WO2021184662A1 - Automatic transfer system for transparent root system cultivation containers - Google Patents

Automatic transfer system for transparent root system cultivation containers Download PDF

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Publication number
WO2021184662A1
WO2021184662A1 PCT/CN2020/109267 CN2020109267W WO2021184662A1 WO 2021184662 A1 WO2021184662 A1 WO 2021184662A1 CN 2020109267 W CN2020109267 W CN 2020109267W WO 2021184662 A1 WO2021184662 A1 WO 2021184662A1
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WO
WIPO (PCT)
Prior art keywords
frame
cultivation
transparent
transparent root
cultivation container
Prior art date
Application number
PCT/CN2020/109267
Other languages
French (fr)
Chinese (zh)
Inventor
吴劼
姜东�
丁艳锋
周国栋
Original Assignee
南京根田科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南京根田科技有限公司 filed Critical 南京根田科技有限公司
Publication of WO2021184662A1 publication Critical patent/WO2021184662A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers

Definitions

  • the invention relates to an automatic transport system for a transparent root cultivation container, in particular to an automatic transport system for a transparent root cultivation container for imaging after the transparent root cultivation container is lifted and grabbed to a conveying line.
  • the transportation of root cultivation containers often needs to consider the integrated light shield, the destacking design of the container, the height of the container, the difficulty of handling caused by the container's permeate collection tray, and the transportability. Therefore, the fully automated handling and grasping of root cultivation containers requires more detailed, systematic and comprehensive consideration, and the above problems need to be solved systematically.
  • the present invention aims to provide an automatic transport system for transparent root cultivation containers, which can place the cultivation containers on the conveyor belt or remove the cultivation containers on the conveyor belt with high throughput.
  • the present invention adopts the following technical solutions.
  • An automatic transport system for a transparent root system cultivation container includes a transparent root system cultivation container; a cultivation frame for loading a plurality of the transparent root system cultivation containers; a grabbing area, including a grabbing device and a stacking assembly.
  • the assembly includes an ejection mechanism, the ejection mechanism is used to eject a plurality of the transparent root cultivation containers in the cultivation frame from the cultivation frame, and the grabbing device is used to grab the transparent root cultivation containers in the ejection mechanism and transport Transfer between lines; waiting area, including a gantry lifting mechanism, used to lift the cultivation frame loaded with the transparent root cultivation container and place it on the stacking assembly; the stacking assembly is used in the grabbing area and waiting Transfer the cultivation frame and the transparent root cultivation container between zones.
  • the transparent root cultivation container automatic transfer system further includes a bottom frame, the grabbing device and the gantry lifting mechanism are sequentially arranged on the horizontal frame of the bottom frame, and the transfer stacking assembly is arranged on the inner side of the horizontal frame and can be arranged along the horizontal frame. Sliding in the longitudinal direction of the transverse frame.
  • the transparent root system cultivation container includes a cultivation base, a transparent inner tube and a transparent outer tube nested and fixed on the cultivation base, a transparent top cover is arranged on the top of the transparent inner tube, and the transparent outer tube
  • a transparent top cover is arranged on the top of the transparent inner tube, and the transparent outer tube
  • the upper and lower openings; the transparent inner tube and the transparent outer tube form a root ring-shaped cultivation space, a shading cover is placed above the root ring-shaped cultivation space, and the shading cover overlaps the transparent inner tube and the transparent outer tube The top of the tube.
  • the cultivation frame is a rectangular parallelepiped frame, the inner bottom of which is staggered to form a plurality of rectangular openings, each of the transparent root cultivation container corresponds to one of the rectangular openings, and the cultivation base of the transparent root cultivation container is placed on On the rectangular opening, the light-shielding cover on the top of the transparent root cultivation container is placed on the top four edges of the rectangular parallelepiped frame.
  • the four corners of the rectangular mouth are provided with extensions facing the center of the rectangle for placing the cultivation base, and the middle positions of the four sides of the rectangular mouth are provided with raised edges, and the extensions and the raised edges are formed Inwardly concave area; the extension part is provided with an L-shaped protrusion above the corner of the rectangle.
  • the grasping device includes: a bracket, a horizontal sliding assembly, and a clamping and lifting assembly, the bracket is arranged between the conveying line and the waiting area;
  • the horizontal sliding assembly includes a transverse support plate and a boom, the transverse support plate is arranged vertically On a horizontal frame body on the top of the frame close to one end of the conveying line and capable of sliding along the length of the horizontal frame body, the boom is vertically connected to the lateral support plate and can slide along the axis of the lateral support plate;
  • the clamping and lifting assembly is used for clamping and driving the transparent root cultivation container to move up and down along the boom.
  • the horizontal sliding assembly further includes a driving mechanism that drives the lateral support plate to slide along the length of the horizontal frame, and a drive mechanism that drives the boom to slide along the axis of the lateral support plate;
  • the gripping and lifting assembly includes the bottom of the boom
  • the clamping mechanism includes a fixed mounting plate, and two clamping jaws are mounted on the fixed mounting plate And it forms a horizontal moving pair with the fixed mounting plate, and the fixed mounting plate is equipped with a driving mechanism for driving the two clamping jaws to move toward or away from each other synchronously.
  • the transfer stacking assembly includes a base support, a transfer stacking bottom plate on the base support, and an ejection mechanism arranged on the transfer stacking bottom plate;
  • the ejection mechanism includes a plurality of transfer stacking rod columns, and each transfer stack
  • the pole upright column corresponds to the rectangular opening at the bottom of the cultivation frame, and the top of each of the turning stacking pole upright columns is provided with an upper plate for placing a transparent root cultivation container.
  • the size of the upper plate corresponds to the rectangular opening.
  • a side wall is provided, and the position of the side wall corresponds to the recessed area of the rectangular opening.
  • the rotating stacking rod column cooperates with the upper plate to eject the transparent root cultivation container from the rectangular opening at the bottom of the cultivation frame.
  • the gantry lifting mechanism includes a gantry frame, two vertical lifting components are slidably arranged on the two vertical frame bodies on the gantry frame to cooperate with the cultivation frame and drive it to move up and down.
  • each of the vertical lifting components includes a lifting arm slidably arranged on the vertical frame, a support arm fixedly arranged at the bottom of the lifting arm for supporting the cultivation frame, and driving the lifting arm along The driving mechanism for the vertical frame body to slide up and down.
  • a plurality of the transparent root cultivation containers in the cultivation frame are ejected from the cultivation frame through the ejection mechanism of the transstack assembly, and the grasping device grabs the transparent root cultivation containers and places them on the conveying line and conveys them.
  • the transparent root system cultivation container on the line is removed and placed on the ejection mechanism; through the mutual cooperation of the grabbing device and the palletizing assembly, the grabbing and transporting of the transparent root system cultivation container on the conveying line is realized.
  • the entire automatic transfer system is based on a modular and high-efficiency design concept to achieve the purpose of automatic grasping and handling of transparent root cultivation containers on the conveyor line, meet the requirements of high-throughput and automated transportation, and improve the efficiency of transportation.
  • Figure 1 is a schematic diagram of the structure of the automatic transport system of the present invention.
  • Figure 2 is a schematic diagram of the structure of the bottom frame of the present invention.
  • Fig. 3 is a schematic diagram of the structure of the transparent root cultivation container of the present invention.
  • Fig. 4 is a schematic diagram of the structure of the cultivation frame of the present invention.
  • Fig. 5 is an enlarged view of part A in Fig. 4.
  • Fig. 6 is a schematic diagram of the structure of the grasping device of the present invention.
  • Fig. 7 is a schematic diagram of the structure of the clamping and lifting assembly of the present invention.
  • Figure 8 is a schematic diagram of the structure of the transstack assembly of the present invention.
  • Fig. 9 is a schematic diagram of the structure of the gantry lifting mechanism of the present invention.
  • the present invention provides an automatic transport system for a transparent root cultivation container.
  • the system includes a transparent root cultivation container 5; a cultivation frame 2 for loading a plurality of the transparent root cultivation containers; a grabbing area including The grabbing device 4 and the transpiling assembly 6, the transpiling assembly 6 includes an ejection mechanism, the ejection mechanism is used to eject a plurality of the transparent root system cultivation containers in the cultivation frame from the cultivation frame, and the grabbing device is used For grabbing the transport of the transparent root cultivation container between the ejector mechanism and the conveying line 7; the waiting area includes a gantry lifting mechanism 3 for lifting the cultivation frame 2 loaded with the transparent root cultivation container Placed on the transstack assembly 6; the transstack assembly 6 is used to transfer the cultivation frame and the transparent root cultivation container between the grabbing area and the waiting area; the conveying line is provided with positioning tools for placing the transparent root cultivation container 7- 1.
  • the automatic transfer system for transparent root cultivation containers further includes a bottom frame 8.
  • the grabbing device and the gantry lifting mechanism are sequentially arranged on the horizontal frame 8-7 of the bottom frame 8.
  • the transfer stack assembly 6 It is arranged inside the horizontal frame 8-7 and can slide along the length of the horizontal frame 8-7.
  • the bottom frame 8 is provided with walking wheels 8-8 to facilitate the movement of the entire transparent root cultivation container automatic transfer system; the bottom frame 8 is provided with a driving roller assembly 6 that slides along the length of the transverse frame 8-7
  • the drive mechanism preferably, the drive mechanism can be a ball screw drive mechanism, which includes a ball screw 8-5 horizontally arranged on the transverse frame 8-7, which is distributed in parallel on both sides of the ball screw 8-5 and fixed Two guide rails 8-3 arranged on the transverse frame 8-7, each guide rail is slidably provided with a sliding block 8-4, a nut seat on the stacking assembly 6 and the ball screw 8-5, and two guide rails 8-3
  • the upper slider 8-4 is fixedly connected; the ball screw 8-5 is connected to the output shaft of the motor 8-1 through a coupling, and the rotation of the motor 8-1 drives the ball screw 8-5 to rotate.
  • the screw 8-5 moves linearly to drive the stacker assembly 6 to move along the two guide rails 8-3 in the length direction of the transverse frame 8-7, and the stacker assembly 6 carries the cultivation container loaded with the transparent root system.
  • the frame moves between the grab area and the waiting area.
  • the bottom of the bottom frame 8 is provided with walking wheels 8-8 to facilitate the movement of the bottom frame.
  • the horizontal frame body 8-7 of the bottom frame 8 is provided with an opening 8-6 at one end away from the grasping area, and the AGV 1 enters and transports the cultivation frame full of transparent root cultivation containers from the opening 8-6 to the waiting area.
  • the transparent root cultivation container 5 includes a cultivation base 5-3, a transparent inner tube (not shown in the figure) and a transparent outer tube nested and fixed on the cultivation base 5-3. 5-2.
  • a transparent top cover (not shown in the figure) is provided on the top of the transparent inner tube, and the upper and lower sides of the transparent outer tube 5-2 are open; a root ring is formed between the transparent inner tube and the transparent outer tube.
  • a light-shielding cover 5-1 is placed above the root ring-shaped cultivation space, and the light-shielding cover 5-1 is overlapped on the top of the transparent inner tube and the transparent outer tube 5-2;
  • the cultivation space is filled with soil, and seeds are sown at a depth of 3 to 4 cm in the soil, and the crop roots grow in the soil.
  • the transparent inner cylinder is a transparent cylinder with a wall thickness of 2mm and a height of 600mm.
  • the transparent outer cylinder 5-2 is a transparent cylinder made of PC (polycarbonate) with a wall thickness of 2mm and a height of 700mm.
  • the transparent top cover is the wall.
  • a transparent conical cover with a thickness of 2mm and a height of 50mm.
