP7297145B2 (ja) 2020-03-16 2021-01-05 Ｐｓｉ計画作成支援装置、ｐｓｉ計画作成支援方法およびプログラム

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2020045038 2020-03-16
JP2020-045038 2020-03-16

Publications (1)

Publication Number Publication Date
WO2021186847A1 true WO2021186847A1 (ja) 2021-09-23

Family

ID=77770774

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2021/000063 WO2021186847A1 (ja) 2020-03-16 2021-01-05 Ｐｓｉ計画作成支援装置、ｐｓｉ計画作成支援方法およびプログラム

Country Status (2)

Country Link
JP (1) JP7297145B2 (enrdf_load_stackoverflow)
WO (1) WO2021186847A1 (enrdf_load_stackoverflow)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002169951A (ja) * 2000-12-01 2002-06-14 Canon Inc 情報処理システム、情報処理装置、連結製販表の作成方法、連結製販表の作成装置、及び記録媒体
JP2015143147A (ja) * 2014-01-31 2015-08-06 株式会社野村総合研究所 情報分析システム
JP2015207086A (ja) * 2014-04-18 2015-11-19 株式会社Ｊｖｃケンウッド 連結バリューチェーン支援システム及び連結バリューチェーン支援方法
WO2018150646A1 (ja) * 2017-02-20 2018-08-23 三菱電機株式会社 連結経営管理装置、連結経営管理支援システム、連結経営管理支援方法及びプログラム

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002169951A (ja) * 2000-12-01 2002-06-14 Canon Inc 情報処理システム、情報処理装置、連結製販表の作成方法、連結製販表の作成装置、及び記録媒体
JP2015143147A (ja) * 2014-01-31 2015-08-06 株式会社野村総合研究所 情報分析システム
JP2015207086A (ja) * 2014-04-18 2015-11-19 株式会社Ｊｖｃケンウッド 連結バリューチェーン支援システム及び連結バリューチェーン支援方法
WO2018150646A1 (ja) * 2017-02-20 2018-08-23 三菱電機株式会社 連結経営管理装置、連結経営管理支援システム、連結経営管理支援方法及びプログラム

Also Published As

Publication number Publication date
JP7297145B2 (ja) 2023-06-23
JPWO2021186847A1 (enrdf_load_stackoverflow) 2021-09-23

Similar Documents

Publication Publication Date Title
US7668743B2 (en) Demand-production scheme planning apparatus, and storage medium
Agrawal et al. Multi‐vendor sourcing in a retail supply chain
US7801753B2 (en) Purchase planning and optimization
US8655697B2 (en) Allocation table generation from assortment planning
US8352305B2 (en) Automated broadcast advertising transaction system and method
US7689477B2 (en) Apparatus and program product for generating an allocation table in a computerized procurement system
US7908186B2 (en) Distribution matrix in an allocation table
JP5643502B2 (ja) 複数工場の生産スケジュール作成方法
JPH096862A (ja) 約束管理システム
US8046275B2 (en) Synchronizing an allocation table with a procurement system
Garcia-Sabater et al. A two-stage sequential planning scheme for integrated operations planning and scheduling system using MILP: the case of an engine assembler
WO2018150646A1 (ja) 連結経営管理装置、連結経営管理支援システム、連結経営管理支援方法及びプログラム
Syam et al. A decision support model for determining the level of product variety with marketing and supply chain considerations
US8024208B2 (en) Shipping planning system
Taşkın et al. Mathematical programming-based sales and operations planning at vestel Electronics
JP5499113B2 (ja) 生産計画調整支援装置、生産計画調整支援方法、および生産計画調整支援プログラム
WO2021186847A1 (ja) Ｐｓｉ計画作成支援装置、ｐｓｉ計画作成支援方法およびプログラム
JP2023064517A (ja) 在庫調整装置、在庫調整方法及び在庫調整プログラム
US20180315008A1 (en) Apparatus and method for determining order quantities in supply networks
WO2022172534A1 (ja) 部品構成決定支援装置、部品構成決定支援方法およびプログラム
JP2020129237A (ja) 配賦調整システム、配賦調整装置、配賦調整方法およびプログラム
Das et al. Pack size effects on retail store inventory and storage space needs
JP2004102890A (ja) 複数社からの原材料調達のスケジューリングをする情報処理システム
JP2635423B2 (ja) 生産工程計画表作成装置
WO2017217310A1 (ja) シミュレーション装置、シミュレーションシステムおよびプログラム

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21771616

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 2022508075

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21771616

Country of ref document: EP

Kind code of ref document: A1