  • the cultivation frame is a rectangular parallelepiped frame, and its outer bottom is provided with positioning grooves (not shown in the figure), and its inner bottom criss-cross beams are staggered to form a plurality of rectangular openings 2-1, each of which is transparent
  • the root cultivation container 5 corresponds to one of the rectangular openings 2-1
  • the cultivation base 5-3 of the transparent root cultivation container 5 is placed on the rectangular opening 2-1
  • the light-shielding cover 5-1 on the top of the transparent root cultivation container 5 is put on
  • At the top four edges of the rectangular parallelepiped frame complete shading of the roots in the transparent root cultivation container is realized on the top of the cultivation frame 2, and shading plates (not shown in the figure) are also installed around the sides of the cultivation frame 2 to realize
  • the transparent root cultivation container is shading on the cultivation frame 2 to realize the shading treatment during root cultivation.
  • the size of the rectangular opening 2-1 is slightly larger than the cultivation base 5-3, and the four corners of the rectangular opening 2-1 are provided with extensions facing the center of the rectangle for placing the cultivation base 5-3.
  • the middle positions of the four sides of the rectangular opening 2-1 are all provided with convex edges 2-6, and an inwardly concave area 2-5 is formed between the extension portion 2-2 and the convex edges 2-6, in order to make transparent
  • the root cultivation container 5 is stably placed on the rectangular opening 2-1 of the cultivation frame 2.
  • the extension 2-2 is provided with an L-shaped protrusion 2-4 above the corners of the rectangle, and the inner side of the L-shaped protrusion 2-4 is inclined.
  • the 2-3 smooth transition is convenient for accurate positioning when the transparent root cultivation container 5 is placed.
  • the grasping device includes: a bracket 4-1, a horizontal sliding assembly, and a clamping and lifting assembly.
  • the bracket 4-1 is arranged between the conveying line and the waiting area;
  • the horizontal sliding assembly includes The horizontal support plate 4-6 and the boom 4-12, the horizontal support plate 4-6 is vertically arranged on the horizontal frame 4-5 at the top of the bracket 4-1 close to the end of the conveying line 7, and can run along the horizontal frame 4 -5 sliding in the length direction, the boom 4-12 is vertically connected to the transverse support plate 4-6 and can slide along the axis of the transverse support plate 4-6;
  • the lifting assembly 4-14 is used for clamping Take and drive the transparent root cultivation container 5 to move up and down along the boom 4-12.
  • the horizontal frame body 4-5 at the top of the bracket 4-1 includes a front frame body 4-2, a rear frame body 4-15, a front frame body 4-2 and a rear frame body 4 that are parallel to each other.
  • -15 is provided with a slide rail guide 4-3 and a rack 4-4 along its length; both ends of the transverse support plate 4-6 are provided with a connecting seat 4-11, and each connecting seat 4-11 is equipped with a connecting seat 4-11.
  • the bearing sliders 4-12 are set at the bottom of the connecting seat 4-11, the motors 4-7 are set on the connecting seat 4-11, and the output of the motor 4-7 is Gears (not shown in the figure) are provided at the ends; the bearing sliders 4-12 at the bottom of the connecting seats 4-11 at both ends of the lateral support plate 4-6 respectively penetrate the front frame 4-2 and the rear frame 4 In the two slide rail guide rods of 15, the gears at the output ends of the two motors respectively mesh with the rack 4-4 on the front frame body 4-2 and the rear frame body 4-15.
  • the motors 4-7 on the connecting seats 4-11 at both ends of the transverse support plate 4-6 simultaneously drive the gears of their respective output ends to move on the rack 4-4 of the front frame body 4-2 and the rear frame body 4-15.
  • the horizontal support plate 4-6 So as to drive the horizontal support plate 4-6 to slide along the guide rod of the slide rail in the length direction of the horizontal frame body, so as to realize the horizontal reciprocating movement of the horizontal support plate in the length direction of the horizontal frame body.
  • the transverse support plate 4-6 is provided with slide rails 4-9 along its axial direction, the slider 4-10 passes through the slide rail 4-9, and the boom 4-13 slides through
  • the block 4-10 is vertically connected with the horizontal support plate 4-6, and the horizontal support plate 4-6 is also provided with a motor 4-8 for driving the sliding block 4-10 to slide along the slide rail 4-9; when working, the motor 4- 8.
  • the clamping and lifting assembly 4-14 includes a connecting portion 4-16 provided at the bottom of the boom 4-13, for driving the connecting portion 4-16 to move up and down along the boom 4-13
  • the driving mechanism 4-17, and the clamping mechanism provided at the lower end of the connecting portion 4-16 are provided at the lower end of the connecting portion 4-16.
  • the boom 4-13 is a linear slide rail
  • the connecting portion 4-16 is slidably mounted on the linear slide 4-13
  • the driving mechanism 4-17 is a motor
  • the motor drives the connecting portion 4-16 along a straight line.
  • the slide rail slides up and down.
  • the clamping mechanism includes a fixed mounting plate 4-20.
  • Two clamping jaws 4-23 are symmetrically arranged and mounted on the fixed mounting plate 4-20 and form a horizontal movement with the fixed mounting plate 4-20.
  • the fixed mounting plate 4-20 is equipped with a driving mechanism for driving the two clamping jaws 4-23 to move toward or away from each other synchronously.
  • the clamping mechanism includes a fixed mounting plate 4-20, two parallel horizontal slide rails 4-18, two symmetrically arranged clamping jaws 4-23, and two sliding blocks 4 -21 and cylinder 4-19; cylinder 4-19 and two parallel horizontal slide rails 4-18 are set on the fixed mounting plate 4-20, and the upper and lower ends of the two sliding blocks 4-21 are respectively penetrated in two In the horizontal smooth rail 4-18, the two clamping jaws 4-23 are respectively connected to the lower ends of the two sliding blocks 4-21, and the cylinder 4-19 drives the two sliding blocks 4-21 to drive the two clamping jaws 4-23 to face each other synchronously. Movement or back movement, so as to realize the clamping and putting down of the transparent root cultivation container 5.
  • two L-shaped support platforms 4-22 are arranged on the inner side of each jaw.
  • the distance between the two L-shaped support platforms is the same as that of the transparent root cultivation container.
  • the distance between the two ends of the cultivation base is matched, so that the two L-shaped support platforms are respectively located at the two ends of one side of the cultivation base during clamping, and the side of each L-shaped support platform away from the cultivation base is provided with baffles 4-24.
  • the gripping and lifting assembly 4-14 moves up and down along the boom 4-13, the boom 4-13 moves horizontally along the axis of the transverse support plate 4-6, and the transverse support plate 4-6 moves horizontally.
  • the horizontal movement in the length direction of the frame body 4-5 cooperates to complete the movement of the transparent root cultivation container between the ejection mechanism and the conveying line, and realize the rapid transfer of the transparent root cultivation container.
  • the transstack assembly 6 includes a base support 6-1, a transstack base plate 6-2 on the base support 6-1, and an ejection mechanism provided on the transstack base plate 6-2;
  • the bottom plate 6-2 is provided with positioning pins matching the positioning grooves on the outer bottom of the rectangular parallelepiped frame of the cultivation frame to prevent the cultivation frame from moving in the stacking assembly.
  • the ejection mechanism includes a plurality of stacking rod columns 6-3, each of the stacking rod columns 6-3 corresponds to the rectangular opening 2-1 at the bottom of the cultivation frame, and the top of each of the stacking rod columns 6-3
  • An upper plate 6-6 is provided for placing a transparent root cultivation container.
  • the size of the upper plate 6-6 corresponds to the size of the rectangular opening 2-1, which is convenient for the rotating stacking pole column 6-3 to cooperate with the upper plate 6-6. Pass the rectangular opening 2-1 at the bottom of the cultivation frame 2 to eject the transparent root cultivation container 5 from the rectangular opening 2-1 at the bottom of the cultivation frame 2; 2 The rectangular opening 2-1 at the bottom smoothly ejects the transparent root cultivation container 5 from the rectangular opening 2-1 at the bottom of the cultivation frame 2, and the root cultivation container 5 is accurately positioned when it is ejected, and it is not prone to shaking.
  • the board 6-6 is also provided with ribs 6-4 around the sides. The position of the ribs 6-4 corresponds to the concave area 2-5 of the rectangular opening 2-1, and the ribs 6-4 are also provided with positioning protrusions. Set 6-5.
  • the gantry lifting mechanism includes: a gantry 3-1, two vertical lifting components are slidably arranged up and down on two vertical frame bodies 3-5 on the gantry 3-1, for It cooperates with the cultivation frame 2 and drives it to move up and down.
  • each of the vertical lifting components includes a lifting arm 3-7 slidably arranged on the vertical frame 3-5, and fixedly arranged at the bottom of the lifting arm 3-7.
  • a support arm 3-8 supporting the cultivation frame 2 and a driving mechanism that drives the lifting arm 3-7 to slide up and down along the vertical frame 3-5.
  • the two vertical frame bodies 3-5 of the gantry 3-1 are provided with sliding rails 3-6 along their vertical directions, and the sliding rails 3-6 are slidably fitted with lifting arms.
  • the two vertical frame bodies 3-5 are also provided with a sprocket chain assembly for driving the lifting arm 3-7 up and down along the slide rail 3-6, and the sprocket chain assembly includes a fixed on the vertical frame body
  • the transmission chain 3-4 between the wheels 3-10, the transmission chain 3-4 passes through the lifting arm 3-7 and is fixedly connected with the lifting arm 3-7.
  • the motor 3-3 drives the driving sprocket 3-2 to work, and the driving sprocket 3-2 drives the driven sprocket 3-10 to rotate through the transmission chain 3-4, thereby driving the lifting arm 3-7 along the slide rail 3.
  • -6 slides up and down on the vertical frame body 3-5 to realize the up and down lifting of the lifting arm 3-7.
  • the support arm 3-8 is L-shaped. The upper end of the L-shaped vertical section is connected with the lifting arm 3-7.
  • the L-shaped horizontal section is used to support the cultivation frame 2;
  • the horizontal section is provided with a positioning pin (not shown in the figure) that matches the positioning groove at the outer bottom of the cultivation frame 2; in order to ensure that the L-shaped support arm is not easily deformed after being stressed, it is placed between the L-shaped vertical section and the horizontal section With reinforcing ribs 3-9.
  • the use process of the present invention is as follows.
  • the lifting arm 3-7 connected to the vertical frame body 3-5 of the gantry 3-1 slides to the bottom end of the vertical frame body 3-5.
  • the cultivation frame 2 loaded with the transparent root cultivation container 5 is transported out of the cultivation area through the AGV 1, and then from the horizontal frame body 8-9 of the bottom frame 8 away from the opening of the grasping area into the waiting area, so that the cultivation frame 2 Located directly above the support arm 3-8 of the gantry lifting mechanism, the vertical lifting component is controlled to move upwards along the vertical frame to drive the lifting arm 3-7 to cooperate with the support arm 3-8 to lift, and then lift the cultivation frame 2 to separate it from the AGV and It rises vertically until the bottom of the cultivating frame 2 is higher than the top of the stacking assembly 6.
  • the AGV drives away from the waiting area, and the transfer stacking assembly 6 moves from the grabbing area to just below the cultivation frame 2, so that the rectangular opening 2-1 at the bottom of the cultivation frame 2 is aligned with the upper plate 6-6 of the transfer stacking assembly 6, and the vertical lifting is controlled.
  • the assembly moves downwards along the vertical frame body 3-5 to drive the lifting arm 3-7 to cooperate with the support arm 3-8 to descend, and then vertically lower the cultivation frame 2, and the stacking rod column 6-3 of the ejection mechanism cooperates with the upper plate 6-6 Pass through the rectangular opening 2-1 at the bottom of the cultivation frame 2 to push the transparent root cultivation container 5 out of the rectangular opening 2-1 at the bottom of the cultivation frame 2, and finally, the cultivation frame 2 is lowered to the bottom plate 6-2 of the stacking assembly 6
  • the transparent root system cultivation container 5 is all placed on the upper plate 6-6 of the stacking rod column 6-3; the two vertical lifting components of the gantry lifting mechanism are lowered to a level lower than the level of the bottom of the stacking component 6.
  • the stacking assembly 6 slides along the length of the transverse frame 8-9 away from the waiting area and enters the grabbing area.
  • the grabbing device as a whole drives the clamping and lifting assembly 4-14 to move until the ejection mechanism is close to the output line and the first row of stacking rods Directly in front of the transparent root cultivation container on the column, control the gripping mechanism to slide down along the boom 4-13, and the two grippers 4-23 of the gripping mechanism at the bottom of the boom 4-13 are lowered to the transparent root cultivation container 5.
  • the grasping device drives the transparent root cultivation container 5 to move to the conveying line 7, combined with the horizontal support plate 4-6 to slide horizontally along the length of the horizontal frame 4-5, so that the transparent root cultivation container 5 is located on the conveying line 7 positioning tooling Directly above 7-1, control the gripping mechanism to slide down along the boom 4-13, and at the same time drive the two sliders 4-21 through the cylinder 4-19 to drive the two clamping jaws 4-23 to move backwards synchronously to put down the cultivation
  • the base 5-3 enables the transparent root cultivation container 5 to be placed on the positioning tool 7-1.
  • the positioning tool conveys the transparent root cultivation container 5 to the imaging area through the conveying line for imaging. After the imaging is completed, the transparent root cultivation container 5 is placed on the positioning tool and conveyed back to the grasping area through the conveying line.
  • the gripping device integrally drives the gripping and lifting assembly 4-14 to move to the front of the transparent root cultivation container on the positioning tool 7-1 on the conveying line 7.
  • the gripping mechanism is controlled to slide down along the boom 4-13, and the boom 4- 13
  • the two clamping jaws 4-23 of the bottom clamping mechanism are lowered below the cultivation base 5-3 of the transparent root cultivation container 5 on the positioning tool 7-1, and then the clamping and lifting assembly is driven to move in the direction of the transparent root cultivation container until
  • the two clamping jaws 4-23 are located directly under the cultivation base 5-3; then the gripping mechanism is controlled to move upward along the boom 4-13, and the two clamping jaws 4-23 move upward with the boom 4-13 and hold up the transparent root system
  • the two sliding blocks 4-21 are driven by the air cylinder 4-19 to drive the two clamping jaws 4-23 to move toward each other synchronously to clamp the cultivation base 5-3.
  • the grasping device drives the transparent root cultivation container 5 to move to the grasping area, and move to the top of the upper plate 6-6 of the first row of the stacking rods near the waiting area when the ejection mechanism is combined with the horizontal support plate 4-6.
  • the horizontal frame body 4-5 slides horizontally in the length direction, so that the transparent root cultivation container 5 is located directly above the upper plate 6-6 of the turning stacking rod column, and then the gripping mechanism is controlled to slide down along the boom 4-13 and pass through at the same time.
  • the cylinder 4-19 drives the two sliders 4-21 to drive the two clamping jaws 4-23 to move backwards synchronously to lower the cultivation base 5-3, so that the transparent root cultivation container 5 is placed on the upper plate 6-6 of the pallet column. .
  • the above operation is repeated until the upper plates 6-6 of all the stacking rod columns of the ejector mechanism are placed with a transparent root cultivation container 5.
  • the stacking assembly 6 slides along the length of the horizontal frame 8-9 away from the grasping area and enters the waiting area, and transports the cultivation frame 2 full of the transparent root cultivation container 5 from the grasping area to the waiting area, so that the cultivation frame 2 Located directly above the supporting arm 3-8 of the gantry lifting mechanism, the vertical lifting component is controlled to move upwards along the vertical frame to drive the lifting arm 3-7 to cooperate with the supporting arm 3-8 to lift, and then lift the cultivation frame 2 to separate it from the transfer stack
  • the assembly 6 rises vertically to the bottom of the cultivating frame 2 higher than the top of the transstacking assembly 6.
  • the transparent root cultivation container 5 on the upper plate 6-6 of the transstacking rod column 6-3 falls to the rectangular opening at the bottom of the cultivating frame 2 Within 2-1.
  • Turning stack assembly 6 leaves the waiting area and enters the grabbing area.
  • the AGV moves to just below the cultivation frame 2, and controls the vertical lifting assembly to move downwards along the vertical frame 3-5 to drive the lifting arm 3-7 to cooperate with the support arm 3-8
  • the cultivation frame 2 is lowered vertically, and finally, the cultivation frame 2 is lowered to the AGV, and the AGV transports the imaged transparent root cultivation container from the waiting area to the cultivation area.

Abstract

An automatic transfer system for transparent root system cultivation containers, comprising: transparent root system cultivation containers (5); a cultivation frame (2), used for loading a plurality of the transparent root system cultivation containers (5); a grasping area, comprising a grasping device (4) and a stack transfer assembly (6), the stack transfer assembly (6) comprising a pushing mechanism, the pushing mechanism being used for pushing the plurality of the transparent root system cultivation containers (5) in the cultivation frame (2) out of the cultivation frame (2), and the grasping device being used for grasping the transparent root system cultivation containers (5) and transferring same between the pushing mechanism and a conveying line (7); and a waiting area, comprising a gantry lifting mechanism (3) used for lifting the cultivation frame (2) loaded with the transparent root system cultivation containers (5) and placing same on the stack transfer assembly (6), the stack transfer assembly (6) being used for transferring the cultivation frame (2) and the transparent root system cultivation containers (5) between the grasping area and the waiting area. The whole automatic transfer system is based on the design concepts of modularization and high efficiency, achieving the purpose of automatically placing transparent root system cultivation containers on and removing transparent root system cultivation containers from a conveying line, meeting the requirements of high throughput and automatic transfer, and increasing the transfer efficiency.

Description

一种透明根系栽培容器自动转运系统Automatic transport system for transparent root cultivation container 技术领域Technical field
本发明涉及一种透明根系栽培容器自动转运系统,特别涉及一种用于将透明根系栽培容器起吊抓取至输送线后用于成像的透明根系栽培容器自动转运系统。The invention relates to an automatic transport system for a transparent root cultivation container, in particular to an automatic transport system for a transparent root cultivation container for imaging after the transparent root cultivation container is lifted and grabbed to a conveying line.
背景技术Background technique
基因-环境-表型互作机理的研究需借助以大数据为核心的现代化信息技术。随着测序技术效率的提升以及成本的降低,作物基因组数据不断增长和完善;而当前表型信息获取技术滞后,导致其无法匹配庞大的基因组学数据,严重阻碍了育种进程。构建表型组信息无损、高效、系统性收集的自动化设备成为农学、植物生理学和遗传育种学等亟需解决的热点问题。The research of gene-environment-phenotype interaction mechanism requires modern information technology with big data as the core. As the efficiency of sequencing technology increases and costs decrease, crop genome data continues to grow and improve; and the current phenotypic information acquisition technology is lagging, resulting in its inability to match huge genomics data, which seriously hinders the breeding process. The construction of automated equipment for non-destructive, efficient, and systematic collection of phenotypic information has become a hot issue in agronomy, plant physiology, and genetics and breeding that needs to be solved urgently.
近年来,诸多学术机构和企业致力于表型测定平台的研发。目前,地上部表型测定技术较为成熟,大都基于“Plant-to-Sensor”的传送带运行模式并结合数字相机的360度成像来收集作物的表型信息。但如何高通量的将栽培容器放置在传送带上进入成像区进行成像,以及将成像后的栽培容器从传送带上取下是急需解决的问题。相对于获取地上部的根系栽培容器抓取与搬运,根系栽培容器的搬运往往需要考虑整体式遮光罩、容器的拆垛设计、容器的高度、容器的渗透液收集盘造成的搬运难度、可搬运的接触面积小等问题,因此根系栽培容器的全自动化搬运与抓取需要更精细、系统和全面的考虑,需要系统解决如上难题。In recent years, many academic institutions and companies have devoted themselves to the research and development of phenotyping platforms. At present, the aboveground phenotype determination technology is relatively mature, most of which are based on the "Plant-to-Sensor" conveyor belt operation mode combined with the 360-degree imaging of the digital camera to collect the phenotypic information of the crop. However, how to place the cultivation container on the conveyor belt to enter the imaging area for imaging with high throughput, and to remove the imaged cultivation container from the conveyor belt is an urgent problem to be solved. Compared with the grabbing and handling of root cultivation containers from the ground, the transportation of root cultivation containers often needs to consider the integrated light shield, the destacking design of the container, the height of the container, the difficulty of handling caused by the container's permeate collection tray, and the transportability. Therefore, the fully automated handling and grasping of root cultivation containers requires more detailed, systematic and comprehensive consideration, and the above problems need to be solved systematically.
技术问题technical problem
针对上述问题,本发明旨在提供一种透明根系栽培容器自动转运系统,能够高通量的将栽培容器放置在传送带上或者将传送带上的栽培容器取下。In view of the above-mentioned problems, the present invention aims to provide an automatic transport system for transparent root cultivation containers, which can place the cultivation containers on the conveyor belt or remove the cultivation containers on the conveyor belt with high throughput.
技术解决方案Technical solutions
本发明采用如下技术方案。The present invention adopts the following technical solutions.
一种透明根系栽培容器自动转运系统,该系统包括透明根系栽培容器;栽培框,用于装载多个所述透明根系栽培容器;抓取区,包括抓取装置和转垛组件,所述转垛组件包括顶出机构,顶出机构用于将栽培框内的多个所述透明根系栽培容器从栽培框内顶出,抓取装置用于抓取所述透明根系栽培容器在顶出机构与输送线之间的运移;等待区,包括龙门起吊机构,用于将装载有所述透明根系栽培容器的栽培框吊起后放置在转垛组件上;转垛组件用于在抓取区和等待区之间转移栽培框和所述透明根系栽培容器。An automatic transport system for a transparent root system cultivation container, the system includes a transparent root system cultivation container; a cultivation frame for loading a plurality of the transparent root system cultivation containers; a grabbing area, including a grabbing device and a stacking assembly. The assembly includes an ejection mechanism, the ejection mechanism is used to eject a plurality of the transparent root cultivation containers in the cultivation frame from the cultivation frame, and the grabbing device is used to grab the transparent root cultivation containers in the ejection mechanism and transport Transfer between lines; waiting area, including a gantry lifting mechanism, used to lift the cultivation frame loaded with the transparent root cultivation container and place it on the stacking assembly; the stacking assembly is used in the grabbing area and waiting Transfer the cultivation frame and the transparent root cultivation container between zones.
优选的,所述透明根系栽培容器自动转运系统还包括底框,抓取装置和龙门起吊机构依次设在底框的横向架体上,所述转垛组件设在横向架体的内侧并能够沿横向架体的长度方向滑动。Preferably, the transparent root cultivation container automatic transfer system further includes a bottom frame, the grabbing device and the gantry lifting mechanism are sequentially arranged on the horizontal frame of the bottom frame, and the transfer stacking assembly is arranged on the inner side of the horizontal frame and can be arranged along the horizontal frame. Sliding in the longitudinal direction of the transverse frame.
优选的,所述透明根系栽培容器包括栽培底座,相互嵌套并固定在所述栽培底座上的透明内筒和透明外筒,所述透明内筒的顶部设置透明顶盖,所述透明外筒的上下开放;所述透明内筒和透明外筒之间形成根系环形栽培空间,在所述根系环形栽培空间的上方罩置遮光盖,所述遮光盖搭接在所述透明内筒和透明外筒的顶部。Preferably, the transparent root system cultivation container includes a cultivation base, a transparent inner tube and a transparent outer tube nested and fixed on the cultivation base, a transparent top cover is arranged on the top of the transparent inner tube, and the transparent outer tube The upper and lower openings; the transparent inner tube and the transparent outer tube form a root ring-shaped cultivation space, a shading cover is placed above the root ring-shaped cultivation space, and the shading cover overlaps the transparent inner tube and the transparent outer tube The top of the tube.
优选的,所述栽培框为长方体框架,其内底部纵横梁交错形成多个矩形口,每一所述透明根系栽培容器与一所述矩形口对应,所述透明根系栽培容器的栽培底座放置在所述矩形口上,所述透明根系栽培容器顶部的遮光盖搭在所述长方体框架的顶部四边缘。Preferably, the cultivation frame is a rectangular parallelepiped frame, the inner bottom of which is staggered to form a plurality of rectangular openings, each of the transparent root cultivation container corresponds to one of the rectangular openings, and the cultivation base of the transparent root cultivation container is placed on On the rectangular opening, the light-shielding cover on the top of the transparent root cultivation container is placed on the top four edges of the rectangular parallelepiped frame.
优选的,所述矩形口的四个角处设有朝向矩形中心用于放置栽培底座的延伸部,矩形口的四条边的中间位置均设有凸棱,所述延伸部与凸棱之间形成内凹区域;所述延伸部在矩形角处的上方设有L形凸起。Preferably, the four corners of the rectangular mouth are provided with extensions facing the center of the rectangle for placing the cultivation base, and the middle positions of the four sides of the rectangular mouth are provided with raised edges, and the extensions and the raised edges are formed Inwardly concave area; the extension part is provided with an L-shaped protrusion above the corner of the rectangle.
优选的,所述抓取装置包括:支架、水平滑动组件和夹取提升组件,所述支架设置在输送线和等待区之间;水平滑动组件包括横向支撑板和吊杆,横向支撑板垂直设置在所述支架顶部靠近输送线一端的水平架体上,并能够沿水平架体的长度方向滑动,所述吊杆垂直连接在所述横向支撑板上并能够沿横向支撑板的轴线方向滑动;夹取提升组件用于夹取并带动所述透明根系栽培容器沿所述吊杆上下运动。Preferably, the grasping device includes: a bracket, a horizontal sliding assembly, and a clamping and lifting assembly, the bracket is arranged between the conveying line and the waiting area; the horizontal sliding assembly includes a transverse support plate and a boom, the transverse support plate is arranged vertically On a horizontal frame body on the top of the frame close to one end of the conveying line and capable of sliding along the length of the horizontal frame body, the boom is vertically connected to the lateral support plate and can slide along the axis of the lateral support plate; The clamping and lifting assembly is used for clamping and driving the transparent root cultivation container to move up and down along the boom.
优选的,水平滑动组件还包括驱动横向支撑板沿水平架体的长度方向滑动的驱动机构,以及驱动吊杆沿横向支撑板的轴线方向滑动的驱动机构;夹取提升组件包括设置在吊杆底部的连接部,用于驱动连接部沿所述吊杆上下运动的驱动机构,以及设置在所述连接部下端的夹取机构;夹取机构包括固定安装板,两个夹爪安装在固定安装板上并且与固定安装板构成水平移动副,固定安装板上安装有用于驱动两个夹爪同步相向运动或者背向运动的驱动机构。Preferably, the horizontal sliding assembly further includes a driving mechanism that drives the lateral support plate to slide along the length of the horizontal frame, and a drive mechanism that drives the boom to slide along the axis of the lateral support plate; the gripping and lifting assembly includes the bottom of the boom The connecting part, the driving mechanism for driving the connecting part to move up and down along the boom, and the clamping mechanism provided at the lower end of the connecting part; the clamping mechanism includes a fixed mounting plate, and two clamping jaws are mounted on the fixed mounting plate And it forms a horizontal moving pair with the fixed mounting plate, and the fixed mounting plate is equipped with a driving mechanism for driving the two clamping jaws to move toward or away from each other synchronously.
优选的,所述转垛组件包括底座支架、底座支架上的转垛底板,设置在转垛底板上的顶出机构;所述顶出机构包括多个转垛杆立柱,每一所述转垛杆立柱与栽培框底部的矩形口对应,每一所述转垛杆立柱的顶部设有用于放置透明根系栽培容器的上板,所述上板的大小与矩形开口相对应,上板的四周还设有挡边,所述挡边的位置对应于矩形口的内凹区域,转垛杆立柱配合上板将透明根系栽培容器从栽培框底部的矩形口顶出。Preferably, the transfer stacking assembly includes a base support, a transfer stacking bottom plate on the base support, and an ejection mechanism arranged on the transfer stacking bottom plate; the ejection mechanism includes a plurality of transfer stacking rod columns, and each transfer stack The pole upright column corresponds to the rectangular opening at the bottom of the cultivation frame, and the top of each of the turning stacking pole upright columns is provided with an upper plate for placing a transparent root cultivation container. The size of the upper plate corresponds to the rectangular opening. A side wall is provided, and the position of the side wall corresponds to the recessed area of the rectangular opening. The rotating stacking rod column cooperates with the upper plate to eject the transparent root cultivation container from the rectangular opening at the bottom of the cultivation frame.
优选的,龙门起吊机构包括:龙门架,两垂直抬升组件上下滑动地设置在所述龙门架上的两竖向架体上,用于与栽培框配合并带动其上下运动。Preferably, the gantry lifting mechanism includes a gantry frame, two vertical lifting components are slidably arranged on the two vertical frame bodies on the gantry frame to cooperate with the cultivation frame and drive it to move up and down.
优选的,每一所述垂直抬升组件包括滑动地设置在所述竖向架体上的抬升臂,固定设置在所述抬升臂底部用于支撑栽培框的支撑臂,以及驱动所述抬升臂沿所述竖向架体上下滑动的驱动机构。Preferably, each of the vertical lifting components includes a lifting arm slidably arranged on the vertical frame, a support arm fixedly arranged at the bottom of the lifting arm for supporting the cultivation frame, and driving the lifting arm along The driving mechanism for the vertical frame body to slide up and down.
有益效果Beneficial effect
本发明通过转垛组件的顶出机构将栽培框内的多个所述透明根系栽培容器从栽培框内顶出,抓取装置抓取所述透明根系栽培容器放置在输送线上、并将输送线上的透明根系栽培容器取下放置在顶出机构上;通过抓取装置与转垛组件的相互配合,实现了透明根系栽培容器在输送线上的抓取与搬运。整个自动转运系统基于模块化高效率的设计理念,达到透明根系栽培容器在输送线上的自动抓取与搬运的目的,满足高通量和自动化的运移要求,提高了运移效率。In the present invention, a plurality of the transparent root cultivation containers in the cultivation frame are ejected from the cultivation frame through the ejection mechanism of the transstack assembly, and the grasping device grabs the transparent root cultivation containers and places them on the conveying line and conveys them. The transparent root system cultivation container on the line is removed and placed on the ejection mechanism; through the mutual cooperation of the grabbing device and the palletizing assembly, the grabbing and transporting of the transparent root system cultivation container on the conveying line is realized. The entire automatic transfer system is based on a modular and high-efficiency design concept to achieve the purpose of automatic grasping and handling of transparent root cultivation containers on the conveyor line, meet the requirements of high-throughput and automated transportation, and improve the efficiency of transportation.
附图说明Description of the drawings
图1为本发明自动转运系统的结构示意图。Figure 1 is a schematic diagram of the structure of the automatic transport system of the present invention.
图2为本发明底框的结构示意图。Figure 2 is a schematic diagram of the structure of the bottom frame of the present invention.
图3为本发明透明根系栽培容器的结构示意图。Fig. 3 is a schematic diagram of the structure of the transparent root cultivation container of the present invention.
图4为本发明栽培框的结构示意图。Fig. 4 is a schematic diagram of the structure of the cultivation frame of the present invention.
图5为图4中的A部放大图。Fig. 5 is an enlarged view of part A in Fig. 4.
图6为本发明抓取装置的结构示意图。Fig. 6 is a schematic diagram of the structure of the grasping device of the present invention.
图7为本发明夹取提升组件的结构示意图。Fig. 7 is a schematic diagram of the structure of the clamping and lifting assembly of the present invention.
图8为本发明转垛组件的结构示意图。Figure 8 is a schematic diagram of the structure of the transstack assembly of the present invention.
图9为本发明龙门起吊机构的结构示意图。Fig. 9 is a schematic diagram of the structure of the gantry lifting mechanism of the present invention.
本发明的实施方式Embodiments of the present invention
以下将结合附图对本发明的较佳实施例进行详细说明,以便更清楚理解本发明的目的、特点和优点。应理解的是,附图所示的实施例并不是对本发明范围的限制,而只是为了说明本发明技术方案的实质精神。另外,本发明未提交部分均为现有技术。本发明所述的AGV指自动导引运输车(Automated Guided Vehicle)。Hereinafter, the preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, so as to have a clearer understanding of the purpose, features and advantages of the present invention. It should be understood that the embodiments shown in the drawings are not intended to limit the scope of the present invention, but merely to illustrate the essential spirit of the technical solution of the present invention. In addition, the unsubmitted parts of the present invention are all prior art. The AGV in the present invention refers to an Automated Guided Vehicle.
如图1所示,本发明提供了一种透明根系栽培容器自动转运系统,该系统包括透明根系栽培容器5;栽培框2,用于装载多个所述透明根系栽培容器;抓取区,包括抓取装置4和转垛组件6,所述转垛组件6包括顶出机构,顶出机构用于将栽培框内的多个所述透明根系栽培容器从栽培框内顶出,抓取装置用于抓取所述透明根系栽培容器在顶出机构与输送线7之间的运移;等待区,包括龙门起吊机构3,用于将装载有所述透明根系栽培容器的栽培框2吊起后放置在转垛组件6上;转垛组件6用于在抓取区和等待区之间转移栽培框和所述透明根系栽培容器;输送线上设有用于放置透明根系栽培容器的定位工装7-1。As shown in Figure 1, the present invention provides an automatic transport system for a transparent root cultivation container. The system includes a transparent root cultivation container 5; a cultivation frame 2 for loading a plurality of the transparent root cultivation containers; a grabbing area including The grabbing device 4 and the transpiling assembly 6, the transpiling assembly 6 includes an ejection mechanism, the ejection mechanism is used to eject a plurality of the transparent root system cultivation containers in the cultivation frame from the cultivation frame, and the grabbing device is used For grabbing the transport of the transparent root cultivation container between the ejector mechanism and the conveying line 7; the waiting area includes a gantry lifting mechanism 3 for lifting the cultivation frame 2 loaded with the transparent root cultivation container Placed on the transstack assembly 6; the transstack assembly 6 is used to transfer the cultivation frame and the transparent root cultivation container between the grabbing area and the waiting area; the conveying line is provided with positioning tools for placing the transparent root cultivation container 7- 1.
进一步的,如图2所示,透明根系栽培容器自动转运系统还包括底框8,抓取装置和龙门起吊机构依次设在底框8的横向架体8-7上,所述转垛组件6设在横向架体8-7的内侧并能够沿横向架体8-7的长度方向滑动。Further, as shown in FIG. 2, the automatic transfer system for transparent root cultivation containers further includes a bottom frame 8. The grabbing device and the gantry lifting mechanism are sequentially arranged on the horizontal frame 8-7 of the bottom frame 8. The transfer stack assembly 6 It is arranged inside the horizontal frame 8-7 and can slide along the length of the horizontal frame 8-7.
进一步的,底框8上设有行走轮8-8,便于整个透明根系栽培容器自动转运系统的移动;底框8上设有驱动转垛组件6沿横向架体8-7的长度方向滑动的驱动机构,优选的,驱动机构可采用滚珠丝杆驱动机构,其包括水平设置在横向架体8-7上的滚珠丝杆8-5,平行分布于滚珠丝杆8-5的两侧并固定设置在横向架体8-7上的两导轨8-3,每一导轨上滑动设置有滑块8-4,转垛组件6与滚珠丝杆8-5上的螺母座以及两导轨8-3上的滑块8-4固定连接;滚珠丝杆8-5通过联轴器与电机8-1输出轴连接,电机8-1转动带动滚珠丝杆8-5转动,此时,螺母座在滚珠丝杆8-5上做直线运动,带动转垛组件6沿两导轨8-3在横向架体8-7的长度方向运动,转垛组件6则带着装载有所述透明根系栽培容器的栽培框在抓取区和等待区之间运动。Further, the bottom frame 8 is provided with walking wheels 8-8 to facilitate the movement of the entire transparent root cultivation container automatic transfer system; the bottom frame 8 is provided with a driving roller assembly 6 that slides along the length of the transverse frame 8-7 The drive mechanism, preferably, the drive mechanism can be a ball screw drive mechanism, which includes a ball screw 8-5 horizontally arranged on the transverse frame 8-7, which is distributed in parallel on both sides of the ball screw 8-5 and fixed Two guide rails 8-3 arranged on the transverse frame 8-7, each guide rail is slidably provided with a sliding block 8-4, a nut seat on the stacking assembly 6 and the ball screw 8-5, and two guide rails 8-3 The upper slider 8-4 is fixedly connected; the ball screw 8-5 is connected to the output shaft of the motor 8-1 through a coupling, and the rotation of the motor 8-1 drives the ball screw 8-5 to rotate. At this time, the nut is seated on the ball The screw 8-5 moves linearly to drive the stacker assembly 6 to move along the two guide rails 8-3 in the length direction of the transverse frame 8-7, and the stacker assembly 6 carries the cultivation container loaded with the transparent root system. The frame moves between the grab area and the waiting area.
底框8的底部设有行走轮8-8,便于底框的移动。底框8的横向架体8-7远离抓取区的一端设有开口8-6,AGV 1将已载满透明根系栽培容器的栽培框从该开口8-6进入运送至等待区。The bottom of the bottom frame 8 is provided with walking wheels 8-8 to facilitate the movement of the bottom frame. The horizontal frame body 8-7 of the bottom frame 8 is provided with an opening 8-6 at one end away from the grasping area, and the AGV 1 enters and transports the cultivation frame full of transparent root cultivation containers from the opening 8-6 to the waiting area.
进一步的,如图3所示,透明根系栽培容器5包括栽培底座5-3,相互嵌套并固定在所述栽培底座5-3上的透明内筒(图中未示出)和透明外筒5-2,所述透明内筒的顶部设置透明顶盖(图中未示出),所述透明外筒5-2的上下开放;所述透明内筒和透明外筒之间形成根系环形栽培空间,在所述根系环形栽培空间的上方罩置遮光盖5-1,所述遮光盖5-1搭接在所述透明内筒和透明外筒5-2的顶部;使用时,在根系环形栽培空间内填充土壤,在土壤3~4cm深处播种,作物根系在土壤内生长。Further, as shown in FIG. 3, the transparent root cultivation container 5 includes a cultivation base 5-3, a transparent inner tube (not shown in the figure) and a transparent outer tube nested and fixed on the cultivation base 5-3. 5-2. A transparent top cover (not shown in the figure) is provided on the top of the transparent inner tube, and the upper and lower sides of the transparent outer tube 5-2 are open; a root ring is formed between the transparent inner tube and the transparent outer tube. A light-shielding cover 5-1 is placed above the root ring-shaped cultivation space, and the light-shielding cover 5-1 is overlapped on the top of the transparent inner tube and the transparent outer tube 5-2; The cultivation space is filled with soil, and seeds are sown at a depth of 3 to 4 cm in the soil, and the crop roots grow in the soil.
进一步地,透明内筒为壁厚2mm、高600mm的透明圆筒,透明外筒5-2为PC(聚碳酸酯)材质透明圆筒,壁厚为2mm,高为700mm,透明顶盖为壁厚2mm、高50mm的透明圆锥盖。Further, the transparent inner cylinder is a transparent cylinder with a wall thickness of 2mm and a height of 600mm. The transparent outer cylinder 5-2 is a transparent cylinder made of PC (polycarbonate) with a wall thickness of 2mm and a height of 700mm. The transparent top cover is the wall. A transparent conical cover with a thickness of 2mm and a height of 50mm.
进一步地,如图4所示,栽培框为长方体框架,其外底部设有定位槽(图中未画出),其内底部纵横梁交错形成多个矩形口2-1,每一所述透明根系栽培容器5与一所述矩形口2-1对应,透明根系栽培容器5的栽培底座5-3放置在所述矩形口2-1上,透明根系栽培容器5顶部的遮光盖5-1搭在所述长方体框架的顶部四边缘,从而在栽培框2的顶部实现对透明根系栽培容器内根系的完整遮光,栽培框2的侧面四周亦装有遮光板(图中未示出),进而实现透明根系栽培容器在栽培框2上的完成遮光,实现根系栽培时的避光处理。Further, as shown in Fig. 4, the cultivation frame is a rectangular parallelepiped frame, and its outer bottom is provided with positioning grooves (not shown in the figure), and its inner bottom criss-cross beams are staggered to form a plurality of rectangular openings 2-1, each of which is transparent The root cultivation container 5 corresponds to one of the rectangular openings 2-1, the cultivation base 5-3 of the transparent root cultivation container 5 is placed on the rectangular opening 2-1, and the light-shielding cover 5-1 on the top of the transparent root cultivation container 5 is put on At the top four edges of the rectangular parallelepiped frame, complete shading of the roots in the transparent root cultivation container is realized on the top of the cultivation frame 2, and shading plates (not shown in the figure) are also installed around the sides of the cultivation frame 2 to realize The transparent root cultivation container is shading on the cultivation frame 2 to realize the shading treatment during root cultivation.
进一步地,如图5所示,矩形口2-1的大小略大于栽培底座5-3,矩形口2-1的四个角处设有朝向矩形中心用于放置栽培底座5-3的延伸部2-2,矩形口2-1的四条边的中间位置均设有凸棱2-6,所述延伸部2-2与凸棱2-6之间形成内凹区域2-5,为使透明根系栽培容器5稳定放置于栽培框2的矩形口2-1上,延伸部2-2在矩形角处的上方设有L形凸起2-4,L形凸起2-4的内侧采用斜面2-3平滑过渡,便于透明根系栽培容器5放置时的准确定位。Further, as shown in FIG. 5, the size of the rectangular opening 2-1 is slightly larger than the cultivation base 5-3, and the four corners of the rectangular opening 2-1 are provided with extensions facing the center of the rectangle for placing the cultivation base 5-3. 2-2, the middle positions of the four sides of the rectangular opening 2-1 are all provided with convex edges 2-6, and an inwardly concave area 2-5 is formed between the extension portion 2-2 and the convex edges 2-6, in order to make transparent The root cultivation container 5 is stably placed on the rectangular opening 2-1 of the cultivation frame 2. The extension 2-2 is provided with an L-shaped protrusion 2-4 above the corners of the rectangle, and the inner side of the L-shaped protrusion 2-4 is inclined. The 2-3 smooth transition is convenient for accurate positioning when the transparent root cultivation container 5 is placed.
进一步地,如图6所示,所述抓取装置包括:支架4-1、水平滑动组件和夹取提升组件,所述支架4-1设置在输送线和等待区之间;水平滑动组件包括横向支撑板4-6和吊杆4-12,横向支撑板4-6垂直设置在所述支架4-1顶部靠近输送线7一端的水平架体4-5上,并能够沿水平架体4-5的长度方向滑动,所述吊杆4-12垂直连接在所述横向支撑板4-6上并能够沿横向支撑板4-6的轴线方向滑动;夹取提升组件4-14用于夹取并带动所述透明根系栽培容器5沿所述吊杆4-12上下运动。Further, as shown in FIG. 6, the grasping device includes: a bracket 4-1, a horizontal sliding assembly, and a clamping and lifting assembly. The bracket 4-1 is arranged between the conveying line and the waiting area; the horizontal sliding assembly includes The horizontal support plate 4-6 and the boom 4-12, the horizontal support plate 4-6 is vertically arranged on the horizontal frame 4-5 at the top of the bracket 4-1 close to the end of the conveying line 7, and can run along the horizontal frame 4 -5 sliding in the length direction, the boom 4-12 is vertically connected to the transverse support plate 4-6 and can slide along the axis of the transverse support plate 4-6; the lifting assembly 4-14 is used for clamping Take and drive the transparent root cultivation container 5 to move up and down along the boom 4-12.
进一步的,如图6所示,支架4-1顶部的水平架体4-5包括相互平行的前架体4-2、后架体4-15,前架体4-2和后架体4-15沿其长度方向均设有滑轨导杆4-3和齿条4-4;横向支撑板4-6的两端均设有连接座4-11,每一连接座4-11上均设有轴承滑块4-12和电机4-7,轴承滑块4-12设在连接座4-11的底部,电机4-7设在连接座4-11上,在电机4-7的输出端设有齿轮(图中未画出);所述横向支撑板4-6两端的连接座4-11底部的轴承滑块4-12分别穿在前架体4-2、后架体4-15的两根滑轨导杆中,两个电机输出端的齿轮分别与前架体4-2、后架体4-15上的齿条4-4啮合。工作时,横向支撑板4-6两端的连接座4-11上的电机4-7同时带动各自输出端的齿轮在前架体4-2、后架体4-15的齿条4-4上运动,从而带动横向支撑板4-6沿滑轨导杆在水平架体的长度方向滑动、以实现横向支撑板在水平架体的长度方向水平往复移动工作。Further, as shown in FIG. 6, the horizontal frame body 4-5 at the top of the bracket 4-1 includes a front frame body 4-2, a rear frame body 4-15, a front frame body 4-2 and a rear frame body 4 that are parallel to each other. -15 is provided with a slide rail guide 4-3 and a rack 4-4 along its length; both ends of the transverse support plate 4-6 are provided with a connecting seat 4-11, and each connecting seat 4-11 is equipped with a connecting seat 4-11. There are bearing sliders 4-12 and motors 4-7. The bearing sliders 4-12 are set at the bottom of the connecting seat 4-11, the motors 4-7 are set on the connecting seat 4-11, and the output of the motor 4-7 is Gears (not shown in the figure) are provided at the ends; the bearing sliders 4-12 at the bottom of the connecting seats 4-11 at both ends of the lateral support plate 4-6 respectively penetrate the front frame 4-2 and the rear frame 4 In the two slide rail guide rods of 15, the gears at the output ends of the two motors respectively mesh with the rack 4-4 on the front frame body 4-2 and the rear frame body 4-15. When working, the motors 4-7 on the connecting seats 4-11 at both ends of the transverse support plate 4-6 simultaneously drive the gears of their respective output ends to move on the rack 4-4 of the front frame body 4-2 and the rear frame body 4-15. , So as to drive the horizontal support plate 4-6 to slide along the guide rod of the slide rail in the length direction of the horizontal frame body, so as to realize the horizontal reciprocating movement of the horizontal support plate in the length direction of the horizontal frame body.
进一步的,如图6所示,所述横向支撑板4-6沿其轴线方向设有滑轨4-9,滑块4-10穿在滑轨4-9中,吊杆4-13通过滑块4-10与横向支撑板4-6垂直连接,横向支撑板4-6上还设有用于驱动滑块4-10沿滑轨4-9滑动的电机4-8;工作时,电机4-8驱动滑块4-10沿横向支撑板4-6轴线方向的滑轨4-9滑动,从而带动吊杆4-13沿横向支撑板4-10的轴线方向运动。Further, as shown in Figure 6, the transverse support plate 4-6 is provided with slide rails 4-9 along its axial direction, the slider 4-10 passes through the slide rail 4-9, and the boom 4-13 slides through The block 4-10 is vertically connected with the horizontal support plate 4-6, and the horizontal support plate 4-6 is also provided with a motor 4-8 for driving the sliding block 4-10 to slide along the slide rail 4-9; when working, the motor 4- 8. Drive the sliding block 4-10 to slide along the sliding rail 4-9 in the axial direction of the transverse support plate 4-6, thereby driving the boom 4-13 to move along the axial direction of the transverse support plate 4-10.
进一步的,如图7所示,夹取提升组件4-14包括设置在吊杆4-13底部的连接部4-16,用于驱动连接部4-16沿所述吊杆4-13上下运动的驱动机构4-17,以及设置在所述连接部4-16下端的夹取机构。优选的,所述吊杆4-13为直线滑轨,连接部4-16滑动安装在直线滑轨4-13上,所述驱动机构4-17为电机,电机驱动连接部4-16沿直线滑轨上下滑动。Further, as shown in FIG. 7, the clamping and lifting assembly 4-14 includes a connecting portion 4-16 provided at the bottom of the boom 4-13, for driving the connecting portion 4-16 to move up and down along the boom 4-13 The driving mechanism 4-17, and the clamping mechanism provided at the lower end of the connecting portion 4-16. Preferably, the boom 4-13 is a linear slide rail, the connecting portion 4-16 is slidably mounted on the linear slide 4-13, the driving mechanism 4-17 is a motor, and the motor drives the connecting portion 4-16 along a straight line. The slide rail slides up and down.
进一步的,如图7所示,夹取机构包括固定安装板4-20,两个夹爪4-23对称设置并且安装在固定安装板4-20上并且与固定安装板4-20构成水平移动副,固定安装板4-20上安装有用于驱动两个夹爪4-23同步相向运动或者背向运动的驱动机构。Further, as shown in FIG. 7, the clamping mechanism includes a fixed mounting plate 4-20. Two clamping jaws 4-23 are symmetrically arranged and mounted on the fixed mounting plate 4-20 and form a horizontal movement with the fixed mounting plate 4-20. Secondly, the fixed mounting plate 4-20 is equipped with a driving mechanism for driving the two clamping jaws 4-23 to move toward or away from each other synchronously.
进一步的,如图7所示,所述夹取机构包括固定安装板4-20,两条相互平行的水平滑轨4-18,对称设置的两个夹爪4-23,两个滑块4-21和气缸4-19;气缸4-19和两条相互平行的水平滑轨4-18设在固定安装板4-20上,两个滑块4-21的上下两端分别穿在两条水平滑轨4-18中,两个夹爪4-23分别连接在两个滑块4-21的下端,气缸4-19驱动两个滑块4-21带动两个夹爪4-23同步相向运动或者背向运动,从而实现透明根系栽培容器5的夹取和放下。为了使夹取时,透明根系栽培容器更加稳固并且不容易发生晃动,各个夹爪的内侧均间隔设置两个L形支撑台4-22,两个L形支撑台的距离与透明根系栽培容器的栽培底座两端的距离相匹配,使得夹取时两个L形支撑台分别位于栽培底座一侧的两端,各个L形支撑台远离栽培底座的一侧均设有挡板4-24。Further, as shown in Figure 7, the clamping mechanism includes a fixed mounting plate 4-20, two parallel horizontal slide rails 4-18, two symmetrically arranged clamping jaws 4-23, and two sliding blocks 4 -21 and cylinder 4-19; cylinder 4-19 and two parallel horizontal slide rails 4-18 are set on the fixed mounting plate 4-20, and the upper and lower ends of the two sliding blocks 4-21 are respectively penetrated in two In the horizontal smooth rail 4-18, the two clamping jaws 4-23 are respectively connected to the lower ends of the two sliding blocks 4-21, and the cylinder 4-19 drives the two sliding blocks 4-21 to drive the two clamping jaws 4-23 to face each other synchronously. Movement or back movement, so as to realize the clamping and putting down of the transparent root cultivation container 5. In order to make the transparent root cultivation container more stable and not prone to shaking when gripping, two L-shaped support platforms 4-22 are arranged on the inner side of each jaw. The distance between the two L-shaped support platforms is the same as that of the transparent root cultivation container The distance between the two ends of the cultivation base is matched, so that the two L-shaped support platforms are respectively located at the two ends of one side of the cultivation base during clamping, and the side of each L-shaped support platform away from the cultivation base is provided with baffles 4-24.
抓取装置在使用时,夹取提升组件4-14沿吊杆4-13的上下运动、吊杆4-13沿横向支撑板4-6轴线方向的水平运动以及横向支撑板4-6沿水平架体4-5的长度方向的水平运动配合完成透明根系栽培容器在顶出机构与输送线之间的运移,实现透明根系栽培容器的快速转移。When the gripping device is in use, the gripping and lifting assembly 4-14 moves up and down along the boom 4-13, the boom 4-13 moves horizontally along the axis of the transverse support plate 4-6, and the transverse support plate 4-6 moves horizontally. The horizontal movement in the length direction of the frame body 4-5 cooperates to complete the movement of the transparent root cultivation container between the ejection mechanism and the conveying line, and realize the rapid transfer of the transparent root cultivation container.
进一步地,如图8所示,转垛组件6包括底座支架6-1、底座支架6-1上的转垛底板6-2,设置在转垛底板6-2上的顶出机构;转垛底板6-2上设有与栽培框长方体框架外底部的定位槽相匹配的定位销,防止栽培框在转垛组件内发生移动。顶出机构包括多个转垛杆立柱6-3,每一所述转垛杆立柱6-3与栽培框底部的矩形口2-1对应,每一所述转垛杆立柱6-3的顶部设有用于放置透明根系栽培容器的上板6-6,所述上板6-6的大小与矩形口2-1的大小相对应,便于转垛杆立柱6-3配合上板6-6穿过栽培框2底部的矩形口2-1将透明根系栽培容器5从栽培框2底部的矩形口2-1顶出;为了便于转垛杆立柱6-3配合上板6-6穿过栽培框2底部的矩形口2-1将透明根系栽培容器5从栽培框2底部的矩形口2-1顺利顶出、并且在顶出时对根系栽培容器5进行准确定位、而且不容易发生晃动,上板6-6的四周还设有挡边6-4,所述挡边6-4的位置对应于矩形口2-1的内凹区域2-5,挡边6-4上还设有定位凸台6-5。Further, as shown in FIG. 8, the transstack assembly 6 includes a base support 6-1, a transstack base plate 6-2 on the base support 6-1, and an ejection mechanism provided on the transstack base plate 6-2; The bottom plate 6-2 is provided with positioning pins matching the positioning grooves on the outer bottom of the rectangular parallelepiped frame of the cultivation frame to prevent the cultivation frame from moving in the stacking assembly. The ejection mechanism includes a plurality of stacking rod columns 6-3, each of the stacking rod columns 6-3 corresponds to the rectangular opening 2-1 at the bottom of the cultivation frame, and the top of each of the stacking rod columns 6-3 An upper plate 6-6 is provided for placing a transparent root cultivation container. The size of the upper plate 6-6 corresponds to the size of the rectangular opening 2-1, which is convenient for the rotating stacking pole column 6-3 to cooperate with the upper plate 6-6. Pass the rectangular opening 2-1 at the bottom of the cultivation frame 2 to eject the transparent root cultivation container 5 from the rectangular opening 2-1 at the bottom of the cultivation frame 2; 2 The rectangular opening 2-1 at the bottom smoothly ejects the transparent root cultivation container 5 from the rectangular opening 2-1 at the bottom of the cultivation frame 2, and the root cultivation container 5 is accurately positioned when it is ejected, and it is not prone to shaking. The board 6-6 is also provided with ribs 6-4 around the sides. The position of the ribs 6-4 corresponds to the concave area 2-5 of the rectangular opening 2-1, and the ribs 6-4 are also provided with positioning protrusions. Set 6-5.
进一步地,如图9所示,龙门起吊机构包括:龙门架3-1,两垂直抬升组件上下滑动地设置在所述龙门架3-1上的两竖向架体3-5上,用于与栽培框2配合并带动其上下运动。Further, as shown in FIG. 9, the gantry lifting mechanism includes: a gantry 3-1, two vertical lifting components are slidably arranged up and down on two vertical frame bodies 3-5 on the gantry 3-1, for It cooperates with the cultivation frame 2 and drives it to move up and down.
进一步地,如图9所示,每一所述垂直抬升组件包括滑动地设置在所述竖向架体3-5上的抬升臂3-7,固定设置在所述抬升臂3-7底部用于支撑栽培框2的支撑臂3-8,以及驱动所述抬升臂3-7沿所述竖向架体3-5上下滑动的驱动机构。Further, as shown in FIG. 9, each of the vertical lifting components includes a lifting arm 3-7 slidably arranged on the vertical frame 3-5, and fixedly arranged at the bottom of the lifting arm 3-7. A support arm 3-8 supporting the cultivation frame 2 and a driving mechanism that drives the lifting arm 3-7 to slide up and down along the vertical frame 3-5.
进一步地,如图9所示,龙门架3-1的两竖向架体3-5上沿其竖直方向设置有滑轨3-6,所述滑轨3-6上滑动配合有抬升臂3-7,两竖向架体3-5上还设置有用以带动抬升臂3-7沿滑轨3-6上下升降的链轮链条组件,所述链轮链条组件包含固定在竖向架体3-5顶部的由电机3-3驱动的主动链轮3-2、固定在竖向架体3-5底部的从动链轮3-10、设置在主动链轮3-2与从动链轮3-10之间的传动链条3-4,所述传动链条3-4穿过抬升臂3-7并与抬升臂3-7固定连接。工作时,电机3-3驱动主动链轮3-2工作,主动链轮3-2工作经传动链条3-4带动从动链轮3-10转动,从而带动抬升臂3-7沿滑轨3-6在竖向架体3-5上下滑动、以实现抬升臂3-7的上下升降。支撑臂3-8呈L形,L形竖直段的上端与抬升臂3-7连接,L形水平段用于支撑栽培框2;为了避免栽培框2在移动过程中晃动,可在L形水平段上设置与栽培框2外底部的定位槽相匹配的定位销(图中未画出);为了确保L形支撑臂受力后不容易变形,在L形竖直段和水平段之间设有加强筋3-9。Further, as shown in FIG. 9, the two vertical frame bodies 3-5 of the gantry 3-1 are provided with sliding rails 3-6 along their vertical directions, and the sliding rails 3-6 are slidably fitted with lifting arms. 3-7, the two vertical frame bodies 3-5 are also provided with a sprocket chain assembly for driving the lifting arm 3-7 up and down along the slide rail 3-6, and the sprocket chain assembly includes a fixed on the vertical frame body The driving sprocket 3-2 at the top of 3-5, driven by the motor 3-3, the driven sprocket 3-10 fixed at the bottom of the vertical frame body 3-5, the driving sprocket 3-2 and the driven chain The transmission chain 3-4 between the wheels 3-10, the transmission chain 3-4 passes through the lifting arm 3-7 and is fixedly connected with the lifting arm 3-7. When working, the motor 3-3 drives the driving sprocket 3-2 to work, and the driving sprocket 3-2 drives the driven sprocket 3-10 to rotate through the transmission chain 3-4, thereby driving the lifting arm 3-7 along the slide rail 3. -6 slides up and down on the vertical frame body 3-5 to realize the up and down lifting of the lifting arm 3-7. The support arm 3-8 is L-shaped. The upper end of the L-shaped vertical section is connected with the lifting arm 3-7. The L-shaped horizontal section is used to support the cultivation frame 2; The horizontal section is provided with a positioning pin (not shown in the figure) that matches the positioning groove at the outer bottom of the cultivation frame 2; in order to ensure that the L-shaped support arm is not easily deformed after being stressed, it is placed between the L-shaped vertical section and the horizontal section With reinforcing ribs 3-9.
本发明的使用过程如下。The use process of the present invention is as follows.
龙门架3-1的竖向架体3-5上连接的抬升臂3-7滑至竖向架体3-5的最底端。The lifting arm 3-7 connected to the vertical frame body 3-5 of the gantry 3-1 slides to the bottom end of the vertical frame body 3-5.
通过AGV 1将已载满透明根系栽培容器5的栽培框2从栽培区运出,然后从底框8的横向架体8-9远离抓取区的开口进入运送至等待区,使得栽培框2位于龙门起吊机构的支撑臂3-8的正上方,控制垂直抬升组件沿竖向架体向上运动带动抬升臂3-7配合支撑臂3-8抬升,继而抬起栽培框2使其脱离AGV并垂直上升至栽培框2的底部高于转垛组件6的顶部。The cultivation frame 2 loaded with the transparent root cultivation container 5 is transported out of the cultivation area through the AGV 1, and then from the horizontal frame body 8-9 of the bottom frame 8 away from the opening of the grasping area into the waiting area, so that the cultivation frame 2 Located directly above the support arm 3-8 of the gantry lifting mechanism, the vertical lifting component is controlled to move upwards along the vertical frame to drive the lifting arm 3-7 to cooperate with the support arm 3-8 to lift, and then lift the cultivation frame 2 to separate it from the AGV and It rises vertically until the bottom of the cultivating frame 2 is higher than the top of the stacking assembly 6.
AGV驶离等待区,转垛组件6从抓取区移动至栽培框2的正下方,使栽培框2底部的矩形口2-1对准转垛组件6的上板6-6,控制垂直抬升组件沿竖向架体3-5向下运动带动抬升臂3-7配合支撑臂3-8下降,继而垂直降下栽培框2,顶出机构的转垛杆立柱6-3配合上板6-6穿过栽培框2底部的矩形口2-1将透明根系栽培容器5从栽培框2底部的矩形口2-1顶出,最终,栽培框2降至转垛组件6的转垛底板6-2上,而透明根系栽培容器5全部置于转垛杆立柱6-3的上板6-6上;龙门起吊机构的两垂直抬升组件下降至水平高度低于转垛组件6底部的水平高度。转垛组件6沿横向架体8-9的长度方向滑动驶离等待区进入抓取区,抓取装置整体带动夹取提升组件4-14移动至顶出机构靠近输出线第一排转垛杆立柱上的透明根系栽培容器的正前方,控制夹取机构沿吊杆4-13向下滑动,吊杆4-13底部夹取机构的两个夹爪4-23降低至透明根系栽培容器5的栽培底座5-3下方,再驱动夹取提升组件整体向透明根系栽培容器方向移动直至两个夹爪4-23位于栽培底座5-3正下方;然后控制夹取机构沿吊杆4-13向上运动,两个夹爪4-23随吊杆4-13向上运动并托起透明根系栽培容器,同时通过气缸4-19驱动两个滑块4-21带动两个夹爪4-23同步相向运动夹紧栽培底座5-3。之后,抓取装置整体带动透明根系栽培容器5向输送线7移动,结合横向支撑板4-6沿水平架体4-5的长度方向水平滑动,使得透明根系栽培容器5位于输送线7定位工装7-1的正上方,再控制夹取机构沿吊杆4-13向下滑动、同时通过气缸4-19驱动两个滑块4-21带动两个夹爪4-23同步背向运动放下栽培底座5-3,使透明根系栽培容器5放置在定位工装7-1上。The AGV drives away from the waiting area, and the transfer stacking assembly 6 moves from the grabbing area to just below the cultivation frame 2, so that the rectangular opening 2-1 at the bottom of the cultivation frame 2 is aligned with the upper plate 6-6 of the transfer stacking assembly 6, and the vertical lifting is controlled. The assembly moves downwards along the vertical frame body 3-5 to drive the lifting arm 3-7 to cooperate with the support arm 3-8 to descend, and then vertically lower the cultivation frame 2, and the stacking rod column 6-3 of the ejection mechanism cooperates with the upper plate 6-6 Pass through the rectangular opening 2-1 at the bottom of the cultivation frame 2 to push the transparent root cultivation container 5 out of the rectangular opening 2-1 at the bottom of the cultivation frame 2, and finally, the cultivation frame 2 is lowered to the bottom plate 6-2 of the stacking assembly 6 The transparent root system cultivation container 5 is all placed on the upper plate 6-6 of the stacking rod column 6-3; the two vertical lifting components of the gantry lifting mechanism are lowered to a level lower than the level of the bottom of the stacking component 6. The stacking assembly 6 slides along the length of the transverse frame 8-9 away from the waiting area and enters the grabbing area. The grabbing device as a whole drives the clamping and lifting assembly 4-14 to move until the ejection mechanism is close to the output line and the first row of stacking rods Directly in front of the transparent root cultivation container on the column, control the gripping mechanism to slide down along the boom 4-13, and the two grippers 4-23 of the gripping mechanism at the bottom of the boom 4-13 are lowered to the transparent root cultivation container 5. Under the cultivation base 5-3, drive the clamping and lifting assembly as a whole to move towards the transparent root cultivation container until the two clamping jaws 4-23 are directly below the cultivation base 5-3; then control the clamping mechanism to move upward along the boom 4-13 Movement, the two clamping jaws 4-23 move upward with the boom 4-13 and hold the transparent root cultivation container, and at the same time, the two sliding blocks 4-21 are driven by the cylinder 4-19 to drive the two clamping jaws 4-23 to move toward each other synchronously. Clamp the cultivation base 5-3. After that, the grasping device as a whole drives the transparent root cultivation container 5 to move to the conveying line 7, combined with the horizontal support plate 4-6 to slide horizontally along the length of the horizontal frame 4-5, so that the transparent root cultivation container 5 is located on the conveying line 7 positioning tooling Directly above 7-1, control the gripping mechanism to slide down along the boom 4-13, and at the same time drive the two sliders 4-21 through the cylinder 4-19 to drive the two clamping jaws 4-23 to move backwards synchronously to put down the cultivation The base 5-3 enables the transparent root cultivation container 5 to be placed on the positioning tool 7-1.
定位工装通过输送线将透明根系栽培容器5输送至成像区进行成像,成像结束后,透明根系栽培容器5放置在定位工装上通过输送线输送回抓取区旁边。The positioning tool conveys the transparent root cultivation container 5 to the imaging area through the conveying line for imaging. After the imaging is completed, the transparent root cultivation container 5 is placed on the positioning tool and conveyed back to the grasping area through the conveying line.
抓取装置整体带动夹取提升组件4-14移动至输送线7定位工装7-1上的透明根系栽培容器的正前方,控制夹取机构沿吊杆4-13向下滑动,吊杆4-13底部夹取机构的两个夹爪4-23降低至定位工装7-1上的透明根系栽培容器5的栽培底座5-3下方,再驱动夹取提升组件整体向透明根系栽培容器方向移动直至两个夹爪4-23位于栽培底座5-3正下方;然后控制夹取机构沿吊杆4-13向上运动,两个夹爪4-23随吊杆4-13向上运动并托起透明根系栽培容器,同时通过气缸4-19驱动两个滑块4-21带动两个夹爪4-23同步相向运动夹紧栽培底座5-3。之后,抓取装置整体带动透明根系栽培容器5向抓取区移动,移动至顶出机构靠近等待区第一排转垛杆立柱上板6-6的正前方,结合横向支撑板4-6沿水平架体4-5的长度方向水平滑动,使得透明根系栽培容器5位于转垛杆立柱上板6-6的的正上方,再控制夹取机构沿吊杆4-13向下滑动、同时通过气缸4-19驱动两个滑块4-21带动两个夹爪4-23同步背向运动放下栽培底座5-3,使透明根系栽培容器5放置在转垛杆立柱的上板6-6上。随后重复上述操作,直至顶出机构的所有转垛杆立柱的上板6-6上均放置透明根系栽培容器5。The gripping device integrally drives the gripping and lifting assembly 4-14 to move to the front of the transparent root cultivation container on the positioning tool 7-1 on the conveying line 7. The gripping mechanism is controlled to slide down along the boom 4-13, and the boom 4- 13 The two clamping jaws 4-23 of the bottom clamping mechanism are lowered below the cultivation base 5-3 of the transparent root cultivation container 5 on the positioning tool 7-1, and then the clamping and lifting assembly is driven to move in the direction of the transparent root cultivation container until The two clamping jaws 4-23 are located directly under the cultivation base 5-3; then the gripping mechanism is controlled to move upward along the boom 4-13, and the two clamping jaws 4-23 move upward with the boom 4-13 and hold up the transparent root system For the cultivation container, the two sliding blocks 4-21 are driven by the air cylinder 4-19 to drive the two clamping jaws 4-23 to move toward each other synchronously to clamp the cultivation base 5-3. After that, the grasping device as a whole drives the transparent root cultivation container 5 to move to the grasping area, and move to the top of the upper plate 6-6 of the first row of the stacking rods near the waiting area when the ejection mechanism is combined with the horizontal support plate 4-6. The horizontal frame body 4-5 slides horizontally in the length direction, so that the transparent root cultivation container 5 is located directly above the upper plate 6-6 of the turning stacking rod column, and then the gripping mechanism is controlled to slide down along the boom 4-13 and pass through at the same time. The cylinder 4-19 drives the two sliders 4-21 to drive the two clamping jaws 4-23 to move backwards synchronously to lower the cultivation base 5-3, so that the transparent root cultivation container 5 is placed on the upper plate 6-6 of the pallet column. . Subsequently, the above operation is repeated until the upper plates 6-6 of all the stacking rod columns of the ejector mechanism are placed with a transparent root cultivation container 5.
转垛组件6沿横向架体8-9的长度方向滑动驶离抓取区进入等待区,将已载满透明根系栽培容器5的栽培框2从抓取区运送至等待区,使得栽培框2位于龙门起吊机构的支撑臂3-8的正上方,控制垂直抬升组件沿竖向架体向上运动带动抬升臂3-7配合支撑臂3-8抬升,继而抬起栽培框2使其脱离转垛组件6并垂直上升至栽培框2的底部高于转垛组件6的顶部,此时转垛杆立柱6-3上板6-6上的透明根系栽培容器5落至栽培框2底部的矩形口2-1内。转垛组件6驶离等待区进入抓取区,AGV移动至栽培框2的正下方,控制垂直抬升组件沿竖向架体3-5向下运动带动抬升臂3-7配合支撑臂3-8下降,继而垂直降下栽培框2,最终,栽培框2降至AGV上,AGV将已成像的透明根系栽培容器从等待区运回至栽培区。The stacking assembly 6 slides along the length of the horizontal frame 8-9 away from the grasping area and enters the waiting area, and transports the cultivation frame 2 full of the transparent root cultivation container 5 from the grasping area to the waiting area, so that the cultivation frame 2 Located directly above the supporting arm 3-8 of the gantry lifting mechanism, the vertical lifting component is controlled to move upwards along the vertical frame to drive the lifting arm 3-7 to cooperate with the supporting arm 3-8 to lift, and then lift the cultivation frame 2 to separate it from the transfer stack The assembly 6 rises vertically to the bottom of the cultivating frame 2 higher than the top of the transstacking assembly 6. At this time, the transparent root cultivation container 5 on the upper plate 6-6 of the transstacking rod column 6-3 falls to the rectangular opening at the bottom of the cultivating frame 2 Within 2-1. Turning stack assembly 6 leaves the waiting area and enters the grabbing area. The AGV moves to just below the cultivation frame 2, and controls the vertical lifting assembly to move downwards along the vertical frame 3-5 to drive the lifting arm 3-7 to cooperate with the support arm 3-8 Then, the cultivation frame 2 is lowered vertically, and finally, the cultivation frame 2 is lowered to the AGV, and the AGV transports the imaged transparent root cultivation container from the waiting area to the cultivation area.
本发明仅以上述实施例进行说明,各部件的结构、设置位置及其连接都是可以有所变化的。在本发明技术方案的基础上,凡根据本发明原理对个别部件进行的改进或等同变换,均不应排除在本发明的保护范围之外。The present invention is only described with the above-mentioned embodiments, and the structure, installation position and connection of each component can be changed. On the basis of the technical solution of the present invention, any improvements or equivalent changes made to individual components based on the principles of the present invention should not be excluded from the protection scope of the present invention.

Claims (10)

  1. 一种透明根系栽培容器自动转运系统,其特征在于:该系统包括透明根系栽培容器;An automatic transport system for a transparent root cultivation container, which is characterized in that: the system includes a transparent root cultivation container;
    栽培框,用于装载多个所述透明根系栽培容器;The cultivation frame is used for loading a plurality of the transparent root cultivation containers;
    抓取区,包括抓取装置和转垛组件,所述转垛组件包括顶出机构,顶出机构用于将栽培框内的多个所述透明根系栽培容器从栽培框内顶出,抓取装置用于抓取所述透明根系栽培容器在顶出机构与输送线之间的运移;The grasping area includes a grasping device and a stacking assembly, the stacking assembly includes an ejection mechanism, the ejection mechanism is used to eject a plurality of the transparent root cultivation containers in the cultivation frame from the cultivation frame, and grab The device is used to grasp the movement of the transparent root cultivation container between the ejection mechanism and the conveying line;
    等待区,包括龙门起吊机构,用于将装载有所述透明根系栽培容器的栽培框吊起后放置在转垛组件上;The waiting area includes a gantry hoisting mechanism for hoisting the cultivation frame loaded with the transparent root cultivation container and placing it on the stacking assembly;
    转垛组件用于在抓取区和等待区之间转移栽培框和所述透明根系栽培容器。The stacking assembly is used for transferring the cultivation frame and the transparent root cultivation container between the grabbing area and the waiting area.
  2. 根据权利要求1所述的透明根系栽培容器自动转运系统,其特征在于,还包括底框,抓取装置和龙门起吊机构依次设在底框的横向架体上,所述转垛组件设在横向架体的内侧并能够沿横向架体的长度方向滑动。The automatic transport system for transparent root cultivation containers according to claim 1, characterized in that it further comprises a bottom frame, the grabbing device and the gantry lifting mechanism are sequentially arranged on the horizontal frame of the bottom frame, and the transfer stacking assembly is arranged in the horizontal direction. The inner side of the frame body can slide along the length direction of the transverse frame body.
  3. 根据权利要求1或2所述的透明根系栽培容器自动转运系统,其特征在于,所述透明根系栽培容器包括栽培底座,相互嵌套并固定在所述栽培底座上的透明内筒和透明外筒,所述透明内筒的顶部设置透明顶盖,所述透明外筒的上下开放;所述透明内筒和透明外筒之间形成根系环形栽培空间,在所述根系环形栽培空间的上方罩置遮光盖,所述遮光盖搭接在所述透明内筒和透明外筒的顶部。The automatic transport system for a transparent root cultivation container according to claim 1 or 2, wherein the transparent root cultivation container comprises a cultivation base, a transparent inner tube and a transparent outer tube nested and fixed on the cultivation base A transparent top cover is provided on the top of the transparent inner tube, and the upper and lower sides of the transparent outer tube are open; a root annular cultivation space is formed between the transparent inner tube and the transparent outer tube, and the root annular cultivation space is covered The light-shielding cover overlaps the top of the transparent inner tube and the transparent outer tube.
  4. 根据权利要求1或2所述的透明根系栽培容器自动转运系统,其特征在于,所述栽培框为长方体框架,其内底部纵横梁交错形成多个矩形口,每一所述透明根系栽培容器与一所述矩形口对应,所述透明根系栽培容器的栽培底座放置在所述矩形口上,所述透明根系栽培容器顶部的遮光盖搭在所述长方体框架的顶部四边缘。The automatic transport system for transparent root cultivation containers according to claim 1 or 2, wherein the cultivation frame is a rectangular parallelepiped frame, the inner bottom of which is crisscrossed to form a plurality of rectangular openings, and each of the transparent root cultivation containers is connected to Corresponding to the rectangular opening, the cultivation base of the transparent root cultivation container is placed on the rectangular opening, and the light-shielding cover on the top of the transparent root cultivation container is placed on the top four edges of the rectangular parallelepiped frame.
  5. 根据权利要求4所述的透明根系栽培容器自动转运系统,其特征在于,所述矩形口的四个角处设有朝向矩形中心用于放置栽培底座的延伸部,矩形口的四条边的中间位置均设有凸棱,所述延伸部与凸棱之间形成内凹区域;所述延伸部在矩形角处的上方设有L形凸起。The transparent root cultivation container automatic transport system according to claim 4, wherein the four corners of the rectangular mouth are provided with extensions facing the center of the rectangle for placing the cultivation base, and the middle position of the four sides of the rectangular mouth is Each is provided with a convex edge, and an inner concave area is formed between the extension part and the convex edge; the extension part is provided with an L-shaped protrusion above the corner of the rectangle.
  6. 根据权利要求1或2所述的透明根系栽培容器自动转运系统,其特征在于,所述抓取装置包括:支架、水平滑动组件和夹取提升组件,所述支架设置在输送线和等待区之间;The automatic transport system for a transparent root cultivation container according to claim 1 or 2, wherein the grasping device comprises a bracket, a horizontal sliding assembly and a gripping and lifting assembly, and the bracket is arranged between the conveying line and the waiting area between;
    水平滑动组件包括横向支撑板和吊杆,横向支撑板垂直设置在所述支架顶部靠近输送线一端的水平架体上,并能够沿水平架体的长度方向滑动,所述吊杆垂直连接在所述横向支撑板上并能够沿横向支撑板的轴线方向滑动;夹取提升组件用于夹取并带动所述透明根系栽培容器沿所述吊杆上下运动。The horizontal sliding assembly includes a horizontal support plate and a boom. The horizontal support board is vertically arranged on the horizontal frame at the top of the bracket close to one end of the conveying line and can slide along the length of the horizontal frame. The boom is connected vertically to the horizontal frame. The lateral support plate can slide along the axis of the lateral support plate; the clamping and lifting assembly is used for clamping and driving the transparent root cultivation container to move up and down along the boom.
  7. 根据权利要求6所述的透明根系栽培容器自动转运系统,其特征在于,水平滑动组件还包括驱动横向支撑板沿水平架体的长度方向滑动的驱动机构,以及驱动吊杆沿横向支撑板的轴线方向滑动的驱动机构;The automatic transport system for a transparent root cultivation container according to claim 6, wherein the horizontal sliding assembly further comprises a driving mechanism that drives the horizontal support plate to slide along the length of the horizontal frame, and drives the boom along the axis of the horizontal support plate Directional sliding drive mechanism;
    夹取提升组件包括设置在吊杆底部的连接部,用于驱动连接部沿所述吊杆上下运动的驱动机构,以及设置在所述连接部下端的夹取机构;The clamping and lifting assembly includes a connecting part arranged at the bottom of the boom, a driving mechanism for driving the connecting part to move up and down along the boom, and a clamping mechanism arranged at the lower end of the connecting part;
    夹取机构包括固定安装板,两个夹爪安装在固定安装板上并且与固定安装板构成水平移动副,固定安装板上安装有用于驱动两个夹爪同步相向运动或者背向运动的驱动机构。The clamping mechanism includes a fixed mounting plate. Two clamping jaws are mounted on the fixed mounting plate and form a horizontal moving pair with the fixed mounting plate. The fixed mounting plate is equipped with a driving mechanism for driving the two clamping jaws to move toward or away from each other synchronously. .
  8. 根据权利要求5所述的透明根系栽培容器自动转运系统,其特征在于,所述转垛组件包括底座支架、底座支架上的转垛底板,设置在转垛底板上的顶出机构;所述顶出机构包括多个转垛杆立柱,每一所述转垛杆立柱与栽培框底部的矩形口对应,每一所述转垛杆立柱的顶部设有用于放置透明根系栽培容器的上板,所述上板的大小与矩形开口相对应,上板的四周还设有挡边,所述挡边的位置对应于矩形口的内凹区域,转垛杆立柱配合上板将透明根系栽培容器从栽培框底部的矩形口顶出。The automatic transfer system for a transparent root cultivation container according to claim 5, wherein the transstack assembly includes a base support, a transstack base plate on the base support, and an ejection mechanism provided on the transstack base plate; The ejection mechanism includes a plurality of rotating stacking rod columns, each of the rotating stacking rod columns corresponds to the rectangular opening at the bottom of the cultivation frame, and the top of each of the rotating stacking rod columns is provided with an upper plate for placing a transparent root cultivation container, so The size of the upper board corresponds to the rectangular opening, and the upper board is also provided with sidewalls around the side. The position of the sidewall corresponds to the recessed area of the rectangular opening. The rectangular opening at the bottom of the frame is ejected.
  9. 根据权利要求1或2所述的透明根系栽培容器自动转运系统,其特征在于,龙门起吊机构包括:龙门架,两垂直抬升组件上下滑动地设置在所述龙门架上的两竖向架体上,用于与栽培框配合并带动其上下运动。The automatic transport system for a transparent root cultivation container according to claim 1 or 2, wherein the gantry lifting mechanism comprises a gantry, and two vertical lifting components are slidably arranged on the two vertical frame bodies on the gantry. , Used to cooperate with the cultivation frame and drive it to move up and down.
  10. 根据权利要求9所述的透明根系栽培容器自动转运系统,其特征在于,每一所述垂直抬升组件包括滑动地设置在所述竖向架体上的抬升臂,固定设置在所述抬升臂底部用于支撑栽培框的支撑臂,以及驱动所述抬升臂沿所述竖向架体上下滑动的驱动机构。The automatic transport system for a transparent root cultivation container according to claim 9, wherein each of the vertical lifting components includes a lifting arm slidably arranged on the vertical frame and fixedly arranged at the bottom of the lifting arm A support arm for supporting the cultivation frame, and a driving mechanism for driving the lifting arm to slide up and down along the vertical frame body.
PCT/CN2020/109267 2020-03-15 2020-08-14 Automatic transfer system for transparent root system cultivation containers WO2021184662A1 (en)

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